2023
2023
Abstract— In this work, the application of the bicoherence (a as cage induction motors This is due to the inherent drawbacks
squared normalized version of the bispectrum) of the stray flux that WRSM have, namely: they need auxiliary elements
signal is proposed as a way of detecting faults in the field winding (variable speed drives, damper cages) or machines (pony
of synchronous motors. These signals are analyzed both under the
motors) for their starting, they have more complex constructive
starting and at steady state regime. Likewise, two quantitative
indicators are proposed, the first one based on the maximum characteristics, they have higher cost, etc… [3]. Despite these
values of the asymmetry and the kurtosis of the bicoherence problems, WFSM can be found in some applications involving
matrix obtained from the flux signals and the second one relying high output powers, since they show interesting features at
on an algorithm based on the bicoherence image segmentation of those power ranges, such as higher efficiencies and possibility
the obtained pattern for each analyzed state. The results are of power factor regulation [4-5]. Due to this, it is not so unusual
analyzed through a comparative study for the two considered
to find WFSM rated several MW that operate in certain plants,
motor regimes, obtaining satisfactory results that sustain the
potential application of the proposed methodology for the where they often are critical assets. An interesting case of a
automatic field winding fault detection in real applications. catastrophic failure in one of these machines, that implied
Index Terms— Bicoherence, Motors, Skewness-Kurtosis, Flux, losses of several million $ is reported in [6].
Winding Faults One of the failures that can happen in WFSM and that can
lead to very negative repercussions is the fault in the field
I. INTRODUCTION winding of these machines. This may happen due to the
C
ondition monitoring of electric motors is of crucial deterioration of the insulation between field winding turns
importance in the industry due to the primordial role of (caused by a diversity of reasons) which can progress to more
these machines that can drive a huge variety of loads in severe failures and even to the forced outage of the machine [7].
a vast range of different applications. Faults in the electric In this sense several works have been carried out using stray
motors can yield unplanned production downtimes, costly flux signals for this purpose [8-12], then specifically using
repairs and even user safety hazards. This is the reason why it wound field synchronous motors [13-14]. Despite the variety of
becomes crucial to develop techniques that are able to reliably works that have analyzed this problem, some issues still remain
detect possible failures or defects in the different components as the need of expertness of the user that interprets the results
of the electric motor when these failures are still at their early of some of the proposed methods, a fact that complicates their
stages of development in the machine [1]-[2]. implementation in autonomous condition monitoring devices
Wound field synchronous motors (WFSM) are far less that can be applied in the field.
widespread in industry than other types of electric motors, such This work proposes the analysis of stray flux signals both
Miguel E. Iglesias Martínez’s work was supported by the postdoctoral Jose Guerra Carmenate is with the Departamento de Telecomunicaciones,
research scholarship "Ayudas para la recualificación del sistema universitario Universidad de Pinar del Río Hermanos Saíz Montes de Oca, Pinar del Río
español 2021-2023. Modalidad: Margarita Salas", UPV, Ministerio de 20100, Cuba ([email protected]).
Universidades, Plan de Recuperación, Transformación y Resiliencia, Spain. Jose A. Antonino-Daviu is with the Instituto Tecnológico de la Energía,
Funded by the European Union-Next Generation EU. This work is also Universitat Politècnica de València, E-46022 Valencia, Spain (e-mail:
supported by Generalitat Valenciana (reference CIAICO/2021/020) [email protected]).
Miguel Enrique Iglesias Martínez is with InterTech Interdisciplinary Larisa Dunai is with the Centro de Investigación en Tecnologías Gráficas
Modeling Group from the Instituto Universitario de Matemática Pura y Universitat Politècnica deValència, E-46022Valencia, Spain (e-mail:
Aplicada, Universitat Politècnica de València (UPV), E-46022 Valencia, Spain [email protected]).
(e-mail: [email protected]) and with Grupo de Ingeniería Física, Escuela de Carlos Platero is with Universidad Politécnica de Madrid, Calle de José
Ingeniería Aeronáutica y del Espacio, Universidad de Vigo, Edif. Manuel Gutierrez Abascal, nº 2, 28006 Madrid, Spain. ([email protected])
Martínez Risco, 32004 Ourense. Spain. (email: Pedro Fernández de Córdoba is with the Instituto Universitario de
[email protected]) Matemática Pura y Aplicada, Universitat Politècnica de València, E-46022
Valencia, Spain (e-mail: [email protected]).
2
under starting and at steady-state for the detection of field NxN matrix that contains the frequency values of the amplitude
winding faults in WFSM. To this end, two high-order statistical bispectrum matrix of the analysed stray flux signal [15].
analysis using bicoherence are evaluated through the combined
(𝐵𝑥𝑁 (𝑓)) = |𝐵𝑥𝑁 (𝑓1 , 𝑓2 )|𝑖 ∀𝑖 = 1, … , 𝑁 ()
application of the skewness and kurtosis indicator. While the
bicoherence enables to obtain a visual qualitative representation On the other hand, the bicoherence can be interpreted as an
of the frequency content of the analyzed signals. The second automatic index that can be calculated from a single signal. It
analysis, based on skewness and kurtosis indicator, enables the takes values between 0 and 1, which makes it a convenient
quantitative discrimination between different fault conditions. measure to quantify the degree of phase coupling in a signal.
Moreover, the methodology proposes in this paper enables Then, the Bicoherence, according to equation (2), is defined by
an automatic application of the methodology which is crucial (3), where the numerator contains the square magnitude of the
for its possible implementation in autonomous devices. The bispectrum in all segments of the time series and the
results included in the paper, which represent an incremental denominator is the factor that normalizes the bispectrum.
advance versus those presented in [15], show the potential of Hence, 0 ≤ 𝐵(𝑓1 , 𝑓2 ) ≤ 1.
the approach and its suitability for making the diagnostic user- |𝐵(𝑓1 , 𝑓2 )|2
independent and facilitating its possible future extrapolation to 𝑏𝑖𝑐 2 (𝑓1 , 𝑓2 ) = (3)
the field. 𝐸{|𝑋(𝑓1 )𝑋(𝑓2 )|2 }𝐸{|𝑋 ∗ (𝑓1 + 𝑓2 )|2 }
In synthesis, the main contributions of this work can be listed To verify the validity of the theoretical proposal, several
as follows: experiments are carried out, the results of which are shown
• Proposal of a new methodology for the detection of field below in section IV.
winding faults based on stray flux data analysis; the method
relies on high order spectral analysis for the calculation of the III. EXPERIMENTS
bicoherence. The method enables an easy qualitative detection Different tests were developed using a 4-pole, 400 V WFSM
of the fault, since it is based on visual patterns. rated 3.4 kVA. The motor was started through a 3-phase variable
• Proposal of indicators to quantify the severity of the motor voltage source. The motor was started thanks to the rotor that
fault using the combination of the kurtosis and the skewness of assumed the function of the damper, enabling an asynchronous
the flux signal. The indicator is verified in different regimes, mode starting. The load was an induction motor that acted as
proving its usefulness for the determination of the fault severity. generator. A picture of the experimental test bench is shown in
• Proposal of an automatic fault detection scheme based on the Fig.1.
segmentation of the image contour obtained from the The inter-turn failure was forced by using a variable resistance
bicoherence calculation. This scheme makes the method RF that could be inserted in parallel at the connections between the
suitable for potential incorporation of the method in automatic poles that can be externally accessed (see Fig.2). The three tested
condition monitoring systems. cases were: healthy machine (no resistor connected, i.e., RF = ∞),
The paper is organized as follows: Section II shows the basic partial interturn fault in one pole (connected resistor RF=2.7 Ω) and
fundamentals of the analysis based on bicoherence. In Section complete short-circuited pole (connected resistor RF=0 Ω).
III the experimental details are shown. In Sections IV and V, The stray-flux signals both under the starting and at steady-state
respectively, the obtained results using bicoherence and the were captured using a coil sensor with air core with N1=1000 turns
proposed algorithm based on the image segmentation are and round shape. It had an external diameter of 80mm and an
illustrated. Finally, the conclusions of the work are detailed in internal diameter of 39mm (see Fig. 2).
Section VI.
1
= 𝑋(𝑓1 , 𝑓2 ) ∙ 𝑋(𝑓1 ) ∙ 𝑋(𝑓2 ) ()
𝑁2
Fig. 2. Inserted resistor to simulate the field winding fault and stray flux sensor
used.
Fig. 4. Bicoherence for healthy condition: (a) under starting, (b) at steady-state
width of the pattern is linked with the fault severity, as observed (a)
in these figures. The detection of these patterns is rather simple
and can be carried out by non-expert users. Moreover, they can
be detected by automatic pattern recognition algorithms
programmed to this end.
(a)
(b)
(b)
Fig. 6. Bicoherence for the severe field winding fault condition: (a) under
starting, (b) at steady-state.
Under starting
Healthy Moderate fault Severe fault
8.7227 7.1297 7.0359
At steady-state
Healthy Moderate fault Severe fault
9.6385 8.2746 9.1977
Fig. 8. Bicoherence image segmentation during startup. a) Healthy b) 𝐹(𝑒, 𝑎) = 𝑃(𝑥, 𝑦) ∇ 𝑥, 𝑦 ∈ ℝ ()
Moderate Fault c) Severe Fault.
The three selected regions for each picture are: the upper where 𝑃(𝑥, 𝑦) is the point that represents the relation in a
right and lower left corners, representing the variation of the plane.
triangular patterns, and the center region that is the one that A. Function to evaluate the fault severity
differentiates between the starting and the steady state. Once the segmentation is obtained, a fault indicator function
is proposed. It is based on spiraling through a matrix of fixed
size that contains the relevant information of each one of the
selected quadrants.
If the patterns obtained in Figs. 7 and 8 are analyzed, it can
be noticed that, as the fault becomes more severe, a triangular-
shaped area of "off" pixels in the center of the pattern (figures
7
7b, 7c, 8b, 8c) is generated. When the fault increases, the "on" The updating process of each loop is executed until reaching
pixels are very close to the edges, due to the increase in the the matrix dimensions, represented by the 𝑚𝑎𝑥𝑥 y 𝑚𝑎𝑥𝑦
triangular area (Figs.7c and 8c respectively). On the contrary, variables respectively. Before the completion of the first
in the healthy case, there is a pattern of "on" pixels concentrated iteration of the general loop, all auxiliary variables represented
close to the quadrant center. The idea is to weight with a greater by 𝑎𝑢𝑥𝑥 , 𝑎𝑢𝑥𝑦 are updated. These variables correspond to the
value those pixels that are closer to the edges, since the iteration index for the X and Y quadrant dimension,
underlying hypothesis is that the edges are related to the fault respectively.
while the center to the healthy state. Finally, the cumulative sum of the weights represented by
Based on these ideas, three quadrants are taken in each image each pixel, which in this case corresponds to the variable
for the three considered conditions (see Figs 7 and 8); the 𝑤𝑒𝑖𝑔𝑡ℎ, is updated. This cumulative sum corresponds to the
central quadrant is taken to discriminate between the START- weights of the pixels of the matrix of each quadrant, for each
UP regime and the STEADY-STATE, while the UPPER motor condition.
RIGHT and LOWER LEFT quadrants are used to assess the The whole process is repeated from step 1 to step 3 until the
severity of the motor failure. analysis of all graphical information provided by the
The main idea of the proposed algorithm is to run through segmentation of the bicoherence contour image is covered.
each quadrant following a spiral of the 𝑁𝑥𝑁 quadrant matrix;
in this way, the farthest layer from the center is run in each
iteration (Fig. 10).
A weight with value 100 is initialized and it will decrease
10% of its current value in each iteration, in such a way that the
weight is maximum in iteration 1 (closer to the edge) and
minimum in the last iteration (closer to the center). The matrix
iteration process is shown in Fig. 10.
Fig. 11. Ilustration of: Step 1 of the flowchart description of the functionality
Fig. 10. Spiral matrix algorithm for fault indicator function.
of the proposed method based on bicoherence image segmentation.
Fig. 13. Ilustration of: Step 3 of the flowchart description of the functionality REFERENCES
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9