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Manual DE688

Manual

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0% found this document useful (0 votes)
651 views

Manual DE688

Manual

Uploaded by

miguel.velizd
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 69

User Manual for DE688 Series Drives Foreword

Foreword

Thank you for choosing DE688 series servo drives products of our company!
This manual is the DE688 series servo drives user manual (Brief Version). Applicable to
1BX_DE688***** series of products.
This manual provides the user selection, installation, parameter setting, the scene
debugging and related matters needing attention and guidance of fault diagnosis. Please keep
this manual for consulting at any time.
In order to use correctly, please read carefully and understand all contents of this manual
before using. Using improperly will cause abnormal operation or shorten the service life, even
direct damage to the product.
Confirming when opening (doing inspection work following when you receive the
product)
1) Whether is the packing complete? Does be affected with damp? Is there any
breakage phenomenon? If you have any question, please contact our company or
your supplier immediately.
2) Whether is the external packing model identification consistent with the ordered
model? If you have any question, please contact our company or your supplier
immediately.
3) Whether the machine nameplate is consistent with the external packing model
identification, checking carefully after packaging? If you have any question, please
contact our company or your supplier immediately.

DE688 Series Servo Drives perform the following international standards. Products have
passed CE certification.
EN 61800-5-1 : 2007: Adjustable speed electrical power drive systems-Part 5-1: Safety
requirements-Electrical, thermal and energy.
EN 61800-3:2004/A1:2012: Adjustable speed electrical power drive systems-Part 3:
Electromagnetic compatibility requirements and specific test methods for products.
DE688 Series Drives User Manual CONTENTS

CONTENTS
Chapter 1.Security Considerations................................................................................................ 1
1.1 Safety information definition.................................................................................................................................1
1.2 Warning signs......................................................................................................................................................... 1
1.3 Safety instructions.................................................................................................................................................. 2

Chapter 2.Product Information...................................................................................................... 5


2.1 Name Plate..............................................................................................................................................................5
2.2 Model Code for DE688 Drives..............................................................................................................................5
2.3 Technical Specification for Drives........................................................................................................................ 6

Chapter 3.Mechanical and Electrical Installation.......................................................................... 8


3.1 Installation environment........................................................................................................................................ 8
3.2 Mounting Methods................................................................................................................................................. 9
3.3 Mounting Dimension........................................................................................................................................... 12
3.4 Major Loop Terminal and wiring........................................................................................................................ 14
3.5 Control Terminal and wiring................................................................................................................................17
3.6 Encoder signal wiring.......................................................................................................................................... 23

Chapter 4. Keyboard Operation................................................................................................... 25


4.1 Introduction of Keyboard.....................................................................................................................................25
4.2 Definition of Menu operation.............................................................................................................................. 27
4.3 Level and parameter group definitions............................................................................................................... 27
4.4 Parameter initialization........................................................................................................................................ 28
4.5 Set a custom password......................................................................................................................................... 29
4.6 Special status display........................................................................................................................................... 29

Chapter 5. Debugging of Servo oil pump.................................................................................... 30


5.1 Servo oil pump debugging process..................................................................................................................... 30
5.2 Manual commissioning........................................................................................................................................31
5.3 Servo commissioning...........................................................................................................................................32
5.4 Multi-pump combination debugging...................................................................................................................33
5.5 Standard System of Wiring Diagram.................................................................................................................. 35

Chapter 6. Fault tracing................................................................................................................ 37


6.1 Fault reset..............................................................................................................................................................37
6.2 Steps to clear alarm.............................................................................................................................................. 37
6.3 Fault history.......................................................................................................................................................... 37
6.4 Servo drives fault content and remedy................................................................................................................37
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DE688 Series Drives User Manual CONTENTS

Chapter 7. Care and Maintenance................................................................................................ 48


7.1 Regular check....................................................................................................................................................... 48
7.2 Cooling fan........................................................................................................................................................... 50
7.3 Capacity................................................................................................................................................................ 50
7.4 Power cable...........................................................................................................................................................51

Appendix A: Peripheral Options.................................................................................................. 52


A.1 Breaker and electromagnetic contactor..............................................................................................................52
A.2 Reactor................................................................................................................................................................. 52
A.3 Filter..................................................................................................................................................................... 53
A.4 Braking components............................................................................................................................................53
A.5 Diameter of Power Cable and Cable Lug Type................................................................................................. 54

Appendix B Function codes......................................................................................................... 56

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DE688 Series Drives User Manual Security Considerations

Chapter 1.Security Considerations

1.1 Safety information definition


Danger: indicates severe personal injury or even death will result if proper precautions are not taken.
Warning: indicates personal injury or equipment damage may result if proper precautions are not taken.
Prohibition: indicates equipment damage may result if proper precautions are not taken
High temperature: indicates personal injury may result if proper precautions are not taken
Note: indicates moderate personal injury may result if proper precautions are not taken
Trained and qualified professionals: refers to the operating staff of the equipment must undergo
professional training and electrical safety training and pass the examination, already familiar with procedures and
requirements of this equipment 's installation, debugging, operational and maintenance , and can avoid all kinds of
emergency situations.

1.2 Warning signs

The purpose of the warnings is that does warnings for the possibility of serious injury or damage to the

equipment, give advice in order to avoid danger. This manual uses the following warning signs:

Sign name Comment logogram

Severe personal injury or even death will


Danger
result if proper precautions are not taken.
Danger

personal injury or equipment damage may


Warning
Warning result if proper precautions are not taken

Electrostatic PCBA board may damage if proper


sensitive precautions are not taken。
Prohibition

The base of servo drives dedicated to will


High
High produce high temperature, prohibit
temperature
touching.
temperature
moderate personal injury may result if
 Note Caution
proper precautions are not taken
Caution

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DE688 Series Drives User Manual Security Considerations

1.3 Safety instructions


 Only trained and qualified personnel are allowed to do related operations.
 Prohibit wiring, inspecting and replacing components etc when the power is
on. Before wiring and checking, you must make sure that all the input power
has been disconnected and to wait not less than the marking on the servo
drives or to confirm that the DC bus voltage is below 36V. Wait schedule is as
follows:

servo drives model At least waiting time

380V 11kW-22kW 5minutes

380V 30kW-90kW 10minutes

 Prohibit unauthorized modification on servo drives, or it may cause fire,


electric shock or other injuries.

 The machine is running, the heat sink base may produce high temperature,
prohibit touching in order to avoid scald.
 Electronic components in the servo drives are electrostatic sensitive devices;
anti-static measures must be done in the related operation.

1.3.1 Handling and installation

 Select the appropriate handling and installation tools, and ensure the normal
and safe operation of the servo drives to avoid personal injury. The installer
must take precautions to protect the personal safety, such as wearing
anti-smashing shoes, wearing overalls, etc.
 In handling the installation process, ensure that the servo drives is not
subjected to physical shock and vibration.
 Do not hold the front cover only when handling to avoid falling.
 Prohibit installing the servo drives on combustible and avoid servo drives in
contact close or adhere to combustible.
 According to the wiring diagram to connect optional braking accessories
(braking resistor, braking unit or feedback unit).
 Prohibit wet objects or body parts from contacting servo drives; otherwise
there is the risk of electric shock.
 R, S, T for power input, U, V, W for motor output, correctly connect the input

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DE688 Series Drives User Manual Security Considerations

power and motor cable, otherwise it will damage the servo drives.

 Note:
 The servo drives must be installed in the places where children and others cannot contact.
 Prevent the screws, cables, and other conductive objects falling into the inside of servo drives.
 If the installation altitudes above 2000m, servo drives will not meet IEC61800-5-1 low voltage
protection.
 The leakage currents of servo drives when it works may exceed 3.5mA, to use reliable earth and
ground resistance and be sure the ground resistance is less than 10Ω, the conductive performance of
PE grounding conductor is the same as the conductive ability of phase conductor (use the same
cross-sectional area).
 Use in the suitable environment (according to section 3.1).

1.3.2 Debugging and operation

 before doing the servo drives terminal connection, you must cut off all the
power supply that connect the servo drives, the waiting time after cutting off
the power is not shorter than the time marking on the servo drives.
 When servo drives is running, the internal high voltage will be produced,
prohibiting any operation except for the keyboard settings.
 This equipment cannot be used as "emergency stop device".
 This device cannot be used as a motor 'emergency brake, mechanical brake
system must be installed.

 Note:
 Do not frequently turn on or off the servo drives input power.
 If the drives is powered down during use, after the drives fully power-down (keyboard power indicator
is off), then power on again, otherwise, the drives will not work.
 If the servo drives has been stored for long time, then check, capacitance adjust (see "Maintenance and
hardware diagnostics") and test run before use.
 Before servo drives running, you must close the front cover; otherwise there will be danger of electric
shock.
 If the servo drives is damaged or missing components, prohibit operating it.

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DE688 Series Drives User Manual Security Considerations

1.3.3 Maintenance and components replacement

 Trained and qualified professionals only are allowed to do the servo drives
maintenance, inspection or parts replacement.
 before doing the servo drives terminal connection, you must cut off all the
power supply that connect the servo drives, the waiting time after cutting off
the power is not shorter than the time marking on the servo drives.
 During the maintenance, and components replacement process, measures
must be taken to avoid the screws, cables and other conductive objects
entering into the inside of servo drives.

 Note:
 Please use proper torque fastening screws.
 During the maintenance, and component replacement, must avoid the servo drives and components
contact with or adhere to combustible.
 Not allowed to do insulation test to the servo drives, and not allowed to test servo drives control loop
by a megameter.
 During the maintenance, and component replacement, anti-static measures must be prepared for the
servo drives and internal components.

1.3.4 Scrap processing

 The servo drives components contain heavy metals, and after scrap, servo
drives is treat as an industrial waste, otherwise it may result in personal
injury and environmental pollution.

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DE688 Series Drives User Manual Product Information

Chapter 2.Product Information

2.1 Name Plate


Take 30kW Drives with 3PH 380V input for example:

产品系列
Product series
TECHMATION
AC SERVO DRIVER
Product
产品型号 mode M O DEL : 1BX_DE688I0F3
Product
产品功率 power PO W ER : 30KW
Input power supply
输入电源规格 INPUT : AC380-480V 3PH 50/60HZ
输出规格Output O UTPUT : AC0-480V 3PH 60A
Soft版本号
Version VER : 1861
Bar code
条形码
Product
产品序列号series no. NA181800088
Company
公司名称 name NingBo Techmation Co.,Ltd.

Model instruction : The last identification of product model represents the code of DE688 drives, e.g. in
1BX_DE688K5F3, K5 means 15kW.

2.2 Model Code for DE688 Drives


1BX _ DE688 K5 F 3 CV

DE688 Series Drives

Communication and encoder type


Model Code
NULL TM-BUS+NET
Power Rated Power Rated
Symbol
output current
Symbol
output current
15P RESOLVER

K1 11kW 25A I7 37 kW 75A CV CAN+NET

K5 15 kW 32A H5 45 kW 91A 15P RESOLVER


CAN+NET+STO
K8 18.5 kW 37A G5 55 kW 112A SV
15P RESOLVER
J2 22 kW 45A E5 75 kW 150A TM-BUS+NET
TH
I0 30 kW 60A C0 90 kW 176A 9P RESOLVER

Cooling Method Input voltage


F Air-cooled,heat sink built-in 3 3PH 380~480V
2 3PH 220V

Note: The rated current correspond to 380V Drives, 220V drives rated current corresponding to the actual nameplate, or contact our company.

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DE688 Series Drives User Manual Product Information

2.3 Technical Specification for Drives


Function Description Specification
AC 3PH 380~480V (Fluctuation range be allowed:
-15%~+10%,AC 323~528V,380V Drivers)
Input voltage(V)
Power input AC 3PH 220V (Fluctuation range be allowed:
-10%~+20%,AC 198~264V,220V Drivers)
Input frequency(Hz) 50Hz or 60Hz,Fluctuation range be allowed 47~63Hz
Output voltage(V) 0~480V
Power output Output current(A) Refer to the “ratings”.
Output power(kW) Refer to the “ratings”.
Control way Closed-loop vector control,V/F control
Motor type AC permanent magnet synchronous motor
Control mode Pressure Closed-loop control mode and speed mode
Maximal output frequency 300Hz
Pressure command type Analog command (DC0~10V);NET;CAN;EtherCAT
Pressure control precision ±1Bar
Pressure control step
≤100ms
response time
Speed response time when
Control performance ≤50ms
flow is controlled
Speed control precision ±0.2%
Torque response ≤2ms
Torque control precision ±5%
Over-current capacity Max. 2.0 times
At 120% rated current, 30 minutes; 150% rated
current,90 seconds; 180% rated current,8
Over-load capacity
seconds;200% rated current, 1 seconds. Part of the
specification overload capacity is greater.
Input resolution for
Less than 10mV
terminal analog
Input resolution for
Less than 1ms
terminal switch
Peripheral interface
Analog input 3 ways,DC0~10V
6 ways , Public terminal (internal or external power
Digital switch input
supply 24V)
Digital switch output 4 ways ,Public terminal(24V)
over-current, over-voltage, under-voltage, over-temperature, phase loss and
Protection functions
over-load.,etc.
Communication
NET ;CAN ;EtherCAT
functions
Mounting way Support wall mounting and flange mounting.
Operation environment
-10~50℃, derating use if it is above 40℃
temperature
Others
Protection class IP20
Cooling way Air cooling specification: air cooling;
Storage temperature -20~70℃

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DE688 Series Drives User Manual Product Information

Function Description Specification


Built-in when it is below 90kW ( included ) , other
Brake unit
options are placed externally.
Brake resistor Optional (refer to Appendix A: Peripheral options)
reactor 30~55Kw built-in dc reactor

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Chapter 3.Mechanical and Electrical


Installation

3.1 Installation environment

 Mounted in electrical control cabinet


The servo drives must be mounted in well-protected electrical control cabinet due to the inexistence of
protective structures on its own, which prevents it in contact with corrosive and inflammable gases, and the ingress
of conductive object, metal dust, oil mist and liquid into the drives. Because the electrical equipment gets heated
and there is a limited heat dissipation condition inside electrical control cabinet, the temperatures surrounding
servo drives will keep increasing. Regarding this, when considering the cooling of drives and configuration of
control cabinet, the servo drives shall be guaranteed to keep max. temperature below 50℃ and relative humidity
below 90%, and the long-term safe working temperature below 40℃(Working in an environment above 40 ℃,
1 ℃ per liter require derating derating ratio of 3%).
 Temperature/Humidity environment
The life of servo drives will be shortened significantly when working under high temperature, and there is a
possibility of failure. The servo drives must be guaranteed that in heat convection and heat radiation conditions,
the temperature aroundingt is lower than 50℃ and relative humidity is below 90%RH. Storage temperature should
be below 70℃.
 Vibration environment
Various vibration protection measures will be taken to ensure the servo drives will not be affected and the
vibration is guaranteed to be less than 0.6G (5.8m/s2).
 Other environment requirements
Failure will be caused when the servo drives works in severe environment, such as, in contact with corrosive
gas, humidity, metal dust, water and processing liquid. So during installation, the servo drives must be prevented
to be in contact with the above gas and liquid.
 Interference
When there are interference equipments surrounding the servo drives, the power line and control wire in
servo drives will be greatly interfered, which may lead to malfunction in servo drives. In this case, power filter and
other anti-interference measures should be added to ensure normal operation of drives. Attention must be paid that
after power filter is added, the leak current will increase. To solve this problem, isolation transformer is considered
into use. Special attention should be paid that the control signal line in drives is susceptible to interference, so

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DE688 Series Drives User Manual Mechanical and Electrical Installation

reasonable wiring and shielding measures must be provided.


For any special installation requirements, please consult with our company for confirmation.

3.2 Mounting Methods


 Mounting Way
It is mounted in a well-ventilated place indoor and adopts vertical mounting. Mounted horizontally or
laterally is forbidden.

Figure 3-1 Mounting ways of DE688 Series Drives

Signal cabinet installation instructions:

Figure 3-2 Signal Vertical Installation

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Power level Space requirement(mm)

11kW~22kW A≥10 B≥200 C≥40

30kW~37kW A≥50 B≥200 C≥40

45kW~90kW A≥50 B≥300 C≥40


Depend on the thermal characteristic,heat radiates from the bottom up.Side by side installation is the
priority style in the multiple drivers occasion.Thermal baffle felt is indispensable in the up and down
installation occasion.
Multiple side by side installation:

Wind out

Wind in

Figure 3-3 Multiple Side by Side Installation

Power level Space requirement(mm)

11kW~22kW A≥10 B≥200 C≥10

30kW~37kW A≥50 B≥200 C≥50

45kW~90kW A≥50 B≥300 C≥50

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Figure 3-4 Multiple Up and Down Installation

 Electric Cabinet Cooling Fan


Air intake and scavenfer fans is indispensable for the electric cabinet.Intake fan is installed in the
bottom,and need install dust cover.Please clean or change the dust cover regularly.Scavenfer fan is installed
in the upper,dust cover is needless.

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DE688 Series Drives User Manual Mechanical and Electrical Installation

3.3 Mounting Dimension

380V Servo drives installation dimensions as shown below:

Figure 3-5 Installation Dimension Diagram of 11~37 kW(380V)

Figure 3-6 Installation Dimension Diagram of 45~90 kW(380V)

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Model Dimension Mounting Hole Site Mounting Bore


Weight
(Power rating (mm) (mm) Diameter(mm)
(kg)
380V ) W D H H1 A B E

11/15/18.5/22 kW 210 190 325 / 310 196 6 7


30/37 kW 250 224 400 / 382 230 7 18
45/55 kW 340 275 520 470 500 284 10 33

75/90 kW 355 290 566 515 540 305 10 37

220V Servo drives installation dimensions:

Figure 3-7 11~22kW (220V) installation size drawing

Figure 3-8 Installation dimension drawing of 30~55kW (220V)

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Model Dimension Mounting Hole Site Mounting Bore


Weight
(Power rating (mm) (mm) Diameter(mm)
(kg)
220V ) W D H H1 A B E
11/15kW 210 190 325 / 310 196 6 7
18.5/22 kW 250 224 400 / 382 230 7 18
30/37 kW 340 275 520 470 500 284 10 33

45/55 kW 355 290 566 515 540 305 10 37

3.4 Major Loop Terminal and wiring

3.4.1 Major loop terminal type

Figure 3-9 11~22 kW(380V)Major loop terminal

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Figure 3-10 30~37 kW(380V) Major loop terminal

Figure 3-11 45~90 kW (380V) Major Loop Terminal

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Symbol Terminal Name Function Description

R Main input terminal R


Three-phase AC major input terminal is connected to the
S Main input terminal S
grid.
T Main output terminal T

U Output terminal at phase U


The three-phase output terminal of drives is connected to
V Output terminal at phase V the input terminal.
W Output terminal at phase W

(+) DC bus positive terminal


External brake resistor is connected between PB and (+).
PB Terminal of inner brake pipe

(-) DC bus negative terminal Connect with the negative terminal of external DC mains.

The grounding terminal for safety protection must be


Grounding terminal (PE) grounded reliably. The grounding resistance is less than 0.1
ohm.

3.4.2 Wiring of Major Loop Terminal

Abide by the following matters when wiring is made:


 Do not make the major loop cable uses the same casing with the cable/encoder cable used for input and
output signal or tie such cable together. When wiring is made, a distance of over 30cm will be left between
major loop cable and cable/encoder cable used for input and output signal. If it is too close, malfunction
will be caused.
 Brake resistor cable length is less than 5m,and need use high temperature-resistant cable.It is necessary to
instal brake resistor far from combustible.
 Even if the power supply is shut down, high voltage may still exist inside servo drives. To prevent electric
shock, please do not touch power supply terminal within 5 minutes.

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DE688 Series Drives User Manual Mechanical and Electrical Installation

3.5 Control Terminal and wiring


3.5.1 Control terminal diagram

Figure 3-12 Control Terminal

3.5.2 Description of analog input /output terminals

symbols Terminal name Terminal description Comment

Thermistor input
PTC+
positive terminal Motor overheating protection PTC sensor Support: PTC130, PTC1000
Thermistor input input. so on.
PTC-
negative terminal

Analog instruction input terminal, free


Analog input
AI1+ configuration instruction signal, default is Maximum identifiable voltage:
channel 1
Speed analog instruction (Speed Channel). 10V

Analog instruction input terminal, free The corresponding ground

Analog input configuration instruction signal, default is terminals are COMA


AI2+
channel 2 Pressure analog instruction (Torque Press
Channel).

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DE688 Series Drives User Manual Mechanical and Electrical Installation

symbols Terminal name Terminal description Comment

Analog instruction input terminal, free


Analog input configuration instruction signal, default is
AI3+
channel 3 Feedback pressure analog input (Press
sensor Channel).
Analog input Analog input negative end, pressure COMPH was isolated from
COMA
location sensor negative pole. COMA.
If this 24V power supply
Analog 24V output
H24V external pressure sensor is
power
Supply external 24V power supply with used, and the pressure sensor
maximum output current of 100mA. is not output with isolation,
24V output power
COMPH COMPH and COMA shall be
source
connected to the same level.

3.5.3 Description of switch input/output terminals

symbols Terminal name Terminal description Comment

Digital 24V power


+24VL
output Supply digital 24V power outward with a COML (digital) and COMPH
maximum output current of 50mA. (analog) are both COM
COML 24V power COM

The input is effective when there is 24V Support only internal or


Switch input
DINCOM between the public terminal and DI external 24V connection
public terminal
terminal. DINCOM
terminal function can be configured freely,
DI1 Switch input 1 parameter identification 57103, default
function: Servo enable
terminal function can be configured freely,
1. 12~30V voltage input is
DI2 switch input 2 parameter identification 57104, default
acceptable;
function: Reset alarm.
2. The terminal is an optical
terminal function can be configured freely,
coupling input, and only NPN
DI3 Switch input 3 parameter identification 57105, default
connection is supported;
function: Null
3. The corresponding public
terminal function can be configured freely,
terminal is DINCOM
DI4 Switch input 4 parameter identification 57106, default
function: Null
terminal function can be configured freely,
DI5 switch input 5
parameter identification 57107, default
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DE688 Series Drives User Manual Mechanical and Electrical Installation

symbols Terminal name Terminal description Comment

function:Null

terminal function can be configured freely,


DI6 switch input 6 parameter identification 57108, default
function: Null
Switch output terminal 1, terminal
function can be configured freely,
DO1 Switch output 1
parameter identification 57109, default
function: alarm output
Switch output terminal 2, terminal
function can be configured freely,
DO2 Switch output 2
parameter identification 57110, default
When the output is effective,
function: Null
24V voltage is formed with
Switch output terminal 3, terminal
the common pole
function can be configured freely,
DO3 Switch output 3
parameter identification 57111, default
function:Null
Switch output terminal 4, terminal
function can be configured freely,
DO4 Switch output 4
parameter identification 57112, default
function: Null

3.5.4 Description of Communication terminals

symbols Terminal name Terminal description Comment

CAN- CAN bus positive


C_GND is the communication
Isolated CAN communication ground, and all CAN devices on the
CAN+ CAN bus negative
terminal bus need to be connected to each
CAN communication
C_GND other
ground terminal
The terminal resistance is available
Termination resistors 120 Ω terminal interface
TR when TR is short connected with
terminal resistance
CAN-
Optional,either CAN_bus or
CAT1 SA_BUS Output EtherCAT communication

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DE688 Series Drives User Manual Mechanical and Electrical Installation

symbols Terminal name Terminal description Comment

terminal EtherCAT
CAT2 SA_BUS Input

NET EtherNET terminal EtherNET interface Connect to PC or upper computer

3.5.5 Digital input/output signal wiring

Digital input signal has DI1, DI2, DI3, DI4,DI5 and DI6, take DI1 for example.
The input signal is the output of the transistor. Please connect it according to the power supply as shown
below.This drive provides internal 24V power.
Use external 24V power connection:

Figure 3-13 External power supply common anode connection


(the wiring diagrams in this manul provides in this way)

Figure 3-14 External power button switch (relay) connection


Internal 24V power supply wiring connection:

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Figure 3-15 Internal power supply common anode connection

Figure 3-18 Internal power key switch (relay) connection


The digital switch input signals include DO1, DO2, DO3, and DO4. The following figure takes the DO1
signal as an example.

Figure 3-16 Digital output wiring diagram

3.5.6 Analog input signal wiring

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DE688 Series Drives User Manual Mechanical and Electrical Installation

The analog input signals include AI1, AI2 and AI3, which receive 0~10V voltage input signals.
Since weak analog voltage signals are particularly vulnerable to external interference, it is generally
necessary to use double-stranded shield cable, and the wiring distance should be as short as possible, not over 20m,
as shown in the figure below.

Figure 3-17 Analog Input wiring diagram

In some situation analog signal is severely disturbed, the filter capacitor and ferrite core should be installed
extra, as shown below.

Figure 3-18 Analog Input wiring with filter capactior and magnet ring diagram

3.5.7 Communications signal wiring


The drive provides the CAN Open communication mode.
In long distance transmission should put a terminal ends at the end of the first match resistance, this series
drive has built-in 120 Ω resistance for the use of the user, just put the CAN - and TR terminal sub.
CAN communication line requires three-core shielded wire.
The schematic diagram of 6 driving CAN wires is as follows:

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DE688 Series Drives User Manual Mechanical and Electrical Installation

Figure 3-19 CAN communication connection diagram

3.6 Encoder signal wiring


Encoder terminal has two types:9 pin and 15 pin.
The wiring of encoder signal needs STP,
15 pin terminal pins is as follows:
11 15

6 10

1 5

Figure 3-20 15 pin resolver terminal schematic

15 pin terminal pin signal definitions:

pin Signal definition description

1 Sin+ Resolver sine input signals+


2 Sin- Resolver sine input signals-
3 Cos+ Resolver cosine input signal+
4 Cos- Resolver cosine input signal-
5 R+ Resolver excitation output signal+
6 R- Resolver excitation output signal-
14
KTY84 KTY84 thermal resistance signal
15
Others Null Null

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DE688 Series Drives User Manual Mechanical and Electrical Installation

9 pin terminal pins is as follows:

Figure 3-21 9 pin resolver terminal schematic

9 pin terminal pin signal definitions:

pin Signal definition description

1 Exc+ Resolver excitation output signal+


2 Exc- Resolver excitation output signal-
3 Sin+ Resolver sine input signals+
4 Sin- Resolver sine input signals-
5 Cos+ Resolver cosine input signal+
9 Cos- Resolver cosine input signal-
7
KTY KTY84 thermal resistance signal
8
Others Null Null

24
DE688 Series Drives User Manual Keyboard Operation

Chapter 4. Keyboard Operation

4.1 Introduction of Keyboard

The keyboard is used to facilitate the monitoring of the servo drive. State monitoring and parameter

modification can be realized through the keyboard.

Digital display
area

Status indicator light

The key area

Figure 4-1 keyboard diagram

The panel space of the keyboard is divided into three areas: digital display area, status indicating area and key
area
The digital display area is composed of 6 digital tubes, used to display parameter label, parameter value, fault
identification and operation prompt, etc.
There are four LED status indicators in the state indicating zone, which respectively represent working state,
RELAY state, alarm state and enabling state.
There are 7 keys in the key area. The function definition of the key is shown in the table.

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DE688 Series Drives User Manual Keyboard Operation

Reference table of key functions:

number Name Descriptions


LED display symbols and numbers / letters contrast:
Display Display Display
letter letter Letter
symbols symbols symbols

0 1 2

3 4 5

6 7 8

9 A B
1 Digital
display c d E

F H L

L N N

o P R

T U .

Run status indicator light, when this light is flashing run, indicates
RUN
that the CPU is working normally
The attracting indicator light of the main relay, which is on,
indicates that the bus voltage has reached soft start and the relay
Status RLY
2 has been normally closed. This light is off, indicating that the main
indication relay has not been sucked and energy is prohibited
Alarm indicator light, this light is on, indicating that there is a fault
ERR
alarm.

EN Enable indicator light, the light shows that the servo is enabled

Used to switch between group A, group O and group


Mode key
P
Set key Setting parameter confirmation
Increment of data or reference number;
Increment
key In the monitoring mode, display parameters can be
selected in a positive sequence loop
3 keypads Decrease of data or reference number;
Decrement
key In monitoring mode, display parameters can be
selected by reverse sequence loop
Left shift In parameter setting mode, you can select the
key modification bit of the parameter

Run key Servo run operation

26
DE688 Series Drives User Manual Keyboard Operation

number Name Descriptions


Can be used to stop the servo operation; when faults
Stop key occur, clear faults, press this key to clear the alarm
display.

4.2 Definition of Menu operation


The parameter setting method of the operation panel adopts the multi-level menu structure form, which can
easily query and modify parameter values.

Enter and return the parameter values according to and . Switch the parameters between the

groups by , and set the value with . The operation process is as follows:

Figure 4-2 menu action

Note: the initial value of startup is displayed as A50001 (actual speed) value. Press to enter group A

reference number, then press to switch group to group O, and set the two-level weight password '01000' to
enter group P for parameter modification.

4.3 Level and parameter group definitions


This servo drive has 3 sets of reference Numbers (please refer to the appendix quick reference number
summary table for details)

The key can be switched between the reference Numbers:


1) group A: state monitoring group, read-only property, all parameters can be viewed but cannot be modified;
2) O group: unlock with password input;

27
DE688 Series Drives User Manual Keyboard Operation

3) P group: parameter modification group, which can be read and written; parameters can be viewed and
modified;
Level operating instructions:
Primary level (initial level) : can only switch between group A and group O. Group A can view all parameters
but cannot be modified.

Level 2: input password " " in group O, namely enter level 2. After unlocking, only switch
between group A and group P. All parameters of group A can be checked. Long press "PRG" key 3.5 seconds,
re-lock, return to the initial level state.

Level 3: group O input password " " (initial, customizable password) is entered into level 3.
After unlocking, it can only switch between group A and group P. All parameters of group A can be checked and
all parameters of group P can be modified. Long press "PRG" key 3.5 seconds, re-lock, return to the initial level
state.
Power level operation flow demonstration:

Figure 4-3 weight level decryption operation process

4.4 Parameter initialization


1) Set P57573=7, press "enter" to confirm, and "FInIsH" will be displayed after initialization;
2) Set P57573=5, press "enter" to confirm and save the parameters;
3) Restart drive;
Parameters Description of Functiion Function
Electrical angle self - learning 4
Parameters are saved to ROM 5
P57573 Parameter initialization (reset) 7
Static self-learning 21
Dynamic self-learning 22

28
DE688 Series Drives User Manual Keyboard Operation

4.5 Set a custom password


The initial password of the drive is 01234. The user can also customize the password. Methods the following:
1) After unlocking, switch to group P and go to P51029;
2) Press ‘enter’ key to enter the parameter modification interface, and the keyboard displays 001234;
3) Change the custom password by pressing 1 and press 2 to confirm.
Note: the password is 5 digits at most. Setting 6 digits will result in unlocking. Remember your custom
password.

4.6 Special status display


The A50024 (Drive IO state) is displayed in a special state, and the digital tube segment is on if the
correlation bit is valid, as follows:

When there is no input/output state, six digital tubes display: ;

When a certain input is valid, it displays: ;

When an output is valid, it displays: ;

When all inputs and outputs are valid, the six-digit tube displays :
Display definition:

6 5 4 3 2 1 Represents the DI: Input


bit
segment

Represents the DO: Output


segment

Example: A50024 shows , that means DI1 is effective and DO3 is effective.

29
DE688 Series Drives User Manual Debugging of Servo oil pump

Chapter 5. Debugging of Servo oil pump

5.1 Servo oil pump debugging process


The debugging of servo oil pump mainly includes three aspects: manual trial operation debugging, servo
operation debugging and multi-pump combination debugging. The detailed flow chart of the first two aspects is as
follows:

Upper computer give small


pressure and speed

Figure 5-1 servo oil pump debugging flow chart


30
DE688 Series Drives User Manual Debugging of Servo oil pump

5.2 Manual commissioning


Before the first use of the servo drive, the motor needs to be self-learning operation to learn the motor related
parameters for optimal control.

5.2.1 Confirm before power on


After the drive is installed, make sure that the cables, especially the power lines, are properly connected. If
possible, please remove the load or unscrew the overflow valve completely.
Power the servo drive on when the connection is confirmed to be correct, and the 'RUN' indicator on the
button panel lights up and starts flashing.
After about 7S, relay will suck up and the RLY light will be on, indicating that the servo power is normal.

5.2.2 Trial operation steps


Description of
Steps Parameters setting Instructions
Parameters
Set group O: Decryption
1) Level decryption Password Error will display "Error"
o01000 parameters
Motor
2)Motor Group P:
correlation Set motor parameters correctly.
parameters setting P51500~P51508
parameter
Learn zero
3) Motor Angle
P57573=4 Angle of P52002 is the motor Angle value.
learning
motor
Start the static motor parameter
Group P:
Set self-learning, the motor shaft will
P56012= motor self-learning rotate slightly in the self-learning
3)Motor rated current or current for process, and the "RUN" will be
self-learning drive rated current
static motor displayed, then the "Finish" will be
P57573=21 (start self-learning displayed when the self-learning is
static self-learning) completed.
If the storage operation is not
4)Parameters Storage
P57573=5 performed, the motor data will be
storage parameters
recovered after the next restart.
Upper computer
give enable
5)Commissioning signal ,then give
small speed
manually

Motor reference number:

Parameters Description Unit


P51500 Motor rated voltageVn V
P51501 Motor rated current In A
P51502 Motor rating Pn kW
P51503 Logarithm of motor magnetic poles /
P51505 Motor rated speed Nn rpm
P51507 Motor torque constant Kt Nm/A
P51508 Motor voltage constant Ke V/krpm
5.2.3 Checking of commissioning
a) During the self-learning process, the motor shaft will rotate slightly, which is a normal phenomenon, and
'Finish' will be displayed after completion. If there is any abnormality in the learning process, the relevant code
31
DE688 Series Drives User Manual Debugging of Servo oil pump

will be alerted. Please check the relevant alarm and clear it according to the fault reset in chapter 6.
b) Upper computer give enable singal to start the trial operation, and the EN lamp on the button panel will light up.
At this time, the motor will be still when the speed is not set. Please check the parameter value of A50006 (actual
current), which will be very small (below 3A).If the current value of A50006 is large, it indicates that the motor is
blocked and the parameter setting is wrong. Please disable the enable signal and restart the trial operation steps
c) Check the motor turnning direction is right.If the direction is wrong,change 51531setting.
If there is oscillation or low squeak during operation, the current loop parameters and speed loop parameters can
be adjusted appropriately, such as: 55042 (current loop Kp), 55043 (current loop Ki), 55007 (speed loop Kp), and
55008 (speed loop Ki).

5.3 Servo commissioning


The debugging begins to debug the oil pressure performance. Please connect the load, screw the overflow
valve to the corresponding position, and check the reliable connection of tubing, valve and other structures.
5.3.1 Run mode selection
Run mode
Parameters Description of Parameters Instructions
selection
Control mode is divided into
1: Speed control mode
1)Control mode P55048 Pressure closed loop, speed
4: Pressure comtrol mode
mode
0: AD;
Sources of instruction,AD、
2)Control source P57133 4:CAN;
CAN,EtherCAT
5:EtherCAT
5.3.2 Oil pressure function parameter setting
Description of
Parameters Instructions
Parameters
Maximum system When the AD instruction source is set, the flow instruction
P51515
speed is 100% corresponding to the motor speed
Pressure sensor Set the maximum range of pressure sensor, and the
P55061
maximum pressure default is 0~10V pressure sensor
Pressure closed loop mode, AD command source,
Maximum system
P55062 pressure command 100% corresponding to the oil
pressure
pressure set value.
P55063 Bottom flow pressure Low flow pressure after enabling
Top speed of bottom The maximum speed when maintaining the bottom flow
P55064
flow pressure after enabling
All the above parameters are set with a voltage of 0~10V. If the actual voltage instruction is not 0~10V,
please refer to the full table for setting the upper and lower limits of the relevant voltage.

5.3.3 Oil pressure performance parameter setting


设定参数 参数描述 说明
Speed proportional gain: speed dynamic response
Speed controller P
P55007 adjustment, the larger the value, the faster the response,
gain
too large cause shock.
Speed controller reset Speed integral time: adjust the dynamic stability of the
P55008
time speed. The higher the value, the better the stability
P55042 Current controller P Current proportional gain (q axis) : the current dynamic

32
DE688 Series Drives User Manual Debugging of Servo oil pump

gain response is adjusted, the higher the value is, the faster the
response will be
Current controller Current integral time (q axis) : the current dynamic stability
P55043
reset time is adjusted. The higher the value, the better the stability
Pressure proportional gain 1: pressure dynamic response
Kp1 of pressure
P55050 adjustment, the larger the value, the faster the response,
control
too large cause shock
Ki1 of pressure Pressure integral time 1: pressure dynamic stability is
P55051
control adjusted. The higher the value, the better the stability
Pressure control ramp Set the time of the pressure 0 going to the max pressure,
P55056
rise time unit:ms.
Pressure control ramp Set the time of the max pressure going to the pressure 0,
P55057
down time unit:ms.
Set pressure time constant under pressure control: it
affects the dynamic response of pressure. The larger the
Pressure special
P55070 pressure is, the slower the upward pressure process will
parameter
be. Otherwise, the faster the upward pressure process will
be
Setting speed time constant under pressure control: used
Speed special
P55071 for setting speed filtering, large setting will cause shock.
parameter
When set to 0, filtering is not enabled
P58000 AD1 offset
P58010 AD2 offset External analog input voltage linear zero point offset
P58020 AD3 offset

The servo performance is adjusted according to the principle of stable non-divergence, low overshoot, fast
response and low noise.

5.4 Multi-pump combination debugging


Please wire correctly in accordance with the following CAN wiring drawing and short the TR in the
head-to-tail drive with can-terminal to enable terminal resistance.

This series of drives is equipped with an external node dial code, which can be used for rapid debugging of
multiple pump combinations.

5.4.1 Self-learning confirmation


The motor parameters of the servo oil pump combination are confirmed one by one according to manual trial
operation and debugging 5.2.1~5.2.2.

5.4.2 Master-slave drive configuration


a) Master drive Settings:
Verify the master drive, change a DI input function code to 30 (Master Select), and force the DI input point
COM to be valid.
Dial the number of nodes on the drive as the number of slave, that is’the number of slave drives-1’in the real
servo system.
b) Slaver drive Settings:
The dial code of each node is set as the drive number, starting from 2, for example, 3 drives,icluding 1 master
and 2 slavers, then the slaver dial code of each slave station is set as' 2 'and' 3 'respectively.
33
DE688 Series Drives User Manual Debugging of Servo oil pump

c) Restart to take effect after the setting is completed.

Dial code switch instructions:

This series of drive dial code switch has 4 dial codes, which can provide multi-pump combination control of
up to 15 drives.
The four dial codes are arranged in 1248, and the corresponding dial ON means 1.
For example:

= 1*1+1*2+1*4+0*8=7
1 2 4 8
Example: 4 actuators combined following, 1 master ,3 slavers;
Master settings: force short connection of DI input point of Master Select function, and the dial code is 3;
Slaver settings: Slaver1 dial to 2
Slaver2 dial to 3
Slaver3 dial to 4
Restart.
CAN wiring diagram is as follows:

Figure 5-2 wiring diagram of 4 driving follow-up CAN bus

34
DE688 Series Drives User Manual Debugging of Servo oil pump

5.4.3 Confirmation of follow-up


No alarms on each drive after restarting ,and enable normally.

After the motor runs, all drives’ A50001 show the same speed, so the follow-up function is confirmed.

5.4.4 System operation and performance optimization


a) Setting P55062 of the master drive, if the maximum pressure of the system can’t reach the requirements;

Setting P51515 of each drive,if the maximum displacement of the system can’t reach the requirements.

b)Adjusting P55050 and P55051 of the master drive,if pressure control has fluctuations or large overshoot.

c) The motor has noise or oscillations during operation, and the current loop and speed loop parameters of the
corresponding driver can be adjusted, such as P55042, P55043, P55007, P55008, P55070 and P55071.

d) Under the shutdown state, the motor is still running at a low speed, setting P58000, P58010 and P58020 for zero
drift adjustment on the master drive.

5.5 Standard System of Wiring Diagram

The wiring diagram of Single system pressure closed loop;


The wiring diagram of the follow-up system (two follow);

35
DE688 Series Drives User Manual Debugging of Servo oil pump

36
DE688 Series Drives User Manual The wiring diagram of Single system pressure closed loop

HMI Panel

magnetic
AC three-phase Power Supply
L1
annulation
L2

L3

PE
Servo Motor
DE688 Servo Driver

PTC+
PTC-
AI1+
AI2+ PE
COMA
AI3+ R
2
Signal COMA
1
V+ H24V S
3
V- COMPH
Connect IFM or Trafag T
pressure sensor DO1
Junction Box
D02
+ Brake
DO3 PB resistance
Controller DO4
COML -
PE PE
+24VL
P DINCOM U W W 黃
F Enable
DI1 紅
P-/F- Reset V V V
DI2
H24V Mode Switch 藍
DI3 U U
HCOM MasterSelect W
PB driver Alarm DI4 黃紅 3
Proportional
PC Motor on DI5 PE L 2
Power Limit Cooling FAN
PC Reset DI6 magnetic AC220V N 1
annulation
1 2 3 4

ON DIP

NET TR S+ 1
C_GND S- 2
RESOLVER 15P

CAN- C+ 3
CAN+ C- 4
R+ 5
R- 6
K+ 14
K- 15
NET

The wiring diagram of Single system pressure closed loop


DE688 Series Drives User Manual The wiring diagram of the follow-up system (two follow)

AC three-phase Power Supply


L1

HMI Panel L2

L3

PE

DE688 Servo Driver(Master)


magnetic DE688 Servo Driver(Slaver)
annulation
PTC+ PTC+ magnetic
PTC- PTC- annulation
AI1+ AI1+
AI2+ PE AI2+ PE
COMA COMA
AI3+ R AI3+ R
2
Signal COMA S COMA S
1
Connect V+ H24V H24V
V- 3 COMPH T COMPH T
AC220V AC220V
IFM or Trafag
pressure sensor DO1
+ Brake L N DO1
+ Brake L N
D02 PB resistance D02 PB resistance
DO3 DO3
To Controller
Controller DO4 - DO4 -
COML U Cooling HCOM COML U Cooling
+24VL U Fan +24VL U Fan
P DINCOM V H24V DINCOM V
V V
F
P-/F-
DI1
W
Servo PC Motor ON DI1
W
Servo
DI2 W PC Reset DI2 W
H24V
DI3 PE
Motor DI3 PE
Motor
HCOM Master PE PE
PB driver Alarm Select
DI4
magnetic DI4 magnetic
PC Motor on DI5 DI5
PC Reset DI6 annulation Encoder DI6 annulation Encoder
1 2 3 4

1 2 3 4
ON DIP

ON DIP
RESOLVER 15P

RESOLVER 15P
NET TR TR
C_GND C_GND
CAN- CAN-
CAN+ CAN+
NET

NET

The wiring diagram of the follow-up system (two follow)


DE688 Series Drives User Manual Fault tracing

Chapter 6. Fault tracing

6.1 Fault reset

After remedy fault, you can clear fault display by on panel,digital switch input or power off the drives.
Restore the ERR indicator light to a constant state.The specific alarm information display parameter is A50037.
It is important to note that when partial failures are reported, even if the fault is removed, the power needs to
be reenergized to clear the fault display.
If the alarm is not cleared when a fault alarm occurs, but you want to set parameters, you can press the button

to return and enter the parameter setting mode when the fault alarm identifier is displayed on the panel. After

the parameter is setted, press the button to clear the alarm and the ERR lamp is off.

6.2 Steps to clear alarm


When “E****” alarm is sent (green light flashes), you should check alarm name and reasons according to
‘Fault and Remedy’ and solve it. After it is removed, you will clear alarm by one of following methods:
(1) Clear alarm by using HMI panel;

(2) Press the button to clear the alarm.

6.3 Fault history


This drive provides historical alarm record, which can record the current and speed of the alarm, so as to
analyze the cause of the alarm.
A50512~A50515 record the alarm records, and P58140-P58299 record the immediate value of the alarm.

6.4 Servo drives fault content and remedy


After fault happen, the remedy steps is as follow:
1. When the servo drives stop in failure. Please sure panel display is abnormal or not? Drives and motor is
abnormal or not? If yes, please contact Ningbo Techmation Co., Ltd.
2. If this is not abnormal, please check the fault code displayed in panel, check relevant fault record parameter,
check the real status when fault happen by all parameters.
3. Check the following table, according to remedy; check whether the relevant abnormal status exists.
4. Remedy fault or request relevant person for help.
5. After remedy fault, reset fault, start run again.

37
DE688 Series Drives User Manual Fault tracing

Fault and Remedy

Fault
Name Cause Solution
code
Mechanism: the actual current detection
1.Check the RST and UVW
exceeds the threshold, and the threshold
connections, whether they are loose,
value is 1.9 times of the rated current
not connected, and whether the
(different specifications vary), exceeding
order is correct.
10us.
2.Try to reduce the maximum
1. RST three-phase input and UVW
current output from the drive and
output wiring error (applicable to
enable the power limit function.
generate this alarm without enabling).
3.Adjust current loop KP/KI and
2. Load jump caused: the maximum
overload coefficient (torque upper
current output from the drive can be
and lower limit) properly;
reduced within the allowable range
E00001 Over current If it is caused by rapid acceleration
3. Improper driver parameter setting,
and deceleration, the ramp of
resulting in current shock to the limit.
related action can be increased.
4. Encoder problem caused.
4.Encoder problem caused.
5. Check whether the motor oil pump is
5.Check whether the maximum
blocked. Monitor the actual current and
current record A50503 reaches the
speed when necessary.
limit and check the oil pump.
6. Check the fluctuation of set values
6. Too much overspeed at high
and increase AD filtering properly.
speed,going to reduce the maximum
7.Check the power supply, observe the
speed.
DC bus, and see if there is too much
weak magnetic field at high speed.
E00002 Reserve Reserve Reserve
Mechanism: if the drive temperature
exceeds the temperature setting by 1. The default value of P51008 is
P51008 and lasts for 10ms, an alarm will 80;
be generated. 2. Replace the fan;
1.Check parameter Setting of P51008. 3.Reduce operating environment
Overheati-n
E00003 2. Does the fan damage. temperature and operating
g of drive
3.Whether the external environment is condition;
too hot and running under high load for a 4. Replace the temperature sensor
long time. line and send it to professional staff
4.Temperature sensor line damage or to check and repair the circuit;
detection circuit fault.

38
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism:
KTY type: if the temperature of the
motor sensor exceeds the temperature
limit set by P51530 and lasts longer than
3S, an alarm will be generated.
1. Check parameter Settings of
PTC type: an alarm is generated when
P52500, 1: KTY, 2: PTC;
there is an overtemperature IO signal.
Overheati-n Encoder wire integrates KTY
E00004 1. Whether the motor temperature wire
g of motor signal.
type is right, whether the wiring is
2. Increase the power of the motor;
correct, and whether the encoder wire is
3. Replace the motor fan;
normal;
2. Whether the rated power of the motor
matches the drive, and whether the
overload is serious;
3. Is the motor fan running normal.
Mechanism: monitoring DC voltage over
P51004(the voltage limit) setting, and
1. If the deviation between
continuing for 4ms will generate an
measured value and A50003 is
alarm.
greater than 15V, please contact
1. Whether the voltage display value of
professional staff for maintenance;
A50003 dc bus is the same as the actual
2. If the voltage is 20% higher than
measured value;
Overvalta-g the standard value, try to reduce the
E00005 2. Measure whether RST ac voltage of
e of DC bus grid voltage;
incoming grid is too high;
3. Install brake resistance according
3. Whether the brake resistance is
to the attached brake resistance
installed or not, and whether the power
fitting table;
resistance of the brake resistance is
4.Increase deceleration
correct in type selection;
time :P53211;
4. Too much brake inertia and too little
deceleration time;

39
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism: the actual speed (after
filtering) exceeds the setting range of
1. Set parameters of P55010 and
P55010 /P55011.It is triggered
P55011 according to actual
directly.
conditions;
1. Check whether the speed limit range
2. Adjust the speed loop Kp
of P55010 and P55011 is too small;
(P55007) Ki (P55008);
E00006 Overspeed 2. Setting of velocity loop Kp and Ki is
3. Keep the coder away from the
not reasonable, and the system oscillates
interference source and add
and diverges;
magnetic ring on the line to
3. Check whether the set speed A53000
eliminate high-frequency
corresponds to the actual speed A50001;
interference;
4. The encoder is disturbed, resulting in
speed fluctuation.
Mechanism: when the actual speed
(before filtering) calculated by the
1. The measurement value encoder
encoder Angle exceeds the P52005
signal, sin±、con±=43Ω,R±=37
threshold and the duration exceeds the
Ω.
set time of P52006 (default: 4ms), it is
Encoder 2. Keep the coder away from strong
considered that serious encoder
E00007 feedback electrical interference and add
interference will cause alarm.
error magnetic ring to eliminate
1. Check the encoder connection to see if
high-frequency interference.
there is disconnection or bad contact;
3. Contact professional staff for
2. Increase P52006 abnormal time;
maintenance.
3. The coder line is interfered;
4. Hardware fault of the PCBA;
Mechanism: when pressure closed loop
control is under control, active reversal
1. Increase the setting value of
is performed when pressure relief or
P55065;
pressure switching is conducted, and the
Pressure 2. Replace the pressure sensor;
continuous reverse time exceeds the time
control 3. Continuous inversion, but the oil
E00008 set by P55065.
reversal pressure still cannot be released,
1. Set the reverse limit time too small;
error and the oil pressure gauge still has
2. Damage of pressure sensor or signal
pressure retention, so the oil way is
interference;
checked;
3. The oil road structure is abnormal,
and the oil pressure cannot be released;

40
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism: did not receive 54 sent
startup data or network physical
1. Connect the network cable;
connection disconnection or 5S time did
2.Connect to PC and
Network not receive MB data.
PING169.254.11.12. If the PING is
E00009 disconnectio The alarm will only be raised if the
not available, there is a problem
n control source is DSP54.
with the network port setting;
1. Check whether to connect the network
Re-open the network address.
cable to the host;
2. Network address error;
Mechanism:
1. When no energy is available, the bus
voltage is higher than P51023, resulting
in discharge of the brake resistance, and
a timeout of 100ms.
2. After enabling, the bus voltage is
1. Check whether the parameters of
higher than P51023, resulting in
P51023 match with the grid
discharge of the brake resistance. If the
selection;
time is set beyond 51024, 0 is not alarm
2. If the deviation between
(default is 0, so this alarm will not occur
measured value and A50003 is
after energy is enabled).
greater than 15V, please contact
The reason:
professional staff for maintenance;
Brake 1. High RST voltage of incoming line
3. Check whether the motor shaft
E00010 discharge leads to high bus voltage, which directly
end has other power components in
error reaches the braking limit of P51023 after
shipment, such as oil pressure
power on;
continuous recoil;
2. The bus voltage A50003 is
4. Install brake resistance according
inconsistent with the actual
to the attached brake resistance
measurement;
fitting table;
3. Whether the motor is in the passive
5.Increase deceleration time
reverse state;
P53211;
4. Alarm when enabled, please check
whether the brake resistance is properly
matched or not connected;
5. Alarm when enabling whether the
brake inertia is too large and the
deceleration time is too small;

41
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism:
1. Make the bus voltage continuously
lower than P51003 (lower limit of bus)
after enabling, and the duration is 100ms
2. During the energy process, relay does
not absorb merger and the buffer 1. Send enable signal after a delay
resistance is damaged. of 7S;
The reason: 2. If the deviation between
1. When the power grid is closed, Relay measured value and A50003 is
will be sucked after 7S. If enable signal greater than 15V, please contact
is sent within this time, an alarm will be professional staff for maintenance;
Drive is not
E00011 given; 3. Check whether the incoming RST
ready
2. Whether the voltage display value of voltage deviates from the standard
A50003 dc bus is the same as the actual value;
measured value; 4. Set P51003 reasonably according
3. Check whether the bus voltage to the incoming network voltage;
A50003 is too low, resulting in the 5.IO point increases the
disconnection of Relay; quantization time;
4. Unreasonable parameter Settings of
P51003;
5. Whether the IO interferences when
the power is not transmitted with strong
power, resulting in effective power;
Mechanism: DC voltage is lower than
P51003 setting and lasts for more than
100ms. 1. Set P51003 correctly;
Bus voltage 1.P51003 setting error; 2.Check whether incoming grid
E00012
is too low 2. The incoming power network is too voltage and grid power meet the
low or the power of incoming power requirements;
network is insufficient, and the voltage is
pulled down under heavy load;
Mechanism: the speed setting is opposite
to the actual value of speed, exceeding
Divergence
the setting time of P53508 (default 0, 1. Check parameter Settings of
E00013 of velocity
that is, invalid). P53508;
direction
1. Excessive load;
2.P53508 setting error;

42
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism: failure of the learning
process will result in this alarm, which
may be caused by other alarms in the 1. Set motor parameters correctly;
Motor self-learning process. 2.Correctly connect the encoder
E00014 self-learning 1. Wrong setting of motor parameters; wire;
error 2. The encoder is not connected or the 3. P56012 is set to a smaller value
wiring is not correct; of motor rating or driver rating;
3.Whether the self-learning limited
current P56012 is set correctly;
Mechanism: motor output is limited by
torque, the actual speed is less than
P53505 (motor stop speed threshold),
and the duration is greater than P53506
(motor stop delay time).
Generally in velocity mode.
1. Check whether the motor can rotate
1.Check the normal operation of
freely or whether the control is normal
Oversaturati off-load;
under no-load condition
on of 2.Appropriately increase
E00015 2. Check whether the torque limit is
stop-over/sp P55046(maximum torque) and
appropriate: P55046(maximum torque),
eed control P55045(minimum torque);
P55045(minimum torque)
3. Increase the leakage of oil pump;
3. Most of the slave stations occur in
multiple systems: small leakage in the
oil pump, or the torque limit results
(change control mode: when the low
speed closed loop is used, the main turn
from stop;Increase internal leakage or
release torque);
Mechanism: driver I2T cumulative value
P50039 greater than P51005 set value.
Actually, the sum of I2T is equal to I
times I times t.
I2T For example, drive 1.5x rated current 1. The machine is configured
E00016 overload overload lasts for 180S, which normally, please try to reduce the
protection corresponds to 100% of I2T (P50039). production condition;
1. Check the working condition, grasp
the curve analysis when necessary, and
check whether the drive is overrunning
for a long time.

43
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism: when saving EEPROM, it
checks that the write value and read
value are different and cannot be saved
EEPROM 1. Contact professional staff for
E00017 to ROM.
write error maintenance;
1. Re-execute the save parameter to
ROM command
2. Hardware fault
Mechanism: in the speed mode, the
actual speed cannot follow the set speed,
Speed
exceeding the speed follow threshold 1. Check whether U, V and W are
E00018 following
P51536, and exceeding the speed follow out of phase;
error
error delay time P51537.
1. Grasp curve analysis;
E00019
Reserve Reserve Reserve
~24
Mechanism: the hardware detection of
the actual state of the Relay. When the
1. Check whether Relay has sound
Relay is not absorbing but has a large
absorption and RLY lights are
current, the pressure difference between
Relay normally on when power on;
the front and the back of the Relay
E00025 feedback 2. Check whether the wiring of
becomes larger, the signal of GPIO is
error Relay signal line is normal;
received, and it is inconsistent with the
3. Check whether the Relay is
control state of the Relay for 50ms.
normal;
1. There is a large current in the
unsucked merger of Relay;
E00026 Reserve Reserve Reserve
Mechanism: in pressure mode.
When enabled, the pressure setting or
actual pressure is greater than P55075 1. No analog output before enable
threshold. signal;
Pressure 1. Action commands are given when 2. Manually calibrate AD2 and
setting enabling. AD3;
E00027 feedback 2. Correction problem of AD2 and AD3. 3. The quantization time of the
deviation is 3. During the movement, whether to Input point can be appropriately
too large make the enable point beat. increased (P57117-P57122);
4. Whether the pressure sensor is 4. Check the connection of pressure
incorrectly wired or the pressure sensor sensor.
is damaged (water intake or other
reasons)

44
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism: the actual pressure exceeds
1. Set this parameter correctly;
the pressure limit set by P55072 and the
2.Check whether the pressure
duration exceeds P55073.
Actual feedback value A55067 corresponds
E00028 1. Whether P55072 is setted incorrectly;
overpressure to the oil pressure gauge;
2. Sensor calibration;
3. Adjust pressure ring Kp (P55050)
3.Pressure loop KP KI adjustment
Ki (P55051)
problem, resulting in pressure overshoot;
Mechanism: the actual current is higher
than the rated current, while the actual
pressure is less than 4% of the system
1. Check the wiring;
pressure.Duration exceeded P55074.
2. Check the pressure sensor and its
1. Whether zero error or UVW wrong
actual connection and correct the AD3
connection.
E00029 pressure is channel;
2. Whether there is a problem in the
too low 3. Increase the detection time of
pressure sensor channel.
P55074 according to the actual
3. Whether the machine has the action of
situation;
cutting off the pressure sensor; if so,
increase the detection time of P55074
according to the demand
Mechanism: the output voltage is greater
than 90%, the actual speed is less than
1. UVW line is not connected or is
No actual 10%, the actual current is less than 10%
misconnected with RST;
E00030 voltage and the duration is over 100ms.
2. IGBT fault, contact professional
output 1. Whether the drive to the motor's
staff for maintenance;
UVW is not connected or loose;
2. Whether IGBT is damaged;
Mechanism: the AC phase transition
value (P57039 or P57040) exceeds 5000
Overmigrati 1. Recalibrate AC phase current;
and lasts for over 100ms in the
E00031 on of current 2. Contact professional staff for
unenabled state.
sensor maintenance;
1. Recalibrate AC phase;
2. Hardware fault detection;
RST phase Mechanism: R phase or T phase is not
E00032 1. Check related lines
lose connected or energized
E00033
Reserve Reserve Reserve
~34

45
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism: no node protection data
received within specified time (refer to
1. Check whether the front-end
CAN node standard 402)
driver is short of the tr-c and
E00101 protection 1. Whether the wiring or block error
can-terminals;
error (120 Ω resistor whether access)
2. Check parameters;
2. Whether P57501 and P57502 are set
correctly
1. The resistor is connected and the
Mechanism: the actual number of slaver
resistance value between
stations (P57569) is less than that of
measurement CAN + and CAN - for
slaver stations setting (P57574).
60 Ω;
CAN master 1. Check whether the CAN connection is
2. Detect the setting of other slaver
station normal and whether the shield connects
E00102 station nodes and whether there is
configuratio COM
any omission of nodes, and the
-n error 2. Check whether the actual number of
number of slave stations
stations in the main station is consistent.
corresponds to P57574;
3. Check the hardware CAN + CAN -
3. Check whether CAN resistance
resistance around 72 k Ω (normal)
of each driver is normal;
Mechanism: CAN network has the
driver check to the same node address
1. Check the address of each slave
CAN node heartbeat message or node protection
E00103 station node, no duplication is
duplication message.
allowed;
1. Have the same node address from the
station;
Slaver
Mechanism: when CAN is moved or
drives of 1. After enabling, observe whether
E00104 linked, when the master station is in the
CAN have the drive from the EN station is on.
enabling state, the slave station is not.
no enabling
E00105 Reserve Reserve Reserve
Mechanism: no PDO data packets were
received beyond the set time of 57577.
1.Check CAN physics online
2.Check the 57577 Settings
CAN
3. Check whether the number of PDO
E00106 communicat 1. Check the wiring
received by CAN is normal or not.
ion offline
4. If the number of PDO reception is
normal, check whether the actual data
length of PDO received and the length of
image are anastomosed

46
DE688 Series Drives User Manual Fault tracing

Fault
Name Cause Solution
code
Mechanism: data setting time interval is
more than 750ms
DSP54
1.Check that the network physics is
E00107 communicat 1. Check the network wiring.
online
ion error
2. Please analyze by wireshark packet
clipping
Mechanism: CAN slaver station error,
CAN slaver station communication
interrupt.
1.Please check the specific error of the
Slaver CAN slave station.
E00108 1. Check the slave station error;
error 2. Please check CAN physical online is
normal.
3. If there is no error at the slave station,
the master station and the slave station
will be disconnected
Business
E00153 timed Mechanism: the trial time arrives 1.Please contact your agent.
timeout

47
DE688 Series Drives User Manual Care and Maintenance

Chapter 7. Care and Maintenance

7.1 Regular check


If the injection machine special servo drives are in adequate environment, the needful maintenance work is
little. The regular maintenance cycle is in following table suggested by Ningbo Techmation Technologies Co., Ltd.

Check items check detail check method Criteria


please check environment in accordance
ocular estimate and
temperature humidity Vibration dust with product
instrument measurement
gas Oil mist Water-drop and so on specifications
environment there isn't
check whether there is instrument instrument and
ocular estimate
and hazardous article around hazardous article
around
in accordance
whether voltage is normal in main
voltage multimeter measurement with product
circuit and control circuit
specifications
character display
whether display clearly ocular estimate
normally
keyboard in accordance
whether character display
ocular estimate with product
incompletely
specifications

whether bolt loose and fall off Tighten Normal

Whether machine have deformation,


fissure, breakage and discoloration ocular estimate Normal
common because overheating and aging.
normal
Main
attention: copper
circuit whether contamination and dust ocular estimate
bar discoloration
is normal
whether Conductor discolor or
ocular estimate Normal
Conductor deform because overheating
and wire whether wire sheath discolor and
ocular estimate Normal
burst

48
DE688 Series Drives User Manual Care and Maintenance

Check items check detail check method Criteria

terminal base whether damage ocular estimate Normal

Whether weep, discolor, fissure and


ocular estimate Normal
swell.
estimate age by
maintenance information
whether safety valve is ok Normal
or electrostatic
filter capacitor measurement
electrostatic
capacity is equal
measure electrostatic capacity under instrument measure
or greater than
need electrostatic capacity
85% of original
value
whether smell and burst because
smell, ocular estimate Normal
overheating
resistance
resistance value
whether disconnection ocular estimate or measure
is in±10%

Transformer whether abnormal vibratory sound


hear, smell, ocular estimate Normal
/reactor and smell

whether vibratory sound in operation Hear Normal


electromagnetic
relay, contactor
whether contact is better ocular estimate Normal

whether screw and connector loose Tighten Normal

whether smell and discolor smell, ocular estimate Normal


control Whether fissure, damage, deform,
PCB,connector ocular estimate Normal
circuit and rust.
ocular estimate and
whether capacitor weep and deform estimate age by Normal
maintenance information
whether abnormal sound and hear, ocular estimate,
rotate steady
vibration rotate by hand

cooling whether bolt loose Tighten Normal


Cooling fan
system
ocular estimate and
whether discolor because
estimate age by Normal
overheating
maintenance information

49
DE688 Series Drives User Manual Care and Maintenance

Check items check detail check method Criteria

Whether there are matter in cooling


airway ocular estimate Normal
fan, air intake and air outlet.

if you want to know more information about maintenance, please contact local office of Ningbo Techmation
Co.,Ltd. or the local office of Techmation.

7.2 Cooling fan


The working life of injection machine special servo drives cooling fan is over 25000 hours. The actual
working life has something to do with use and environment temperature.
The signs of fan fault are usually the increase of the noising. If injection machine special servo drives is used
in key place, please replace the fan at the beginning when the fan has abnormal sound. Ningbo Techmation Co.,
Ltd offer spare parts of fan.
Replace cooling fan:
 Please read carefully and follow the instructions of "Safety Caution ". Neglecting
these "Safety Caution" may cause casualty and equipment damage.
1. Turn off the power, wait longer than the time which the servo drives show .
2. Dismount drives coverplate
3. Pull out the fan plug
4. Loose the fan screw and remove fan.
5. Replace fan, tighten the screw, plug fan connector in drives board
6. Fix coverplate
7. Power on

7.3 Capacity
7.3.1 Capacity reform

If injection machine special servo drives hasn't been used for too long, please reform the DC bus capacity
according to instruction before using it again. The storing time must be counted from the date of manufacture, not
from delivery date. The date of manufacture is shown in the serial number on nameplate.

Time instruction

storing time<1 year do nothing

storing time 1-2 year please charge servo drives for 1 hour before use again
use transformer to charge servo drive
storing time 2-3year
• 25% rated voltage for 30 minutes

50
DE688 Series Drives User Manual Care and Maintenance

Time instruction

• 50% rated voltage for 30 minutes


• 75% rated voltage for 30 minutes
• 100% rated voltage for 30 minutes
use transformer to charge servo drive
• 25% rated voltage for 2 hours
storing time >3year • 50% rated voltage for 2 hours
• 75% rated voltage for 2 hours
• 100% rated voltage for 2 hours

7.3.2 Replace electrolytic capacity

 Please read carefully and follow the instructions of "Safety Caution ". Neglecting
these "Safety Caution" may cause casualty and equipment damage.
When the drives electrolytic capacity works more than 35000 hours, you need to replace it. For detailed
instructions, please contact Ningbo Techmation Co., Ltd, or the local office of Techmation.

7.4 Power cable


 Please read carefully and follow the instructions of "Safety Caution ". Neglecting
these "Safety Caution" may cause casualty and equipment damage.
1. Turn off and cut off power, wait the time which is long than drives shown.
2. Check the fastening of power cable connecting
3. Power on

51
DE688 Series Drives User Manual Peripheral Options

Appendix A: Peripheral Options

A.1 Breaker and electromagnetic contactor


A manual power cut-off equipment (MCCB) should be installed between the alternating current power supply
and the servo drive. This cut-off equipment must be able to lock in the off position, with convenient installation
and maintenance. The capacity of the circuit breaker should be between 1.5 to 2 times of the rated current of the
servo drive.
 According to the working principle and structure of the circuit breaker, if you
don't comply with the requirements of the manufacturer, when the short circuit
occurs, hot ionized gas can escape from the circuit breaker shell. In order to
ensure the safe use, installation and placement of the circuit breaker must be
especially careful. Operate in accordance with the manufacturer’s instructions.

In order to cut off the servo drives input power effectively when a system failure occurs, an electromagnetic
contactor can be installed on the input side to control main circuit power on and off, to ensure safety.
the Rated operational current of
Drives Model circuit breaker(A)
the Contactor(A)
DE688K1F3 63 32
DE688K5F3 63 50
DE688K8F3 100 63
DE688J2F3 100 80
DE688I0F3 125 95
DE688I7F3 160 120
DE688H5F3 200 135
DE688G5F3 200 170
DE688E5F3 250 230
DE688C0F3 250 230

A.2 Reactor

In order to prevent damages to some components of rectification part when the heavy current inflows into

input power circuit, which causes high voltage input of electric network, AC reactor shall be installed to the input

side, by which the power factor of input side will be improved and the reactive compensation will be made to the

electric network. However, when the power of drives is low (less than 30KW), the input current will be small, with

52
DE688 Series Drives User Manual Peripheral Options

less reactive pollution to the electric network, at the same time, with built-in EMC filter capacitor of drives,

external reactor is not required. When the power of drives is high (more than 30KW), with built-in reactor of

drives, external reactor is not required.

When the distance between servo drives and motor exceeds 50 meters, as the parasitic capacitance effect of

long cable results in excessive drain current, the individual servo drives of will frequently suffer over-current

protection. At the same time, to prevent destruction of insulation of the motor, output reactor compensation shall

be made.

A.3 Filter
Input side interference filter: the servo drives may interfere with the surrounding equipment, you can reduce
the interference by using a filter.
Output noise filter: can decrease wire leakage current and radio noise by cable servo between drives and
motor .
Ningbo Techmation Co.,Ltd .not provide filter products, if customer need, please contact local office, We will
provide the filter selection instructions.

A.4 Braking components


When the servo drives needs urgently to slow down or it needs to slow down with heavy inertial load, the
motor will be in the power-generation status and the load energy will be passed to the direct current of servo drives
by inverter bridge, which causes rise of busbar voltage of the servo drives and when the voltage exceeds a certain
value, the servo drives will report overvoltage fault. To prevent such occurrence, braking component shall be
equipped.

 Design, installation, commissioning and operation of equipment shall be


carried out by trained and qualified professionals.
 When working, personnel shall observe the provisions stated in the
“Warning”, or else severe personal injury or major property damages
may be caused.
 Non-professional construction personnel shall not conduct any wiring
work, or else it will cause damages to circuits of servo drives or optional
braking components.
 Read the directions of braking resistor/braking unit carefully before
connecting the optional components of braking resistor to the servo
drives.

53
DE688 Series Drives User Manual Peripheral Options

 Do not connect the braking resistor to the terminals other than PB,(+)
, or
else it will cause damages to brake circuit and servo drives, and result in
fire.
 Connect the optional components of braking resistor to the servo drives
as per wiring diagram. A wiring error (if any) may result in damages to
the servo drives or other equipment.

Braking unit is built in the DE688 series servo drive(<=90kW). Braking resistor connection is required, the

resistance value and power of braking resistor shall be set according to specific field situations (brake moment

requirements and braking utilization rate)


Recommended
Model of Braking resistance value and resistance value
Braking unit
drive recommended power of braking
resistor
DE688K1F3 800W ≥31Ω
DE688K5F3 1kW ≥23Ω
DE688K8F3 1.3kW ≥19Ω
DE688J2F3 1.5kW ≥16Ω
DE688I0F3 2.5kW ≥16Ω
Built-in
DE688I7F3 3.7kW ≥15Ω
DE688H5F3 4.5kW ≥12Ω
DE688G5F3 5.5kW ≥10Ω
DE688E5F3 7.5kW ≥8Ω
DE688C0F3 9.0kW ≥5Ω

A.5 Diameter of Power Cable and Cable Lug Type


Choose the diameter of power cable and cable lug type depend on the power level.
Power cable recommend to use shielded wire and the shilding layer need ground connection.

Figure A-1 Cable Lug Type Recommend

54
DE688 Series Drives User Manual Peripheral Options

Diameter of
Driver Type Power Cable Cable Lug Type
mm²
DE688K1F3 6 6-5
DE688K5F3 10 10-6
DE688K8F3 10 10-6
DE688J2F3 16 16-6
DE688I0F3 16 16-6
DE688I7F3 25 25-6
DE688H5F3 25 25-8
DE688G5F3 35 35-8
DE688E5F3 50 70-12
DE688C0F3 70 70-12

55
DE688 Series Drives User Manual Function codes

Appendix B Function codes

"Properties" symbol on the function code description are explained as follows:


"RO" : means that the reference number can only be read and cannot be changed.
"RW": means that the reference number can be read and written in any situation.
"SW": indicates that the parameter is readable, but can only be modified if there is no enable.

B.1 Status display parameters


ID Description Default value unit min max Pro
Actual speed before actual 0 rpm -210000 210000 RO
50000
value smooth
Actual speed after actual 0 rpm -210000 210000 RO
50001
value smooth
50003 Actual DC link voltage 540 V 0 63000 RO
50004 Output voltage 380 V 0 63000 RO
50006 Abolute current 0 A 0 10000 RO
Current actual 0 A -10000 10000 RO
50007
value,field-generating
Current actual 0 A -10000 10000 RO
50008
value,torque-generating
50009 Torque actual value 0 Nm -100000 100000 RO
Actual power 0 kW 0 100000 RO
50011
value,unsmoothed
Actual power 0 kW 0 100000 RO
50012
value,smoothed
50014 Motor temperatures 0 ℃ -80 200 RO
50015 Drive temperatures 0 ℃ -80 200 RO
50016 Actual slip speed 0 rpm 0 1000 RO
50017 Motor phase A current 0 A -10000 10000 RO
50018 Motor phase C current 0 A -10000 10000 RO
50019 AD1 input voltage 0 V -10 10 RO
50020 AD2 input voltage 0 V -10 10 RO
50021 AD3 input voltage 0 V -10 10 RO
50022 DA1 output voltage 0 V 0 10 RO
50023 DA2 output voltage 0 V 0 10 RO
50024 Drive IO status 0 0 65535 RO
50025 Program update datetime 0 0 0xFFFFFFFF RO
50026 Program version 0 0 0xFFFFFFFF RO
50035 Mechanical angle 0 ° 0 360 RO
50036 Electric angle 0 ° 0 360 RO
50037 Alarm status 0 0 65535 RO
Sampling times for current 8 khz 1 16 SW
50500
controller loop
Sampling times for speed 4 khz 1 16 SW
50501
controller loop
56
DE688 Series Drives User Manual Function codes

ID Description Default value unit min max Pro


50502 Max speed record 0 rpm -210000 210000 RW
50503 Max current record 0 A -10000 10000 RW
50504 Max torque record 0 Nm -100000 100000 RW

B.2 Control parameters


ID Description Default value unit min max Pro
0:Torque control mode;
1:Speed control mode;
55048 Control mode 0 8 SW
2:V/f control mode;
7:Pressure control mode;
0:AD;
1:RS232;
57133 Control source 2:DSP54; 0 5 SW
3:PC;
4:CAN;
4:Zero
5:save to rom
7:reset
57573 External control command 21:Stationnary SW
measurement
22:Turnning
mearsurement
56012 Identification current limit 0 RW
51002 Drive line supply voltage 400 V 0 63000 SW
DC link voltage undervoltage
51003 380 V 0 900 SW
threshold
DC link voltage overvoltage
51004 780 V 0 900 SW
threshold
51010 Over loading ratio 1.6 1 1.7 SW
51023 Regen voltage threashold 730 V 0 900 SW
51500 Motor rated voltage 0 V 0 63000 RW
51501 Motor rated current 0 A 0 10000 RW
51502 Motor rated power 0 kW 0 100000 RW
51503 Motor pole pair 4 0 127 SW
51505 Motor rated speed 2000 rpm 0 210000 RW
Motor-toque constant,actual
51507 0 Nm/A 0 100 RW
value
51508 Motor voltage constant 0 V/krpm 0 63000 RW
51515 Max motor speed 0 rpm 0 210000 RW
51531 Motor direction reverse 1 0 1 SW
1:AbsEncoder;
2:resolver;
52000 Encoder type 0 5 SW
3:IncEncoder;
4:sincos encoder;
Encoder,angular
52002 270 0 360 SW
commutation offset

57
DE688 Series Drives User Manual Function codes

ID Description Default value unit min max Pro


Ramp up time of speed ramp
53210 80 ms 0 65535 RW
function generator
Ramp down time of speed
53211 100 ms 0 65535 RW
ramp function generator
55007 Speed controller P gain 2 Nms/rad 0 10000 RW
55008 Speed controller reset time 0.0125 s 0 10000 SW
55042 Current controller P gain 3 V/A 0 10000 SW
55043 Current controller reset time 0.0625 s 0 10000 SW
Current controller P gain
55045 0 Nm -1000 0 SW
adaption,lower torque limit
Current controller Pgain
55046 0 Nm 0 1000 SW
adaption,upper torque limit
55050 Kp1 of pressure control 1 0 100 SW
55051 Ki1 of pressure control 0.005 0 10 SW
Ramp up time of pressure
55056 50 ms 0 65535 SW
control
Ramp down time of pressure
55057 50 ms 0 65535 SW
control
Max pressure of pressure
55061 250 bar 0 1000 SW
sensor
Max pressure setting of
55062 140 bar 0 1000 SW
pressure control
55063 Min flux of pressure control 0 bar 0 1000 SW
Speed limit of min flux of
55064 0 % 0 100 SW
pressure control
Pressure control speed lower
55069 -200 rpm -210000 0 SW
limit
55070 Pressure special parameter 20 0 1000 SW
55071 Speed special parameter 10 0 1000 SW
55072 Actual alarm pressure 170 bar 0 10000 SW
0: No Function
1: Enable Motor
2: Reset Alarm
3: OFF1
4: OFF2
5: OFF3
6: Reverse Speed Setpoint
Direction
7: Select Pressure PID
57103 Input1 configuration Channel
8: Motor Overtemperature
13: Mode Switch
27: RecPDOSelBit0
28: RecPDOSelBit1
29: TorqueSwitch
30: MasterSelect
31: Actual press PID switch
32: Proportional pressure
valve

58
DE688 Series Drives User Manual Function codes

ID Description Default value unit min max Pro


38: Power limit
42: Half master
43: Constant press
44: Safe torque off
45: Safe input 1
46: Safe input 2
62: AD Switch
64: Uphase
65: Vphase
66: Wphase
67: ValveOpen
57104 Input2 configuration As above
57105 Input3 configuration As above
57106 Input4 configuration As above
57107 Input5 configuration As above
57108 Input6 configuration As above
0: No Function
1: Alarm Output
2: Actual Speed Direction
3: Setpoint Speed Direction
4: Start Motor Fan
5: External HighVoltage
Control
6: Const Low
7: Enable state
57109 Output1 configuration 8: Drive Overtemperature
9: Align State
10: Combine Pump Control
15: Zero speed
16: Brake control
17: Switch control
30: Motor lock
34: Business
36: Isr sync
37: Warn temp
57110 Output2 configuration As above
57111 Output3 configuration As above
57112 Output4 configuration As above
57113 Output5 configuration As above
57114 Output6 configuration As above
57503 CAN bus address/mode ID 2 1 126 SW
False:unable
57568 Enable CAN master 0 1 SW
True:enable
57582 CAN master number 0 0 65535 SW
58000 AD1 offset 0 -10 10 SW
58010 AD2 offset 0 -10 10 SW

59
DE688 Series Drives User Manual Function codes

ID Description Default value unit min max Pro


58020 AD3 offset 0 -10 10 SW

60
User Manual for DE688 Series Drives Recording

Recording of changed version


Date Changed version Information number Modification content
2018-11 V1.0 20181102 First edition
2019-10 V1.1 20191022 1、Add CE
2、Add codes and funtion,fixed errata

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