Michell Bearings

Operations, and Maintenance

Instructions.

Industrial Horizontal Bearing

IH Range.
Issue 02
 Operation & Maintenance Instructions for IH Series Horizontal Bearings

2
 Table of Contents

GENERAL DRAWING OF IH BEARING-------------------------------------------------------------------- 3

GENERAL DRAWING OF JOURNAL BUSH ASSEMBLY -------------------------------------------- 4
GENERAL DRAWING OF LOCATION BUSH ASSEMBLY ------------------------------------------ 5
GENERAL DRAWING OF THRUST BUSH ASSEMBLY---------------------------------------------- 6
GENERAL DRAWING OF BAFFLE ASSEMBLY -------------------------------------------------------- 7
GENERAL DRAWING OF OIL THROWER RING ASSEMBLY (THRUST & LOCATION)----------- 8
GENERAL DRAWING OF OIL THROWER RING ASSEMBLY (JOURNAL) ------------------------ 9

GENERAL DRAWING OF SCRAPER ASSEMBLY --------------------------------------------------10

1. INTRODUCTION ------------------------------------------------------------------------------------------- 11
1.1 About the Product ------------------------------------------------------------------------------------ 11
1.2 About this Manual ------------------------------------------------------------------------------------ 11
1.3 Warranty Claims -------------------------------------------------------------------------------------- 12
2. SAFETY ------------------------------------------------------------------------------------------------------ 13
3. STATEMENT ON HORIZONTAL BEARING ENVIRONMENTAL IMPACT ---------------- 14
4. HANDLING THE BEARING ----------------------------------------------------------------------------- 15
4.1 General ------------------------------------------------------------------------------------------------- 15
4.2 Lifting the Complete Bearing Assembly --------------------------------------------------------- 16
4.3 Lifting the Casing Top ------------------------------------------------------------------------------- 16
4.4 Lifting the Casing Bottom --------------------------------------------------------------------------- 17
4.5 Lifting the Bush Assembly -------------------------------------------------------------------------- 17
4.6 Lifting the Half Bushes ------------------------------------------------------------------------------ 17
5. PREPARATION FOR FIRST INSTALLATION ----------------------------------------------------- 18
6. ASSEMBLY OF THE BEARING ----------------------------------------------------------------------- 19
6.1 General ------------------------------------------------------------------------------------------------- 19
6.2 Fitting the Casing Bottom -------------------------------------------------------------------------- 19
6.3 Fitting the Bottom Half Bush ----------------------------------------------------------------------- 20
6.4 Assembling the Oil Thrower Ring ---------------------------------------------------------------- 21
6.5 Shaft Alignment --------------------------------------------------------------------------------------- 22
6.6 Assembling the top half Bush --------------------------------------------------------------------- 22
6.7 Assembling the casing Top ------------------------------------------------------------------------ 23
6.8 Check Shaft Alignment ------------------------------------------------------------------------------ 24
6.9 Baffle Assembly--------------------------------------------------------------------------------------- 24
6.10 Fitting Oil Scraper --------------------------------------------------------------------------------- 24
6.10.1 Miscellaneous ----------------------------------------------------------------------------------- 25
6.10.2 Miscellaneous ----------------------------------------------------------------------------------- 25
6.10.3 Instrumentation --------------------------------------------------------------------------------- 25
7. OPERATING ------------------------------------------------------------------------------------------------ 27
7.1 Preparation and Inspection before Operation ------------------------------------------------- 27
7.2 Trial Run ------------------------------------------------------------------------------------------------ 28
7.3 Normal Operation ------------------------------------------------------------------------------------ 28
7.4 Preparation for Operation after Standstill ------------------------------------------------------- 29
 Operation & Maintenance Instructions for IH Series Horizontal Bearings

8. CARE AND MAINTENANCE --------------------------------------------------------------------------- 30

8.1 General ------------------------------------------------------------------------------------------------- 30
8.2 Tools and Equipment -------------------------------------------------------------------------------- 30
8.3 Maintenance Schedule ------------------------------------------------------------------------------ 31
8.4 Oil Change --------------------------------------------------------------------------------------------- 32
8.4.1 General ------------------------------------------------------------------------------------------- 32
8.4.2 Procedure for draining oil --------------------------------------------------------------------- 32
8.4.3 Procedure for refilling the bearing -self contained bearings ------------------------- 33
8.4.4 Procedure for refilling the bearing - bearings with circulating oil -------------------- 33
9. DISMANTLING AN INSTALLED BEARING -------------------------------------------------------- 34
9.1 General ------------------------------------------------------------------------------------------------- 34
9.2 Preparation -------------------------------------------------------------------------------------------- 34
9.3 Removing the baffle assembly -------------------------------------------------------------------- 34
9.3.1 .Flinger -------------------------------------------------------------------------------------------- 34
9.3.2 Blanking Plate, or Lip Seals------------------------------------------------------------------ 34
9.4 Removing the Casing Top ------------------------------------------------------------------------- 34
9.5 Removing the Top Half Bush ---------------------------------------------------------------------- 35
9.6 Removing the Oil Thrower Ring (where applicable) ----------------------------------------- 35
9.7 Removing the Bottom Half Bush------------------------------------------------------------------ 35
9.8 Removing the Water Cooler (where applicable) ---------------------------------------------- 36
9.9 Removing the Casing Bottom --------------------------------------------------------------------- 36
10. CLEANING AND CHECKING ----------------------------------------------------------------------- 37
10.1 General ---------------------------------------------------------------------------------------------- 37
10.2 Checking the Half Bushes ----------------------------------------------------------------------- 38
10.3 Checking the Water Cooler (where applicable) -------------------------------------------- 38
10.4 Miscellaneous -------------------------------------------------------------------------------------- 38
11. BEARING PRESERVATION DURING STORAGE --------------------------------------------- 39
11.1 Before Installation --------------------------------------------------------------------------------- 39
11.2 Corrosion Protection for Periods after 12 Months ----------------------------------------- 39
11.3 Corrosion Protection for Ongoing Storage -------------------------------------------------- 39
12. BEARING PRESERVATION DURING TRANSPORT ----------------------------------------- 39
13. STATEMENT ON HORIZONTAL BEARING DISPOSAL ROUTE ------------------------- 40
14. GLOSSARY OF TERMS ------------------------------------------------------------------------------ 40
15. APPENDICES ------------------------------------------------------------------------------------------- 41
15.1 Ordering Spares ----------------------------------------------------------------------------------- 41
15.2 Table of Torque’s:- Unless otherwise specified -------------------------------------------- 41

2
 28 26 12 25
General Drawing Of A Insulated Journal Bearing Water Cooled, With Oil Injection.
46 INSULATED COOLER ASSY. 1 SEE TABLE
45 ADAPTOR 1 STEEL TUBE
3 44 OIL INJECTION HOSE ASSY. 1 SYN. FIBRE
43 MALE STUD COUPLING 1 STEEL
42 INSULATED ADAPTOR 1 EPOXY GLASS
4 41 BONDED SEAL 1 STEEL/NITRILE
40 INSULATED ADAPTOR 1 EPOXY GLASS
39 BONDED SEAL 2 STEEL/NITRILE
5 HEX SKT PLUG
38 4 STEEL
37 COPPER WASHER 4 COPPER
36 HEX HD SCREW 43 STEEL
1 9
35 WASHER 24 STEEL
34 LEVEL INDICATOR 1 POLYAMIDE
33 INSULATION WASHER 4 EPOXY GLASS
10 8 INSULATION BUSH
32 2 EPOXY GLASS
31 INSULATION BUSH 4 EPOXY GLASS
30 INSULATED CENTRE PLATE 1 EPOXY GLASS
21
7 29 INSULATED SIDE PLATE 2 EPOXY GLASS
28 AIR VENT 1 POLYAMIDE
27 COOLER DOOR 1 STEEL
24 6
26 TOP DOOR 1 STEEL
25 SCRAPER ASSEMBLY 1 PLAS/STEEL
22
24 SELF LOCKING NUT 4 STEEL
23 HEX HD BOLT 4 STEEL
45 23 22 WASHER 8 STEEL
21 OIL THROWER RING HALF 2 AL ALLOY
18
41 20 SELF LOCKING NUT 2 STEEL
19 WASHER 2 STEEL
20
18 FITTED BOLT 2 STEEL
42
17 BAFFLE 1 AL ALLOY
16 BAFFLE 1 AL ALLOY
13 15 GASKET 1 SENTINEL
14 GASKET 2 SENTINEL
43
14 11 13 GASKET 2 SENTINEL
12 GASKET 1 SENTINEL
44 11 CHECK VALVE 1 STEEL
34 TAPER PIN STEEL
10 2
9 CAP HD SCREW 1 STEEL
40
2 8 CAP HD SCREW 4 STEEL
15
7 JOURNAL BUSH HALF 1 CAST IRON / WHITE METAL
39
6 JOURNAL BUSH HALF 1 CAST IRON / WHITE METAL

37 5 DOWEL FORM B 2 STEEL

27 4 CAP HD SCREW 4 STEEL
Operation & Maintenance Instructions for IH Series Horizontal Bearings

3
3 CAP HD SCREW 4 STEEL

17 2 CASING BOTTOM 1 CAST IRON

1 CASING TOP 1 CAST IRON
REF PART NAME QTY MATERIAL

16 36 29 38 19 30 31 33 32 46
4
11 CHECK VALVE 1 STEEL

10 TAPER PIN 2 STEEL

9 10 8 CAP HD SCREW
9 1 STEEL

8 CAP HD SCREW 4 STEEL

7 TOP HALF BUSH 1 CAST IRON / WHITE METAL

6 BOTTOM HALF BUSH 1 CAST IRON / WHITE METAL

REF PART NAME QTY MATERIAL

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Operation & Maintenance Instructions for IH Series Horizontal Bearings

JOURNAL BUSH ASSEMBLY

11 WITH OIL INJECTION
 11 CHECK VALVE 1 STEEL

10 9 10 TAPER PIN 2 STEEL

9 CAP HD SCREW 1 STEEL

8 CAP HD SCREW 4 STEEL

7 TOP HALF BUSH 1 CAST IRON / WHITE METAL

6 BOTTOM HALF BUSH 4 STEEL
1 CAST IRON / WHITE METAL

REF PART NAME QTY MATERIAL

8 7

6
Operation & Maintenance Instructions for IH Series Horizontal Bearings

5
11

LOCATION BUSH ASSEMBLY

WITH OIL INJECTION
6
48 LOW HEAD CAP SCREW 8 STEEL
47 THRUST PAD ASSY 2 STEEL / WM.
10 9 8 11 CHECK VALVE 1 STEEL

10 TAPER PIN 2 STEEL

9 CAP HD SCREW 1 STEEL
8 CAP HD SCREW 4 STEEL
7 TOP HALF BUSH 1 SG.IRON WHITEMETAL
6 BOTTOM HALF BUSH 1 SG.IRON WHITEMETAL

REF PART NAME QTY MATERIAL

47

48

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Operation & Maintenance Instructions for IH Series Horizontal Bearings

THRUST BUSH ASSEMBLY

WITH OIL INJECTION
 22 WASHER 1 STEEL
20 SELF LOCKING NUT 2 STEEL
18 FITTED BOLT 2 STEEL
18 17 BAFFLE 1 AL ALLOY
16 BAFFLE 1 AL ALLOY

REF PART NAME QTY MATERIAL

17

16

22

20

BAFFLE ASSEMBLY
Operation & Maintenance Instructions for IH Series Horizontal Bearings

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

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Operation & Maintenance Instructions for IH Series Horizontal Bearings

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10
51 HEX. SOCKET CSK SCREW 3 BS4168 GR12.9
51 50 SCRAPER DOOR 1 MS205
49 SHIM 1
25 OIL SCRAPER 1 MS216

REF PART NAME QTY MATERIAL SPEC

49

50

25
Operation & Maintenance Instructions for IH Series Horizontal Bearings

SCRAPER ASSEMBLY
 Operation & Maintenance Instructions for IH Series Horizontal Bearings

1. Introduction

1.1 About the Product

 The product supplied is an “IH” series bearing manufactured by Michell Bearings. The
bearing is part of a modular product range which gives a wide and varied choice of
possible configurations depending on operating conditions.
 The standard range of bearings are robust, lightweight (dependent on size), and self-
lubricating.
 They are designed for self-contained operation, being cooled by natural air and lubricated
by an oil thrower ring attached to the shaft. Where natural cooling is not sufficient, water-
cooling may be provided. For more demanding applications, bearings may be fitted with a
circulating oil lubrication system with an external oil supply. In cases where there is a high
starting load, the bearing can be fitted with a high-pressure oil injection.
 Bush design is interchangeable according to duty, from plain journal, location only, thrust
and journal, and 2 and 4 lobed bush designs.
 The bearing can be insulated as an option to protect against stray currents whilst the
machinery is in operation.
 A range of seal types is available to protect the machine from a variety of environmental
conditions, and prevent the leakage of oil.

1.2 About this Manual

 This manual contains information about the bearing and its safe operation, and should
therefore be read carefully in full before starting work.
 Since the bearing has a wide range of applications, this manual has been written to cover
all current configurations.
 This manual is to be used by qualified engineers only.
 The following formats are used to draw attention to particular details:

! This symbol signifies a warning. These are instructions that, if ignored, could
result in death or injury. Danger!

This symbol signifies an important point which, If ignored, could result in

minor injury or failure to carry out a process correctly.

This symbol signifies additional instructions. This is usually a check. Missing

out this stage could lead to an error going unnoticed.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

In addition, numbers in parenthesis after a reference to a part description, e.g. casing

top (1) cap head bolts (3), refer to an item number on a general assembly drawing at
the front of this manual (page 4). These are used as a part identification for the engineer.

1.3 Warranty Claims

 Unless otherwise stated all warranty claims shall be dealt with in accordance with Michell
Bearings.
 These warranty obligations will automatically become void if the product is:

1. Improperly handled or installed.

2. Supplied with spare parts (or repaired), not approved by Michell Bearings.
3. Exceeding the design operating parameters shown on the arrangement drawing.
4. Subjected to environmental conditions not previously specified.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

2. Safety

When installing, operating or maintaining the bearing, danger may arise to the user, the
product and plant and/or other assets. Therefore all users responsible for the operation of the
machine must understand this manual fully and make sure that all the safety procedures are
strictly adhered to.

Pay particular attention to the following general safety notes:

! Under no circumstances should the engineer work alone when operating the
machine.

! At least one of the engineers should be trained in basic first aid techniques
and wear identification that he/she is a first-aider.

! No maintenance, assembly, adjustment or any other work should be carried

out on the bearing whilst the shaft is rotating or capable of movement. To avoid
accidents, the entire machine should be isolated, with control gear locked off and “Not
to be used” signs applied to the control panels.

! Personnel that manipulate the product should be sufficiently trained.

! No modifications of the product should be made unless it is approved by

Michell.

More specific safety notes are also given in the relevant sections, and should be adhered to.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

3. Statement on Horizontal Bearing Environmental Impact

The environmental impact of the bearing throughout its operational life is considered to be low
provided the installation, operation and maintenance instructions contained within this
document are followed. The most significant environmental aspects or impacts that will result
throughout the life of the bearing are:

1. The power losses associated with the operation of the bearing, which predominantly
manifest in the generation of heat, with some being dissipated into the surrounding
atmosphere through the associated casing and some to external cooling water
systems where installed.
2. The potential for oil leakage from the bearing casing into the surrounding
environment.
3. The need to dispose of worn or damaged non metallic seals that seal the bearing to
prevent oil loss.
4. The potential for the release of small amounts of lubricating grease from the lip seals,
where used, into the surrounding environment during operation.
5. The need to dispose of adhesives, sealants and cleaning solvents used in the
installation of the bearing.
6. The need to dispose of damaged seals manufactured from non metallic materials
during maintenance procedures.
7. The need to dispose of malfunctioning electrical and electronic equipment, e.g.
temperature instruments such as rigid stem thermocouples and RTD’s used to
monitor the installed bearing.
8. The need to drain and dispose of oil from the bearing during maintenance and regular
scheduled oil changes see Section 8.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

4. Handling the Bearing

4.1 General

This section outlines essential information which must be referred to when handling the
bearing.
 The bearing is supplied fully assembled (see arrangement drawing for mass of complete
bearing), apart from the oil thrower ring which is packaged separately.
 It is recommended that Curil.T or equivalent sealant compound be applied to components
where a good oil seal is important. The sealant is to be used on clean dry joint mating
faces where no gaskets are used. The sealant should be applied using accepted
engineering practice, however it is recommended that both component faces forming the
joint be coated with a thin, even film of sealant.
 There are two lifting points provided on the top of the casing. These should be used when
transporting the complete bearing.
 Threaded holes are also provided for the fitting of eyebolts on other components
 Additional subassemblies, e.g. HP oil injection (i.e. hose connections), Oil Cooler, RTDs
etc., may be supplied, which can normally be handled manually as long as care is taken.
 When transporting the bearing, it should remain in its packaging. If the packaging has
been removed, the bearing should be secured using hawsers connected between the
lifting lugs and the vehicle body.
 More detailed instructions for handling the bearing assembly is given in Section 4.2. The
instructions given in Sections 4.3 to 4.11 are for lifting components completely separated
from the machine. See Section 9 for instructions on how to disassemble the bearing.

! Under no circumstances should the complete bearing be handled manually.

! When handling the bearing or its components use only provided lifting points.

! Before transport or lifting the bearing or its components, ensure the lifting
eyebolts are tight.

! Before transport or lifting the complete bearing or any subassembly, ensure

the joint bolts are fastened correctly.

! Before using any lifting equipment, ensure that it is certified to carry a load
greater than that of the bearing or component.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

! Never use identified lifting points for lifting the bearing when it still contains
the shaft.

! Never lift or transport machines etc. by the bearing eyebolts. These are only
to be used for dismantling and assembly of the bearing.

! Make sure the eyebolts are not exposed to bending stress, otherwise they
could break.

Take care not to damage bearing components and the running surfaces of the
shaft by contact with the lifting equipment.

 Table 1 specifies which components should be handled using lifting gear only, otherwise
injury could result. All other components and subassemblies can be lifted by hand with
due care.

Subassembly/Part Sizes which need lifting equipment

Whole Bearing Assembly ALL
Casing Top ALL
Casing Bottom ALL
Bushes ALL
Table 1: Components Requiring Lifting Equipment

! If in doubt, always use mechanical devices where possible. Remember to

bend the knees and not the back when lifting manually.

4.2 Lifting the Complete Bearing Assembly

 Check casing joint bolts(3)(4) are tight

 Check lifting shackles on casing top(1) are tight
 Connect lifting equipment to shackles on casing top.

4.3 Lifting the Casing Top

 Check the shackles are tight

 Connect lifting equipment to shackles on casing top (1).

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

4.4 Lifting the Casing Bottom

 Screw two eyebolts with suitable threads (see Table 2) tight into any two diagonally placed
tapped holes in the joint face of the casing bottom (2).

Bearing size 32 36 40 45 50 56 63 71 80 90 100

Tapped hole size M20 M20 M24 M24 M30 M30 M36 M36 M42 M42 M48

Table 2: Lifting Eye Thread Sizes for Casing Bottom

 Connect lifting equipment to the eyebolts.

4.5 Lifting the Bush Assembly

 Screw two eyebolts with suitable threads into the tapped lifting holes on top of the bush
(7). The eyebolts thread sizes are given in Table 3. Do not remove stop (caphead screw)
on top of bush.
Bearing size 32 36 40 45 50 56 63 71 80 90 100
Tapped hole size M12 M12 M16 M16 M16 M16 M20 M24 M30 M30 M36

Table 3: Lifting Eye Thread Sizes for Bush

 Connect lifting equipment to the eyebolts.

When lifting take care not to damage running faces of the bush.

4.6 Lifting the Half Bushes

 Where necessary the separated half bushes can be lifted by placing 2 eyebolts in either
the threaded holes in the top of each unit or by the same sized threaded holes in the joint
faces. The eyebolt thread sizes are given in Table 3, Section 4.5.
 Connect lifting equipment to eyebolts.

When lifting take care not to damage running faces of the bush.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

5. Preparation for First Installation

 Remove all packaging.

 Refer to Sections 2 and 4 for safety and handling instructions.
 Dismantle the bearing referring to Section 9, ignoring any references to the shaft or
machine.
 When dismantled, please check all product equipment to ensure that it is complete before
installation. Any damage due to transit must be reported to Michell immediately.
 Thrust pads where supplied are manufactured in a graded set. Thrust pads from one set
should not be mixed with pads from another set.
 All parts are coated in a rust preventative. This must be removed and all parts thoroughly
cleaned before installation begins. To remove the rust preventative, white spirit or a strong
spirit based cleaner should be used. Note! Do not use paraffin (Kerosene).

! There may be fumes given off during the cleaning process. Clean parts in a
well-ventilated area. Always follow cleaner manufacturers’ instructions.

Use a lint free cloth when cleaning the bearing. Particles from other cloths
could otherwise get into the lubricating oil and cause overheating, and in extreme
cases, failure of the bearing.

 Once all parts are inspected and cleaned the bearing is ready for installation.
 Refer to Section 11 if the bearings are to be stored for a period of time before operation.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

6. Assembly of the Bearing

6.1 General

The following general points should be noted:

! The disassembling and reassembling of the equipment by an individual who is

inexperienced can cause danger. Michell will not take on any liability for any damage
resulting from non-compliance with details given in this manual. If in doubt refer to our
Service Dept.

Only use tools, which fit correctly to avoid damage to fasteners.

Do not use excessive force.

Use a liquid screw locking compound (e.g. Loctite 243) on all fasteners.

! Always follow the instructions on adhesives.

Remove all impurities and foreign objects (e.g. bolts, washers, etc.) from inside
the bearing. Ensure bearing is covered when left unattended.

This assembly procedure has been generalised to cover most eventualities. As such it may
contain more information than is directly applicable to the bearing being worked on. Read all
text and simply ignore any reference to irrelevant items.
6.2 Fitting the Casing Bottom

 Coat all bearing surfaces and journal surface of shaft in clean oil. Refer to bearing
inspection plate for information on the correct grade of lubricant.
 Position Insulation Plates (29,30) when applicable.
 Using lifting equipment, carefully position, and bolt the casing bottom (2) into position.

 Insert and gently tighten the holding-down bolts. Do not fully tighten holding down bolts.
 Check that the joint surface is horizontal and then tighten the holding-down bolts.

The bearing must be supported over the full area of the base.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

6.3 Fitting the Bottom Half Bush

 Jack up the shaft slightly

Make sure all bearings on a shaft line are opened.

! Ensure that the jacking equipment is safely positioned and certified to carry a
load greater than the mass of the shaft and any components mounted on it.

! Once the shaft is raised secure it into position using other equipment. Do not

rely on the jacking equipment alone.

 Thrust and Journal Bearing: Fit thrust pads (47) to ends of journal bushes (6,7), lock pads
in place using pad stops (48).

Ensure that the correct handed pads, of the same thickness grade are fitted to
each end. The direction of rotation stamped on the pad must agree with that shown
on the arrangement drawing.
 Ensure that stop (48) is fully tightened and locked in place with Loctite 242 or similar
adhesive. Where applicable
 Ensure there is a coating of lubricant of correct viscosity on the spherical seating in the
casing bottom (2), and on the running surface(s) of the shaft (see bearing inspection plate
for details of lubricant).
 High Pressure Jacking Fitted Bearings: Fit HP Jacking hose (44) to bottom half Journal
bush (6). Ensure the non-return valve is fitted into the recess in the bottom half
bush.
 Gently lower the bottom half-bush (6) into the top half-bush position on the shaft.

! Observe the lifting requirements for the larger bush sizes (see Section 4.1). If
necessary use lifting equipment in the holes on the outer diameter (see Section 4.5).

Take care not to damage the thrust parts of the bush, where applicable.

Take care not to trap hands when handling the components.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 With the bush located on the top of the shaft, gently rotate the bottom half bush into the
casing bottom, until eyebolts come to rest against the casing bottom, the eyebolts can then
be removed, and the bush finally rotated into position in the casing.
 For bearing frame sizes 40 and over, fit eyebolts to the tapped holes in the joint face and
lower the half bush (6) gently into the casing bottom (2) with straps (see Section 4.5).

If the bottom half bush does not turn easily into the casing bottom, check the
position of the shaft and the alignment of the casing bottom.
 Align the joint surface of the bush with the joint surface of the casing.
 Lower the shaft until it sits on the bottom half bush.
 High Pressure Jacking Fitted Bearings connect the flexible hose from the journal bush to
the adapter inside the casing wall. If applicable.

6.4 Assembling the Oil Thrower Ring

 Split the oil ring by removing the studs (23), washers (22a) and Belleville washers (22b)
from each side. Separate the ring into halves (21) carefully (see page 9, 10).

Note the bolting arrangement, build-up / orientation of the plain and

Belleville type washers.
 Studs and Belleville washers fasteners are to be secured to recommended Torque values
as shown on the IH bearing general arrangement drawing.
 The fitting of the oil thrower ring to the shaft may require 180 degree rotation of the shaft to
allow fitting of both halves of the thrower ring
 Assemble the half oil thrower ring and engage to the shaft using the studs (23), plain and
Belleville washers (22a & 22b) and nuts (24) provided. Ensure the oil thrower ring
machined face is towards the inside of bearing and is positioned on the shaft or shaft collar
as indicated on the arrangement drawing.

Check the orientation of the Belleville washers is correct as shown on the

general arrangement drawing.
 Gradually tighten the nuts ensuring that each joint gap remains equal and parallel. This
draws the lower half up to contact the shaft. The use of 90 degree hinged ring spanners
and ring spanner torque wrenches are recommended.
 After the bottom half ring contacts the shaft measure the joint gap at each side with feeler
gauges. If the gap is not even adjust using the nuts and studs.
 Gradually tighten nuts (recommended 10Nm torque step increments) to reduce the gap
evenly until correct Torque value is achieved.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 Between each torque step use feeler gauges to check that the joint gaps between the half
rings at either side of the shaft are approximately equal.
 Having tightened all nuts to the correct torque settings the installation of the oil thrower
ring is complete and measured joint gaps should not differ by more than 0.2mm.
 Ensure the two half oil thrower rings are correctly aligned, located at the correct axial
shaft position and the nominal gap at the butts between the two halves is equal. This may
require further rotation of the shaft.
 Check axial clearances (Thrust and location only) and shaft alignment.

Axial Clearances (Preliminary Check).

Use feeler gauges to check clearances between the thrust pads/location face and collar(s),

each end of the bearing. Verify that clearance is present and in accordance with

arrangement drawing.

When using feeler gauges, take care not to damage whitemetal surfaces.

6.5 Shaft Alignment

 Check clearances at the Four Corners on the bottom half journal bush (6). The distances
should be equal to within 0.025mm.
 To align the casing with the shaft check the distances between the shaft, and end bore of
the casing. The distance should be equal to within 0.1mm at either end of the bearing.

! When using feeler gauges, take care not to damage whitemetal surfaces.

6.6 Assembling the top half Bush

 Ensure there is a coating of lubricant of the correct viscosity on the running surfaces of
the shaft (see bearing inspection plate for details of lubricant type).
 Slightly raise the shaft.

! Once the shaft is raised, secure it into position.

 Ensure journal bush stop (9) is fitted and secure.
 Ensure that the stop pin is aligned to top vertical centre line.
 Place the top half-bush (7) carefully on the shaft.

Take care not to damage running surfaces of bush

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 The joint dowel (10) in the bottom half bush should insert easily into the corresponding
holes in the top half. Do not force! If they do not fit, the top half bush may be the wrong
way around.

An incorrectly placed bush could jam the shaft, and permanently damage both
shaft and bearing.
 Tighten up the bush joint bolt (7) to the correct torque, as specified in Table 4.

Bearing size 32 36 40 45 50 56 63 71 80 90 100

Torque (Nm). 35 35 90 90 90 175 175 305 605 605 1050

Table 4: Fastening Torque’s for Bush

 Check the joint gap of the bush using a feeler gauge. The gap should be less than
0.05mm. If the gap is greater than this, dismantle both halves and clean the joint faces of
the top and bottom half bushes. Reassemble as above.
 Lower shaft and bush back into casing.

6.7 Assembling the casing Top

 Clean the joint faces of the casing top (1), and casing bottom (2).
 Apply a uniform layer of Curil-T to the joint surface of the casing bottom.

Observe the instructions for use of Curil-T.

 Remove inspection cover (26) and oil scraper (25) from top half-casing (1).
 Lower casing top onto casing bottom. Align with dowel (5) and, Insert the casing joint bolt
(3) and tighten them diagonally to the torque values specified in Table 5. Observe the
lifting instructions of Section 4.
Bearing size 32 36 40 45 50 56 63 71 80 90 100
Torque (Nm). 175 175 305 305 605 605 1050 1050 1680 1680 2520
Table 5: Fastening Torque’s for Casing

 Clean off any excess Curil-T.

Take care not to trap hands when manipulating casing top assembly.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

6.8 Check Shaft Alignment

 Horizontal.
 Measure clearance between shaft and end bore of the casing at the casing joint. The
clearance should be equal to within 0.1mm.
 Vertical.
 End bores are machined concentric with the centre line of the bearing not the shaft
therefore top, and bottom clearance will be different, but should be equal for each end of
the bearing to 0.1mm.
 With satisfactory alignment, tighten the holding down bolts on the bearing feet; torque to
values given in appendix 15.2.

 Axial Clearances (Verification Check).

 Jack shaft back and forth to check that the shaft is free to move within axial clearance.
 Check against previous value recorded.
 Fit dowels through the bearing base and into the support structure.

 Where applicable assemble oil seals and secure to casing ends with jointing between
inner seal rings and casing. The oil seals should point inwards. Refer to assembly
drawing.
 Do not attempt to change the axial clearance.

6.9 Baffle Assembly

 Fit baffle halves (16,17) around the shaft ensure they are facing in correct direction and
fasten the halves together using the bolts (18,20) provided See torque Table 6, then
attach to the casing. Gaskets (13,14) should be placed between the baffle and the casing
mating surfaces.
Bearing size 32 36 40 45 50 56 63 71 80 90 100
Torque (Nm). 20 20 20 20 20 20 35 35 35 35 35
Table 6: Fastening Torque’s for Baffle Joint Bolts

Check clearance between the baffle and shaft. With the shaft resting in the
bottom bush, the clearance around the shaft should be equal to within 0.05mm.

 Having obtained correct alignment, fully tighten baffle securing bolts (36) to torque value
of 20Nm.

6.10 Fitting Oil Scraper

 Position scraper bodies (25) on the oil thrower ring ensuring that the scraper is at top
centre and seated on the ring.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 Place the steel plate (50) on the casing top ledge in its normal position above the scraper.
 Using feeler gauges measure the gap between the steel plate and the top of the scraper
body.
 Subtract 0.2mm from the measured gap to obtain shim pack (49) thickness.
 Assemble shim pack, scraper body and steel plate with screws (51) provided and
assemble to the bearing.

6.10.1 Miscellaneous
 Fit Oil Level gauge (34), Drain Plugs (38), and blanking plates where applicable.
 Ensure that all plugs are sealed in place using Curil T or similar sealant.
 Fixed blanking plate apply a uniform layer of Curil-T to the mating faces of the casing
assembly.
 Align the bolt holes on the blanking plate with the holes in the casing top (1) and bottom
(2).
 Where applicable, connect up oil inlet and outlet and HP Jacking connections.

Always follow sealant manufacturers’ instructions.

6.10.2 Miscellaneous
 Insert the cooler assembly (46) complete with door (27), jointing (15), and secure to the
casing bottom sidewall with bolts.
 Connect external pipework.

Take care not to overtighten the securing bolts on the cooler, as this could
damage the cooler.

6.10.3 Instrumentation
 Fit RTDs and instrumentation as necessary.

Ensure that RTD assembly is not damaged and is working correctly before
fitting it.

Check that the bearing is complete and is fully sealed .

 Connect up external pipework.

 Remove air vent and fill the bearing with oil of the correct grade. The oil level should be

up to the standing oil level marked on the oil level gauge (34).

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 Refit air vent.

 For temperature probe fitted bearings; run the bearing and establish a steady state
operating temperature then set temperature alarm to 5C above the steady state
operating temperature. Shut down temperature alarm is to be set at 10C above steady
state operating temperature.

! Note! Prior to running the bearing EC regulation state: - The entire machine
has received a Declaration of Conformity, or has been declared exempt from the
Supply of Machinery (Safety Regulations) Act 1992 and the Machinery Directive.
Where applicable
The bearing is now complete; it must not be used until the below items have been dealt

with;

1. Lubricating oil has been passed though the bearing.

2. The lubricating oil must be a mineral based turbine oil inhibited against oxidation,

corrosion and foaming, with an ISO viscosity grade as indicated on the arrangement

drawing. The use of any other oil should be referred to Michell Bearings.

If in doubt with installation please use our Service Department!

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

7. Operating

7.1 Preparation and Inspection before Operation

 Where necessary fit the temperature probes for measuring the bush and/or the sump
temperature in the relevant connection holes.

Ensure that RTD assembly is not damaged and is working correctly before
fitting.
 Ensure all screw plugs and connections are sealed in place in the connection holes using
Curil T or similar sealant. Tighten plugs to the torque values in Appendix 15.2.

Always follow sealant manufacturers’ instructions.

 Where applicable retighten external oil supply connections.
 Check oil level or start oil system as described in Section 8.4.4.

Check:
1. That the oil quantity at bearing oil inlet is as specified by Michell, where applicable.
2. That the temperature monitoring equipment works.

 Where an oil cooler is fitted, start the cooling water supply system and check the flow
rates are as required.

Do not use the bearing unless the cooling system is operating, where
applicable.

Check High pressure oil injection (jacking) system where applicable.

 The h.p oil injection (jacking) system is designed to lift the shaft clear of the bottom bush
bearing surface.
 To check correct functioning of the jacking system a measurement of shaft vertical lift
should be made. To do this a dial indicator gauge should be placed at top centre of the
shaft, as close to each end of the bearing as possible. The jacking systems should then
be activated and the vertical lift noted when the system pressures have stabilised.
 The calculated upward movement should be 0.06 mm, however due to variations in
journal load temperature of the oil, alignment etc, this value can vary. It is recommended
therefore that value of lift less than 0.03 mm should warrant further investigation.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 As an alternative/supplementary check of the jacking system the reduction in torque

required to slowly turn the shaft when the system is activated can be used.
 The bearing is now ready for operation. It must not be used until the below items have
been dealt with:

1. The entire installation has received a Declaration of Conformity, or has been declared
exempt from the Supply of Machinery (Safety Regulations) Act 1992 and the Machinery
Directive.
2. Lubricating oil has been passed though the bearing.
3. Local safety regulations have been met.

7.2 Trial Run

 For temperature probe fitted bearings, run the bearing and establish a steady state
operating temperature. Set temperature alarm to 5C above this steady state operating
temperature. Shut down temperature alarm should be set at 10C above steady state
operating temperature.
 Supervise the bearing during the trial run period (approx. 5-10 operating hours).
 Pay special attention to the following:

1. Oil flow rate and oil inlet pressure in circulating oil system (where applicable)
2. Water flow rate in oil cooler (where applicable)
3. Bearing temperature
4. Sliding noises of shaft seals
5. Leakage
6. Occurrence of inadmissible vibrations.
7. Unusual noises or odours

Note that oil level drops to a new level when bearing is running. This is normal,
and the bearing should not be topped up.

 If any or all of the above cause concern, or if the monitoring equipment triggers an alarm,
stop the machine immediately and carry out an inspection of the bearing to find the
cause.

7.3 Normal Operation

! Do not touch any moving parts.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 If the bearing has been correctly assembled using the procedure already given, there is
only a marginal risk of the bearing failing which would normally be due to inadmissible
operating conditions. Examples of these conditions are; overspeed, low lubrication levels
and excess load. To avoid these situations, follow the following recommendations:

1. Label Control Panels with the bearing limitations.

2. Do not operate the bearing below the transition speed values indicated in the bearing
calculation.
3. Stop the shaft immediately if:
 Coolant circulation fails.
 Bearing temperature exceeds normal operating temperature by 10C.
4. Never remove plugs, RTDs or seals while the bearing is operating.
5. Regularly inspect all seals and pipework. Any large leakage of lubricant or coolant will
indicate that a seal or joint is failing. Maintenance must then be carried out as soon as
possible.

The bearing surface and any pipework may be hot during operation.

7.4 Preparation for Operation after Standstill

 Clean the external parts of the bearing. Dust and dirt impede the radiation of heat.
 Check with the maintenance schedule in Section 8.3 to see if an oil change is necessary.
If required, carry out the oil change as indicated in Section 8.4.
 Retighten the main Casing Joint Bolts (3)(4) using the torque values specified in Table 6,
Section 6.7.
 Check that all connections/plugs are secure and to the correct torque (see Appendix
15.2)
 Start operating the oil supply system, where applicable, and check that it is working
correctly. The supplied oil quantity at the bearing inlet must equal the value indicated in
the Michell Calculations.
 Check the functioning of the temperature monitoring equipment.
 If a water cooler is fitted, check the water supply rate. If necessary, remove and clean the
cooler as described in Section 10.3.
 The bearing is now ready for operation.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

8. Care and Maintenance

8.1 General

 Before carrying out any maintenance or inspection work, switch off machinery. Lock off the
controls and secure and the isolate shaft.

! Ensure control gear, barring gear and any other equipment capable of moving
the shaft is locked out and labelled “Not to be used”, or similar.

! Do not touch any moving parts.

8.2 Tools and Equipment

The following tools and equipment may be necessary to carry out maintenance on the
bearing:
 Allan key set
 Wrenching key set
 Open-jawed spanner set
 Feeler gauges.
 Emery paper, plain scraper
 Lifting equipment
 Permanent sealing compound (e.g. Curil-T)
 Liquid screw locking compound (e.g. LOCTITE 243)
 PTFE sealant tape.
 Oil with the viscosity indicated (see bearing inspection plate)
 Detergents
 Clean cloth

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

8.3 Maintenance Schedule

 For a bearing that is operating constantly, routine maintenance should take place annually.
 If the user only operates the bearing periodically, maintenance periods may be able to take
place less frequently. This is however, at the users’ discretion. An annual inspection is
recommended as a minimum service requirement.
 A basic guide to maintenance is given in Table 7.

Maintenance work Schedule

Exterior cleaning of the bearing  every 6 months
Oil Change (see Section 8.4)  Bearing in continuous operation: every 10,000
operating hours.
Bearing Inspection During preventative maintenance work for machine or
immediately if:
 Bearing temperature exceeds 10C over the indicated
value (see calculations)
 Unusual noises or odours occur
 Unusual changes in the oil colour are visible.
 Inadmissible vibrations occur.
 Oil flow rates and oil inlet pressure readings drop
below admissible values, where applicable.
 Water flow rate readings drop below admissible
values, where applicable
Table 7: Maintenance Schedule

 These are estimates only, and frequency may alter depending on site environment.
Michell can advise the user accordingly.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

8.4 Oil Change

8.4.1 General
 Oil changes will be at differing periods depending on the frequency of bearing operation
and the conditions in which the bearing is operating. Approximate oil change times are
indicated in Section 8.3.
 Please observe the instructions for the use of the lubricating oil. The manufacturer
can provide information on waste oil disposal.

Note! Oil used to fill the bearing should be passed through a filter (10-15
microns preferred) to exclude particles. Water contamination can also be permitted up
to a level of 0.1% volume.

! Risk of Pollution:

8.4.2 Procedure for draining oil

 Run the bearing to warm up the oil. This will ease the flow of oil from the bearing, and also
remove any impurities and residues.
 Shut down the machine and secure it against unintended operation.
 Shut down the oil supply system where applicable.

Do not disconnect the oil inlet and outlet pipework until the bearing has been
drained of oil.

Any oil spillage should be collected in suitable containers.

 Let off and collect the lubricating oil in the oil supply system where applicable.
 Loosen and remove the drain plug and washer, and fully drain the bearing of oil.

Beware hot oil.

Collect and dispose of used oil under the correct regulations.

If the oil is visibly altered in colour, or contains unusual residues, an inspection

is recommended to eliminate the cause.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 Once all oil has drained from the bearing, replace the drain plug and washer, and tighten
to the torque value of 110 Nm.

8.4.3 Procedure for refilling the bearing -self contained bearings

 Remove the top air vent (28) and washer.
 Pour the correct grade of lubricating oil into the filling hole in the casing top (1). Use the
approximate quantity required as shown on the bearing arrangement drawing as a guide.
 Let the oil settle into the bearing. Check the oil level is approximately at the centre of the
oil level gauge, and top up if necessary.
 When level is correct, replace the air vent, and washer, and tighten finger tight.

8.4.4 Procedure for refilling the bearing - bearings with circulating oil
 Clean the oil container and fill up the oil supply system with the correct grade of
lubricating oil.
 Start the oil supply system in order to fill up the bearing with oil.

Check for leaks.

Not enough lubricant leads to temperature rises and therefore damage to the
bearing. Too much lubricant leads to leaks.

When pouring, take care not to spill lubricating oil onto the machine or
surrounding area.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

9. Dismantling an Installed Bearing

9.1 General

 The Procedure given in this section is a full stripdown of a generic IH Horizontal bearing.
As such it may contain more information than is necessary in some cases. Simply ignore
the sections not relevant to the bearing being worked on. Any technical queries can be
referred to the Engineering Team at Michell.
9.2 Preparation

 Check through the safety procedures at the start of Section 2. Understand and follow the
instructions very carefully.
 Switch off, drain and disconnect cooling system, where applicable. Refer to manufacturer
instructions.
 Switch off and drain the lubricating oil and oil system (where necessary) as described in
Section 8.4.
 Disconnect and remove any thermometry and instrumentation.

Make sure the workspace is clean. Contamination and damage to the bearing
affect operating performance and could lead to premature failure.

! Do not use any violence or force.

9.3 Removing the baffle assembly

 Unscrew baffle bolts (36), and prize away from casing without damaging the joint face.
 Remove blanking plate if applicable.
 Remove oil seal assemblies, if applicable.

Take care not to jam hands when manipulating baffle assembly.

9.3.1 .Flinger
 First loosen and remove the joint bolts on the dust flinger.
 Pull the flinger gently from its groove in the baffle in an axial direction. Separate both
halves of the flinger and remove from shaft.
 Remove seal housing and floating seal.
9.3.2 Blanking Plate, or Lip Seals
 Loosen and remove the seal bolts and remove the lip seal.
 Loosen and remove the blacking plate securing bolts, and remove blacking plate.
9.4 Removing the Casing Top

 Attach lifting equipment to shackles and take up the slack.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

 Remove casing joint bolts (3)(4) and positioning dowel pins (5).

! Follow lifting instructions and safety guidelines in Sections 2 and 4.

 Slowly and gently separate casing top (1) from the bottom (2), taking care not to damage
the casing bottom or the bush stop dowel. Raise the casing top just far enough to be able
to move it axially over the bush without touching it, and away from the machine.

When separating the casing top from the bearing assembly, ensure that it
does not come into contact with the shaft seals or the bush.
9.5 Removing the Top Half Bush

 Remove the bush joint bolts (8), and positioning dowel pins (10).
 Lift the top half-bush (7) from the shaft as described in Section 4.6.

9.6 Removing the Oil Thrower Ring (where applicable)

 Rotate the oil ring until one set of studs(23), washers(22a,22b) and nuts (24) are visible
centrally at the top. Gradually release the tension on the studs by slackening securing
nuts.
 Remove studs, Belleville washers and nuts.
 Rotate the ring 180 deg and remove remaining fasteners, keeping hold of both ring halves
(21).
 Gently separate the ring halves without the use of undue force. Take care not to damage
the shaft, the bottom half bush, or the surfaces of the ring.

Take care not to jam hands when manipulating components inside casing.
9.7 Removing the Bottom Half Bush

Take care not to jam hands when manipulating seal assembly around shaft.

Make sure all bearings on a shaft line are opened.

Disconnect high-pressure oil injection connections (41)(42)(43)(44)(45) at

casing prior to bush removal.
 Jack up the shaft to the point where the shaft and the bottom half-bush (6) are no longer
in contact.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

! Ensure that the jacking equipment is safely positioned and certified to carry a
load greater than the mass of the shaft.

! Once the shaft is raised secure it into position using other equipment. Do not
rely on the jacking equipment alone.
 For bearing frame sizes 32, gently manipulate the bottom half bush (6) so that it sits in the
top half bush position, and carefully lift out of the way by hand.
 For bearing frame sizes 36 and over, fit eyebolts to tapped holes at joint of the bottom half
bush, attach suitable straps to eyebolts using shackles on one side of the bottom half
bush (6). Gently pull on the strap whilst pushing down on the opposite side of the bush
and rotate the bush through 40 degrees. Insert a bar into the now exposed toggle hole.
Change the lifting point from the joint to the hole now exposed at 30 degrees from the
joint; continue to rotate the bush from the new lifting point until the bush is on top of the
shaft. Fit two eyebolts to the peripheral lifting holes and remove from the shaft.

! Use mechanical devices if possible, otherwise this stage may require some
manual handling. Remember to bend the knees and not the back.

Take care not to damage the bush running surfaces.

9.8 Removing the Water Cooler (where applicable)

 If it is necessary to clean the cooler, remove the cooler assembly (46) where applicable.
 Remove cooler fastening bolts
 Gently remove cooler from casing bottom.

When handling the cooler take care not to damage it, as this will affect cooler
performance.
9.9 Removing the Casing Bottom

 Remove shaft.
 Attach lifting eyes to the tapped holes in casing bottom (2) joint face, as described in
Section 4.4.
 Attach lifting equipment and gently take up the weight of the casing.
 Undo the holding down mounting bolts and remove.
 Gently manipulate the casing bottom away from the machine taking care not to damage
the shaft.

! Take care to avoid colliding with the equipment used to jack up the shaft.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

10. Cleaning and Checking

10.1 General

! Only use non-aggressive detergents such as VALVOLINE 150 or Alkaline

cleaning compounds with pH-value 6 to 9, and a short reaction time.

! Please observe the instructions for use of the detergents.

! There may be fumes given off during the cleaning process. Clean parts in a
well-ventilated area. Always follow cleaner manufacturers’ instructions.

Use a lint free cloth when cleaning the bearing. Thread from such cloths
could get into the lubricating oil and cause overheating, and in extreme cases, failure
of the bearing.

 Clean the following parts thoroughly:

1. Casing Top(1)
2. Casing Bottom(2)
3. Bush Halves(6,7)
4. Baffle assembly(16,17)
5. Oil thrower ring(21)
6. seal(s), where applicable

 In addition inspection may be required on the bearing components, according to the

Maintenance Schedule outlined in Section 8.3.
 The remaining part of this section gives basic inspection guidelines for some major bearing
components. However, if any wear or damage is evident on any of the bearing
components, consult Michell Bearings immediately as it may adversely affect bearing
performance.
 The following sections assume the bearing has been dismantled according to Section 9.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

10.2 Checking the Half Bushes

 Examine the journal bushes. The appearance of the running surface should be that
shown in Figure 11 below.

Figure 11: Journal Bush Appearance After Use

 There may be some scoring and wear on the bushes. Provided wear is no greater than
0.125mm the bushes are still serviceable. If there is any sign of the bearing surface
coming away from the backing material, the bush must be replaced.

10.3 Checking the Water Cooler (where applicable)

 If necessary, clean the outside of the cooler with a wire brush.

 Clean the bore of the tubes if necessary using a high pressure water jet or steam
cleaning.
 Any remaining deposits or blockages can be removed using a cleaning rod or
hypochlorite cleaning solution.

! There may be fumes given off during the cleaning process. Clean parts in a
well-ventilated area. Always follow cleaner manufacturers’ instructions.

When using cleaner rods, take care not to damage the cooler tubes.
10.4 Miscellaneous

 Examine sealing on all plugs and connections. If leaks are evident, remove and renew the
seal as necessary.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

11. Bearing Preservation during Storage

11.1 Before Installation

 The bearings internal components are coated with Shell Ensis RPO 1200 preservative.
The external surfaces not painted are coated with Shell Ensis PW68 preservative.
 Make sure bearings are stored in the intended mounting position, in a dry room only.
 The bearing can be stored in this condition for up to 12 months in the dry room.

11.2 Corrosion Protection for Periods after 12 Months

If the bearing is to be protected from corrosion when mounted on a machine, use the
following procedure:
 Dismantle the bearing (see Section 9).
 Clean the bearing (see Section 10).
 Inspect the condition of the components for continuing storage.
 Coat the internal components with Shell Ensis RPO 1200 preservative. Coat the external
non painted surfaces with Croda PW68 preservative.
 Assemble the bearing (see Section 6).
 Plug all connection holes.
 Use self adhesive, permanent tape to seal the gaps between the shaft, baffle, seal and
casing.
 Put a bag of desiccant (silica gel) inside to absorb humidity and prevent the formation of
condensation in the bearing, note remove before bearing usage.

11.3 Corrosion Protection for Ongoing Storage

 Repeat the preservation procedures detailed in Section 11.2, after each 12 month period.

12. Bearing Preservation During Transport

When the bearing is fitted to the machine during transport:

 Carry out the corrosion protection procedure described in Section 11.2.
 Apply liberal lubricant to the running surfaces of the bearing.
 Secure the shaft against axial and radial movement.
 Should there be any heavy shock loads anticipated during transportation, whitemetal
surface components should ideally be replaced with packing to prevent indention of the
whitemetal surface.

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 Operation & Maintenance Instructions for IH Series Horizontal Bearings

13. Statement on Horizontal Bearing Disposal Route

The vast majority of the components within the bearing are metallic. These components,
when free of oil and grease, will have a residual scrap value, and can be recycled using
appropriate metals recycling contractors.

Oil or grease, or items contaminated with either, should be prevented from entering the
drains, water courses, the marine environment or general waste. Waste lubricant and oil
contaminated items should be disposed of in accordance with the regulations made under the
UK Control of Pollution Act and The Environment Protection Act, or in accordance with the
applicable statutory requirements of the country where the bearing is installed and operated.

With the exception of electrical and electronic equipment, e.g. temperature instruments such
as rigid stem thermocouples and RTD’s used to monitor the installed bearing, other non
metallic items that are not contaminated with oil or grease products will be classed as general
waste and can be disposed of using established procedures for such items. Electrical and
electronic equipment should be recycled through a contractor approved (e.g. in the UK, in
accordance with the WEEE Regulations 2013) for the disposal of such items.

Advice on suitable waste disposal routes can be obtained from the Michell Bearings HSE
Manager or from the applicable Waste Regulation Authority of the country where the bearing
is installed and operated.

14. Glossary of Terms

Spherical Seating
The spherical seating is a special form to allow self-alignment of the bush inside the casing.
The bush is placed on two such seating`s and gives the advantages of ease of assembly,
good heat transfer from the bush to the casing, and moderate thrust and good journal load
carrying capacity.
Not for dynamic misalignment. Only to aid assembly.

Flinger
This is a light ring, which is clamped to the shaft in front of the baffle, and provides additional
protection against the ingress of water to IP54. The flinger fits in a groove machined in baffle,
building a labyrinth, which protects the shaft against low pressure that could otherwise draw
lubricant through the shaft seal. Such low pressure could be caused by rotating discs, fans,
etc. on the shaft adjacent to the bearing. If necessary the flinger groove can be packed with
grease to give a higher level of protection.

40
 Operation & Maintenance Instructions for IH Series Horizontal Bearings

15. Appendices

15.1 Ordering Spares

 As a minimum, it is recommended that replacements should be carried for all Whitemetal

components. Consideration should also be given to stocking the parts listed below:
 Jointing compound (i.e. Curil-T)
 RTD Assemblies (where applicable)

15.2 Table of Torque’s:- Unless otherwise specified

Bolt Size (mm) Tightening Torque (Nm)

6 4
8 10
10 20
12 35
16 80-90
20 155-175
24 275-305
30 545-605
36 950-1050
42 1520-1680
48 2300-2520
56 3690-4070
64 5560-6150

Plug Size (inches) Tightening Torque (Nm)

G3/8 30
G1/2 40
G3/4 60
G1 110
G1 1/4 160
G1 1/2 230
G2 320
G2 1/2 500

41
Contact details,

Enquiry Type Telephone Email

NEW
+44 (0)191 256 5337 [email protected]
PRODUCT
SPARE
+44 (0)191 256 5309 [email protected]
PARTS
SERVICE
+44 (0)191 256 5305 [email protected]
WORK
REPAIR
+44 (0)191 256 5373 [email protected]
WORK

Michell Bearings reserve the right to amend these instructions.

© Michell Bearings 2018.