Operator Manual

CNC Control System

Riptimizer + C/GL

We are always developing this software. To do this we need not only the creativity of the programmers
but also the help of the users. Please do not hesitate to let us have your criticisms and your requests.

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Contents
1 Functional sequence..............................................................................................5

2 General operation...................................................................................................6

2.1 Functions of the operating panel...............................................................................6

2.2 Machine control system............................................................................................7
2.2.1 Function............................................................................................................................. 7
2.2.2 <Enter>.............................................................................................................................. 7
2.2.3 Cursor keys....................................................................................................................... 7

3 Start menu............................................................................................................... 8

4 Sawing...................................................................................................................... 9

4.1 Self-check................................................................................................................. 9
4.2 Sawing.................................................................................................................... 10
4.3 Meaning of the screen display during sawing operation.........................................10
4.4 Executable functions...............................................................................................11
4.4.1 ......................................................................................................................................... 11
4.4.2 Values.............................................................................................................................. 11
4.4.3 Graphic............................................................................................................................ 11
4.4.4 Operating status.............................................................................................................. 11
4.4.5 Display cutting list.......................................................................................................... 11

5 Optimisation.......................................................................................................... 12

6 Cutting lists...........................................................................................................13

6.1 Delete single cutting list..........................................................................................13

6.2 Enter cutting list.......................................................................................................13
6.3 Display cutting list...................................................................................................14
6.4 Save on disc / load from disc..................................................................................14
6.5 Cutting list information.............................................................................................15
6.6 Copy cutting list.......................................................................................................15
6.7 Display graphic........................................................................................................15
6.8 Cancel all cutting lists..............................................................................................16
6.9 Reset counters........................................................................................................16
7 Saw blade set-ups.................................................................................................17

7.1 Save on disc/load from disc....................................................................................17

7.2 Show directory........................................................................................................17
7.3 Edit saw blade set-up..............................................................................................17

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8 Statistics................................................................................................................ 18

8.1 Delete single statistic..............................................................................................18

8.2 Display statistic.......................................................................................................18
8.2.1 Position............................................................................................................................ 18
8.2.2 Width mm......................................................................................................................... 18
8.2.3 Length group................................................................................................................... 18
8.2.4 Function........................................................................................................................... 19
8.2.5 Width quantity:................................................................................................................ 19
8.2.6 Overall quantity:.............................................................................................................. 19
8.2.7 Total quantity:................................................................................................................. 19
8.2.8 INPUT quantity:............................................................................................................... 19

8.3 Save to disc............................................................................................................ 20

8.4 Information.............................................................................................................. 20
8.5 Cancel all statistics (initialise)..................................................................................20
9 Printer..................................................................................................................... 21

10 Values/Modes........................................................................................................22

10.1 Save on disc/Load from disc...................................................................................22

10.2 Values..................................................................................................................... 22
10.2.1 Changing values.............................................................................................................. 23
10.2.2 Mechanic data 1............................................................................................................... 24
10.2.3 Mechanic data 2............................................................................................................... 25
10.2.4 Mechanic data 3............................................................................................................... 26
10.2.5 Mechanic data 4............................................................................................................... 27
10.2.6 Mechanic data 5............................................................................................................... 27
10.2.7 Mechanic data 6............................................................................................................... 28
10.2.8 Mechanic data 7 – settings of the laser modules...........................................................28
Test modules..................................................................................................................... 29
Replacing a laser module................................................................................................... 30
10.3 Meas. point distance...............................................................................................30
10.4 Modes..................................................................................................................... 31
10.5 Shifting test............................................................................................................. 32
10.5.1 Moving to reference position.......................................................................................... 32
10.5.2 Shifting test..................................................................................................................... 32
10.5.3 Bushes to service position............................................................................................. 33

11 Simulation..............................................................................................................34

11.1 Simulation single sheet...........................................................................................34

11.2 Simulation from disc................................................................................................34
11.3 Display graphic........................................................................................................35
12 Job.......................................................................................................................... 36

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Advice

For reasons of clarity, these operating instructions do not contain all detailed information concerning all
product variants and cannot take account of every possible case. In particular, individual software
adaptations cannot be fully explained within the framework of the general handbooks.
This manual is a working aid that is available to support the operating personnel. Our training and service
technicians’ introductory courses give further detailed information.
Should problem situations occur you could obtain the information necessary from your dealer or directly
from PAUL.
No one should work on the machine/installation, even for a short time, without the necessary training –
through a PAUL training courses or from our field staff during commissioning. The safety and
maintenance instructions and other machine documentation must be observed.
The operators of the machine must be very thoroughly informed about foreseeable possible risks as well
as the possibilities and the procedure in order to avoid these risks.
Before working with the machine, every authorized person must have fully read and understood the
operating instructions. The person responsible for safety in your company should get everyone
concerned to confirm this with his or her signature.
The manufacturer accepts no liability for damage arising from improper use of the machine. In this case
the operator bears the sole risk for accidents or damage.
We would emphasize that the contents of these operating instructions are not part of an earlier or existing
agreement, undertaking or legal relationship or amend such. All obligations on the part of PAUL arise
from the specific contract of sale/confirmation of order, which also contain the full and exclusively valid
warranty regulations.

In the top screen lone you can see the appropriate software number (99-9xx.xx). This number indicates
which program was loaded at start-up. In the lower left corner is the so-called release number. The
further the development of the program progresses, the higher the release number.

Go to DOS level by using the <#> key.

If you have enquiries concerning the CNC controller or programming, be sure to give the following data:
CNC controller model
Software number e.g. 99-970.29 (also see Fig. 4-1)
Release number e.g. 1.20 (also see Fig. 4-1)

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1 Functional sequence
The Riptimizer is used for measuring square-edged boards and optimising the cutting result. Then the
work pieces are aligned for the ripping operation and fed into the ripsaw C/GL.

The work pieces are buffered on a chain conveyor and individually measured. There are 8 (optionally 16)
laser light scanners installed on the measuring gantry for a non-contact detection of the outer edges of
the work pieces.
The transportation through the measuring system only takes place if the following buffer station is empty
and capable of taking up the work piece.
If the cutting lists, tool setups and system parameters have been correctly entered, the computer
calculates the optimisation result and displays it on the screen. The aim of the optimisation is to cut a
width combination that reduces waste to a minimum, taking into consideration the parameter settings.
The work piece is stopped by the buffer station after the measuring gantry. At the same time the lasers of
the laser guide light station are aligned by means of a servomotor. The optimising result calculated and
the feeding position into the ripsaw is indicated to the operator.
The operator can accept the optimising result or look at further optimisation solutions. Moreover he can
horizontally move the indicating lasers in a preprogrammed grid.
Badly bent work pieces that would result in a bad optimising result or cause problems during
transportation should be removed by the operator from the buffer station after the measuring gantry. After
the removal of the board has been confirmed at the operating panel, the optimising data for this board is
cancelled.
If the cutting pattern indicated is confirmed by the operator with <OK>, the Riptronic checks whether the
roller conveyor ahead of the ripsaw is free.
If the roller conveyor is free, a horizontally movable longitudinal fence is aligned to the feeding position for
the optimised cutting result. At the same time the work piece is fed from the buffer station onto the roller
conveyor.
Right in front of the ripsaw there is a pinch roller that is controlled by a photocell for feeding the board into
the ripsaw. After the ripsaw has fully taken hold of the work piece, the pinch roller is controlled upwards
again.

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2 General operation
2.1 Functions of the operating panel

1 4
2 5
3 6

10

Fig. 2-1

Joystick left: lasers move to the left direction, the setting range depends on the width of the
waste strip on the left wood boarder
Joystick right: lasers move to the right direction, the setting range depends on the width of the
waste strip on the right wood boarder

Push button 1: mirror inverted Mirror pattern in total

Push button 2: change 1 Mirror the half of pattern which is in front of the zero bush
Push button 3: change 2 Mirror the half of pattern which is after the zero bush
Push button 4 or
White push button at the joystick: OK Accept the optimising result

Push button 5: Move to the next optimising solution (the number of

optimizing solutions is set in “Values- mechanic 3)

Push button 6: Confirm removing the board from Riptimizer and delete
optimisation data

Push button 10: Emergency stop

Note when using the following push buttons: white = ON, black = OFF

Pressure build-up (hydraulics/pneumatics)

Saw motor

Feed

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2.2 Machine control system

Thanks to the Windows menu system the operation of the computer is the easiest thing in the world:
You have 2 ways of choosing (selecting) a function:
- on the numeric keypad, press the number in front of the function. The function is then executed.
- using the cursor keys, move the menu cursor to the required function and then press <enter> to
execute the function.

Important!
Always use the <enter> key to terminate a function.
To return from a submenu, the cursor must always be on 'return', or the function selected
by the cursor will be executed.

2.2.1 Function

Generic term for all menu selection options, such as:

- Selection of a further submenu

- Setting of a value to influence the mode of operation
- Setting of operating modes to influence the mode of operation
- Execution of a more or less complex function
For example: Sawing

2.2.2 <Enter>
This is the bottom right-hand key on the CNC controller or the large <return> key (enter key) on a
conventional computer keyboard.

This key is sometimes indicated by the abbreviation <cr> (= carriage return). This abbreviation is mostly
in connection with an error or warning message. Read the screen message, clear the error if necessary
and acknowledge the message by clicking <Enter>.
It is connected very generally with a function. Pressing it indicates "finished".

Important!
Acknowledge each entering of a value or another number by pressing <Enter> for telling
the computer that the entering/modifying is finished.

2.2.3 Cursor keys

In the menus “up“ and “down“ can be used to highlight a function (blue horizontal bar with white script).
The final choice of a function is then made with the <enter> key.

In a program function, the cursor keys serve in part to highlight specific table values, if they are to be
changed. For example changing values in a cutting list or a matrix.

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3 Start menu
The start menu appears on the screen as soon as the CNC controller software has been loaded into the
computer memory. During loading a check is also made whether the files necessary for operating are
available.

If an error message appears instead of the start menu, look at the list of error messages first. If this is of
no assistance, contact your dealer or the manufacturer giving exact details of the fault that has
occurred. We recommend that you make a printout of the screen on a printer (optional). To do this use
the <PrtScr> key.

All values must be set and the required cutting lists entered before the machine is started. To start the
cutting system press the <0> key for sawing.

Software number

Release-Number

Fig. 3-2

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4 Sawing
When the parameters in the service menu have been set and the cutting lists entered, work with the
Riptmizer can start by pressing the <0 Sawing> key.

4.1 Self-check
Before the Riptimizer changes into sawing mode, the CNC controller carries out a self-check. During this
test nearly all sensors (photocells, rotary pulse encoders, proximity switches etc.) are checked for
condition and function.

Fig. 4-3

If no fault is detected by the CNC controller in any sensor, the feed system is automatically started so
that work on the cutting system is possible. Then the screen displays important processing data.
If a fault is detected on a sensor during the self-check, an appropriate error message and the warning
“Error during self-check" appear on the screen.
By pressing the <enter> key you can confirm certain warnings and still work with the machine. However,
you should clearly understand that because of the existing fault, certain areas of your cutting system
would not work, or not work satisfactorily.
Certain errors occuring during the self-check can certainly be acknowledged, but they do not allow work
to be carried out on the cutting system because of their imortance.

Attention!
Always try to remedy the faults that occur in order to ensure smooth operation of the
machine.

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4.2 Sawing
When you press the <0> key in the Start menu for sawing and the subsequent self-check has not
detected any fault on the sensors, the following screen lines appear:

Data Laser modules Machine status

Fig. 4-4

Important!
This screen display may vary slightly depending on the machine model and
equipment.

4.3 Meaning of the screen display during sawing operation

Width: The left display contains the rough measured width of the board. The right display
shows the board width adjusted by the width correction and rough edge, to be
used for optimisation.
Fence: Shows the desired value (left display) and the actual value (right display) of the
longitudinal fence
Meas: Display of the measuring counter
Grading: The optimisation results calculated by the computer can be read off in this screen
line. Each coloured field designates a width to be cut. The colours are used to
differentiate whether a fixed width, a waste piece or the board end is being dealt
with. They have the following meaning:
Lilac = fixed width
Light blue = waste/ board end
In addition, there is a width code for each width. This code also gives information
about the type of width being dealt with. The code also enables you to read off
which cutting list the displayed width section has been taken from. The code has
the following meaning:
Figure: Cutting list number
Letter: F = programmed fixed width
A = Waste
e = Board end
Example: 1-F = Fixed width from cutting list number 1

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Zero bush: The width sections which are produced at the moment in the ripsaw are displayed
here
Length: Shows the board length in mm after the board is moved through the machine.
Speed: Present speed
BV1… BVx: Shows the width to be cut (left display), the desired value (middle display) and
the actual value (right display) of each width adjustment (number depending on
the design of your machine). If the axis is in its desired position the display is
green, otherwise red.

Right hand side next to the data of the width adjustment you see the data of the laser modules:
first column Status of the single laser module

4.4 Executable functions

In the blew toolbar down at the screen you see several submenus. By actuating the shown figure the
submenu is opened.

4.4.1 ...
free submenu

4.4.2 Values
Using this function you open the menu „values/operating modes“ which is described in a separate chapter
of this operator manual.

4.4.3 Graphic
Using this function the optimisation result is displayed graphically if the operating mode „graphic mode“ is
switched ON. See also the chapter „operating modes“.

4.4.4 Operating status

This submenu displays the status of the whole installation:

Fig. 4-5

4.4.5 Display cutting list

Press the button with the figure 6 to make the control displaying the singular cutting lists without leaving
the “Sawing” menu.

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5 Optimisation
Optimisation is carried out under the title value optimisation or also price maximization.
The priorities are interpreted as prices (values) in any currency and those cutting combinations are
determined whose priority totals produce a maximum.
It is frequently effective to choose the millimetre as an artificial currency. In this case, the program
automatically takes the width in millimetres as the priority.
If all the widths in a cutting list receive exactly their width as the priority, then the optimisation works
purely as waste minimization or yield maximization.

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6 Cutting lists
Cutting lists are of pivotal importance for the regular programming of a cutting system. The manipulation
capabilities are correspondingly extensive:

Fig. 6-6

Each cutting list has a cutting list number under which it is stored and can be manipulated or changed.

Cutting lists are stored in a special battery-buffered storage memory, so that the cut running lengths can
be retained even after a power outage. Changes take effect immediately and are retained, also without
saving to disc. Even if there is a sudden shutdown of the cutting system the data entered in a cutting list
is not lost.

6.1 Delete single cutting list

Operate the function number <0> (delete single cutting list) and enter the cutting list number. Terminate
the entry with <Enter>. Before the cutting list is completely deleted, the message “9 = delete all” appears.
You can cancel the procedure by pressing the <Enter> key.
To delete the cutting list enter “9“ and confirm the entry with <Enter>.
The cutting list is deleted.

6.2 Enter cutting list

Operate the function number <1> (enter cutting list) and enter the cutting list number. Terminate the entry
with <Enter>, so you move to the actual programming mode.
Enter the following subsequently:
a) Width (mm /inch)
max. 4 digits (xx.yyy digits entered in inches)
If the <enter> key is pressed at the width prompt without data being entered, then the entry
program is terminated.
b) Programmed running meter
max. 6 digits (max. entry = 429496)
c) Sorting station (option)
Number of sorting station if there is a sorting station
d) Priority of the width (only for full optimisation)
max. 4 digits (integers)
If no input is made here and only <Enter> is pressed, then the width is set in millimetres.

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The priorities are interpreted as prices (values) in any currency and those cutting combinations are
determined whose priority totals produce a maximum.
It is frequently effective to choose the millimetre as an artificial currency. In this case, the program
automatically takes the width in millimetres as the priority. If all the widths in a cutting list receive exactly
their width as the priority, then the optimisation works purely as waste minimization or yield maximization.
Each numerical input must be terminated with <Enter>, so that the computer recognizes the end of the
input.

6.3 Display cutting list

The cursor keys can be used to highlight cutting list data for possible editing.
To edit the selected data press the <F3> key and then enter the new value.
The following data/values cannot be changed:
 width in mm / inches
 cut running metre
 percent finished
 value (=autom. Priority)
If you wish to change a programmed width, this must be done using the "Enter cutting list" function or
the <F6> key. This means that a new fixed width must be programmed in and the previous width deleted
with the <F7> key.
To page through long cutting lists use the function keys:
F4 - forwards
F5 - backwards
You can also move through the cutting lists with the cursor keys (up/down).
If you wish to lock a fixed width temporarily, there are two ways to do this. If the priority of a width is set
to zero, then this fixed width is no longer called forward for optimisation. You can also set the
programmed running meters (progr. lfm) to the same counter reading as the cut running metres (cut
finished).

6.4 Save on disc / load from disc

In addition to copying in memory, cutting lists can be saved to disc and read in from there.
The file name can be up to a maximum of 8 alphanumeric characters long. If you need letters, use the
keyboard in the drawer.
The file ending (STK = cutting list) is appended automatically.
The cutting lists are saved as ASCII files and can be viewed and edited with an editor. Of course, it is
also possible to create the appropriate cutting lists with an external computer (e.g. during operations
planning and scheduling).

Important!
If a cutting list is saved with a name that already exists on the disc, then this file will be
overwritten.

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6.5 Cutting list information
The number of items it contains will be displayed for every cutting list number. This function mainly
provides a rapid overview whether there are lengths contained in specific cutting lists.

Fig. 6-7

6.6 Copy cutting list

This function is advantageous when a cutting list is used several times, or a very similar cutting list is to
be produced from an existing list.

It is also possible to copy a cutting list to an already existing cutting list.

If you wish to double the quantities in a specific cutting list then copy the appropriate cutting list to itself,
e.g. copy list 2 save in list 2.

6.7 Display graphic

This function can be used to display quantities graphically. Only those cutting lists/groups which are
programmed or contain fixed widths are displayed graphically. The display depends particularly on the
cutting list assignment table. These are displayed according to how you have assigned the cutting lists
the individual programs or length groups.

The designations have the following meaning: QU = Grade

SL = Cutting list number

Another cutting list group can be selected with the <F2> key. One press on the <F3> key displays all the
groups containing programmed cutting lists. This display is cancelled by pressing the <enter> key.

The blue bar gives the overall quantities to be cut. If this is done with the installation, you can see a rising
pink-coloured bar on the blue. When, for example, 50% of the quantities have been processed, the pink-
coloured bar is exactly half as long as the blue bar.

Under the blue bar you can see a green bar. This display is a measurement for the items in the current
cutting list. When working with the installation you can see an ascending yellow bar over the green bar.
This yellow bar indicates how many length items have already been processed. This means that when
exactly 15 fixed lengths out of your programmed 30 fixed lengths have achieved the desired running
metres (50% finished), the yellow bar is exactly half as high as the green one.

If a cutting list task is completed, then the pink and yellow bars have reached their full height.

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6.8 Cancel all cutting lists
The “cancel” (initialise)" function cancels all cutting lists and completely reorganizes the memory. It can
thus be helpful if the cutting list structure is destroyed by an unknown system fault. However, before the
cutting list memory is completely erased, the message “9 = (CANCEL ALL CUTTING LISTS)“ is
displayed.

The procedure can be cancelled by pressing the <enter> key.

6.9 Reset counters

Activate the function number <9> (Reset counters) and enter the cutting list number. Terminate the entry
with <Enter>. All piece counters (cut finished) of all widths from the cutting list are reset to zero.

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7 Saw blade set-ups
In this menu the data of the fixed saw blades are entered.

Fig. 7-8

7.1 Save on disc/load from disc

Values (parameters), operating modes, clamping set-ups, definitions (assignment tables) are saved to
disc and read in automatically from there at system start-up.

If settings changed for test purposes are to be undone again, then the “Load from disc” function can be
used. In this way all settings are put back to the status they had at the last “Save to disc”.
This does not apply to values that are entered/stored in cutting lists or statistics. These are held in a
special battery-buffered storage area, so that cut quantities are always correct even with a power failure
or switch-off.

7.2 Show directory

All saw blade set-ups saved on disc are displayed in this menu.

7.3 Edit saw blade set-up

Important!
Changes are not automatically saved to disc.
All changes (except changes for tests) must be saved with the appropriate menu function
“Save to disc”. Saving the data while working with the cutting system is not possible.
Here you have to enter the absolute measurements (blade distance) of the saw blade including kerfs
and the width(s) to be cut.
Example: blade distance including kerfs = 34,2 mm, width to be cut = 30 mm
The width is required for optimisation. The width must also be in the cutting list intended for this as a
measurement to be cut. Pressing the appropriate function number, e.g. <0>, enables the blade distance
and the width of clamping setup 1 to be entered.
If there are more fixed saw blades, you can set up in one go the clamping setup table using the <F2>
function key:
- Enter the clamping measurement (= width to be cut) in “mm”, <Enter>
- enter the saw bush length in “mm”, <Enter>
The program divides the saw bush in so many blade distances, that the desired width can be cut. The
clamping measurement is needed for the positioning of splitting wedge and for optimising. The clamping
setup table is set up.
Please use the simulation program to check the programming. In this way the separate measurements
can be approached and corrected by using the cursor keys.

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8 Statistics
The system handles up to 16 different statistics with the numbers 1 ... 16.
Assignment tables are used to determine in which statistics the data of the programs or length groups is
to be set off.
The statistics display provides information about the yield.

Fig. 8-9

8.1 Delete single statistic

Operate the function number <0> (delete singly) and enter the statistic number. Terminate the entry with
<Enter>.
However, before the statistics are completely deleted, the message “9 = delete all” appears.
You can cancel the procedure by pressing the <Enter> key.
Otherwise, enter “9“ and confirm the entry with <Enter>. The statistics are then deleted.

8.2 Display statistic

Operate the function number <1> (display statistics) and enter the statistics number. Terminate the entry
with <Enter>.
The desired statistics can now be seen on the monitor.
The statistics number is displayed top right. Under it the number of positions is displayed.

8.2.1 Position
A position is the location where a “Width in mm” line and a “Length group” column intersect.

8.2.2 Width mm
Displays the width cut in mm.

8.2.3 Length group

Displays the board length by the number of the activated measuring points.

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8.2.4 Function
A board with e.g. a width of 100 mm and a length of 10 activated measuring points is cut. A line is now
created for “Width in mm” (if not already available) and the value 100 is entered.
At the intersection of the “100 mm” line and the “Length group 10” (10 measuring points activated)
column, the quantity “1” is entered.
If a new board with a width of 100 mm and a length of 10 activated measuring points is cut, then the
quantity “2” is entered at the intersection of the “100 mm” line and the “Length group 10” column.
: Shows the total quantity of cut boards of individual length groups (columns) of the currently active
statistics.
The statistics number at top right shows which statistics are currently active.

8.2.5 Width quantity:

The width quantity only displays the total of values of a cut board. It always shows the values of the
currently active (red background) board.
The <> cursor key moves the active field width (line) higher.
The <> cursor key moves the active field one width (line) lower.

1st column: total number of pieces in a cut width

2nd column: total running metres in a cut width
3rd column: total number of square metres in a cut width
4th column: total number of cubic metres in a cut width

8.2.6 Overall quantity:

The overall quantity shows the total of cut board values from the currently active statistics. The
currently active statistics are shown at top right with the statistics number.
1st column: total number of pieces
2 column:
nd
total running metres
3rd column: total number of square metres
4 column:
th
total number of cubic metres

8.2.7 Total quantity:

The total quantity shows a total of values of all cut boards from all statistics
1st column: total number of pieces
2nd column: total running metres
3 column:
rd
total number of square metres
4 column:
th
total number of cubic metres

8.2.8 INPUT quantity:

The input quantity shows a total of values of all measured boards before being cut. The maximum
board width determined is used for the width.
1st column: total number of pieces
2nd column: total running metres
3 column:
rd
total number of square metres
4 column:
th
total number of cubic metres

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8.3 Save to disc
The file name can be up to a maximum of 8 alphanumeric characters long. If you need letters, use the
keyboard in the drawer.
The appropriate file ending (STA = statistics) is appended automatically.

All files are saved in ASCII code and can be viewed or used for further data saving using an editor.

Important!
If a statistic is saved with a name that already exists on the disc, then this file will be
over- written.

8.4 Information
The number of items contained is shown for each statistic number. This function is mainly used to give a
rapid overview to see if widths are contained in specific statistics.

8.5 Cancel all statistics (initialise)

The “cancel” (initialise)" function cancels all statistics and completely reorganizes the memory. It can thus
be helpful if the statistics structure gets lost by an unknown system fault. However, before the statistics
memory is completely erased, the message “9 = CANCEL ALL STATISTICS“ is displayed.

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9 Printer

Fig. 9-10

This menu can be used for printing out all cutting lists, statistics and the machine-specific parameters.
Only those cutting lists/statistics containing data are printed out.
Before printing, ensure that the printer is switched on / on line and that there is sufficient paper loaded.
If no printer is connected, the warning message "Printer not ready <cr>" appears. If this message
appears even though the printer is switched on and has paper, check the interface cable between the
computer and the printer.
You can obtain a hard copy (printout of the screen content) at any time by pressing the <PrtScr> key.
This is mainly useful when error messages that occur need to be put on paper.

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10 Values/Modes

Fig. 10-11

10.1 Save on disc/Load from disc

Values (parameters), operating modes, definitions (assignment tables) are saved to disc and read in
automatically from there at system start-up.

Important!
Changes are not automatically saved to disc.
All changes (except changes for tests) must be saved with the menu function “Save on
disc”. Saving the data to disc while working with the installation is not possible.

If settings changed for test purposes are to be undone again, then the “Load from disc” function can be
used. In this way all settings are put back to the status they had at the last “Save to disc”.

This does not apply to values that are entered/stored in cutting lists or statistics. These are held in a
special battery-buffered storage area, so that cut quantities are always correct even with a power failure
or switch-off.

10.2 Values

Important!
The values set in the illustrations are example values. The actual settings may differ from
the ones mentioned here, depending on the design of your machine. A list of the
parameters that are preset at our factory is provided together with the machine.

Fig.10-12

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10.2.1 Changing values

Important!
It is advisable to print out all parameters before changing. In the case of an incorrect
setting, the printed out data can be very helpful for restoring the original status.

When a value (parameter) is displayed in a menu function, it can be changed either by using the function
number or cursor and <enter>. The menu item must be highlighted yellow on black before it can be
changed.
The entry is made with the numerical keypad keys, the decimal point "." and the minus sign "-".
For typing errors, the last character entered can be deleted with the <BS> key, and the whole entry with
'del'. The entry is terminated or confirmed with <enter>.
Changed values are only retained without further action until the computer is switched off. When the CNC
controller is re-started the last values saved to disc are loaded.
So always pay attention to Save to disc/Load from disc!

Values must be entered dimensionally correct, i.e. with the decimal point if applicable. Negative values
get a leading minus sign.
The entries are checked for plausibility, i.e. for permissible limit values. If they lie outside permissible
limits then an error message is generated and the entry has to be repeated. Both the upper and lower
limits are normally given in this error message.
If you wish to set a value outside the limit values, contact your dealer or the manufacturer.

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10.2.2 Mechanic data 1

Fig. 10-13

Pulse time BOARD DEALER:

The Board Dealer is a device to unmatch the boards. Here you can set the cycle time of activating the
board dealer.
Bounce time buffer hook 1… hook x:
Gives the time for debouncing on the respective hook of the buffer (number depending on the design of
your machine).
Wait until hooks in top position:
Waiting time until the buffer has reached the top position.
Bounce time PC at fence:
Gives the time for debouncing on the longitudinal fence.
Bounce time PC at pressure roller:
Gives the time for debouncing at the pressure roller.

Pulse time pressure roller:

Here the time is set how long the pressure roller should stay in down position.

Delay time for next board:

Delay time until the next board is requested.

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10.2.3 Mechanic data 2

Fig. 10-14

Fence minimum:
Minimal limiting value of the longitudinal fence
Fence maximum:
Maximal limiting value of the longitudinal fence
Auto. start delay after WARNING:
Gives the wait time during automatic restart after a WARNING error message. When entering
0.00 seconds the error message (WARNING) must be acknowledged with the <ENTER> key.
Width of saw kerf:
Saw blade kerf width. This parameter is needed for correct optimisation.
Feed per pulse:
Shows the feed distance that is covered during a change in level of the feed proximity switch.
Number of pulses for debouncing:
The infeed reflex light sensor is used for controlling the first top roller. It is also (for determining the board
length) used for length measurement. For this, the total of the feed pulses that accumulate in the time
that the board is located under the reflex light sensor is determined. The product of XX feed pulses and
the pulse length gives the board length. In this case, to prevent switching errors (caused by wood chips
or pieces of bark), a number of feed pulses is deducted at the board start, which are then added again to
the end of the board. This number of feed pulses is known as the bounce counter.
Cycle time for blowing:
Machine parameter of the ripsaw C-GL.
When the time set here is run down, the air-jet blower is activated.
Blowing time:
Machine parameter of the ripsaw C-GL.
This is the time for which the air-jet blower is activated. The time is set on the basis of appropriate
experience.

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10.2.4 Mechanic data 3

Fig. 10-15

Optimising grade:
This value indicates the number of optimising results calculated. The laser guide light station shows the
best optimising result to the operator. The operator can choose between the individual solutions by
pressing a key on the operating panel.
Trim cut leading edge/Trim cut trailing edge
This is the measurement used for clean cutting of both board edges.
FISHTAIL width:
With this parameter the optimising software can ignore up to three measuring values if they are below
above parameter. This function is very helpful for tapered board ends.

If this parameter is set to 0.0 mm the function is switched OFF.

1 2 3 4 5 6

If the width measuring result for the strips #1 and #6 is below FISHTAIL width (in our example 75 mm)
they will be ignored from the optimising process. In other words, only the measuring result of the sensors
#2, #3 and #4 will be used.
Width correction:
Because of the different surface shapes (smooth, rough…) and the hardness of the wood, reproducible
inaccuracies of the measuring system can be compensated for with this.
If the fixed widths are for example too short on average by e.g. 0.15%, then the correction factor must be
increased by 0.15%. Negative values with leading negative signs can also be entered. To set the
appropriate correction factor, you should carry out various tests with your smallest and largest fixed
widths. The value to be entered can be the calculated average of the tests.

Rule:
Increase (decrease) the correction factor by the percentage by which the width is measured too
narrow (too wide).

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10.2.5 Mechanic data 4

Fig. 10-16

BV minimum
Minimal limiting value of the width adjustment (BV). The number tells you the concerning width
adjustment.
BV maximum
Maximal limiting value of the width adjustment (BV). The number tells you the concerning width
adjustment.
Laser minimum:
Minimal limiting value of the laser guide light
Laser maximum:
Maximal limiting value of the laser guide light

10.2.6 Mechanic data 5

Fig. 10-17

Min. Distance BVx – BVy

Min. Distance between the width adjustments. The number tells you the concerning width adjustment.
Max. Distance BVx – BVy
Max. Distance between the width adjustments. The number tells you the concerning width adjustment.

Important!
You are only allowed to change these values if you have detailed knowledge of the
installation and especially of the laser equipment. Wrong settings can cause
malfunctions or damages of the equipment.

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10.2.7 Mechanic data 6

Fig. 10-18

In this menu the service position of each width adjustment is defined.

Important!
You are only allowed to change these values if you have detailed knowledge of the
installation and especially of the laser equipment. Wrong settings can cause
malfunctions or damages of the equipment.

10.2.8 Mechanic data 7 – settings of the laser modules

Fig. 10-19

Number of laser modules

Here the number of the existing laser modules is backed.

Referenzpos. modul x
Here the reference position for each laser module is defined.

Turn direction ON/OFF

If this function is switched ON, the signs of each position is turned because the zero line is set from the
right corner to the left.

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Test modules

There are the following functions to test each laser module:

Fig. 10-20
Press the figure-button mentioned in front of the function to execute the function.
0 - select laser: Select the number of the desired laser
1 – laser exists? The control checks whether the entered number is allocated to an
existing laser module.
2 – get state If the laser module is in status 10 (Waiting for a new moving order), the
values for desired laser position and actual laser position are updated by
pressing the button with the figure 2.
3 – do reference The selected laser module goes to its reference position.
c - do reference If you press the c-button, all laser modules go to their reference
positions.
4/5 - +100mm/-100mm The selected laser moves 100mm in positive/negative axis direction
6 – move to 0mm The selected laser module goes to zero line.
7 – move to variable position After entering any position the laser module goes to this position.
8 – parameter laser  disk The laser parameters are saved to disk.
9 – parameter disk  laser The laser parameters are loaded from disk.
A – give laser a new ID The laser modules are numbered from 1 to x (x is depending on the
machine construction) . Using this function you can allocate a new
number to the laser module. Notice: To guarantee the function of the
laser equipment, each number must be allocated only one time.

The column on right hand side displays the following:

TMCM module/ laser Number of the selected laser module.

Laser state Status in which the laser module is standing at the moment (0= home
position, 10= ready for work waiting for a new moving order,
50=reference moving, 90=Module does not answer Module not active)
Laser position Display of the actual position of the laser module
Laser is in position Display whether the laser module has reached ist desired position or
whether the laser module is moving at the moment
Program is running Display whether the program for the reference moving of the laser
module is running or not

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Replacing a laser module

1.) Save the parameters of a correct working laser module to disk

 Function 8 - parameter laser  disk
2.) Pull the plug of all laser modules
3.) Replace the spoiled laser module by a new one
4.) Plug in only the just installed laser module
5.) When a new laser module is installed this module is designated as number 1. Because this
number is already allocated to an existing laser module you have to allocate another number –
not yet existing in the system.  Function “A – give laser a new ID”
6.) Follow the statements of the program (enter the actual number of the laser module, enter the
new number of the laser module)
7.) Load the saved parameters from disk to the new laser
 Function „9 - parameter disk  laser“
8.) Plug in all laser modules

Notice: If the laser module 1 is replaced, the steps 5.) and 6.) mustn’t be carried out.

10.3 Meas. point distance

Meas. point distance 1-16: Distances between the laser light scanner of the measuring gantry
(Meas. point distance 10...16 = 0.0 mm  there are only 8 laser light
scanners)

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10.4 Modes
Operating modes have the task of switching program functions or machine functions on or off.

Selecting the appropriate function by means of the numeric keypad and <enter> switches over to the
other switch position (e.g. ON -> OFF).

Fig. 10-21

Millimetre / Inch
The cutting list and statistics display can be changed over to the American inch system here.

Graphic mode ON/OFF

In the graphic mode the optimising result is displayed graphically. The saw bush setup with the ripping
position of the board is displayed on the screen.

Count RLM in cutting list ON/OFF

With the function switched ON, the running metres for each board are calculated for it in the “cut,
finished” column. If the “cut, finished” running metres are the same as programmed running metres, the
width is no longer cut. (The function is normally set to OFF.)

Automatic priority ON/OFF

This operating mode substantially affects optimisation.
When the automatic priority is switched to ON, the system independently calculates the priorities so that
the programmed quantities of all cutting list items are cut proportionally the same. The priorities are
continuously reduced so that proportionally about the same number of all widths are finished.
This prevents, for example, small widths with little quantities being finished early, and only large widths
being in the cutting list at the end. The result would be poor optimisation results if new small widths were
not programmed.
When the automatic priority is switched to ON, two figures appear in the cutting list display in the priority
column. The second figure (automatic priority) results from the system-related computer operations. This
figure is also substantially responsible for the optimisation result. The more parts of a fixed width are
finished, the smaller is the value of the automatic priority.

Air-jet ON/OFF
Using this mode you can switch on/off the air-jet blower of the ripsaw C-GL.

Automatic
Using the automatic mode the boards are cut automatically using optimisation result 1 without being
confirmed by the operator.

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10.5 Shifting test

Fig. 10-22

10.5.1 Moving to reference position

Width adjustments move to reference position.

10.5.2 Shifting test

Fig. 10-23

Important!
This screen display may vary slightly depending on the machine model and
equipment!

BV... forward
By pressing the function number the selected width adjustment moves 20 mm forward (bigger). The
maximal limiting values (for example „BV1 maximum“) are not exceeded while doing so.
Example: Press the function number <4> for moving the width adjustment 3 forward.

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BV... backward
By pressing the function number the selected width adjustment moves 20 mm backward (smaller). The
minimal limiting values (for example „BV1 minimum“) are not exceeded while doing so.
Example: Press the function number <4> for moving the width adjustment 3 backward.

Shifting test
If function number <8> is pressed, the same cycle is always run (the hydraulic system must be
switched on).
- All adjustments move to their maximum adjustment value
- The zero sleeve is engaged (> zero line)
- The zero sleeve is disengaged (< zero line)
- All adjustments move to their minimum adjustment value
Terminate this function with the <Enter> key.

10.5.3 Bushes to service position

For replacing the saw blades or doing any other service-/maintenance work at the saw bushes you can
move the width adjustments to service position using this function.

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11 Simulation

Fig. 11-24

11.1 Simulation single sheet

First the program inquires about the length and then the width to cut of a wood section.
If only <enter> is used for the width, then this is evaluated as the wood end and the optimisation is
carried out.

In the upper line the sizes are displayed.

The optimisation result is presented underneath after “Cuts”:
For each width the width code is displayed. This code also gives information about the type of width
being dealt with. The code also enables you to read off which cutting list the displayed width section has
been taken from.

The code has the following meaning:

Figure: Cutting list number

Letter: F = programmed fixed width
A = Waste
e = Board end
Example: 1-F = Fixed width from cutting list number 1

Note that as for a real cut the optimisation results depend on a very large number of system settings.
Each simulation is accordingly taken into account in the individual statistics.
If the optimisation result does not agree with your expectations, make sure that your system settings are
correct.

11.2 Simulation from disc

Complete stacks of wood can be simulated with this program, if its data has been stored in a file on disc.
The following rules apply for creating the simulation file:

 The file can be written with any editor capable of saving the file in ASCII Format.
 Using the “File name for stack” function real wood stacks can be automatically detected while
working with the cutting line.
 The file name has a maximum of eight characters and is automatically given the SPL ending (e.g.
FICHTE.SPL).
 The data of individual boards in the stack is written on one line in the following format:
nP, xxxx, xxxx, nP, xxxx, xxxx, xxxx,

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Meaning:
nP : Changeover to cutting list number n (e.g. 3P switches to cutting list 3). The changeover must
take place at least once at the start of the file so that a cutting list can be selected. If not it can
happen anywhere within the file.
As soon as you start the simulation of a file/wood stack, the computer will prompt you for a file. Using the
<F2> key displays all the wood stacks available on the disc for you. You can exit this display again with
the <enter> key. If you have entered the name of the file, you can now decide if you want to print out the
simulation result on a connected printer. You move from one board to the next by pressing <enter>. You
can interrupt the simulation of a file at any time with the <Esc> key.
Before a file simulation is started, the computer checks if the file is in order. If an error has crept in during
the creation of a wood stack, the simulation program informs you of the faulty file line. A simulation does
not take place. Correct the appropriate line and start the simulation again.
The result of a simulation is also taken into account in the various statistics.

11.3 Display graphic

This program branches first into the numerical display of the buffer content (“buffer history”), which can
usually only be interpreted by specially trained operating personnel.
Pressing <F2> takes you to the actual graphic display. The board measured last is shown first and below
that the associated optimisation result. In doing this the same coding is used as shown in “11-1
Simulation single sheet”.

You can switch between the individual simulation results by pressing the <cursor> keys (  and ).

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12 Job

Fig. 12-25

A „Job“ comprises the data of cutting lists and saw blade setups.
You can save to disc the actual used job (cutting lists and saw blade setups used at the moment) using
this function. You can also reload and delete saved jobs.
Using the function „Show job directory“ you can see all jobs saved on disc.

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