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Detail Trolley Design

TRolley calculation
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0% found this document useful (0 votes)
8 views8 pages

Detail Trolley Design

TRolley calculation
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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System Voltage 415 Volt

Phase 3 Phase 3
Type of Motor 3 Phase Induction
Motor Size 0.75 KW 0.75 1.00536193
Motor Code F
Motor Efficiency 80%
Motor RPM 1480
System P.F 0.8
Application of Motor Motor Load in Household Application

Place of Over Load Relay In the line (Putting the overload before the motor)

Motor Torque / Current


Motor Rated Tourque (Full Load): 4 lb-ft (5252xHpxRPM)
Motor Rated Tourque (Full Load): 5 Nm (9500xKw/RPM)
Motor Starting Torque: 15 Nm
Lock Rotor Current IL(Min): 7 Amp
Lock Rotor Current IL(Max): 4 Amp
Motor Starting Current : 9 Amp (6 to 7 x Full Load Current)
Motor Full Load Current (Line): 1 Amp
Motor Full Load Current (Phase): 1 Amp
Fuse (As per NEC 430-52)
Non-Time Delay Fuse (Max) 4 Amp (3 x full Load Current ) 3
Time Delay Fuse (Max) 2 Amp (1.75 x full Load Current ) 2

Circuit Breaker (As per NEC 430-52)


Instantaneous Trip Circuit Breaker (Max) 10 Amp (8 x full Load Current ) 8
Inverse Time Circuit Breaker (Max) 3 Amp (2.5 x full Load Current ) 3

Over Load Relay Setting


Relay Min (70% of FLC Phase): 1 Amp
Relay Max (120% of FLC Phase): 1 Amp
OR
Relay Setting (100% of FLC Line): 1 Amp

Contactor
Type of Contactor: AC7b
Making / Breaking Capacity of Contactor: 10 Amp
Main Contactor (100% of FLC Line): 1 Amp
Date 26-Jul-24

Motor Data Motor Details

Motor Rating 0.75 Kw 0.75 Motor Consumed Load 0.75 Kw 0.56


System Voltage V (L-L) 380 Volt 3 Ph Motor Starting Current 14.24 Amp
Supplay Frequency 50 Hz Motor Full Load Current 1.42 Amp
Pole 4 No Syncronus Spped(Ns) 1500 Rpm
Motor Spped 1500 Rpm Slip 0.00 %
Locked Rotor Code L Locked Rotor Current (LRA) 8.08 Amp
Motor Demand Factor 1
Motor Service Factor 2
Motor Operating Temperature 30 C
Motor Starting Method Dol
Motor Starting P.F
Motor Running P.F 0.8
Motor Full Load Efficiency 100 % 1 Maximum Size of OverLoad Perotection 1.78 Amp

Standared(On Time Delay) Fuse (Max) 4.27 Amp


On Time Delay Fuse (Max) 2.49 Amp
Instantaneous Trip C.B(Max) 11.40 Amp
Inverstime C.B(Max) 3.56 Amp
Instant.Short Circuit Tripping Setting of C.B Cu Selection of Circuit Fuse
Alu
Phase Circuit Wire Size mm2 2.5
Voltage(L-L) 380 Volt
Voltage(L-N) 220 Volt Circuit Fuse Size(Max) 15 Amp
Instantaneous Short-Circuit Triping Set 50 Amp
Accuracy 20 %
Cable Size 3cx2.5 3 0
Cable Material Cu Search Cable Amper Rating (Appro)
Actual Length of Cable 25 Meter
Type of Cable CU PVC 3cx2.5
Max.Length of Cable for your Tripping setting 167 Mt.
Your Tripping Setting of C.B is OK Current Capacity of Cable 24 Amp
CALCULATION OF VOLTAGE DROP AND CABLE SIZE FOR MOTOR / ELECT.LOAD

INPUT DATA SHEET RESULT


Select Your Load Motor (Only) Electrical Load Total Load 0.75 Kw
Toal Electrical Load 0.75 Kw Demand Factor (Assume) 1
Dol Consumed Load 0.75 Kw
0.75 Starting Cos� 0.75
0.75 Starting Sin� 0.66
80 Runing Cos� 0.80
Demand Factor 1 Runing Sin� 0.60
System Voltage V(L-L) 400 Volt 3 Ph Load in KVA 0.94 KVA
System Voltage V(L-N) 231 Volt 1.732
P.F 0.80 Full Load Current 1.35 Amp
Enter Short circuit Current If You Know 0 K.Amp
Cable Installation Media Air 1 1 Cable Installation Media Air
Air Temperature (K1) 30 �C Ambient Temp. Correction Factor (K1) 1.16
No of Tray 2 Group Correction Factor for Air (K5) 1.00
No of Cable/Tray 1
Distance Between Cable Nill
No. of Runs of selected cable 1
1 Meter
Not Known Total Derating Factor 1.00 1.16
Dry Soil Conductor Resistance. 1.11 Ohm / km
Distance 25 Meter Conductor Reactance 0.080 Mho/km
Type of Cable PVC Flexible (Up to 1.1 KV) 3cX2.5 CU Cable Current Capacity 116 Amp
Allowable voltage drop 5 % Derating Current 116.00 Amp
10 Min.No of Runs of Selected Cable 0.01
Voltage Drop 0.01 %
Receving end Voltage 399.95 Volt
Allowable voltage drop 20 Volt
N.B: Enter Your Data in White Background Cell
Formula For % Voltage Drop:= S.C Capacity of Selected Cable 3.29 K.Amp
(1.732 X (Full Load Current)X(RCos�+j Sin�)XLengthX100) / Line
VoltageXNo of RunX1000
Cable Size & Voltage Drop Calculation
:Input Data Sheet: :Calculation: :Results:
Electrical Load 0.75 Kw Total Electrical Load 0.75 KW (1) No of Parallel Run of Cable: O.K
Motor Load 0.00 Kw Total Electrical Load in KVA 0.94 KVA (2) Cable Short Circuit Capacity: O.K
Total Load 0.75 Kw Total Full Load Curent 1.30 Amp (3) Cable Voltage Drop: Within Limit
Type of Supply System Three Phase Electrical Load Starting Current 1.30 Amp (4) Selection of Cable Type: O.K
System Voltage V(L-L) 415.00 Volt Electrical Motor Starting Current 0.00 Amp (5) Motor Starting Voltage Drop Within Limit
System Voltage V(L-N) 240 Volt Total Starting Current 1.30 Amp
Demand Factor 1.00 Starting CosØ 0.75
Power Factor 0.80 Starting SinØ 0.66
Short circuit Current(If You Know) 0.00 K.Amp Runing CosØ 0.80
Allowable voltage drop at Running 5% Runing SinØ 0.60
Allowable voltage drop at Starting 10% Cable Derating Factor:
Motor Lock Rotor Current (If You Know): 0.00 Amp Cable Installation Media Ground
Motor Lock Rotor Current: 2.00 X Full Load Current Ground Temp. Correction Factor (K1) 0.89
Motor Starting Power Factor: 0.75 Group Factor for Ground (K4) 0.75
Cable Detail: Cable Laying Depth Factor (K3) 1
Type of Cable: PVC Flexible (Up to 1.1 KV) Soil Correction Factor for Air (K2) 1
Cable Conductor: CU Total Derating Factor 0.67 Cable Selection is Proper
Size of Cable: 3cX2.5 Cable Calculation
No of Parallel Run of Cable 1 No's Conductor Resistance. 1.54 Ohm / km
Cable Length (Distance) 15 Meter Conductor Reactance 0.08 Mho/km
Cable Laying Method: Cable Current Capacity 95 Amp Motor starter is Proper
Cable Installation Media Ground 2 Derating Current 63 Amp
Ground Temperature (K2) 35 °C Min.Required No of Runs of Cable 1.00 Nos
Cable Laying Arrangement Single Tire Horizontal Voltage Drop Calculation:
Distance Between each Cable Nill Receving end Voltage 415 Volt
No's of Cable in Trench 2 Allowable voltage drop at Running 20.75 Volt
1 Allowable voltage drop at Starting 41.5 Volt
Cable Laying on The Depth of 1 Meter S.C Capacity of Selected Cable 2.35 K.Amp
Soil Thermal Resistiivty Not Known Km/Watt Voltage Drop at Starting 0.0%
Nature of Soil (k3) Dry Soil Voltage Drop at Running 0.0%
N.B: Enter Your Data in White Background Cell
Formula For % Voltage Drop:=
(1.732 X (Full Load Current)X(RCosØ+j SinØ)XLengthX100) / Line VoltageXNo of
RunX1000
ARRANGEMENT OF MAIN CONTACTOR & AUXILIARY CONTACTOR
MAIN CONTACTOR AUXILIARY CONTECTOR SUMMARY OF CONTACTOR
MAIN CONTACTOR: 1-2, 3-4, 5-6
1 NO 1 NC 3NO + 1NC 1NO + 1NC AUXILARY CONTACTOR: (NO) : 13-14, 33-34, 43-44, 53-54, 83-84
1 3 5 13 1 3 5 21 13 33 43 21 21 13 AUXILARY CONTACTOR: (NC) : 21-22, 31-32, 41-42, 61-62, 71-72

NB: You can easily identify Whether Contactor is NO , NC from


2 4 6 14 2 4 6 22 14 34 44 22 22 14 above Summary
NO:13-14 NC:21-22 NO:13-14, 33-34, 43-44 NO:13-14
NC:21-22 NC:21-22

1 NO + 1NC 2 NO + 1NC 2NO + 2NC 1NO + 1NC


1 3 5 13 21 1 3 5 13 21 43 31 13 21 31 43 43 31

2 4 6 14 22 2 4 6 14 22 44 32 14 22 32 44 44 32
NO:13-14 NO:13-14, 43-44 NO:13-14, 43-44 NO:43-44
NC:21-22 NC:21-22, 31-32 NC:21-22, 31-32 NC:31-32

2 NO + 3NC 2 NO + 1NC 2NO + 2NC 2NO + 2NC


1 3 5 13 21 31 41 53 1 3 5 13 43 53 21 31 53 61 71 83 53 61 71 83

2 4 6 14 22 32 42 54 2 4 6 14 44 54 22 32 54 62 72 84 54 62 72 84
NO:13-14, 53-54 NO:13-14, 43-44, 53-54 NO:53-54. 83-84 NO:53-54, 83-84
NC:21-22, 31-32, 41-42 NC:21-22, 31-32 NC:61-62, 71-72 NC:61-62, 71-72

2 NO + 2NC 1NO + 3NC


1 3 5 13 21 31 43 13 21 31 41

2 4 6 14 22 32 44 14 22 32 42
NO:13-14, 43-44 NO:13-14
NC:21-22, 31-32 NC:21-22, 31-32, 41-42
Q1

Q2

K1 K2

0.75 kW
Schneider
iK60N
C6
400V
10000
3
24889

OFF OFF OFF

F F F F

A9K24306
GV2ME07

NSYTRV22 (1-16 Terminal)

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