11-Reinforcing The Octagonal Web Openings of Castellated Beam by Steel Rings
11-Reinforcing The Octagonal Web Openings of Castellated Beam by Steel Rings
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All content following this page was uploaded by Hayder Al-Thabhawee on 14 June 2019.
Article history: Castellated steel beams are section steel members with hexagonal or octagonal web openings which they
Received 21 January 2019 are made from standard hot rolled steel section I or H. The main advantage of these members is their
Received in revised form 05 March 2019 economic material. An additional important advantage is a possibility to guide service ducts through the
Accepted 06 March 2019 openings. The presence of the web openings influences the members’ failure behavior around the
Keywords: openings, new local failure modes will come into existence, such as the buckling of the web post between
Castellated steel beam the openings, or yielding around the openings. Castellated beams with octagonal openings usually fail due
Spacer plate to web post-buckling because of the increase in depth. The current study focused on improving the
Web post behavior of the castellated beam with octagonal openings using steel ring stiffener and adjusting the best
Finite element dimension and distribution for the stiffeners. All the models of specimens have been fabricated from a
Seel ring stiffener. parent I section (IPE 140). The models have been modeled and analyzed using finite element software
ANSYS (version 15). The analysis results showed that reinforcing octagonal castellated beams by adding
steel ring stiffeners around octagonal web opening was very active way to increase the ultimate load for
long span, where the ultimate load of reinforced octagonal castellated beam increased up to (286%)
compared with parent I-section beam. Economically, the percentage of additional steel material which
used to expansion and reinforce the castellated beams (spacer plate and steel ring stiffeners) was (36%)
when compared with the weight of parent I-section beam. While the allowable load at deflection (L/180)
was (260 %) compared to the allowable load of parent section at the same deflection. The gained benefit
was increasing the ultimate and allowable load of reinforced octagonal castellated beams by (186%) and
(160%) respectively by using additional steel material only (36%) from the weight of parent I- section,
which the additional steel material consisted from the spacer plates and steel rings. Also, the results
indicate that the best dimensions for the ring were when thickness equal to the web thickness of the parent
section and the width equal to the half of the parent section flange width.
© 2019 University of Al-Qadisiyah. All rights reserved.
1. Introduction
Castellated beams are steel I or H section members with evenly spaced improvement in the field of steel structures. Most of the castellated
hexagonal or octagonal web openings. Sometimes, it can be added spacer members used nowadays are made by thermally cutting the web of a hot-
plate to obtain octagonal opening with increasing the depth of members as rolled parent section according to a certain pattern as shown in Fig. 2,
shown in Fig. 1. The castellated steel beam is one of the important after that, the obtained halves are welded together to form a member with
* Corresponding author.
E-mail address: [email protected] (Hayder W Al-Thabhawee)
https://doi.org/10.30772/qjes.v12i1.581
1998-4456/© 2019 University of Al-Qadisiyah. All rights reserved.
8 HAYDER W. A L-THABHAWEE AND ABBAS A. MOHAMMED /AL-QADISIYAH JOURNAL FOR ENGINEERING SCIENCES 12 (2019) 007–016
a higher web and with hexagonal web openings. The process of producing The present research aims to establish a numerical study to develop
castellated beams from rolled sections has been used in steel construction strength the castellated beams with octagonal openings by reinforcing the
since the late 1930s Boyer [1]. Today the castellated beams are produced openings with steel ring as shown in Fig. 3 and adjusting the best
widely and the production cost has been reduced due to the development dimensions and distribution for the steel rings. The numerical study deals
of equipment of the two main steps, the cutting, and welding, which made with both materials and geometric nonlinearity in analyzing the tested
them as an alternate choice to open-web steel joists in floor systems. beams to perform the finite element using (ANSYS Ver.15) program.
Figure 1: Castellated Steel Beam with Hexagonal and Octagonal Numerical models using finite element software ANSYS (Ver. 15) are
Opening developed in order to validate the modelling process. The verification
process included simulation the experimental specimens numerically
using ANSYS program and comparing the results with those conducted
from experimental results.
versus deflection curves. The numerical models for tested beams and them mesh shown in Fig. 7.
The results showed that the numerical ultimate load capacities were a little
greater than the experimental ultimate load capacities for the tested cases.
The results showed a convergent response between the experimental
results and finite element solution through the range of loading. These
results confirm that it could be used the numerical model to deal with
castellated steel beam specimens for this load and support conditions as
shown in Load-deflection response curves for the numerical and the
experimental work for specimens in Fig. 8. The Von-Mises stress
distribution of the model results at failure load is shown in Fig. 9 at failure
load. It could be noticed that the numerical models’ behavior is similar to
experimental behavior.
Figure 16: Effect of Ring Thickness on the Behavior of Castellated Figure 18: Effect of Ring Width on the Behavior of Castellated Beams
Beams
Figure 21: Load- Deflection Curve of Distribution Steel Ring Figure 22: Allowable Load for Deferent Cases of Reinforcing by Steel
Stiffeners. Ring Stiffeners.
16 HAYDER W. A L-THABHAWEE AND ABBAS A. MOHAMMED /AL-QADISIYAH JOURNAL FOR ENGINEERING SCIENCES 12 (2019) 007–016
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