Manual DE688
Manual DE688
Foreword
Thank you for choosing DE688 series servo drives products of our company!
This manual is the DE688 series servo drives user manual (Brief Version). Applicable to
1BX_DE688***** series of products.
This manual provides the user selection, installation, parameter setting, the scene
debugging and related matters needing attention and guidance of fault diagnosis. Please keep
this manual for consulting at any time.
In order to use correctly, please read carefully and understand all contents of this manual
before using. Using improperly will cause abnormal operation or shorten the service life, even
direct damage to the product.
Confirming when opening (doing inspection work following when you receive the
product)
1) Whether is the packing complete? Does be affected with damp? Is there any
breakage phenomenon? If you have any question, please contact our company or
your supplier immediately.
2) Whether is the external packing model identification consistent with the ordered
model? If you have any question, please contact our company or your supplier
immediately.
3) Whether the machine nameplate is consistent with the external packing model
identification, checking carefully after packaging? If you have any question, please
contact our company or your supplier immediately.
DE688 Series Servo Drives perform the following international standards. Products have
passed CE certification.
EN 61800-5-1 : 2007: Adjustable speed electrical power drive systems-Part 5-1: Safety
requirements-Electrical, thermal and energy.
EN 61800-3:2004/A1:2012: Adjustable speed electrical power drive systems-Part 3:
Electromagnetic compatibility requirements and specific test methods for products.
DE688 Series Drives User Manual CONTENTS
CONTENTS
Chapter 1.Security Considerations................................................................................................ 1
1.1 Safety information definition.................................................................................................................................1
1.2 Warning signs......................................................................................................................................................... 1
1.3 Safety instructions.................................................................................................................................................. 2
II
DE688 Series Drives User Manual Security Considerations
The purpose of the warnings is that does warnings for the possibility of serious injury or damage to the
equipment, give advice in order to avoid danger. This manual uses the following warning signs:
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DE688 Series Drives User Manual Security Considerations
The machine is running, the heat sink base may produce high temperature,
prohibit touching in order to avoid scald.
Electronic components in the servo drives are electrostatic sensitive devices;
anti-static measures must be done in the related operation.
Select the appropriate handling and installation tools, and ensure the normal
and safe operation of the servo drives to avoid personal injury. The installer
must take precautions to protect the personal safety, such as wearing
anti-smashing shoes, wearing overalls, etc.
In handling the installation process, ensure that the servo drives is not
subjected to physical shock and vibration.
Do not hold the front cover only when handling to avoid falling.
Prohibit installing the servo drives on combustible and avoid servo drives in
contact close or adhere to combustible.
According to the wiring diagram to connect optional braking accessories
(braking resistor, braking unit or feedback unit).
Prohibit wet objects or body parts from contacting servo drives; otherwise
there is the risk of electric shock.
R, S, T for power input, U, V, W for motor output, correctly connect the input
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DE688 Series Drives User Manual Security Considerations
power and motor cable, otherwise it will damage the servo drives.
Note:
The servo drives must be installed in the places where children and others cannot contact.
Prevent the screws, cables, and other conductive objects falling into the inside of servo drives.
If the installation altitudes above 2000m, servo drives will not meet IEC61800-5-1 low voltage
protection.
The leakage currents of servo drives when it works may exceed 3.5mA, to use reliable earth and
ground resistance and be sure the ground resistance is less than 10Ω, the conductive performance of
PE grounding conductor is the same as the conductive ability of phase conductor (use the same
cross-sectional area).
Use in the suitable environment (according to section 3.1).
before doing the servo drives terminal connection, you must cut off all the
power supply that connect the servo drives, the waiting time after cutting off
the power is not shorter than the time marking on the servo drives.
When servo drives is running, the internal high voltage will be produced,
prohibiting any operation except for the keyboard settings.
This equipment cannot be used as "emergency stop device".
This device cannot be used as a motor 'emergency brake, mechanical brake
system must be installed.
Note:
Do not frequently turn on or off the servo drives input power.
If the drives is powered down during use, after the drives fully power-down (keyboard power indicator
is off), then power on again, otherwise, the drives will not work.
If the servo drives has been stored for long time, then check, capacitance adjust (see "Maintenance and
hardware diagnostics") and test run before use.
Before servo drives running, you must close the front cover; otherwise there will be danger of electric
shock.
If the servo drives is damaged or missing components, prohibit operating it.
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DE688 Series Drives User Manual Security Considerations
Trained and qualified professionals only are allowed to do the servo drives
maintenance, inspection or parts replacement.
before doing the servo drives terminal connection, you must cut off all the
power supply that connect the servo drives, the waiting time after cutting off
the power is not shorter than the time marking on the servo drives.
During the maintenance, and components replacement process, measures
must be taken to avoid the screws, cables and other conductive objects
entering into the inside of servo drives.
Note:
Please use proper torque fastening screws.
During the maintenance, and component replacement, must avoid the servo drives and components
contact with or adhere to combustible.
Not allowed to do insulation test to the servo drives, and not allowed to test servo drives control loop
by a megameter.
During the maintenance, and component replacement, anti-static measures must be prepared for the
servo drives and internal components.
The servo drives components contain heavy metals, and after scrap, servo
drives is treat as an industrial waste, otherwise it may result in personal
injury and environmental pollution.
4
DE688 Series Drives User Manual Product Information
产品系列
Product series
TECHMATION
AC SERVO DRIVER
Product
产品型号 mode M O DEL : 1BX_DE688I0F3
Product
产品功率 power PO W ER : 30KW
Input power supply
输入电源规格 INPUT : AC380-480V 3PH 50/60HZ
输出规格Output O UTPUT : AC0-480V 3PH 60A
Soft版本号
Version VER : 1861
Bar code
条形码
Product
产品序列号series no. NA181800088
Company
公司名称 name NingBo Techmation Co.,Ltd.
Model instruction : The last identification of product model represents the code of DE688 drives, e.g. in
1BX_DE688K5F3, K5 means 15kW.
Note: The rated current correspond to 380V Drives, 220V drives rated current corresponding to the actual nameplate, or contact our company.
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DE688 Series Drives User Manual Product Information
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DE688 Series Drives User Manual Product Information
7
DE688 Series Drives User Manual Mechanical and Electrical Installation
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DE688 Series Drives User Manual Mechanical and Electrical Installation
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DE688 Series Drives User Manual Mechanical and Electrical Installation
Wind out
Wind in
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DE688 Series Drives User Manual Mechanical and Electrical Installation
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DE688 Series Drives User Manual Mechanical and Electrical Installation
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DE688 Series Drives User Manual Mechanical and Electrical Installation
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DE688 Series Drives User Manual Mechanical and Electrical Installation
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DE688 Series Drives User Manual Mechanical and Electrical Installation
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DE688 Series Drives User Manual Mechanical and Electrical Installation
(-) DC bus negative terminal Connect with the negative terminal of external DC mains.
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DE688 Series Drives User Manual Mechanical and Electrical Installation
Thermistor input
PTC+
positive terminal Motor overheating protection PTC sensor Support: PTC130, PTC1000
Thermistor input input. so on.
PTC-
negative terminal
17
DE688 Series Drives User Manual Mechanical and Electrical Installation
function:Null
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DE688 Series Drives User Manual Mechanical and Electrical Installation
terminal EtherCAT
CAT2 SA_BUS Input
Digital input signal has DI1, DI2, DI3, DI4,DI5 and DI6, take DI1 for example.
The input signal is the output of the transistor. Please connect it according to the power supply as shown
below.This drive provides internal 24V power.
Use external 24V power connection:
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DE688 Series Drives User Manual Mechanical and Electrical Installation
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DE688 Series Drives User Manual Mechanical and Electrical Installation
The analog input signals include AI1, AI2 and AI3, which receive 0~10V voltage input signals.
Since weak analog voltage signals are particularly vulnerable to external interference, it is generally
necessary to use double-stranded shield cable, and the wiring distance should be as short as possible, not over 20m,
as shown in the figure below.
In some situation analog signal is severely disturbed, the filter capacitor and ferrite core should be installed
extra, as shown below.
Figure 3-18 Analog Input wiring with filter capactior and magnet ring diagram
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DE688 Series Drives User Manual Mechanical and Electrical Installation
6 10
1 5
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DE688 Series Drives User Manual Mechanical and Electrical Installation
24
DE688 Series Drives User Manual Keyboard Operation
The keyboard is used to facilitate the monitoring of the servo drive. State monitoring and parameter
Digital display
area
The panel space of the keyboard is divided into three areas: digital display area, status indicating area and key
area
The digital display area is composed of 6 digital tubes, used to display parameter label, parameter value, fault
identification and operation prompt, etc.
There are four LED status indicators in the state indicating zone, which respectively represent working state,
RELAY state, alarm state and enabling state.
There are 7 keys in the key area. The function definition of the key is shown in the table.
25
DE688 Series Drives User Manual Keyboard Operation
0 1 2
3 4 5
6 7 8
9 A B
1 Digital
display c d E
F H L
L N N
o P R
T U .
Run status indicator light, when this light is flashing run, indicates
RUN
that the CPU is working normally
The attracting indicator light of the main relay, which is on,
indicates that the bus voltage has reached soft start and the relay
Status RLY
2 has been normally closed. This light is off, indicating that the main
indication relay has not been sucked and energy is prohibited
Alarm indicator light, this light is on, indicating that there is a fault
ERR
alarm.
EN Enable indicator light, the light shows that the servo is enabled
26
DE688 Series Drives User Manual Keyboard Operation
Enter and return the parameter values according to and . Switch the parameters between the
groups by , and set the value with . The operation process is as follows:
Note: the initial value of startup is displayed as A50001 (actual speed) value. Press to enter group A
reference number, then press to switch group to group O, and set the two-level weight password '01000' to
enter group P for parameter modification.
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DE688 Series Drives User Manual Keyboard Operation
3) P group: parameter modification group, which can be read and written; parameters can be viewed and
modified;
Level operating instructions:
Primary level (initial level) : can only switch between group A and group O. Group A can view all parameters
but cannot be modified.
Level 2: input password " " in group O, namely enter level 2. After unlocking, only switch
between group A and group P. All parameters of group A can be checked. Long press "PRG" key 3.5 seconds,
re-lock, return to the initial level state.
Level 3: group O input password " " (initial, customizable password) is entered into level 3.
After unlocking, it can only switch between group A and group P. All parameters of group A can be checked and
all parameters of group P can be modified. Long press "PRG" key 3.5 seconds, re-lock, return to the initial level
state.
Power level operation flow demonstration:
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DE688 Series Drives User Manual Keyboard Operation
When all inputs and outputs are valid, the six-digit tube displays :
Display definition:
Example: A50024 shows , that means DI1 is effective and DO3 is effective.
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DE688 Series Drives User Manual Debugging of Servo oil pump
will be alerted. Please check the relevant alarm and clear it according to the fault reset in chapter 6.
b) Upper computer give enable singal to start the trial operation, and the EN lamp on the button panel will light up.
At this time, the motor will be still when the speed is not set. Please check the parameter value of A50006 (actual
current), which will be very small (below 3A).If the current value of A50006 is large, it indicates that the motor is
blocked and the parameter setting is wrong. Please disable the enable signal and restart the trial operation steps
c) Check the motor turnning direction is right.If the direction is wrong,change 51531setting.
If there is oscillation or low squeak during operation, the current loop parameters and speed loop parameters can
be adjusted appropriately, such as: 55042 (current loop Kp), 55043 (current loop Ki), 55007 (speed loop Kp), and
55008 (speed loop Ki).
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DE688 Series Drives User Manual Debugging of Servo oil pump
gain response is adjusted, the higher the value is, the faster the
response will be
Current controller Current integral time (q axis) : the current dynamic stability
P55043
reset time is adjusted. The higher the value, the better the stability
Pressure proportional gain 1: pressure dynamic response
Kp1 of pressure
P55050 adjustment, the larger the value, the faster the response,
control
too large cause shock
Ki1 of pressure Pressure integral time 1: pressure dynamic stability is
P55051
control adjusted. The higher the value, the better the stability
Pressure control ramp Set the time of the pressure 0 going to the max pressure,
P55056
rise time unit:ms.
Pressure control ramp Set the time of the max pressure going to the pressure 0,
P55057
down time unit:ms.
Set pressure time constant under pressure control: it
affects the dynamic response of pressure. The larger the
Pressure special
P55070 pressure is, the slower the upward pressure process will
parameter
be. Otherwise, the faster the upward pressure process will
be
Setting speed time constant under pressure control: used
Speed special
P55071 for setting speed filtering, large setting will cause shock.
parameter
When set to 0, filtering is not enabled
P58000 AD1 offset
P58010 AD2 offset External analog input voltage linear zero point offset
P58020 AD3 offset
The servo performance is adjusted according to the principle of stable non-divergence, low overshoot, fast
response and low noise.
This series of drives is equipped with an external node dial code, which can be used for rapid debugging of
multiple pump combinations.
This series of drive dial code switch has 4 dial codes, which can provide multi-pump combination control of
up to 15 drives.
The four dial codes are arranged in 1248, and the corresponding dial ON means 1.
For example:
= 1*1+1*2+1*4+0*8=7
1 2 4 8
Example: 4 actuators combined following, 1 master ,3 slavers;
Master settings: force short connection of DI input point of Master Select function, and the dial code is 3;
Slaver settings: Slaver1 dial to 2
Slaver2 dial to 3
Slaver3 dial to 4
Restart.
CAN wiring diagram is as follows:
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DE688 Series Drives User Manual Debugging of Servo oil pump
After the motor runs, all drives’ A50001 show the same speed, so the follow-up function is confirmed.
Setting P51515 of each drive,if the maximum displacement of the system can’t reach the requirements.
b)Adjusting P55050 and P55051 of the master drive,if pressure control has fluctuations or large overshoot.
c) The motor has noise or oscillations during operation, and the current loop and speed loop parameters of the
corresponding driver can be adjusted, such as P55042, P55043, P55007, P55008, P55070 and P55071.
d) Under the shutdown state, the motor is still running at a low speed, setting P58000, P58010 and P58020 for zero
drift adjustment on the master drive.
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DE688 Series Drives User Manual Debugging of Servo oil pump
36
DE688 Series Drives User Manual The wiring diagram of Single system pressure closed loop
HMI Panel
magnetic
AC three-phase Power Supply
L1
annulation
L2
L3
PE
Servo Motor
DE688 Servo Driver
PTC+
PTC-
AI1+
AI2+ PE
COMA
AI3+ R
2
Signal COMA
1
V+ H24V S
3
V- COMPH
Connect IFM or Trafag T
pressure sensor DO1
Junction Box
D02
+ Brake
DO3 PB resistance
Controller DO4
COML -
PE PE
+24VL
P DINCOM U W W 黃
F Enable
DI1 紅
P-/F- Reset V V V
DI2
H24V Mode Switch 藍
DI3 U U
HCOM MasterSelect W
PB driver Alarm DI4 黃紅 3
Proportional
PC Motor on DI5 PE L 2
Power Limit Cooling FAN
PC Reset DI6 magnetic AC220V N 1
annulation
1 2 3 4
ON DIP
NET TR S+ 1
C_GND S- 2
RESOLVER 15P
CAN- C+ 3
CAN+ C- 4
R+ 5
R- 6
K+ 14
K- 15
NET
HMI Panel L2
L3
PE
1 2 3 4
ON DIP
ON DIP
RESOLVER 15P
RESOLVER 15P
NET TR TR
C_GND C_GND
CAN- CAN-
CAN+ CAN+
NET
NET
After remedy fault, you can clear fault display by on panel,digital switch input or power off the drives.
Restore the ERR indicator light to a constant state.The specific alarm information display parameter is A50037.
It is important to note that when partial failures are reported, even if the fault is removed, the power needs to
be reenergized to clear the fault display.
If the alarm is not cleared when a fault alarm occurs, but you want to set parameters, you can press the button
to return and enter the parameter setting mode when the fault alarm identifier is displayed on the panel. After
the parameter is setted, press the button to clear the alarm and the ERR lamp is off.
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism: the actual current detection
1.Check the RST and UVW
exceeds the threshold, and the threshold
connections, whether they are loose,
value is 1.9 times of the rated current
not connected, and whether the
(different specifications vary), exceeding
order is correct.
10us.
2.Try to reduce the maximum
1. RST three-phase input and UVW
current output from the drive and
output wiring error (applicable to
enable the power limit function.
generate this alarm without enabling).
3.Adjust current loop KP/KI and
2. Load jump caused: the maximum
overload coefficient (torque upper
current output from the drive can be
and lower limit) properly;
reduced within the allowable range
E00001 Over current If it is caused by rapid acceleration
3. Improper driver parameter setting,
and deceleration, the ramp of
resulting in current shock to the limit.
related action can be increased.
4. Encoder problem caused.
4.Encoder problem caused.
5. Check whether the motor oil pump is
5.Check whether the maximum
blocked. Monitor the actual current and
current record A50503 reaches the
speed when necessary.
limit and check the oil pump.
6. Check the fluctuation of set values
6. Too much overspeed at high
and increase AD filtering properly.
speed,going to reduce the maximum
7.Check the power supply, observe the
speed.
DC bus, and see if there is too much
weak magnetic field at high speed.
E00002 Reserve Reserve Reserve
Mechanism: if the drive temperature
exceeds the temperature setting by 1. The default value of P51008 is
P51008 and lasts for 10ms, an alarm will 80;
be generated. 2. Replace the fan;
1.Check parameter Setting of P51008. 3.Reduce operating environment
Overheati-n
E00003 2. Does the fan damage. temperature and operating
g of drive
3.Whether the external environment is condition;
too hot and running under high load for a 4. Replace the temperature sensor
long time. line and send it to professional staff
4.Temperature sensor line damage or to check and repair the circuit;
detection circuit fault.
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism:
KTY type: if the temperature of the
motor sensor exceeds the temperature
limit set by P51530 and lasts longer than
3S, an alarm will be generated.
1. Check parameter Settings of
PTC type: an alarm is generated when
P52500, 1: KTY, 2: PTC;
there is an overtemperature IO signal.
Overheati-n Encoder wire integrates KTY
E00004 1. Whether the motor temperature wire
g of motor signal.
type is right, whether the wiring is
2. Increase the power of the motor;
correct, and whether the encoder wire is
3. Replace the motor fan;
normal;
2. Whether the rated power of the motor
matches the drive, and whether the
overload is serious;
3. Is the motor fan running normal.
Mechanism: monitoring DC voltage over
P51004(the voltage limit) setting, and
1. If the deviation between
continuing for 4ms will generate an
measured value and A50003 is
alarm.
greater than 15V, please contact
1. Whether the voltage display value of
professional staff for maintenance;
A50003 dc bus is the same as the actual
2. If the voltage is 20% higher than
measured value;
Overvalta-g the standard value, try to reduce the
E00005 2. Measure whether RST ac voltage of
e of DC bus grid voltage;
incoming grid is too high;
3. Install brake resistance according
3. Whether the brake resistance is
to the attached brake resistance
installed or not, and whether the power
fitting table;
resistance of the brake resistance is
4.Increase deceleration
correct in type selection;
time :P53211;
4. Too much brake inertia and too little
deceleration time;
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism: the actual speed (after
filtering) exceeds the setting range of
1. Set parameters of P55010 and
P55010 /P55011.It is triggered
P55011 according to actual
directly.
conditions;
1. Check whether the speed limit range
2. Adjust the speed loop Kp
of P55010 and P55011 is too small;
(P55007) Ki (P55008);
E00006 Overspeed 2. Setting of velocity loop Kp and Ki is
3. Keep the coder away from the
not reasonable, and the system oscillates
interference source and add
and diverges;
magnetic ring on the line to
3. Check whether the set speed A53000
eliminate high-frequency
corresponds to the actual speed A50001;
interference;
4. The encoder is disturbed, resulting in
speed fluctuation.
Mechanism: when the actual speed
(before filtering) calculated by the
1. The measurement value encoder
encoder Angle exceeds the P52005
signal, sin±、con±=43Ω,R±=37
threshold and the duration exceeds the
Ω.
set time of P52006 (default: 4ms), it is
Encoder 2. Keep the coder away from strong
considered that serious encoder
E00007 feedback electrical interference and add
interference will cause alarm.
error magnetic ring to eliminate
1. Check the encoder connection to see if
high-frequency interference.
there is disconnection or bad contact;
3. Contact professional staff for
2. Increase P52006 abnormal time;
maintenance.
3. The coder line is interfered;
4. Hardware fault of the PCBA;
Mechanism: when pressure closed loop
control is under control, active reversal
1. Increase the setting value of
is performed when pressure relief or
P55065;
pressure switching is conducted, and the
Pressure 2. Replace the pressure sensor;
continuous reverse time exceeds the time
control 3. Continuous inversion, but the oil
E00008 set by P55065.
reversal pressure still cannot be released,
1. Set the reverse limit time too small;
error and the oil pressure gauge still has
2. Damage of pressure sensor or signal
pressure retention, so the oil way is
interference;
checked;
3. The oil road structure is abnormal,
and the oil pressure cannot be released;
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism: did not receive 54 sent
startup data or network physical
1. Connect the network cable;
connection disconnection or 5S time did
2.Connect to PC and
Network not receive MB data.
PING169.254.11.12. If the PING is
E00009 disconnectio The alarm will only be raised if the
not available, there is a problem
n control source is DSP54.
with the network port setting;
1. Check whether to connect the network
Re-open the network address.
cable to the host;
2. Network address error;
Mechanism:
1. When no energy is available, the bus
voltage is higher than P51023, resulting
in discharge of the brake resistance, and
a timeout of 100ms.
2. After enabling, the bus voltage is
1. Check whether the parameters of
higher than P51023, resulting in
P51023 match with the grid
discharge of the brake resistance. If the
selection;
time is set beyond 51024, 0 is not alarm
2. If the deviation between
(default is 0, so this alarm will not occur
measured value and A50003 is
after energy is enabled).
greater than 15V, please contact
The reason:
professional staff for maintenance;
Brake 1. High RST voltage of incoming line
3. Check whether the motor shaft
E00010 discharge leads to high bus voltage, which directly
end has other power components in
error reaches the braking limit of P51023 after
shipment, such as oil pressure
power on;
continuous recoil;
2. The bus voltage A50003 is
4. Install brake resistance according
inconsistent with the actual
to the attached brake resistance
measurement;
fitting table;
3. Whether the motor is in the passive
5.Increase deceleration time
reverse state;
P53211;
4. Alarm when enabled, please check
whether the brake resistance is properly
matched or not connected;
5. Alarm when enabling whether the
brake inertia is too large and the
deceleration time is too small;
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism:
1. Make the bus voltage continuously
lower than P51003 (lower limit of bus)
after enabling, and the duration is 100ms
2. During the energy process, relay does
not absorb merger and the buffer 1. Send enable signal after a delay
resistance is damaged. of 7S;
The reason: 2. If the deviation between
1. When the power grid is closed, Relay measured value and A50003 is
will be sucked after 7S. If enable signal greater than 15V, please contact
is sent within this time, an alarm will be professional staff for maintenance;
Drive is not
E00011 given; 3. Check whether the incoming RST
ready
2. Whether the voltage display value of voltage deviates from the standard
A50003 dc bus is the same as the actual value;
measured value; 4. Set P51003 reasonably according
3. Check whether the bus voltage to the incoming network voltage;
A50003 is too low, resulting in the 5.IO point increases the
disconnection of Relay; quantization time;
4. Unreasonable parameter Settings of
P51003;
5. Whether the IO interferences when
the power is not transmitted with strong
power, resulting in effective power;
Mechanism: DC voltage is lower than
P51003 setting and lasts for more than
100ms. 1. Set P51003 correctly;
Bus voltage 1.P51003 setting error; 2.Check whether incoming grid
E00012
is too low 2. The incoming power network is too voltage and grid power meet the
low or the power of incoming power requirements;
network is insufficient, and the voltage is
pulled down under heavy load;
Mechanism: the speed setting is opposite
to the actual value of speed, exceeding
Divergence
the setting time of P53508 (default 0, 1. Check parameter Settings of
E00013 of velocity
that is, invalid). P53508;
direction
1. Excessive load;
2.P53508 setting error;
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism: failure of the learning
process will result in this alarm, which
may be caused by other alarms in the 1. Set motor parameters correctly;
Motor self-learning process. 2.Correctly connect the encoder
E00014 self-learning 1. Wrong setting of motor parameters; wire;
error 2. The encoder is not connected or the 3. P56012 is set to a smaller value
wiring is not correct; of motor rating or driver rating;
3.Whether the self-learning limited
current P56012 is set correctly;
Mechanism: motor output is limited by
torque, the actual speed is less than
P53505 (motor stop speed threshold),
and the duration is greater than P53506
(motor stop delay time).
Generally in velocity mode.
1. Check whether the motor can rotate
1.Check the normal operation of
freely or whether the control is normal
Oversaturati off-load;
under no-load condition
on of 2.Appropriately increase
E00015 2. Check whether the torque limit is
stop-over/sp P55046(maximum torque) and
appropriate: P55046(maximum torque),
eed control P55045(minimum torque);
P55045(minimum torque)
3. Increase the leakage of oil pump;
3. Most of the slave stations occur in
multiple systems: small leakage in the
oil pump, or the torque limit results
(change control mode: when the low
speed closed loop is used, the main turn
from stop;Increase internal leakage or
release torque);
Mechanism: driver I2T cumulative value
P50039 greater than P51005 set value.
Actually, the sum of I2T is equal to I
times I times t.
I2T For example, drive 1.5x rated current 1. The machine is configured
E00016 overload overload lasts for 180S, which normally, please try to reduce the
protection corresponds to 100% of I2T (P50039). production condition;
1. Check the working condition, grasp
the curve analysis when necessary, and
check whether the drive is overrunning
for a long time.
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism: when saving EEPROM, it
checks that the write value and read
value are different and cannot be saved
EEPROM 1. Contact professional staff for
E00017 to ROM.
write error maintenance;
1. Re-execute the save parameter to
ROM command
2. Hardware fault
Mechanism: in the speed mode, the
actual speed cannot follow the set speed,
Speed
exceeding the speed follow threshold 1. Check whether U, V and W are
E00018 following
P51536, and exceeding the speed follow out of phase;
error
error delay time P51537.
1. Grasp curve analysis;
E00019
Reserve Reserve Reserve
~24
Mechanism: the hardware detection of
the actual state of the Relay. When the
1. Check whether Relay has sound
Relay is not absorbing but has a large
absorption and RLY lights are
current, the pressure difference between
Relay normally on when power on;
the front and the back of the Relay
E00025 feedback 2. Check whether the wiring of
becomes larger, the signal of GPIO is
error Relay signal line is normal;
received, and it is inconsistent with the
3. Check whether the Relay is
control state of the Relay for 50ms.
normal;
1. There is a large current in the
unsucked merger of Relay;
E00026 Reserve Reserve Reserve
Mechanism: in pressure mode.
When enabled, the pressure setting or
actual pressure is greater than P55075 1. No analog output before enable
threshold. signal;
Pressure 1. Action commands are given when 2. Manually calibrate AD2 and
setting enabling. AD3;
E00027 feedback 2. Correction problem of AD2 and AD3. 3. The quantization time of the
deviation is 3. During the movement, whether to Input point can be appropriately
too large make the enable point beat. increased (P57117-P57122);
4. Whether the pressure sensor is 4. Check the connection of pressure
incorrectly wired or the pressure sensor sensor.
is damaged (water intake or other
reasons)
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism: the actual pressure exceeds
1. Set this parameter correctly;
the pressure limit set by P55072 and the
2.Check whether the pressure
duration exceeds P55073.
Actual feedback value A55067 corresponds
E00028 1. Whether P55072 is setted incorrectly;
overpressure to the oil pressure gauge;
2. Sensor calibration;
3. Adjust pressure ring Kp (P55050)
3.Pressure loop KP KI adjustment
Ki (P55051)
problem, resulting in pressure overshoot;
Mechanism: the actual current is higher
than the rated current, while the actual
pressure is less than 4% of the system
1. Check the wiring;
pressure.Duration exceeded P55074.
2. Check the pressure sensor and its
1. Whether zero error or UVW wrong
actual connection and correct the AD3
connection.
E00029 pressure is channel;
2. Whether there is a problem in the
too low 3. Increase the detection time of
pressure sensor channel.
P55074 according to the actual
3. Whether the machine has the action of
situation;
cutting off the pressure sensor; if so,
increase the detection time of P55074
according to the demand
Mechanism: the output voltage is greater
than 90%, the actual speed is less than
1. UVW line is not connected or is
No actual 10%, the actual current is less than 10%
misconnected with RST;
E00030 voltage and the duration is over 100ms.
2. IGBT fault, contact professional
output 1. Whether the drive to the motor's
staff for maintenance;
UVW is not connected or loose;
2. Whether IGBT is damaged;
Mechanism: the AC phase transition
value (P57039 or P57040) exceeds 5000
Overmigrati 1. Recalibrate AC phase current;
and lasts for over 100ms in the
E00031 on of current 2. Contact professional staff for
unenabled state.
sensor maintenance;
1. Recalibrate AC phase;
2. Hardware fault detection;
RST phase Mechanism: R phase or T phase is not
E00032 1. Check related lines
lose connected or energized
E00033
Reserve Reserve Reserve
~34
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism: no node protection data
received within specified time (refer to
1. Check whether the front-end
CAN node standard 402)
driver is short of the tr-c and
E00101 protection 1. Whether the wiring or block error
can-terminals;
error (120 Ω resistor whether access)
2. Check parameters;
2. Whether P57501 and P57502 are set
correctly
1. The resistor is connected and the
Mechanism: the actual number of slaver
resistance value between
stations (P57569) is less than that of
measurement CAN + and CAN - for
slaver stations setting (P57574).
60 Ω;
CAN master 1. Check whether the CAN connection is
2. Detect the setting of other slaver
station normal and whether the shield connects
E00102 station nodes and whether there is
configuratio COM
any omission of nodes, and the
-n error 2. Check whether the actual number of
number of slave stations
stations in the main station is consistent.
corresponds to P57574;
3. Check the hardware CAN + CAN -
3. Check whether CAN resistance
resistance around 72 k Ω (normal)
of each driver is normal;
Mechanism: CAN network has the
driver check to the same node address
1. Check the address of each slave
CAN node heartbeat message or node protection
E00103 station node, no duplication is
duplication message.
allowed;
1. Have the same node address from the
station;
Slaver
Mechanism: when CAN is moved or
drives of 1. After enabling, observe whether
E00104 linked, when the master station is in the
CAN have the drive from the EN station is on.
enabling state, the slave station is not.
no enabling
E00105 Reserve Reserve Reserve
Mechanism: no PDO data packets were
received beyond the set time of 57577.
1.Check CAN physics online
2.Check the 57577 Settings
CAN
3. Check whether the number of PDO
E00106 communicat 1. Check the wiring
received by CAN is normal or not.
ion offline
4. If the number of PDO reception is
normal, check whether the actual data
length of PDO received and the length of
image are anastomosed
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DE688 Series Drives User Manual Fault tracing
Fault
Name Cause Solution
code
Mechanism: data setting time interval is
more than 750ms
DSP54
1.Check that the network physics is
E00107 communicat 1. Check the network wiring.
online
ion error
2. Please analyze by wireshark packet
clipping
Mechanism: CAN slaver station error,
CAN slaver station communication
interrupt.
1.Please check the specific error of the
Slaver CAN slave station.
E00108 1. Check the slave station error;
error 2. Please check CAN physical online is
normal.
3. If there is no error at the slave station,
the master station and the slave station
will be disconnected
Business
E00153 timed Mechanism: the trial time arrives 1.Please contact your agent.
timeout
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DE688 Series Drives User Manual Care and Maintenance
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DE688 Series Drives User Manual Care and Maintenance
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DE688 Series Drives User Manual Care and Maintenance
if you want to know more information about maintenance, please contact local office of Ningbo Techmation
Co.,Ltd. or the local office of Techmation.
7.3 Capacity
7.3.1 Capacity reform
If injection machine special servo drives hasn't been used for too long, please reform the DC bus capacity
according to instruction before using it again. The storing time must be counted from the date of manufacture, not
from delivery date. The date of manufacture is shown in the serial number on nameplate.
Time instruction
storing time 1-2 year please charge servo drives for 1 hour before use again
use transformer to charge servo drive
storing time 2-3year
• 25% rated voltage for 30 minutes
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DE688 Series Drives User Manual Care and Maintenance
Time instruction
Please read carefully and follow the instructions of "Safety Caution ". Neglecting
these "Safety Caution" may cause casualty and equipment damage.
When the drives electrolytic capacity works more than 35000 hours, you need to replace it. For detailed
instructions, please contact Ningbo Techmation Co., Ltd, or the local office of Techmation.
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DE688 Series Drives User Manual Peripheral Options
In order to cut off the servo drives input power effectively when a system failure occurs, an electromagnetic
contactor can be installed on the input side to control main circuit power on and off, to ensure safety.
the Rated operational current of
Drives Model circuit breaker(A)
the Contactor(A)
DE688K1F3 63 32
DE688K5F3 63 50
DE688K8F3 100 63
DE688J2F3 100 80
DE688I0F3 125 95
DE688I7F3 160 120
DE688H5F3 200 135
DE688G5F3 200 170
DE688E5F3 250 230
DE688C0F3 250 230
A.2 Reactor
In order to prevent damages to some components of rectification part when the heavy current inflows into
input power circuit, which causes high voltage input of electric network, AC reactor shall be installed to the input
side, by which the power factor of input side will be improved and the reactive compensation will be made to the
electric network. However, when the power of drives is low (less than 30KW), the input current will be small, with
52
DE688 Series Drives User Manual Peripheral Options
less reactive pollution to the electric network, at the same time, with built-in EMC filter capacitor of drives,
external reactor is not required. When the power of drives is high (more than 30KW), with built-in reactor of
When the distance between servo drives and motor exceeds 50 meters, as the parasitic capacitance effect of
long cable results in excessive drain current, the individual servo drives of will frequently suffer over-current
protection. At the same time, to prevent destruction of insulation of the motor, output reactor compensation shall
be made.
A.3 Filter
Input side interference filter: the servo drives may interfere with the surrounding equipment, you can reduce
the interference by using a filter.
Output noise filter: can decrease wire leakage current and radio noise by cable servo between drives and
motor .
Ningbo Techmation Co.,Ltd .not provide filter products, if customer need, please contact local office, We will
provide the filter selection instructions.
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DE688 Series Drives User Manual Peripheral Options
Do not connect the braking resistor to the terminals other than PB,(+)
, or
else it will cause damages to brake circuit and servo drives, and result in
fire.
Connect the optional components of braking resistor to the servo drives
as per wiring diagram. A wiring error (if any) may result in damages to
the servo drives or other equipment.
Braking unit is built in the DE688 series servo drive(<=90kW). Braking resistor connection is required, the
resistance value and power of braking resistor shall be set according to specific field situations (brake moment
54
DE688 Series Drives User Manual Peripheral Options
Diameter of
Driver Type Power Cable Cable Lug Type
mm²
DE688K1F3 6 6-5
DE688K5F3 10 10-6
DE688K8F3 10 10-6
DE688J2F3 16 16-6
DE688I0F3 16 16-6
DE688I7F3 25 25-6
DE688H5F3 25 25-8
DE688G5F3 35 35-8
DE688E5F3 50 70-12
DE688C0F3 70 70-12
55
DE688 Series Drives User Manual Function codes
57
DE688 Series Drives User Manual Function codes
58
DE688 Series Drives User Manual Function codes
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DE688 Series Drives User Manual Function codes
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User Manual for DE688 Series Drives Recording