DC Machines Sec A
DC Machines Sec A
DC MACHINES
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D.C. MACHINES A Focused Approach
D.C. Machines
D.C. Generator
A D.C. machine which converts mechanical energy into electrical energy is known as
Generator.
Working Principle
The production of electromotive force is based on Faraday’s laws of Electromagnetic
induction. When a conductor or a coil is rotated in a magnetic field by the prime mover, it
cuts magnetic lines of force and hence an e.m.f. is induced in the conductor or coil. Since
there is motion of the conductor, it is known as dynamically induced e.m.f. The e.m.f.
induced in the conductor or coil is ALTERNATING. By connecting the ends of the coil to a
device known as COMMUTATOR, e.m.f. in the external is D.C.
Commutator
We have seen earlier that the basic nature of e.m.f. induced in the armature conductors is
alternating. This needs rectification in case of d.c. generator, which is possible by a device
called commutator.
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Functions :
To facilitate the collection of current from the armature conductors.
To convert internally developed alternating e.m.f. to unidirectional ( d.c.) e.m.f.
To produce unidirectional torque in case of motors.
It is cylindrical in shape and is made up of wedge shaped segments of hard drawn, high
conductivity copper. These segments are insulated from each other by thin layer of mica.
Each commutator segment is connected to the armature conductor by means of copper lug or
strip. This connection is shown in the following figure.
Brushes
Brushes are stationary and resting on the surface of the commutator.
Function. To collect current from commutator and make it available to the stationary
external circuit.
Brushes are rectangular in shape. They are housed in brush holders, which are usually of box
type. The brushes are made to press on the commutator surface by means of a spring, whose
tension can be adjusted with the help of lever. A flexible copper conductor called pig tail is
used to connect the brush to the external circuit. To avoid wear and tear of commutator, the
brushes are made up of soft material like carbon.
Armature
It is further divided into two parts namely,
Armature core and
Armature winding
Armature core: Armature core is cylindrical in shape mounted on the shaft. It consists of
slots on its periphery and the air ducts to permit the air flow through armature which serves
cooling purpose.
Functions :
Armature core provides house for armature winding i.e. armature conductors.
To provide a path of low reluctance to the magnetic flux produced by the field
winding.
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It is made up of laminated construction to keep eddy current loss as low as possible. A single
circular lamination used for the construction of the armature core is shown in the figure.
Armature winding: Armature winding is nothing but the interconnection of the armature
conductors, placed in the slots provided on the armature core periphery. When the armature is
rotated, in case of generator, magnetic flux gets cut by armature conductors and e.m.f. gets
induced in them.
Functions
Generation of e.m.f. takes place in the armature winding in case of generators.
To carry the current supplied in case of d.c. motors.
To do the useful work in the external circuit.
Armature winding is generally former wound. The conductors are placed in armature
slots which are lined with though insulating material.
Pole
Each pole is divided into two parts namely,
Pole core and
Pole shoe
This is shown in the Fig.
Yoke
This is cast iron cast steel frame which provides mechanical protection and also acts as path
for the magnetic flux shown by dotted lines.
ARMATURE WINDINGS
There are two types of windings
Lap winding or Parallel winding
Wave winding or two circuit winding or series wind
Lap winding
In this case, if connection is started from conductor in slot 1 then connections overlap each
other as winding proceeds, till starting point is reached again.
Developed view of part of the armature winding in lap fashion is shown in the Fig.
Due to such connection, the total number of conductors get divided into 'P' number of parallel
paths, where P = number of poles in the machine.
Wave Winding
In this type of connection, winding always travels ahead avoiding overlapping. It travels like
a progressive wave hence called wave winding. To get an idea of wave winding a part of
armature winding in wave fashion is shown in the Fig.
Both coils starting from slot 1 and slot 2 are progressing in wave fashion.
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Due to this type of connection, the total number of conductors get divided into two number of
parallel paths always, irrespective of number of poles of the machine: As number of parallel
paths are less, it is preferable for low current, high voltage capacity generators.
The number of parallel paths in which armature conductors are divided due to lap or wave
fashion of connection is denoted as A. So A = P for lap connection and A = 2 for wave
connection.
The armature reaction causes the displacement of main field flux. It affects the waveform of
main field flux and makes it non-uniform. The effect of armature reaction depends upon
armature current which in turn depends on the load on the machine.
In case of machines having large fluctuations in load such as rolling mill motors or turbo
generators, the armature reaction will cause sudden shift of flux in backward and forward
direction depending on change in the load. This will cause statically induced e.m.f. in the
armature coils whose magnitude depends upon how fast the load is changing and by what
amount it is changing. There is dynamically induced e.m.f. in the armature coil also. Under
worst conditions these two e.m.f.s may become additive. This will occur when load is
increased on motor and decreased from generator. If this e.m.f. is more than the breakdown
voltage across adjacent commutator segments, a sparkover may occur which can easily
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spread over as conditions near commutator are favourable for flashover. The maximum
allowable voltage between the segment is 30 to 40 V. Thus there is always danger of short
circuiting the whole armature if armature flux is not compensated.
This can be achieved by the use of compensating winding which will neutralize the effect of
armature reaction. These windings are connected in series with the armature. The current in
these windings flows in opposite direction to that in armature conductors below the pole
shoes. This will counterbalance the cross magnetising effect of armature reaction which may
cause flashover between the segments.
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Now I a I L I sh
Now voltage across load is V, which is same across field winding as both are in parallel with
each other.
Vt
I sh
Rsh
While induced e.m.f. E, still requires to supply voltage drop IJ^ and brush contact drop.
E Vt I a Ra Vbrush
PNZ
where E
60 A
In practice, brush contact drop can be neglected.
Field winding, in this case is denoted as S1 and S2. The resistance of series field winding is
very small and hence naturally it has less number of turns of thick cross-section wire as
shown in the given figure.
Let Rse be the resistance of the series field winding.
As all armature, field and load are in series they carry the same current.
I a I se I L
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Now in addition to drop IaRa, induced e.m.f. has to supply voltage drop across series field
winding too. This is IseRse i.e. IaRse as Ia = Ise.
So voltage equation can be written as.
E Vt I a Ra I a Rse Vbrush
E Vt I a ( Ra Rse ) Vbrush
PNZ
where E
60 A
Ia is the current in the armature and Ra is the resistance of armature winding. These
losses are 30 to 40% of total losses.
2. Copper losses in the field winding
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(i) Shunt Generator : I R rh Ish
2
sh watts (constant)
These losses are constant. Ish is shunt field current and Rsh is shunt field
resistance.
(ii) Series Generator: These losses are variable. Ise2 R se watts.
Isc is the current in series field winding and Rse is the resistance of the series
field winding.
Field copper losses are 20 to 30% of total losses. (Variable)
(iii) Losses due to brush contact resistance : These is some resistance
between the brush and the commutator. The current passing from the
commutator to brush is the armature current.
Therefore these losses are included in the armature copper losses.
(iv) Magnetic losses or Iron losses: These are divided into
(i) Hysteresis losses Wh B1.6
max. f
These losses are constant and are 20 to 30% of full load losses.
(v) Mechanical losses: These losses are divided into
(i) Friction losses at bearing and friction between commutator and
brushes.
(ii) Air friction also known as winding losses of rotating armature.
These losses are 10 to 20 % of total losses.
3. Stray losses: Magnetic or Iron losses + Mechanical losses are known as stray losses.
4. Constant losses: Stray losses + Shunt Generator constant field losses are known as
constant or Standing losses.
Total Losses in D.C. Generator
= Armature copper losses + Field copper losses + Iron losses + Mechanical losses.
Efficiency of D.C.Generator
Output VI L
= (Armature copper losses are Ia2 R a )
Input VI L Ia2 R a Wi
Example
A 4 pole, lap wound, d.c. generators has 42 coils with 8 turns per coils. It is driven at 1720
r.p.m. If useful flux per pole is 21 mWb, calculate the generated e.m.f. Find the speed at
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which it is to be driven to generate the same e.m.f as calculated above, with wave wound
armature.
Solution
21x103 x 4 xNx672
263.424
120
N 560 r.p.m.
Problem
A 4 pole d.c. generator has a wave wound armature with 792 conductors. If it is driven at a
speed of 750 r.p.m., calculate the necessary flux per pole to generate 240 V on no load.
Answer: 12.12 mWb
Problem
A 4 pole d.c. generator, having wave wound armature has 50 slots and 25 conductors per
slot. Find the generated e.m.f. if it is driven at 25 r.p.s. and useful total flux in the machine is
0.03 Wb.
Answer: 468.75 V
Hint: There is no need to multiply given flux by number of poles as it is total flux and not the
flux per pole.
Example
A d.c. shunt generator has shunt field winding resistance of 100 It is supplying a load of 5
kW at a voltage of 250 V. If its armature resistance is 0.22 , calculate the induced e.m.f. of
generator.
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Solution
We know I a I L I sh
Vt 250
I sL 2.5 A
Rsh 100
Load power = 5 kW
P Vt xI L
P 5 x103
IL 20 A
Vt 250
I a I I sh 20 2.5 22.5 A
Example
The armature of a 4 pole, lap wound d.c. shunt generator has 40 coils with 8 turns per coil.
Its shunt field resistance is 70 and armature resistance of 0.03 . If the flux per pole is 0.05
Wb. Find the speed of the machine when supplying 100 kW at a terminal voltage of 250V.
Solution
P = 4, 4 = 0.05 Wb
Total turns = coils x turns/coil = 40 x 8 = 320
Total conductors Z = 2 x number of turns = 2 x 320 = 640
Load power P = 100 kW = VtIL
100 x 103 = 250 x IL
IL = 400 A, as Vt = 250 V
Consider d.c shunt generator as shown in the following figure.
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Vt 250
I sc 3.333 A
Rsh 70
PNZ
Now E
60 A
Putting values E = 491.437 rpm
Example
A 4 pole, lap wound shunt generator delivers 200 A at terminal voltage of 250 V. It has a
field and armature resistance of 50 and 0.05 respectively. Determine: (i) Armature
current, (ii) Current per armature parallel paths (iii) Generated e.m.f (iv) Power developed.
Solution
I a 200 5 205 A
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Problem
A 4 pole, lap wound 750 r.p.m. d.c. shunt generator has an armature resistance of 0.4 and
field resistance of 200 . The armature has 720 conductors and the flux per pole is 30 mWb.
If the load resistance is 15 , determine the terminal voltage.
Answer: 262.47 V
Example
A dc series generator has armature resistance of 0.5 and series field resistance of 0.03. It
drives a load of 50 A. If it has 6 turns/coil and total 540 coils on the armature and is driven
at 1500 r.p.m., calculate the terminal voltage at the load. Assume 4 poles, lap type winding,
flux per pole as 2 mWb and total brush drop as 2V.
Solution
where I a I L 50 A
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324 Vt 50(0.5 0.03) 2
Vt = 295.5 V
A shunt generator has an induced e.m.f. of 254 V. When the generator is loaded, the terminal
voltage is 240 V. Neglecting armature reaction find the load current if the armature
resistance is 0.04 ohm and the field circuit resistance is 24 ohms.
SOLUITON
240
Field current under loaded condition = = 10 A
24
Load Current = Ia If = 350 - 10 = 340 Amp.
A 100 kW, 460 V shunt generator was run as a motor on no load at its rated voltage and
speed. The total current taken was 9.8 A, including a shunt current of 2.7 A. The resistance of
armature circuit at normal working temperature was 0.11 ohms. Calculate the efficiency at
full load.
SOLUTION
When machine runs as motor at no load at rated voltage and speed, the no load power input =
460 x 9.8 = 4508 watts
Armature current at no load = 9.8 - 2.7 = 7.1 amp.
Armature copper loss = (7.1)2 x 0.11 = 5.5. watts
Constant losses of machine = 4508 - 5.5 = 4502.5 watts
Total losses at full load of machine
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= Constant losses + Armature copper loss
= 4502.5 + 5070 = 9572.5 kW
% of machine
Output 100
= x100 = x100 = 91.25 %
(Output Losses) (100 9.5725)
A 4-pole shunt generator with lap connected armature has field and armature resistances of
50 and 0.1 respectively. It supplies power to sixty 100V, 40 W lamps. Calculate the total
armature current, the current per armature path, and the generated electromotive force.
Allow a contact drop of 1V per brush.
Solution
See figure.
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D.C. Motors
A motor converts an electrical energy into mechanical energy, i.e. the motor is coupled to
some mechanical load say a lathe.
WORKING PRINCIPLE
When a current carrying conductor is situated in a magnetic field, it experience a mechanical
force F = Bil Newton (B is flux density in wb/m2, I is the current in amperes flowing through
the conductor and l is the length of the conductor in meter) under the influence of this
mechanical force, the conductor starts revolving. The direction of rotation is given by
Fleming’s left hand rule.
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This e.m.f. is shown schematically in the Fig. (a). So if V is supply voltage in volts and Ra is
the value of the armature resistance, the equivalent electric circuit can be shown as in the Fig.
(b).
Example
A 220 V, d.c. motor has an armature resistance of 0,75 . it is drawing an armature current
of 30 A, driving a certain load. Calculate the induced e.m.f in the motor under this condition.
Solution
Example
A 4 pole, d.c. motor has top connected armature winding. The flux per pole is 30 mWb. The
number of armature conductors is 250. When connected to 230 V d.c. supply it draws an
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armature current of 40 A. Calculate the back e.m.f. and the speed with which motor is
running. Assume armature resistance is 0.6 .
Solution
Problem
A 250V, d.c. shunt motor takes a line current of 20 A. Resistance of shunt field winding is 200
and resistance of the armature is 0.3 Find the armature current and the back e.m.f.
Answer: 18.75 A, 244.375 V
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TORQUE EQUATION OF D.C. MOTOR
It is seen that the turning or twisting force about an axis is called torque. Consider a wheel of
radius R meters acted upon by a circumferential force F Newton as shown in the Fig.
Problem
A 4 pole d.c. motor takes a 50A armature current. The armature has lap connected 480
conductors. The flux per pole is 20m Wb. Calculate the gross torque developed by the
armature of the motor.
Answer: 76.394 N-m
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TYPES OF D.C. MOTOR
1. D.C. series motor
2. D.C. Shunt motor
3. D.C. compound motor
(i) Short Shunt
(ii) Long Shunt
SERIES MOTOR
The connection diagram of D.C. series motor is shown in Figure.
V Eb I a Ra I se Rse Vbrush
= Eb ( Ra Rse ) Vbrush
Supply voltage has to overcome the drop across series field winding in addition to Eb and
drop across armature winding.
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V
Ish (ii)
R sh
Calculating the value of Ish from equation (ii) and substituting its value in equation (i) we find
the value of Ia.
By substituting the value of Ia in equation (iii) the value of Eb can be found.
MOTOR CHARACTERISTICS
It is necessary to know the characteristics of different type of motors as the knowledge of the
characteristics will help to choose a particular type of motor for driving the mechanical load.
Load may be of variable speed type, constant speed type, low starting torque or of high
starting, torque. Knowledge of characteristics will decide the application of D.C. motors.
Type of Characteristics
1. Torque versus armature current, i.e. Ta/Ia. These characteristics are also known as
electrical characteristics.
2. Speed versus armature current i.e. N/Ia.
3. Speed versus torque, i.e. N/Ta. It is also known as mechanical characteristic. This
N/Ta can be derived from the above two characteristics.
To explain the shape of the curves, the following equations are used.
1. Ta Ia
2. Ia = (V - Eb)/Ra
3. N Eb
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When the load current further increase so that the field becomes saturated. After saturation,
flux becomes constant therefore, Ta Ia, therefore the curve is a straight line.
Conclusion : At the time of starting the D.C. Series motor T Ia2, therefore it is used where
high starting torque is required i.e., hoists, electric traction, cranes etc.
N/Ia Characteristics
From the equation N (Eb/)
Change in Eb with change in load current is small and hence may be regarded constant.
N 1/.
Also Ia.
Therefore as load current or armature current changes, changes, the speed changes. At light
loads or no load, the armature current is very small and hence the flux is very small. There
the motor will attain a dangerously high speed. As the load current increases, increases and
hence speed decreases. The D.C. series motor is therefore variable speed motor; the speed
decreases with increase in load current.
Conclusion:
1. Since at no load, the speed is dangerously high D.C. series motor should never be run
without load. It should not be belt driven.
2. It is a variable speed motor.
3. It has high starting torque.
N/Ta Characteristics
The shape of the curve is similar to N/Ia characteristics.
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Since in a shunt motor, field current Ish is constant and flux is proportional to Ish therefore
flux is constant. Therefore T Ia, hence T/Ia characteristics is a straight line. Tsh/Ia is shown
by dotted line.
Conclusion: Since T Ia, therefore its starting torque is less than that of series motor. Hence
it is used where starting torque required is not high, i.e. lathe machine tools etc.
N/Ia Characteristics
Eb N. Since is constant, and Eb is also practically constant, therefore the speed of a D.C.
shunt motor is constant. But Eb decreases with increase in load current, N Eb or N (V -
IaRa)
therefore speed of motor falls. But at the same time, flux decreases due to armature
reaction, and since N 1/, therefore speed tries to increase. Fall in speed due to decrease in
Eb is more than the increase in speed due to decrease in flux due to armature reaction, the
characteristics is slightly dropping.
Conclusion: Shunt motor is regarded as constant speed motor and is used to drive loads
having constant speed, i.e. lathe machine loads etc.
N/Ta Characteristics
The shape of this curve is similar to that of N/Ia.
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Adjustable varying locomotives, rapid transit
speed systems, trolley cars etc.,
cranes and hoists conveyors.
High starting torque
Example
A D.C. series motor of resistance 1 ohm between terminals runs at 800 rpm at 200 V with a
current of 15 amps. Find the speed at which it will run when connected in series with a 4 ohm
resistance and taking the same supply voltage.
Solution
E b2 N 2 E N 125(800)
Now, or N 2 b2 1 540.5 r.p.m.
E b1 N1 E b1 185
Example
A 10 H.P. 230 V shunt motor takes an armature current of 6A from 230 V mains at no load
runs at 1200 r.p.m. The armature resistance is 0.25 . Determine speed and electromagnetic
torque when the armature takes 36 amps. with the same flux.
Solution
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Example(AMIE W94)
A 240 volts shunt motor runs at 850 r.p.m. when the armature current is 70 amperes. The
armature resistance is 0.1 ohm. Calculate the required resistance to be placed in series with
the armature to reduce the speed to 650 r.p.m. when the armature current is then 50 amperes.
Solution
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ASSIGNMENT
D.C. MACHINES/GENERATORS
Q.1. (AMIE W12, 4 marks): Name the parts of a d.c. machine.
Q.2. (AMIE W06, 10, S10, 12 marks): Draw a 4-pole d.c. machine/generator construction diagram labelling its
main parts. describe briefly its (i) Field system (ii) Armature (iii) Commutator (iv) Brushes.
Q.3. (AMIE W07, 13, 5 marks): Derive the equation for induced emf of a d.c. machine. Which are the
quantities in the expression constant?
Q.4. (AMIE W07, 8 marks): What are different types of d.c. generators and d.c. motors? Discuss with
schematic diagrams.
Q.5. (AMIE W13, 4 marks): Differentiate between series and shunt d.c. generators.
Q.6. (AMIE S09, 8 marks): Draw the load characteristics of various types of d.c. generators in one figure,
assuming same no-load terminal voltage. Compare these characteristics Give one application of each generator.
Q.7. (AMIE W11, 4 marks): Draw characteristics of d.c. shunt generator.
Q.8. (AMIE S13, 6 marks): What are compensating windings and inter poles in a d.c. machine and why are
they used?
Q.9. (AMIE W06, 8 marks): A 6 pole lap wound d.c. generator has an armature with 90 slots and 6 conductors
per slot and rotates at speed of 6000 rpm. The flux per pole is 100 mWb. calculate the emf produced.
Answer: 540 V
Q.10. (AMIE S13, 6 marks): The armature of a four pole d.c. generator has 47 slots, each containing six
conductors. The armature winding is wave connected and the flux per pole is 25 mWb. At what speed must the
machine be driven to generate an emf of 250 V?
Answer: 1064 rpm
Q.11. (AMIE W07, 10 marks): A 4 pole, 220 V. d.c. shunt generator has an armature resistance of 1 ohm,
shunt field resistance of 220 ohms. The generator supplies power to a 10 ohm resistor. Calculate the generated
emf of the generator, if the load voltage is to be maintained at 220 V. Assume brush contact drop to be 2 V.
Answer: 245 V
Q.12. (AMIE W10, 4 marks): An 8 pole lap wound d.c. generator has 90 conductors, a flux of 40 mWb per
pole and is driven at 400 rpm. Find open circuit voltage. Derive the expression used.
Q.13. (AMIE S09, 12 marks): The induced emf in a d.c. machine while running at 750 rpm is 220 V.
Calculate the (i) speed at which the induced emf will be 250 V, assuming constant flux, and (ii) percentage
increase in the field flux for an induced emf of 250 V and speed of 700 rpm.
Q.14. (AMIE W09, 8 marks): A belt driven shunt generator delivers 110 kW to a 220 V bus bar while running
at 500 rpm. The belt breaks suddenly, but the machine continues to run as a motor, drawing 11 kW from the bus
bar. Assuming armature and field resistances to be 0.025 and 55 , respectively and total brush voltage drop
to be 1 V, determine the speed at which the machine shall run under this changed situation. Ignore armature
reaction.
Answer: 462 rpm
Q.15. (AMIE W12, 8 marks): A shunt d.c. generator has an open circuit no load voltage of 127 V and a
voltage of 120 V on full load. The armature resistance is 0.02 ohm. Find armature current, field current and load
current. Field resistance is 15 ohm.
Answer: 350 A, 8 A, 342 A
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AMIE(I) STUDY CIRCLE(REGD.)
ELECTRICAL SCIENCE
D.C. MACHINES A Focused Approach
D.C. MOTORS
Q.16. (AMIE W10, 4 marks): Name different types of d.c. motors.
Q.17. (AMIE W08, S11, 10 marks): Explain what is meant by back e.m.f. Explain the principle of torque
production in a d.c. motor.
Q.18. (AMIE S07, 12, W09, 5 marks): Derive the torque equation of a d.c. motor.
Q.19. (AMIE S10, 10 marks): Differentiate between series and shunt d.c. motors as regards their construction
and characteristics.
Q.20. (AMIE W10, 4 marks): Name some applications of single phase motor.
Q.21. (AMIE W07, 6 marks): A 6-pole lap-wound d.c. shunt motor is fed from 400 V d.c. supply. The
armature current is 50 A and armature resistance is 0.2 ohm. If flux per pole is 0.05 Wb and the motor has 540
conductors find the speed.
Answer: 860 rpm
Q.22. (AMIE W13, 8 marks): A 60 hp 230 V d.c. shunt motor has an armature resistance of 0.05 and field
circuit resistance of 46 . The no load speed is 1000 rpm. Find the speed when the line current is 75 A. Assume
that the motor has compensate winding.
Answer: 986 rpm
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