Se Downloads Mining and Minerals CB Data
Se Downloads Mining and Minerals CB Data
YOUR
NEEDS
YOUR
BUSINESS
YOUR
SEPARATION
SPECIALIST
2
What’s next for
your business?
Need to boost throughput? Improve tailings treatment? Or
maximize water recovery? Whatever your process demands, we
ensure you have the right separation solution to achieve optimal
yield and product quality at the lowest total cost of ownership.
PRO D U CTS
KNOWLEDGE
SOLUTIONS
3
Your lifecycle partner for
any separation challenge
THE BEST FIT FOR ANY REQUIREMENT design and test against dynamic simulations in order to
ANDRITZ systems are designed for the most demanding ensure error-free start-up. For upgrades and optimization
applications in mining and minerals processing. This projects, we can customize a complete range of
includes some of the highest capacity technologies engineering, simulation, control, and training solutions,
in the industry, from thickeners and presses to filters, depending on your local requirements.
centrifuges, and flocculant plants. Whatever your mineral
characteristics and end product specifications, our pilot STRONG GLOBAL PRESENCE
facility allows us to test, tailor, and optimize the ideal All of our installations are backed by the resources of
combination of technologies to meet your needs. one of the world’s strongest networks of separation
specialists, with personnel available near you. As a
COMPLETE AUTOMATION SOLUTIONS partner to many of the world’s leading processors of
To ensure safe, trouble-free operations, our automation iron ore, potash, coal, and more, every solution comes
solutions range from upgrades of individual systems, with a deep understanding of all the separation
including electrical, control, and instrumentation, to full processes involved in even the most complex global
automation of entire plants. For greenfield plants, we operations.
4
Your separation
specialist
TECHNICAL SUPPORT
Remote diagnostics to on-site CONSULTING
presence to troubleshoot and fine- Providing customer-oriented process
tune equipment performance. solutions.
UPGRADES AUTOMATION
Mechanical improvements to existing Design, supply, and installation of
machines as well as electrical equipment, controls, and
control system upgrades. instrumentation solutions.
5
Nearly a century of innovation
in mining and minerals
1975
First fluid bed
conditioner for
ESTA process
1960
First lithium
centrifuge sold
1926
First potash centrifuges
1963
First fluid bed
dryer for table salt
1952
First vibrating
screen centrifuge supplied
for the coal industry
6
2009
World’s largest coal 2017
1984 filter press (China) One of the world’s largest
Development of linear screen for gold filter presses (A4 2500)
recovery by ANDRITZ Delkor (Pty) Ltd. installed for tailings
2000 treatment
First SmartFIX filter cloth
fastening system for drum filters
2010
First conical
decanter
developed
and installed
1976 2016
Launch of high- World’s largest paste thickener
rate thickeners 1989 installed for phosphate
Installation of world’s largest
vacuum filtration plant RheoScan automated optical
2006 polymer system launched
Development
of flat CCD Development of SmartFIX for
circuit filter centrifuges to reduce
1985 maintenance time and costs by
Hyperbaric disc filter around 50%
developed
2011
World’s largest decanter
for oil sands tailings
7
280 ANDRITZ GROUP 2,000 machines sold
production sites, service, every year by
and sales companies ANDRITZ Separation
For more than a century, ANDRITZ has EXPERIENCED SPECIALISTS, RESPECTED BRANDS
supported the evolution of industries Today we install more than 2,000 machines every year,
including equipment for the world’s largest producers of
ranging from potash to rare earth metals.
potash, soda ash, and fertilizers. Much of this experience
This long track record together with is due to the growth of the ANDRITZ GROUP, which
the broadest portfolio of mechanical now numbers around 29,000 employees in 40 locations
and thermal separation technologies worldwide. This means we have the resources to develop
and tailor exactly the right solution from the world’s most
guarantees you the resources you need to
reliable technology brands.
ensure decades of profitable performance.
8
29,000 employees in 150 years of experience
40 countries in the in the separation
ANDRITZ GROUP business
9
The right technology for
any separation process
ANDRITZ
MECHANICAL SEPARATION
Screen bowl
decanter
10
SEPARATION
THERMAL SEPARATION
FILTRATION DRYING
Plate dryer
Tilting pan filter
Disc filter
Helix dryer
11
Separation expertise
for your success
When it comes to achieving the lowest total cost of operations,
everything starts with the right technology. From the highest availability
and lowest maintenance to the optimal product quality and water
recovery, ANDRITZ offers the most comprehensive product range for the
mining and minerals industry.
GET THE MOST FROM YOUR MINERALS track record in some of the world’s most challenging
Centrifuge capacities up to 450 t/hr per unit? Tilting pan industries, we not only supply the initial equipment and
filters up to 30 m in diameter? Or Hyperbaric Disc Filters systems, but also help to maximize process efficiency over
(HBF) that ensure residual moisture as low as 8%? Thanks the entire plant life cycle. Whether you need consulting
to our leading range of high-capacity technologies, we or wear and spare parts, full-time technical support,
can help you maximize productivity in a vast number of upgrades, or process optimization, we have the expertise
applications and processing environments. With a long and equipment to support your ambitions.
12
POTASH COAL
World-leading range of potash solutions for flocculation, thickening, A wide selection of flocculation, thickening, mechanical dewatering, and
debrining, glazing, cooling, dewatering, screening, and classification automation solutions for coal producing companies of all sizes
BATTERY MINERALS
Efficient concentration, purification, and dewatering solutions for lithium,
cobalt, graphite, and salt/borax
13
World-leading solutions for
potash separation and drying
Are you looking to boost throughput? Improve product quality? Or
discover innovative ways to save space, water, and energy? As the world
leader in potash separation, we offer the broadest range of dewatering,
brine, and tailings treatment solutions for any type of end product.
14
>80% of potash plants
worldwide use
ANDRITZ equipment
POTASH
Most
More than 90 years in
experience the potash industry
15
Advanced separation
technologies for gold, copper,
iron, and other base metals
From iron ore and copper concentrate to precious metals and rare earth
elements, every producer faces highly specific requirements in terms
of separation technologies and services. Our broad portfolio makes it
possible to tailor our offering to meet your exact needs for screening,
flocculation, thickening, dewatering, and classification.
16
up to
500 t/hr throughput per unit
BASE
METALS
“Our Hyperbaric
Disc Filters (HBF)
have successfully
demonstrated that
they are a validated
and competitive option
for this application
compared to other
technologies available
on the market.”
RAINER RABERGER
Product Manager Hyperbaric Disc Filters,
ANDRITZ
17
How can you
dewater more ore
with less impact?
18
The PMC magnetite
dewatering plant lies just
outside one of the world’s
most biodiverse national parks.
But excess pond usage had
resulted in oversaturation,
20% longer drying times, and
increased environmental risks.
Our solution? A new turnkey
dewatering plant with three
continuously operating,
horizontal vacuum belt filters.
19
Efficient tailings treatment
with a smaller footprint
Tailings treatment continues to be one of the fastest growing challenges
in the mining sector. At the same time, environmental risks, space
constraints, and water scarcity all need to be managed cost-effectively.
Our complete range of individual technologies and turnkey solutions can
be tailored to help you achieve your goals at the optimal OPEX or CAPEX
for your specific operations.
20
>70 years experience with red
mud TAILINGS
up to
2,200 m2 filtration area per filter
press unit
World’s
largest decanter and
filter press
21
From desert
coal mine to
award-winning
oasis
22
In the Mongolian Gobi desert,
conditions are harsh and
water resources are scarce.
Fortunately for one mining
company, our coal tailings
dewatering solution makes
it possible to achieve annual
water savings of more than
3 million cubic meters. Powered
by a continuously operating
series of eight belt presses, it
saves time as well as resources
– with uptime gains of more
than 1,000 hours per year.
23
Coal washings and tailings
treatment at its finest
Coal producers everywhere are under pressure to improve everything from
washing efficiency and throughput to water recycling and environmental
safety. Our separation specialists tackle these challenges based on
decades of experience recommending, configuring, and commissioning a
wide range of solutions for all types of coal applications.
24
>100 years supporting the coal
industry COAL
“Due to installation of
the ANDRITZ CPF 2200 S7
belt presses, there is no
longer any need for wet
dumping. The facility’s
water and sludge loop is
completely closed.”
A . J. SCHUBODEROV
Director of the Central Preparation Plant “Kuzbasskaja”,
Southern Kuzbass, Department of Preparation and
Treatment of Coal
25
High-purity lithium,
graphite, and cobalt with
lower energy costs
As battery production continues to rise, so does the demand for high-
purity lithium carbonate, graphite, and cobalt. Our turnkey process
solutions for dewatering, purifying, and drying make it possible to meet
this challenge with high efficiency and product quality.
26
Purity Solutions for high
BATTERY
product purity
and dryness MINERALS
Serving
largest
producers Supplying the world‘s
largest lithium
producer
27
Powering the lithium
battery revolution
28
When the world’s largest
lithium producer decides to
expand production, there’s
no time to waste. Which is
exactly why they turned to
the industry’s most trusted
technologies to get the job
done quickly and reliably.
29
R&D
YOU’VE GOT AN IDE A . WE’VE
GOT THE CAPABILITIES. LET’S
CREATE A SUCCESSFUL
CONCEPT.
30
Intelligence for
machine and
process control
Metris addIQ
control systems
With Metris addIQ, you have a well-proven,
intelligent control solution for industrial processes
and machines. Our solid/liquid separation
specialists use their in-depth expertise to provide
scalable solutions that are individually tailored to
regional and application requirements. Whether
you’re automating new equipment or upgrading to
extend the lifecycle of existing systems, we find the
ideal solution for you.
31
32
Put our 150 years of OEM
experience to work for you
Need to optimize your process? Boost availability? Ensure non-stop productivity?
When you work with ANDRITZ, you gain access to one of the world’s largest OEM
manufacturers for solid/liquid separation. Put our in-depth knowledge of separation
equipment and processing to work for you.
OEM SPARE PARTS SERVICE AGREEMENTS PROCESS OPTIMIZATION LAB AND ON-SITE TESTS
Filter cloths, spare and wear Preventive maintenance, contracts Automation tools and Lab and testing capabilities
parts from OEMs or with for spare parts, maintenance, process expertise to boost for process optimization and
OEM level quality, all readily inspections, repairs, upgrades, your profit machine upgrades
available operation, and equipment monitoring
33
What’s your biggest
separation challenge?
34
Ask your
separation
specialist.
Now you’ve seen how ANDRITZ
is striving to bring you the
world’s broadest range of
separation solutions that you
can count on. With proven
reliability, knowledgeable local
service specialists, and state-
of-the-art autom ation systems.
ANDRITZ.COM/SEPARATION
35
WHAT‘S YOUR SEPARATION CHALLENGE?
ANDRITZ Separation is the world’s leading separation specialist with
the broadest technology portfolio and more than 2,000 specialists in
40 countries. For more than 150 years, we have been a driving force in the
evolution of separation solutions and services for industries ranging from
environment to food, chemicals, and mining & minerals. As the OEM for many
of the world’s leading brands, we have the solutions and services to transform
your business to meet tomorrow’s changing demands – wherever you are and
whatever your separation challenge. Ask your separation specialist!
AFRICA EUROPE
ANDRITZ Delkor (Pty) Ltd. ANDRITZ AG
p: +27 11 012 7300 p: +43 316 6902 2634
[email protected] [email protected]
CHINA
ANDRITZ (China) Ltd.
p: +86 757 8258 6802
[email protected]
ANDRITZ.COM/SEPARATION
All data, information, statements, photographs, and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or
form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2019. All rights
reserved. No part of this copyrighted work may be reproduced, modified, or distributed in any form or by any means, or stored in any database
or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation
of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. CB Mining and minerals 2.0/07.2019 EN-US