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SMART Product Range and Properties

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26 views20 pages

SMART Product Range and Properties

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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JILIN SONG JIANG SMART JOINT CO.

, LTD
www.smartjoint.net
Brief Intruduction
• Smart Joint is the manufacturer of HDPE fittings, pipes and fusion machinery since 1992.
• With more than 20 years’ experience in this industry, with innovation and strong team in R&D, smart joint aims to provide
a full solution for the PE pipe joints.
• Smart Joint is a fully-fledged ISO certified company. These years, smart joint made great effort in large PE fittings( up to
1600mm) and fusion machine developments( up to 2000mm).
• Besides as a joint solution supplier, we have our own construction team, with rich experience in gas, water, piping
installation and pipe relining project, we can offer suggestions in how to get the most economic joint solution.
Production Capacity
70,000 SQM factory around 150 employees
18 sets of injection machines ( More Coming)
6 sets of press extrusion machines
20 sets of CNC lathing machines
8 sets of mannual lathing machines
4 sets of CNC wire coiling machines
2 sets CNC processing center ( Fusion Machine)
2 sets Extrusion Line( PERT Pipe)
1 set of Automatic EF fitting Production Line
Full range of assitant processing machines.
Target Annual production capacity
5000 tons per year from 2018
Market
Smart Joint products are
distributed world widely.

Our main market is Australia,


USA, Middle East and African
countries. 10 year experience in
exporting to more than 30
countries.

We have agent in U.A.E, USA. and


branch company Smart Joint
South Africa.

In China this large market, smart


joint focus on gas industry and
large water project.
Certificate
• Product are approved by Australian Standard mark,Water mark, BV
Certificate, CE Certificate.
Material & Inspection
Main Material:
PE100 Borouge HE3490LS Black
PE100 Bassel CRP100 Black
PE100 Total XSC50 Orange
PERT II Total XRT70
PERTII Bassel 4731B
Products & Inspection
Product Inspection Testing Machine & Tool Specification
Articles
Major Standard: Dimension πfoot 、Caliper、Micrometer
GB 1558 Gas GB 13663 Water
Copper Wire DC Double Bridge QJ44
ISO 4437 Gas ISO 4427 Water
Resistance
EN 1555 Gas EN 12201 Water
Hydrostatic Hydrostatic Strength Tester XGNB10W
Strength
Tensile Testing Tensile Machine W2020
OIT Thermal Difference Tester CDR4P
Analytic Balance TG328A
Major Products

Pressure HDPE EF&BF Fittings PP Compression Fittings

Low Pressure Drainage HDPE Fittings Fusion Machines &Tools


Advantaged Products-PERT II Piping System

PERTII is a high performance hexane-based compound primarily intended for hot( 80°C) & cold water as well as
demanding industrial pipe applications. Smart Joint offers a complete of PERTII pipes and fittings up to 400mm.
Advantaged Products- ASTM HDPE Fittings
• Moulded Injected ASTM standard products:
• Flange Adaptor&Stub End Up to 63”
• MJ Adaptor up to 24”
• Electrofusion Coupler up to 63”
• Electrofusion Saddle up to 63”*24”
• Transitional Fittings up to 24”
• Injected Elbow, Tee, Reducer, End Cap up to 12”
• All products meet with USA standard AWWA, ASTM-
D2513 AND ASTM-D3261.

IPS BF End Cap IPS BF Reducer


Advantaged Products-Large EF Coupler
Smart Joint Large Size Coupler Features
1: Size range: from 450mm-1600mm/ IPS & DIPS18”-63”
coupler
2: Two separate fusion zones
3: For each fusion zone, there is a pre-heat barcode and
fusion barcode. Pre-heat is a must for large coupler, it can
help establish the pre-heat influential area, release the stress
of pipe, to solve the gap and ovality problem.

Smart Joint develops DH-2 & PH-3 PH-4 barcode reading


electrofusion machine
DH-2 welding range: 20mm-400mm
PH-3 welding range: 20mm-800mm
PH-4 welding range: 800mm-1400mm
Advantaged Products-Large HDPE Reducer&Cap

Full Range of Injected Short Spigot Reducer


and caps in SDR11 &SDR17 up to 1400mm

Competitive price and wide size range


selection for reducers, no need fabricate one
reducer with the other.

For example:
One-time Injected Short Reducer SDR11
800*355mm
630*280mm
500*250mm
450*200mm
400*160mm
Advantaged Products-Large Fitting From Hollow Bar

Eccentric Reducer up to 1200mm


Advantaged Products-Large HDPE Stub End

HDPE Stub End up 1600 and 63”, , X ray inspection ,


guarantee no bubbles.

Tailored Stub end and Long Spigot ones are both


available, in Australian, South African, ISO, EN and
USA standard.

Various SDR, SDR7, SDR9, SDR11,SDR13.6, SDR17,


SDR21,SDR26
Advantaged Products-Injected Large HDPE Fittings

Smart Joint One-time Injected Elbows(90°&45°), Tees (Equal and Reduced) from 315mm to
630mm in SDR11 and SDR17 , ASTM Standard inch size are planned from 12”-24”in 2018.
Large PVC Pipe Joint Solution
• 1:The PVC-Upipe sizes can go up to 1600mm while it's not
easy to get large PVC fitting from 315 to 1600mm.
• 2:PVC-U pipe 50 years life span, the max. designed stress for
20 °C water transportation is as table showed.
• 3: If continue to adpot ductil iron fittings for large PVC-U
piping system, the whole piping life span will be short, if
adpot PE socket with seal joint system for large PVC-U piping
lines.
• 4: Socket desgin are patented by smart joint partner-JM Eagle
China.
Advantaged Products-Under Pressure Drilling
Under pressure drilling is a procedure undertaken
when a branch connection is required off a live pipe
in constant operation.
The branch connection could be required to bypass a
gas pipeline section due for repair, outlet pipe
replacement, Water pipe
alteration or a gas pipe relocation.

With Smart Joint Electrofusion Saddle, Under


pressure drilling services can be easily and more cost
effectively offered,
all the contractors can make new branch connections
and repairs without requiring a shutdown of existing
supplies or loss of production.

Under Pressure Drilling Solution


Advantaged Products- PE-Steel Transtional Fittings

PE-Steel Transitional
Fittings for gas piping
line, max. size goes
up to 630mm and 24”
Advantaged Products-Full EF Saddle Branch
Full electrofusion saddle branch is an idea branch solution for
the large size main pipes.
Full electrofusion saddle branch has the followed advantages:
A、There is no need to consider in advance about the
location of branches in main PE pipe construction, without
concerns on the branch location, the design of main pipe is
free from restriction . Full electrofusion saddle branch can be
placed and installed easily where the branch is needed after
the completion of the main pipe installation.
B、The branches part also can adopt electrofusion , which
works as an electrofusion coupler and is more convenient
than butt fusion and saves time, no need to move the heavy
butt fusion machine everywhere.
C. It helps to reduce the cost for both fittings and
construction. Compare to traditional fabricated tee, or
Full Electrofusion Saddle Branch
injected reducing tee with reducers fabricated, smart joint full
Solution up to 1600*630mm
electrofusion saddle solution is easier and much cheaper.
Advantaged Products-Large Butt Fusion Welder

2 meters butt fusion machine On-site 1400mm fabricated elbows

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