Excel Die Castings

No.29, SIDCO Industrial Estate,

Thirumudivakkam,
Chennai Tamilnadu-600044
 ABOUT EXCEL DIE CASTINGS
EXCEL DIE CASTINGS, an IATF 16949:2016 company, was established in the year 1993 Business Share
Mr. S. Nargunam, B.E., and as the founder of the company who is in the field
of activity for more than four decades
EDC is well Equipped with 6 Pressure Die Casting machines.
ranging form 90 to 350 Tonnage. It includes 90Ton hot Chamber
Manufacturing Parts Weight ranging form 3grams to 2.7kg.
The company driven with Highly experience Professionals of
more the 20years.

3000 2800

Sales Turnover - Annual

Amount in Lakhs

2500
1845 1953
2000 1773

Projection
1725 1704
1365 1442
1500 1287
1050 1080
900
1000 625
500
0
2021-
2009- 2010- 2011- 2012- 2013- 2014- 2015- 2016- 2017- 2018- 2019- 2020-
2022
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Plan
Turnover in Lakhs 625 900 1050 1080 1365 1287 1442 1725 1845 1773 1704 1953 2800
IATF 16949 ZERO DEFECT–ZERO EFFECT
 TAKATA

SICAME BEST
NEW
IATF PARTNERSHIP DEVELOPMENT
EXCELLENCE SUPPORT
TAKATA
IATF AWARD AWARD
SMR BEST SUPPLIER 16949 : 2016
TAKATA AWARD
APPRECIATION
FOR
HYUNDAI BEST SUPPLIER AWARD
GLOBAL SUPPLIER 100%
ISO / TS AWARD DELIVERY
@
BOSCH BEST SUPPLIER HAMPSHIRE UK
ISO / TS AWARD
ISO
‘0’ PPM 16949 : 2002 MODEL LINE
AWARD FOUNDRY

2001 2005 2009 2009 2013 2015 2015 2017 2018 2018
Awards & Honours
PHI Best supplier Awards- 2017
SMR Summit & Award-2015
SICAME Partnership Excellence Award- 2018
International Engineering Sourcing Show
 ORGNIZATION STRUCTURE

MANAGING DIRECTOR
Mr. S.NARGUNAM
Yr of Exp: more than 45years

GENERAL MANAGER- HR GENERAL MANAGER- ADMIN

Mr. N. SUGANYA Mr. SELYWYN
Yr of Exp: more than 20years Yr of Exp: more than 37years

CHIEF EXECUTIVE OFFICER

HUMAN RESOURSE
Mr. N.SUDHAKAR
TEAM
Yr of Exp: more than 25years

ACCOUNTS EXECUTIVE
Mr. THIRUNANASAMBATHAM
Yr of Exp: more than 10 years

HOD-PED/TOOLING HOD- QUALITY HOD- PRODUCTION

HOD-MATERIALS
Mr. K.VENKATESAN Mr. P.SARAVANAN Mr. S.T.MANNAN
Mr. S.RAJALINGAM
Yr of Exp: more than 20years Yr of Exp: more than 20years Yr of Exp: more than 20years
Yr of Exp: more than 20years

MATERIALS TEAM TOOLROOM TEAM QUALITY TEAM PRODUCTION TEAM

 PROCESS FLOW
RECEIPT OF RAW MATERIAL RAW MATERIAL INSPECTION STORAGE OF RAW MATERIAL METAL MELTING & DEGASSING

SECONDARY PROCESS
SHOT-BLASTING TRIMMING IN-PROCESS INSPECTION PRESSURE DIE CASTING
MACHINING FETTLING

FINAL INSPECTION PACKING DESPATCH

 Pressure Die Casting Machines:-
Shot Weight (kg)
S.no` Tonnage Machine Make Tie base distance Capacity Utilized
Min Max
1 90 CHIT SHUN- CHINA 365X365 1.1 kg 1.2 kg 50%
2 138 CHIT SHUN- CHINA 410X410 0.68 kg 1.5 kg 75%
3 250 CHIT SHUN- CHINA 480X480 0.8 kg 1.8 kg 72%
4 350-I TOSHIBA- JAPAN 650X650 1.9 kg 3.3 kg 76%
5 350-II TOSHIBA- JAPAN 650X650 1.9 kg 3.3 kg 70%
6 350-III TOSHIBA- JAPAN 650X650 1.9 kg 3.3 kg 70%
 Quality Inspection Facility:-
S.nos Device Qty
1 CMM 1
2 Radiography 1
3 Spectrometer 2
4 UTM 1
5 Digital Vernier 6
6 HCS compression 1
7 Digital Height Gauge 1
8 Micrometer 1
9 K-mould 1
10 Hardness Tester 1
11 Radiation Meter 1
  Secondary Process Facility:-

Hanger type Tumb type Vibro Age hardening

SHOTBLASTING SHOTBLASTING

CNC Machine VMC Machine

Linishing Machines
Hydraulic Press
10TON & 5TON
 Our esteemed customer
  Product lists & Applications
Automotive Part:- Non-Automotive Part:-
1. Heavy Vehicle- Truck. 1. Lightings
2. Four wheelers- Light vehicle. 2. Spacer Dampers.
3. Two wheelers.
  Product List
Customer: PYUNG HWA INDIA PRIVATE LTD
Application: Anti-Vibration System (Engine Mount Assembly)
End user: M/S Hyundai & M/S KIA
Total Supply Parts: 26 variant Parts.
  Product List
Customer: JOYSON SAFETY SYSTEMS
Application: SEAT BELT ASSEMBLY & STEERING
End user: Hyundai, KIA, SUZUKI,HONDA, VOLVO
Total Supply Parts: 8 variant Parts.
  Product List
Customer: YAMAHA MOTOR ELECTRONICS INDIA
Application: SELF MOTOR
Total Supply Parts: 2 variant Parts.
  Product List
Customer: SMR
Application: INTERNAL & EXTERNAL REAR VIEW MIRROR
End user: Ford Motors, Hyundai
Total Supply Parts: 44 variant Parts, inclusive of Spare Production.
  Product List
Customer: SUJAN
Application: ANTI-VIBRATION SYSTEM (ENGINE MOUNT ASSY)
End user: Renault, Nissan & PSA
  Product List
Customer: RAMBAL LIMITED
Application: BRAKE ASSEMBLY

Part Name: Pedal Brake

Part Name: Pedal Housing

  Product List
Customer: Baliga Lightning
Application: Luminaires lights
 Customer Ratings:-

PPM

DELIVERY RATING
  Best Practice
Tensile Test (Load Test) on the High stress zone area in the Engine Mount Support Bracket .
Our Strength is to achieve Tensile Strength on the Load baring Parts like Supt Brkt, Gear Box Brkt
& Transmission side Brkt etc..

Load Graph:-
Customer Requirement: Mini 17.65KN

Achieved 22.30KN
 Best Practice
Radiography Inspection, done in the High stress Zone area in the Product.
Our Strength is to achieve Porosity Level 1 & NSD at the High stress Zone area.

As Per ASTM E505, porosity acceptance Criteria

@ High Zone – Level2
@ other locations – Level3

Result: LEVEL NSD

 Best Practice

Ensuring the Position as per the drawing before the dispatch by Position Gauge.
 Best Practice

Multipurpose Gauge to reduce the inspection time & mANPOWER.

Ensuring the Slot hole & Pin Hole
in Single Gauge
 Best Practice

100% Ensuring the Thread before the dispatch by Thread Sensor

NOTOK Part

OK Part
 Best Practice

Product Sample Retention

Weekly Training:-
 EDC Services

 Mould flow simulation & CAE Report

 Short Lead time for mould making 3 – 4 Weeks.

 Competitive pricing -High quality mould – Delivery on time.

MOULD DEVELOPMENT ACHIEVEMENT
 Mould Development Achievements
 Customer : Woosu Automotive India Pvt Ltd
 Part Name : RVS Shift Lever
 Application : Gear Box Assembly - Hyundai
 Order Confirmation : 14-09-2017
 Lead time of Manufacturing
& Sample Submission : 18-10-2017 ( 34 Days)

Machining & Testing of sample during tool making

 Customer : JOYSON SAFETY SYSTEM

 Part Name : Hybrid Armature Proto Tool
 Application : Volvo
 Order Confirmation : 11-11-2017
 Lead time of Manufacturing
& Sample Submission : 06-12-2017 (27 Days)
 Mould Development Achievements
 Customer : Yamaha Motors Electronics India Pvt Ltd
 Part Name : Bracket Front & Rear
 Application : 350cc Self start Motor ASSY
 Order Confirmation : 19-11-2017
 Lead time of Manufacturing
& Sample Submission : 14-12-2017 ( 25 Days)

Machining & Testing of sample during tool making

 Customer : Sujan Cooperstandard AVS Pvt Ltd

 Part Name : Engine Mount BRKT LS & HS & Gera Box
 Application : Engine ASSY – Renault & Nissan
 Order Confirmation : 11-11-2017
 Lead time of Manufacturing
& Sample Submission : 09-12-2017 (29 Days)
 VAVE

 Customer : JOYSON SAFETY SYSTEM – Seat Belt ASSY

 We achieved of 50 micron tolerance at as cast Level.( Without Machining)

C7 Shaft C9 Spool CG Spool

Total Layout Dimension - 304 Total Layout Dimension – 298 Total Layout Dimension – 250

50 Micron Tolerance - 24 50 Micron Tolerance - 20 50 Micron Tolerance - 11

100 Micron Tolerance - 34 100 Micron Tolerance - 15 100 Micron Tolerance - 19

 VAVE
 Customer : Baliga Lightning Equipment's – LED ASSY
 Part Weight : 1700 Gms
 Shot Weight : 2300 Gms
 Cost Reduction given to customer by producing the parts with 350-ton instead of 550 ton.

FLPW 1245 Body Casting

 EDC
Future Expansion

650 TON Toyo M/C – Planning in Nov – 2022

350 TON Toyo M/C – Planning in Nov – 2022

VMC Brother M/C – Planning in Jan – 2023

CNC J400 M/C – Planning in Jan - 2023

Looking forward for a wonderful
business relationship with you…

Thank You