B.MONITORING SYSTEM 1. CLUSTER The gauges panel consists of gauges and monitors as shown below, to warn the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection. Gauges _: Indicate operating status of the machine. Warning lamp : Indicate abnormality of the machine. Pilotlamp Indicate operating status of the machine. xThe monitor Installed on thls machhne does not entirely guarantee the condition of the machine. Dally inspection should be performed according to chapter 6, MAINTENANCE. x When the monttor provides a waming Immediately check the problem, and perform the requked action, Cluster ( Machine serial no. ; #1032 ) Waning np High beam pit amp Work Ih plot igh wing pista Leet pectin Pareystrle nea re (Emergency) Fuel low level warning lamp qougyrernng lamp — ‘Seat belt warning lamp eae LU ‘1 Ti ror eanea ore tnginet pressure TAY |S Ere cre Menu switch Back switch Next switch }- Select switch Hyd oil temp gauge TIM ol temperature gauge— [___tep display Battery volt meter ———1 L___ speadometerinacoo: Engine coolant temperature gauge— L___~ Fuel gauge 724Cluster (Machine serial no. ; #1033- ) Waring lane Fgh boam lot mp Wor ight peta Fig uring ot amp Lon uring pot mp Pain rae warning limp Preheatr warning lamp "idol tee wang lamp Brake a waring mp ttc et tar Steering warning lamp "Bator charging waring lam (Emergency) Fuel low level warning lamp eanegyrnne lamp — Seat belt warning lamp Crna at fi leaner waring am Erion ovat "IM err waring lary Enna a presure wane Select(Enter) key Right Hyd oil temp gauge Escape key TIM oil temperature gauge— ‘Main/Menu key Battery volt meter ——_ L__spoedometer Engine coolant temperature gauge— {________Fuel gauge 1) SPEEDOMETER, (1) The speedometer displays the speed of machine in mph and kmh. 7222) FUEL GAUGE, (1) This gauge indicates the amount of fuel inthe fuel tank. (2) Fill the fuel when the indicator moves E point, refuel as soon as possible to avoid running out of fuel. x If the gauge Indicates below E point even though the machine Is on the normal condition, check the electric device as that can be caused by the poor connection of electricity or sensor. 3) ENGINE COOLANT TEMPERATURE GAUGE Red oma range Preoes 4) TRANSMISSION OIL TE! Red 7 wie $ (1) This indicates the temperature of coolant + Red range : Above 104°C (219°F) (2) Keep idling engine at low speed until the indicator is in the operating range, (9) Ifthe incicatoris in the red range, turn OFF the engine, check the raciator and engine. MPERATURE GAUGE (1) This range indicates the temperature of transmission cil Red range : Above 107°C (25°F) (2)Keep idling engine at low speed until the indicator is in the operating range. (3) Ifthe indicator is in the red range, it means the transmission is range mrs overheated. Be careful that the indicator does not move into the red range, 5) BATTERY VOLT METER. Rea (1) This gauge indicates the voltage in the charging system when yerow™ the engine is running, (2)If the indicator is below 24V{Yellow range), it means that the electri is being discharged, Ifthe indicator is above 20V(Red range), an unusually high voltage may damage the alternator. Chock the charging systom in both cases. 7:236) HYD OIL TEMPERATURE GAUGE range roe 7) WARNING LAMP 8) DIRECTION PILOT LAMP ap 9) WORK LIGHT PILOT LAMP tm 10)HIGH BEAM PILOT LAMP =D (1) This range indicates the temperature of hydraulic oil + Red range : Above 105°C (221°F) (@)Keep idling engine at low speed until the indicator is in the ‘operating range. {@) Ifthe indicator isin the red range, reduce the load on the system. It the gauge stays in the red range, stop the machine and check the cause of the problem, (1) When all warning lamp or faut codes are being displayed, this ‘warming lamp will fash (2) When this warning lamp flashes, machine must be checked or serviced as soon as possible. (1) This lamp flashes when the signal indicator lever is moved. (1) This lamp lights ON when work lamp switch is pressed. (1) This lamp works when the illuminating direction is upward, (@) This lamp comes ON when the dimmer switch is operated, e.g, when passing another vehicle. 724,11)PARKING BRAKE WARNING LAMP © 12)PREHEATER WARNING Ww (1) When the parking brake is actuated, the lamp lights ON. » Check the lamp Is OFF before driving. Lap (1) This lamp lights ON when start switch is tumed clockwise to the ON position. Light will turn off after approximately 15-45 seconds, depending on engine temperature, indicating that preheating is completed. (2) When the lamp goes out the operator should start cranking the engine, 19)CLUTCH CUT OFF PILOT LAMP (1) When the clutch cut off switch is pressed, the lamp lights ON. 14) BRAKE FAIL WARNING LAMP “@) (1) The lamp lights ON when the oil pressure of service brake drops below the normal range. (2) When the lamp is ON, stop the engine and check for ts cause, * Do not operate until any problems are corrected. 18) ENGINE OVERHEAT WARNING LAMP (1) This lamp is tumed ON when the temperature of cooling water is ‘over the normal temperature(104°C, 219°F) (2) Check the cooling system when the lamp is ON. 7:2516) ENGINE OIL PRESSURE WARNING LAMP o(e)e (1) This lamp is comes ON after starting the engine because of the low oil pressure, (2) Ifthe lamp comes ON during engine operation, shut OFF engine immediately. Check oil level ‘1 TRANSMISSION ERROR WARNING LAMP (1) This lamp lights ON and the LCD splay show the error codes when {an error occurs inthe transmission (2Immediately pull the machine to a convenient stop. Stop the ‘engine. Investigate the cause, x Consult a HYUNDAI dealer to Investigate the caus 18)AIR CLEANER WARNIN x Do not operate until the cause has been corrected. (G LAMP. oy (1) This lamp operates by the vacuum caused inside when the fiter of air cleaner is clogged. (2) Check the fiter and clean or replace it when the lamp is ON. 19) HYD OIL TEMPERATURE WARNING LAMP (1) This warning lamp operates and the buzzer sounds when the temperature of hydraulic ol is over 105°C(221"F). (2) Check the hydraulic oll level when the lamp is turned ON. (8) Check for debris between oil cooler and radiator. 20)BATTERY CHARGING WARNING LAMP eS (1) This lamp is ON when key ON, itis turned OFF after starting the engine, (2) Check the battery charging circuit when this lamp comes ON, during engine operation. 72621) FUEL LOW LEVEL WARNING LAMP ny (1) Fill the fuel immediately when the lamp is turned ON. 22)SEAT BELT WARNING LAMP As (1) This lamp lights ON for the first five seconds after starting the machine, 23) STEERING WARNING LAMP (Option) ® (1) Primary It the ol pressure in the steering pump drops, the lamp will ight up. If this lamp flashes during operation, the action alarm should sound, » Ifthe lamp lights up, Immediately pull the machine to a safe place and stop the machhhe, (2) Emergency Tris lamp will lash ithe oil pressure in the emergency steering ump drops. The lamp notifies the operator that i the steering system also failed at this ime, there is no emergency steering system for backup. x Immediately pull the machine to a convenient stop and stop the engine. ¥ This machine Is equipped with ground driven emergency ring pump. It Is normal for the lamp to flash after 5 seconds when the machine is stopped. 72724 LCD (Machine sertal no. ; #1082) ‘Cluster (1) Normal display 1(Q) ted 2(@) MENU - Display main menus = Retum tothe normal display BACK Return tothe previous menu NEXT Move tothe net selection SELECT Activate the currently chosen item res Wwe 1 a (243 2 pl] . { ~ = L = pels od (BOD meta (BOD rena ie) gant”) | =| far) faest"} | =m i ry} ve [Simba veins Reon A:V.0_| Forward, reverse, neutral LCD type 1, Display AEB mode | [CRN [rower eee rar [L0D pe Dy ABs 2 | Wer rete op : 2 b When operating intermittently it . 5 ee Fie cnet ache | ee cori sch ATO poten ave oo 362 @ Ride control mode active Ride control switch ON position,see page7-36-4_ on GFF | isons um of [Rex vs MOLE pan se peop '* Both type! and type are LCD modes and they can be changed each other by operators selection 7-28@) Display map Normal Main menu Sub menu Activate item Pros (GERUE) Poss (GCESSORMG) Poss (GRECESSORTR) meee | @ PNe ® | wocrssom | © | vormmenm | © 2 =| ‘LOCK STOP WATCH ON. Ss we | User > | ccoveren | => Te (BOD rr ‘ADJUSTMENT Mghaectd — ea] DIAGNosTICs RESET Previous =! PF°85@) provious —]P"*8*@ Previous —] Press @) ment men ren Main group | Subgroup Meaning Display on LCD Tecessory me ~Weasure the varous ob be = pot “Dress Daly ON OFF or RESET as) ~ Measures time in-seconds, Stop watch Press @@): Start. Press @ again: Stop : Latest |= Distance unl econt times ae) (Odometer a Twat | Toalatance Dn) Conkol of LED assay aminosiy Lgrtcortt | “Brighinass contol: : Clock Whon 12H or 24H is selected, he curent Time set hour appears. @-@ hp, @ :s0ting ‘lock ONOFF 3): Clock dpa ON or OFF 1 + Alarm sting. is possible to set 3 alarms warm | 2 Stop staring : @ or buzzer stop sth 3 User ns + Raise the io rpm to 1200%pm automaticaly ‘Aternate idle ‘to warm up the engine. - Mode 1 - Automatic travelling speed is applied from 1st (ist4th) | to 4th gear, ; oe ‘Mode 2| ~ Automatic travelling speed is applied from onsen] _2rato dn goat : Modo 1] » Press ton once Salt down, press Eaton uick — [awtbi| again shit up : shit [Mode 2) Press barton everytime Shit loner pear 7 (Dom) | respectively ‘to. | “ON: Transmission auto condition S Select | - OFF Transmission semi-auto condition 5 nesi ‘Clutch | - ON : Clutch cut-off is activated. Cutoff | - OFF : Clutch cut-off is cancelled. = 7-29wangow [Subgroup Meanie Dispay on LCD Sy a SS ee Wipe ier ge arent inston wipe S Inritene | "motor tretn operon 2 Regul rm aoratoneu “roe hastens . (crs by 2am Pulse Press @ : Mositication. . = Tonto eden oe wana, , stort Engi spay nai ENGIKOR: Korean : Display in Korean. - Type ese wh sy i Dee 12 Type 2 ees wth PN, LE aoe Fain] rove diay , Diagnostios [Code _| + Refer to page 7-31 Machine ile terperatr ae ater ete see pont] Seay mon) Pres @ Dsay ON or OFF Faun] oven ca , cade_| \ Costes delro err ote Engine Engine col onporatie day a Monitor! . press @ : Display ON or OFF (Be Faun] oreo ag Trans [Code_[ Const dato oor eade : Sn Tanaisson otonportxe day 7 Monitor | Press (@ : Display ON or OFF. aS {@) Machine fault code, When selecting the fault code menu, it shows all of the fault codes which mean abnormal conditions of present time, press @) button there's no faut ¥ To go out from fauit explanation window, (Press @ .@ to go out to frst menu) No error willbe indicated in case thatDessiton | Code Meaning Remark (010 | Power input votage low Boiow 18V (017 | Power input votage high ‘Above 38 Electical [072 | Aerator vetage low Below 6V system 013_| Altomatrvelage high ‘Above 36V 014 | Buzzer circuit open or short to ground 015. | Buzzer circuit short to poner Hycrauie |_020_| Hydraulic ol temperature sensor open or shot o power system (021_| Hycrauli il temperature sensor shot to ground 220_| Fuelievel sensor open oF shot to power Engine 031_| Fuolivel sensor short to ground system 034 | Gootng fan diving valve open or short to ground (035 | Cooling fan crivng valve shart to power (050_[ Auto select switch supply power open or shor to power 051_[ Ato sotoctsvtch supply power short o ground TMgystom 252_| Chih eof supply power open or short to power (053_[ Chuich cutoff supply power short to ground Steering |_060_| Emergency storing relay open or shot o ground Option system (061_| Emergency steering relay short to power Option (070_[ NCU communication enor CComnruricaton ["071_| TOU communication err (072_| EM communication enor MCU: Machine control unit ‘TCU: Transmission control unit ECM: Engine control module 731LCD ( Machine serial no. ; #1033-) 1@@ tcp 2(@) Right Move to the next selection 3(@)_ Select(Enter) Activate the currently chosen item 4(Q) Escape Return tothe previous menu 5(@) Main, Menu = Display menu ~Retum to the main display No Meaning Remark 7 Vonioinginormaton [Job timer, Odometer, Hydraulic temperature, Battery] voltage, Coolant temperature, TM ol temperature. 2 State information Ride state(option), Wartring up a When operating termite, snows an operaing time intenal 8 b Wiper dipley Wioer motor intrmitently operating Avo Fonvard, reverse, neutral LCD ype # RN Fonvard, reverse, neutral Lob ype? 4 Actual gear cisplay 1.2.3.4 Actual gear P Parking brake mode active ed [Up anc own shiting]e: Forward d Reverse 5 > Select gear cisplay Pre scloaed geo Automatic mode 6 wD Fault code display Fault code state display 7 (Oma) [Engine rpm cisplay Now engine rpm state display [mao [Hour meter display Hour meter state display 9 | rm 12:05 | Timer & alarm display Now time & alarm state display % Both typet and type2 are LCD modes and they can be changed each other by operator's selection. (AclustmentDisplay, see page 7-24) 792‘Sub menu Activate item wangos | Swoop Wearing Daplay nod Tames mor Wasa ho varus pote Le seb Press @)DepkyoN.orForneser | @ ' Meni re sconds @ pew “Bross @): Star. Prose @ again: Sop : Latest | Distance unt ecent times or OES Odometer Fat | -Taatasiance c= CRE Conte ofD deplayarinesy Light contol Brightness cont 9 : Cik When 12H or 24s seeded re cover Time set hour appears. © teat :s0tng om 22:05 Clockonore | - @ :Clockdsplay ON or OFF 1 “Alarm setng is possbto sat’ alarms pam [2 sep tara: © & 3 User ‘Abternate |_ON | . Raise the idle 1pm to 1200rpm automatically [A [ore | Premintare . Wade | ~ tomate Vavaling Spee appiod Tom TH Jano [fron | “toargoar. : flex |Moge2] ~Atomats vaveing seats app rom [evita | | anata sh goa : Wada + [7 PRS BATON OnGOT SRT TOW ROE BORER louie [Doma] _ again: shit, : htt ode] Press bution every Wire STS ova oar eeu | respects : ato | ON Tansrission ato oration S hacen [sobst | OFF Trramasinsemstoconson & SMT Cuch | ON: Chich cutoffs activated 7 Gutel | “OFF chick euro careced 7-33Maingroup [Sub group Meaning Display on LOD ‘Adjustment Tune [MKS] Choose between metric and inch unit display ENG Cota) ERD [cer When using the rtermiient natn of wiper Intermitence motor, regulates opeaton time Regulate ile rpm, Alternate RPM Press @): Adjust cle rpm increments - (or decrement) by 25pm. Pusse Press © : Modification Teonvolsthe dak nena of he vansmission, a8 automaticaly, [S7 , 1st ate aay stereo eno 7 English: Daplay mn English 7 ENG/KOR Korean : Display in Korean. “ype 1 Idlate with the symbol Display 2 “ype 2 neat wh et A Diagnostics Faut | ~ Eor code display. 7 Jeode_| : Reterto page 7-35, Machine rule temperature and battery volage S Monitor] aeelay Owens ancbaten/vekaae | qrsNT—EETD tor one exe Cas Press @): Display ON or OFF eee Fault | ~ Eror code display. 7 Jcode_| : Consulta Hyundai dealer toeror code Engine itor |“ Ene coolant temperature display. erat Monter| ress @): Display ON or OFF = D Faut | ~ Eror code display. : Transms- |code _| - Consulta Hyundai dealer to eror code. sion TTansmission ol temperature splay —— [Monitor | Press @) : Display ON or OFF = Version Disolay the controlleMICU) and cluster version,(@) Machine fault code When selecting the fault code menu, it shows all of the fault codes which mean abnormal conditions of present tie. TAOS TAROT TAOS icine id MONITOR. > | smn 72 > | teu conmuneston eter 289 St. + To go out from fault explanation window, press @ button (Press © ,@ to go out to main) » No error willbe indicated in case that there's no faut Description | Code Meaning Remark O10 | Power input volage low Below 18V (O17 | Power input vtage high ‘Above 38V Electical [012 | Altemator vege ow Below SV system, 013 | Altemator voltage high ‘Above 36V O14 | Buzzer circuit open or short to round 075 | Buzzer cut short to power Hiycrauio | 020_| Hyckauli ol tomperatur sensor open or short to power system, 021_| Hydraulic oil temperature sensor short to ground 220_| Fuelevel sensor open or short o power Engine (037_| Fuel level sensor short to ground system {@34_[ Cooling fan crivng valve open or shor to ground (035 | Cooling fan criving valve short to powor (050_| Auto solct sich supply power open or shart to power 251_| Ato soloct switch supply powershot o ground TM system 052_| Clutch cutoff supply power open or short to power 053_[ Clutch cutoff supply power short to ground ‘Steering (060 [Emergency steering relay open or short to ground ‘Option system 061 | Emergency steering relay short to power Option (070_| MCU communication enor CComnruricaton [O71 | TCU communication err (072_[ ECM communication enor MCU: Machine control unit TCU: Transmission control unit ECM: Engine control module 7-35@ Transmission waming ‘Symbol Meaning Remarks LAIR Limp home gear FIR/AIY flashing Direction For R selected while turbine speed is too high, CAUTION gear will engage i turbine speed drops Ciltemperature too low, no gear avaliable ‘Warm up engine / transmission ws Warning sump temperature Changes between actual geardirecion wile diving, in neutral only displayed if no faultis detected Warning torque converter temperature Changes between actual geardiection wile driving, in neutral only displayed ito faults detected WE Warning high engine speed Changes between actual geardiection ile driving, in neutral ony displayed ito faults detected2, SWITCHES: Beacon switch(option) Buzzer stop switch Li 6 A Starting switen Parking brake switch OO | serine heh aia 5 Rice contol switeh(option) — Work lamp swith wise ‘auto seloet srtch Clutch cut off steh Kick down switch . Hom button \ Mult function switch —, S Hazard switeh Kick down switch 1) STARTING SWITCH (1) There are three positions, OFF, ON and START. + O(OFF) — :None of electrical circuits activate. (ON) _:Allthe systems of machine operate. + E\(START) : Use when starting the engine. Release key immediately after starting Ss + Key must be In the ON position with enghne running malntaln ae electrical and hydraulle functlon and prevent serlous machine damage. 7-3642) HAZARD SWITCH OFF (1) Use for parking, or roading machine. » If the switch Is left ON for a long time, the battery may be discharged. 9) CLUTCH CUT OFF SWITCH (1) This switch is pressed, twill cutoff the clutch when brake operates. '% Be careful not to use this switch when driving on a skope. (@) When the switch failure occurs, it willbe able to operate a clutch off function from LOD. = Refer to page 7-29,33. SWITCH (1) This switch is pressed, the parking brake wil start to operate and the gauge panel warning lamp wil comes ON. ® When operating the gear selector lever, be sure to release the parking brake, If the machine Is operated with the parking brake engaged, the brake will overheat and may cause the brake system to go out of order. 5) MAIN LIGHT SWITCH (1) This switch use to operates the clearance lamp and head light by two step. First step: Clearance lamp and cluster illumination lamp comes ON. Also, all indicator lamp of switches come ON. ‘Second step : Head lght comes ON. 6) WORK LAMP SWITCH (1) This switch use to operates the front and rear work lamps by two step. First step __: Front work lamp located on the cab comes ON. ‘Second step : Rear work lamp located on the cowl comes ON. 796-27) REAR WIPER AND WASHER SWITCH 8) BUZZER STOP SWITCH (1) The switch use to operates the rear wiper and washer by two step. First step = The rear wiper operates. + Second step : The washer liquid is sprayed and the rear wiper is ‘operated only while pressing. If release the switch, return to the first step postion (1) The red lamp on the cluster lights ON and the buzzer sounds when the machine has a problem. In this case, if the switch is pressed, the buzzer willbe stopped. Be ‘sure to check machine for problems, (2) Wait until the lamp is tumed OFF, if the red lamp lights ON after the buzzer stopped. If not, stop engine and check the system which the lamp is ON. (1) Manual mode() Press the top of the switch for the manual mode of the autoshift function. The operator selects the desited speed and the desired direction in the manual mode with the gear selector lever @ Automatic mode(2) Press the bottom of the switch for the autoshift function in the ‘automatic mode, Press the bottom of the switch prior to shifting the transmission into forward or raverso in order to activate the autoshit function. ¥ The operator can select two kinds of automatic modes. (1st 4th, and ++ ath) x When the switch fallure occurs, It will be able to operate a auto ‘select function from LCD. ¥ Refer to page 7-29,33. 10)BEACON SWITCH (Option) (1) This switch turns ON the rotary ight on the cab. 7-363‘11)RIDE CONTROL SWITCH (Option) AUTO 12) HORN BUTTON Hom button (1) AUTO position Push in the top of the ride control switch in order to turn on the automatic ride control. The automatic ride control automatically turns on when the travel speed exceeds a preset speed of approximately 9.5kmin. The automatic ride control automatically shuts off during low speed 8h travel mode, @)ON position Push in the bottom of the ride control switch in order to tum on the system for ride control regardless speed, The tide control will smooth the ride ofthe machine during travel (@) MIDDLE position Push the ride control switch tothe middle postion in order to turn off the system for the ride contro (1) you press the button on the top of the multifunction switch, the hon wil sound. (1) This switch turns ON the cab room lamp. 736-414 KICK DOWN SWITCH Kick down switch (1) Manual mode Itis effective 2nd speed to 1st speed only and recover to 2nd speed ‘Quickly when push the switch one more time, (@) Automatic mode ) Mode 1(Down'Up) It shifts down quickly from current gear to one step lower speed by pushing the switch and recover to original speed quickly when push the switch one more time. @ Mode 2(D0wn) It shits down from current gear to one step lower speed when push the switch every time. x Refer to page 7-29,33. 18) MULTI FUNCTION SWITCH Ost Ng Right uring (1) Front wiper and washer switch @ When the switch isin J positon, the wiper moves intermitently ® When placed in I or I postion, the wiper moves continuously. @ If you push the grip ofthe lever, washer liquid will be sprayed and the wiper willbe activated 2-3 times. Check the quantity of washer iquid in the tank. Ifthe level of the washer liquld Is LOW, add the washer Iquld (In cold, winter days) or water. The capacky of the tank Is 1 Iter. (2) Dimmer switch © This switch is used to turn the head lights direction, .® Switch positions Up = Tofash for passing + Middle : Head lights low beam ON Down : Head lights high beam ON @ If you release the switch when its in up position, the switch will return to middle (@) Tuming switch This switch is used to war or signal the turning direction of the machine to other vehicles or equipment. @ Push the lever up for turning left, pull the lever down for tuming right 7:36-5