For You Love
For You Love
DWG. NO.
REV DESCRIPTION DATE ECO
190-02291-0D
1 INITIAL RELEASE 1/23/2023 ------
2 CORRECT LABEL PART NUMBER 1/24/2023 255729
SHT
1
GMC 507, SONALERT, AND SWITCHES
INSTALLATION
TABLE OF CONTENTS
PLAN VIEW 1
NOTES, MODEL SPECIFIC INFO, WEIGHT & BALANCE INFO 2
INSTRUMENT PANEL MODIFICATIONS 3
SWITCH INSTALLATION 4
GSA 28 ASSEMBLY 5-7
GMC 507, SONALERT, AND SWITCHES PITCH & PITCH TRIM
INSTALLATION SERVO INSTALLATION SERVO INSTALLATION DETAILS 8
ROLL SERVO INSTALLATION 9-12
PITCH SERVO INSTALLATION 13-15
PITCH TRIM SERVO INSTALLATION (OPTIONAL) 16
WIRE ROUTING 17-20
PARTS LIST (INCLUDED IN KIT) 21
PARTS LIST (NOT INCLUDED IN KIT) 22
2
190-02291-0D
.XX± 0.12 HOLE Ø<1± 0.010 AUTOMATICALLY GENERATED):
.XXX± 0.050 ANGLES± 2° THIRD ANGLE
PDM-5
ELECTRICAL NOTES MODEL SPECIFIC NOTES
DWG. NO.
1. ELECTRICAL EQUIPMENT AND SUPPORTING BRACKETS SHALL BE ELECTRICALLY BONDED. THE SURFACE PREPARATION SHALL BE PER 40. USE OF LOCKING CLIPS IS PREFERRED TO SAFETY TURNBUCKLES. SAFETY WIRE MAY BE USED TO SECURE A TURNBUCKLE IN
SAE ARP 1870, SECTION 5. THE ELECTRICAL BOND SHALL ACHIEVE A DIRECT CURRENT (DC) RESISTANCE OF 2.5 MILLIOHMS OR LESS ACCORDANCE WITH AC43.13-1B, CHAPTER 7, SECTION 10, IF REQUIRED CABLE TENSION CANNOT BE SET WITH LOCKING CLIPS
BETWEEN EACH FAYING SURFACE AND AIRCRAFT STRUCTURE AND MUST BE VERIFIED USING A CALIBRATED MILLIOHMMETER. ALIGNED WITH A CLIP HOLE IN THE TURNBUCKLE BODY.
ELECTRICAL EQUIPMENT INCLUDES METAL CONNECTORS WITH SHIELDS. ELECTRICAL BOND OF EQUIPMENT SHALL BE PERFORMED 41. EXTERIOR FASTENER HEADS MUST BE PAINTED.
190-02291-0D
WITH THE HARNESS DISCONNECTED.
42. PERMISSIBLE TO SUBSTITUTE MS21051-08 NUTPLATES FOR MS21044N08 NUT AND NAS1149F0816P WASHER.
2. MAKE SURE AREA UNDERNEATH EACH PIECE OF HARDWARE IS BURNISHED A MINIMUM OF 1/8 INCH GREATER THAN THE HARDWARE
RADIUS WHEN PREPARING FOR ELECTRICAL BOND PER NOTE 1. 43. INSPECT USED PARTS. MAKE SURE PARTS ARE IN A SERVICIBLE CONDITION BEFORE INSTALLING.
3. SEE INSTALLATION MANUAL 190-02291-00 FOR INSTALLATION DETAILS 44. PERMISSIBLE TO SUBSTITUTE MS35206-230 SCREWS, NAS1149FN616P WASHERS, AND MS21044N06 NUTS FOR MS20470AD4 RIVETS.
4. REFER TO ADVISORY CIRCULAR 43.13-1B ACCEPTABLE METHODS, TECHNIQUES, AND PRACTICES-AIRCRAFT INSPECTION AND REPAIR, 45. NO MINIMUM TORQUE REQUIRED FOR BOLT. TIGHTEN NUT UNTIL MINIMUM TWO THREADS OF BOLT PROTRUDE BEYOND COLLAR OF
CHAPTER 11 AIRCRAFT ELECTRICAL SYSTEMS, FOR WIRE ROUTING GUIDANCE. NUT. SECURE IN PLACE WITH A COTTER PIN. MAKE SURE THERE IS NO SLACK IN THE STACK UP, WHILE MAINTAINING FREE
5. SEE INSTALLATION MANUAL 190-02291-00 FOR GROUND STUD BUILDUP. ROTATIONAL MOTION OF THE ASSEMBLY.
6. PERMISSIBLE TO USE OTHER MS21919WDG CLAMP SIZES. MS201919WDG CLAMP SHOULD BE SIZED SO THAT THE WIRE BUNDLE DOES 46. MAKE SURE THE BUSHINGS (0411524) ARE INSTALLED IN THE EXISTING ELEVATOR TAB STOP CLAMPS. IF THE BUSHINGS ARE
NOT MOVE THROUGH THE CLAMP WHEN AN AXIAL PULL IS APPLIED. ORIENTATION OF THE CLAMP MAY BE ADJUSTED SO THAT THE MISSING OR DAMAGED, THEY MAY BE FABRICATED USING 1/4 INCH O.D. POLYURETHANE TUBING WITH A MINIMUM WALL THICKNESS
CLAMP LOOP IS TANGENT TO THE WIRE. OF 0.040 INCH SUCH AS POLY-FLO, 44-P.
47. SPIRAL WRAP MUST BE BOUND AT EACH END WITH A MS3367 TIEDOWN STRAP TO PREVENT EXPANSION.
NOTES 7-9 NOT USED 48. INSTALL SLEEVING BEFORE INSTALLING SPIRAL WRAP. SLEEVING MUST EXTEND A MINIMUM OF 1 INCH BEYOND EACH END OF THE
SHT
SPIRAL WRAP.
2
49. MAKE SURE THE ELEVATOR TRIM TAB CABLES ARE ROUTED IN ACCORDANCE WITH SERVICE MANUAL D138, SECTION 9,
ELEVATOR TRIM TAB CONTROL SYSTEMS, AND CORRECT IF REQUIRED, BEFORE INSTALLING THE PITCH TRIM SERVO.
GENERAL NOTES 50. PRIOR TO INSTALLING THE PITCH TRIM SERVO, MEASURE THE DIAMETER OF THE AFT SECTION OF THE RIGHT ELEVATOR TRIM TAB
CABLE. CABLE MUST HAVE A DIAMETER OF 0.0625 +0.0100/-0.0000. IF THE CABLE DIAMETER IS OUTSIDE THIS TOLERANCE, IT MUST
10. THE FOLLOWING PARTS MAY BE SUBSTITUTED FOR AIRCRAFT S/N 17556867: BE REPLACED.
1. 115-04206-20 FOR 115-04206-00 6. 117-02030-11 FOR 117-02030-01 51. PRIOR TO INSTALLING THE PITCH SERVO CABLE, CHECK THE ELEVATOR CABLE TENSION. CABLE TENSION MUST BE SET TO THE
2. 115-04206-21 FOR 115-04206-01 MAXIMUM TENSION SPECIFIED IN SERVICE MANUAL D138, SECTION 8, ELEVATOR CONTROL SYSTEM, +0/-10 LBS.
3. 115-04206-22 FOR 115-04206-02
4. 115-04206-23 FOR 115-04206-03
5. 115-04206-24 FOR 115-04206-04
11. AIRCRAFT COORDINATES (FS, WL, AND BL) ARE FOR REFERENCE ONLY.
12. USE 161-04725-00 PLACARDS. TRIM TO FIT. FIELD FABRICATED PLACARDS MAY BE USED, SEE INSTALLATION MANUAL 190-02291-00
FOR REQUIREMENTS.
13. SEE INSTALLATION MANUAL 190-02291-00 FOR ADDITIONAL SONALERT DETAILS. IF INSTALLED, THE SONALERT MUST BE IN THE
GLARESHIELD IN A LOCATION THAT WILL NOT OBSTRUCT THE PILOTS VIEW OUTSIDE THE WINDSCREEN. DRILL 1.25" HOLE, INSERT
THE SONALERT BODY, P/N 013-00636-00, THROUGH THE HOLE AND THREAD ON THE KNURLED NUT.
15. FASTENER IS SUPPLIED FROM GARMIN WITH A NYLON PATCH PER MIL-DTL-18240, TYPE P. IF FASTENER IS BEING REPLACED, INSTALL
WITH MIL-S46163, TYPE II, GRADE N, MEDIUM STRENGTH THREAD-LOCKING COMPOUND.
INSTALLATION NOTES
20. CABLE CLAMP FASTENERS, NYLON OR FIBER SELF-LOCKING NUTS, AND COTTER PINS ARE FOR ONE TIME USE ONLY AND MUST BE
REPLACED IF REMOVED.
21. UNLESS OTHERWISE NOTED, TORQUE ALL FASTENERS PER INSTALLATION MANUAL 190-02291-00, TABLE 4-4.
22. FASTENER INSTALLATION SHOWN IS TYPICAL. LOCATE FASTENERS AS REQUIRED TO MAINTAIN A MINIMUM OF 2X DIA. EDGE
DISTANCE AND 4X DIA. SPACING BETWEEN FASTENERS.
23. IT MAY BE NECESSARY TO USE DIFFERENT LENGTH FASTENERS THAN SPECIFIED. FASTENER LENGTH CAN BE SELECTED BASED ON
GUIDLINES INCLUDED IN AC 43.13-1B, CHAPTER 7.
24. RIVETS ARE INSTALLED PER MIL-R-47196 (NASM47196) RIVET, BUCK TYPE, PREPARATION FOR AND INSTALLATION, OR PER MIL-STD-
403 PREPARATION FOR AND INSTALLATION OF RIVETS AND SCREWS, ROCKET, MISSILE, AND AIRFRAME STRUCTURES.
25. SAFETY IN ACCORDANCE WITH MS33540, SAFETY WIRING AND COTTER PINNING, GENERAL PRACTICES FOR.
30.
31.
ASSEMBLE AND TIGHTEN CASTLE NUT TO 20 ± 5 IN-LBS. INSERT COTTER PIN INTO HOLE ON SHAFT OF THE SERVO.
WITH SERVO INSTALLED, OPERATE THE AIRCRAFT CONTROL SYSTEM WITHIN THE ENTIRE RANGE OF TRAVEL AND MAKE SURE THERE
EQUIPMENT LOCATION
IS NO BINDING AND THE SYSTEM OPERATES WITH NO RESTRICTIONS. MAKE SURE THE CONTROL CABLES MAINTAIN A MINIMUM 1/8
INCH CLEARANCE FROM ADJACENT STRUCTURE OR OTHER AIRCRAFT SYSTEMS AND PARTS. EQUIPMENT FS
32. MAINTAIN A MINIMUM OF 90° OF CABLE WRAP AROUND THE CAPSTAN THROUGHOUT THE FULL RANGE OF THE CONTROL SURFACE GMC 507 16.5
DEFLECTION TO MAKE SURE THE CABLE BALL IS RETAINED IN THE CAPSTAN DETENT.
33. SET SERVO CABLE TENSIONS TO THE FOLLOWING WHEN AMBIANT TEMPERATURE IS 65 F TO 90 F. ALLOW AIRPLANE TEMPERATURE TO ROLL SERVO 69.0
STABILIZE FOR 4 HOURS BEFORE SETTING SERVO CABLE TENSIONS. PITCH SERVO 181.5
• ROLL: 15 +3/-0 LBS PITCH TRIM SERVO 181.5
• PITCH: 12 +3/-0 LBS
• PITCH TRIM: PER SERVICE MANUAL D138, SECTION 9.
34. PRIOR TO ASSEMBLY, CLEAN CABLE AND CLAMPS TO REMOVE ANY GREASE OR RESIDUE. USING A CALIBRATED TORQUE WRENCH,
TIGHTEN NUTS TO 45 IN-LB. APPLY TORQUE SEAL TAMPER INDICATOR AT INTERSECTION OF CABLE AND CLAMPS. MODEL SPECIFIC INFORMATION
35. SERVO CABLE PAYOFF ANGLE (ANGLE BETWEEN CAPSTAN GROOVE AND SERVO CABLE WHERE IT EXITS) MUST BE LESS THAN 3
DEGREES. PRIOR TO TORQUING CABLE CLAMP BOLTS, PAYOFF ANGLE CAN BE ADJUSTED BY ROTATING THE CABLE CLAMPS AROUND TRIM SYSTEM RUN TIME 10-16 SEC.
DWG. NO. REV.
2
THE AIRCRAFT CONTROL CABLE TO ADJUST THE LEAD OF THE SERVO CABLE. CHECK THE PAYOFF ANGLE OF EACH CLAMP WHEN IT IS SEE INSTALLATION MANUAL 190-02291-00 FOR POST INSTALLATION CHECKOUT PROCEDURES
IN ITS CLOSEST POSITION TO THE CAPSTAN BY MOVING THE ASSOCIATED AIRCRAFT CONTROLS. SEE ADDENDUM 005-01470-0D FOR GFC 500 CONFIGURATION SETTINGS 190-02291-0D
SIZE SCALE SHT OF
NOTES 36-39 NOT USED
B NONE 2 22
PDM-5
INSTRUMENT PANEL MODIFICATION
DWG. NO.
NUT, SONALERT
REF.
190-02291-0D
GLARESHIELD,
REF.
FLIGHT DIRECTOR
SHT
SEE 190-02291-00 FOR EQUIPMENT REQUIRMENTS
3
013-00636-00
SONALERT
13. SONALERT, REF.
011-04548-01
GMC 507, REF.
SEE 190-02291-00 FOR LOCATION REQUIREMENTS
INSTALLATION IN EXISTING AIRCRAFT RADIO STACK IS PREFERRED
INSTALLATION, SONALERT
R4.75
CENTERED ON THROTTLE CONTROL
PLACARD, GO AROUND
12. THROTTLE CONTROL
EXISTING, REF.
340-00258-00
SWITCH, GO AROUND
3.
2
INSTRUMENT PANEL, TYPICAL 190-02291-0D
SIZE SCALE SHT OF
B NONE 3 22
PDM-5
SWITCHES INSTALLATION
DWG. NO.
190-02291-0D
161-04725-00
PLACARD, AP DISC. / TRIM INT.
12.
161-04725-00
PLACARD, GO AROUND
12.
340-00258-00
MOUNTING SURFACE, REF.
SWITCH, M8805/110-5112
340-00233-00
SWITCH, AP DISC/TRIM INT. 3.
3. INSTRUMENT PANEL, REF.
SHT
WASHER
2X NUT
4
NUTS MAY BE OMITTED FOR PROPER FIT
.250
WASHER
NUT
210-00183-00
NUT, CONICAL, SWITCH
CAP, SWITCH
161-04725-00
PLACARD, TRIM DN
12.
161-04725-00
PLACARD, TRIM DN
12. 340-00235-04
SWITCH, TOGGLE, TRIM
161-04725-00
3. PLACARD, TRIM UP 2X NUT
12.
MOUNTING SURFACE, REF. 2X .115
KEYED WASHER
.520
.090 2X SCREW
2X .100
.650
.250
MOUNTING SURFACE, REF.
161-04725-00
PLACARD, TRIM UP
2X NUT 12.
340-00234-00
TRIM SWITCH, CYGNET AEROSPACE
WASHER 3.
2
INSTALLATION, TRIM SWITCH (TOGGLE) INSTALLATION, TRIM SWITCH (CYGNET) 190-02291-0D
COMPONENTS CONTAINED IN 340-00235-04 COMPONENTS CONTAINED IN 340-00234-00 SIZE SCALE SHT OF
CYGNET SWITCH IS OPTIONAL
B NONE 4 22
PDM-5
GSA 28 SERVO ASSEMBLY
DWG. NO.
011-02951-18 CAPSTAN KIT
190-02291-0D
4X MS21044N3 NUT
SHT
PIN POSITIONS VARY, SEE SERVO INSTALLATION
5
VIEWS FOR SPECIFIC PIN POSITION
8X NAS1149F0332P WASHER
2.
CONNECTOR, GSA 28
(011-04755-00)
BRACKET, REF.
4X AN3-4A BOLT
TORQUE JACKSCREWS
GSA 28 FASTENERS TO 4-6 IN-LBS
UNLESS OTHERWISE SPECIFIED
117-00545-10
CAPSTAN, SPIRAL
233-00075-00
PIN, CABLE RETENTION
TORQUE TO 7 1 IN-LBS
MINIMUM 3 PER SERVO
115-03869-00
RING, CABLE GUARD TOP, CSNK
SERVO, GSA 28
(011-02927-XX)
3X MS51959-26 SCREW
(211-A0060-26) 115-01737-20
15. RING, CABLE GUARD BASE
NAS1149F0532P WASHER
(212-00043-31)
QTY. AS REQUIRED TO ALIGN HOLE FOR COTTER PIN
3X MS51959-14 SCREW
(211-A0060-14)
TORQUE TO 7 1 IN-LBS MS35338-45 WASHER
15. (212-00018-08)
AN310-5 NUT
(210-00050-01)
30. ASSEMBLY, GSA 28 SPIRAL CAPSTAN
MS24665-134 COTTER PIN 011-02951-18; SUB-ASSY, CAPSTAN KIT, SPIRAL, GSA28, CSNK TOP RING
(231-00037-06) DWG. NO. REV.
2
25.
190-02291-0D
SIZE SCALE SHT OF
B NONE 5 22
PDM-5
GSA 28 SERVO ASSEMBLY
DWG. NO.
011-02951-21 CAPSTAN KIT
190-02291-0D
SHT
6
CONNECTOR, GSA 28
(011-04755-00)
TORQUE JACKSCREWS
115-02757-00 TO 4-6 IN-LBS
PLATE, GSA 28 SERVO
2X MS24694-S51 SCREW
117-00545-10 2X MS21044N3
CAPSTAN, SPIRAL NUT
233-00075-00
PIN, CABLE RETENTION
TORQUE TO 7 1 IN-LBS 2X NAS1149F0332P
MINIMUM 3 PER SERVO WASHER
115-03869-00
SERVO, GSA 28
RING, CABLE GUARD TOP, CSNK
(011-02927-XX)
2X MS21051-3 NUTPLATE
(210-00242-01)
2
190-02291-0D
SIZE SCALE SHT OF
B NONE 6 22
PDM-5
GSA 28 SERVO ASSEMBLY
DWG. NO.
011-02951-19 CAPSTAN KIT
190-02291-0D
CONNECTOR, GSA 28
117-00079-11 (011-04755-00)
MOUNTING BLOCK
SHT
7
2X MS51957-44 SCREW
(211-A0020-44)
15.
2X 382-00002-02
BEARING
TORQUE JACKSCREWS
TO 4-6 IN-LBS
212-20052-00 233-00074-10
WASHER PULLEY, IDLER
232-00015-07
E-RING
SERVO, GSA 28
(011-02927-XX)
115-01737-20
3X MS51959-26 SCREW RING, CABLE GUARD BASE
(211-A0060-26)
15.
5X 233-00075-00
PIN, CABLE RETENTION
TORQUE TO 7 1 IN-LBS
117-00545-20
CAPSTAN, CONT. TRAVEL
NAS1149F0532P WASHER
(NAS1149F0532P)
QTY. AS REQUIRED TO ALIGN HOLE FOR COTTER PIN
MS35338-45 WASHER
5X MS51959-14 SCREW (212-00018-08)
(211-A0060-14)
TORQUE TO 7 1 IN-LBS
15. AN310-5 NUT
(210-00050-01)
30.
115-04034-00
COVER, CABLE GUARD TOP, CT, CSNK
2
ASSEMBLY, GSA 28 CONTINUOUS TRAVEL CAPSTAN 190-02291-0D
011-02951-19; SUB-ASSY, CAPSTAN KIT, CONT. TRAVEL, GSA28, CSNK TOP RING SIZE SCALE SHT OF
B NONE 7 22
PDM-5
SERVO CABLE INSTALLATION DETAILS
DWG. NO.
NAS1801-08-12 SCREW
MS20663C2 SWAGED BALL, DOUBLE SHANK, REF. BALL INDENT CUTOUT IDENTIFIES (211-04970-00)
190-02291-0D
PART OF SERVO CABLE ASSEMBLY, BALL POSITION IN SERVO
PRESS BALL INTO CAPSTAN DETENT. INSTALLATION VIEWS.
SHT
WITH THE NOMINAL DIAMETER OF
8
THE ASSOCIATED CONTROL CABLE
CAPSTAN, REF.
3°
MS21042L08 NUT
(210-00239-01)
34.
3°
CABLE, REF.
A
ALLOWABLE PAYOFF ANGLE
SECTION A-A
3°
2
190-02291-0D
SIZE SCALE SHT OF
B NONE 8 22
PDM-5
ROLL SERVO INSTALLATION
DWG. NO.
FWD
190-02291-0D
REAR SPAR, OUTBOARD, STA. 100 TO 154
EXISITNG, REF.
OTBD
SHT
9
RIB ASSEMBLY, WING TRAILING EDGE, STA 100.5 REMOVE 3X EXISTING RIVETS IN THE UPPER WING SKIN,
EXISITNG, REF. OUTBOARD OF THE RIB ASSEMBLY AT STA. 100.5.
2
REMOVAL, LEFT WING FASTENERS AND INSPECTION DOUBLER 190-02291-0D
UPPER WING SKIN NOT SHOWN SIZE SCALE SHT OF
B NONE 9 22
PDM-5
ROLL SERVO INSTALLATION CONT.
DWG. NO.
TEXTRON P/N: S330-2
DOUBLER ASSEMBLY, 5.82 INCH OPENING
190-02291-0D
RIB ASSEMBLY, WING TRAILING EDGE, STA 100.5
EXISTING, REF.
SHT
10
SEE VIEW A FOR MODIFICATION OF
EXISTING INSPECTION HOLE AT STA. 113.0
3.13±.13
MATCH DRILL 6X 0.128 (#30) (FROM BEND)
USE DOUBLER AS A TEMPLATE.
INSTALL 6X MS20470AD4-3 RIVETS.
24. 5.38±.13
(FROM STA. 100.5)
TEXTRON P/N: S-225-1
PLATE, INSPECTION, 4.00 INCH
PERMISSIBLE TO REUSE COVER REMOVED
FROM HOLE AT STA. 113.0
43.
VIEW B
INSTALLATION, INSPECTION HOLE DWG. NO. REV.
UPPER WING SKIN NOT SHOWN
2
190-02291-0D
SIZE SCALE SHT OF
B NONE 10 22
PDM-5
ROLL SERVO INSTALLATION CONT.
DWG. NO.
6X AN525-832R7 SCREW
(3 PER BRACKET)
2. 23. 41.
190-02291-0D
6X NAS1149FN816P WASHER
(3 PER BRACKET)
2. 42.
MATCH DRILL 6X 0.170 (#18)
(3 PLCS. IN UPPER BRACKET, 3 PLCS. IN LOWER BRACKET)
6X MS21044N08 NUT
(3 PER BRACKET)
42.
SHT
11
REAR SPAR, OUTBOARD, STA. 100 TO 154
EXISTING, REF.
115-03857-00
SMP, BRACKET, ROLL SERVO, UPPER MOUNT, C175B
115-02757-00, REF.
TEMPORARILY INSTALL SERVO PLATE WHEN
INSTALLING UPPER AND LOWER SERVO BRACKETS
FOR PROPER ALIGNMENT.
115-03858-00
SMP, BRACKET, ROLL SERVO, BOTTOM MOUNT, C175B
2
INSTALLATION, ROLL SERVO BRACKET 190-02291-0D
UPPER WING SKIN NOT SHOWN SIZE SCALE SHT OF
B NONE 11 22
PDM-5
ROLL SERVO INSTALLATION CONT.
DWG. NO.
RIB ASSEMBLY, WING TRAILING EDGE, STA 100.5 SERVO ASSEMBLY, ROLL MODIFIED INSPECTION HOLE, STA. 113.0
190-02291-0D
EXISTING, REF. REF. SEE SHEET 10
OTBD
SHT
EXISTING, REF.
12
ROLL SERVO ASSEMBLY,
REF.
FWD CABLE, AILERON CONTROL
EXISTING, REF.
115-03857-00
C C REF.
AN3-5A BOLT
011-04888-08 011-04888-08
CLAMP, CABLE, AIRCRAFT CONTROL, .125 CLAMP, CABLE, AIRCRAFT CONTROL, .125
(REF: COLOR BLUE) (REF: COLOR BLUE)
SEE SHEET 8 FOR ASSEMBLY SEE SHEET 8 FOR ASSEMBLY
35. 35.
G
233-20062-00
CABLE, ROLL SERVO .18±.05
BETWEEN GUARD
AND CABLE OD
D
SERVO CABLE, INBOARD LEAD SERVO CABLE, OUTBOARD LEAD APPROXIMATE POSITION OF CABLE BALL WITH A
WRAP 0.5 TURN FROM CABLE BALL WRAP 0.5 TURN FROM CABLE BALL CONTROLS IN NEUTRAL (AILERONS ALINGED
AND ROUTE INBOARD TO AILERON AND ROUTE OUTBOARD TO AILERON WITH FLAP TRAILING EDGE) POSITION AS
CARRY THRU CABLE CARRY THRU CABLE DEFINED BY SERVICE MANUAL D138, SECTION 6
DETAIL D
DWG. NO. REV.
SECTION C-C
2
INSTALL PINS IN POSITIONS A, D, G, K 190-02291-0D
SIZE SCALE SHT OF
B NONE 12 22
PDM-5
PITCH SERVO INSTALLATION
DWG. NO.
DORSAL
190-02291-0D
EXISTING, REF.
6X MS21044N3 NUT
SHT
13
BULKHEAD, STA 172.00
EXISTING, REF. 6X AN3-4A BOLT
115-04206-00
INSTALLATION OVERVIEW, PITCH SERVO SMP, BRACKET, PITCH & P.TRIM
115-04206-03
SMP, WEB, PITCH BRACKET
115-04206-02
SMP, ANGLE, PITCH BRACKET
PDM-5
PITCH SERVO INSTALLATION CONT.
DWG. NO.
16X MS20470AD4-4 RIVET
8 PER SIDE
190-02291-0D
23. 24. 41.
SHT
REMOVE 16X EXISTING RIVETS
8 PER SIDE
14
MATCH DRILL 16X 0.128 (#30)
THRU DORSAL FLANGE, TOP SKIN, AND
FLANGES OF 115-04206-02
8 PER SIDE
115-04206-01, REF.
BULKHEAD, STA 172.00 FORWARD EDGE OF
EXISTING, REF. LOWER SUPPORT MUST BE
13X MS35206-229 SCREW FLUSH WITH FORWARD
23. EDGE OF THE EXISTING
STIFFENER 0.05
PDM-5
PITCH SERVO INSTALLATION CONT. 115-04206-00, REF.
DWG. NO.
190-02291-0D
147-00126-00
GUIDE, AIRCRAFT CONTROL CABLE
2X MS20470AD4-5 RIVET
23. 24. 44.
SHT
15
.84±.20
115-04206-00, REF.
CABLE, RIGHT RUDDER CONTROL
EXISTING, REF.
CENTER CABLE IN SLOT OF 147-
00126-00 WITH RUDDER IN
STREAMLINE POSITION.
CABLE, UPPER ELEVATOR CONTROL
EXISTING, REF.
E G
2
ROTATE CLAMPS TO ACHIEVE REQUIRED PAYOFF ANGLE.
190-02291-0D
SIZE SCALE SHT OF
B NONE 15 22
PDM-5
PITCH TRIM SERVO INSTALLATION
DWG. NO.
PITCH TRIM SERVO IS OPTIONAL
190-02291-0D
CABLE, TAB ACTUATOR TO TURNBUCKLE
EXISTING, REF.
AFT
RIGHT GROOVE
SHT
LEFT GROOVE AFT FROM RIGHT GROOVE 115-04206-00, REF.
16
G
FWD FWD FROM LEFT GROOVE
F
DETAIL F
MS21251-B2S TURNBUCKLE
INCLUDED WITH 233-20194-00 CABLE EXTENSION
40.
233-20194-00
CABLE EXTENSION, PITCH TRIM SERVO
AN3-4 BOLT
2X NAS1149F0332P
WASHER CABLE, TAB ACTUATOR TO DISCONNECT
EXISTING, REF.
DETAIL G
31. 33. 49. INSTALLATION, PITCH TRIM SERVO
50. ASSEMBLE SERVO PER SHEET 7
2
190-02291-0D
SIZE SCALE SHT OF
B NONE 16 22
PDM-5
WIRE ROUTING, LEFT WING
DWG. NO.
INSTALL FASTENER IN EXISTING TOOLING HOLE IN RIB.
ENLARGE HOLE TO 0.196 IF NECESSARY.
190-02291-0D
1X MS21919WDG5 CLAMP
1X MS27039-1-07 SCREW
1X MS27039-1-23 SCREW
1X NAS43DD3-64FC SPACER
2X NAS1149F0332P WASHER
2X MS21044N3 NUT
1X AN743-12 BRACKET
6. 23.
SHT
17
SPAR ASSEMBLY, WING FRONT, LH
EXISTING, REF.
M22529/2-2
GROMMET, CUSHION, EDGING, .036 - .063 SHEET THICKNESS
ALL AROUND PASS THRU IN FRONT WING SPAR
1X MS3340-1-9 MOUNT
1X MS3367 TIEDOWN STRAP
1X MS35206-230 SCREW
2X NAS1149FN616P WASHER
1X MS21044N06 NUT
(5 PLCS.)
23.
MIL-T-47287
TUBE, SPIRAL WRAP, POLYTETRAFLUOROETHYLENE, TYPE I, OR EQUIVALENT
INSTALLED OVER MIL-I-3190/3
SLEEVING, INSULATION, ELECTRICAL, FLEXIBLE, COATED, CLASS 155, TYPE A, CATEGORY A, OR EQUIVALENT. ROUTE HARNESS WITH EXISTING
HARNESS MUST BE PROTECTED BY CONTINUOUS CHAFE PROTECTION MATERIAL BETWEEN THE PASS THRU IN WIRING DOWN A-PILLAR
THE RIB AT STA 71 TO 3 INCHES AFT OF THE PASS THRU IN THE REAR WING SPAR 4.
47. 48. FWD
OTBD
2
190-02291-0D
WIRE ROUTING, LEFT WING, TYPICAL SIZE
B NONE
SCALE SHT
17
OF
22
PDM-5
WIRE ROUTING, ROLL SERVO
DWG. NO.
GROUND STUD
INSTALL IN EXISTING HOLE IN BRACKET
2. 5.
190-02291-0D
161-04725-00
LABEL, ROLL SERVO, 1P281
ADHERE TO BRACKET IN APPROXIMATE LOCATION
M22529/2-1 12.
GROMMET, CUSHION, EDGING, .025 - .036 SHEET THICKNESS
ALL AROUND PASS THRU IN REAR WING SPAR
SHT
REAR SPAR, OUTBOARD, STA. 100 TO 154
18
EXISTING, REF.
FWD
1X MS21919WDG5 CLAMP
1X MS27039-1-12 SCREW
1X NAS43DD3-16FC SPACER
1X NAS1149F0332P WASHER
1X MS21044N3 NUT
1X AN743-13 BRACKET
2X MS20470AD4-4 RIVET 011-02927-XX
6. 23. 24. SERVO, GSA 28
(ROLL SERVO)
011-04755-00
CONNECTOR, GSA 28
(1P281)
2
WIRE ROUTING, ROLL SERVO, TYPICAL 190-02291-0D
SIZE SCALE SHT OF
B NONE 18 22
PDM-5
WIRE ROUTING, AFT FUSELAGE GROUND STUD
DWG. NO.
PITCH TRIM SERVO AND ASSOCIATED WIRING IS OPTIONAL INSTALL IN EXISTING TOOLING
BULKHEAD, STA 108.00 HOLE IN BULKHEAD STA 172.00
EXISTING, REF.
2. 5.
190-02291-0D
1X MS21919WDG5 CLAMP
2X MS27039-1-07 SCREW
2X NAS1149F0332P WASHER
2X MS21044N3 NUT
1X AN743-12 BRACKET WIRE HARNESS, PITCH SERVO
6. 23. (AND OPTIONAL PITCH TRIM SERVO)
SHT
BULKHEAD, STA 140.00
19
EXISTING, REF. GROUND WIRE, PITCH TRIM SERVO
REF.
1X MS21919WDG5 CLAMP
2X MS27039-1-07 SCREW
2X NAS1149F0332P WASHER
2X MS21044N3 NUT
1X AN743-12 BRACKET
6. 23. ROUTE HARNESS FORWARD
UNDER FLOOR WITH
EXISTING WIRING.
MIL-T-47287
TUBE, SPIRAL WRAP, POLYTETRAFLUOROETHYLENE, TYPE I
HARNESS MUST BE PROTECTED BY CONTINUOUS CHAFE
PROTECTION MATERIAL FROM 2 INCHES IN FRONT OF
BULKHEAD STA. 108.00 TO MINIMUM 5 INCHES ABOVE THE
BAGGAGE FLOOR PLANE.
47.
M22529/2-1
DWG. NO. REV.
GROMMET, CUSHION, EDGING, .025 - .036 SHEET THICKNESS
WIRE ROUTING, AFT FUSELAGE, TYPICAL
2
ALL AROUND PASS THRU 190-02291-0D
SIZE SCALE SHT OF
B NONE 19 22
PDM-5
WIRE ROUTING, PITCH AND PITCH TRIM SERVOS
DWG. NO.
PITCH TRIM SERVO AND ASSOCIATED WIRING IS OPTIONAL
190-02291-0D
THRU BRACKET FLANGE
2.50±.25
SHT
20
BULKHEAD, STA 172.00
EXISTING, REF.
1X MS21919WDG5 CLAMP
1X MS27039-1-07 SCREW
1X NAS1149F0332P WASHER
1X MS21044N3 NUT
6. 23. WIRE HARNESS, PITCH TRIM SERVO
REF.
161-04725-00
LABEL, PITCH TRIM SERVO, 3P281
ADHERE TO BRACKET IN APPROXIMATE LOCATION
12.
011-02927-XX
SERVO, GSA 28
011-02927-XX (PITCH TRIM SERVO)
SERVO, GSA 28
(PITCH SERVO)
011-04755-00
CONNECTOR, GSA 28
(3P281)
011-04755-00
CONNECTOR, GSA 28
(2P281)
161-04725-00
LABEL, PITCH SERVO, 2P281
ADHERE TO BRACKET IN APPROXIMATE LOCATION
12.
2
WIRE ROUTING, PITCH & PITCH TRIM SERVOS, TYPICAL 190-02291-0D
SIZE SCALE SHT OF
B NONE 20 22
PDM-5
PARTS LIST (INCLUDED IN KIT)
DWG. NO.
FOR REFERENCE ONLY
190-02291-0D
SHT
21
*NOT INCLUDED IN INSTALL KIT, REFER TO AUTOPILOT PRICE CATALOG FOR ORDERING LRU PART NUMBERS
(K11-00024-0E)
PART NUMBER
2 SERVO
SOURCE
DESCRIPTION
2
190-02291-0D
SIZE SCALE SHT OF
B NONE 21 22
PDM-5
PARTS LIST (NOT INCLUDED IN KIT)
DWG. NO.
FOR REFERENCE ONLY
190-02291-0D
1 AN3-4 BEST SOURCE BOLT, MACHINE, AIRCRAFT, .1900-32 UNF-3A, 1/8 IN GRIP, DRILLED SHANK
4 11 AN3-4A BEST SOURCE BOLT, MACHINE, AIRCRAFT, .1900-32 UNF-3A, 1/8 IN GRIP, UNDRILLED
1 AN3-5A BEST SOURCE BOLT, MACHINE, AIRCRAFT, .1900-32 UNF-3A, 1/4 IN GRIP, UNDRILLED
1 AN525-10R10 BEST SOURCE SCREW, WASHER HEAD, 0.1900-32UNF-3A, 5/8 LONG
1 AN525-10R8 BEST SOURCE SCREW, WASHER HEAD, 0.1900-32UNF-3A, 1/2 LONG
6 AN525-832R7 BEST SOURCE SCREW, WASHER HEAD .164-32 UNC-3A, 7/16 LONG
SHT
3 AN743-12 BEST SOURCE BRACKET, SUPPORT CLAMP, ALUMINUM ALLOY, FOR ONE HOLE MOUNTING
22
1 AN743-13 BEST SOURCE BRACKET, SUPPORT CLAMP, ALUMINUM ALLOY, FOR ONE HOLE MOUNTING
A/R M22529/2-1 BEST SOURCE GROMMET, CUSHION, EDGING, .025 - .036 SHEET THICKNESS
A/R M22529/2-2 BEST SOURCE GROMMET, CUSHION, EDGING, .036 - .063 SHEET THICKNESS
A/R MIL-T-47287 BEST SOURCE TUBE, SPIRAL WRAP, POLYTETRAFLUOROETHYLENE, TYPE I
A/R MIL-I-3190/3 BEST SOURCE SLEEVING, INSULATION, ELECTRICAL, FLEXIBLE, COATED, CLASS 155, TYPE A, CETGORY A
1 MS17825-3 BEST SOURCE NUT, SELF-LOCKING, CASTELLATED, HEXAGON, 250F, NON-METALLIC INSERT .1900-32 UNJF-3B
12 MS20470AD3-3 BEST SOURCE RIVET, SOLID, UNIVERSAL HEAD 3/32 DIA, 3/16 LONG
6 MS20470AD4-3 BEST SOURCE RIVET, SOLID, UNIVERSAL HEAD, Ø0.125 IN×0.188 IN LONG
29 MS20470AD4-4 BEST SOURCE RIVET, SOLID, UNIVERSAL HEAD, Ø0.125 IN×0.250 IN LONG
2 MS20470AD4-5 BEST SOURCE RIVET, SOLID, UNIVERSAL HEAD, 4/32 DIA, 5/16 LONG
18 MS21044N06 BEST SOURCE NUT, SELF-LOCKING, HEXAGON, REGULAR HEIGHT, STEEL, 0.1380-32UNJC-3B
6 MS21044N08 BEST SOURCE NUT, SELF-LOCKING, HEXAGON, REGULAR HEIGHT, STEEL, 0.1640-32UNJC-3B
4 22 MS21044N3 BEST SOURCE NUT, SELF-LOCKING, HEXAGON, REGULAR HEIGHT, STEEL, 0.1900-32UNJF-3B
5 MS21919WDG5 BEST SOURCE CLAMP, LOOP TYPE, CUSHIONED, Ø5/16 TUBE
1 MS24665-132 BEST SOURCE PIN, COTTER (SPLIT), Ø1/16, 0.50 IN LONG
2 MS24694-51 BEST SOURCE SCREW, MACHINE, FLAT, COUNTERSUNK HEAD 100 DEG, STRUCTURAL, CROSS-RECESSED, 0.1900-32UNF-3A, 19/32 LONG
3 MS27039-1-07 BEST SOURCE SCREW, MACHINE, PAN HEAD, STRUCTURAL, CROSS RECESSED .1900-32 UNF-3A, 0.469 IN
3 MS27039-1-08 BEST SOURCE SCREW, MACHINE, PAN HEAD, STRUCTURAL, CROSS RECESSED .1900-32 UNF-3A, 0.531 IN
1 MS27039-1-12 BEST SOURCE SCREW, MACHINE, PAN HEAD, STRUCTURAL, CROSS RECESSED .1900-32 UNF-3A, 0.781 IN
1 MS27039-1-23 BEST SOURCE SCREW, MACHINE, PAN HEAD, STRUCTURAL, CROSS RECESSED .1900-32 UNF-3A, 1.469 IN
5 MS3340-1-9 BEST SOURCE BULKHEAD BRACKET, FOR USE WITH MS3367 PLASTIC TIE DOWN STRAPS, NYLON, NATURAL COLOR
A/R MS3367-4 BEST SOURCE STRAP, TIEDOWN, ADJUSTABLE, SELF-CLINCHING, 0.100 IN WIDE
13 MS35206-229 BEST SOURCE SCREW, MACHINE, PAN HEAD, CROSS RECESSED, CAD PLATED .1380- 32 UNC-2A, 0.438 IN LONG
5 MS35206-230 BEST SOURCE SCREW, MACHINE, PAN HEAD, CROSS RECESSED, CAD PLATED .1380- 32 UNC-2A, 0.500 IN LONG
10 34 NAS1149F0332P BEST SOURCE WASHER, FLAT, STEEL, CAD PLATED, Ø0.203 ID, Ø0.438 OD, 0.032 INCH THICK
26 NAS1149FN616P BEST SOURCE WASHER, FLAT, STEEL, CAD PLATED, Ø0.149 ID, Ø0.375 OD, 0.016 INCH THICK
10 NAS1149FN632P BEST SOURCE WASHER, FLAT, STEEL, CAD PLATED, Ø0.149 ID, Ø0.375 OD, 0.032 INCH THICK
6 NAS1149FN816P BEST SOURCE WASHER, FLAT, STEEL, CAD PLATED, Ø0.174 ID, Ø0.375 OD, 0.016 INCH THICK
1 NAS43DD3-16FC BEST SOURCE ALUMINUM ALLOY SPACER, .302 - .323 OD X .194 - .234 ID X 16/64 INCH LONG, FOR .190 BOLT, WITH CHEMICAL FINISH
1 NAS43DD3-64FC BEST SOURCE ALUMINUM ALLOY SPACER, .302 - .323 OD X .194 - .234 ID X 64/64 INCH LONG, FOR .190 BOLT, WITH CHEMICAL FINISH
OPTIONAL 340-00234-00 GARMIN SWITCH, TRIM, CYGNET, CA3112-G
1 S-225-1 TEXTRON PLATE, INSPECTION, 4.00 INCH
1 S-237 TEXTRON DOUBLER, INSPECTION OPENING
1 S-329 TEXTRON PLATE, INSPECTION, 5.82 INCH
1 S330-2 TEXTRON DOUBLER ASSEMBLY, 5.82 INCH OPENING
PITCH TRIM SERVO
(K11-00024-0C)
(K11-00024-0E)
PART NUMBER
2 SERVO
SOURCE
DESCRIPTION
2
190-02291-0D
SIZE SCALE SHT OF
B NONE 22 22
PDM-5