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MDS Assignment For Pumping System

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24 views

MDS Assignment For Pumping System

Uploaded by

kothat82
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Pipe Pipe Dia. Pipe Length No. of No. of No. of No.

of Velocit
Gate Valve Strainer
Section (mm) (m) valves strainers bends Tees y

AB 300 20 2 2 6 3.54 0.05 5.70


CD 300 40 1 6 3.54 0.05 5.70
DE 200 10 2 4 2 2.48 0.08 5.70
FG 200 10 2 4 2 2.48 0.08 5.70
HJ 200 10 2 4 3.01 0.08 5.70
DF 250 40 2 1 3.17 0.06 5.70
FH 200 30 2 1 3.01 0.08 5.70
JG 200 30 2 3.01 0.08 5.70
GE 250 40 2 1 3.17 0.06 5.70
EK 300 50 1 6 1 3.54 0.05 5.70

ABCDEK
ABCDFGE
K
ABCDFHJ
GEK

Solution:
1 Pump Head required: 40.99 m
Pump Power: 166,523.29 W
166.52 kW

2
Pressure
Pipe Butterfly
for the Fitting BF Opening
Length Valve Total Pressure
Bends Tees k-value rho*V2/2 pipe Pressure Pressure
Pressure Opening Drop (Pa)
length Drop (Pa) Drop (Pa)
Drop (Pa) Coeff.
(Pa/m)
0.24 0.29 12.94 6261 250 5,000 81,013.98 86,013.98
0.24 0.29 1.49 6261 250 10,000 9,328.50 19,328.50
0.27 0.34 1.92 3068 250 2,500 5,890.10 30.00 92,032.88 100,422.99
0.27 0.34 1.92 3068 250 2,500 5,890.10 30.00 92,032.88 100,422.99
0.27 0.34 1.24 4523 250 2,500 5,609.00 10.00 45,233.85 53,342.85
0.25 0.31 0.81 5026 350 14,000 4,071.24 18,071.24
0.27 0.34 0.88 4523 350 10,500 3,980.58 14,480.58
0.27 0.34 0.54 4523 350 10,500 2,442.63 12,942.63
0.25 0.31 0.81 5026 350 14,000 4,071.24 18,071.24
0.24 0.29 1.78 6261 250 12,500 11,144.12 23,644.12

229,409.59
265,552.07
245,895.13
HX Cooling
Pressure
Pressure Towers
Drop (m)
Drop static head

8.60 Total Flow rate 900 cmh


1.93 250 lps
10.04 14.00 4.00 0.250 cms
10.04 10.10 4.00
5.33 12.40 4.00 HX-1 280 cmh
1.81 77.8 lps
1.45 0.08 cms
1.29 HX-2 280 cmh
1.81 77.8 lps
2.36 0.08 cms
HX-3 340 cmh
40.94 m 94.4 lps
40.66 m 0.09 cms
40.99 m
DF/GE 560 cmh
155.6 lps
0.16 cms

FH/JG 340 cmh


94.4 lps
0.09 cms
Pipe Pipe Dia. Pipe Length No. of No. of No. of No. of Velocit
Gate Valve Strainer
Section (mm) (m) valves strainers bends Tees y

AB 300 20 2 1 6 3.54 0.05 5.70


CD 300 40 1 6 3.54 0.05 5.70
DE 200 10 2 4 2 2.48 0.08 5.70
FG 200 10 2 4 2 2.48 0.08 5.70
HJ 200 10 2 4 3.01 0.08 5.70
DF 250 40 2 1 0.00 0.06 5.70
FH 250 30 2 1 0.00 0.08 5.70
JG 200 30 2 0.00 0.08 5.70
GE 250 40 2 1 0.00 0.06 5.70
EK 300 50 1 6 1 3.54 0.05 5.70

ABCDEK
ABCDFGE
K
ABCDFHJ Reduced strainer to 1 from
GEK 2 numbers

Solution:
1 Pump Head required: 31.44 m
Pump Power: 111,764.99 W Changed the pump eff to 80%
111.76 kW

2 Total Saving % 32.88%


Changed the pump eff to
80% from 70%
Pressure for the Pipe Length
Fitting Pressure Butterfly Valve
Bends Tees k-value rho*V2/2 pipe length Pressure Drop
Drop (Pa) Opening Coeff.
(Pa/m) (Pa)
0.24 0.29 7.24 6261 250 5,000.00 45,327.76
0.24 0.29 1.49 6261 250 10,000.00 9,328.50
0.27 0.34 1.92 3068 250 2,500.00 5,890.10 -
0.27 0.34 1.92 3068 250 2,500.00 5,890.10 -
0.27 0.34 1.24 4523 250 2,500.00 5,609.00 -
0.25 0.31 0.81 0 350 14,000.00 -
0.25 0.31 0.81 0 350 10,500.00 -
0.27 0.34 0.54 0 350 10,500.00 -
0.25 0.31 0.81 0 350 14,000.00 -
0.24 0.29 1.78 6261 250 12,500.00 11,144.12

Opening is increased to
100% from 30%
Cooling
BF Opening Total HX
Pressure Towers
Pressure Pressure Pressure
Drop (m) static
Drop (Pa) Drop (Pa) Drop
head
50,327.76 5.03 Total Flow rate 900 cmh
19,328.50 1.93 250 lps
- 8,390.10 0.84 14.00 4.00 0.25 cms
- 8,390.10 0.84 10.10 4.00
- 8,109.00 0.81 12.40 4.00 HX-1 280 cmh
14,000.00 1.40 77.8 lps
10,500.00 1.05 0.08 cms
10,500.00 1.05 HX-2 280 cmh
14,000.00 1.40 77.8 lps
23,644.12 2.36 0.08 cms
HX-3 340 cmh
101,690.49 28.17 m 94.4 lps
129,690.49 27.07 m 0.09 cms
150,409.38 31.44 m

Savings 229,410 40.9 12.77 m 31%


Savings 265,552 40.7 13.59 m 33%
Savings 245,895 41.0 9.55 m 23%

Total Savings 88%

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