ABES ENGINEERING COLLEGE GHAZIABAD

DEPARTMENT OF ELECTRONICS
&
COMMUNICATION ENGINEERING

COURSE MATERIAL

Subject Name: Sensor and Instrumentation

Subject Code: KOE 034/044
Branch: ECE
Semester: 3rd/4th
Session: 2021-22(Odd-Semester / Even Semester)

Faculty Mentor: Dr. Himani Garg

Team Members: 1) Mr. Manish
2) Mr. Navneet Sharma
3) Dr. Rajnesh Kr. Singh
 SENSOR & INSTRUMENTATION
KOE 034/044
Syllabus
Unit- I:
Measurement System, Sensors & Transducer: Definition, Classification & selection of sensors,
Measurement of displacement: using Potentiometer, LVDT & Optical Encoder, Measurement
of force: using strain gauge, and Measurement of pressure using LVDT based diaphragm &
piezoelectric sensor.
Unit-II:
Measurement of temperature: using Thermistor, Thermocouple & RTD, Concept of thermal
imaging, Measurement of position: using Hall Effect sensors, Proximity sensors: Inductive &
Capacitive, Use of proximity sensor as accelerometer and vibration sensor, Flow Sensors:
Ultrasonic & Laser, Level Sensors: Ultrasonic & Capacitive.
Unit -III:
Virtual Instrumentation: Graphical programming techniques, Data types, Advantage of Virtual
Instrumentation techniques, Concept of WHILE & FOR loops, Arrays, Clusters & graphs,
Structures: Case, Sequence & Formula nodes, Need of software based instruments for industrial
automation.
Unit-IV:
Data Acquisition Methods: Basic block diagram, Analog and Digital IO, Counters, Timers,
Types of ADC: successive approximation and sigma-delta, Types of DAC: Weighted Resistor
and R-2RLadder type, Use of Data Sockets for Networked Communication.
Unit V:
Intelligent Sensors: General Structure of smart sensors & its components, Characteristic of
smart sensors: Self calibration, Self-testing & self-communicating, Application of smart
sensors: Automatic robot control & automobile engine control.

Text Books:
1. DVS Murthy, Transducers and Instrumentation, PHI 2nd Edition 2013
2. D Patranabis, Sensors and Transducers, PHI 2nd Edition 2013.
3. S. Gupta, J.P. Gupta / PC interfacing for Data Acquisition & Process Control, 2nd ED /
InstrumentSociety of America, 1994.
4. Gary Johnson / Lab VIEW Graphical Programing II Edition / McGraw Hill 1997.
Reference Books:
1. Arun K. Ghosh, Introduction to measurements and Instrumentation, PHI, 4th Edition 2012.
2. A.D. Helfrick and W.D. cooper,Modern Electronic Instrumentation & Measurement Techniques,PHI –
2001
3. Hermann K.P. Neubert, “Instrument Transducers” 2nd Edition 2012, Oxford University Press.
 Evaluation Scheme: B.Tech-IInd Year
(AKTU)
B.Tech. (Electronics & Communication Engg.), Semester III

Sr. Course Course Title Periods Evaluation Scheme End Total Credits
No. Code Semester
L T P CT TA Total P TE PE
S
1. KOE031- Engg. Science Course 3 1 0 30 20 50 10 150 4
38/ /Maths IV 0
KAS302
2. KAS301/ Technical 2 1 0
KVE301 Communication 10
3 0 0 30 20 50 150 3
/Universal Human 0
values
3. KEC301 Electronic Devices 3 1 0 30 20 50 10 150 4
0
4. KEC302 Digital System Design 3 1 0 30 20 50 100 150 4
5. KEC303 Network Analysis and 3 0 0 30 20 50 10 150 3
Synthesis 0
6. KEC351 Electronics Devices 0 0 2 25 25 50 1
Lab
7. KEC352 Digital System Design 0 0 2 25 25 50 1
Lab
8. KEC353 Network Analysis and 0 0 2 25 25 50 1
Synthesis lab
9. KEC354 Mini Project or 0 0 2 50 50 1
Internship
Assessment
10. KNC301 Computer System 2 0 0 15 10 25 50 0
/KNC302 Security
/Python Programming
11. MOOCs (Essential for
Hons. Degree)
TOTAL 950 22
*The Mini Project or internship (3-4 weeks) conducted during summer break after II semester and will be
assessed during III semester.

Course Outcomes: At the end of this course students will demonstrate the ability to
1. Apply the use of sensors for measurement of displacement, force and pressure.
2. Employ commonly used sensors in industry for measurement of temperature, position,
accelerometer, vibration sensor, flow and level.
3. Demonstrate the use of virtual instrumentation in automation industries.
4. Identify and use data acquisition methods.
5. Comprehend intelligent instrumentation in industrial automation
 5. Intelligent Sensor

5.1 Human senses and sensors:

Although human senses are mainly receivers and processors of information from nature and
the environment, they have restrictions naturally imposed on them. That is why practical sensors
must be an extension of our senses.
An infrared sensor is required to see beyond the human color spectrum; an ultrasonic sensor
to discover sounds higher than those with which the human ear can cope.
Often sensor devices need to operate in severe conditions, such as in underwater exploration,
the inspection of nuclear reactors and biomedical applications. In such cases, the device often
produces a poor output, which is data with a low signal-to-noise ratio (SNR), and may require
amplification, filtering and processing prior to further use and/or interpretation. At this point
measurement and control systems assume greater significance.

5.2 Standard Sensor Vs Intelligent Sensor:

Stander Sensoris a combination of a sensing element, an analog interface circuit, an analog
to digital converter (ADC) and a bus interface in single housing.

Standard Sensor structure

Smart Sensor/ Intelligent sensoris the sensor that has one or several intelligent functions
such aslogical function, two-way communication, make decision, self-calibration, self-testing,
self-identification, self-validation, self-adaptation, etc.
 Smart / Intelligent Sensor structure

The advent of integrated circuits, which became possible because of the tremendous progress
in semiconductor technology, resulted in the low cost microprocessor. Thus if it is possible to
design a low cost sensor which is silicon based then the overall cost of the control system can be
reduced.We can have integrated sensors which has electronics and the transduction element
together on one silicon chip. This complete system can be called as system-on-chip. The main
aim of integrating the electronics and the sensor is to make an intelligent sensor, which can be
called as smart sensor. Smart sensors then have the ability to make some decision.
Physically a smart sensor consists of transduction element, signal conditioning electronic
and controller/processor that support some intelligencein a single package.

5.3 Smart Sensor function:

 (Smart Sensor function)
The four basic functions of smart sensors are measurement, configuration, verification, and
communication. Each function may have more than one sub-function as well. Although all four
functions are very important and they individually play a crucial role in design of intelligent
sensors, the functions which largely contribute to the smartness of the intelligent sensor are
verification and measurement functions.
The verification function offers services, such as continuous supervision of the intelligent
sensor’s behavior using a set of supervisory equipment implemented in the intelligent sensor.
Results of continuous supervision can be stored in a database and available for maintenance
purposes. It offers the necessary services for diagnosis, allowing the user to locate faults
whenever they are detected.
The communication function allows bidirectional communication between the intelligent
sensor and other equipment to which it is connected by a field bus.

5.4 General Architecture of smart sensor:

One can easily propose a general architecture of smart sensor from its definition, functions.
From the definition of smart sensor it seems that it is similar to a data acquisition system, the
only difference being the presence of complete system on a single silicon chip. In addition to this
it has on–chip offset and temperature compensation. A general architecture of smart sensor
consists of following important components:
 Sensing element/transduction element
  Amplifier
 Sample and hold
 Analog multiplexer
 Analog to digital converter (ADC)
 Offset and temperature compensation
 Digital to analog converter (DAC)
 Memory
 Serial communication and
 Processor
The generalized architecture of smart sensor is shown below:

Internal Architecture of Smart Sensor

5.5 Potential advantages of the smart-sensor concept include:

 lower maintenance;
 reduced down time;
 higher reliability;
 fault tolerant systems;
 adaptability for self-calibration and compensation;
 lower cost;
 lower weight;
 fewer interconnections between multiple sensors and control systems; and
 Less complex system architecture.

5.6 What does the IoT expect of its sensors?

Sensors have traditionally been functionally simple devices that convert physical variables
into electrical signals or changes in electrical properties. While this functionality is an essential
starting point, sensors need to add the following properties to perform as IoT components:

 Low cost, so they can be economically deployed in large numbers

  Physically small, to “disappear” unobtrusively into any environment

 Wireless, as a wired connection is typically not possible

 Self-identification and self-validation

 Very low power, so it can survive for years without a battery change, or manage with
energy harvesting

 Robust, to minimize or eliminate maintenance

 Self-diagnostic and self-healing

 Self-calibrating, or accepts calibration commands via wireless link

 Data pre-processing, to reduce load on gateways, PLCs, and cloud resources

Question:
Two marks question:

 Explain smart sensors.

Five marks question:

 Give the features of smart sensors.

 What are the advantages of smart sensors ?

Ten marks question:

 Discuss the architecture of smart sensors and explain the components of smart sensors.

5.7 Sensor characteristics

Static characteristics: The properties of the system after all transient effects have settled
totheir final or steady state
 Accuracy
 Discrimination
 Precision
 Errors
 Drift
 Sensitivity
 Linearity
 Hysteresis
Dynamic characteristics: The properties of the system transient response to an input
 Zero order systems
 First order systems
 Second order systems
5.8 Calibration:

Interfering inputs (Y):Those that the sensor to respond as the linear superposition with the
measurand variable X
Modifying inputs (Z): Those that change the behavior of the sensor and, hence, the calibration
curve

Smart sensors acquire information about a non-electrical quantity of interest (the measurand)
and convert this information to a useful electrical output signal. In order to do so, they combine a
sensing element and the associated interface electronics on a single chip or in a single package.
The sensing element performs the conversion from the non-electrical domain of the measurand
to an electrical signal, while the interface electronics further process this signal to produce an
output that can readily be used in a measurement or control system.
Errors introduced in these steps affect the performance and reliability of the overall system.
Therefore, it is very important to determine how large these errors are. The process of doing so is
generally referred to as calibration.
So,
An intelligent sensor should have a standard output and the ability to compensate unwanted
cross-sensitivities. In addition, offset, drift and nonlinearity should be minimized. Some kind of
self-testing or calibration shouldperiodically be performed therefore the system will cheaply be
maintained. The way to realize this concept is to combinea sensor device with a number of
microelectronics components into a single sensor package often referred to as an intelligent
sensor.
Calibration is, in short, the procedure of establishing the accuracy of a sensor. A proper
calibration procedure ensures that readings of a sensor can be traced to international standards,
and enables correction of these readings when necessary
 Self-test / Self-calibration is, in short, the term that is used for a variety of techniques that
improve the accuracy of a sensor by adding intelligence to it.

Smart Sensor structure

Question:
Two marks question:

 What are the applications of smart sensors ?

Five marks question:

 Explain the characteristics of smart sensors.

 Discuss the evolution of smart sensor.

Ten marks question:

 Explain the application of smart sensors in smart cities.

5.9 Different Types of Sensors
The following is a list of different types of sensors that are commonly used in various
applications. All these sensors are used for measuring one of the physical properties like
Temperature, Resistance, Capacitance, Conduction, Heat Transfer etc.
 Temperature Sensor
 Proximity Sensor
 Accelerometer
 IR Sensor (Infrared Sensor)
 Pressure Sensor
 Light Sensor
 Ultrasonic Sensor
 Smoke, Gas and Alcohol Sensor
 Touch Sensor
 Color Sensor
 Humidity Sensor
 Tilt Sensor
 Flow and Level Sensor.

5.10 Robots classification:

The following is the classification of Robots according to the Robotics Institute of America
 Variable-Sequence Robot: A device that performs the successive stages of a task
according to a predetermined method easy to modify
 Playback Robot :A human operator performs the task manually by leading the Robot
 Numerical Control Robot: The operator supplies the movement program rather than
teaching it the task manually.
  Intelligent Robot: A robot with the means to understand its environment and the ability
to successfully complete a task despite changes to the environment.

5.10.1 Application of sensors in automatic robot control & automobile engine

control:
1. Automatic robot control: (Sensor-Driven Robot Control)
To accurately achieve a task in an intelligent environment, a robot has to be able to react
dynamically to changes in its surrounding
 Robots need sensors to perceive the environment
 Most robots use a set of different sensors (different sensors serve different purposes)
 Information from sensors has to be integrated into the control of the robot
 Internal sensors to measure the robot configuration
Encoders measure the rotation angle of a joint
Limit switches detect when the joint has reached the limit
 Proximity sensors are used to measure the distance or location of objects in the
environment. This can then be used to determine the location of the robot.
Infrared sensors determine the distance to an object by measuring the amount of
infrared light the object reflects back to the robot
Ultrasonic sensors (sonars) measure the time that an ultrasonic signal takes until it
returns to the robot
Laser range finders determine distance by measuring either the time it takes for a
laser beam to be reflected back to the robot or by measuring where the laser
hits the object
 Computer Vision provides robots with the capability to passively observe the
environment
Stereo vision systems provide complete location information using triangulation
However, computer vision is very complex (Correspondence problem makes stereo
vision even more difficult)
 Robot control architecture:
A robotic paradigm can be described by relation between three primitives:

Sense : Plan : Act

 Hierarchical / Deliberative Robot Control Architectures:

In a deliberative control architecture the robot first plans a solution for the task by
reasoning about the outcome of its actions and then executes it (Control process goes
through a sequence of sensing, model update, and planning steps)
 Advantages
 Reasons about contingencies
 Computes solutions to the given task
 Goal-directed strategies
Problems
 Solutions tend to be fragile in the presence of uncertainty
 Requires frequent preplanning
 Reacts relatively slowly to changes and unexpected occurrences

 Reactive Robot Control Architectures:

Direct mapping between sensor input and actuatorsoutput, it very reactive to
changes in sensor readings.

Sensor No Planning Actuator

 Behavioral Based Robot Control Architectures:

In behavior-based control architecture the robot’s actions are determined by a set
of parallel, reactive behaviors which map sensory input and state to actions.

 Behavior are network of sensing

and acting module (Finite State
Sense Machine) Act
 Set of parallel reactive behaviors
which maps sensory input to action
Ex. Push, approach object, follow
wall
 Advantages
 Reacts fast to changes
 Does not rely on accurate models (“The world is its own best model”)
 No need for preplanning
Problems
 Difficult to anticipate what effect combinations of behaviors will have
 Difficult to construct strategies that will achieve complex, novel tasks
 Requires redesign of control system for new tasks

 Hybrid Robot Control Architecture:

Many architectures of today follow this paradigm

5.11 Sensor in automobile engine control:

Examples of Automotive Closed-loop Control Systems
Engine Management Sensors

Chassis control sensor

 Safety and onboard navigation sensor

5.11 Electronic fuel injection (EFI):

 Allows precise and fast control of fuel injected

 By control of the ‘on-time’ period of the solenoid operated injectors (spray nozzle) and
plunger.
 Delivery pipe fuel pressure is maintained constant by a fuel pressure regulator
 Opening and closing times of between 0.5 and 1 ms.
  Engine operating speed of 6000 rpm (10 ms revolution time)
 Injector on-time can be controlled between 1 and 10 ms.

5.12 Power driver application:

 Multi-point or sequential fuel injection, with one fuel injector near the intake valve (or
valves) of each cylinder.
 At a device level, a fuel injector IC package
 Provides the high solenoid drive current required
 Incorporates both over-voltage and short-circuit protection,
 Fault reporting diagnostic routines also included

Chassis Control Systems

 Anti Lock Braking system
 Electronic Damping Control system
 Power Assisted Steering System
 Traction Control Systems

 Anti-lock braking systems (ABS)

  The vehicle skids, the wheels lock and driving stability is lost so the vehicle cannot be
steered
 If a trailer or caravan is being towed it may jack-knife
 The braking distance increases due to skidding
 The tyres may burst due to excessive friction and forces being concentrated at the
points where the locked wheels are in contact with the road surface

Wheel-speed and braking pressure during ABS-controlled braking

 If wheel decelerates beyond a certain level, curtail brake pressure (1)
 If wheel decelerates further, reduce brake pressure further (2)
 If wheel accelerates, increase brake pressure (3)

5.13 Real time application of sensor:

Ex. Autopilot System in aircrafts:
  The example we are talking about here is the Autopilot System in aircrafts. Almost all
civilian and military aircrafts have the feature of Automatic Flight Control system or
sometimes called as Autopilot.
 An Automatic Flight Control System consists of several sensors for various tasks like
speed control, height, position, doors, obstacle, fuel, maneuvering and many more. A
Computer takes data from all these sensors and processes them by comparing them with
pre-designed values.
 The computer then provides control signal to different parts like engines, flaps, rudders
etc. that help in a smooth flight. The combination of Sensors, Computers and Mechanics
makes it possible to run the plane in Autopilot Mode.
 All the parameters i.e. the Sensors (which give inputs to the Computers), the Computers
(the brains of the system) and the mechanics (the outputs of the system like engines and
motors) are equally important in building a successful automated system.
 But in this tutorial, we will be concentrating on the Sensors part of a system and look at
different concepts associated with Sensors (like types, characteristics, classification etc.)

5.14 Some other application:

Smart Cities
 Smart Parking: Monitoring of parking spaces availability in the city.
 Structural health: Monitoring of vibrations and material conditions in buildings, bridges
and historical monuments.
 Noise Urban Maps: Sound monitoring in bar areas and centric zones in real time.
 Smartphone Detection: Detect iPhone and Android devices and in general any device
which works with WiFi or Bluetooth interfaces.
 Electromagnetic Field Levels: Measurement of the energy radiated by cell stations
andWiFi routers.
 Traffic Congestion: Monitoring of vehicles and pedestrian levels to optimize driving
and walking routes.
 Smart Lighting: Intelligent and weather adaptive lighting in street lights.
 Waste Management: Detection of rubbish levels in containers to optimize the trash
collection routes.
  Smart Roads: Intelligent Highways with warning messages and diversions according to
climate conditions and unexpected events like accidents or traffic jams.
Smart Environment
 Forest Fire Detection: Monitoring of combustion gases and preemptive fire conditions
to define alert zones.
 Air Pollution: Control of CO2 emissions of factories, pollution emitted by cars and toxic
gases generated in farms.
 Snow Level Monitoring: Snow level measurement to know in real time the quality of ski
tracks and allow security corps avalanche prevention.
 Landslide and Avalanche Prevention: Monitoring of soil moisture, vibrations and earth
density to detect dangerous patterns in land conditions.
 Earthquake Early Detection: Distributed control in specific places of tremors.
Smart Water
 Potable water monitoring: Monitor the quality of tap water in cities.
 Chemical leakage detection in rivers: Detect leakages and wastes of factories in rivers.
 Swimming pool remote measurement: Control remotely the swimming pool conditions.
 Pollution levels in the sea: Control real-time leakages and wastes in the sea.
 Water Leakages: Detection of liquid presence outside tanks and pressure variations
along pipes.
 River Floods: Monitoring of water level variations in rivers, dams and reservoirs.
Smart Metering
 Smart Grid: Energy consumption monitoring and management.
 Tank level: Monitoring of water, oil and gas levels in storage tanks and cisterns.
 Photovoltaic Installations: Monitoring and optimization of performance in solar energy
plants.
 Water Flow: Measurement of water pressure in water transportation systems.
 Silos Stock Calculation: Measurement of emptiness level and weight of the goods.
Security & Emergencies
 Perimeter Access Control: Access control to restricted areas and detection of people in
non-authorized areas.
 Liquid Presence: Liquid detection in data centers, warehouses and sensitive building
grounds to prevent break downs and corrosion.
 Radiation Levels: Distributed measurement of radiation levels in nuclear power stations
surroundings to generate leakage alerts.
 Explosive and Hazardous Gases: etection of gas levels and leakages in industrial
environments, surroundings of chemical factories and inside mines.
Retail
 Supply Chain Control: Monitoring of storage conditions along the supply chain and
product tracking for traceability purposes.
 NFC Payment: Payment processing based in location or activity duration for public
transport, gyms, theme parks, etc.
 Intelligent Shopping Applications: Getting advices in the point of sale according to
customer habits, preferences, presence of allergic components for them or expiring dates.
 Smart Product Management: Control of rotation of products in shelves and warehouses
to automate restocking processes.
Logistics
 Quality of Shipment Conditions: Monitoring of vibrations, strokes, container openings
or cold chain maintenance for insurance purposes.
 Item Location: Search of individual items in big surfaces like warehouses or harbours.
  Storage Incompatibility Detection: Warning emission on containers storing
inflammable goods closed to others containing explosive material.
 Fleet Tracking: Control of routes followed for delicate goods like medical drugs, jewels
or dangerous merchandises.
Industrial Control
 M2M Applications: Machine auto-diagnosis and assets control.
 Indoor Air Quality: Monitoring of toxic gas and oxygen levels inside chemical plants to
ensure workers and goods safety.
 Temperature Monitoring: Control of temperature inside industrial and medical fridges
with sensitive merchandise.
 Ozone Presence: Monitoring of ozone levels during the drying meat process in food
factories.
 Indoor Location: Asset indoor location by using active (ZigBee) and passive tags
(RFID/NFC).
 Vehicle Auto-diagnosis: Information collection from CanBus to send real time alarms to
emergencies or provide advice to drivers.
Smart Agriculture
 Wine Quality Enhancing: Monitoring soil moisture and trunk diameter in vineyards to
control the amount of sugar in grapes and grapevine health.
 Green Houses: Control micro-climate conditions to maximize the production of fruits
and vegetables and its quality.
 Golf Courses: Selective irrigation in dry zones to reduce the water resources required in
the green.
 Meteorological Station Network: Study of weather conditions in fields to forecast ice
formation, rain, drought, snow or wind changes.
 Compost: Control of humidity and temperature levels in alfalfa, hay, straw, etc. to
prevent fungus and other microbial contaminants.
Smart Animal Farming
 Hydroponics: Control the exact conditions of plants grown in water to get the highest
efficiency crops.
 Offspring Care: Control of growing conditions of the offspring in animal farms to
ensure its survival and health.
 Animal Tracking: Location and identification of animals grazing in open pastures or
location in big stables.
 Toxic Gas Levels: Study of ventilation and air quality in farms and detection of harmful
gases from excrements.
Domestic& Home Automation
 Energy and Water Use: Energy and water supply consumption monitoring to obtain
advice on how to save cost and resources.
 Remote Control Appliances: Switching on and off remotely appliances to avoid
accidents and save energy.
 Intrusion Detection Systems: Detection of windows and doors openings and violations
to prevent intruders.
 Art and Goods Preservation: Monitoring of conditions inside museums and art
warehouses.
eHealth
 Fall Detection: Assistance for elderly or disabled people living independent.
 Medical Fridges: Control of conditions inside freezers storing vaccines, medicines and
organic elements.
  Sportsmen Care: Vital signs monitoring in high performance centers and fields.
 Patients Surveillance: Monitoring of conditions of patients inside hospitals and in old
people's home.
 Ultraviolet Radiation:Measurement of UV sun rays to warn people not to be exposed in
certain hour
Question:
Two marks question:

 Define the intelligent/smart sensor.

 What factor that makes the sensor an intelligent/smart?
 What do you mean by calibration

Five marks question:

 Discuss the self calibration in smart sensor.

 Explain the use of smart sensor in industrial robots.
 Discuss the role of smart sensor in automobile engine control.

Ten marks question:

 Discuss the smart sensor application of traffic control, public safety, digital signage, EV
charging and WiFi in smart cities.