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Stratus Power Installation Instructions

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0% found this document useful (0 votes)
48 views12 pages

Stratus Power Installation Instructions

Uploaded by

dbaxterjr21
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Stratus Power

Installation Instructions

This document and the information


contained herein are the property of APPAREO SYSTEMS, LLC
Appareo Systems, LLC and are
confidential. They may not be disseminated
FARGO, NORTH DAKOTA 58102
or redistributed without the written
permission of Appareo Systems, LLC Stratus Power Installation Instructions
Document Number Document Type Last Revised Rev Sheet

600840-000041 Certification 15 December 2016 1.0 1 of 12


600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

STRATUS POWER
©2016 Appareo Systems, LLC. All Rights Reserved.

Stratus Power Installation Instructions. All content within is copyrighted by Appareo


Systems, LLC, and may not be reprinted without permission.

Appareo assumes no responsibility or liability for any errors or inaccuracies that may appear in
the information content contained in this guide. Unauthorized replication of this guide is
prohibited.

Appareo, Appareo Systems, Stratus Power, and the Appareo and Stratus Power logos are
either registered trademarks or trademarks of Appareo Systems, LLC. All other trademarks and
registered trademarks are the sole property of their respective owners.

Appareo Systems, LLC, 1830 NDSU Research Circle North, Fargo, ND 58102 USA.

Visit us on the web at www.appareo.com.


Questions? E-mail us at [email protected].

The most recent version of this document and other Stratus Power documentation can be found
at the Appareo Dealer Portal at appareo.com/dealer-portal or appareo.com/resources.

Page 2 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

Table of Contents
1. About Stratus Power ............................................................................................................ 5
1.1. Overview .................................................................................................................. 5
1.2. TSO compliance ....................................................................................................... 5
1.3. TSO deviations ......................................................................................................... 5
1.4. Environmental qualifications ..................................................................................... 5
1.5. Equipment specifications .......................................................................................... 5
1.6. Required tools .......................................................................................................... 6
1.7. Supplied hardware ................................................................................................... 6
1.8. Unpacking/inspection requirements .......................................................................... 6
1.9. Limitations for installation ......................................................................................... 6
1.10. Circuit protective device marking .............................................................................. 6
2. Mounting Stratus Power ....................................................................................................... 7
3. Wiring Stratus Power............................................................................................................ 8
4. Troubleshooting ..................................................................................................................10
Technical Assistance ................................................................................................................10
Appendix A ...............................................................................................................................11

List of Figures
Figure 1: Mounting location ........................................................................................................ 7
Figure 2: Installing Stratus Power............................................................................................... 8
Figure 3: Harness ...................................................................................................................... 9
Figure 4: Back of Stratus Power ................................................................................................. 9

List of Tables
Table 1: TSO compliance ........................................................................................................... 5
Table 2: TSO deviations............................................................................................................. 5
Table 3: Equipment specifications .............................................................................................. 6
Table 4: Required tools .............................................................................................................. 6
Table 5: Supplied hardware ....................................................................................................... 6
Table 6: Pin assignments ........................................................................................................... 8
Table 7: DO-160G tests performed ...........................................................................................12

Page 3 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

Record of Revision

Revision
Change Description Revision Date Inserted By
Number
1.0 Initial Release 12/15/16 AAL

Related Documentation

Document Number Title


Appareo 600845-000028 Stratus Power Maintenance Manual
Acceptable Methods, Techniques, and Practices - Aircraft
FAA AC 43.13-1B
Inspection and Repair
Acceptable Methods, Techniques, and Practices - Aircraft
FAA AC 43.13-2B
Alterations
Airborne Static (“DC to DC”) Electrical Power Converter (For
FAA TSO-C71
Air Carrier Aircraft)
Environmental Conditions and Test Procedures for Airborne
RTCA DO-160G
Equipment

Page 4 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

1. About Stratus Power


1.1. Overview
Stratus Power is a dual 2.1 amp USB charging hub used to power and charge electronic
devices in the cockpit.

1.2. TSO compliance


Stratus Power is compliant with the following Technical Standard Order:

Reference/Issue Title
Airborne Static (“DC to DC”) Electrical Power Converter (For Air
FAA TSO-C71
Carrier Aircraft)
Table 1: TSO compliance

1.3. TSO deviations

TSO Section Deviation


Environmental qualification testing was
TSO-C71 Subpart B
performed to DO-160G, not DO-60.
Table 2: TSO deviations

1.4. Environmental qualifications


Stratus Power is tested to DO-160G. The Stratus Power Environmental Qualification form is
found in Appendix A of this document.

1.5. Equipment specifications

Characteristic Specification
Width 1.848 inches (46.95 mm)
Height 1.848 inches (46.95 mm)
Depth* 1.391 inches (35.32 mm)
Stratus Power Unit Weight 0.16 lbs. (.07 kg)
Operational Temperature Range -20°C to +55°C
Input Voltage Range 10 to 32 VDC
<25 mA at 14 V and 28 V with no USB connections
Nominal Current Draw 0.95 A at 28 V at full output load on both ports
1.9 A at 14 V at full output load on both ports
0.7 W with no USB connections
Power Input
26.25 W max at full output load on both ports

Page 5 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

Output Voltage Range 5.0 VDC +/- 0.25 V


Max Current Output 2.5 A per port
Power Output 25 W
*includes mating connector, excludes bend radius
Table 3: Equipment specifications

1.6. Required tools


The following tools are needed for installation of Stratus Power.

Tool Part Number Used For


1 ¼ inch drill bit -- Drilling hole in instrument panel
Multimeter -- Measuring output power and polarity
Crimp tool 0640160201 Power connectors
Table 4: Required tools

1.7. Supplied hardware

Item Appareo Part Number Quantity


Stratus Power Assembly 153510-000040 1
Stratus Power Panel Cover 353070-000074 1
Screw 356060-000100 2
Power Connector Receptacle 251015-000115 1
Connector Terminals 251015-000116 2
Table 5: Supplied hardware

1.8. Unpacking/inspection requirements


When unpacking Stratus Power, visually inspect for any damage to the unit or missing
components. If damage or missing parts are present, contact Appareo.

1.9. Limitations for installation


This article meets the minimum performance and quality control standards required by a
technical standard order (TSO). If you are installing this article on or in a specific type or class of
aircraft, you must obtain separate approval for installation.

1.10. Circuit protective device marking


Ensure that the circuit protective device marking is in accordance with AC 43.13-2B, Chapter 2,
Section 207, Sub-Section f., Paragraph (1).

Page 6 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

2. Mounting Stratus Power


NOTE: Stratus Power is only compatible with a panel thickness of .040” to .125”.

1. Disconnect aircraft power.

2. Locate an area in the panel to mount Stratus Power. The location must provide
adequate clearance in the front and back of the unit based on the dimensions given in
Table 3.

ATTENTION: Process may result in metal shavings. Ensure that they do not fall behind
the aircraft panel.

3. Drill out a circle in the mounting location with a 1 ¼ inch drill bit using the measurements
in Figure 1. Then, cut the notch in the top of the hole.

Figure 1: Mounting location

4. Place the Stratus Power unit behind the panel and align the front of the unit with the
hole. Place the panel cover over the front of the unit and secure with screws.

Page 7 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

Panel Panel
Cover

Screw
Stratus
Power

Figure 2: Installing Stratus Power

3. Wiring Stratus Power


The installer must supply 20-24 gauge wiring and install it in accordance with FAA AC 43.13-1B
and AC 43.13-2B. Wire length and routing will vary by installation.

The installer must also supply a circuit protective device for use with Stratus Power. Use a 2A
breaker for 28V aircraft and a 4A breaker for 14V aircraft.

1. Wire Stratus Power according to the diagrams below. Provide a service loop.

Pin # Pin Name Description


1 Power 10-32 VDC
2 Ground --
Table 6: Pin assignments

Page 8 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

Pin 1:
POWER

Pin 2:
GROUND

Figure 3: Harness

2. Verify input power and polarity.

a. Connect aircraft power and ensure that the breaker is pushed in.

b. On the power harness, place the negative probe of a multimeter on Pin 2 and the
positive probe on Pin 1.

c. Measure the voltage across the two wires using a multimeter. The voltage
reading should be equal to your aircraft power.

d. Disconnect aircraft power.

3. Connect the power receptacle into the header on the back of Stratus Power.

Figure 4: Back of Stratus Power

Page 9 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

4. Connect aircraft power and ensure that the breaker is pushed in.

5. Verify the voltage output of Stratus Power before connecting any devices.

4. Troubleshooting
Problem Troubleshooting Steps
Stratus Power is not powering a • Verify that the circuit protective device is functioning
device. correctly.
• Verify that the polarity on the power connector is
correct.

Technical Assistance
For support, please contact Appareo at [email protected].

By mail:

1830 NDSU Research Circle North


Fargo, ND 58102
United States of America

Page 10 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

Appendix A
Nomenclature: Stratus Power

Part number: 153510-000040

TSO number: TSO-C71

Manufacturer: Appareo Systems

Address: 1830 NDSU Research Circle North, Fargo, ND 58102, USA

DO-160G
Conditions Description of tests conducted
Section
Temperature and Altitude 4.0
Short-Time Operating Low
4.5.1 Equipment tested to Category F1.
Temperature
Operating Low Temperature 4.5.2 Equipment tested to Category F1.
Short-Time Operating High
4.5.3 Equipment tested to Category F1.
Temperature
Operating High Temperature 4.5.4 Equipment tested to Category F1.
Equipment identified as Category X, no test
In-Flight Loss of Cooling 4.5.5
performed.
Altitude 4.6.1 Equipment tested to Category F1.
Equipment identified as Category X, no test
Decompression 4.6.2
performed.
Equipment identified as Category X, no test
Overpressure 4.6.3
performed.
Temperature Variation 5.0 Equipment tested to Category C.
Humidity 6.0 Equipment tested to Category A.
Operational Shocks and Crash
7.0
Safety
Equipment tested to Category B.
Operational Shocks 7.2
11ms duration.
Equipment tested to Category B.
Crash Safety 7.3
Aircraft type: 5R

Vibration 8.0

Fixed Wing Aircraft Standard Equipment tested to Category S.


8.5
Vibration Curve M.

Page 11 of 12
600840-000041 Stratus Power Installation Instructions
Rev. 1.0
Last Revised: December 15, 2016

Sine-on-Random for Equipment tested to Category U.


8.8.2
Category U Curve G.
Equipment identified as Category X, no test
Explosive Atmosphere 9.0
performed.
Equipment identified as Category X, no test
Waterproofness 10.0
performed.
Equipment identified as Category X, no test
Fluids Susceptibility 11.0
performed.
Equipment identified as Category X, no test
Sand and Dust 12.0
performed.
Equipment identified as Category X, no test
Fungus Resistance 13.0
performed.
Equipment identified as Category X, no test
Salt Fog 14.0
performed.
Magnetic Effect 15.0 Equipment tested to Category Y.
Power Input 16.0
Normal Operating
16.6.1 Equipment tested to Category BXX.
Conditions (dc)
Voltage (average value dc) 16.6.1.1 Equipment tested to Category BXX.
Abnormal Operating
16.6.2 Equipment tested to Category BXX.
Conditions (dc)
Voltage Spike 17.0 Equipment tested to Category B.
Audio Frequency Conducted
18.0 Equipment tested to Category B.
Susceptibility
Equipment identified as Category X, no test
Induced Signal Susceptibility 19.0
performed.
Equipment identified as Category X, no test
Radio Frequency Susceptibility 20.0
performed.
Emission of Radio Frequency
21.0 Equipment tested to Category B.
Energy
Lightning Induced Transient Equipment identified as Category X, no test
22.0
Susceptibility performed.
Equipment identified as Category X, no test
Lightning Direct Effects 23.0
performed.
Equipment identified as Category X, no test
Icing 24.0
performed.
Electrostatic Discharge 25.0 Equipment tested to Category A.
Equipment identified as Category X, no test
Fire, Flammability 26.0
performed.

Table 7: DO-160G tests performed

Page 12 of 12

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