DC Machines Complete Lab Manual
DC Machines Complete Lab Manual
NO:
DATE :
OPEN CIRCUIT CHARACTERISTIC OF DC SHUNT GENERATOR
AIM:
To obtain experimentally the open circuit characteristic of DC shunt generator at rated speed and
hence
i) To deduce the characteristic at two third of rated speed.
ii) To predetermine the shunt field circuit resistance required to build up rated EMF at rated
speed, critical field resistance and critical speed.
APPARATUS USED:
THEORY:
In a DC generator, the expression for the voltage generated in the armature winding on no load can be
ZN P
written as EG = volts
60 A
where
Ф flux per pole in webers which depends on field current
Z number of armature conductors-constant for a given machine
P number of poles
A number of parallel paths
N speed in rpm
Open circuit characteristic is called magnetisation characteristic since it gives the variation of
flux per pole versus field current. At constant speed, EG is directly proportional to the flux per pole and
hence field current until the onset of saturation. So we get open circuit characteristic as a straight line
passing through origin. During saturation, a large change in field current is required to produce even a
small change in generated voltage.
Critical field resistance is the resistance of the shunt field winding beyond which the machine
will fail to excite. Critical field resistance is obtained by drawing a tangential line through origin for the
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initial portion of the open circuit characteristic curve (Since the armature is open circuited) and finding
its slope.
Critical speed is the speed for which the given value of shunt field resistance represents the critical
field resistance. For self excited generator, there will be some EMF even when the field current is zero
due to residual magnetism.
PROCEDURE:
DATA OBSERVED:
Rated speed:
2
To Deduce OCC at any other speed
(Let the new speed be two-third of rated speed i.e., N2 = (2/3) Nrated
GRAPHS DRAWN:
3
DATA PROCESSED:
1. A tangent is drawn to the initial linear portion of the OCC passing through the origin taken at
rated speed.
Critical field resistance = slope of the tangent.
2. To obtain the OCC at two-thirds rated speed:
At any given field current, emf induced is proportional to the speed.
EG1 N rated
=
E G2 N2
N2
Therefore EG2 = EG
N rated 1
3. Field circuit resistance required to build up rated emf is calculated from the OCC drawn at rated
speed.
4. Critical speed at the given field current:
Join the point of rated emf on the OCC drawn at rated speed to the origin. This is the field
resistance line to get rated emf at rated speed.
Rcritical N
= rated
R field N critical
R field
Therefore N critical = N rated
Rcritical
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CIRCUIT DIAGRAM:
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EX.NO:
DATE:
LOAD TEST ON DC SHUNT GENERATOR
AIM:
To obtain the internal and external characteristics of a DC shunt generator by conducting load
test.
PRECAUTIONS:
1. While starting the DC motor, starter handle should be moved from OFF to ON position
slowly and steadily.
2. While measuring armature resistance, the armature of the machine should be stationary.
APPARATUS USED:
THEORY:
If a DC shunt generator, after building up to its rated voltage is loaded, its terminal voltage will
drop. This drop increases as load increases. There are three reasons of voltage drop in DC shunt generator
(i) Armature reaction (ii) armature resistance (iii) Drop in field current due to reduction in terminal
voltage. The different types of load characteristics are
a. Internal or total characteristic (EG VS IA): It gives the relationship between the EMF actually
induced in the armature after allowing for the demagnetizing effect of armature reaction and the
armature current.
b. External or performance characteristic (VT VS IL ): It is drawn between the load voltage taking
into account both the armature reaction and armature resistance and load current. The drop in
voltage is so less that it can be considered as a constant voltage machine.
PROCEDURE:
1. On no load keeping the field rheostat of motor at minimum, armature rheostat of motor at maximum,
the field rheostat of the DC generator at maximum, and DPST switch open, DC supply is given to
the motor.
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2. The armature rheostat of the DC motor is brought to minimum position. Adjust motor field rheostat
to obtain rated speed.
3. After the motor attains its rated speed, the field rheostat of the DC generator is adjusted so that the
generator terminal voltage is built up to the rated value on no load. No load readings are taken.
4. Load side DPST is closed. Maintaining the speed of the motor-generator set constant at the rated
speed of generator, load on the generator is increased gradually in proper steps from no load to full
load.
5. At each step, the terminal voltage and the load current are noted down. Throughout the experiment,
the speed must be maintained constant at no load value.
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TO FIND RA:
SAMPLE CALCULATION:
IA = IL + IF
INDUCED EMF EG = VT + IARA
GRAPHS DRAWN:
1. Internal characteristics: EG VS IA
2. External characteristics: VT VS IL
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CIRCUIT DIAGRAM:
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EX.NO:
DATE:
LOAD TEST ON DC COMPOUND GENERATOR
AIM:
PRECAUTIONS:
1. Initially both DPST switches should be kept at in open position
2.Motor field Rheostat should be kept in minimum resistance position
3.The rheostat in the Armature circuit of the motor and the rheostat in the field circuit of generator
should be kept in minimum resistance position
APPARATUS USED:
THEORY:
In a Compound Wound Generator, there are two sets of the field winding on each pole. One of them is
connected in series having few turns of thick wire, and the other is connected in parallel having many
turns of fine wire with the armature windings.
If the magnetic flux produced by the series winding assists the flux produced by the shunt winding, then
the machine is said to be cumulative compounded. If the series field flux opposes the shunt field flux,
then the machine is called the differentially compounded.
If the shunt field is connected in parallel with the armature alone then the machine is called the short
compound generator. In long shunt compound generator, the shunt field is connected in series with the
armature.
PROCEDURE:
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4. The armature rheostat of motor is brought to the minimum resistance position.
5. The field rheostat of motor is adjusted to obtain rated speed.
6. The position of field rheostat of generator is adjusted to obtain rated voltage
7. The DPST 2 switch across the load is closed
8. By varying the load, load current terminal voltage, and field current are noted
9. After switching off the machine (ie.) DPST 1 switch is open, then the terminals of Y –YY are
interchanged and the process is repeated again to obtain all readings for differential compound if
it is known that the first connection was meant for cumulative compound.
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CALCULATIONS
Using multimeter,
𝑉𝑡 = 𝐸𝑔 − 𝐼𝑎 𝑅𝑎 − 𝐼𝑎 𝑅𝑠𝑒
𝐸𝑔 = 𝑉𝑡 + 𝐼𝑎 (𝑅𝑎 + 𝑅𝑠𝑒 )
GRAPHS DRAWN:
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CIRCUIT DIAGRAM:
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ELECTRICAL MACHINES LAB-I 16
EXP.NO: 03
DATE :
LOAD CHARACTERISTICS OF DC SERIES GENERATOR
FUSE RATING
Motor and Generator side:
125% of rated current of DC Motor
125*19/100=23.75≈ 25 A
APPARATUS REQUIRED:
TEST SETUP:
PANEL:
PROCEDURE:
PRECAUTIONS:
1. The field rheostat of motor should be at minimum position.
2. No load should be connected to generator at the time of starting and stopping.
OBSERVATIONS:
Ra = Ω Rse = Ω R= (Ra+Rse) = Ω
2.
3.
4.
5.
6.
7.
8.
9.
10.
MODEL GRAPH:
E VsIa
VL, E (Volts)
(Int Char)
V VsIa
(Ext Char)
Residual Voltage
Ia(Amps)
FORMULAE:
Eg :VL + Ia (Ra + Rse) (Volts)
Eg : Generated emf in Volts
V : Terminal Voltage in Volts
Ia : Armature Current in Amps
Ra : Armature Resistance in Ohms
Rse : Series Field Resistance in Ohms
To conduct load test on the DC Shunt Motor and to plot its performance characteristics.
APPARATUS USED:
THEORY:
Load Test or Brake Test is the direct method of finding the efficiency of the DC motors of smaller
capacity. To determine directly the efficiency, the motor is loaded directly by means of Brake drum -
spring balance arrangement. The various performance characteristics of the DC Series motor can also be
obtained from the Load Test.
While discussing the DC motor characteristics, the following two relations should be kept in
E
mind. Speed of the DC motor is given by N b where Eb is the back EMF of the motor and is given
by E b = V − I a Ra . The torque of the machine is given by TI a where Ia is armature current and is
the flux of the machine. The flux Ф of the machine is directly proportional to field current which also
depends on the load.
V − I a Ra
From the above discussion, Speed of the DC shunt motor is given by N = K .
For DC shunt motor, the flux Ф is proportional to field current which is almost constant. When
motor is loaded, armature current increases with increase in load. This causing an increase in armature
drop IaRa. Generally, armature resistance Ra is quite small. So IaRa is quite small compared to applied
voltage V. But, this causes small drop in the speed on loading. So, it is a constant speed motor which is
used for constant speed applications such as lathes, belts drive.
The torque of the DC Shunt motor is given by T = KI a
For DC Shunt motor, Flux Ф is constant. So, torque is proportional to the armature current and
we will get a straight line for torque-armature current characteristic passing through origin.
PROCEDURE:
1. On no load keeping the resistance in field rheostat of motor at minimum position, armature
rheostat in maximum position, DC supply is given to the motor.
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2. The armature rheostat is brought to minimum position. Adjust field rheostat to obtain rated
speed.
3. On no load, input voltage, current, spring balance readings and speed are noted down.
4. The motor is loaded directly with the help of brake drum loading arrangement.
5. For each load, observe and tabulate the following
a. Current
b. Supply voltage
c. Speed
d. Spring balance readings.
6. The procedure is repeated until the current is 110% of the rated value.
FORMULAE USED:
1. Power Input, Pi = V I Watts
2. Torque, T = ( S1 ~ S 2 ) R 9.81Nm
where R = Radius of the Brake Drum in metres.
2NT
3. Power Output , Po = Watts
60
P
4. Efficiency, = o 100 %
Pi
where N = Speed of the motor in rpm and T= Torque in Nm
DATA OBSERVED AND PROCESSED:
Spring Total
Balance Force Power Power Efficiency
Voltage Current Speed Torque
Acting Input Output
V I Reading
Sl. N T Po η
No ( S1~ S2 ) Pi
(V) (A) S1 S2 kg (rpm) (Nm) (%)
(W) (W)
(kg) (kg)
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MODEL GRAPHS
CIRCUIT DIAGRAM
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EX.NO: SPEED CONTROL OF DC SHUNT MOTOR
DATE:
AIM:
To plot the variation of speed of DC shunt motor for
i) Armature control
ii) Field control.
APPARATUS REQUIRED:
Sl.No Apparatus Ratings
1 DC shunt Motor
2 Voltmeter (0-300)V MC – 2Nos
3 Ammeter (0-2)A MC
230Ω/1.7A – 2 Nos
4 Rheostat
50Ω/5A
5 Tachometer
THEORY:
V − I a Ra
Speed of the DC shunt motor is given by: N = K rpm
Where V is the applied voltage in volts
Ia is armature current in amperes
Ra is armature resistance in ohms
Ф is Flux per pole in webers.
In armature control, armature voltage is varied and in field control, field current is varied. The
speed is nearly proportional to armature voltage if the armature drop is small, while it is inversely
proportional to the flux and hence field current.
PROCEDURE:
1. On no load, keep the armature resistance at maximum and field rheostat resistance at minimum
DC supply is given to the motor.
2. The resistance in armature circuit is brought to minimum position. If the rated speed is not
reached, the resistance in the field rheostat is increased gradually until the motor attains the
rated speed.
Armature control
1. The field current is kept constant at desired value and the armature circuit resistance is
increased gradually to get different speeds below the rated value.
2. Note down the various speeds corresponding to different armature voltages.
3. This procedure is repeated for some other constant value of field excitation.
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DATA OBSERVED
Armature Control
Field Control
GRAPHS DRAWN:
1. Armature control: VA vs N at constant IF1 and IF2
2. Field control : IF vs N at constant VA1 and VA2
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RESULT AND INFERENCE:
CIRCUIT DIAGRAM
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