Engineering Reference Book

Vertical / Horizontal centrifugal pumps

series: DPV / DPLHS / DPH(S)I Design Version B & DPV 15 C
2
0.1 Supplementary
documentation

Apart from this manual, the documentation given

below is also available:
Table 1: Supplementary documentation

Document Code
Manual DPV/DPLHS EN BE00000377
Manual DPH(S)I EN BE00000656
Technical Data DPV 50 Hz EN 97004455
Technical Data DPV 60 Hz EN 97004456
Technical Data DPLHS 50/60 Hz EN 97004434
Technical Data DPH(S)I 50/60 Hz EN 97004539
See also www.dp-pumps.com

3
 Table of Contents

0.1 Supplementary documentation .............................................................................................................. 3

1 Maintenance
1.1 General .................................................................................................................................................. 7
1.2 Replace VE non-return valve ................................................................................................................. 7
1.3 Maintaining non-operating pumps.......................................................................................................... 7

2 Standard DP motors
2.1 General .................................................................................................................................................. 8
2.2 Specific features..................................................................................................................................... 8
2.3 Reinforced bearings............................................................................................................................... 8
2.4 Fixed axial play .....................................................................................................................................11
2.5 High temperature grease ......................................................................................................................11
2.6 Smooth shaft without keyway ...............................................................................................................11
2.7 Voltage range........................................................................................................................................11
2.8 Nominal current.....................................................................................................................................11
2.9 Motor temperature ratings.....................................................................................................................11
2.10 Rotational speed .................................................................................................................................. 13
2.11 Efficiency.............................................................................................................................................. 13
2.12 Efficiency and power factor .................................................................................................................. 13
2.13 Terminal box position ........................................................................................................................... 14
2.14 Safety requirement and marking.......................................................................................................... 14

3 Service tools
3.1 Service tool kits.................................................................................................................................... 16

4 Thrust bearing housing (optional)

4.1 Thrust bearing housing (optional) ........................................................................................................ 17
4.2 Mounting the thrust bearing housing on the pump............................................................................... 17

5 Mechanical seal
5.1 Seal codes ........................................................................................................................................... 20
5.2 Replacing seals.................................................................................................................................... 21
5.3 Assembling the motor and adjusting the pump shaft DPV 2 - 125 B / 15 C ........................................ 33

6 Assembling and Disassembling DPVM 2 - 6 B

6.1 General ................................................................................................................................................ 34
6.2 Disassembling DPVM 2 - 6 B............................................................................................................... 34
6.3 Assembling DPV 2 - 6 B ...................................................................................................................... 34
6.4 Torques DPV 2 - 6 B ............................................................................................................................ 36
6.5 Exploded views DPVM 2 - 6 B ............................................................................................................. 37

4
7 Assembling and Disassembling DPV 2 - 6 B / DPH(S)I 2 - 6 B
7.1 General ................................................................................................................................................ 44
7.2 Disassembling DPV 2 - 6 B.................................................................................................................. 44
7.3 Assembling DPV 2 - 6 B ...................................................................................................................... 44
7.4 Assembling the motor and adjusting the pump shaft DPV 2 - 6 B ....................................................... 47
7.5 Torques DPV 2 - 6 B / DPH(S)I 2 - 6 B ................................................................................................ 47
7.6 Bearing positions ................................................................................................................................. 49
7.7 Exploded views .................................................................................................................................... 50
8 Assembling and Disassembling DPV 10/15 B / DPH(S)I 10/15 B
8.1 General ................................................................................................................................................ 68
8.2 Disassembling DPV 10/15 B................................................................................................................ 68
8.3 Assembling DPV 10/15 B..................................................................................................................... 68
8.4 Assembling the motor and adjusting the pump shaft DPV 10/15 B ..................................................... 71
8.5 Torques DPV 10/15 B / DPH(S)I 10/15 B............................................................................................. 71
8.6 Bearing positions ................................................................................................................................. 73
8.7 Exploded views .................................................................................................................................... 77

9 Assembling and Disassembling DPV 15 C / DPH(S)I 15 C

9.1 General ................................................................................................................................................ 96
9.2 Disassembling DPV 15 C..................................................................................................................... 96
9.3 Assembling DPV 15 C ......................................................................................................................... 96
9.4 Assembling the motor and adjusting the pump shaft DPV 15 C .......................................................... 99
9.5 Torques DPV 15 C / DPH(S)I 15 C ...................................................................................................... 99
9.6 Bearing positions ............................................................................................................................... 101
9.7 Exploded views .................................................................................................................................. 103

10 Assembling and Disassembling DPV 25 - 60 B

10.1 General .............................................................................................................................................. 121
10.2 Disassembling DPV 25 - 60 B............................................................................................................ 121
10.3 Assembling DPV 25 - 60 B ................................................................................................................ 121
10.4 Assembling the motor and adjusting the pump shaft DPV 25 - 60 B ................................................. 123
10.5 Torques DPV 25 - 60 B ...................................................................................................................... 123
10.6 Bearing positions ............................................................................................................................... 125
10.7 Exploded views .................................................................................................................................. 129

11 Assembling and Disassembling DPV 85 B

11.1 General .............................................................................................................................................. 144
11.2 Disassembling DPV 85 B................................................................................................................... 144
11.3 Assembling DPV 85 B........................................................................................................................ 144
11.4 Assembling the motor and adjusting the pump shaft DPV 85 B ........................................................ 145
11.5 Torques DPV 85 B ............................................................................................................................. 146
11.6 Bearing positions ............................................................................................................................... 148
11.7 Exploded views .................................................................................................................................. 149

12 Assembling and Disassembling DPV 125 B

12.1 General .............................................................................................................................................. 159
12.2 Disassembling DPV 125 B................................................................................................................. 159
12.3 Assembling DPV 125 B...................................................................................................................... 159
12.4 Assembling the motor and adjusting the pump shaft DPV 125 B ...................................................... 161
12.5 Torques DPV 125 B ........................................................................................................................... 161
12.6 Bearing positions ............................................................................................................................... 163
12.7 Exploded views .................................................................................................................................. 165

13 Assembling and Disassembling DPLHS 6 5

13.1 General .............................................................................................................................................. 169
13.2 Disassembling DPLHS 6.................................................................................................................... 169
13.3 Assembling DPLHS 6 ........................................................................................................................ 169
13.4 Assembling the motor and adjusting the pump shaft DPLHS 6 ......................................................... 170
13.5 Torques DPLHS 6 .............................................................................................................................. 171
13.6 Bearing positions DPLHS 6 ............................................................................................................... 172
13.7 Exploded views .................................................................................................................................. 173
 14 Electrical installation
14.1 Electrical installation .......................................................................................................................... 175

15 De-staging
15.1 De-staging a pump DPV(C/S) 2-15 B ................................................................................................ 176
15.1.1 DPV 2 - 15 B........................................................................................................................... 176
15.2 De-staging a pump DPV(C/S) 15 C ................................................................................................... 177
15.2.1 DPV 15 C................................................................................................................................ 177

16 Low NPSH
16.1 Low NPSH option DPV(C/S) 2 - 6 B .................................................................................................. 178
16.2 Low NPSH option DPV(C/S) 10/15 B ................................................................................................ 182
16.3 Low NPSH option DPV(C/S) 15 C .................................................................................................... 185
16.4 Low NPSH option DPV(C/S) 40 B ..................................................................................................... 187

6
1 Maintenance

1.1 General 1.3 Maintaining non-operating

pumps
These instructions concern the repairs which can be
handled by a local service engineer. Please note that
during all mentioned repairs all precautions are to be 1.3.1 Maintaining the pump for an extended
taken and the pump always has to be disconnected period of non-operation
from the electrical supply. The numbers mentioned
after the parts refer to the position numbers of these Turn the shaft every three months1. This protects the
parts in the exploded view drawing of the pump seals from seizure.
concerned.
Protect the pump if there is a risk of frost. Proceed as
WARNING follows:
Never allow the pump to run dry 1. Close all pump valves.
2. Drain each pump and/or the system.
3. Remove all plugs from the pump.
1.2 Replace VE non-return valve 4. Open the shut-off and fill/air vent plug, if present.

1.3.2 After an extended period of non-

ID0996
operation or storage
During first start-up, check the mechanical seals for
leakage due to seizure or dehydration of the
lubricating film. If so, please proceed as follows:
1. Turn shaft manually;
2. Check if the mechanical seal is still leaking.

If the seal is still leaking:

1. Disassemble the mechanical seal.
2. Thoroughly clean and degrease the sealing
0996/15082003

surfaces.
3. Assemble the mechanical seal again and retry
Figure 1: replace VE non-return valve start-up.

If this doesn’t solve the seal leakage, replacement of

To replace the non-return valve of the pump types VE,
the mechanical seal is necessary.
proceed as follows:

1 Use a pair of pliers to remove the non-return

valve.
2 Remove the O-ring.
3 Install a new O-ring.
4 Install the new non-return valve.
7

1. period may vary per application or medium. Please

consult your sales representative for application
details.
 2 Standard DP motors

2.1 General 2.3 Reinforced bearings

Standard DP motors are produced conform the latest Every impeller creates axial load. The larger the
technical design, and comply with the international impeller inlet diameter, the more pressure is forcing
standards and EU directives regarding safety the pump shaft downwards (axial load). The more
measures. For motor specifications, please consult impellers the bigger the axial load.
your supplier.
The pump bearing is only meant to centre the shaft
General motor specifications and, is not designed to carry any axial load. The axial
• AC squirrel cage induction motor. load is designed to be carried by the bearing in the
• T.E.F.C. Totally enclosed fan cooled. motor.
• Protection IP55 (single phase IP54).
• Insulation class F. E.g. the 4 kW motor is used in the following pump
• Temperature rise class B. models:
• Noise levels conform IEC 60034-9. Table 2: Pumps with 4 kW motor
• > 2.2 kW standard 3 x PTC.
Max axial Max axial
There are 3 possible mounting configurations. Model Stage force [N] Stage force[N]
50 Hz 60 Hz

V18 flange V1 flange close coupled VF 2 B

ID3442
VF 4 B /26 1115 /14 878
VF 6 B /18 1133 /11 994
VF 10 B /11 1132 /6 884
VF 15 B /4 768 - -
VF 15 C /4 773 /2 565
VF 25 B /2 618
20091254

VF 40 B full stage /1 636

Figure 2: Motor model VF 60 B
VF 85 B
Mounting in acc. with IEC60034-7 and dimensions in
acc. with IEC 60072-1 VF 125 B

Ref.: tpg 99000090-M/99000091-K

2.2 Specific features The required driven end bearing type for this 4 kW
motor is 6306-2Z-C3.This particular bearing has a
DP motors have specific features for use on multi- dynamic bearing load of 28100 N, which is used to
stage vertical pumps. A number of specific features calculate the guaranteed running time of the bearing
are to be taken into consideration: before the wear exceeds the factory tolerances.

• Reinforced bearing; Long term testing of the worst case pump model with

8
• Axially fixed driven-end bearing; an axial load of 2448 N (V(C/S) 2, 4, 6/... B at 60 Hz)
• High temperature grease; shows its suitability to drive the pump with an
• Smooth shaft without keyway. expected minimum life time of 20.000 hours.
Table 3: Axial load 50 Hz

50 Hz

Diameter sleeve

(max),stage [N]

Pressure/stage

Pressure/stage
Max pressure/

Max pressure/

Inlet diameter

@Qopt [mwk]

Faxial, stage,
@Qopt [kPa]
stage [mwk]

impeller [m]
stage [kPa]

@Qopt [N]
A [mm2]

Faxial
Pump

[m]
V2 B 7.6 74.9 0.0312 0.015 588 44 6.0 59.3 35
V4 B 9.0 88.3 0.0312 0.015 588 52 7.4 73.0 43
V6 B 9.8 96.4 0.0359 0.015 836 81 7.7 75.4 63
V10 B 11.4 112 0.0454 0.022 1240 138 8.5 83.1 103
V15 B 14.6 143 0.0518 0.022 1730 247 11.3 111 192
V15 C 15.7 154 0.0518 0.022 1730 267 11.4 112 193
V25 B 21.2 208 0.0576 0.028 1990 414 15.8 155 309
V40 B full stage 24.8 243 0.0697 0.028 3200 777 20.3 199 636
V40 B reduced head 19.0 186 0.0697 0.028 3200 597 16.7 164 525
V60 B full stage 29.0 284 0.0777 0.028 4130 1173 21.3 209 863
V60 B reduced head 20.2 198 0.0777 0.028 4130 818 17.0 167 688
V85 B full stage 28.8 283 0.0943 0.028 6370 1802 21.7 213 1358
V85 B reduced head 23.3 229 0.0943 0.028 6370 1456 15.4 151 964
V125 B 38.1 374 0.1000 0.028 7240 2705 25.2 247 1788
V125 B reduced head 25.8 253 0.1000 0.028 7240 1832 18.7 183 1328

V10 B 4P 2.8 27.1 0.0454 0.022 1240 34 2.1 20.8 26

V15 B 4P 3.5 34.6 0.0518 0.022 1730 60 2.8 27.8 48
V15 C 4P 3.8 373 0.0518 0.022 1730 64 2.8 27.0 47
V25 B 4P 5.3 52.0 0.0576 0.028 1990 103 4.0 38.8 77
V40 B 4P full stage 6.2 60.7 0.0697 0.028 3200 194 5.1 49.7 159
V60 B 4P full stage 7.2 71.1 0.0777 0.028 4130 293 5.3 52.3 216
V85 B 4P full stage 7.2 70.7 0.0943 0.028 6370 450 5.4 53.3 340
V85 B 4P reduced head 5.8 57.2 0.0943 0.028 6370 364 3.9 37.8 241

LHS6 20.2 198 0.0388 0.0200 868 172 16.0 157 136

Ref.: tpg 99000090-M

Table 4: Axial load 60 Hz

60 Hz
Diameter sleeve

Pressure/stage

Pressure/stage
Max pressure/

Max pressure/

Inlet diameter

@Qopt [mwk]

@Qopt [kPa]
Faxial(max),
stage [mwk]

Faxial/stage
impeller [m]
stage [kPa]

@Qopt [N]
stage [N]
A [mm2]

9
Pump

[m]

V2 B 11.2 110 0.0312 0.0150 588 64 8.9 86.9 51

V4 B 13.2 130 0.0312 0.0150 588 76 10.9 107 63
V6 B 14.2 139 0.0359 0.0150 836 116 11.0 108 90
V10 B 16.4 161 0.0454 0.0220 1240 200 12.1 119 147
V15 B 21.2 208 0.0518 0.0220 1730 359 16.7 164 282

Ref.: tpg 99000091-K

 60 Hz

Diameter sleeve

Pressure/stage

Pressure/stage
Max pressure/

Max pressure/

Inlet diameter

@Qopt [mwk]

@Qopt [kPa]
Faxial(max),
stage [mwk]

Faxial/stage
impeller [m]
stage [kPa]

@Qopt [N]
stage [N]
A [mm2]
Pump

[m]
V15 C 22.1 217 0.0518 0.0220 1730 374 16.7 164 282
V25 B 31.0 304 0.0576 0.0220 2230 677 23.1 226 504
V40 B 36.2 356 0.0697 0.0280 3200 1138 28.2 277 885
V40 B reduced head 26.9 264 0.0697 0.0280 3200 845 24.8 243 778
V60 B 41.1 403 0.0777 0.0280 4130 1662 32.0 314 1295
V60 B reduced head 28.6 281 0.0777 0.0280 4130 1158 24.1 236 974
V85 B 40.8 401 0.0943 0.0280 6370 2552 30.8 302 1923
V85 B reduced head 32.6 320 0.0943 0.0280 6370 2035 21.9 214 1365
V125 B 54.9 539 0.1000 0.0280 7240 3898 36.3 356 2578
V125 reduced head 37.2 365 0.1000 0.0280 7240 2641 26.9 264 1910

V10 B 4P 4.1 40.3 0.0454 0.0220 1240 50 3.0 29.8 37

V15 B 4P 5.3 52.0 0.0518 0.0220 1730 90 4.2 40.9 71
V15 C 4P 5.5 54.2 0.0518 0.0220 1730 94 4.2 41.2 71
V25 B 4P 7.8 76.1 0.0596 0.0220 2410 183 5.8 56.6 136
V40 B 4P 9.1 88.9 0.0647 0.0280 2670 237 7.1 69.2 185
V60 B 4P 10.3 101 0.0737 0.0280 3650 368 8.0 78.5 286
V85 B full stage 4P 10.2 100 0.0880 0.0280 5470 548 7.7 75.5 413
V85 B reduced head 4P 8.1 79.9 0.0880 0.0280 5470 437 5.5 53.6 293

LHS6 A 2P 29.7 291 0.0388 0.0200 8680 253 25.0 245 213
Ref.: tpg 99000091-K

The advised bearings per motor type are: Bearing type

Table 5: Advised motor Driven-end bearings
Frame Power 1 phase 3 phase
Bearing type size output 50 Hz 50/60 Hz

Frame Power 1 phase 3 phase [kW] 2 pole 4 pole

size output 50 Hz 50/60 Hz 132 7.5 6308 2Z-C3 6208 2Z-C3
[kW] 2 pole 4 pole 160 11 7309
71 0.25 6202 2Z-C3 160 15 7309
71 0.37 6202 2Z-C3 6203 2Z-C3 6202 2Z-C3 160 18.5 7309
71 0.55 6202 2Z-C3 6203 2Z-C3 180 22 7311
80 0.55 6202 2Z-C3 200 30 7312
80 0.75 6204-2Z-C3 6204 2Z-C3 6202 2Z-C3 200 37 7312
80 1.1 6204 2Z-C3 6204 2Z-C3 225 45 7313
10
90 1.1 6205 2Z-C3 250 55 7315
90 1.5 6305 2Z-C3 6305 2Z-C3 6205 2Z-C3 280 75 7315
90 2.2 6305 2Z-C3 6305 2Z-C3 280 90 7315
100 2.2 6206 2Z-3C 20101096-K
100 3.0 6306 2Z-C3 • All ball-bearings from frame 71 and 80 with
112 3.0 6206 2Z-C3 grease -30 °C + 130 °C
112 4.0 6306 2Z-C3 6208 2Z-C3 • All ball-bearings from frame 90 and up with
132 5.5 6308 2Z-C3 6208 2Z-C3 grease -30 °C + 160 °C
Using a motor with a different bearing on the driven 2.7 Voltage range
end, consequently leads to a different expected
lifetime of the motor. To make standard DP motors applicable for most
countries and power supply ranges, they have an
When the motor bearing is damaged the axial extended voltage supply range and can be used at
position of the pump shaft is incorrect which could 50 Hz and 60 Hz.
lead to extreme damages of the hydraulic assembly
of the pump. WARNING
The motor/pump combination must be
selected for 50 Hz or 60 Hz operation.
2.4 Fixed axial play
Table 6: Voltage range 230/400 V
Regarding the above mentioned, it is also important
Specific range 230 V 400 V
to avoid axial movement of the motor shaft, which
directly influences the axial position of the pump shaft 230/400 50 Hz 208 - 240 360 - 420
and impeller in relation to the diffuser. An incorrect 230/400 60 Hz 208 - 280 360 - 480
position of the hydraulic assembly could influence the
Table 7: Voltage range 400/692 V
hydraulic performance of the pump (Internal leakage
or flow disturbance per stage). Specific range 400 V 692 V
400/692 50 Hz 360 - 420 624 - 752
400/692 60 Hz 360 - 480 624 - 832
2.5 High temperature grease

ATTENTION 2.8 Nominal current

Only applicable for motors of 1.5 kW
and up!
The current of the motor depends on the load, used
voltage and frequency. On pumps of design version
When the motor is subjected to the maximum load
B, motors ≥ 0.75 kW are not subjected to a load
and the ambient temperature is high (up to maximum
higher then the nominal power output. Therefore the
40 °C), the winding can reach its maximum allowable
current as mentioned on the nameplate of the motor
temperature difference of Δt=80 °C (insulation class
is the value which is to be used to protect the motor/
F/ temperature rise class B). In these situations it is
pump combination. No current will be mentioned on
important that the bearing grease does not lose its
the nameplate of the pump.
ability to function and shorten the lifespan, caused by
losing its lubricating properties or because it becomes
too fluid which can cause the bearing to lose the
grease.
2.9 Motor temperature ratings

At long term running, the bearings could lose their The electric motor's insulation system separates
grease and shorten the lifetime of the motor bearing. electrical components from each other, preventing
short circuits, winding burnout and failure. To prevent
failure of the insulation it is important that it is not
subjected to temperatures to which it is not resistant.
2.6 Smooth shaft without keyway
A thermal class (insulation class) is used to indicate
The pump shaft (210) is coupled to the motor shaft
the maximum temperature at which the insulation is
with a clamp coupling (862). To avoid imbalance and
designed to be able to operate for a long and 11
to insure maximum grip between the shafts and the
predictable running life of 20,000 hours or more. The
coupling, the motor shaft is not provided with a
table below provides a summary.
keyway.
In case of a special / other brand motor which is
provided with a keyway, it is recommended to
assemble a half key in the keyway prior to clamping
the coupling on the shaft.
 2.9.2 Temperature rise
ID 2989/13062007

Temperature rise is the change in temperature of the

critical electrical parts of the motor when it is being
operated at full load. If the motor is located in a room
with a temperature of 20 °C, and operates
continuously at full load, the winding temperature
rises from 20 °C to a higher temperature. The
difference between starting temperature and final
elevated temperature, is the motor’s temperature rise.
The amount of temperature rise is always additive to
the ambient temperature.

2.9.3 Hot spot allowance

Figure 3: Insulation classes
Table 8: Insulation system class The average temperature rise of a motor can be
determined by measuring the difference between the
Insulation system class (NEMA) B F cold and hot ohmic resistance of the winding. As
Temperature Rating (Maximum Winding 130 °C 155 °C there will always be regions inside a motor that are
Temperature) hotter then others, an allowance is added to the
Temperature Rise Allowance by Resistance (Based on 40° average temperature to indicate what the maximum
C Ambient Temperature) temperature is. This is called the 'Hot spot allowance'.
All Motors with 1.15 Service Factor 90 °C 115 °C
1 1

Totally Enclosed Fan Cooled Motors 80 105 2.9.4 Insulation class

(Hot Spot Allowance) (10) (10)

1. When operating at service factor loading, the hot spot Standard DP motors are designed with insulation
temperatures can exceed the insulation rating, result- class F - B-rise. This means that the motor is capable
ing in shortened motor life. to withstand temperatures according to class F but at
nominal power will only have an increase in
temperature according to class B.
The table shows the temperature ratings,
temperature rise allowances and hot spot allowances
This difference in thermal capability be used to allow
for various enclosures and service factors of standard
for:
motors. The table also shows the highest allowable
stator winding temperatures for long insulation life.
• Higher ambient temperatures
The standard motors for the V(S) are designed to
• (Limited) overload
operate cooler than their thermal class allows. The
• High or low voltages, voltage imbalance, blocked
ventilation, high inertia loads, high frequent
standard motors have Class F insulation with a Class
starts
B temperature rise. This gives an extra thermal
margin.
• Operation in environments with lower ambient
pressure
• Any other factors that can produce above normal
operating temperatures
2.9.1 Ambient temperature
• Applying a motor at lower powers extends the
motor life expectancy
12 Ambient temperature is the temperature of the air
surrounding the motor or the room temperature in the
vicinity of the motor. This is the temperature that the
2.9.5 Insulation life
entire motor would assume when it is shut off and
completely cool. The basic ambient temperature
Insulation life is affected by many factors aside from
rating point of all standard motors is 40 °C.
temperature. Moisture, chemicals, oil, vibration,
fungus growth, abrasive particles, and mechanical
abrasion created by frequent starts, all work to
shorten insulation life. On some applications if the
operating environment and motor load conditions can Power Frame Max speed Max speed
be properly defined, suitable means of winding [kW] 50 Hz [rpm] 60 Hz [rpm]
protection can be provided to obtain reasonable 37 200 2960 3550
motor life in spite of external disturbing factors.
45 225 2960 3550
55 250 2990 3595
75 280 2990 3595
2.10 Rotational speed
90 280 2990 3595
The rotational speed depends on the supply 4 pole
frequency, the characteristics of the motor and on the 0.25 71 1500 1800
torque/speed curve of the pump. Hydraulic and power 0.37 71
curves are plotted at fixed speed. This speed will 0.55 80
approximately be the same as the speed at optimum
0.75 80
pump efficiency.
1.1 90
As the load increases with the frequency it is 1.5 90
important that the combination of motor, pump and 2.2 100
frequency is chosen correctly to prevent overload of 3 100
the motor. 4 112
5.5 132
Keep in mind the rotational speed is:
7.5 132

20101096-K

linear to capacity (n2/n1 )1 = (Q2/Q1)

squared to pressure (n2/n1)2 = (p2/p1) 2.11 Efficiency

cubic to power (n2/n1)3 = (p2/p1) All standard DP motors meet the last version of the
EuP Directive 2009/125/EC (ecodesign
e.g. A motor with a nominal speed higher then listed requirements) and of the Commission regulation
in Table 9 Values for the rated P/frame size and max implementing 2009/125/EC.
speed might not have sufficient power. The requirements are:
Table 9: Values for the rated P/frame size and max
speed • from 16 June 2011, motors shall not be less
efficient than the IE2 efficiency level
Power Frame Max speed Max speed
[kW] 50 Hz [rpm] 60 Hz [rpm]
• from 1 January 2014, motors with a rated output
of 7.5 - 375 kW shall not be less efficient than
2 pole
the IE3 efficiency level or the IE2 efficiency level
0.37 71 2880 3460 and be equipped with a variable speed drive.
0.55 71 2880 3460 • from 1 January 2017, motors with a rated output
0.75 80 2880 3460 of 0.75 - 375 kW shall not be less efficient than
1.1 80 2880 3460 the IE3 efficiency level or the IE2 efficiency level
1.5 90 2880 3460
and be equipped with a variable speed drive.
Table 10: Energy classification
2.2 90 2880 3460
3 100 2920 3510 IEC Energy classification Code

4 112 2920 3510 Super premium efficiency IE4

13
5.5 132 2940 3530 Premium efficiency IE3

7.5 132 2940 3530 High efficiency IE2

11 160 2950 3530 Standard efficiency IE1

15 160 2950 3530

18.5 160 2950 3550
22 180 2950 3550
2.12 Efficiency and power factor
30 200 2960 3550
The total power required by an inductive device as a
20101096-K motor or similar consists of:
 • Active (true or real) power (measured in kW)
I [A] 3.61 3.61 2.95 2.58
• Reactive power - the non working power caused
by the magnetizing current, required to operate Pin [W] 2000 1250 1429 1250
the device (measured in kilovar, kvar)
The power factor defined by IEEE and IEC is the ratio
between the applied active (true) power - and the
Cos φ * eff. 0.4 0.4 0.49 0.56
reactive power, and can in general be expressed as:

PF = P / S Pin [W]: used power from the mains.

where
PF = power factor (or cos φ) 2.13 Terminal box position
P = active (true or real) power (W)
Q = reactive power (var) The position of the motor terminal box can easily be
S = complex power (VA) changed by rotating the motor on its motor stool (341)
This can be done by loosening the motor bolts while
The power factor for a three-phase electric motor can keeping the coupling (862) adjustments unchanged.
also be expressed as: When ordering the pump with an optional position of
the terminal box following indications are used.
PF = P / [(3)^1/2*U*I*η] Table 11: Terminal box position

where Discharge Suction con-

PF = power factor Connection nection
P = shaft power (W)
U = voltage (V)
I = current (A)
η = motor efficiency

This means that when the power factor is low, the

reactive power is high. Because the reactive power is
not measured but still has to be supplied by the
energy company, motor manufacturers make an effort
to make the power factor as high as possible within
the possibilities of the construction.

98000581-N
The efficiency of a motor is defined as:

η = P shaft / P active . 100 %

where
η (eta) = efficiency
2.14 Safety requirement and
P shaft = power which flows through the shaft (W) marking
P active = electric power through the mains (W)
For example: The motors shall meet the latest version of the
following EC directives:

Table 12: Applicable EC directives

14 Pmotor = Pshaft / η 1000 W

power supply 400 V Low voltage directive (Electrical Appa- 2014/35/EU

ratus

Electromagnetic Compatibility (EMC) 2014/30/EU

Power factor 0.8 0.5 0.7 0.7 Machinery directive1 2006/42/EC

Efficiency 0.5 0.8 0.7 0.8 20101096-K

 EuP Directive 2009/125/EC

Commission regulation implementing 640/2009/EC

2009/125/EC

Restriction of Hazardous Substances 2011/65/EU

Directive (RoHS)

20101096-K

1. the physical safety/protection of the free shaft-end is

the responsibility of DP-Pumps.

As a minimum, the following standards in connection

with the EC regulations shall be complied with:

Table 13: Applicable standards

Safety of machinery – General principals ISO

for design, risk assessment and risk 12100:2010
reduction
Safety of machinery – Safety distances to ISO
prevent hazard zones being reached by 13857:2008
upper and lower limbs en
Safety of machinery – Minimum gaps to EN 349:1994+
avoid crushing of parts of the human A1:2008 en
body
Electrical rotating machines IEC 60034
part 1-2-5-6-7-
8-9-11-12-14-
17-25-30-31
Dimensions and output for electric EN
machines 50347:2001

20101096-K

The product complies with the specifications

regarding the electromagnetic compatibility in:
EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN
61000-6-4.

15
 3 Service tools

3.1 Service tool kits Toolkit numbers are 3618701999 and 3618702000,
ask your DP-Pumps-dealer for more information.
There are several special tools and tools kits
available to assemble, adjust and disassemble a
pump. Tools kits are available with all needed tools
such as Allen keys, ring-spanners tyre levers,
hydraulic adjustment tools etc.
ID 2812/07072006

Figure 4: POS 969.09 Figure 5: POS 969.08 Figure 6: POS 969.07

20141376-B

Figure 7: POS 969.10 Figure 8: POS 969.02

Table 14: Description tool kit

Pos. nr. art.nr. description

POS 969.09 3618701992 V(C/S)2-85 B, 15 C Tool kit for seal exchanging
POS 969.08 3618701993 V(C/S)2-125 B, 15 C Tool kit torque wrench 1/2
3618701994 V(C/S)2-85 B, 15 C Tool kit torque wrench 1/4

16 POS 969.07 3618701995 V(C/S)2-85 B, 15 C Tool kit for pump shaft assembly
POS 969.10 3618060110 V(C/S)2/4/6 B Shroud disassembly tool
3618100110 V(C/S)10/15 B, 15 C Shroud disassembly tool
3618250110 V(C/S)25 B Shroud disassembly tool
3618600110 V(C/S)40/60 B Shroud disassembly tool
3618850110 V(C/S)85 B Shroud disassembly tool
3618950110 V(C/S)125 B Shroud disassembly tool
POS 969.02 3618060102 V(C/S)2-85 B, 15 C Tool kit for adjustment hydraulics
3618702000 V(C/S)2-125 B, 15 C Tool kit for adjustment hydraulics
4 Thrust bearing housing (optional)

4.1 Thrust bearing housing 4.2 Mounting the thrust bearing

(optional) housing on the pump

ID3377
4.2.1 Installing the bearing flange on pumps,
supplied without motor and with a
standard mechanical seal.
1. Remove the coupling guards (681) and the
coupling shells (862).
2. Thoroughly clean the motor stool (341), the shaft
(210), the coupling shell (862) and the shaft of
the coupling (840).
3. Place the thrust bearing housing (354) on the
motor stool (341).
4. Loosely fasten the coupling shells (862) with the
coupling pin (560) on the shaft (210). Use the
hexagon socket head cap screw (914.01) and
the nut (920.01) for this purpose.
5. Tighten the lower bolts of the coupling shells
(862) so far that the coupling slightly clamps
20070627-I

around the shaft of the coupling (840).

Figure 9: Thrust bearing housing
WARNING
The standard DP-Pumps motors are specially Correct seal tension max -1.5 mm lower
designed to drive the pump. When a standard motor than the maximum upwards position!
has to be installed (or a special motor to fulfil the
applications requirement, like explosion proof, high
efficiency) a special bearing housing must be 6. Position the pump assembly 1.5 mm from the
installed to relieve the motor of the axial force created bottom.
by the pump.

ATTENTION
This option is not applicable for pump
ID3357

model DPVM.

ATTENTION
Only a motor with a standard key can be
installed with a thrust bearing housing.

ATTENTION
There is no need to change the motor 17
stool of the pump. The bearing flange
can be mounted on the standard motor
stool of the pump.
20090720

Figure 10: Thrust bearing housing

 7. Fully tighten the coupling to the correct torque 8. Measure the motor shaft (length X See figure 10
and make sure that the clearances of the Thrust bearing housing).
coupling halves are equally divided (see figure 9. Before adjusting the bolt (914.06) inside the
11 Tighten the coupling DPV(S) 2 - 25 B / V15 C shaft bush of the coupling (840) make sure to
& figure: 12 Tighten the coupling DPV(S) 40 - 85 use loctite on the thread of the bolt to make sure
B) the bolt stays secured in the correct position.
10. Adjust bolt (914.06) to X + 0.6 mm.
Table 15: Torques 11. Assemble the motor with the key in the shaft of
the coupling (840).
Material Dimensions Torques[Nm]
12. Attach the coupling guards (681) with the
Aluminium M8 22 hexagon head bolts (901.01) to the motor stool
Cast iron M10 70 (341).
95000697-BE 13. Connect the power supply to the motor.

4.2.2 Installing the thrust bearing housing on

pumps, supplied without motor and
with a cartridge seal.
ID3324

ID2640
20090527

Figure 11: Tighten the coupling

DPV(S) 2 - 25 B / V15 C

ID3325

18
20090721

Figure 13: Installing the bearing flange

on the pump
20090528

Figure 12: Tighten the coupling DPV(S)

40 - 85 B
1. Remove the coupling guards (681) and the 15. Connect the power supply to the motor.
coupling shells (862).
2. Thoroughly clean the motor stool (341), the shaft
(210), coupling shells (862) and the shaft of the
coupling (840).
3. Place and fasten the thrust bearing housing
(354) on the motor stool (341).
4. Loosen the three cartridge grub screws (904)
one turn.
5. Push the hydraulic pump assembly in the lowest
position.
6. Tighten the three cartridge bolts (904) to the
specified torque.
7. Place the coupling pin (560) in the hole in the
shaft. Loosely fasten the coupling shells with
hexagon socket head cap screws (914.01) and
nuts (920.01) on the shafts. Please note the
recesses in the coupling shells for the coupling
pin. For the purpose of adjusting the pump
assembly the coupling must be able to be slide
up and down over the coupling (840) at this
point.

ATTENTION
For thrust bearing housings meant for
motors of 11 kW or higher, block the
shaft when adjustments are made to the
coupling. This ensures that the shaft is
not lifted out of its bearings.

WARNING
Correct seal tension 1.5 mm higher than
the lowest position!

8. Position the pump assembly 1.5 mm from the

bottom using the Tool for adjustment hydraulics
pos. 969.04.
9. Fully tighten the coupling to the correct torque
(see table 15 Torques and make sure that the
clearances of the coupling halves are equally
divided. (see: figure 11 Tighten the coupling
DPV(S) 2 - 25 B / V15 C) or see figure 12
Tighten the coupling DPV(S) 40 - 85 B.
10. Measure the motor shaft (length X).
11. Apply loctite on the thread of bolt (914.06) to
make sure it stays secured when it has been
adjusted in the correct position. 19
12. Adjust the bolt (914.06) inside the shaft bush of
the coupling (840) to create the length X + 0.6
mm. This extra millimetre is necessary to
provide the required axial play.
13. Assemble the motor with the key in the shaft of
the coupling (840).
14. Attach the coupling guards (681) with the
hexagon head bolts (901.01) to the motor stool
(341).
 5 Mechanical seal

5.1 Seal codes

Table 16: Material code shaft seal

Description Designation Code acc. to EN 12756 Material Note

Spring loaded ring Ca B Carbon graphite Resin impregnated
SiC Q1 Silicon carbide Pressureless sintered
TuC U3 Tungsten carbide CrNiMo-binder
eCarb-B B Carbon graphite Resin impregnated, porous
Seat ring Ca A Carbon graphite Antimony impregnated
Ca B Carbon graphite Resin impregnated
SiC Q1 Silicon carbide Pressureless sintered
TuC U3 Tungsten carbide CrNiMo-binder
Ce V Al-oxide >99 %
eSiC-Q7 Q7 Silicon carbide Porous
Elastomers EPDM E Ethylene propylene rubber
NBR P Nitrile-butadiene-rubber
FPM V Fluor carbon rubber
HNBR X4 Hydrogenated nitrile rubber
Spring AISI 316 G CrNiMo steel
AISI 304 F CrNi steel
Other metal parts AISI 316 G CrNiMo steel
AISI 304 F CrNi steel
Source 20110262-Q

Information about seal combinations, types, pressure and temperature see: table 17 Seal code
Table 17: Seal code
Material shaft seal
mechanical seal
Shaft seal Type

Material pump

Max pressure
Temperature
range shaft
elastomer
Seal code

seal[oC]
Material

[bar]

11 MG12-G60 B Q1 E GG Ca / SiC / EPDM EPDM -20/+100 10

12 MG12-G60 B Q1 V GG Ca / SiC / FPM FPM -20/+120 10
13 RMG12-G606 Q1 B E GG-WRAS SiC / Ca / EPDM EPDM WRAS -20/+100 25
14 RMG12-G606 Q1 B V GG SiC / Ca / FPM FPM -20/+120 25
15 RMG12-G606 U3 U3 X4 GG TuC / TuC / HNBR HNBR -20/+120 (140) 25 (16)
16 RMG12-G606 U3 U3 V GG TuC / TuC / FPM FPM -20/+120 (140) 25 (16)
171 M37GN2/16-00-R U3 B V GG TuC / Ca / FPM FPM -20/+120 40
18 RMG12-G606 U3 B E GG TuC / Ca / EPDM EPDM 559236 -20/+120 (140) 25 (16)
20 191 M37GN2/16-00-R U3 B E GG TuC / Ca / EPDM EPDM -20/+120 40
2
20 H7N Q1 A E GG SiC / Ca / EPDM EPDM 559236 -20/+120 (140) 40 (25)
211 H7N Q1 A V GG SiC / Ca / FPM FPM -20/+120 (140) 40 (25)
1
22 H7N Q1 A X4 GG SiC / Ca / HNBR HNBR -20/+120 (140) 40 (25)
23 RMG12-G606 Q1 B E GG SiC / Ca / EPDM EPDM -20/+100 25
24 MG12-G60 Q1 Q1 V GG SiC / SiC / FPM FPM -20/+120 10
28 MG12-G60 Q1 Q1 X4 GG SiC / SiC / HNBR HNBR -20/+120 10
ref: teknr 20110262-Q
 Material shaft seal
mechanical seal
Shaft seal Type

Material pump

Max pressure
Temperature
range shaft
elastomer
Seal code

seal[oC]
Material

[bar]
29 MG12-G60 Q1 Q1 E GG SiC / SiC / EPDM EPDM -20/+100 10
3
30 MG12-G60 Q1 Q1 V GG SiC / SiC / FPM FPM/PTFE -20/+120 10
332 RMG12-G606 Q1 B E GG-WRAS SiC / Ca / EPDM WRAS EPDM NSF -20/+100 25
344 RMG12-G606 Q1 B E FF SiC / Ca / EPDM EPDM -20/+100 25
DST
35 RMG12-G6 eCarb-B eSiC-Q7 E GG eCa / eSiC / EPDM EPDM WRAS -20/+120 25
WRAS WRAS
36 MG12-G6 eCarb-B eSiC-Q7 V GG eCa / eSiC / FPM FPM -20/+120 25
37 RMG12-G606 U3 A V GG TuC / Ca / FPM FPM -20/+120(140) 25(16)
382 RMG12-G606 U3 U3 V GG TuC / TuC / FPM FPM/PTFE -20/+120(140) 25(16)
39 RMG12-G6 eCarb-B eSiC-Q7 E GG eCa / eSiC /EPDM EPDM NSF -20/+120 25
WRAS WRAS
402 4MC Q1 Q1 E GG SiC / SiC / EPDM EPDM -20/+120(140) 40(25)
2
41 4MC Q1 A E GG SiC / Ca / EPDM EPDM -20/+120(140) 40(25)
422 4MC Q1 Q1 V GG SiC / SiC / FPM FPM -20/+120(140) 40(25)
432 4MC Q1 A V GG SiC / Ca / FPM FPM -20/+120(140) 40(25)

ref: teknr 20110262-Q

1. LHS6
2. Mechanical seal can withstand -30/+140 °C at PN25
3. Only for seal options
4. Equivalent of seal code 13, but with AISI304 spring material

5.2 Replacing seals • Remove the hexagon socket head cap

screws (914.03).
As a general rule, always renew all applicable o-rings • Remove the seal cover (471).
and seals. For easy dis-/assembly lubricate with • Remove rotating part of the seal (433).
water or a soap solution. 7. For cartridge seal versions:
• Remove the hexagon socket head cap
screws (914.03).
1. Drain the pump by removing the G 1/4 (903.02) • Loosen the grub screws (904).
and G 3/8 (903.01) plugs. • Remove the mechanical seal kit (433.02)
2. Remove the coupling guards (681). from the shaft (210).
3. Remove the coupling shells (862) and pin (560) 8. For fixed and easy access seal versions:
from the shaft (210). • Remove the rotating part of the seal (433)
4. For motor stools with motor frame size up to 112 from the shaft and replace it with the
(or 184TC for Nema), remove the motor. rotating part of a new seal.
5. For fixed seal versions: • Remove the stationary part of the seal
21
• Remove the hexagon cap nuts (920.03) (433) from the chamber and replace it with
and washers (554.1). the stationary part of a new seal.
• Remove the motor stool (341). 9. For cartridge seal versions:
• Remove the cover (160). Note the position
of the cover in regard to the G 1/4 plugs.
6. For easy access versions:
 • Remove the grub screws (904) and the
cartridge ring (500).
• Remove the seal cover (471).
• Slide the rotating part of the seal (433) from
the cartridge sleeve (525.07) and replace it.
• Remove the stationary part of the seal
(433) from the chamber and replace it.
• Replace the o-rings (412.06) and (412.05).
• Reassemble the seal cover and the
cartridge ring with the grub screws.
10. Reassemble the pump in reverse order of
disassembly.
11. See chapter 5.3 Assembling the motor and
adjusting the pump shaft DPV 2 - 125 B / 15 C.

22
5.2.1 Replacing fixed seal DPV 2 - 15 B / 15 C

ID3336

(903.01)
(920.03) (862)
(560)
(554.1)

(341)

(160) 433.01

(433)
(681) (914.01)

(210) 412.01

23

(903.02)
20090487-D

Figure 14: Replacing Fixed Seal

 5.2.2 Replacing fixed seal DPH(S)I 2 - 15 B / 15 C

ID4828

920.03

433

433
412.01
24
20170365-A

Figure 15: Replacing Fixed Seal

5.2.3 Adjusting the Fixed Seal

ID 3469

MIN + 1.5 mm

MIN

25
20090559-D

Figure 16: Adjusting Fixed Seal

 5.2.4 Replacing Easy Access Seal DPV 2 - 15 B / 15 C

ID3338

(914.03)

(471)

(862)
(210) (560)
(903.01) 433.01
(969)

(681)

26 (914.01) (412.06)

(433)
20090488-D

(903.02)

Figure 17: Replacing Easy Access Seal

5.2.5 Replacing Easy Access Seal DPH(S)I 2 - 15 B / 15 C

ID4829

914.03

433
969

27

433

412.06
20170366-A

Figure 18: Replacing Easy Access Seal

 5.2.6 Replacing Easy Access Seal DPV 85

ID4861

(862)

(914.03)

433.01

(969.01)

(914.01)

28

(433)

(412.06)
20080545-C

Figure 19: Replacing Easy Access Seal

5.2.7 Replacing Cartridge Seal DPV 2 - 60 B / 15 C ≤ 4 kW

ID3339

(914.03)

(862)
(560)
(210)
(341)
(903.01)

433.01

(525.07)
(500)
(914.01)
(471)
29

(904)

(412.05)
(903.02)
(412.06)
20090490-D

Figure 20: Replacing Cartridge Seal

 5.2.8 Replacing Cartridge Seal DPV 2 - 125 B / 15 C ≥ 5.5 kW

ID3339

(862)

(914.03)

433.02

(914.01)

(904)

30

(412.06)
20080544-E

Figure 21: Replacing Cartridge Seal

5.2.9 Replacing Cartridge Seal DPH(S)I 2 - 15 B / 15 C ≤ 4 kW / 15 C

ID4830

914.03

433

31

(412.06)
20170358-A

Figure 22: Replacing Cartridge Seal

 5.2.10 Adjusting the Cartridge Seal

ID 3470

MIN

20091314-A
Figure 23: Adjusting the cartridge Seal, Step 1 of 3

ID 3471

20091315-A

Figure 24: Adjusting the Cartridge Seal, Step 2 of 3

ID 3472

MIN + 1.5 mm
MIN

32
20091316-B

Figure 25: Adjusting the Cartridge Seal, Step 3 of 3

5.3 Assembling the motor and
adjusting the pump shaft
DPV 2 - 125 B / 15 C
ID3325

1. For models with a taper piece, assemble the

taper piece.
2. Assemble the motor (800/801) with the hexagon
head bolts (901.02) and washers (554.02).
3. Insert the pin for coupling (560) in the shaft.
4. Assemble the coupling shells (862) and loosely
fasten them with the hexagon socket head cap
screws (914.01) and nuts (920.01).
5. Use a tool like a suitable tire lever under the
coupling to lift the shaft (210) 1.5 mm. Make sure
that the coupling shells can move freely over the
motor shaft. For motors with an angular ball
bearing make sure the motor shaft is not lifted.
6. While the shaft is lifted, fully tighten the hexagon

20090528
socket head cap screws (914.01) in a crosswise Figure 27: Tighten the coupling DPV(S)
fashion to the specified torque. 40 - 125 B
7. Make sure that the gaps between the couplings
are equally divided on both sides. See figure 26
8. Assemble the coupling guards (681) with the
Tighten the coupling DPV(S) 2 - 25 B / 15 C or
hexagon socket head cap screws (901.01)
see figure 27 Tighten the coupling DPV(S) 40 -
125 B.

ID3324
20090527

Figure 26: Tighten the coupling DPV(S) 2

- 25 B / 15 C
33
 6 Assembling and Disassembling
DPVM 2 - 6 B

6.1 General
6.3.1 Pump casing assembly DPV 2 - 6 B
See chapters: 1. Place the pump casing (101) on the base plate
(890) (Not for DPVCF models). Note the position
• 6.4 Torques DPV 2 - 6 B of the pump casing in regard to the arrow on the
• 6.5.1 Pump casing DPVM 2 - 6 B base plate indicating the direction of flow.
• 6.5.2 Basic hydraulics DPVM 2 - 6 B 2. Slide an o-ring (412.04) on the plugs (903.02)
• 6.5.3 Motor stool DPVM 2 - 6 B and assemble them in the pump casing (101) at
the specified torque.
As a general rule, always renew all applicable o-rings 3. Insert o-ring (412.01) in the o-ring chamber of
and seals. For easy dis-/assembly lubricate with the pump casing.
water or a soap solution. 4. Assemble the tie-bolts (905).
5. Assemble the shroud (10-6) in the pump casing
(101).
6.2 Disassembling DPVM 2 - 6 B
6.3.2 Assembling motor with extended shaft
and hydraulic parts DPV 2 - 6 B
1. Place the motor upside down (on the fan hood)
1. Drain the pump by removing the G 1/4 (903.02)
on a clean smooth surface.
and G 3/8 (903.01) plugs.
2. Assemble the motor stool (341) and fasten it
2. Remove the hexagon cap nuts (920.03) and
with the hexagon head cap screws (914.02).
washers (554.1).
3. Lock the shaft with a pin ø5 mm through the hole
3. Lift the motor (800/801) with the hydraulic
in the shaft (210).
assembly from the pump casing (101).
4. Insert o-ring (412.01) in the o-ring chamber of
4. Remove the shroud (10-6).
the cover (160).
5. Place the motor upside down (on the fan hood)
5. Insert the stationary part of the seal (433) in the
on a clean smooth surface.
chamber of the cover.
6. Lock the shaft with a pin ø5 mm through the hole
6. Insert the cover in the motor stool.
in the shaft (210).
7. Slide the rotating part of the seal on the shaft
7. Remove the nut (920.02) from the shaft and
(802).
slide all parts from the shaft. It is recommended
8. Slide a spacer sleeve seal extension (525.06) on
to number the parts in sequence of disassembly.
the shaft.
8. Remove the pump casing and tie-bolts (905)
9. Slide a circlip (932) on the pump shaft. Make
from the base plate (890).
sure it is positioned in the recess of the shaft.
10. Slide a spacer sleeve seal (525.05) on the pump
shaft. Make sure the spacer sleeve
6.3 Assembling DPV 2 - 6 B

Prepare sub-assemblies:
34
• Pump casing. See chapter 6.3.1 Pump casing
assembly DPV 2 - 6 B assembly.
• Motor with extended shaft and hydraulic parts.
See chapter 6.3.2 Assembling motor with
extended shaft and hydraulic parts DPV 2 - 6 B.
 Bottom of shaft

ID 2683

5LEDWWKHOHYHORIWKHILOOSOXJ

210

932

525.05

20210024-A
Figure 28: circlip position

Top of shaft

11. Assemble the wave spring (950) in the cover.

Point the ends of the spring towards the cover.
Note the position of the wave spring in regard to
the cover.

20160329-A
%XOJHDERYHWKHILOOSOXJJDS Figure 30: Orienting the upper stage
casing

Table 18: Spacer sleeves

Frequency [Hz]
Spacer sleeves
Pump type

Art. no.

Pos
V 2/2 B 50 Long V(C/S) 2/4 B 3618040375 1
V 2/4 B 50 Long V(C/S) 2/4 B 3618040375 1
20160330

Figure 29: Assembling the wave spring in V 4/2 B 50 Long V(C/S) 2/4 B 3618040375 1
the cover V 4/5 B 50 Long V(C/S) 2/4 B 3618040375 1
V 6/2 B 50 Seal V(C/S) 2/6 B 3618060190 2
12. See chapter 6.5.2 Basic hydraulics DPVM 2 - 6 V 6/3 B 50 Short (de-staging) V(C/ 3613040376 1
B for the assembling order of the parts. Place S) 2/4 B
the stage casing upper (108.05) with a hole in V 6/5 B 50 Sp. sl. ~for shaft com- 3613060374 1
the same orientation as the gap in the wave pens.
V(C/S) 6/5 B
spring. Assemble all applicable parts on the
shaft. See table 18 Spacer sleeves for the V 2/2 B 60 Long V(C/S) 2/4 B 3618040375 1
spacer sleeves which are needed in the V 2/5 B 60 Long V(C/S) 2/4 B 3618040375 1
hydraulic assembly. V 4/2 B 60 Long V(C/S) 2/4 B 3618040375 1 35
V 4/3 B 60 Long V(C/S) 2/4 B 3618040375 1
V 4/4 B 60 Short (de-stageing) 3613060376 1
V(C/S) 6 B
V 6/3 B 60 Long V(C/S) 6 B 3618040375 1

13. See figure 31 Shaft end. Note the position of the

safety device Nord-lock (930).
 WARNING
The torques given in the tables below
already take into account possible
frictional resistance of windings and
materials. Therefore, never use grease,
920.02 copper paste or oil on the nuts and
930
bolts when applying the torques!

525.04

210
6.4.1 Torques DPV 2 - 6 B
Table 19: Shafts (pos. 920.02)

20210024-A
Pump Thread size Torque
V2-6 M10 28 Nm
Figure 31: Shaft end
95000697-BE

14. Fasten the nut at the specified torque. Table 20: Screwed plug, fill (pos.903.01)
15. Remove pin ø5 mm from the shaft.
Pump Thread size Torque

6.3.3 Assembling the pump DPV 2 - 6 B V2-6 G 3/8 10 Nm

1. Place the motor with extended shaft and 95000697-BE
hydraulic parts on the pump casing assembly.
Table 21: Screwed plug, drain (pos.903.02)
Make sure the shroud is fully adjoined to the
cover. Pump Thread size Torque
2. Assemble the hexagon cap nuts (920.03) and V2-6 G 1/4 10 Nm
washers (554.01) on the tie bolts and tighten
95000697-BE
them in a crosswise fashion at the specified
torque. Table 22: Tie bolts (pos. 920.03)
3. Slide an o-ring (412.07) on the plug (903.01) and
Pump Thread size Torque
assemble it in the socket at the specified torque.
V2-6 M8 12 Nm
95000697-BE

6.4 Torques DPV 2 - 6 B Table 23: Coupling shells (pos. 914.01)

WARNING Type Frame Thread size Torque

The torques given in the table below are Aluminium 71-112 M8 22 Nm
valid for materials at 20 °C, therefore it Aluminium 56c-184TC M8 22 Nm
is essential that pumps are assembled Cast iron 132-225 M10 70 Nm
at 20 °C ambient temperature.
Cast iron 213TC-364TSC M10 70 Nm

95000697-BE
WARNING
Never tighten nuts and bolts to the Table 24: Motor (pos. 914.02 / 901.04)
required amount of torque at once.
Frame Thread size Torque
Always make sure to increase torque
using at least 3 attempts before 71/80 M6 10 Nm
reaching the required amount. 90-112 M8 10 Nm
132 M12 70 Nm
36
WARNING 160/225 M16 70 Nm
Always make sure to tighten nuts and
95000697-BE
bolts crosswise!
6.5 Exploded views DPVM 2 - 6 B

6.5.1 Pump casing DPVM 2 - 6 B

6.5.1.1 Pump casing oval DPV(S) 2 - 6 B

ID3360

101

(412.04)
903.02
(903.02)

37

(901.03)
890
723 400 (554.03)
(400)
(723)
SP2002301

Figure 32: Exploded view Pump Casing DPV(S) 2 - 6 B

 6.5.1.2 Pump casing DPV(S)V 2 - 6 B

ID3361

101

(840)
840.01
(82-5)

(412.04)
903.02
(903.02)

38 (840)
840.02
(82-5)

890
SP2002305

Figure 33: Exploded view Pump Casing DPV(S)V 2 - 6 B

6.5.1.3 Pump casing DPV(S)T 2 - 6 B

ID3363

101

400
(412.04)
840 (840)
903.02
(903.02)
(82-5)
39

890
SP2002306

Figure 34: Exploded view Pump Casing DPV(S)T 2 - 6 B

 6.5.1.4 Pump casing DPVE 2 - 6 B

3364

101

742

(412.04)
903.02
(903.02)

40

890
SP2002302

Figure 35: Exploded view Pump Casing DPVE 2 - 6 B

6.5.1.5 Pump casing flange DPV(S)F 2 - 6 B

ID3365

101

(412.04)
903.02
(903.02)

890

41

(901.03)
400
(723) 723
(554.03)
(920.04)
SP2002304

Figure 36: Exploded view Pump Casing DPV(S)F 2 - 6 B

 6.5.2 Basic hydraulics DPVM 2 - 6 B

(160)
108.05 (108.05)
950
905

230

(525.03)
108.01 (108.01)
412.03

950 230

(525.01)
108.02 (529)
412.03
(108.02)

230

10-6

412.03
108.04
(108.04)
(525.04)
(525.03)
(930)
(525.05)
(920.02)
(525.14) 525.16
(932)
(525.16)
(525.04)
(930)
81-88
(920.02)
(932)

(412.01)
525.05
412.01
(412.01)

42

A
SP2002500-A

Figure 37: Exploded view Basic hydraulics DPVM 2 - 6 B

6.5.3 Motor stool DPVM 2 - 6 B

3399

341
(920.03)
(554.01)
802

(903.01)
(108.05) 903.01
(412.07)
108.05 (160)

950

(433) 43
412.01
433.01

(914.02) (525.06)

B
SP2002410

Figure 38: Exploded view Motor stool DPVM 2 - 6 B

 7 Assembling and Disassembling
DPV 2 - 6 B / DPH(S)I 2 - 6 B

7.1 General • remove the hexagon socket head cap

screws (914.03).
See chapters: • for cartridge seal versions: loosen the grub
screws (904).
• 7.5 Torques DPV 2 - 6 B / DPH(S)I 2 - 6 B • for heavy duty: use remaining two (unused)
• 7.6 Bearing positions holes to insert hexagon socket head cap
• 7.7.1 Pump casing screws (941.03). This will evenly lift the
• 7.7.2 Basic hydraulic seal cover (471).
• 7.7.3 Motor stool • remove the mechanical seal kit (433.02)
• 7.7.4 Motor from the shaft.
6. Remove the hexagon cap nuts (920.03) and
For easy (dis)assembly of the basic hydraulic a washers (554.1).
special tool is available, see figure 39 Mounting plate. 7. Remove the motor stool (341).
If this is not available a bench jaw fitted with soft jaw 8. Remove the cover (160); not applicable for
caps can be used to hold the basic hydraulic. Heavy Duty version.
9. For fixed and easy access seal versions:
• remove the rotating part of the seal.
ID2813
• remove the spacer sleeve seal extension
(525.06).
10. For fixed/easy access/cartridge seal versions:
remove the wave spring (950).
Heavy Duty: Remove from Motor stool (pos.
341.05)
Other: remove from cover (pos 160).
11. For HP/HT seal versions:
• remove the ring for wave spring HP/HT
upper (500.02).
• remove the wave spring HP/HT (950).
• Remove the ring for wave spring (HP/HT)
20060100-C

lower (500.03).
Figure 39: Mounting plate 12. Remove the stage casing upper (108.05).
13. Lift the hydraulic assembly from the pump
casing and place it in the mounting plate.
As a general rule, always renew all applicable o-rings
14. Lock the shaft with a pin ø5 mm through the hole
and seals. For easy dis-/assembly lubricate with
in the shaft (210).
water or a soap solution.
15. Remove the nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended
to number the parts in sequence of disassembly.
7.2 Disassembling DPV 2 - 6 B 16. Remove the shroud (10-6).
44 17. Remove the tie bolts (905).

1. Drain the pump by removing the G 1/4 (903.02)

and G 3/8 (903.01) plugs. 7.3 Assembling DPV 2 - 6 B
2. Remove the coupling guards (681).
3. Remove the coupling shells (862) and pin (560)
Prepare sub-assemblies:
from the shaft (210).
4. Remove the motor (800/801).
5. For easy access and cartridge seal versions:
• Pump casing. See chapter 7.3.1 Pump casing
assembly DPV 2 - 6 B.
• Hydraulic assembly. See chapter 7.3.2 Basic
hydraulic assembly DPV 2 - 6 B.

7.3.1 Pump casing assembly DPV 2 - 6 B 920.02

1. For DPV(S) models only: Place the pump casing 930

(101) on the base plate (890). Note the position
525.04
of the pump casing in regard to the arrow on the
base plate indicating the direction of flow. 210

2. Slide an o-ring (412.04) on the plugs (903.02)

and assemble them in the pump casing (101) at

20210024-A
the specified torque.
3. Assemble the shroud (10-6) in the pump casing Figure 41: Shaft end
(101).
4. For DPVE models only: Assemble the check
6. Fasten the nut at the specified torque.
valve (742).
7. Remove pin ø5 mm from the shaft.
5. Assemble the tie bolts (905).
8. Lift the basic hydraulic from the mounting plate.
7.3.2 Basic hydraulic assembly DPV 2 - 6 B
7.3.3 Assembling the pump DPV 2 - 6 B
1. Place the shaft (210) in the mounting plate.
1. Place the basic hydraulic assembly on the pump
2. Lock the shaft with a pin ø5 mm through the hole
casing assembly.
in the shaft.
2. For fixed/easy access seal versions, assemble
3. Slide a circlip (932) on the pump shaft. Make
the stage casing upper (108.05). Note the
sure it is positioned in the recess of the shaft.
location of the ribs and locate them at the level
4. Slide a spacer sleeve seal (525.05) on the pump
of the fill plug, so a wave spring bulge is always
shaft. Make sure the spacer sleeve slides over
supported by a rib.
the circlip, locking it into place. See 40 circlip
position.

Bottom of shaft

ID 2683
5LEDWWKHOHYHORIWKHILOOSOXJ

525.05

932

210

Figure 40: circlip position

20210024-A

Top of shaft

5. For the assembling order of the basic hydraulic 45

parts see chapter 7.7.2 Basic hydraulic. For the
number and positions of the bearings see
chapter 7.6 Bearing positions. Assemble all
applicable parts on the shaft. Note the position of
the safety device Nord-lock (930). See 41 Shaft
end.
20160329-A

Figure 42: Orienting the upper stage

casing
 3. For HP/HT cartridge seal versions: Assemble 7. For fixed seal versions: insert the stationary part
the: of the seal (433) in the chamber of the cover.
• stage casing upper (108.05). 8. Assemble the cover on the shroud. The standard
• ring for wave spring HP/HT lower (500.03). orientation of the G 3/8 socket is in the same
• wave spring HP/HT (950). direction as the G 1/4 plugs in the pump casing.
• ring for wave spring HP/HT upper (500.02). Make sure the cover (160) is fully adjoined to the
4. For fixed and easy access seal versions: shroud (10-6).
• slide a spacer sleeve seal extension 9. Assemble the motor stool (341) on the cover.
(525.06) on the shaft. 10. Assemble the hexagon cap nuts (920.03) and
• slide the rotating part of the seal on the washers (554.01) on the tie bolts and tighten
shaft (802). them in a crosswise fashion at the specified
5. Insert o-ring (412.01) in the o-ring chamber of torque.
the cover (160). 11. Slide the mechanical seal kit (433.02) on the
6. For fixed/easy access/cartridge seal versions shaft.
assemble the wave spring (950) in the cover. 12. Assemble the hexagon socket head cap screws
Note the position of the wave spring in regard to (914.03) and fasten them at the specified torque.
the cover. Point the ends of the spring towards 13. For HP/HT cartridge seal versions: Apply a
the cover. thread locker with medium strength (e.g. Loctite
2400) on the grub screws.
14. For cartridge seal versions: fasten the grub
screws (904) at the specified torque.
%XOJHDERYHWKHILOOSOXJJDS 15. Slide an o-ring (412.07) on the plug (903.01) and
assemble it in the socket at the specified torque.
16. See chapter 7.4 Assembling the motor and
adjusting the pump shaft DPV 2 - 6 B, for
assembly of the motor and adjustment of the
pump shaft.

7.3.4 Assembling the pump DPV 2 - 6 B

Heavy Duty
1. Place the basic hydraulic assembly on the pump
casing assembly.
2. Assemble the stage casing upper (108.05). Note
20160330

Figure 43: Assembling the wave spring in

the location of the ribs and locate them at the
the cover level of the fill plug, so a wave spring bulge is
always supported by a rib.
¨Bulge¨ above the fill plug gap 3. Insert o-ring (412.01) in the o-ring chamber of
the motor stool (341.05).
4. Assemble the wave spring HD (950) in the motor
stool. Note the position of the wave spring in
regard to the Motor Stool. Point the ends of the
wave springs towards the Motor Stool.
5. Assemble the motor stool (341.05) on the
shroud. The standard orientation of the G 3/8
socket is in the same direction as the G ¼ plugs
in the pump casing. Make sure the cover (160) is
fully adjoined to the shroud (10-56).
46
6. Assemble the hexagon cap nuts (920.03) and
washer (554.01) on the tie bolts and tighten
them in a crosswise fashion at the specified
torque.
7. Slide the mechanical seal kit (433.02) on the
shaft.
8. Assemble the hexagon socket head cap screws
20191267

(914.03) and fasten them at the specified torque.

Figure 44: Assembling the wave spring HD
9. Fasten the grub screws (904) at the specified 7.5 Torques DPV 2 - 6 B / DPH(S)I
torque.
2-6B
10. For cartridge seal versions: fasten the grub
screws (904) at the specified torque.
WARNING
11. Slide an o-ring (412.07) on the plug (903.01) and
The torques given in the table below are
assemble it in the socket at the specified torque.
valid for materials at 20 °C, therefore it
12. See chapter 7.4 Assembling the motor and
is essential that pumps are assembled
adjusting the pump shaft DPV 2 - 6 B, for
at 20 °C ambient temperature.
assembly of the motor and adjustment of the
pump shaft.
WARNING
Never tighten nuts and bolts to the
required amount of torque at once.
7.4 Assembling the motor and
Always make sure to increase torque
adjusting the pump shaft using at least 3 attempts before
DPV 2 - 6 B reaching the required amount.

WARNING
1. For models with a taper piece, assemble the Always make sure to tighten nuts and
taper piece. bolts crosswise!
2. Assemble the motor (800/801).
3. Insert the pin for coupling (560) in the shaft. WARNING
4. Assemble the coupling shells (862) and loosely The torques given in the tables below
fasten them with the hexagon socket head cap already take into account possible
screws (914.01) and nuts (920.01). frictional resistance of windings and
5. Use a tool like a suitable tire lever under the materials. Therefore, never use grease,
coupling to lift the shaft (210) 1.5 mm. Make sure copper paste or oil on the nuts and
that the coupling shells can move freely over the bolts when applying the torques!
motor shaft. For motors with an angular ball
bearing make sure the motor shaft is not lifted.
6. While the shaft is lifted, fully tighten the hexagon 7.5.1 Torques DPV 2 - 6 B / DPH(S)I 2 - 6 B
socket head cap screws (914.01) in a crosswise Table 25: Shafts (pos. 920.02)
fashion to the specified torque.
7. Make sure that the gaps between the couplings Pump Thread size Torque
are equally divided on both sides. See figure 45 V(C/S) 2 - 6 B M10 28 Nm
Tighten the coupling DPV(S) 2 - 25 B. V(C/S) 2 - 6 B HD
H(S)I 2 - 6 B

95000697-BE

ID3324
Table 26: Screwed plug, fill (pos.903.01)

Pump Thread size Torque

V(C/S) 2 - 6 B G 3/8 10 Nm
V(C/S) 2 - 6 B HD
H(S)I 2 - 6 B

95000697-BE

Table 27: Screwed plug, drain (pos.903.02)

Pump Thread size Torque 47

V(C/S) 2 - 6 B G 1/4 10 Nm
V(C/S) 2 - 6 B HD
H(S)I 2 - 6 B
20090527

Figure 45: Tighten the coupling DPV(S) 2

95000697-BE
- 25 B

8. Assemble the coupling guards (681) with the

hexagon socket head cap screws (914.05)
 Table 28: Tie bolts (pos. 920.03)

Pump Thread size Torque

V(C/S) 2 - 6 B M8 12 Nm
V(C/S) 2 - 6 B HD 16 Nm
H(S)I 2 - 6 B 12 Nm

95000697-BE

Table 29: Seal cover (pos. 914.03 / 901.05)

Pump Thread size Torque

V(C/S) 2 - 6 B M5 4+2 Nm
V(C/S) 2 - 6 B HD M6 10 Nm
H(S)I 2 - 6 B M5 4+2 Nm

95000697-BE

Table 30: Cartridge ring (pos. 904)

Pump Thread size Torque

V(C/S) 2 - 6 B M6 3 Nm
V(C/S) 2 - 6 B HD
H(S)I 2 - 6 B

95000697-BE

Table 31: Taper piece IEC (pos. 914.02)

Pump Thread size Torque

V(C/S) 2 - 6 B M12 70 Nm
V(C/S) 2 - 6 B HD
H(S)I 2 - 6 B

95000697-BE

Table 32: Coupling shells (pos. 914.01)

Type Frame Thread size Torque

Aluminium 71-112 M8 22 Nm
Aluminium 56c-184TC M8 22 Nm
Cast iron 132-225 M10 70 Nm
Cast iron 213TC-364TSC M10 70 Nm

95000697-BE

Table 33: Motor (pos. 914.02 / 901.04)

Frame Thread size Torque

71/80 M6 10 Nm
90-112 M8 10 Nm
132 M12 70 Nm
160/225 M16 70 Nm

95000697-BE

48
7.6 Bearing positions

7.6.1 Bearing position DPV(C/S) 2 - 6 B

ID 3450

412.03
O-RING FOR 920.02
STAGE CASING NUT

230
IMPELLER 930
5 SAFETY DEVICE
108.04 NORD-LOCK
STAGE CASING
BOTTOM 5 525.04
Bearingpositions

SPACER SLEEVE
4 END
Stages

529
BEARING SLEEVE
230 TUNGSTEN CARB.
IMPELLER 4
525.01
3 SPACER SLEEVE
108.02 SHORT
30 4/12/21/30
STAGE CASING
28 4/12/20/28 WITH CERAMIC 525.03
BEARING 3 SPACER SLEEVE
26 4/11/18/26 LONG
24 3/13/24 230
IMPELLER 525.03
22 3/12/22 2
SPACER SLEEVE
LONG
20 2/11/20 108.01
STAGE CASING 525.05
18 6/18 2
SPACER SLEEVE
16 6/16 1 SEAL
230
14 5/14 IMPELLER
12 4/12 108.01
STAGE CASING
11 4/11
1
10 3/10 108.05
9 9 STAGE CASING
UPPER
8 8
950 49
7 7 WAVE SPRING
6 6
5 5
4 4
3 3
1/2 2
20090615-F

Figure 46: Bearing position DPV(C/S) 2 - 6 B

 7.7 Exploded views

7.7.1 Pump casing

7.7.1.1 Pump casing oval DPV(S) 2 - 6 B

ID3360

101

(412.04)
903.02
(903.02)

50

(901.03)
890
723 400 (554.03)
(400)
(723)
SP2002301

Figure 47: Exploded view Pump Casing DPV(S) 2 - 6 B

7.7.1.2 Pump casing DPV(S)V 2 - 6 B

ID3361

101

(840)
840.01
(82-5)

(412.04)
903.02
(903.02)

(840)
51
840.02
(82-5)

890
SP2002305

Figure 48: Exploded view Pump Casing DPV(S)V 2 - 6 B

 7.7.1.3 Pump casing DPV(S)T 2 - 6 B

ID3363

101

400
(412.04)
840 (840)
903.02
(903.02)
(82-5)
52

890
SP2002306

Figure 49: Exploded view Pump Casing DPV(S)T 2 - 6 B

7.7.1.4 Pump casing DPVE 2 - 6 B

3364

101

742

(412.04)
903.02
(903.02)

53

890
SP2002302

Figure 50: Exploded view Pump Casing DPVE 2 - 6 B

 7.7.1.5 Pump casing flange DPV(S)F 2 - 6 B

ID3365

101

(412.04)
903.02
(903.02)

890

54

(901.03)
400
(723) 723
(554.03)
(920.04)
SP2002304

Figure 51: Exploded view Pump Casing DPV(S)F 2 - 6 B

7.7.1.6 Pump casing flange DPVCF 2 - 6 B

ID3366

101

(412.04)
903.02
(903.02)

55

(901.03)
400
(723) 723
(554.03)
(920.04)
SP2002303

Figure 52: Exploded view Pump Casing DPVCF 2 - 6 B

 7.7.1.7 Pump Casing DPH(S)I 2 - 6 B

ID4831

(412.04)
903.02
(903.02)

101

56

890.02
SP5005307-A

Figure 53: Pump Casing DPH(S)I 2 - 15 B / 15 C

7.7.2 Basic hydraulic

7.7.2.1 Basic hydraulics DPV(C/S) 2 - 6 B

ID3359

(160)
108.05 (108.05)
950
905

210
230

(525.03)
108.01 (108.01)
412.03

950 230

(525.01)
108.02 (529)
412.03
(108.02)

230

10-6

412.03
108.04
(108.04)
(525.04)
(930)
(920.02)
(932) (525.04)
(930)
81-88
(920.02)
(932)

(412.01)
525.05
412.01
(412.01)

57

A
SP2002100-B

Figure 54: Exploded view Basic Hydraulics DPV(C/S) 2 - 6 B

 7.7.3 Motor stool

7.7.3.1 Motor stool with fixed seal DPV(C/S) 2 - 6 B

3401

58
SP2002210-A

Figure 55: Exploded view Motor Stool with Fixed Seal DPV(C/S) 2 - 6 B
7.7.3.2 Motor stool with fixed seal DPH(S)I 2 - 6 B

ID4832

(914.05)
681
(681)

(560)
(862)
862 580
(920.01)
(914.01)

(525.06)
(433) 433.01
412.01

(901.02) (903.01)
(412.07) 903.01
(554.01)
(920.03)

341

(901.02)
(108.05)
(160) 108.05
950

59

(920.13)
(89-11.08)

89-11.09 (554.05)
(89-11.09)
SP5002210-B

(901.06)

Figure 56: Exploded view Motor Stool with Fixed Seal DPH(S)I 2 - 6 B
 7.7.3.3 Motor stool with easy access seal DPV(C/S) 2 - 6 B

3367

60
SP2002220-A

Figure 57: Exploded view Motor Stool with Easy Access Seal DPV(C/S) 2 - 6 B
7.7.3.4 Motor stool with easy access seal DPH(S)I 2 - 6 B

ID4833

(914.05)
681
(681)

(969.01)
(560)
(914.03)
(862)
862 (471)
(920.01) 433.02
(412.06)
(914.01)
(433)
(525.06)

(433)
(412.06) 433.01
(969.01)

(901.02) (903.01)
(412.07) 903.01
(554.01)
(920.03)

341

(901.02)
(108.05)
(160) 108.05
950

61

(920.13)
(89-11.08)
89-11.09 (554.05)
(89-11.09)
SP5002220-C

(901.06)

Figure 58: Exploded view Motor Stool with Easy Access Seal DPH(S)I 2 - 6 B
 7.7.3.5 Motor stool with cartridge seal DPV(C/S) 2 - 6 B

3368

62
SP2002230-A

Figure 59: Exploded view Motor stool with Cartridge Seal DPV(C/S) 2 - 6 B
7.7.3.6 Motor stool with cartridge seal DPH(S)I 2 - 6 B

ID4834

(914.05)
681
(681)

(914.03)
(904)
(500)
(560)
(471)
(862) 433.02
862 (412.06)
(920.01)
(433)
(914.01)
(525.07)
(412.05)

(412.05)
(433) 433.01
(412.06)

(901.02) (903.01)
(412.07) 903.01
(554.01)
(920.03)

341

(901.02)
(108.05)
(160) 108.05
950

63

(920.13)
(89-11.08)
89-11.09 (554.05)
(89-11.09)
SP5002230-C

(901.06)

Figure 60: Exploded view Motor stool with Cartridge Seal DPH(S)I 2 - 6 B
 7.7.3.7 Motor stool with high pressure/high temp. seal DPV(C/S) 2 - 6 B

3400

64
SP2002240-D

Figure 61: Exploded view Motor Stool with HP/HT Seal DPV(C/S) 2 - 6 B
7.7.3.8 Motor stool with 4MC seal DPV(C/S) 2 - 6 B

ID4863

65
SP2002260-B

Figure 62: Exploded view Motor Stool with 4MC Seal DPV(C/S) 2 - 6 B
 7.7.3.9 Motor stool with cartridge seal DPV(C/S) 2 - 6 B HD

ID4798

66
SP2002250-A

Figure 63: Exploded view Motor Stool with Cartridge Seal DPV(C/S) 2 - 6 B HD
7.7.4 Motor

ID3430

67
20090823-B

Figure 64: Motor exploded view 3~

 8 Assembling and Disassembling
DPV 10/15 B / DPH(S)I 10/15 B

8.1 General • for cartridge seal versions: loosen the grub

screws (904).
See chapters: • remove the mechanical seal kit (433.02)
from the shaft.
• 8.5 Torques DPV 10/15 B / DPH(S)I 10/15 B • for heavy duty: use remaining two (unused)
• 8.6 Bearing positions holes to insert hexagon socket head cap
• 8.7.1 Pump casing screws (941.03). This will evenly lift the
• 8.7.2 Basic hydraulic seal cover (471).
• 8.7.3 Motor stool 6 Remove the hexagon cap nuts (920.03) and
• 8.7.4 Motor washers (554.1).
7 Remove the motor stool (341).
For easy (dis)assembly of the basic hydraulic a 8 Remove the cover (160). Not applicable for
special tool is available, see figure 65 Mounting plate. Heavy Duty
If this is not available a bench jaw fitted with soft jaw 9 For fixed and easy access seal versions:
caps can be used to hold the basic hydraulic. • remove the rotating part of the seal.
• remove the spacer sleeve seal extension
(525.06).
ID2813
10 Remove Wave spring.
Heavy Duty: Remove from motor stool; Other:
remove from cover.
11 Remove the stage casing upper (108.05).
12 Lift the hydraulic assembly from the pump
casing and place it in the mounting plate.
13 Lock the shaft with a pin ø5 mm through the hole
in the shaft (210).
14 Remove the nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended
to number the parts in sequence of disassembly.
20060100-C

15 Remove the shroud (10-6).

16 Remove the tie bolts (905).
Figure 65: Mounting plate 17 Remove the inlet ring (131)

As a general rule, always renew all applicable o-rings

and seals. For easy dis-/assembly lubricate with 8.3 Assembling DPV 10/15 B
water or a soap solution.
Prepare sub-assemblies:

8.2 Disassembling DPV 10/15 B • Pump casing. See chapter 8.3.1 Pump casing
assembly DPV 10/15 B.
68
1 Drain the pump by removing the G 1/4 (903.02) • Hydraulic assembly. See chapter 8.3.2 Basic
and G 3/8 (903.01) plugs. hydraulic assembly DPV 10/15 B.
2 Remove the coupling guards (681).
3 Remove the coupling shells (862) and pin (560) 8.3.1 Pump casing assembly DPV 10/15 B
from the shaft (210). 1. For DPV(S) models only: Place the pump casing
4 Remove the motor (800/801). (101) on the base plate (890). Note the position
5 For easy access and cartridge seal versions: of the pump casing in regard to the arrow on the
• remove the hexagon socket head cap base plate indicating the direction of flow.
screws (914.03).
2. Slide an o-ring (412.04) on the plugs (903.02)
and assemble them in the pump casing (101) at
the specified torque.
3. Insert o-ring (412.01) in the o-ring chamber of
the pump casing.
4. Assemble the inlet ring (131). 920.02

5. Assemble the shroud (10-6) in the pump casing 930

(101).
525.04
6. For DPVE models only: Assemble the check
valve (742). 210

7. Assemble the tie bolts (905).

20210024-A
8.3.2 Basic hydraulic assembly DPV 10/15 B
1. Place the shaft (210) in the mounting plate. Figure 67: Shaft end
2. Lock the shaft with a pin ø5 mm through the hole
in the shaft. 6. Fasten the nut at the specified torque.
3. Slide a circlip (932) on the pump shaft. Make 7. Remove pin ø5 mm from the shaft.
sure it is positioned in the recess of the shaft. 8. Lift the basic hydraulic from the mounting plate.
4. Slide a spacer sleeve seal (525.05) on the pump
shaft. Make sure the spacer sleeve slides over 8.3.3 Assembling the pump DPV 10/15 B
the circlip, locking it into place. See figure 66 1. Place the basic hydraulic assembly on the pump
circlip position. casing assembly.
2. Assemble the stage casing upper (108.05). Note
the location of the ribs and locate them at the
Bottom of shaft level of the fill plug, so a wave spring bulge is
always supported by a rib.
ID 2683

525.05

932 5LEDWWKHOHYHORIWKHILOOSOXJ

210

Figure 66: circlip position

20210024-A

Top of shaft

5. For the assembling order of the basic hydraulic

parts see chapter 7.7.2 Basic hydraulic. For the
number and positions of the bearings see
chapter 8.6 Bearing positions. Assemble all
applicable parts on the shaft. Note the position of
the safety device Nord-lock (930). See figure 67
Shaft end.
20160329-A

Figure 68: Orienting the upper stage 69

casing

3. For fixed and easy access seal versions:

• slide a spacer sleeve seal extension
(525.06) on the shaft.
• slide the rotating part of the seal on the
shaft (802).
 4. Insert o-ring (412.01) in the o-ring chamber of 9. Assemble the hexagon cap nuts (920.03) and
the cover (160). washers (554.01) on the tie bolts and tighten
5. Assemble the wave spring (950) in the cover. them in a crosswise fashion at the specified
Note the position of the wave spring in regard to torque.
the cover. 10. Slide the mechanical seal kit (433.02) on the
shaft.
11. Assemble the hexagon socket head cap screws
(914.03) and fasten them at the specified torque.
%XOJHDERYHWKHILOOSOXJJDS 12. For HP/HT cartridge seal versions: Apply a
thread locker with medium strength (e.g. Loctite
2400) on the grub screws.
13. For cartridge seal versions: fasten the grub
screws (904) at the specified torque.
14. Slide an o-ring (412.07) on the plug (903.01) and
assemble it in the socket at the specified torque.
15. See chapter 8.4 Assembling the motor and
adjusting the pump shaft DPV 10/15 B. for
assembly of the motor and adjustment of the
pump shaft.
20160330

Figure 69: Assembling the wave spring in 8.3.4 Assembling the pump DPV 10/15 B
the cover Heavy Duty
1. Place the basic hydraulic assembly on the pump
casing assembly.
2. Assemble the stage casing upper (108.05). Note
the location of the ribs and locate them at the
¨Bulge¨ above the fill plug gap level of the fill plug, so a wave spring bulge is
always supported by a rib.
3. Insert o-ring (412.01) in the o-ring chamber of
the motor stool (341.05).
4. Assemble the wave spring HD (950) in the motor
stool. Note the position of the wave spring in
regard to the Motor Stool. Point the ends of the
wave springs towards the Motor Stool.
5. Assemble the motor stool (341.05) on the
shroud. The standard orientation of the G 3/8
socket is in the same direction as the G ¼ plugs
in the pump casing. Make sure the cover (160) is
fully adjoined to the shroud (10-56).
6. Assemble the hexagon cap nuts (920.03) and
washer (554.01) on the tie bolts and tighten
them in a crosswise fashion at the specified
torque.
7. Slide the mechanical seal kit (433.02) on the
20191267

shaft.
Figure 70: Assembling the wave spring HD 8. Assemble the hexagon socket head cap screws
(914.03) and fasten them at the specified torque.
70
9. Fasten the grub screws (904) at the specified
6. For fixed seal versions: Lubricate the stationary torque.
part of the seal (433) with water or a soap 10. Slide an o-ring (412.07) on the plug (903.01) and
solution and insert it in the chamber of the cover. assemble it in the socket at the specified torque.
7. Assemble the cover on the shroud. The standard 11. See chapter 8.4 Assembling the motor and
orientation of the G 3/8 socket is in the same adjusting the pump shaft DPV 10/15 B. for
direction as the G 1/4 plugs in the pump casing. assembly of the motor and adjustment of the
Make sure the cover (160) is fully adjoined to the pump shaft.
shroud (10-6).
8. Assemble the motor stool (341) on the cover.
8.4 Assembling the motor and 8.5 Torques DPV 10/15 B /
adjusting the pump shaft DPH(S)I 10/15 B
DPV 10/15 B
WARNING
The torques given in the table below are
1. For models with a taper piece, assemble the valid for materials at 20 °C, therefore it
taper piece. is essential that pumps are assembled
2. Assemble the motor (800/801). at 20 °C ambient temperature.
3. Insert the pin for coupling (560) in the shaft.
4. Assemble the coupling shells (862) and loosely WARNING
fasten them with the hexagon socket head cap Never tighten nuts and bolts to the
screws (914.01) and nuts (920.01). required amount of torque at once.
5. Use a tool like a suitable tire lever under the Always make sure to increase torque
coupling to lift the shaft (210) 1.5 mm. Make sure using at least 3 attempts before
that the coupling shells can move freely over the reaching the required amount.
motor shaft. For motors with an angular ball
bearing make sure the motor shaft is not lifted. WARNING
6. While the shaft is lifted, fully tighten the hexagon Always make sure to tighten nuts and
socket head cap screws (914.01) in a crosswise bolts crosswise!
fashion to the specified torque.
7. Make sure that the gaps between the couplings WARNING
are equally divided on both sides. See figure 71 The torques given in the tables below
Tighten the coupling DPV(S) 2 - 25 B. already take into account possible
frictional resistance of windings and
materials. Therefore, never use grease,
ID3324
copper paste or oil on the nuts and
bolts when applying the torques!

8.5.1 Torques DPV 10/15 B / DPH(S)I 10/15 B

Table 34: Shafts (pos. 920.02)

Pump Thread size Torque

V(C/S) 10 - 15 B M10 28 Nm
V(C/S) 10 - 15 B HD
H(S)I 10 - 15 B

95000697-BE

Table 35: Screwed plug, fill (pos.903.01)

Pump Thread size Torque

20090527

Figure 71: Tighten the coupling DPV(S) 2 V(C/S) 10 - 15 B G 3/8 10 Nm

- 25 B V(C/S) 10 - 15 B HD
H(S)I 10 - 15 B

95000697-BE
8. Assemble the coupling guards (681) with the
hexagon socket head cap screws (901.01) Table 36: Screwed plug, drain (pos.903.02)

Pump Thread size Torque 71

V(C/S) 10 - 15 B G 1/4 10 Nm
V(C/S) 10 - 15 B HD
H(S)I 10 - 15 B

95000697-BE
 Table 37: Tie bolts (pos. 920.03)

Pump Thread size Torque

V(C/S) 10 - 15 B M12 25 Nm
V(C/S) 10 - 15 B HD 40 Nm
H(S)I 10 - 15 B 25 Nm

95000697-BE

Table 38: Seal cover (pos. 914.03 / 901.05)

Pump Thread size Torque

V(C/S) 10 - 15 B M5 4+2 Nm
V(C/S) 10 - 15 B HD M6 10 Nm
H(S)I 10 - 15 B M5 4+2 Nm

95000697-BE

Table 39: Cartridge ring (pos. 904)

Pump Thread size Torque

V(C/S) 10 - 15 B M6 3 Nm
V(C/S) 10 - 15 B HD
H(S)I 10 - 15 B

95000697-BE

Table 40: Taper piece IEC (pos. 914.02)

Pump Thread size Torque

V(C/S) 10 - 15 B M12 70 Nm
V(C/S) 10 - 15 B HD
H(S)I 10 - 15 B

95000697-BE

Table 41: Coupling shells (pos. 914.01)

Type Frame Thread size Torque

Aluminium 71-112 M8 22 Nm
Aluminium 56c-184TC M8 22 Nm
Cast iron 132-225 M10 70 Nm
Cast iron 213TC-364TSC M10 70 Nm

95000697-BE

Table 42: Motor (pos. 914.02 / 901.04)

Frame Thread size Torque

71/80 M6 10 Nm
90-112 M8 10 Nm
132 M12 70 Nm
160/225 M16 70 Nm

95000697-BE

72
8.6 Bearing positions

8.6.1 Bearing positions DPV(C/S) 10 B

920.02
412.03 NUT
O-RING FOR
STAGE CASING
930
108.04
SAFETY DEVICE
STAGE CASING
NORD-LOCK
BOTTOM
230 525.04
IMPELLER 4 SPACER SLEEVE
END

529
108.02 BEARING SLEEVE
STAGE CASING TUNGSTEN CARB.
WITH CERAMIC
BEARING 525.01
230 SPACER SLEEVE
SHORT
Bearingpositions

IMPELLER
3
Stages

525.03
108.01 SPACER SLEEVE
LONG
STAGE CASING
21 3/12/21
230
19 4/11/19 IMPELLER
17 6/17
15 5/15 2

13 5/13
11 4/11
10 3/10 525.05
SPACER SLEEVE
9 3/9 SEAL
8 3/8
108.05 73
7 7
STAGE CASING
6 6 UPPER
5 5 1
950
4 4
WAVE SPRING
3 3
2 2
20100270-F

Figure 72: Bearing position DPV(C/S) 10 B

 8.6.2 Bearing position DPV(C/S) 10/1 B

920.02
NUT
412.03
O-RING FOR
STAGE CASING
930
108.04 SAFETY DEVICE
STAGE CASING 3 NORD-LOCK
BOTTOM
230 525.04
IMPELLER SPACER SLEEVE
END

525.01
SPACER SLEEVE
SHORT
529
BEARING SLEEVE
108.02 TUNGSTEN CARB.
STAGE CASING
WITH CERAMIC 2 525.14
BEARING SPACER SLEEVE SHORT
DE-STAGING

525.05
SPACER SLEEVE
SEAL
108.06
STAGE CASING
UPPER, WITHOUT
74 VANES
1
950
WAVE SPRING
20100271-E

Figure 73: Bearing position DPV(C/S) 10/1 B

8.6.3 Bearing position DPV(C/S) 15 B

920.02
NUT
412.03
O-RING FOR 930
STAGE CASING
SAFETY DEVICE
108.04 NORD-LOCK
STAGE CASING 4 525.04
BOTTOM SPACER SLEEVE
END
230
IMPELLER 525.01
SPACER SLEEVE
SHORT

529
BEARING SLEEVE
TUNGSTEN CARB.
108.02
STAGE CASING 525.02
WITH CERAMIC 3 SPACER SLEEVE
Bearingpositions

BEARING MIDDLE
230
Stages

IMPELLER

525.03
17 2/7/12/17 SPACER SLEEVE
108.01 LONG
15 2/6/11/15 STAGE CASING 2
13 2/7/13 230
11 2/6/11 IMPELLER

10 2/6/10
9 2/5/9
8 2/8
7 2/7 525.05
SPACER SLEEVE
6 2/6 SEAL
108.05
5 5 STAGE CASING 75
UPPER
4 4 1
950
3 3 WAVE SPRING
2 2
20100272-E

Figure 74: Bearing position DPV(C/S) 15 B

 8.6.4 Bearing position DPV(C/S) 15/1 B

920.02
NUT

930
412.03 SAFETY DEVICE
NORD-LOCK
O-RING FOR
STAGE CASING
525.04
108.04 SPACER SLEEVE
STAGE CASING END
BOTTOM 3
525.01
230 SPACER SLEEVE
IMPELLER SHORT

529
BEARING SLEEVE
TUNGSTEN CARB.
525.15
108.02 SPACER SLEEVE
STAGE CASING MIDDLE DE-STAGING
WITH CERAMIC 2
BEARING

525.05
SPACER SLEEVE
SEAL
108.06
STAGE CASING
UPPER, WITHOUT
76
VANES 1

950
WAVE SPRING
20100273-E

Figure 75: Bearing position DPV(C/S) 15/1 B

8.7 Exploded views

8.7.1 Pump casing

8.7.1.1 Pump casing DPV(S) 10/15 B

77
SP2010301

Figure 76: Exploded view Pump casing DPV(S) 10/15 B

 8.7.1.2 DPV(S)F 10/15 B pump casing

(131)

101

(101)

(412.04)
903.02
(903.02)

890

78

(901.03)
400
723
(723)
(554.03)
(920.04)
SP2010304

Figure 77: Exploded view DPV(S)F 10/15 B pump casing

8.7.1.3 DPV(S)V 10/15 B pump casing

(131)

101

(101)

(840)
(412.04)
840.01 903.02
(82-5)
(903.02)

79
(840)
840.02
(82-5)

890
SP2010305

Figure 78: Exploded view DPV(S)V 10/15 B pump casing

 8.7.1.4 DPV(S)T 10/15 B pump casing

(131)

101

(101)

400
840 (840) (412.04)
903.02
(82-5) (903.02)

80

890
SP2010306

Figure 79: Exploded view DPV(S)T 10/15 B pump casing

8.7.1.5 DPVE 10/15 B pump casing

(131)

101

(101)
742

(412.04)
903.02
(903.02)

81

890
SP2010302

Figure 80: Exploded view DPVE 10/15 B pump casing

 8.7.1.6 DPVCF 10/15 B pump casing

(131)

101

(101)

(412.04)
903.02
(903.02)

82

(901.03)
400
723
(723)
(554.03)
(920.04)
SP2010303

Figure 81: Exploded view DPVCF 10/15 B pump casing

8.7.1.7 Pump Casing DPH(S)I 10/15 B

ID4831

(412.04)
903.02
(903.02)

101

83

890.02
SP5005307-A

Figure 82: Pump Casing DPH(S)I 2 - 15 B / 15 C

 8.7.2 Basic hydraulic

8.7.2.1 Basic hydraulic DPV(C/S) 10 B

950

905

108.05

210
230

(525.03)
108.01 (108.01)
412.03

230

(529)
108.02 (525.01)
(108.02)
10-6 412.03

230

412.03
108.04
(108.04)
(525.04)
(930)
(412.01)
412.01 (920.02)
(412.01) (525.04)
(932)
(930)
81-88
(920.02)
(932)

525.05

84
SP2011100-B

Figure 83: Exploded view Hydraulics DPV(C/S) 10 B

8.7.2.2 DPV(C/S) 15 B basic hydraulic

950
905

108.05

210
230

(525.03)
(108.01)
108.01
412.03

230

(525.02)
(529)
108.02
412.03
(108.02)
10-6

230

412.03
108.04
(108.04)
(525.04)
(930)
(412.01) (920.02)
412.01 525.01
(412.01) (932)

(525.04)
(930)
81-88
(920.02)
(932)
525.05

85
SP2015100-B

Figure 84: Exploded view DPV(C/S) 15 B Hydraulics

 8.7.3 Motor stool

8.7.3.1 Motor stool with fixed seal DPV(C/S) 10/15 B

ID4110

86
SP2010210-B

Figure 85: Exploded view Motor stool with fixed seal DPV(C/S) 10/15 B / 15 C
8.7.3.2 Motor stool with fixed seal DPH(S)I 10/15 B

(914.05)
681
(681)

(560)
(862)
862
(920.01)
580
(914.01)

(525.06)
(433) 433.01
412.01

(903.01)
(901.02) 903.01
(412.07)

(554.01)
(920.03)

(901.02) 341 87

160
(920.13)
(89-11.08)
89-11.09 (554.05)
(89-11.09)
SP5010210-E

(901.06)

Figure 86: Exploded view Motor stool with fixed seal DPH(S)I 10/15 B / 15 C
 8.7.3.3 Motor stool with easy access seal DPV(C/S) 10/15 B

88
SP2010220-B

Figure 87: Exploded view Motor stool with easy access seal DPV(C/S) 10/15 B / 15 C
8.7.3.4 Motor stool with easy access seal DPH(S)I 10/15 B

(914.05)
681
(681)

(969.01)
(560) (914.03)
(862) (471)
862 433.02
(920.01) (412.06)
(914.01) (433)
(525.06)

(433)
(412.06) 433.01
(969.01)

(903.01)
(901.02) 903.01
(412.07)

(554.01)
(920.03)

(901.02) 341
89

160
(920.13)
(89-11.08)
89-11.09 (554.05)
(89-11.09)
SP5002220-C

(901.06)

Figure 88: Exploded view Motor stool with easy access seal DPH(S)I 10/15 B
 8.7.3.5 Motor stool with cartridge seal DPV(C/S) 10/15 B

(914.01)
(560)
862
(862)
(920.01)
C

(500)
(904)
(681)
681
(914.03)
(914.05)
(471)

433.02

(920.03)
(901.02) (412.06)
(554.01)
(433)
341
(525.07)
(412.05)

(412.05)
(433) 433.01
(412.06)
(903.01)
160 903.01
(412.07)

90

B
SP2010230-B

Figure 89: Exploded view Motor stool with cartridge seal DPV(C/S) 10/15 B
8.7.3.6 Motor stool with cartridge seal DPH(S)I 10/15 B

3400

(914.05)
681
(681)

(914.03)
(904)
(560) (500)
(862) (471)
862 433.02
(920.01) (412.06)
(914.01) (433)
(525.07)
(412.05)

(412.05)
(433) 433.01
(412.06)

(903.01)
(901.02) 903.01
(412.07)

(554.01)
(920.03)

(901.02) 341
91

160
(920.13)
(89-11.08)
89-11.09 (554.05)
(89-11.09)
SP5010230-D

(901.06)

Figure 90: Exploded view Motor Stool with Cartridge Seal DPH(S)I 10/15 B
 8.7.3.7 Motor stool with high pressure / high temperature seal DPV(C/S) 10/15 B

(914.01)
(560)
862
(862)
(920.01)

(500)
(904)
(681)
681 (914.03)
(914.05)
(471)

433.02

(920.03)
(412.06)
(901.02)
(554.01)
(433)
341
(525.07)
(412.05)

(412.05)
(903.01) (433) 433.01
160
(412.07) (412.06)

903.01

92

B
SP2010240-B

Figure 91: Exploded view Motor stool with HP/HT seal DPV(C/S) 10/15 B
8.7.3.8 Motor stool with 4MC seal DPV(C/S) 10/15 B

ID4864

(914.01)
(560)
862
(862)
(920.01)

(681)
681
(914.05)

(920.03)
(901.02)
(554.01)
341
(914.03)
433
(433)

(903.01)
160
(412.07)

903.01

93

B
SP2010260-B

Figure 92: Exploded view Motor stool with 4MC seal DPV(C/S) 10/15 B
 8.7.3.9 Motor stool with cartridge seal DPV(C/S) 10/15 B HD

3400

(914.01)
(560)
862
(862)
(920.01)

(500)
(904)
(681) (901.02)
(914.03)
681
(914.05)
(471)

433.02

(412.06)
341
(433)
(920.03)
(525.07)
(554.01)
(412.05)

(412.05)
(433) 433.01
(412.06)

94

(903.01)
903.01
(412.07)
SP2010250-B

Figure 93: Exploded view Motor Stool with Cartridge Seal DPV(C/S) 10/15 B HD
8.7.4 Motor

ID3430

95
20090823-B

Figure 94: Motor exploded view 3~

 9 Assembling and Disassembling
DPV 15 C / DPH(S)I 15 C

9.1 General • for cartridge seal versions: loosen the grub

screws (904).
See chapters: • remove the mechanical seal kit (433.02)
from the shaft.
• 9.5 Torques DPV 15 C / DPH(S)I 15 C • for heavy duty: use remaining two (unused)
• 9.6 Bearing positions holes to insert hexagon socket head cap
• 9.7.1 Pump casing screws (941.03). This will evenly lift the
• 9.7.2 Basic hydraulic seal cover (471).
• 9.7.3 Motor stool 6 Remove the hexagon cap nuts (920.03) and
• 9.7.4 Motor washers (554.1).
7 Remove the motor stool (341).
For easy (dis)assembly of the basic hydraulic a 8 Remove the cover (160). Not applicable for
special tool is available, see figure 95 Mounting plate. Heavy Duty
If this is not available a bench jaw fitted with soft jaw 9 For fixed and easy access seal versions:
caps can be used to hold the basic hydraulic. • remove the rotating part of the seal.
• remove the spacer sleeve seal extension
(525.06).
ID2813
10 Remove Wave spring.
Heavy Duty: Remove from motor stool;
Other: remove from cover.
11 Remove the stage casing upper (108.05).
12 Lift the hydraulic assembly from the pump
casing and place it in the mounting plate.
13 Lock the shaft with a pin ø5 mm through the hole
in the shaft (210).
14 Remove the nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended
to number the parts in sequence of disassembly.
20060100-C

15 Remove the shroud (10-6).

16 Remove the tie bolts (905).
Figure 95: Mounting plate 17 Remove the inlet ring (131)

As a general rule, always renew all applicable o-rings

and seals. For easy dis-/assembly lubricate with 9.3 Assembling DPV 15 C
water or a soap solution.
Prepare sub-assemblies:

9.2 Disassembling DPV 15 C • Pump casing. See chapter 9.3.1 Pump casing
assembly DPV 15 C.
96
1 Drain the pump by removing the G 1/4 (903.02) • Hydraulic assembly. See chapter 9.3.2 Basic
and G 3/8 (903.01) plugs. hydraulic assembly DPV 15 C.
2 Remove the coupling guards (681).
3 Remove the coupling shells (862) and pin (560) 9.3.1 Pump casing assembly DPV 15 C
from the shaft (210). 1. For DPV(S) models only: Place the pump casing
4 Remove the motor (800/801). (101) on the base plate (890). Note the position
5 For easy access and cartridge seal versions: of the pump casing in regard to the arrow on the
• remove the hexagon socket head cap base plate indicating the direction of flow.
screws (914.03).
2. Slide an o-ring (412.04) on the plugs (903.02)
and assemble them in the pump casing (101) at
the specified torque.
3. Insert o-ring (412.01) in the o-ring chamber of
the pump casing.
4. Assemble the inlet ring (131). 920.02

5. Assemble the shroud (10-6) in the pump casing 930

(101).
230
6. For DPVE models only: Assemble the check
valve (742). 210
7. Assemble the tie bolts (905).

20210024-A
9.3.2 Basic hydraulic assembly DPV 15 C Figure 97: Shaft end
1. Place the shaft (210) in the mounting plate.
2. Lock the shaft with a pin ø5 mm through the hole
6. Fasten the nut at the specified torque.
in the shaft.
7. Remove pin ø5 mm from the shaft.
3. Slide a circlip (932) on the pump shaft. Make
8. Lift the basic hydraulic from the mounting plate.
sure it is positioned in the recess of the shaft.
4. Slide a spacer sleeve seal (525.05) on the pump
9.3.3 Assembling the pump DPV 15 C
shaft. Make sure the spacer sleeve slides over
1. Place the basic hydraulic assembly on the pump
the circlip, locking it into place. See figure 96
casing assembly.
circlip position.
2. Assemble the stage casing upper (108.05). Note
the location of the ribs and locate them at the
level of the fill plug, so a wave spring bulge is
Bottom of shaft always supported by a rib.
ID 2683

525.05
5LEDWWKHOHYHORIWKHILOOSOXJ
932

210

Figure 96: circlip position

20210024-A

Top of shaft

5. For the assembling order of the basic hydraulic

parts see chapter 9.7.2 Basic hydraulic. For the
number and positions of the bearings see
chapter 9.6 Bearing positions. Assemble all
applicable parts on the shaft. Note the position of
the safety device Nord-lock (930). See figure 97
20160329-A

Shaft end.
Figure 98: Orienting the upper stage 97
casing

3. For fixed and easy access seal versions:

• slide a spacer sleeve seal extension
(525.06) on the shaft.
• slide the rotating part of the seal on the
shaft (802).
4. Insert o-ring (412.01) in the o-ring chamber of
the cover (160).
 5. Assemble the wave spring (950) in the cover. 9. Assemble the hexagon cap nuts (920.03) and
Note the position of the wave spring in regard to washers (554.01) on the tie bolts and tighten
the cover. them in a crosswise fashion at the specified
torque.
10. Slide the mechanical seal kit (433.02) on the
shaft.
%XOJHDERYHWKHILOOSOXJJDS 11. Assemble the hexagon socket head cap screws
(914.03) and fasten them at the specified torque.
12. For HP/HT cartridge seal versions: Apply a
thread locker with medium strength (e.g. Loctite
2400) on the grub screws.
13. For cartridge seal versions: fasten the grub
screws (904) at the specified torque.
14. Slide an o-ring (412.07) on the plug (903.01) and
assemble it in the socket at the specified torque.
15. See chapter 9.4 Assembling the motor and
adjusting the pump shaft DPV 15 C. for
20160330
assembly of the motor and adjustment of the
Figure 99: Assembling the wave spring in pump shaft.
the cover
9.3.4 Assembling the pump DPV 15 C Heavy
Duty
1. Place the basic hydraulic assembly on the pump
casing assembly.
¨Bulge¨ above the fill plug gap 2. Assemble the stage casing upper (108.05). Note
the location of the ribs and locate them at the
level of the fill plug, so a wave spring bulge is
always supported by a rib.
3. Insert o-ring (412.01) in the o-ring chamber of
the motor stool (341.05).
4. Assemble the wave spring HD (950) in the motor
stool. Note the position of the wave spring in
regard to the Motor Stool. Point the ends of the
wave springs towards the Motor Stool.
5. Assemble the motor stool (341.05) on the
shroud. The standard orientation of the G 3/8
socket is in the same direction as the G ¼ plugs
in the pump casing. Make sure the cover (160) is
fully adjoined to the shroud (10-56).
6. Assemble the hexagon cap nuts (920.03) and
washer (554.01) on the tie bolts and tighten
them in a crosswise fashion at the specified
torque.
20191267

Figure 100: Assembling the wave spring 7. Slide the mechanical seal kit (433.02) on the
shaft.
HD
8. Assemble the hexagon socket head cap screws
(914.03) and fasten them at the specified torque.
98 6. For fixed seal versions: Lubricate the stationary 9. Fasten the grub screws (904) at the specified
part of the seal (433) with water or a soap torque.
solution and insert it in the chamber of the cover. 10. Slide an o-ring (412.07) on the plug (903.01) and
7. Assemble the cover on the shroud. The standard assemble it in the socket at the specified torque.
orientation of the G 3/8 socket is in the same 11. See chapter 9.4 Assembling the motor and
direction as the G 1/4 plugs in the pump casing. adjusting the pump shaft DPV 15 C. for
Make sure the cover (160) is fully adjoined to the assembly of the motor and adjustment of the
shroud (10-6). pump shaft.
8. Assemble the motor stool (341) on the cover.
9.4 Assembling the motor and 9.5 Torques DPV 15 C / DPH(S)I
adjusting the pump shaft 15 C
DPV 15 C
WARNING
The torques given in the table below are
1. For models with a taper piece, assemble the valid for materials at 20 °C, therefore it
taper piece. is essential that pumps are assembled
2. Assemble the motor (800/801). at 20 °C ambient temperature.
3. Insert the pin for coupling (560) in the shaft.
4. Assemble the coupling shells (862) and loosely WARNING
fasten them with the hexagon socket head cap Never tighten nuts and bolts to the
screws (914.01) and nuts (920.01). required amount of torque at once.
5. Use a tool like a suitable tire lever under the Always make sure to increase torque
coupling to lift the shaft (210) 1.5 mm. Make sure using at least 3 attempts before
that the coupling shells can move freely over the reaching the required amount.
motor shaft. For motors with an angular ball
bearing make sure the motor shaft is not lifted. WARNING
6. While the shaft is lifted, fully tighten the hexagon Always make sure to tighten nuts and
socket head cap screws (914.01) in a crosswise bolts crosswise!
fashion to the specified torque.
7. Make sure that the gaps between the couplings WARNING
are equally divided on both sides. See figure 101 The torques given in the tables below
Tighten the coupling DPV(S) 2 - 25 B. already take into account possible
frictional resistance of windings and
materials. Therefore, never use grease,
ID3324
copper paste or oil on the nuts and
bolts when applying the torques!

9.5.1 Torques DPV 15 C / DPH(S)I 15 C

Table 43: Shafts (pos. 920.02)

Pump Thread size Torque

V(C/S) 15 C M12 38 Nm
H(S)I 15 C

95000697-BE

Table 44: Screwed plug, fill (pos.903.01)

Pump Thread size Torque

V(C/S) 15 C G 3/8 10 Nm
20090527

Figure 101: Tighten the coupling DPV(S) H(S)I 15 C

2 - 25 B 95000697-BE

Table 45: Screwed plug, drain (pos.903.02)

8. Assemble the coupling guards (681) with the
hexagon socket head cap screws (901.01) Pump Thread size Torque
V(C/S) 15 C G 1/4 10 Nm 99
H(S)I 15 C

95000697-BE

Table 46: Tie bolts (pos. 920.03)

Pump Thread size Torque

V(C/S) 15 C M12 25 Nm
H(S)I 15 C

95000697-BE
 Table 47: Seal cover (pos. 914.03 / 901.05)

Pump Thread size Torque

V(C/S) 15 C M5 4+2 Nm
H(S)I 15 C

95000697-BE

Table 48: Cartridge ring (pos. 904)

Pump Thread size Torque

V(C/S) 15 C M6 3 Nm
H(S)I 15 C

95000697-BE

Table 49: Taper piece IEC (pos. 914.02)

Pump Thread size Torque

V(C/S) 15 C M12 70 Nm
H(S)I 15 C

95000697-BE

Table 50: Coupling shells (pos. 914.01)

Type Frame Thread size Torque

Aluminium 71-112 M8 22 Nm
Aluminium 56c-184TC M8 22 Nm
Cast iron 132-225 M10 70 Nm
Cast iron 213TC-364TSC M10 70 Nm

95000697-BE

Table 51: Motor (pos. 914.02 / 901.04)

Frame Thread size Torque

71/80 M6 10 Nm
90-112 M8 10 Nm
132 M12 70 Nm
160/225 M16 70 Nm

95000697-BE

100
9.6 Bearing positions

9.6.1 Bearing position DPV(C/S) 15 C

412.03
O-RING FOR
STAGE CASING
930
108.04 SAFETY DEVICE
STAGE CASING NORD-LOCK
BOTTOM 4

230
IMPELLER

529
BEARING SLEEVE
TUNGSTEN CARB.

525.01
108.02 SPACER SLEEVE
STAGE CASING SHORT
WITH CERAMIC
BEARING 3
Bearingpositions

230
Stages

IMPELLER

525.03
SPACER SLEEVE
17 2/5/9/13/17 LONG
108.01
15 3/7/11/15
STAGE CASING
13 2/5/9/13 2
11 3/7/11 230
10 2/6/10 IMPELLER

9 2/5/9
8 4/8
7 3/7
525.05
6 2/6 SPACER SLEEVE 101
5 2/5 108.05 SEAL
STAGE CASING
4 4 UPPER
3 3 1
950
2 2 WAVE SPRING
20200879-A

Figure 102: Bearing position DPV(C/S) 15 C

 9.6.2 Bearing position DPV(C/S) 15/1 C

412.03 920.02
O-RING FOR NUT
STAGE CASING
3
108.04 930
STAGE CASING SAFETY DEVICE
BOTTOM NORD-LOCK

230
IMPELLER
529
BEARING SLEEVE
TUNGSTEN CARB.

525.01
SPACER SLEEVE
SHORT
108.02
STAGE CASING 525.08
WITH CERAMIC SPACER SLEEVE
BEARING
2
DE-STAGING

525.05
102 108.05 SPACER SLEEVE
SEAL
STAGE CASING
UPPER, WITHOUT
VANES
1
950
WAVE SPRING
20200881

Figure 103: Bearing position DPV(C/S) 15/1 C

9.7 Exploded views

9.7.1 Pump casing

9.7.1.1 Pump casing DPV(S) 15 C

101

(412.04)
903.02
(903.02)

103

(901.03)
890
400 (554.03)
723
(400)
(723)
SP2014301

Figure 104: Exploded view Pump casing DPV(S) 15 C

 9.7.1.2 DPV(S)F 15 C pump casing

101

(412.04)
903.02
(903.02)

890
104

(901.03)
400
723
(723)
(554.03)
(920.04)
SP2014304

Figure 105: Exploded view DPV(S)F 15 C pump casing

9.7.1.3 DPV(S)V 15 C pump casing

101

(840)
(412.04)
840.01 903.02
(82-5)
(903.02)

105

(840)
840.02
(82-5)

890
SP2014305

Figure 106: Exploded view DPV(S)V 15 C pump casing

 9.7.1.4 DPV(S)T 15 C pump casing

101

400
840 (840) (412.04)
903.02
(82-5) (903.02)

106

890
SP2014306

Figure 107: Exploded view DPV(S)T 15 C pump casing

9.7.1.5 DPVE 15 C pump casing

101
742

(412.04)
903.02
(903.02)

107

890
SP2014302

Figure 108: Exploded view DPVE 15 C pump casing

 9.7.1.6 DPVCF 15 C pump casing

101

(412.04)
903.02
(903.02)

108

(901.03)
400
723
(723)
(554.03)
(920.04)
SP2014303

Figure 109: Exploded view DPVCF 15 C pump casing

9.7.1.7 Pump Casing DPH(S)I 15 C

ID4831

(412.04)
903.02
(903.02)

101

109

890.02
SP5005307-A

Figure 110: Pump Casing DPH(S)I 15 C

 9.7.2 Basic hydraulic

9.7.2.1 DPV(C/S) 15 C basic hydraulic

950
905

108.05

210
230

(525.03)
(108.01)
108.01
412.03

230

(525.02)
(529)
108.02
412.03
10-6
(108.02)

230

412.03
108.04
(108.04)
(930)
(412.01)
412.01 (920.02)
(412.01)
(932)

(930)
(920.02) 81-88
(932)

525.05

110

A
SP2015100-B

Figure 111: Exploded view DPV(C/S) 15 C Hydraulics

9.7.3 Motor stool

9.7.3.1 Motor stool with fixed seal DPV(C/S) 15 C

111
SP2010210-B

Figure 112: Exploded view Motor stool with fixed seal DPV(C/S) 10/15 B / 15 C
 9.7.3.2 Motor stool with fixed seal DPH(S)I 15C

(914.05)
681
(681)

(560)
(862)
862
(920.01)
580
(914.01)

(525.06)
(433) 433.01
412.01

(903.01)
(901.02) 903.01
(412.07)

(554.01)
(920.03)

112 (901.02) 341

160
(920.13)
(89-11.08)
89-11.09 (554.05)
(89-11.09)
SP5010210-E

(901.06)

Figure 113: Exploded view Motor stool with fixed seal DPH(S)I 10/15 B / 15 C
9.7.3.3 Motor stool with easy access seal DPV(C/S) 15 C

ID4108

113
SP2010220-B

Figure 114: Exploded view Motor stool with easy access seal DPV(C/S) 10/15 B / 15 C
 9.7.3.4 Motor stool with easy access seal DPH(S)I 15 C

(914.05)
681
(681)

(969.01)
(560) (914.03)
(862) (471)
862 433.02
(920.01) (412.06)
(914.01) (433)
(525.06)

(433)
(412.06) 433.01
(969.01)

(903.01)
(901.02) 903.01
(412.07)

(554.01)
(920.03)

114 (901.02) 341

160
(920.13)
(89-11.08)
89-11.09 (554.05)
(89-11.09)
SP5010220-D

(901.06)

Figure 115: Exploded view Motor stool with easy access seal DPH(S)I 10/15 B / 15 C
9.7.3.5 Motor stool with cartridge seal DPV(C/S) 15 C

(914.01)
(560)
862
(862)
(920.01)
C

(500)
(904)
(681)
681
(914.03)
(914.05)
(471)

433.02

(920.03)
(901.02) (412.06)
(554.01)
(433)
341
(525.07)
(412.05)

(412.05)
(433) 433.01
(412.06)
(903.01)
160 903.01
(412.07)

115

B
SP2010230-B

Figure 116: Exploded view Motor stool with cartridge seal DPV(C/S) 10/15 B / 15 C
 9.7.3.6 Motor stool with cartridge seal DPH(S)I 15 C

3400

(914.05)
681
(681)

(914.03)
(904)
(560) (500)
(862) (471)
862 433.02
(920.01) (412.06)
(914.01) (433)
(525.07)
(412.05)

(412.05)
(433) 433.01
(412.06)

(903.01)
(901.02) 903.01
(412.07)

(554.01)
(920.03)

116 (901.02) 341

160
(920.13)
(89-11.08)
89-11.09 (554.05)
(89-11.09)
SP5010230-D

(901.06)

Figure 117: Exploded view Motor Stool with Cartridge Seal DPH(S)I 10/15 B / 15 C
9.7.3.7 Motor stool with high pressure / high temperature seal DPV(C/S) 15 C

(914.01)
(560)
862
(862)
(920.01)

(500)
(904)
(681)
681 (914.03)
(914.05)
(471)

433.02

(920.03)
(412.06)
(901.02)
(554.01)
(433)
341
(525.07)
(412.05)

(412.05)
(903.01) (433) 433.01
160
(412.07) (412.06)

903.01

117

B
SP2010240-B

Figure 118: Exploded view Motor stool with HP/HT seal DPV(C/S) 10/15 B /15 C
 9.7.3.8 Motor stool with 4MC seal DPV(C/S) 15 C

ID4864

(914.01)
(560)
862
(862)
(920.01)

(681)
681
(914.05)

(920.03)
(901.02)
(554.01)
341
(914.03)
433
(433)

(903.01)
160
(412.07)

903.01

118

B
SP2010260-B

Figure 119: Exploded view Motor stool with 4MC seal DPV(C/S) 10/15 B /15 C
9.7.3.9 Motor stool with cartridge seal DPV(C/S) 15 C HD

3400

(914.01)
(560)
862
(862)
(920.01)

(500)
(904)
(681) (901.02)
(914.03)
681
(914.05)
(471)

433.02

(412.06)
341
(433)
(920.03)
(525.07)
(554.01)
(412.05)

(412.05)
(433) 433.01
(412.06)

119

(903.01)
903.01
(412.07)
SP2010250-B

Figure 120: Exploded view Motor Stool with Cartridge Seal DPV(C/S) 10/15 B / 15 C HD
 9.7.4 Motor

ID3430

120
20090823-B

Figure 121: Motor exploded view 3~

10 Assembling and Disassembling
DPV 25 - 60 B

10.1 General 6 For cartridge seal versions: Loosen the grub

screws (904).
See chapters: 7 Remove the mechanical seal kit (433.02) from
the shaft.
• 10.5 Torques DPV 25 - 60 B 8 Remove the hexagon nuts (920.03) and washers
• 10.6 Bearing positions (554.1).
• 10.7.1 Pump casing 9 Remove the motor stool (341).
• 10.7.2 Basic hydraulic 10 For DPV 25 B models: Remove the cover (160).
• 10.7.3 Motor stool 11 For DPV 40/60 B models: Remove the cover
• 10.7.4 Motor (160) and deflector crown (270).
12 For easy access seal versions:
For easy (dis)assembly of the basic hydraulic a • remove the rotating part of the seal.
special tool is available, see figure 122 Mounting • remove the spacer sleeve seal extension
plate. If this is not available a bench jaw fitted with (525.06).
soft jaw caps can be used to hold the basic hydraulic. 13 For DPV 25 B models: Remove the stage casing
upper (108.05).
14 For DPV 40/60 B models: Remove the upper
ID2813
diffuser (171.05).
15 Lift the hydraulic assembly from the pump
casing and place it in the mounting plate.
16 Lock the shaft with a pin ø5 mm through the hole
in the shaft (210).
17 Remove the nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended
to number the parts in sequence of disassembly.
18 Remove the shroud (10-6).
19 Remove the tie bolts (905).
20 Remove the stage casing bottom (108.04).
20060100-C

Figure 122: Mounting plate 10.3 Assembling DPV 25 - 60 B

As a general rule, always renew all applicable o-rings Prepare sub-assemblies:

and seals. For easy dis-/assembly lubricate with
water or a soap solution. • Pump casing. See chapter 10.3.1 Pump casing
assembly DPV 25 - 60 B.
• Hydraulic assembly. See chapter 10.3.2 Basic
hydraulic assembly DPV 25 - 60 B.
10.2 Disassembling DPV 25 - 60 B
10.3.1 Pump casing assembly DPV 25 - 60 B 121
1 Drain the pump by removing the G 1/4 (903.02)
1. For DPV(S) models only: Place the pump casing
and G 3/8 (903.01) plugs.
(101) on the base plate (890). Note the position
2 Remove the coupling guards (681).
of the pump casing in regard to the arrow on the
3 Remove the coupling shells (862) and pin (560)
base plate indicating the direction of flow.
from the shaft (210).
2. Slide an o-ring (412.04) on the plugs (903.02)
4 Remove the motor (800/801).
and assemble them in the pump casing (101) at
5 Remove the hexagon socket head cap screws
the specified torque.
(914.03).
3. Insert o-ring (412.01) in the o-ring chamber of
the pump casing.
 4. Assemble the stage casing bottom (108.04). 7. Lift the basic hydraulic from the mounting plate.
Insert o-ring (412.03) in the chamber of the
stage casing bottom. 10.3.3 Assembling the pump DPV 25 - 60 B
5. Assemble the shroud (10-6) in the pump casing 1. Place the basic hydraulic assembly on the pump
(101). casing assembly.
6. Assemble the tie bolts (905). 2. For DPV 25 B versions: Assemble the stage
casing upper (108.05).
10.3.2 Basic hydraulic assembly DPV 25 - 60 B 3. For DPV 40/60 B versions: Assemble the
1. Place the shaft (210) in the mounting plate. deflector crown (270) in the cover (160). Note
2. Lock the shaft with a pin ø5 mm through the hole the position of the deflector crown: Make sure
in the shaft. the pin that protrudes from the crown is
3. Slide a spacer sleeve seal (525.05) on the pump positioned in the same orientation as the G 3/8
shaft and lock it with the circlip (932) which fits in socket on the cover (160). Assemble the upper
the recess of the shaft. See figure 123 circlip diffuser (171.05) on the basic hydraulic.
position. Assemble the upper diffuser (171.05) on the
basic hydraulic.

Bottom of shaft

ID 2683 $VVHPEOHWKH'HIOHFWRU&URZQILOOSOXJDERYHWKHSLQ

525.05

932

210
20210024-A

Figure 123: circlip position

20160331
Top of shaft

4. For the assembling order of the basic hydraulic

parts see chapter 10.7.2 Basic hydraulic. For the 4. For easy access seal versions:
number and positions of the bearings see • slide a spacer sleeve seal extension
chapter 10.6 Bearing positions. Assemble all (525.06) on the shaft.
applicable parts on the shaft. • slide the rotating part of the seal on the
shaft (802).
5. Insert o-ring (412.01) in the o-ring chamber of
the cover (160).
6. Assemble the cover on the shroud. The standard
orientation of the G 3/8 socket is:
920.02 • DPV 25 B versions: in the same direction
930 as the G 1/4 plugs in the pump casing.
122 • DPV 40/60 B versions: in the same
525.04 direction as the discharge connection of the
210 pump casing.
7. Assemble the motor stool (341) on the cover.
20210024-A

8. Assemble the hexagon nuts (920.03) and

washers (554.01) on the tie bolts and tighten
Figure 124: Shaft end them in a crosswise fashion at the specified
torque.
5. Fasten the nut at the specified torque. 9. Slide the mechanical seal kit (433.02) on the
6. Remove pin ø5 mm from the shaft. shaft.
10. Assemble the hexagon socket head cap screws
(914.03) and fasten them at the specified torque.
11. For HP/HT cartridge seal versions: Apply a ID3325

thread locker with medium strength (e.g. Loctite

2400) on the grub screws.
12. For cartridge seal versions: fasten the grub
screws (904) at the specified torque.
13. Slide an o-ring (412.07) on the plug (903.01) and
assemble it in the cover at the specified torque.
14. See chapter 10.4 Assembling the motor and
adjusting the pump shaft DPV 25 - 60 B for
assembly of the motor and adjustment of the
pump shaft.

10.4 Assembling the motor and

adjusting the pump shaft
DPV 25 - 60 B

20090528
Figure 126: Tighten the coupling
1. For models with a taper piece, assemble the DPV(S) 40 - 125 B
taper piece.
2. Assemble the motor (800/801).
8. Assemble the coupling guards (681) with the
3. Insert the pin for coupling (560) in the shaft.
hexagon socket head cap screws (901.01)
4. Assemble the coupling shells (862) and loosely
fasten them with the hexagon socket head cap
screws (914.01) and nuts (920.01).
5. Use a tool like a suitable tire lever under the
10.5 Torques DPV 25 - 60 B
coupling to lift the shaft (210) 1.5 mm. Make sure
that the coupling shells can move freely over the WARNING
motor shaft. For motors with an angular ball The torques given in the table below are
bearing make sure the motor shaft is not lifted. valid for materials at 20 °C, therefore it
6. While the shaft is lifted, fully tighten the hexagon is essential that pumps are assembled
socket head cap screws (914.01) in a crosswise at 20 °C ambient temperature.
fashion to the specified torque.
7. Make sure that the gaps between the couplings WARNING
are equally divided on both sides. See figure 125 Never tighten nuts and bolts to the
Tighten the coupling DPV(S) 2 - 25 B or figure required amount of torque at once.
126 Tighten the coupling DPV(S) 40 - 125 B. Always make sure to increase torque
using at least 3 attempts before
reaching the required amount.
ID3324

WARNING
Always make sure to tighten nuts and
bolts crosswise!

WARNING 123
The torques given in the tables below
already take into account possible
frictional resistance of windings and
materials. Therefore, never use grease,
copper paste or oil on the nuts and
bolts when applying the torques!
20090527

Figure 125: Tighten the coupling

DPV(S) 2 - 25 B
 10.5.1 Torques DPV(C/S) 25 - 60 B Table 60: Motor (pos. 914.02 / 901.04)
Table 52: Shafts (pos. 920.02)
Frame Thread size Torque
Pump Thread size Torque 71/80 M6 10 Nm
V(C/S) 25 B M12 50 Nm 90-112 M8 10 Nm
V(C/S) 40 - 60 B M12 50 Nm 132 M12 70 Nm
95000697-BE 160/225 M16 70 Nm

Table 53: Screwed plug, fill (pos.903.01) 95000697-BE

Pump Thread size Torque

V(C/S) 25 B G 3/8 10 Nm
V(C/S) 40 - 60 B G 3/8 10 Nm
95000697-BE

Table 54: Screwed plug, drain (pos.903.02)

Pump Thread size Torque

V(C/S) 25 B G 1/4 10 Nm
V(C/S) 40 - 60 B G 1/4 10 Nm

95000697-BE

Table 55: Tie bolts (pos. 920.03)

Pump Thread size Torque

V(C/S) 25 B M16 60 Nm
V(C/S) 40 - 60 B M16 85 Nm

95000697-BE

Table 56: Seal cover (pos. 914.03 / 901.05)

Pump Thread size Torque

V(C/S) 25 B M6 10 Nm
V(C/S) 40 - 60 B M6 10 Nm
95000697-BE

Table 57: Cartridge ring (pos. 904)

Pump Thread size Torque

V(C/S) 25 B M6 3 Nm
V(C/S) 40 - 60 B M6 3 Nm

95000697-BE

Table 58: Taper piece IEC (pos. 914.02)

Pump Thread size Torque

V(C/S) 25 B M12 70 Nm
V(C/S) 40 - 15 B M12 70 Nm

95000697-BE
124
Table 59: Coupling shells (pos. 914.01)

Type Frame Thread size Torque

Aluminium 71-112 M8 22 Nm
Aluminium 56c-184TC M8 22 Nm
Cast iron 132-225 M10 70 Nm
Cast iron 213TC-364TSC M10 70 Nm
95000697-BE
10.6 Bearing positions

10.6.1 Bearing positions DPV(C/S) 25 B

Bearingpositions

920.02
Stages

NUT

930
SAFETY DEVICE
230 NORD-LOCK
IMPELLER 4
525.04
4 SPACER SLEEVE END
12 2/6/12 509.03
INTERMEDIATE
11 2/6/11 RING LOWER 525.01
SPACER SLEEVE SHORT
10 2/5/10 108.02
STAGE CASING 529
9 2/6/9 WITH CERAMIC BEARING SLEEVE
BEARING TUNGSTEN CARB.
8 2/5/8
3 3
7 2/7
525.02
6 2/6 SPACER SLEEVE MIDDLE

5 2/5
230
4 4 IMPELLER

3 3 525.03
108.01
SPACER SLEEVE LONG
2 2 STAGE CASING

1 1#
2
# See 20110501 2

525.02
SPACER SLEEVE MIDDLE

230
IMPELLER

525.05
108.05 SPACER SLEEVE SEAL
STAGE CASING UPPER
1

125
20110034-F

Figure 127: Bearing position DPV(C/S) 25 B

 10.6.2 Bearing positions DPV(C/S) 25/1 B

920.02
NUT

930
SAFETY DEVICE
230 NORD-LOCK
IMPELLER
525.04
509.03 SPACER SLEEVE END
INTERMEDIATE
RING LOWER
525.01
108.07 SPACER SLEEVE SHORT
STAGE CASING
SINGLE STAGE 529
BEARING SLEEVE
TUNGSTEN CARB.

525.05
SPACER SLEEVE SEAL
SINGLE STAGE

126
20110501-D

Figure 128: Bearing position DPV(C/S) 25/1 B

10.6.3 Bearing position DPV(C/S) 40/60 B

Bearingpositions

920.02
Stages

NUT

930
4 4 SAFETY DEVICE
NORD-LOCK
230.01
IMPELLER 525.04
SPACER SLEEVE END
10 2/5/10
9 2/6/9
8 2/5/8
7 2/7 525.01
6 2/6 SPACER SLEEVE SHORT

108.02 529
5 2/5 STAGE CASING BEARING SLEEVE
3 3
WITH CERAMIC TUNGSTEN CARB.
4 4 BEARING
525.03
3 3 230.01
IMPELLER SPACER SLEEVE LONG

2 2 230.02
IMPELLER
REDUCED HEAD
1 1#

# See 20120920

525.02
108.01 SPACER SLEEVE MIDDLE
2
STAGE CASING
2 525.03
230.01 SPACER SLEEVE LONG
IMPELLER
230.02
IMPELLER
REDUCED HEAD

525.05
171.05 1 SPACER SLEEVE SEAL
DIFFUSER UPPER
1
127
20120918-D

Figure 129: Bearing position DPV(C/S) 40/60 B

 10.6.4 Bearing position DPV(C/S) 40/60/1 B

920.02
NUT

930
SAFETY DEVICE
230.01 NORD-LOCK
IMPELLER 525.04
230.02 SPACER SLEEVE END
IMPELLER
REDUCED HEAD

525.01
SPACER SLEEVE SHORT

529
BEARING SLEEVE
171.07
TUNGSTEN CARB.
DIFFUSER
WITH BEARING
128 SINGLE STAGE

525.05
SPACER SLEEVE SEAL
SINGLE STAGE
20120920-C

Figure 130: Bearing position DPV(C/S) 40/60/1 B

10.7 Exploded views

10.7.1 Pump casing

10.7.1.1 Pump casing DPV(S)F 25 B

101

(412.04)
903.02
(903.02)

890

129
(920.04)
400
(723) 723
(554.03)
(901.03)
SP2025304-A

Figure 131: Pump casing DPV(S)F 25 B

 10.7.1.2 Pump casing DPVCF 25 B

101

(412.04)
903.02
(903.02)

130

(920.04)
400
(723) 723
(554.03)
(901.03)
SP2025303-A

Figure 132: Pump casing DPVCF 25 B

10.7.1.3 Pump casing DPVCF 40/60 B

101

(412.04)
903.02
(903.02)

131

(920.04)
400
(723) 723
(920.04)
SP2040303-A

(920.04)

Figure 133: Pump casing DPVCF 40/60 B

 10.7.1.4 Pump casing DPV(S)F 40/60 B

101

(412.04)
903.02
(903.02)
890

132

(920.04)
400
(723) 723
(554.03)
SP2040304-A

(901.03)

Figure 134: Exploded view Pump casing DPV(S)F 40/60 B

10.7.2 Basic hydraulic

10.7.2.1 Basic hydraulic DPV(C/S) 25 B

412.03

(108.01)
108.01

(525.02)
(525.03)
10-6

230

412.03
(412.01)
412.01
(412.01)
(108.02)

108.02

(525.02)
525.05
(529)
(525.01)

230

210

(525.04)
(930)
81-88
(920.02)
(932)

905 412.03

108.04

133
108.07
108.05
230
SP2025100-E

Figure 135: Exploded view Hydraulics DPV(C/S) 25 B

 10.7.2.2 Basic hydraulic DPV(C/S) 40/60 B

171.05

171.07

230.01

230.02

412.03

(108.01)
108.01

(525.02)
(525.03)

10-6

230.01
230.02

412.03

(108.02)
(412.01) 108.02
412.01
(412.01)

525.05 (525.02)
(529)
(525.01)

230
210

412.03

905 (525.04)
(930)
81-88
(920.02)
(932)

108.04

134

270
A
SP2040100-F

Figure 136: Exploded view Hydraulics DPV(C/S) 40/60 B

10.7.3 Motor stool

10.7.3.1 Motor stool with easy access seal DPV(C/S) 25 B

C (914.01)
(560)
862
(862)
(920.01)

(901.02)

(681)
681
(914.05)
(914.03)
(471)
(412.06) 433.02

(920.03) (433)
(554.01) (969.01)
341 (525.06)

(969.01)
(433) 433.01
(412.06)
160
(903.01)
903.01
(412.07)

135

B
SP2025220-B

Figure 137: Exploded view Motor stool with easy access seal DPV(C/S) 25 B
 10.7.3.2 Motor stool with cartridge seal DPV(C/S) 25 B

136
SP2025230-B

Figure 138: Exploded view Motor stool with cartridge seal DPV(C/S) 25 B
10.7.3.3 Motor stool with HP/HT seal DPV(C/S) 25 B

137
SP2025240-B

Figure 139: Exploded view Motor stool with HP/HT seal DPV(C/S) 25 B
 10.7.3.4 Motor stool with 4MC seal DPV(C/S) 25 B

ID4865

138
SP2025260-B

Figure 140: Exploded view Motor stool with 4MC seal DPV(C/S) 25 B
10.7.3.5 Motor stool with easy access seal DPV(C/S) 40/60 B

139
SP2040220-B

Figure 141: Exploded view Motor stool with easy access seal DPV(C/S) 40/60 B
 10.7.3.6 Motor stool with cartridge seal DPV(C/S) 40/60 B

140
SP2040230-B

Figure 142: Exploded view Motor stool with cartridge seal DPV(C/S) 40/60 B
10.7.3.7 Motor stool with HP/HT seal DPV(C/S) 40/60 B

141
SP2040240-B

Figure 143: Exploded view Motor stool with HP/HT seal DPV(C/S) 40/60 B
 10.7.3.8 Motor stool with 4MC seal DPV(C/S) 40/60 B

ID4866

142
SP2040260-B

Figure 144: Exploded view Motor stool with 4MC seal DPV(C/S) 40/60 B
10.7.4 Motor

ID3430

143
20090823-B

Figure 145: Motor exploded view 3~

 11 Assembling and Disassembling
DPV 85 B

11.1 General 7 Remove the hexagon socket head cap screws

(914.03).
See chapters: 8 For cartridge seal versions: Loosen the grub
screws (904).
• 11.5 Torques DPV 85 B 9 Remove the mechanical seal set (433.02) from
• 11.6 Bearing positions the shaft.
• 11.7.1 Pump casing 10 Remove the hexagon nuts (920.03) and washers
• 11.7.2 Basic hydraulic (554.1).
• 11.7.3 Motor stool 11 Remove the motor stool lower (341.02) for
• 11.7.4 Motor DPVCF versions or (341.03) for DPV(S)
versions.
For easy (dis)assembly of the basic hydraulic a 12 For easy access seal versions:
special tool is available, see figure 146 Mounting • remove the rotating part of the seal.
plate. If this is not available a bench jaw fitted with • remove the spacer sleeve seal extension
soft jaw caps can be used to hold the basic hydraulic. (525.06).
13 Remove the spacers (45-4).
14 Remove the first stage casing (108.01).
ID2813
15 Lift the hydraulic assembly from the pump
casing and place it in the mounting plate.
16 Lock the shaft with a pin ø5mm through the hole
in the shaft (210).
17 Remove the nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended
to number the parts in sequence of disassembly.
18 Remove the shroud (10-6).
19 Remove the tie bolts (905).

11.3 Assembling DPV 85 B

20060100-C

Figure 146: Mounting plate Prepare sub-assemblies:

As a general rule, always renew all applicable o-rings • Pump casing. See chapter 11.3.2 Basic
and seals. For easy dis-/assembly lubricate with hydraulic assembly DPV 85 B.
water or a soap solution. • Hydraulic assembly. See chapter 11.3.3
Assembling the pump DPV 85 B.

11.3.1 Basic hydraulic assembly DPV 85 B

11.2 Disassembling DPV 85 B
1. For DPV(S) Basic hydraulic assembly only:
144 Place the pump casing (101) on the base plate
1 Drain the pump by removing the G 1/4 (903.02)
(890). Note the position of the pump casing in
and G 3/8 (903.01) plugs.
regard to the arrow on the base plate indicating
2 Remove the coupling guards (681).
the direction of flow.
3 Remove the coupling shells (862) and pin (560)
2. Slide an o-ring (412.04) on the plugs (903.02)
from the shaft (210).
and assemble them in the pump casing (101) at
4 Remove the motor (800/801).
the specified torque.
5 Remove hexagon head cap screws (914.07).
3. Insert o-ring (412.01) in the o-ring chamber of
6 Remove the motor stool upper (341.01).
the pump casing.
4. Assemble the shroud (10-6) in the pump casing
(101). 11.3.3 Assembling the pump DPV 85 B
5. Assemble the tie bolts (905). 1. Place the basic hydraulic assembly on the pump
casing assembly.
11.3.2 Basic hydraulic assembly DPV 85 B 2. Assemble the final stage casing (108.01).
1. Place the shaft (210) in the mounting plate. 3. Assemble the rubber spacers (45-4).
2. Lock the shaft with a pin ø5 mm through the hole 4. Note the position of the stage casing upper.
in the shaft. Make sure the spacers are positioned correctly
3. Slide a spacer sleeve seal (525.05) on the pump in relation to the cover.
shaft and lock it with the circlip (932) which fits in 5. For easy access seal versions: slide a spacer
the recess of the shaft. See figure 147 circlip sleeve seal extension (525.06) on the shaft.
position. 6. For DPVCF versions: Insert o-ring (412.01) in
the o-ring chamber of the motor stool lower
(341.02) and assemble it on the shroud. Make
Bottom of shaft
sure it is fully adjoined. Note the orientation of
the motor stool lower in relation to the pump
ID 2683
casing with regard to the plugs.
7. For DPV(S) versions: Insert o-ring (412.01) in
the o-ring chamber of the cover (160) and
525.05
assemble it on the shroud. Make sure it is fully
932
adjoined. Note the orientation of the cover in
210 relation to the pump casing with regard to the
plugs. Assemble the motor stool lower (341.03)
8. Assemble the hexagon nuts (920.03) and
20210024-A

Figure 147: circlip position washers (554.01) on the tie bolts and tighten
them in a crosswise fashion at the specified
Top of shaft torque.
9. Slide the mechanical seal kit (433.02) on the
4. For the assembling order of the basic hydraulic shaft.
parts see chapter 11.7.2 Basic hydraulic. For the 10. Assemble the hexagon socket head cap screws
number and positions of the bearings see (914.03) and fasten them at the specified torque.
chapter 11.6 Bearing positions. Assemble all 11. For HP/HT cartridge seal versions: Apply a
applicable parts on the shaft. Note the position of thread locking agent with medium strength (e.g.
the safety device Nord-lock (930). See figure Loctite 2400) on the grub screws.
148 Shaft end. 12. Fasten the grub screws (904) at the specified
torque.
13. Assemble the motor stool upper (341.01) with
hexagon head cap screws (914.07).
14. Assemble the motor stool upper (341.01) with
hexagon head cap screws (914.07).
920.02 15. See chapter 11.4 Assembling the motor and
adjusting the pump shaft DPV 85 B for assembly
930 of the motor and adjustment of the pump shaft.
525.04

210
11.4 Assembling the motor and
adjusting the pump shaft
20210024-A

145
DPV 85 B
Figure 148: Shaft end

5. Fasten the nut at the specified torque. 1. For models with a taper piece, assemble the
6. Remove pin ø5 mm from the shaft. taper piece.
7. Lift the basic hydraulic from the mounting plate. 2. Assemble the motor (800/801) with the hexagon
head bolts (901.02) and washers (554.02).
3. Insert the pin for coupling (560) in the shaft.
 4. Assemble the coupling shells (862) and loosely WARNING
fasten them with the hexagon socket head cap Always make sure to tighten nuts and
screws (914.01) and nuts (920.01). bolts crosswise!
5. Use a tool like a suitable tire lever under the
coupling to lift the shaft (210) 1.5 mm. Make sure WARNING
that the coupling shells can move freely over the The torques given in the tables below
motor shaft. For motors with an angular ball already take into account possible
bearing make sure the motor shaft is not lifted. frictional resistance of windings and
6. While the shaft is lifted, fully tighten the hexagon materials. Therefore, never use grease,
socket head cap screws (914.01) in a crosswise copper paste or oil on the nuts and
fashion to the specified torque. bolts when applying the torques!
7. Make sure that the gaps between the couplings
are equally divided on both sides. See figure 149
Tighten the coupling DPV(S) 40 - 125 B. 11.5.1 Torques DPV(C/S) 85 B
Table 61: Shafts (pos. 920.02)

ID3325
Pump Thread size Torque
V(C/S) 85 B M12 50 Nm
95000697-BE

Table 62: Screwed plug, fill (pos.903.01)

Pump Thread size Torque

V(C/S) 85 B G 3/8 10 Nm
95000697-BE

Table 63: Screwed plug, drain (pos.903.02)

Pump Thread size Torque

V(C/S) 85 B G 1/4 10 Nm
95000697-BE

Table 64: Tie bolts (pos. 920.03)

Pump Thread size Torque

20090528

Figure 149: Tighten the coupling V(C/S) 85 B M16 85 Nm

DPV(S) 40 - 125 B 95000697-BE

Table 65: Seal cover (pos. 914.03 / 901.05)

8. Assemble the coupling guards (681) with the
Pump Thread size Torque
hexagon socket head cap screws (914.05)
V(C/S) 85 B M8 10 Nm
95000697-BE

11.5 Torques DPV 85 B Table 66: Cartridge ring (pos. 904)

WARNING Pump Thread size Torque

The torques given in the table below are V(C/S) 85 B M6 3 Nm
valid for materials at 20 °C, therefore it 95000697-BE
146 is essential that pumps are assembled
at 20 °C ambient temperature. Table 67: Motor stool upper (pos. 914.18)

Pump Thread size Torque

WARNING V(C/S) 85 B M10 50 Nm
Never tighten nuts and bolts to the
95000697-BE
required amount of torque at once.
Always make sure to increase torque
using at least 3 attempts before
reaching the required amount.
Table 68: Taper piece IEC (pos. 914.02)

Pump Thread size Torque

V(C/S) 85 B M12 70 Nm
95000697-BE

Table 69: Coupling shells (pos. 914.01)

Type Frame Thread size Torque

Aluminium 71-112 M8 22 Nm
Aluminium 56c-184TC M8 22 Nm
Cast iron 132-225 M10 70 Nm
Cast iron 213TC-364TSC M10 70 Nm

95000697-BE

Table 70: Motor (pos. 914.02 / 901.04)

Frame Thread size Torque

71/80 M6 10 Nm
90-112 M8 10 Nm
132 M12 70 Nm
160/225 M16 70 Nm

95000697-BE

147
 11.6 Bearing positions

11.6.1 Bearing positions DPV(C/S) 85 B

920.02
NUT
930
SAFETY DEVICE
914.06 NORD-LOCK
SOCKET HEAD 525.04
CAP SCREW SPACER SLEEVE
END
503
IMPELLER WEAR RING
108.01
STAGE CASING 3 230.01
IMPELLER
412.03
525.03
O-RING FOR
STAGE CASING
3 SPACER SLEEVE
LONG
525.02
SPACER SLEEVE
914.06 MIDDLE
SOCKET HEAD 230.01
CAP SCREW IMPELLER

525.01
108.02
SPACER SLEEVE
STAGE CASING 2 SHORT
WITH CERAMIC
BEARING 2 529
BEARING SLEEVE
412.03 TUNGSTEN CARB.
O-RING FOR
Bearingpositions

STAGE CASING 525.02

SPACER SLEEVE
MIDDLE
Stages

914.06
SOCKET HEAD 230.01
CAP SCREW IMPELLER
230.02
IMPELLER
108.01 (Reduced head)
6 3/6 STAGE CASING 1
148 5 2/5 525.03 #
45-4
4 2/4 SPACER
SPACER SLEEVE
3 2 1 LONG

2 2
525.05
1 1# SPACER SLEEVE
SEAL
# At single stage pumps, 525.03 will be replaced by 525.01 and 529
20080547-J

Figure 150: Bearing position DPV(C/S) 85 B

11.7 Exploded views

11.7.1 Pump casing

11.7.1.1 Pump casing DPV(S) 85 B

3333

101
412.03

(412.04)
903.02
(903.02)

890
149

(920.04)
(554.03)
723 (723)
400
SP2085304-A

(901.03)

Figure 151: Exploded view Pump Casing DPV(S) 85 B

 11.7.1.2 Pump casing DPVC 85 B

3334

101
412.03

(412.04)
903.02
(903.02)

150

(920.04)
(554.03)
723 (723)
400
(901.03)
SP2085303-A

Figure 152: Exploded view Pump Casing DPVC 85 B

11.7.2 Basic hydraulic

11.7.2.1 Basic hydraulic DPV(C/S) 85 B

3332

45-4

905
108.01
210 (230.01)
230.01
503

(230.02)
230.02
503
525.02

(525.03)
108.01
412.03
(108.01)
(412.01) (914.08)

412.01 525.02
10-6

(529)
(525.01)
108.02 412.03
(108.02)
(912.06)
(412.01)

(230.01)
230.01
503

525.05
525.03

(525.04)
(930) 151
81-88
(920.02)
(932)

A
SP2085100-B

Figure 153: Exploded view Basic Hydraulics DPV(C/S) 85 B

 11.7.3 Motor stool

11.7.3.1 Motor stool with easy access seal DPV(S)F 85 B

ID 3326

C (914.01)
(862) 862
(560)

(681)
681
(914.05)

341.01
(914.07)
341.03
(554.07)

(914.03)
(471)

(920.03) 433.02
(412.06)
(554.01)
(433)

(969.01)
(525.06)

(433)
(903.01)
903.01 (412.06) 433.01
(412.07)
(969.01)
160

152

B
SP2085224-A

Figure 154: Exploded view Motor Stool with EA Seal DPV(S)F 85 B

11.7.3.2 Motor stool with cartridge seal DPV(S)F 85 B

ID 3485

(914.01)
C (862) 862
(560)

(681)
681
(914.05)

341.01
(914.07)
341.03
(554.07) (500)
(904)
(914.03)
(471)

433.02
(920.03)
(554.01)
(412.06)
(433)
(525.07)
(412.05)

(903.01)
903.01
(412.07)

160

(412.05) 153
(433) 433.01
(412.06)

B
SP2085234-A

Figure 155: Exploded view Motor Stool with Cartridge Seal DPV(S)F 85 B
 11.7.3.3 Motor stool with high pressure/high temperature seal DPV(S)F 85 B

3328

(914.01)
C (862) 862
(560)

(681)
681
(914.05)

341.01 (914.07)
341.03 (554.07) (500)
(904)
(914.03)
(471)

433.02
(920.03)
(554.01)
(412.06)
(433)
(525.10)
(412.05)

(903.01)
903.01
(412.07)
160

154
(412.05)
(433) 433.01
(412.06)

B
SP2085244-A

Figure 156: Exploded view Motor Stool with HP/HT Seal DPV(S)F 85 B
11.7.3.4 Motor stool with easy access seal DPVCF 85 B

3329

(914.01)
(862) 862
C (560)

(681)
681
(914.05)

341.01 (914.07)
341.02 (554.07)

(914.03)
(471)

(920.03)
(412.06)
433.02
(554.01)
(433)

(969.01)
(525.06)

(433)
433.01
(412.06)
(969.01)
(412.07)
903.01
(903.01)

155

B
SP2085223-B

Figure 157: Exploded view Motor Stool with EA Seal DPVCF 85 B

 11.7.3.5 Motor stool with cartridge seal DPVCF 85 B

3330

(914.01)
C
(862) 862
(560)

(681)
681
(914.05)

341.01 (914.07)
341.02 (554.07) (500)
(904)
(914.03)

(471)

433.02
(920.03)
(554.01)
(412.06)
(433)
(525.07)
(412.05)

(412.07)
903.01
(903.01)

156 (412.05)
(433) 433.01
(412.06)

B
SP2085233-A

Figure 158: Exploded view Motor Stool with Cartridge Seal DPVCF 85 B
11.7.3.6 Motor stool with high pressure / high temperature seal DPVCF 85 B

3331

(914.01)
(862) 862
C
(560)

(681)
681
(914.05)

341.01 (914.07)
341.02 (554.07) (500)
(904)
(914.03)
(471)

433.02
(920.03)
(554.01)

(412.06)
(433)
(525.10)
(412.05)

(412.07)
903.01
(903.01)

157
(412.05)
(433) 433.01
(412.06)

B
SP2085243-A

Figure 159: Exploded view Motor Stool with HP/HT Seal DPVCF 85 B
 11.7.4 Motor

ID3430

158
20090823-B

Figure 160: Motor exploded view 3~

12 Assembling and Disassembling
DPV 125 B

12.1 General 6 Remove the hexagon nuts (920.03) and washers

(554.1).
See chapters: 7 Remove the motor stool (341).
8 Remove the hexagon socket head cap screws
• 12.5 Torques DPV 125 B (914.03).
• 12.6 Bearing positions 9 Loosen the grub screws (904).
• 12.7.1 Pump casing 10 Remove the mechanical seal set (433.02) from
• 12.7.2 Basic hydraulic the shaft.
• 12.7.3 Motor stool 11 Remove the cover (160).
• 12.7.4 Motor 12 Remove the shroud (10-6).
13 Remove the hexagon socket head cap screws
For easy (dis)assembly of the basic hydraulic a (914.06) and locking rings (930.03).
special tool is available, see figure 161 Mounting 14 Lift the hydraulic assembly from the pump
plate. casing and place it in the mounting plate.
15 Lock the shaft with a pin ø5mm through the hole
in the shaft (210).
ID4667
16 Remove the hexagon cap nuts (920.04) from the
tie bolts internal (905.02).
17 Remove the stage casing bottom (108.04).
18 Remove the nut (920.02) from the shaft and
slide all parts from the shaft. It is recommended
to number the parts in sequence of disassembly.
19 Remove the tie bolts (905).

12.3 Assembling DPV 125 B

Prepare sub-assemblies:

• Pump casing. See chapter 12.3.1 Pump casing

20141372

assembly DPV 125 B.

Figure 161: Mounting plate • Hydraulic assembly. See chapter 12.3.2 Basic
hydraulic assembly DPV 125 B.
As a general rule, always renew all applicable o-rings
and seals. For easy dis-/assembly lubricate with 12.3.1 Pump casing assembly DPV 125 B
water or a soap solution. 1. For DPV(S) models only: Place the pump casing
(101) on the base plate (890). Note the position
of the pump casing in regard to the arrow on the
12.2 Disassembling DPV 125 B base plate indicating the direction of flow.
2. Slide an o-ring (412.04) on the plugs (903.02) 159
1 Drain the pump by removing the G 1/4 (903.02) and assemble them in the pump casing (101) at
and G 3/8 (903.01) plugs. the specified torque.
2 Remove the extension sleeves (532.01). 3. Insert o-ring (412.01) in the o-ring chamber of
3 Remove the coupling guards (681). the pump casing.
4 Remove the coupling shells (862) and pin (560)
from the shaft (210). 12.3.2 Basic hydraulic assembly DPV 125 B
5 Remove the motor (800/801). 1. Place the shaft (210) in the mounting plate.
2. Lock the shaft with a pin ø5 mm through the hole
in the shaft.
 3. Slide a spacer sleeve seal (525.05) on the pump
shaft and lock it with the circlip (932) which fits in
the recess of the shaft. See figure 162 circlip
position.
4. Place the deflector crown (270) on the mounting
Torque see 95000697
plate.
Apply Loctite 2400
in threads (4x)

Bottom of shaft

ID 2683

525.05

932

20151350-B
210
Figure 164: Assembly of Stage Casing
Wear Rings

Figure 162: circlip position 8. For the assembling order of the basic hydraulic
20210024-A

parts see chapter 12.7.2 Basic hydraulic. For the

number and positions of the bearings see
Top of shaft
chapter 12.6 Bearing positions. Assemble all
applicable parts on the shaft. Note the position of
5. Assemble a stage casing upper (108.05). the safety device Nord-lock (930). See figure
6. Insert o-ring (412.10) in the o-ring chamber of 165 Shaft end.
each stage casing.
7. Assemble a casing wear ring in each stage
casing. The wear rings are locked into place by a
cover plate (68-3.02) and hexagon head bolts
(901.07). Apply a suitable thread locking agent
(Loctite 2400) on the bolts and fasten them at 920.02
the specified torque.
930

525.04

210

20210024-A
Torque see 95000697

Apply Loctite 2400 Figure 165: Shaft end

in threads (4x)

9. Fasten the nut at the specified torque.

10. Assemble the stage casing bottom. Note the
position of the holes for the internal tie bolts.
11. Assemble the internal tie bolts (905.02) in the
deflector crown.
12. Apply a suitable thread locking agent (Loctite
20151350-B

160
Figure 163: Assembly of Stage Casing 2400) on the tie bolts and assemble the hexagon
head cap nuts (920.04). Fasten them at the
Wear Rings
specified torque.
13. Insert o-ring (412.11) in the o-ring chamber of
the stage casing bottom (108.04).
14. Remove pin ø5 mm from the shaft.
15. Lift the basic hydraulic from the mounting plate.
 3. Assemble the coupling shells (862) and loosely
12.3.3 Assembling the pump DPV 125 B fasten them with the hexagon socket head cap
1. Place the basic hydraulic assembly on the pump screws (914.01) and nuts (920.01).
casing assembly. 4. Use a tool like a suitable tire lever under the
2. Fasten the hydraulic assembly to the pump coupling to lift the shaft (210) 1.5 mm. Make sure
casing with the hexagon socket head cap that the coupling shells can move freely over the
screws (914.06) and locking rings (930.03) at motor shaft. For motors with an angular ball
the specified torque. bearing make sure the motor shaft is not lifted.
3. Assemble the shroud (10-6) in the pump casing 5. While the shaft is lifted, fully tighten the hexagon
(101). socket head cap screws (914.01) in a crosswise
4. Assemble the tie bolts (905). fashion to the specified torque.
5. Insert o-ring (412.01) in the o-ring chamber of 6. Make sure that the gaps between the couplings
the cover (160). are equally divided on both sides. See figure 166
6. Assemble the cover on the shroud. The standard Tighten the coupling DPV(S) 40 - 125 B.
orientations of the G 3/8 sockets is in the same
direction as the suction/discharge connections of
the pump casing. Make sure the cover (160) is ID3325

fully adjoined to the deflector crown (270).

7. Assemble the motor stool (341) on the cover.
8. Assemble the hexagon nuts (920.03) and
washers (554.01) on the tie bolts and tighten
them in a crosswise fashion at the specified
torque.
9. Slide the mechanical seal kit (433.02) on the
shaft.
10. Assemble the hexagon socket head cap screws
(914.03) and fasten them at the specified torque.
11. For HP/HT cartridge seal versions: Apply a
thread locking agent with medium strength (e.g.
Loctite 2400) on the grub screws.
12. Fasten the grub screws (904) at the specified
torque.
13. Slide an o-ring (412.07) on the extension
sleeves (903.01) and apply a thread locking

20090528
agent with medium strength (e.g. Loctite 2400 Figure 166: Tighten the coupling
on the outer threads. Assemble them in the DPV(S) 40 - 125 B
cover at the specified torque.
14. Slide an o-ring (412.07) on the plugs and 7. Assemble the coupling guards (681) with the
assemble them in the cover at the specified hexagon socket head cap screws (901.01)
torque.
15. See chapter 12.4 Assembling the motor and
adjusting the pump shaft DPV 125 B for 12.5 Torques DPV 125 B
assembly of the motor and adjustment of the
pump shaft.
WARNING
The torques given in the table below are
valid for materials at 20 °C, therefore it
12.4 Assembling the motor and is essential that pumps are assembled 161
adjusting the pump shaft at 20 °C ambient temperature.
DPV 125 B
WARNING
Never tighten nuts and bolts to the
1. For models with a taper piece, assemble the required amount of torque at once.
taper piece. Always make sure to increase torque
2. Insert the pin for coupling (560) in the shaft. using at least 3 attempts before
reaching the required amount.
 WARNING Table 78: Internal tie bolt (pos. 905.02)
Always make sure to tighten nuts and
Pump Thread size Torque
bolts crosswise!
V(C/S) 125 B M8 10 Nm

WARNING 95000697-BE

The torques given in the tables below Table 79: Screwed plug, extension (pos. 903.08)
already take into account possible
frictional resistance of windings and Pump Thread size Torque
materials. Therefore, never use grease, V(C/S) 125 B G 3/8 15 Nm
copper paste or oil on the nuts and 95000697-BE
bolts when applying the torques!
Table 80: Stage casing wear ring (pos. 901.07)

Pump Thread size Torque

12.5.1 Torques DPV(C/S) 125 B
V(C/S) 125 B M5 3 Nm
Table 71: Shafts (pos. 920.02)
95000697-BE
Pump Thread size Torque
Table 81: Coupling shells (pos. 914.01)
V(C/S) 125 B M16 100 Nm
95000697-BE Type Frame Thread size Torque
Aluminium 71-112 M8 22 Nm
Table 72: Screwed plug, fill (pos.903.01)
Aluminium 56c-184TC M8 22 Nm
Pump Thread size Torque Cast iron 132-225 M10 70 Nm
V(C/S) 125 B G 3/8 10 Nm Cast iron 213TC-364TSC M10 70 Nm
95000697-BE
95000697-BE

Table 73: Screwed plug, drain (pos.903.02) Table 82: Motor (pos. 914.02 / 901.04)
Pump Thread size Torque Frame Thread size Torque
V(C/S) 125 B G 1/4 10 Nm 71/80 M6 10 Nm
95000697-BE 90-112 M8 10 Nm

Table 74: Tie bolts (pos. 920.03) 132 M12 70 Nm

160/225 M16 70 Nm
Pump Thread size Torque
95000697-BE
V(C/S) 125 B 16 bar M20 55 Nm
V(C/S) 125 B 25 bar M20 85 Nm

95000697-BE

Table 75: Seal cover (pos. 914.03 / 901.05)

Pump Thread size Torque

V(C/S) 125 B M8 10 Nm

95000697-BE

Table 76: Cartridge ring (pos. 904)

Pump Thread size Torque

V(C/S) 125 B M8 10 Nm
162
95000697-BE

Table 77: Inlet ring (pos. 914.19)

Pump Thread size Torque

V(C/S) 125 B M8 16 Nm

95000697-BE
12.6 Bearing positions

12.6.1 Bearing positions DPV(C/S) 125 B

920.02
Bearingpositions

NUT
Stages

930
SAFETY DEVICE
NORD-LOCK

525.04
SPACER SLEEVE END

230.01
4 4 IMPELLER
108.02
3 3 STAGE CASING
WITH CERAMIC BEARING 3
2 2
1 # 525.02
SPACER SLEEVE MIDDLE
# see 20151358 502.02
STAGE CASING WEAR RING 529
BEARING SLEEVE
69-3.02 3 TUNGSTEN CARBIDE
COVER PLATE FOR
STAGE CASING WEAR RING
525.03
901.07 SPACER SLEEVE LONG
HEXAGON HEAD BOLT

412.03
O-RING FOR 230.01
STAGE CASING IMPELLER

2
108.01
STAGE CASING 525.01
SPACER SLEEVE SHORT

502.02 525.03
STAGE CASING WEAR RING SPACER SLEEVE LONG

2
69-3.02
COVER PLATE FOR
STAGE CASING WEAR RING 525.03
SPACER SLEEVE LONG
901.07
HEXAGON HEAD BOLT

412.03 230.01
O-RING FOR IMPELLER
STAGE CASING 230.02
IMPELLER (Reduced head)

1
108.05
525.03
STAGE CASING, UPPER
SPACER SLEEVE LONG 163

1
525.05
SPACER SLEEVE SEAL
20130285-E

Figure 167: Bearing position DPV(C/S) 125 B

 12.6.2 Bearing positions DPV(C/S) 125/1 B

920.02
NUT

930
SAFETY DEVICE
NORD-LOCK

525.04
SPACER SLEEVE END

230.01 525.02
IMPELLER SPACER SLEEVE MIDDLE
230.02
IMPELLER
(Reduced head)

529
BEARING SLEEVE
TUNGSTEN CARB.
164

108.07 525.05
TAGE CASING UPPER SPACER SLEEVE SEAL
WITH CERAMIC
BEARING
20151358-B

Figure 168: Bearing position DPV(C/S) 125/1 B

12.7 Exploded views

12.7.1 Pump casing

12.7.1.1 Pump casing DPV(C/S) 125 B

4544

101

(412.04)
903.02
(903.02)

890

165

(920.04)
400
(723) 723
(554.03)
(901.03)
SP2125304

Figure 169: Exploded view Pump Casing DPV(C/S) 125 B

 12.7.2 Basic hydraulic

12.7.2.1 Basic hydraulic DPV(C/S) 125 B

3332

B
(932)

905.02

(412.10)

(525.05)
108.05 (525.03)
(108.05)

(108.07)
108.07 (525.05)
(525.02) 230.01
(529) 230.02

(412.10)

(901.07)
(68-3.02)
10-6
502.02
108.01 (108.01)
(525.03)
(525.03) (920.08)
(525.01)

(412.01)
412.01
(412.01)
230.01
230.02

210 (412.10)

(901.07)
(68-3.02)
502.02
108.02 (108.02)
905 (525.03)
(529)
(525.02)
230.01

(412.10)
(412.11)
(914.19)
(930.03)
81-88
(920.08)
(525.04)
(930)
(920.02)
(932)

(412.10)
166 270 (901.07)
(914.19)
(68-3.02)
108.04 (930.03)
502.02
(412.11)
(108.04)
SP2125100-C

Figure 170: Exploded view Basic Hydraulics DPV(C/S) 125 B

12.7.3 Motor stool

12.7.3.1 Motor stool with cartridge seal DPV(C/S) 125 B

3331

(914.01)
(560) 862
(862)

(681)
681
(914.05)

(904)
(500)
(914.03)
(471)
433.02
(412.06)
(433)
(525.07)
(412.05)
(920.03)
(554.01)
(412.05)
341
(433) 433.01
(412.06)

(903.01)
903.01
(412.07)

(903.08)
167
903.08
(412.07)

160

B
SP2125230-B

Figure 171: Exploded view Motor Stool with Cartridge Seal DPV(C/S) 125 B
 12.7.4 Motor

ID3430

168
20090823-B

Figure 172: Motor exploded view 3~

13 Assembling and Disassembling
DPLHS 6

13.1 General 8 Remove the stage casing upper (108.05).

9 Lift the hydraulic assembly from the pump
See chapters: casing and place it in the mounting plate.
10 Lock the shaft with a pin ø5 mm through the hole
• 13.5 Torques DPLHS 6 in the shaft (210).
• 13.6 Bearing positions DPLHS 6 11 Remove the nut (920.02) from the shaft and
• 13.7.1 Pump assembly DPLHS 6 slide all parts from the shaft. It is recommended
• 13.7.2 Motor to number the parts in sequence of disassembly.
12 Remove the shroud (10-6).
For easy (dis)assembly of the basic hydraulic a 13 Remove the tie bolts (905).
special tool is available, see figure 173 Mounting
plate. If this is not available a bench jaw fitted with
soft jaw caps can be used to hold the basic hydraulic. 13.3 Assembling DPLHS 6

Prepare sub-assemblies:
ID2813

• Pump casing. See chapter 13.3.1 Pump casing

assembly DPLHS 6.
• Hydraulic assembly. See chapter 13.3.2 Basic
hydraulic assembly DPLHS 6.

13.3.1 Pump casing assembly DPLHS 6

1. Slide an o-ring (412.04) on the plug (903.02) and
assemble it in the pump casing (101).
2. Insert o-ring (412.01) in the o-ring chamber of
the pump casing.
3. Assemble the shroud (10-6) in the pump casing
20060100-C

(101).
4. Assemble the tie bolts (905).
Figure 173: Mounting plate
13.3.2 Basic hydraulic assembly DPLHS 6
As a general rule, always renew all applicable o-rings 1. Place the shaft (210) in the mounting plate.
and seals. For easy dis-/assembly lubricate with 2. Lock the shaft with a pin ø5 mm through the hole
water or a soap solution. in the shaft.
3. Slide a spacer sleeve seal (525.05) on the pump
shaft and lock it with the circlip (932) which fits in
13.2 Disassembling DPLHS 6 the recess of the shaft. See figure 174 circlip
position.
1 Drain the pump by removing the M10 (903.02)
and G 3/8 (903.01) plugs. 169
2 Remove the coupling guards (681).
3 Remove the coupling shells (862) and pin (560)
from the shaft (210).
4 Remove the motor (800/801).
5 Remove the hexagon nuts (920.03) and washers
(554.1) from the tie bolts (905).
6 Remove the motor stool (341).
7 Remove the rotating part of the seal.
 4. Insert o-ring (412.01) in the o-ring chamber of
the motor stool (341).
Bottom of shaft
5. Lubricate the stationary part of the seal (433)
with water or a soap solution and insert it in the
ID 2683
chamber of the motor stool.
6. Assemble the motor stool on the shroud. The
standard orientation of the G 3/8 socket is in the
same direction as the discharge connection of
the pump casing. Make sure the motor stool
525.05 (341) is fully adjoined to the shroud (10-6).
7. Assemble the hexagon cap nuts (920.03) and
932 washers (554.01) on the tie bolts and tighten
them in a crosswise fashion at the specified
210 torque.
8. Slide a joint ring (411.01) on the plug (903.01)
and assemble it in the socket of the motor stool.
9. See chapter 13.4 Assembling the motor and
adjusting the pump shaft DPLHS 6 for assembly
of the motor and adjustment of the pump shaft.
Figure 174: circlip position
20210024-A

13.4 Assembling the motor and

Top of shaft
adjusting the pump shaft
4. For the assembling order of the basic hydraulic DPLHS 6
parts see chapter 13.7.1 Pump assembly
DPLHS 6. For the number and positions of the
bearings see chapter 13.6 Bearing positions 1. For models with a taper piece, assemble the
DPLHS 6. Assemble all applicable parts on the taper piece.
shaft. Note the position of the safety device 2. Assemble the motor (800/801) with the hexagon
Nord-lock (930). See figure 175 Shaft end. head bolts (901.02) and washers (554.02).
3. Insert the pin for coupling (560) in the shaft.
4. Assemble the coupling shells (862) and loosely
fasten them with the hexagon socket head cap
screws (914.01) and nuts (920.01).
5. Use a tool like a suitable tire lever under the
coupling to lift the shaft (210) 1 mm below the
920.02
highest position. Make sure that the coupling
930 shells can move freely over the motor shaft. For
motors with an angular ball bearing make sure
230 the motor shaft is not lifted.
6. While the shaft is lifted, fully tighten the hexagon
210
socket head cap screws (914.01) in a crosswise
20210024-A

fashion to the specified torque.

7. Make sure that the gaps between the couplings
Figure 175: Shaft end are equally divided on both sides. See figure 176
Tighten the coupling DPLHS 6.
170
5. Fasten the nut at the specified torque.
6. Remove pin ø5 mm from the shaft.
7. Lift the basic hydraulic from the mounting plate.

13.3.3 Assembling the pump DPLHS 6

1. Place the basic hydraulic assembly on the pump
casing assembly.
2. Assemble the stage casing upper (108.05).
3. Slide the rotating part of the seal on the shaft
(210).
 13.5.1 Torques DPLHS 6
Table 83: Shafts (pos. 920.02)
ID3324

Pump Thread size Torque

LHS 6 M10 40 Nm
95000697-BE

Table 84: Screwed plug, fill (pos.903.01)

Pump Thread size Torque

LHS 6 G 3/8 20 Nm

95000697-BE

Table 85: Screwed plug, drain (pos.903.02)

Pump Thread size Torque

LHS 6 M10 20 Nm

95000697-BE
20030733

Figure 176: Tighten the coupling DPLHS Table 86: Tie bolts (pos. 920.03)
6 Pump Thread size Torque
LHS 6 M16 80 Nm
8. Assemble the coupling guards (681) with the 95000697-BE
hexagon socket head cap screws (901.01)
Table 87: Coupling shells (pos. 914.01)

Type Frame Thread size Torque

13.5 Torques DPLHS 6 Aluminium 71-112 M8 22 Nm
Aluminium 56c-184TC M8 22 Nm
WARNING
Cast iron 90-200 M10 70 Nm
The torques given in the table below are
Cast iron 182TC-326TSC M10 70 Nm
valid for materials at 20 °C, therefore it
is essential that pumps are assembled 95000697-BE

at 20 °C ambient temperature.
Table 88: Motor (pos. 914.02 / 901.04)

WARNING Frame Thread size Torque

Never tighten nuts and bolts to the 71/80 M6 10 Nm
required amount of torque at once. 90-112 M8 10 Nm
Always make sure to increase torque 132 M12 70 Nm
using at least 3 attempts before
160/225 M16 70 Nm
reaching the required amount.
95000697-BE

WARNING
Always make sure to tighten nuts and
bolts crosswise!

WARNING
The torques given in the tables below
171
already take into account possible
frictional resistance of windings and
materials. Therefore, never use grease,
copper paste or oil on the nuts and
bolts when applying the torques!
 13.6 Bearing positions DPLHS 6

01 108.01 Stage casing

02 108.02 Stage casing with ceramic bearing1
04 108.04 Stage casing bottom
05 108.05 Stage casing Upper
Impeller location

1. Counter parts of the bearing on the shaft (529 bearing

sleeve, 525.01 spacer sleeve short)

Nr. of stages
21 05
20 02
19 05 01
18 02 01
17 05 01 01
16 02 01 01
15 05 01 01 01
14 02 01 01 02
13 05 01 01 01 01
12 02 01 01 01 01
11 05 01 01 01 01 01
10 02 01 01 01 02 01
9 01 01 01 02 01 01
8 01 01 02 01 01 02
7 01 02 01 01 01 01
6 01 01 01 01 01 01
5 01 01 01 01 01 01
4 01 01 01 01 01 01
3 01 01 01 01 01 01
2 02 02 02 02 02 02
1 04 04 04 04 04 04

DPLHS 6 100 120 140 160 180 200

172
 412.01
433
412.01
13.7
(433) 13.7.1
(525.05)

(525.03) 525
722

(525.08)

108.05

230
(914.01)
412.03
(862)
108.01
862 (108.01)
(862)
Exploded views

(523.03)
(560)

(920.01)
Pump assembly DPLHS 6

230

Figure 177: Exploded view DPLHS 6

901.01 10-6
210
681 (525.02)

412.03
554.02 108.02
(108.02)
901.02
(529)
(920.03)
(525.01)
(554.01) 230

412.03

341 (108.04)
108.04
(932)

(525.04)

905 (525.04)
(930)

(930)
(920.02) 81-88
(920.02)

(932)

(411.01)
101
(903.01)
903
(412.04)

(903.02)

SP1006014-A

173
 13.7.2 Motor

ID3430

174
20090823-B

Figure 178: Motor exploded view 3~

14 Electrical installation

14.1 Electrical installation Electrical connections:

• Make sure that the motor specifications
WARNING correspond with the power supply to which the
In accordance with the local regulations pump motor is connected. Consult "Electrical
only authorised personnel is allowed to diagrams" for the correct connection diagram.
electrically connect the motor. • If your motor is provide with an anti-
condensation heater you could find the
connection diagram on the motor.
ATTENTION
• Connect the motor using a manual motor
Connect the motor according to figure
protector.
179 Motor connections and always
check the rotation direction.

Example may differ upon chosen motor

ID2482

20130499-A

Figure 179: Motor connections

PTC connection STM 140 EK: Table 89: Technical specifications PTC STM 140 EK 175
• Standard motors 3 kW and up are equipped with
Value
a PTC thermistor. Consult Table 89 Technical
specifications PTC STM 140 EK. tn [oC] 140
• Connect the PTC to a thermistor relay. R20 °C [Ώ] ~ 20
Rtn-20 °C [Ώ] ~ 250
Rtn-5 °C [Ώ] < 550
Rtn+5 °C [Ώ] > 1330
Rtn+15 °C [Ώ] > 4000
Un [VDC] 2.5 < U < 30
 15 De-staging

15.1 De-staging a pump DPV(C/S) When de-staging a pump fitted with the original full
(upper) stages, proceed as follows:
2-15 B

On request it is possible to order a standard de-

15.1.1 DPV 2 - 15 B
staged pump for the DPV(C/S) 2-15 B. This option is
not standard possible for the DPV(C/S) 25-125 B.
• Replace the upper impeller (230) by a spacer
sleeve de-staging (525.11/ 525.14).
• Replace the stage casing upper (108.05) by a
ATTENTION stage casing upper without vanes (108.06).
Only the upper pump stage of the pump
can be de-staged.
ATTENTION
Exception: For DPV(C/S) 25-85 B and
ATTENTION DPV(C/S) 2/4/6 B with HP/HT seal, only
For correct assembling and exchange the de-staging sleeve (525.11/
disassembling of the pump, consult the 525.14 / 525.15).
preceding chapters about assembling
and disassembling the pump type
concerned.

920.03

920.02

176
20100440-B

Figure 180: De-staging DPV(C/S) 2-15 B

15.2 De-staging a pump DPV(C/S) When de-staging a pump fitted with the original full
(upper) stages, proceed as follows:
15 C

On request it is possible to order a standard de-

15.2.1 DPV 15 C
staged pump for the DPV(C/S) 15 C. This option is
not standard possible for the DPV(C/S) 25-125 B.
• Replace the upper impeller (230) by a spacer
sleeve de-staging (525.11/ 525.14).
• Replace the stage casing upper (108.05) by a
ATTENTION stage casing upper without vanes (108.06).
Only the upper pump stage of the pump
can be de-staged.
ATTENTION
Exception: For DPV(C/S) 25-85 B and
ATTENTION DPV(C/S) 2/4/6 B with HP/HT seal, only
For correct assembling and exchange the de-staging sleeve (525.11/
disassembling of the pump, consult the 525.14 / 525.15).
preceding chapters about assembling
and disassembling the pump type
concerned.

ID4858

920.03

920.02

525.11
20200902-A

Figure 181: De-staging DPV(C/S) 15 C 177

 16 Low NPSH

16.1 Low NPSH option DPV(C/S) 2 - 6 B

On request a Low NPSH impeller for the DPV(C/S) 2 - 15 B is available.

ATTENTION
Only the Stage Casing Bottom with the lowest Impeller of the pump can be exchanged.

ATTENTION
For correct assembling and disassembling of the pump, consult the preceding chapters about
assembling and disassembling the pump type concerned.

V(C/S) 2 1x
230 V(C/S) 4/6 0x

(525.18)
(529)
412.03
(108.02)

(230.03)
108.10

(412.03)

(108.04) V(C/S) 2
(108.10) V(C/S) 4/6

178
(525.16)

(525.04)
(930)
V(C/S) 2 1x
(920.02) V(C/S) 4/6 0x
SP2002600-A

Figure 182: Stage Casing Bottom DPV(C/S) 2 - 6 B kit for Low NPSH
16.1.1 Low NPSH parts DPV(C/S) 2 B

179
20200541

Figure 183: Low NPSH parts DPV(C/S) 2 B

 16.1.2 Low NPSH parts DPV(C/S) 4 B

180
20200542-A

Figure 184: Low NPSH parts DPV(C/S) 4 B

16.1.3 Low NPSH parts DPV(C/S) 6 B

181
20200543-A

Figure 185: Low NPSH parts DPV(C/S) 6 B

 16.2 Low NPSH option DPV(C/S) 10/15 B

On request a Low NPSH impeller for the DPV(C/S) 2 - 15 B is available.

ATTENTION
Only the Stage Casing Bottom with the lowest Impeller of the pump can be exchanged.

ATTENTION
For correct assembling and disassembling of the pump, consult the preceding chapters about
assembling and disassembling the pump type concerned.

(230.03)
(412.03) 108.10
(108.10)

182
SP2010600

Figure 186: Stage Casing Bottom DPV(C/S) 10/15 B Low NPSH

16.2.1 Low NPSH parts DPV(C/S) 10 B

183
20200544-A

Figure 187: Low NPSH parts DPV(C/S) 10 B

 16.2.2 Low NPSH parts DPV(C/S) 15 B

184
20200545-A

Figure 188: Low NPSH parts DPV(C/S) 15 B

16.3 Low NPSH option DPV(C/S) 15 C

On request a Low NPSH impeller for the DPV(C/S) 15 C is available.

ATTENTION
Only the Stage Casing Bottom with the lowest Impeller of the pump can be exchanged.

ATTENTION
For correct assembling and disassembling of the pump, consult the preceding chapters about
assembling and disassembling the pump type concerned.

ATTENTION
The lowest "stage casing with bearing" will have to be moved up one place.

(525.19)
(230.03)
(525.18)
(412.03) 108.10

(525.04)
185
(108.10)
SP2014600

Figure 189: Stage Casing Bottom DPV(C/S) 15 C Low NPSH

 16.3.1 Low NPSH parts DPV(C/S) 15 C

186
20200903

Figure 190: Low NPSH parts DPV(C/S) 15 C

16.4 Low NPSH option DPV(C/S) 40 B

On request a Low NPSH impeller for the DPV(C/S) 40 B is available.

ATTENTION
Only the Stage Casing Bottom with the lowest Impeller of the pump can be exchanged.

ATTENTION
For correct assembling and disassembling of the pump, consult the preceding chapters about
assembling and disassembling the pump type concerned.

ATTENTION
The lowest "stage casing with bearing" will have to be moved up one place.

(525.18)
(230.03)
108.10
(412.03)
(108.10) 187
SP2040600

Figure 191: Stage Casing Bottom DPV(C/S) 40 B Low NPSH

 16.4.1 Low NPSH parts DPV(C/S) 40 B

188
20211174-A

Figure 192: Low NPSH parts DPV(C/S) 40 B

189
190
191
dp pumps
dp pumps
P.O. Box 28
2400 AA Alphen aan den Rijn
The Netherlands

t +31 172 48 83 88

[email protected]
www.dp-pumps.com

2022-02

Original instructions

BE00000609-H / EN

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