Continuum Description of Damage and Failure of Composite Laminates Based On Viscous Regularization - Zhao2014
Continuum Description of Damage and Failure of Composite Laminates Based On Viscous Regularization - Zhao2014
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Composite
Continuum description of damage laminates
and failure of composite
laminates based on viscous
regularization 525
Received 24 August 2013
ShiYang Zhao and Pu Xue Revised 19 November 2013
School of Aeronautics, Northwestern Polytechnical University, Xi’an, China 12 February 2014
15 April 2014
Accepted 10 May 2014
Abstract
Purpose – The purpose of the paper is to improve the calculability of a continuum damage failure
model of composite laminates based on Tsai-Wu criteria.
Design/methodology/approach – A technique based on viscous regularization, a characteristic
element length and fracture energies of fiber and matrix are used in the model.
Findings – The calculability of the material model is improved. The modified model can predict the
behavior of composite structure better.
Originality/value – The convergence problem and the mesh softening problem are main concern in
the calculability of numerical model. In order to improve the convergence, a technique based on viscous
regularization of damage variable is used. Meanwhile, characteristic element length and fracture
energies of fiber and matrix are added into the damage constitutive equation to reduce the mesh
sensitivity of numerical results. Finally, a laminated structure with damages is implemented using a
User Material Subroutine in ABAQUS/Standard. Mesh sensitivity and value of viscosity are discussed.
Keywords Convergence, Strain softening, Composite laminates, Continuum damage,
Material models, Mesh sensitivity
Paper type Research paper
1. Introduction
Some modification of a continuum damage failure model of composite laminates were
given in an earlier paper (Zhao et al., 2013), in order to improve its calculability. The
continuum damage model for composites was used to predict the damage onset and
damage evolution of material point under static loading in their paper. The model
(Zhao et al., 2013) contains the damage onset criteria based on Tsai-Wu criterion and
a nonlinear damage evolution law proposed by Batra et al. (2012) and Linde et al.
(2004). By defining an internal parameter, material properties of fiber and matrix were
degradable, respectively. The constitutive model was described in detail (Zhao et al.,
2013). The model proposed in their paper should have a good calculability, and it will
be used under various engineering loading conditions.
The calculability includes the convergence problem and the mesh softening
problem. The convergence problem is known to arise from an elastic snap-back
instability, which occurs just after the stress reaches the peak strength of the material
when using the damage model to simulate crack first nucleates or damage start (Gao
and Bower, 2004). In implementing a numerical calculation using Newton-Raphson
iteration to solve the nonlinear equilibrium equations, the radius of convergence of the Multidiscipline Modeling in Materials
Newton-Raphson scheme reduces to zero at the point of instability. In an explicit and Structures
Vol. 10 No. 4, 2014
pp. 525-536
r Emerald Group Publishing Limited
This work is financial supported by the National Natural Science Foundation of China under 1573-6105
grant no. 11072202. DOI 10.1108/MMMS-08-2013-0057
MMMS scheme, the solution quickly diverges from the equilibrium path and leads to
10,4 unphysical predictions (Gao and Bower, 2004). Various approaches have been tried to
resolve these convergence problems. Crisfield (1981) used Riks method to follow the
unstable branch of the solution during the snap-problems. A small value of viscosity
was introduced to the damage constitutive model by Crisfield (1981), Maimi et al.
(2007a, b), and Duvaut and Lions (1976).
526 In the crack band model (Bazant and Oh, 1983), it was assumed that the failure
process zone was represented by a damaged finite element zone, and the established
model was used for softening constitutive equations. In order to reduce mesh
sensitivity of numerical results, characteristic element length and fracture energies of
fiber and matrix were included in the damage constitutive equation (Bazant and Oh,
1983; Linde et al., 2004; Lapczyk and Hurtado, 2007; Wang et al., 2009).
In this paper, we use the technique based on viscous regularization of the damage
variable (a generalization of the Duvaut-Lions regularization) (Crisfield, 1981) and the
crack band model to improve the calculability of the failure model in the paper Zhao
et al. (2013). Finally, the modified model is implemented as a User Material Subroutine
(UMAT). A numerical analysis is conducted for a panel with a circular hole in the
center under tensile loading using Abaqus/Standard. Two finite element models are
used to analyze mesh sensitivity of the model. Finally, the influence of the value of
viscosity is discussed.
where [Cd] is the effective damage elasticity matrix; {e} is strain vector; and {s} is
stress vector.
The effective damage elasticity matrix [Cd] is shown in Equation (2):
2 3
ð1 edÞC11 ð1 edÞð1 ldÞC12 ð1 edÞC13 0 0 0
6 ð1 ldÞC22 ð1 ldÞC23 0 0 0 7
6 7
6 7
6 C33 0 0 0 7
½Cd ¼ 6
6
7
6 ð1 edÞð1 ldÞC44 0 0 7
7
6 7
4 symmetric 0 C55 0 5
0 0 C66
ð2Þ
where C11, C12, C13, C22, C23, C33, C44, C55, C66 are the components of the elasticity in the
undamaged state, d is damage variable, e and l are two internal variables, which will be
defined in Section 2.2.
where eij is the strain component, ef11; t ¼ sf11; t =E11 , ef11; c ¼ sf11; c =E11 , em; t m; t
22 ¼ s22 =E22 ,
em; c m; c f f f;t f;c
22 ¼ s22 =E22 , e12 ¼ T12 =E12 , and Eij are material properties, s11 ( s11 ) is the fiber
m; t m; c
tensile (compressive) strength, s22 and s22 is the matrix tensile (compressive)
f
strength, T12 is the shear strength, respectively. When g exceeds 1.0, the failure will
initiate.
Internal variables e and l are defined, through the variables g1, g2 , e ¼ g1/g, and
l ¼ le. e and l are introduced to describe the damage distribution of the fiber and
matrix, respectively, which are used for describing continuous degradation of stiffness.
The mesh sensitivity is a common problem of the constitutive models with strain
softening response. In order to minimize the mesh sensitivity of the numerical results,
the characteristic length Lc was introduced into the fracture energy-based damage
evolution law by some researchers (Bazant and Oh, 1983; Linde et al., 2004; Lapczyk
and Hurtado, 2007; Wang et al., 2009). Based on their work, the modified damage
variable is defined as follows:
1 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
d ¼ 1 expð C11 C22 =Gf Gm ef11; t em; t c
22 ðg 1ÞL Þ; gX1 ð4Þ
g
Start: initialization
N
Failure?
Y
Apply degradation law
Figure 1.
END Flowchart of UMAT
MMMS a thickness of 0.132 mm. The length of the laminate is 200.0 mm, and the width is
10,4 25.4 mm. The diameter of the hole is 6.35 mm. The plate is loaded in tension in the
length direction by displacement boundary conditions. Only one-fourth of the laminate
needs to be modeled, with appropriate symmetric boundary conditions applied. The
finite element analysis is performed under static analysis. In order to simulate the
stress concentration around the area of the circular hole accurately, finer mesh is used
530 in the area near the hole as shown in Figure 2. Eight-node linear, reduced-integration
elements, C3D8R, are used in the finite element model. Number of elements in A-model
is 14856, and number of elements in B-model is 17,126. The properties of material
are shown in Table I. The subscripts “T” and “C” refer to tension and compression,
respectively.
The technique based on viscous regularization of the damage variable is
implemented to improve the convergence of the damage model. However, since the
characteristic length calculation is based only on the element geometry without taking
into account the real cracking direction, some level of mesh sensitivity remains
(Simulia, 2011). Elements with an aspect ratio close to one recommended by Abaqus/
Analysis (Simulia, 2011) (Abaqus mesh technology) can reduce mesh sensitivity
further. Therefore, the finite element model uses elements with an aspect ratio close
to one, shown in Figure 2(a) and labeled as A-model. The other finite element model
in Figure 2(b) is labeled as B-model which uses elements with anomalous shape in the
(a) Displacement
Y–Symmetry. loading
X–Symmetry
Y
Z
Z–Symmetry at the back
X face of the laminate
Z
Y
Figure 2. Displacement
X Z–Symmetry at the back loading
Finite element model of face of the laminate
laminate with damage
Notes: (a) A-model; (b) B-model
450
A– =2e–4
400
A– =3e–4
350
A– =5e–4
300
Stress/Mpa
250
200
150
100
50 Figure 3.
0 The stress-time
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 curves of A-model
Time/s
1,600
1,400 ALLSE–A– =3e–4
1,200 ALLCD–A– =3e–4
Energy (mJ)
1,000
800
600 Figure 4.
400 Unrealistic energy
200 (ALLCD) and strain
0 energy (ALLSE) at
0 0.005 0.01 0.015 0.02 0.025 0.03 AZ ¼ 3e(4)
Time (s)
MMMS relatively small, and this does not obviously affect the results. Therefore, a viscosity of
10,4 0.0003 is chosen and used for the study of element selection.
(a)
SDV1
(Avg: 75%)
+9.995e – 01
+9.162e – 01
+8.329e – 01
+7.496e – 01
+6.663e – 01
+5.830e – 01
+4.997e – 01
+4.164e – 01
+3.332e – 01
+2.499e – 01
+1.666e – 01
+8.329e – 02
+0.000e + 00
(b)
SDV1
(Avg: 75%)
+9.997e – 01
+9.164e – 01
+8.331e – 01
+7.498e – 01
+6.665e – 01
+5.832e – 01
+4.999e – 01
+4.165e – 01
+3.332e – 01
+2.499e – 01
+1.666e – 01
+8.331e – 02
+0.000e + 00
(c)
SDV1
(Avg: 75%)
+1.000e + 00
+9.167e – 01
+8.333e – 01
+7.500e – 01
+6.667e – 01
+5.833e – 01
+5.000e – 01
+4.167e – 01
+3.333e – 01
+2.500e – 01
+1.667e – 01
+8.333e – 02
+0.000e + 00
(d)
SDV1
(Avg: 75%)
+0.000e + 00
+0.000e + 00
+0.000e + 00
+0.000e + 00
+0.000e + 00
+0.000e + 00
+0.000e + 00
+0.000e + 00
+0.000e + 00
Figure 5. +0.000e + 00
+0.000e + 00
+0.000e + 00
Damage process +0.000e + 00
of the laminate
Notes: (a) 0° ply; (b) 0° ply; (c) 0° ply; (d) 90° ply
4.4 Mesh sensitivity Composite
The mesh quality in B-model is not good, because it is intend to sue B-model to validate laminates
that A-model effectiveness. Figure 6 gives the finally damage distributing of B-model.
Damage distributing at the bottom area of Figure 6 has some difference with that
of Figure 5(c). However, it is almost the same as that of A-model. Figure 7 gives the
stress-time results of B-model for different values of viscosity parameter, Z, labeled
as B Z ¼ 1eð4Þ, B Z ¼ 5eð4Þ, B Z ¼ 2eð3Þ, B Z ¼ 3eð3Þ. When the 533
value of viscosity parameter is small ( B Z ¼ 5eð4Þ ) and the energy dissipated due
to viscosity is relatively small, the predicted strength shown in Table III is 381.7 MPa,
which is larger than that of A-model at Z ¼ 3eð4Þ. Mesh sensitivity in B-model is
still existent and serious. Therefore it is verified that the calculability of the numerical
model proposed here will be also affected by mesh. Meanwhile, the work validates that
elements with an aspect ratio close to one can reduce mesh sensitivity further.
The failure curves of B Z ¼ 5eð4Þ, B Z ¼ 2eð3Þ are discontinuous when
damage reaches a certain value. So the convergence of the model in B-model is poor.
The convergence of B Z ¼ 3eð3Þ is noticeably improved. However, failure strength
is 468 MPa and its error of strength 30.7 percent. In Figure 8, the viscous energy
dissipated due to the use of viscosity (ALLCD) is relatively big, and it markedly affects
the results. Therefore, the effect of viscosity parameter in B-model is not well. And the
effective value of viscosity parameter is related to a specific FE mesh. The work also
SDV1
(Avg: 75%)
+1.080e + 00
+9.901e – 01
+9.001e – 01
+8.101e – 01
+7.201e – 01
+6.301e – 01
+5.401e – 01
+4.501e – 01
+3.601e – 01 Figure 6.
+2.700e – 01
+1.800e – 01 Damage distributing
+9.001e – 02 of 01 ply in B-model
+0.000e + 00
500 B– =1e–4
B– =5e–4
400
B– =2e–3
Stress/Mpa
300 B– =3e–3
200
100
Figure 7.
0 The stress-time
0 0.01 0.02 0.03 0.04 0.05 curves of B-model
Time/s
3,500
3,000 ALLSE–B– =3e–3
2,500
ALLCD–B– =3e–3
Energy (mJ)
2,000
1,500
Figure 8.
1,000
Unrealistic energy
(ALLCD) and strain 500
energy (ALLSE) at 0
BZ ¼ 3e(3) 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04
–500
Time (s)
160 =5e–5
140
=1e–4
120
=2e–4
Stress/Mpa
100
80
60
40
Figure 9. 20
The stress-time 0
curves of [(451/451)6]s 0 0.01 0.02 0.03 0.04
Time/s
Table IV.
Strength for the Z ¼ 5e(5) Z ¼ 1e(4) Z ¼ 2e(4) Experimental results
viscosity parameter
in [(451/451)6]s 132 MPa 135 MPa 138 MPa 127 MPa
[(451/451)6]s for different values of viscosity parameter. The experimental value of Composite
[(451/451)6]s is 127 MPa (Chang and Chang, 1987), and failure strength for the model laminates
with Z ¼ 1eð4Þ is 135 MPa. The error is 6.3 percent. Meanwhile, the value of viscous
parameter, Z ¼ 1eð4Þ, is very small. Therefore, the calculability of the numerical
model for the laminate of [(451/451)6]s is also good.
5. Conclusion 535
A modified three dimensional damage model of composite laminates is proposed to
improve convergence and mitigate mesh sensitivity of the finite element model. The
modified model is implemented as a UMAT in Abaqus/Standard. The composite
laminates with a circular hole in the center under tensile loading is simulated. The
main work and conclusions are as follows:
(1) A technique based on viscous regularization of the damage variable is used
which can improve the convergence of damage models. Care must be exercised
to choose an appropriate value of the viscosity, and a viscosity of 0.0003 is
used here.
(2) Fracture energies of fiber and matrix and a characteristic element length are
added into the damage constitutive equation which can reduce mesh sensitivity
of numerical results. Meanwhile, mesh partition using elements with an aspect
ratio close to one is a very important and effective method to reduce mesh
sensitivity. The convergence of the damage material model is also affected by
mesh partition.
(3) The curve for the model with viscous regularization is glossier and the time
step computed is longer. When material softening happens, the damage
material model still can work. The numerical results verify that the modified
damage model has the better capacity of predicting the behavior of composite
structure and better calculability of the damage model.
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