Somik Enterprises Pvt Ltd Code : DC-251

Vill- Dharaur, Dhehlon Road, Ganpati Estate, Resource Planning Sheet Rev No. : 01
Sahnewal, Ludhiana, 141120 - India Eff. Date : 11-04-2022
Project Name 701271B Customer Name
Project Life Year 2025 to 2033 Shipping Location
Project leader Simranjit Singh Part Number 10-Oct-23 15-Apr-24 15-Oct-24

S.No. Particulars / req Availability (Y/N) Required (Y/N) Quantity Required Remarks Of tool not on process of tool of process PPAP

1 Machines / Equipment
Not required - Night shift Not required - Night shift
1.01 Billet cutting Machine N Y 1 Circular Saw for Ø34 Not required +clamping arrangement +clamping arrangement
to be improved to be improved
existing machine to be
1.02 Induction Billet Heater N Y 1 150/200 KW TBD TBD
used
Feasibility on friction
1300 Ton Press to be TBD after meeting with
1.03 Forging Equipment N Y 1 Screw Press 150 Ton screw press to be
used M/s Plasma
checked
existing machine to be
1.04 Trimming Equipment N Y 1 Power Press 75 Ton TBD TBD
used
1.05 Shot Blast Machine Y N -
1.06 Coining Press/Machine - - - Not Applicable
existing machine to be
existing machine to be used- spare capcity on
1.07 CNC Turning - - - TBD
used exiting machines to be
decided

1.08 CNC LATHE (FOR TOOL ROOM) - - - TBD

existing machine to be
existing machine to be used- spare capcity on
1.09 VMC - - - 5-Axis TBD
used exiting machines to be
decided
1.10 HMC - - - Not Applicable
1.11 Turno Mill - - - Not Applicable
250 Parts to be grinded
1 machine to be
1.12 Grinder N Y 2 OD Grinding by machine TBD
procured
manufacturer
existing machine to be 1 machine to be
1.13 Laser Marking Machine N Y 1
used procured
1.14 Probe Heads/Tool Eye for Machines - - - With machine
existing machine to be
1.15 MPI - - - TBD TBD
used
Oil tank to be added on
1.16 HT Furnace N Y 1 Oil Quench HT Furnace outsource outsource
existing line
at machine to be procured (Machine
1.17 Induction Hardening Machine N Y 1
manufacturer site ordered)
Not appllicable for pre-
1.18 Eddy Current Testing Machine N Y 1 TBD TBD
series parts
1.19 Electro Chemical Deburring N Y 1 Manual deburr Manual deburr To be procured
2 Manpower - Production
2.01 Supervisor - Forge shop N Y 1 Supervisor for each shift NA NA to be appointed
2.02 Supervisor - Machine Shop N Y 1 Supervisor for each shift NA NA to be appointed
2.03 Supervisor - Induction Hardening Machine N Y 1 Supervisor for each shift NA NA to be appointed
2.04 Supervisor - Grinder N Y 1 Supervisor for each shift NA NA to be appointed
2.05 Operator - Cutting machine N Y 1 Operator for each shift NA NA to be appointed
2.06 Forging Team (7 no.) N Y 1 1 Team of 7 Members for each shift NA NA to be appointed
2.07 Operator - Shot Blast machine N Y 1 Night shift to be planned NA NA to be appointed
2.08 Operator - Coining Press/Machine - - - Not Applicable NA NA
Robots Implementation TBD with 2
2.09 Operator - Machining - - - helpers (Helpers/Operator for each NA NA to be appointed
shift)
2.10 Operator- Grinder N Y 1 Operator for each shift to be appointed
2.11 Operator- MPI - - - TBD TBD TBD
2.12 Operator- HT Furnace N Y 1 Operator for each shift NA NA to be appointed
2.13 Operator- Induction Hardening Machine N Y 1 Operator for each shift NA to be appointed
2.14 Operator- Laser Marking N Y 1 NA NA to be appointed
3 Quality Team
3.01 Inline Inspectors - Forge shop N Y 1 NA NA to be appointed
3.02 Hot Inspector - Forge Shop N Y 1 NA NA to be appointed
3.03 Inline Inspectors - Machine Shop N Y 4 2-For Line Insp. & 2-For STD Room NA NA to be appointed
4 Instruments
4.01 CMM N Y 1
4.02 Contracer N Y 1
Existing equipment to be
4.03 Height Gauge N Y 1 Digital 0-300 mm to be procured to be procured
used
4.04 Vernier Caliper N Y 1 Digital 0-300 mm
4.05 Micrometer N Y 2 0 - 25mm & 25 - 50mm (1-Each)
4.06 Blade Micrometer Y N - 0 - 25mm & 25 - 50mm (1-Each)
4.07 Bore Gauge Y - -
Existing equipment to be NA NA
4.08 Puppy Dial Y - - used
4.09 Roundness Tester N Y to be procured to be procured
4.10 Pistol Caliper - - -
4.11 Triga Bore - - -
Existing equipment to be
4.12 Profile Projector N Y 1 to be procured to be procured
used
String method to be used as per WPC
4.13 Roughness Tester with lead angle inspection N N 0 NA NA NA
recommendation
Existing equipment to be
4.14 Roughness Tester N Y 1 to be procured to be procured
used
4.15 Lead Testing Machine (Thread Movement) N Y 1 Procured Available Available
4.16 Lead Testing Laser Scanner N Y 1 TBD with WPC
4.17 White Light Scanner - - -
Existing equipment to be
4.18 Bench Centre Y N - to be procured to be procured
used
4.19 Vision Measuring Machine N N 0 Not required

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 Somik Enterprises Pvt Ltd Code : DC-251
Vill- Dharaur, Dhehlon Road, Ganpati Estate, Resource Planning Sheet Rev No. : 01
Sahnewal, Ludhiana, 141120 - India Eff. Date : 11-04-2022
Project Name 701271B Customer Name
Project Life Year 2025 to 2033 Shipping Location
Project leader Simranjit Singh Part Number 10-Oct-23 15-Apr-24 15-Oct-24

S.No. Particulars / req Availability (Y/N) Required (Y/N) Quantity Required Remarks Of tool not on process of tool of process PPAP

5 Machines / Equipment
Metallurgy
5.01 Metallurgist N Y 1 1 to be appointed for full time NA NA To be appointed
5.02 Spectrometer Y N -
5.03 Microscope Y N -
5.04 Rockwell Hardness Tester Y N -
5.05 Brinell Hardness Tester - - - Not Applicable
5.06 Micro Vickers Hardness Tester N Y 1 NA NA To be procured
5.07 Jominy apparatus Y N -
5.08 Impact Strength Testing Machine Y N - Supplier report
5.09 UTM Y N -
5.10 Ultrasonic Testing machine Y N -
6 Gauges
6.01 Plug Gauges N Y 4 Procured
6.02 Thread Plug/Thread Ring Gauges - - -
6.03 Snap Gauges N Y 5 Procured
6.04 Receiving Gauges/Special Gauges N Y 3 Gauges for Operators & Final NA to be procured to be procured
6.05 Slip Gauges N Y 2 Inspection Procured to be procured to be procured
6.06 Bridge Gauges - - -
6.07 Ring Gauges - - -
6.08 Air Plug/Air Ring Gauges N Y 8
6.09 Auto Gauge to be sinked with machine N Y to be planned
6.10 Auto Gauge N Y to be planned
6.11 Air Gauges (Auto Gauging) N Y 1 Procured NA NA
7 Tools & fixtures
7.01 Forging Tool N Y 1 Tool needs to Design for Screw Press Developed
7.02 Trimming Tool N Y 1 Developed
7.03 Coining Tool - - - Not Applicable
7.04 IBH Coil N Y 1 Coil for Ø34 Existing used
7.05 Work Holding - - - As per machines planned
7.06 Machining Tooling (including Tool Heads, Block, Holder, etc.) N Y 1 to be procured to be procured to be procured
7.07 Inspection Fixtures for CMM Y - -
7.08 Inspection Fixtures for Contracer N Y 1 New vice arranged
7.09 HT Fixture for hardness inspection N Y 1 Developed
7.10 Induction Hardening Fixture/Coil N Y 1 Outsource to be procured to be procured
7.11 Grinding Wheel/Tool N Y 1 Outsource to be procured to be procured
8 Material Handling
8.01 Bins N Y - Required at SOP to be procured to be procured to be procured
8.02 Trolleys Please Check TBD TBD
8.03 Racks Please Check TBD TBD
8.04 Fork Lifter Please Check TBD TBD
8.05 Truck for external transport Please Check TBD TBD
8.06 Helpers - Material Handeling Please Check TBD TBD
9 Raw Material
9.1 Steel Bars N Y 1 Steel Ø34 Procured to be procured to be procured
9.2 Aluminium Ingots - - - Not Applicable
9.3 Aluminium Bars - - - Not Applicable
9.4 Aluminium Extruded Profile - - - Not Applicable
9.5 Brass Bars - - - Not Applicable
9.6 Others - - - Not Applicable
10 Bought Out Parts
10.1 Casting (CI) - - - Not Applicable
10.2 Casting (SG) - - - Not Applicable
10.3 Casting (Investment Casting) - - - Not Applicable
10.4 Casting (Centrifugal Casting) - - - Not Applicable
10.5 Aluminium Casting - - - Not Applicable
10.6 Forging - - - Not Applicable
10.7 Others - - - Not Applicable
11 Washing And Cleaning Requirements
11.1 Ultrasonic Cleaning Equipments - - - Not Applicable
11.2 Milipore Test Equipments - - - Not Applicable
11.3 Particle Count Test Equipments - - - Not Applicable

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 Somik Enterprises Pvt Ltd Code : DC-251
Vill- Dharaur, Dhehlon Road, Ganpati Estate, Resource Planning Sheet Rev No. : 01
Sahnewal, Ludhiana, 141120 - India Eff. Date : 11-04-2022
Project Name 701271B Customer Name
Project Life Year 2025 to 2033 Shipping Location
Project leader Simranjit Singh Part Number 10-Oct-23 15-Apr-24 15-Oct-24

S.No. Particulars / req Availability (Y/N) Required (Y/N) Quantity Required Remarks Of tool not on process of tool of process PPAP

12 MachinesSpace/Land
Working / EquipmentRequirements
12.1 Forging Equipment Space - - - Please Check
12.2 HT Furnace Space - - - Please Check
12.3 Machining Equipment Space - - - Please Check
12.4 Grinding Equipment Space - - - Please Check
12.5 Induction Hardening Machine Space - - - Please Check
12.6 Measuring Equipment (CMM, Contacer, VMM, etc.) Space - - - Please Check
12.7 MPI Space - - - Please Check
12.8 Final Inspection Space - - - Please Check
12.9 FG Space - - - Please Check
12.10 WIP Space - - - Please Check

Confirmation By CFT:
Name Date Sign Name Date Sign

Aleksh Sharma 22-06-2023 Kulwinder Singh 22-06-2023

Naveen Kumar
22-06-2023 Simranjit Singh 22-06-2023
Bebra

Sabir Ahmed 22-06-2023 Jagjiwan Singh 22-06-2023

Rajeshwar Prasad 22-06-2023 Ajay Guleria 22-06-2023

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