Tesla Coil
Tesla Coil
1. Operetion
i) Resonant transformer
ii) Operation cycle
iii) Oscillation frequency
iv) Output voltage
v) The top load or "toroid" electrode
2. Types
3. History
4. Modern day Tesla Coil
i) Primary switching
6. Application
7. Health hazards
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Tesla coil
Tesla coil
1. Operation
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Tesla coils can produce output voltages from 50 kilovolts to
several million volts for large coils. The alternating current
output is in the low radio frequency range, usually between
50 kHz and 1 MHz. Although some oscillator-driven coils
generate a continuous alternating current, most Tesla coils have a
pulsed output; the high voltage consists of a rapid string of
pulses of radio frequency alternating current.
The common spark-excited Tesla coil circuit, shown below,
consists of these components:
A high voltage supply transformer (T), to step the AC mains
voltage up to a high enough voltage to jump the spark gap.
Typical voltages are between 5 and 30 kilovolts (kV).
A capacitor (C1) that forms a tuned circuit with the primary
winding L1 of the Tesla transformer
A spark gap (SG) that acts as a switch in the primary circuit
The Tesla coil (L1, L2), an air-core double-tuned resonant
transformer, which generates the high output voltage.
Optionally, a capacitive electrode (top load) (E) in the form
of a smooth metal sphere or torus attached to the secondary
terminal of the coil. Its large surface area suppresses
premature air breakdown and arc discharges, increasing the
Q factor and output voltage.
Resonant transformer
Further information: Resonant inductive coupling
Further information: Transformer types § Resonant transformer
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Unipolar Tesla coil circuit. C2 is not an actual capacitor but
represents the parasitic capacitance of the secondary windings
L2, plus the capacitance to ground of the toroid electrode E.
Bipolar coil, used in the early 20th century. There are two high
voltage output terminals, each connected to one end of the
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secondary, with a spark gap between them. The primary is 12
turns of heavy wire, which is located at the midpoint of the
secondary to discourage arcs between the coils.The output circuit
can have two forms:
Unipolar - One end of the secondary winding is connected
to a single high voltage terminal, the other end is grounded.
This type is used in modern coils designed for
entertainment. The primary winding is located near the
bottom, low potential end of the secondary, to minimize arcs
between the windings. Since the ground (Earth) serves as
the return path for the high voltage, streamer arcs from the
terminal tend to jump to any nearby grounded object.
Bipolar - Neither end of the secondary winding is grounded,
and both are brought out to high voltage terminals. The
primary winding is located at the center of the secondary
coil, equidistant between the two high potential terminals, to
discourage arcing.
Operation cycle
The circuit operates in a rapid, repeating cycle in which the
supply transformer (T) charges the primary capacitor (C1) up,
which then discharges in a spark through the spark gap, creating
a brief pulse of oscillating current in the primary circuit which
excites a high oscillating voltage across the secondary:
1. Current from the supply transformer (T) charges the
capacitor (C1) to a high voltage.
2. When the voltage across the capacitor reaches the
breakdown voltage of the spark gap (SG) a spark starts,
reducing the spark gap resistance to a very low value. This
completes the primary circuit and current from the capacitor
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flows through the primary coil (L1). The current flows
rapidly back and forth between the plates of the capacitor
through the coil, generating radio frequency oscillating
current in the primary circuit at the circuit's resonant
frequency.
3. The oscillating magnetic field of the primary winding
induces an oscillating current in the secondary winding (L2),
by Faraday's law of induction. Over a number of cycles, the
energy in the primary circuit is transferred to the secondary.
The total energy in the tuned circuits is limited to the energy
originally stored in the capacitor C1, so as the oscillating
voltage in the secondary increases in amplitude ("ring up")
the oscillations in the primary decrease to zero ("ring
down"). Although the ends of the secondary coil are open, it
also acts as a tuned circuit due to the capacitance (C2), the
sum of the parasitic capacitance between the turns of the
coil plus the capacitance of the toroid electrode E. Current
flows rapidly back and forth through the secondary coil
between its ends. Because of the small capacitance, the
oscillating voltage across the secondary coil which appears
on the output terminal is much larger than the primary
voltage.
4. The secondary current creates a magnetic field that induces
voltage back in the primary coil, and over a number of
additional cycles the energy is transferred back to the
primary. This process repeats, the energy shifting rapidly
back and forth between the primary and secondary tuned
circuits. The oscillating currents in the primary and
secondary gradually die out ("ring down") due to energy
dissipated as heat in the spark gap and resistance of the coil.
5. When the current through the spark gap is no longer
sufficient to keep the air in the gap ionized, the spark stops
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("quenches"), terminating the current in the primary circuit.
The oscillating current in the secondary may continue for
some time.
6. The current from the supply transformer begins charging the
capacitor C1 again and the cycle repeats.
This entire cycle takes place very rapidly, the oscillations dying
out in a time of the order of a millisecond. Each spark across the
spark gap produces a pulse of damped sinusoidal high voltage at
the output terminal of the coil. Each pulse dies out before the
next spark occurs, so the coil generates a string of damped
waves, not a continuous sinusoidal voltage. The high voltage
from the supply transformer that charges the capacitor is a 50 or
60 Hz sine wave. Depending on how the spark gap is set, usually
one or two sparks occur at the peak of each half-cycle of the
mains current, so there are more than a hundred sparks per
second. Thus the spark at the spark gap appears continuous, as
do the high voltage streamers from the top of the coil.
The supply transformer (T) secondary winding is connected
across the primary tuned circuit. It might seem that the
transformer would be a leakage path for the RF current, damping
the oscillations. However its large inductance gives it a very high
impedance at the resonant frequency, so it acts as an open circuit
to the oscillating current. If the supply transformer has
inadequate leakage inductance, radio frequency chokes are
placed in its secondary leads to block the RF current.
Oscillation frequency
To produce the largest output voltage, the primary and secondary
tuned circuits are adjusted to resonance with each other. Since
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the secondary circuit is usually not adjustable, this is generally
done by an adjustable tap on , the primary coil.
If the two coils were separate, the resonant frequencies of the
primary and secondary circuits, and , would be determined by
the inductance and capacitance in each circuit
However, because they are coupled together, the frequency at
which the secondary resonates is affected by the primary circuit
and the coupling coefficient, and occurs at its antiresonant
frequency while the original resonant frequency acts as an
antiresonant frequency. The frequency at which the coil has to be
driven is the serial resonant frequency.So resonance, and the
highest voltages occur when Thus the condition for resonance
between primary and secondary is However the Tesla
transformer is very loosely coupled, and the coupling coefficient
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Output voltage
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Solid state DRSSTC Tesla coil with pointed wire attached to
toroid to produce brush discharge
Most Tesla coil designs have a smooth spherical or toroidal
shaped metal electrode on the high voltage terminal. The
electrode serves as one plate of a capacitor, with the Earth as the
other plate, forming the tuned circuit with the secondary
winding. Although the "toroid" increases the secondary
capacitance, which tends to reduce the peak voltage, its main
effect is that its large diameter curved surface reduces the
potential gradient (electric field) at the high voltage terminal,
increasing the voltage threshold at which air discharges such as
corona and brush discharges occur. Suppressing premature air
breakdown and energy loss allows the voltage to build to higher
values on the peaks of the waveform, creating longer, more
spectacular streamers.
If the top electrode is large and smooth enough, the electric field
at its surface may never get high enough even at the peak voltage
to cause air breakdown, and air discharges will not occur. Some
entertainment coils have a sharp "spark point" projecting from
the torus to start discharges.
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2. Types
The term "Tesla coil" is applied to a number of high voltage
resonant transformer circuits.
Tesla coil circuits can be classified by the type of "excitation"
they use, what type of circuit is used to apply current to the
primary winding of the resonant transformer:
Spark-excited or Spark Gap Tesla Coil (SGTC) - This
type uses a spark gap to switch pulses of current through the
primary, exciting oscillation in the transformer. This pulsed
(disruptive) drive creates a pulsed high voltage output.
Spark gaps have disadvantages due to the high primary
currents they must handle. They produce a very loud noise
while operating, noxious ozone gas, and high temperatures
which often require a cooling system. The energy dissipated
in the spark also reduces the Q factor and the output voltage.
o Static spark gap - This is the most common type,
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This block diagram explains the principle of Tesla coil current
resonance type driving circuit.
Switched or Solid State Tesla Coil (SSTC) - These use
power semiconductor devices, usually thyristors or
transistors such as MOSFETs or IGBTs, to switch pulses of
current from a DC power supply through the primary
winding. They provide pulsed (disruptive) excitation
without the disadvantages of a spark gap: the loud noise,
high temperatures, and poor efficiency. The voltage,
frequency, and excitation waveform can be finely
controllable. SSTCs are used in most commercial, industrial,
and research applications as well as higher quality
entertainment coils.
o Single resonant solid state Tesla coil (SRSSTC) - In
3. History
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Steps in Tesla's development of the Tesla transformer around
1891. and Elihu Thomson (1) Closed-core transformers used at
low frequencies, (2-7) rearranging windings for lower losses, (8)
removed iron core, (9) partial core, (10-11) final conical Tesla
transformer, (12-13) Tesla coil circuits
Main article: History of the Tesla coil
Electrical oscillation and even resonant air-core transformer
circuits had been explored and developed before Tesla, including
Joseph Henry in Leyden jars (1850), and resonant transformers
developed by Henry Rowland (1889) and Elihu Thomson
(1890). Tesla patented his Tesla coil circuit April 25, 1891. and
first publicly demonstrated it May 20, 1891 in his lecture
"Experiments with Alternate Currents of Very High Frequency
and Their Application to Methods of Artificial Illumination"
before the American Institute of Electrical Engineers at
Columbia College, New York. Although Tesla patented many
similar circuits during this period, this was the first that
contained all the elements of the Tesla coil: high voltage primary
transformer, capacitor, spark gap, and air core "oscillation
transformer".
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Typical circuit configuration
Here, the spark gap shorts the high frequency across the first
transformer that is supplied by alternating current. An
inductance, not shown, protects the transformer. This design is
favoured when a relatively fragile neon sign transformer is used.
Air discharges
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A small, later-type Tesla coil in operation: The output is giving
43-cm sparks. The diameter of the secondary is 8 cm. The power
source is a 10 000 V, 60 Hz current-limited supply.
While generating discharges, electrical energy from the
secondary and toroid is transferred to the surrounding air as
electrical charge, heat, light, and sound. The process is similar to
charging or discharging a capacitor, except that a Tesla coil uses
AC instead of DC. The current that arises from shifting charges
within a capacitor is called a displacement current. Tesla coil
discharges are formed as a result of displacement currents as
pulses of electrical charge are rapidly transferred between the
high-voltage toroid and nearby regions within the air (called
space charge regions). Although the space charge regions around
the toroid are invisible, they play a profound role in the
appearance and location of Tesla coil discharges.
When the spark gap fires, the charged capacitor discharges into
the primary winding, causing the primary circuit to oscillate. The
oscillating primary current creates an oscillating magnetic field
that couples to the secondary winding, transferring energy into
the secondary side of the transformer and causing it to oscillate
with the toroid capacitance to ground. Energy transfer occurs
over a number of cycles, until most of the energy that was
originally in the primary side is transferred to the secondary side.
The greater the magnetic coupling between windings, the shorter
the time required to complete the energy transfer. As energy
builds within the oscillating secondary circuit, the amplitude of
the toroid's RF voltage rapidly increases, and the air surrounding
the toroid begins to undergo dielectric breakdown, forming a
corona discharge.
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As the secondary coil's energy (and output voltage) continue to
increase, larger pulses of displacement current further ionize and
heat the air at the point of initial breakdown. This forms a very
electrically conductive "root" of hotter plasma, called a leader,
that projects outward from the toroid. The plasma within the
leader is considerably hotter than a corona discharge, and is
considerably more conductive. In fact, its properties are similar
to an electric arc. The leader tapers and branches into thousands
of thinner, cooler, hair-like discharges (called streamers). The
streamers look like a bluish 'haze' at the ends of the more
luminous leaders. The streamers transfer charge between the
leaders and toroid to nearby space charge regions. The
displacement currents from countless streamers all feed into the
leader, helping to keep it hot and electrically conductive.
The primary break rate of sparking Tesla coils is slow compared
to the resonant frequency of the resonator-topload assembly.
When the switch closes, energy is transferred from the primary
LC circuit to the resonator where the voltage rings up over a
short period of time up culminating in the electrical discharge. In
a spark gap Tesla coil, the primary-to-secondary energy transfer
process happens repetitively at typical pulsing rates of 50–500
times per second, depending on the frequency of the input line
voltage. At these rates, previously-formed leader channels do not
get a chance to fully cool down between pulses. So, on
successive pulses, newer discharges can build upon the hot
pathways left by their predecessors. This causes incremental
growth of the leader from one pulse to the next, lengthening the
entire discharge on each successive pulse. Repetitive pulsing
causes the discharges to grow until the average energy available
from the Tesla coil during each pulse balances the average
energy being lost in the discharges (mostly as heat). At this
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point, dynamic equilibrium is reached, and the discharges have
reached their maximum length for the Tesla coil's output power
level. The unique combination of a rising high-voltage radio
frequency envelope and repetitive pulsing seem to be ideally
suited to creating long, branching discharges that are
considerably longer than would be otherwise expected by output
voltage considerations alone. High-voltage, low-energy
discharges create filamentary multibranched discharges which
are purplish-blue in colour. High-voltage, high-energy
discharges create thicker discharges with fewer branches, are
pale and luminous, almost white, and are much longer than low-
energy discharges, because of increased ionisation. A strong
smell of ozone and nitrogen oxides will occur in the area. The
important factors for maximum discharge length appear to be
voltage, energy, and still air of low to moderate humidity. There
are comparatively few scientific studies about the initiation and
growth of pulsed lower-frequency RF discharges, so some
aspects of Tesla coil air discharges are not as well understood
when compared to DC, power-frequency AC, HV impulse, and
lightning discharges.
6. Applications
Today, although small Tesla coils are used as leak detectors in
scientific high vacuum systems and igniters in arc welders, their
main use is entertainment and educational displays.
Education and entertainment
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Electrum sculpture, the world's largest Tesla coil. Builder Eric
Orr is visible sitting inside the hollow spherical high voltage
electrode.
Tesla coils are displayed as attractions at science museums and
electronics fairs, and are used to demonstrate principles of high
frequency electricity in science classes in schools and colleges.
Since they are simple enough for an amateur to make, Tesla coils
are a popular student science fair project, and are homemade by
a large worldwide community of hobbyists. Builders of Tesla
coils as a hobby are called "coilers". They attend "coiling"
conventions where they display their home-made Tesla coils and
other high voltage devices. Low-power Tesla coils are also
sometimes used as a high-voltage source for Kirlian photography
The world's largest currently existing Tesla coil is a 130,000-
watt unit, part of a 38-foot-tall (12 m) sculpture titled Electrum
owned by Alan Gibbs and currently resides in a private sculpture
park at Kakanui Point near Auckland, New Zealand. A very
large Tesla coil, designed and built by Syd Klinge, is shown
every year at the Coachella Valley Music and Arts Festival, in
Coachella, Indio, California, USA. Austin Richards, a physicist
in California, created a metal Faraday Suit in 1997 that protects
him from Tesla coil discharges. In 1998, he named the character
in the suit Doctor MegaVolt and has performed all over the
world and at Burning Man nine different years.
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Tesla coils can also be used to generate sounds, including music,
by modulating the system's effective "break rate" (i.e., the rate
and duration of high power RF bursts) via MIDI data and a
control unit. The actual MIDI data is interpreted by a
microcontroller which converts the MIDI data into a PWM
output which can be sent to the Tesla coil via a fiber optic
interface. The YouTube video Super Mario Brothers theme in
stereo and harmony on two coils shows a performance on
matching solid state coils operating at 41 kHz. The coils were
built and operated by designer hobbyists Jeff Larson and Steve
Ward. The device has been named the Zeusaphone, after Zeus,
Greek god of lightning, and as a play on words referencing the
Sousaphone. The idea of playing music on the singing Tesla
coils flies around the world and a few followers continue the
work of initiators. An extensive outdoor musical concert has
demonstrated using Tesla coils during the Engineering Open
House (EOH) at the University of Illinois at Urbana–Champaign.
The Icelandic artist Björk used a Tesla coil in her song
"Thunderbolt" as the main instrument in the song. The musical
group ArcAttack uses modulated Tesla coils and a man in a
chain-link suit to play music.
Vacuum system leak detectors
Scientists working with high vacuum systems test for the
presence of tiny pin holes in the apparatus (especially a newly
blown piece of glassware) using high-voltage discharges
produced by a small handheld Tesla coil. When the system is
evacuated the high voltage electrode of the coil is played over
the outside of the apparatus. At low pressures, air is more easily
ionized and thus conducts electricity better than atmospheric
pressure air. Therefore, the discharge travels through any pin
hole immediately below it, producing a corona discharge inside
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the evacuated space which illuminates the hole, indicating points
that need to be annealed or reblown before they can be used in
an experiment.
7. Health hazards
The high voltage radio frequency (RF) discharges from the
output terminal of a Tesla coil pose a unique hazard not found in
other high voltage equipment: when passed through the body
they often do not cause the painful sensation and muscle
contraction of electric shock, as lower frequency AC or DC
currents do. The nervous system is insensitive to currents with
frequencies over 10 – 20 kHz. It is thought that the reason for
this is that a certain minimum number of ions must be driven
across a nerve cell's membrane by the imposed voltage to trigger
the nerve cell to depolarize and transmit an impulse. At radio
frequencies, there is insufficient time during a half-cycle for
enough ions to cross the membrane before the alternating voltage
reverses. The danger is that since no pain is felt, experimenters
often assume the currents are harmless. Teachers and hobbyists
demonstrating small Tesla coils often impress their audience by
touching the high voltage terminal or allowing the streamer arcs
to pass through their body.
If the arcs from the high voltage terminal strike the bare skin,
they can cause deep-seated burns called RF burns. This is often
avoided by allowing the arcs to strike a piece of metal held in the
hand, or a thimble on a finger, instead. The current passes from
the metal into the person's hand through a wide enough surface
area to avoid causing burns. Often no sensation is felt, or just a
warmth or tingling.
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However this does not mean the current is harmless. Even a
small Tesla coil produces many times the electrical energy
necessary to stop the heart, if the frequency happens to be low
enough to cause ventricular fibrillation. A minor misadjustment
of the coil could result in electrocution. In addition, the RF
current heats the tissues it passes through. Tesla coil currents,
applied directly to the skin by electrodes, were used in the early
20th century for deep body tissue heating in the medical field of
longwave diathermy. The amount of heating depends on the
current density, which depends on the power output of the Tesla
coil and the cross-sectional area of the path the current takes
through the body to ground. Particularly if it passes through
narrow structures such as blood vessels or joints it may raise the
local tissue temperature to hyperthermic levels, "cooking"
internal organs or causing other injuries. International ICNIRP
safety standards for RF current in the body in the Tesla coil
frequency range of 0.1 - 1 MHz specify a maximum current
density of 0.2 mA per square centimeter and a maximum power
absorption rate (SAR) in tissue of 4 W/kg in limbs and 0.8 W/kg
average over the body. Even low power Tesla coils could exceed
these limits, and it is generally impossible to determine the
threshold current where bodily injury begins. Being struck by
arcs from a high power (> 1000 watt) Tesla coil is likely to be
fatal.
Another reported hazard of this practice is that arcs from the
high voltage terminal often strike the primary winding of the
coil. This momentarily creates a conductive path for the lethal
50/60 Hz primary current from the supply transformer to reach
the output terminal. If a person is connected to the output
terminal at the time, either by touching it or allowing arcs from
the terminal to strike the person's body, then the high primary
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current could pass through the conductive ionized air path,
through the body to ground, causing electrocution.
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depth, yet these frequencies are still able to penetrate deep body
tissues.
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