Flowguard™ cPVC Pipes

For hot & cold water plumbing system

Only products
bearing the nsf mark
are certified

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 Certifications

1 2

1 ISO 9001 : 2015

2 Intertek: ISO 45001 : 2018

3 NSF Product & Service Listings "ONLY PRODUCTS BEARING THE NSF MARK ARE CERTIFIED"

4 SASO
 NEPROPLAST
FlowGuard™ Pipes
Introduction
Introduction
In order to attain the highest standard quality for pipe, NEPROPLAST associated itself with (Lubrizol™­) the world pronounced
leader of raw materials manufacturer in USA and Europe to produce licensed FlowGuard™ pipes. NEPROPLAST products are
maintained throughout the operation by a Quality Assurance System based on ISO 9001:2015 covering both the raw materials
and finished products which guarantee, the right materials for Hot and Cold water installations demanding safe, tough and
reliable systems.

Material
NEPROPLAST FlowGuard™ pipes are manufactured in the Kingdom of Saudi Arabia from TempRite Compound approved for
Drinking Water by NSF (USA) and WRC (UK). Fully meeting or exceeding the requirements of ASTM Material and dimensional
standards. Compounds are meeting the requirements of Class 23447 as defined in the specification of ASTM D1784- and
designated as 4120 as approved by NSF (USA) and WRAS (UK) for drinking water.

Standards and Assessment

NEPROPLAST FlowGuard™ Schedule 80 pipes are manufactured as prescribed in ASTM F-441 indicating manufacturer
name, material designation code, pipe size, schedule size with pressure rating in PSI water at 73°F (23°C) and manufacturing
date. NEPROPLAST has been assessed and certified by Intertek of United Kingdom for its Quality Management System to
International Quality System Standard EN ISO 9001:2015. NEPROPLAST manufactured pipes and fittings are tested, approved
and listed by NSF / ANSI 61 (USA) as "Approved product for use with drinking water."

Colour & Size

NEPROPLAST FlowGuard™ pipes are offered in grey color with a light red color strip in 6 meter length, plain ended pipes.
FlowGuard™ pipes are offered from size 1/2" through 8" diameter.

Marking
NEPROPLAST FlowGuard™ pipes are marked as prescribed in the ASTM standards indicating size, manufacturer name, material
designation code, pressure rating in PSI for water at 73°F and manufacturing date similar to below example.

Materials Data (Properties) of NEPROPLAST FlowGuard™ pipes

Table - 1 (All values at [73°F] 23°C)
Test Method as
Properties Unit Values
per ASTM
General Properties
Specific Gravity D-792 g/cm3 1.55
Water Absorption D-570 / 24hrs % 0.03
Cell Designation D-1784 23447
Flame Spread E - 84 < 25
Poission's Ratio @ 73° F 0.38
Friction Co-efficient Hazen-William (Factor) C 150
Mechanical Properties
PSI 8,000
Tensile Strength D-638 / type 1
MPA 55

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New Products Industries Co. Ltd. (NEPROPLAST)
 Table - 1 (All values at [73°F] 23°C) (continued)
Test Method as
Properties Unit Values
per ASTM
PSI >360,000
Modulus of Elasticity in Tension D-638 / type 1
MPA >2,500
PSI 10,100
Compressive Strength D-695
MPA 70
PSI 15,100
Flexural Strength D-790 proc. B
MPA 104
Ft-Lbs / In of notch 1.5
Izod Impact D-256 / notch
JM 80
D-2240 Durometer "D" 80 ± 3
Hardness (Rockwell)
D-785 Rockwell "R" 119
Thermal Properties
D-696 in/in/°F 3.4 x 10-5
Coefficient of Thermal Linear Expansion
D-696 cm/(cm°C) 6.3 x 10-5
D-177 BTU/hr/ft2/°F/in 0.95
Thermal Conductivity
D-177 Wm/°k/m2 0.14
Heat Deflection Temp @ 264 PSI (1.82 MPa) / 264 PSI (1.82 MPa) D-648 °C 103
Vicat Sofetening Temp. D-1525 (rate A) °C 95
Electrical Properties
Dielectric Strength D-149 Votts/Mil 1250
Dielectric Constant 60 Hz @ 30°F / 300F @ 60 Hz D-150 60cpv.30°F / -1°C 3.70
Specific Volume Resistivity @ 73°F / 730F @ D-257 Ohms/cm 3.4 x 1015
Flammability Properties
Flammability D-635 Resistance Self-extinguishing
Rate of burning D-635 s <10
Extent of burning D-635 mm <15
Flammability rating UL-94/0.062" Rating V-0

Dimensional Specification
Table - 2 Dimension based on ASTM F 441, Schedule 80
Nominal Nominal Maximum Working
Outside Diameter Min. Wall Thickness
Pipe Size Weight Pressure @ 73°F
Inch Inch mm Inch mm Kg/m PSI MPa
1/2" 0.840 21.3 0.147 3.73 0.337 850 5.86
3/4" 1.050 26.7 0.154 3.91 0.455 690 4.76
1" 1.315 33.4 0.179 4.55 0.670 630 4.34
1 "
1/4 1.660 42.2 0.191 4.85 0.927 520 3.59
1 "
1/2 1.900 48.3 0.200 5.08 1.125 470 3.24
2" 2.375 60.3 0.218 5.54 1.560 400 2.76
2 "
1/2 2.875 73.0 0.276 7.01 2.373 420 2.9
3" 3.500 88.9 0.300 7.62 3.178 370 2.55
4" 4.500 114.3 0.337 8.56 4.650 320 2.21
6" 6.625 168.3 0.432 10.97 8.872 280 1.93
8" 8.625 219.1 0.050 12.70 13.478 250 1.72
Note: In case operating temperature is above 73°F / 23°C, working pressure must be de-rated.

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 NEPROPLAST
FlowGuard™ Pipes
Table - 3 Temperature correction factor

°F 70-80 90 100 110 115 120 125 130 140 150 160 170 180 200
Operating Temp.
°C 23-27 32 38 43 46 49 52 54 60 66 71 77 82 93
Percentage % of working 1.00 0.92 0.85 0.77 0.74 0.70 0.66 0.62 0.55 0.47 0.40 0.32 0.25 0.18
pressure or de-rating factors

Advantages of Neproplast pipes over conventional piping materials

Corrosion and scale build up

NEPROPLAST FlowGuard™ pipes are chemically resistant to nearly all acids, alkalies,
alcohols, halogens as well as many other corrosive fluids. Being non-conductor of electricity,
it eliminates galvanic or electrolytic corrosion which is the cause of expensive repairs.
FlowGuard™ non-corroding properties ensure improved flow, lower maintenance costs and
longer performance life.

Chemical resistance

NEPROPLAST FlowGuard™ pipe inhibits excellent chemical resistance against most acids,
alcohols, alkalies, salt solutions and halogens. NEPROPLAST FlowGuard™ pipes are also not
adversely affected by atmospheric conditions and are well suited for outdoor installations.
For specific application see the NEPROPLAST chemical resistance chart.

Thermal conductivity

NEPROPLAST FlowGuard™ pipes have lower thermal conductivity than that of metal
which reduces heat losses (essentially acts as an insulator) and offer better uniform fluid
temperature, prevent "sweating" formation of condensation on the pipe wall. Insulation in
certain instances, may be completely eliminated.

Low bacteria build up

Studies show that bacteria build up with NEPROPLAST FlowGuard™ pipes are far lower than
with alternative piping materials. NEPROPLAST FlowGuard™ piping systems are resistant to
fungi and bacterial growth, particularly those which cause corrosion in metal piping systems.

Reduced additive migration

NEPROPLAST FlowGuard™ pipes do not allow the migration of additives into water supply
and hence no bad odour or taste of drinking water.

3
New Products Industries Co. Ltd. (NEPROPLAST)
Ease of handling, installation & maintenance

NEPROPLAST FlowGuard™ pipes are quick and easy to install and maintained with complete
range of solvent cement fittings saving time, effort and money as it is light in weight and
easy to handle.

Fire proof

NEPROPLAST FlowGuard™ pipes do not support combustion and are self extinguishing.
Pipes will not burn unless an external flame source is applied. NEPROPLAST FlowGuard™
pipes are non-toxic and will not affect taste, smell or colour of drinking water or any|
other liquid.

Low thermal expansion

NEPROPLAST FlowGuard™ pipes have a low coefficient of thermal expansion hence it

reduces the amount of pipe expanding when not water is flowing, less need for expansion
loops, less "looping".

U.V. exposure

Since degradation process in NEPROPLAST FlowGuard™ pipes has been

dehydrochlorination and not oxidation. The outdoor exposure of pipes to UV does not break
polymer. Hence it has only been limited to surface discoloration.

Mechanical Strength

NEPROPLAST FlowGuard™ pipes are light in weight, having a specific weight which is about
one fifth of steel pipes. This will reduce transportation costs and facilitate pipe installation.

Friction loss through piping

100 1.852 Q 1.852 NEPROPLAST FlowGuard™ pipes being mirror-smooth inner surface has lower friction
f = 0.2083 x ( ) x 4.8655
C Dj loss as compared to metals i.e. lower pressure losses. The most widely used equation to
f = Friction loss (ft. of H2O / 100ft) calculate friction loss in pressure systems is the Hazen-Williams equation.
Q = Flow rate (gpm) Type of Pipe Vinyl Copper Cast iron - unlined Galvanized steel Corrugated steel pipe
Dj = Pipe inside diameter (inch)
C = Flow coefficient
Flow coefficient "C" 150 140 90-420 110 60

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 NEPROPLAST
FlowGuard™ Pipes

Solvent Welding of NEPROPLAST pipes & fittings

The method of joining is very simple and reliable if it is followed correctly, but any deviations from the recommended basic steps
may reduce the strength and integrity of the joint. The procedures for preparation, insertion and curing should be followed very
carefully. For further details please consult the manufacturer or its representative.

Wheel Cutter Deburring / Beveling Dry fit of pipe and fitting

PRIMER APPLICATION CEMENT APPLICATION ASSEMBLY & CLEANING

(Fitting-Pipe-Fitting) (Pipe-Fitting-Pipe)

Primer Application Solvent Cement Application

Primer Application Solvent Cement Application

Table - 4 Recommended joint curing time chart (the necessary time to allow before pressurizing system)
Relative
Test Pressure for pipe size Test Pressure for pipe size Test Pressure for pipe size
Humidity 60%
1/2" to 1 1/4" 1 1/2" to 3" 4" to 8"
or Less
Temperature range
during assembly and upto 180 PSI above 180 to 370 PSI upto 180 PSI above 180 to 315 PSI upto 180 PSI above 180 to 315 PSI
cure periods
600 - 1000 F 06 h.r.s 06 h.r.s 02 h.r.s 12 h.r.s 06 h.r.s 24 h.r.s
400 - 600 F 02 h.r.s 12 h.r.s 04 h.r.s 24 h.r.s 12 h.r.s 48 h.r.s
00 - 400 F 08 h.r.s 48 h.r.s 16 h.r.s 96 h.r.s 18 h.r.s 08 h.r.s
Note: All above figures are estimates & approximate

Table - 5 Average number of joints / quart (1 kg) of cement

Pipe Diameter 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8"

No. of Joints 300 200 125 90 90 40 30 10 5

5
New Products Industries Co. Ltd. (NEPROPLAST)
 General Manufacturer Recommendation / Guidelines
Handling and Storage
Compared to steel, iron or copper pipe, NEPROPLAST FlowGuard™ pipes and fittings have lower impact resistance (especially at low
temperatures). Care should be exercised during transportation, storage and installation. NEPROPLAST FlowGuard™ pipes installed
in high impact areas should be protected accordingly. Ideally, piping must not be buried less than 1M in areas of heavy vehicles or
construction equipment traffic. Fatigue of the pipe and joints will occur unless they are encased in a suitable metal conduit casing.

Non-Exposure To Direct Sunlight

Not Recommended Recommended

Handling Handling

Not Recommended Recommended

Handling Storage

Temperature / Pressure Hanging and Supporting Trench Preparation

The working pressure of The modulus of elasticity of When laying NEPROPLAST FlowGuard™ pipes below the
NEPROPLAST FlowGuard™ NEPROPLAST FlowGuard™ ground, care should be taken to remove all rocks, boards, empty
pipes and fittings varies with pipes is smaller than for primer and cement cans, brushes, bottles and other debris
changes in temperature. metal pipes. Maximum from the trench. The smaller diameter of the pipe should be
Before placing a piping working temperature and "snaked" in the trench to allow for expansion and contraction.
system the maximum room temperature should be Since solvent cement welding is used for the method of joining.
working pressure should be considered when determining Snaking, pressure testing and pipe movement should not be
verified. See (Table 3) the required support spacing. done until after the joints have been given sufficient time to dry.

Table - 6 Recommended Maximum Support Spacing in feet of NEPROPLAST FlowGuard™ pipes

Pipe Size Schedule

(in) 730F (230C) 1000F (380C) 1200F (490C) 1400F (600C) 1600F (710C) 1800F (820C) 2000F (920C)
1/2" 3.1 3.0 2.9 2.8 2.7 2.7 2.5
3/4" 3.5 3.4 3.3 3.2 3.1 3.0 2.8
1" 4.1 3.9 3.8 3.7 3.6 3.5 3.3
1 1/4" 4.6 4.5 4.4 4.2 4.1 4.0 3.7
1 1/2" 5.0 4.8 4.7 4.6 4.4 4.3 4.0
2" 5.6 5.5 5.3 5.2 5.0 4.9 4.5
2 1/2" 6.5 6.3 6.1 5.9 5.7 5.6 5.2
3" 7.2 7.0 6.8 6.6 6.4 6.2 5.8
4" 8.3 8.1 7.8 7.6 7.4 7.1 6.7
6" 10.4 10.1 9.8 9.5 9.2 9.0 8.4
8" 12.1 11.7 11.4 11.0 10.7 10.4 9.7

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 NEPROPLAST
FlowGuard™ Pipes

Non-Liquid Transport
NEPROPLAST do not recommend its pipes and fittings velocity until every valve is checked. A rapidly fluctuating
for use in air or compressed gas systems. NEPROPLAST gauge needle during the increase of pressure rise may be
FlowGuard™ pipes and fittings are excellent products for the an indication that entrapped air still remains in the system.
transport of water and corrosive chemicals but there are a The system should include the appropriate air relief vacuum
number of other piping products that are specially designed breaker valves to vent air during normal operation after
and suitable for compressed air and gases. installation. Trapped air is a major cause of the surge and
burst failure in plastic piping systems.
Testing
Air or gas for pressure testing of NEPROPLAST FlowGuard™ Following filling of the system, do not pressurize until the
piping systems is not permitted. responsible Engineer is present to witness the test. Everyone
in the vicinity of the system should wear safety glasses and
Hydrostatic Pressure Testing Procedure hard hats. High voltage electrical equipment should be
The assembled joints should be fully cured before filling the shielded from a possible spray.
system with water.
The piping system should be pressurized to 120% of its
All valves and air relief mechanics should be opened at the maximum design operating pressure. This pressure must not
ends and at elevations. The system should be filled slowly with exceed the working pressure of the lowest rated component
flow velocities which do not exceed 1 foot per second. This in the system i.e Flanges, Unions, Threaded parts, Valves, etc.
will prevent surges, water hammers with air entrapments.
The pressure tests should not exceed 24.0 hours. This should
Water flow should continue until all entrapped air is completely provide enough time to inspect all joints for leak repair. The
flushed out at every branch of the system. Maintain the 1 ft/s system should be then recharged and retested.

Pipe Snaking
After the NEPROPLAST FlowGuard™ pipe has been solvent welded. It is advisable to snake the pipe beside the trench according
to the following recommendation. BE ESPECIALLY CAREFUL NOT TO APPLY ANY STRESS THAT WILL DISTURB THE
UNDRIED JOINT. This snaking is necessary in order to allow for any anticipated thermal contraction that will take place in the
newly joined pipeline.

Pipe Snaking

7
New Products Industries Co. Ltd. (NEPROPLAST)
 Applications of NEPROPLAST cPVC pipes

Water Supplies
Nontoxic NEPROPLAST cPVC pipes will not affect the taste, color or smell of drinking water.
They will never corrode and are therefore extremely sanitary. Deposits and scales will not
build up inside as in the case of conventional steel pipes. Their strength is greater than that of
asbestos pipe. NEPROPLAST obtained SASO certification and NSF 61 for drinking water use.

Irrigation Systems
NEPROPLAST cPVC pipes are ideal for agricultural irrigation and sprinkler systems. Non-corrosive
NEPROPLAST cPVC pipes are perfect for carrying water which contains chemical fertilizers
and insect inhibitor. In thick wall and large diameter NEPROPLAST cPVC pipes liquids can be
transported under high pressure, which is convenient for the management of large volumes.

Industry
Resistant to most chemicals, NEPROPLAST cPVC pipes have an important role to play in
industrial plants. Light, non-corrosive and easy to assemble, they allow more complex piping
work than with steel or cast-iron pipes.

Soil, Waste & Drainage Sewer System

Waste lines for corrosive gases, ventilation for office buildings and factories, drainage
systems for private homes and elevated highways these are a few of the many possibilities for
NEPROPLAST cPVC pipes. A full line of cPVC fittings is available to ensure easy installation.

Mining
NEPROPLAST cPVC pipes particularly are well suited for draining corrosive liquids found
in mines. They make an ideal vent line for pits because they are easily installed in hard to
reach places.

Plumbing and Air Conditioning

NEPROPLAST Rigid FlowGuard™ cPVC pipes licensed by Lubrizol (Raw Materials Producer)
are the most popular and widely used type of plumbing plastic pipes for hot and cold water
supply lines. NEPROPLAST FlowGuard™ pipes are also utilized in water Air Conditioning
at 5° (degree).

8
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 Manufacturing Plant

New Products Industries Co. Ltd.

Manufacturing Plant, Jeddah
P. O. Box 460, Jeddah 21411. Kingdom of Saudi Arabia.
Tel. : +966 12 636 3558 / 1596 / 1205
Fax : +966 12 636 2364
Email : [email protected]

Distributor

‫شركة المؤسسة الوطنية للتسويق المحدودة‬

NATIONAL MARKETING EST. CO. LTD.

JEDDAH RIYADH
P. O. Box 16375, Jeddah 21464. Kingdom of Saudi Arabia. P. O. Box 2729, Riyadh 11461. Kingdom of Saudi Arabia.
Tel. : +966 12 227 3271 Tel. : +966 11 478 0015
Fax : +966 12 227 1796 Fax : +966 11 478 2567
Email : [email protected] Email : [email protected]

DAMMAM EXPORT
P. O. Box 2145, Al Khobar 31952. Kingdom of Saudi Arabia. P. O. Box 16375, Jeddah 21464. Kingdom of Saudi Arabia.
Tel. : +966 13 847 1315 Tel. : +966 12 627 8526
Fax : +966 13 847 1312 Email : [email protected]
Email : [email protected] Email : [email protected]

Customer Service
www.namat.com
+966 9200 18858

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 ‫أنابيب فلوجارد™ سي بي في سي‬
‫انظمة السباكة المتطورة للمياه الحارة و الباردة‬

Only products
bearing the nsf mark
are certified

NP - FlowGuard™ Pipes - Dec. 2021

‫التوزيع من قبل شركة المؤسسة الوطنية للتسويق المحدودة‬

Distributed by NATIONAL MARKETING EST. CO. LTD.

www.namat.com