Analysis of Standard Time Calculations Using The Direct Stopwatch Time Study Method On Line Deburing Pt. Mikuni Indonesia
Analysis of Standard Time Calculations Using The Direct Stopwatch Time Study Method On Line Deburing Pt. Mikuni Indonesia
Abstract:- Measuring working time is an attempt to PT. Mikuni Indonesia is a company that operates in the
determine the length of working time required by a trained automotive industry, both two-wheeled and four-wheeled,
employee to complete a job at a normal speed level. To with the final product being a Trothle Body. PT. Mikuni
increase work efficiency for employees, both time and Indonesia is located in the MM2100 area, Jl. Irian Block QQ-
energy, research was carried out to determine time 1, West Cikarang, Bekasi. Trothel Body produced by PT.
Standard ds, time allowances and output Standard ds for Mikuni Indonesia has ADC12 series aluminum material. All
the company, so that the production process runs better. products produced by PT. Mikuni Indonesia has 19 Trothel
In this research, the time for each process will be measured Body Types. In the production process there are two work
with a stopwatch, which will then be used to calculate stations, namely the Die Casting machine and Deburing.
cross-production balance. The results of the work where based on the results carried out by the author, it was
measurement research on the deburing line show that the found that there was a quite significant increase in daily
ideal planning that should be set by management for each production planning in the deburing process in the last three
product is 07K for 8 working hours, namely 987 pcs and months. The increase in daily planning occurred due to the
1233 for 10 working hours, 3DM for 8 working hours, change in Die Casting management at the beginning of 2024
namely 764 pcs and 955 for 10 Working hours, 01Y for 8 who wanted to increase productivity in the Die Casting
working hours, namely 868 pcs and 1085 pcs for 10 Department, but the work measurement was carried out by
working hours, 01D for 8 working hours, namely 810 and management only once, precisely in February 2024. However,
1012 pcs for 10 working hours, 01S for 8 working hours, management continued to increase the daily production
namely 820 pcs and 1025 pcs for 10 working hours, 5SM planning every month without carry out work measurements
for 8 working hours, namely 849 pcs and 1061 pcs for 10 again(Latief et al., 2021).
working hours, 457 for 8 working hours, namely 294 pcs
and 368 pcs for 10 working hours, 874 for 8 working hours, The purpose of measuring working time is to obtain the
namely 784 pcs and 980 pcs for 10 working hours, and 908 Standard d time that must be achieved by workers to complete
1-C for 8 working hours, namely 634 pcs and 792 pcs for a job. To determine incentives, plans, placement of the
10 working hours. required number of workers, production schedules, to
calculate output and input, you can use the Standard d Time
Keywords:- Pengukuran Waktu Kerja, Direct Stopwatch Time basis. The most important factor in ensuring the smooth
Study. production process is labor, but other important factors also
have a significant influence on the production process such as
I. INTRODUCTION equipment, machines and so on(Nur Rahmanti Ratih et al.,
2022).
Measuring working time is a job of observing and
recording working time on a phase or cycle scale using Product tivitas
predetermined methods and instruments. Work measurement In general, productivity is defined as the relationship
is an application of techniques that have been included in the between real or physical results in the form of goods or
plan and functions to help the company determine results that services and actual input. Productivity also means a
meet demand that can be provided by human resources comparison between the results achieved and the total
carrying out the manufacturing stage. Measurements with resources used (input), which are related to a productive
accurate data can become work Standard ds that can be used mental attitude, including: regarding attitude, spirit,
by a company to determine the minimum targets that must be motivation, discipline, creativity, innovation, dynamic and
achieved by workers. However, problems often arise in the professionalism. Robbins and DeCenzo explain that
work measurement process, such as: varying work periods, productivity is the entire output of goods and services
inaccurate data collection and also a lack of understanding produced divided by the input required to produce that output.
about work measurement itself(Arianie & Puspitasari, 2017). Productivity is a combination of people and operating
variables. Therefore, an effective organization will maximize
productivity by successfully integrating people into the entire
operating system(Cut Ita Erliana, ST, 2015).
Measuring Working Time occur in the production process. This map depicts the most
Work measurement is a science that studies the principles complete graphical picture of the entire process. The formation
and techniques to obtain the best work system design. This of a flow process map according to Wignjosoebroto (2009) is
science is one of the sciences in the industrial engineering the operational process of the process being studied, a general
discipline, even judging from its history, work measurement is process map of each component is obtained, the operational
the forerunner of this discipline. In its application, work process map is drawn again on the line corresponding to the
measurement will interact with various other sciences within component, and all the desired data is entered on the side of
the industrial engineering discipline to simultaneously achieve the symbol, such as the description. , distance, quantity, time,
the optimal state of a production system in the broadest sense costs, and so on, are studied on the resulting map to enable
of the word, namely a system consisting of human improvements to the entire process, linkages between
components, materials, machines, equipment and money. As a activities, independent processes, and so on(Wahyudi et al.,
science, work measurement has its own framework with parts 2023).
that are together integrated to achieve the above goals. This
work measurement was developed by F.W. Taylor and F.B. Flow Proses Chart
Gilbreth. Based on research from F.W. Taylor and F.B. Process Flow Map is a diagram that shows the sequence
Gilbreth, although the research was not carried out together, of operations, inspection, transportation, waiting and storage
was later known as a unit and was known as Work Design or that occur during a process, and it also contains the
Methods Engineering. This design is carried out by paying information needed for analysis such as the time required and
attention to technological, psychological and sociological distance of movement (Teknik et al., 2024)
aspects of work so that a work system is obtained that is more
in line with human abilities and limitations(Prayuda, 2020). II. RESEARCH METHODOLOGY
Direct Stopwatch Time Study The type of research used by researchers is quantitative.
In the context of work measurement, the direct stop- Quantitative research methods are usually used when
watch Time Study method is a work measurement technique researchers want to obtain accurate data, based on empirical
using a stop-watch as a tool for measuring time shown in the and measurable phenomena. By using this type of quantitative
completion of an observed activity (actual time). The time that research, the researcher will present data in the form of
is successfully measured and recorded is then modified by numbers in the form of the duration of working time for each
considering the operator's work tempo and adding an product work activity. In this research, researchers carried out
allowance. To facilitate future measurement and analysis the deburing process at PT. Mikuni Indonesia as a research
activities, in addition to the stop-watch as a timing device, a object. The deburing process is the process of removing part
Time Study form is needed to record the measured time data. lines in a product(Purbasari, 2020).
Apart from recording time, you must also record all
information related to the activity being measured, such as A. Normality and Uniformity of Data
sketches of work area layouts, working conditions (machine The data uniformity test aims to ensure that the data taken
working speed, product images, operator names, etc.) and does not contain extreme data, all data falls within the upper
descriptions related to elemental breakdown. Measurement control limits (BKA) and lower control limits (BKB).
and recording usually use a continuous method (the stopwatch
does not need to be stopped every time an element or work Formula to find Upper Control Limit (BKA) and Lower
cycle has finished being measured). The work activities to be Control Limit (BKB) values
measured must first be divided into detailed work elements.
By observing the activities to be measured, then measuring the BKA = Average Observation Time + (Z x Standard d
time needed to complete each work element is measured and Deviation)
recorded. The time read from the stopwatch (which moves BKB = Average Observation Time – (Z x Standard d
continuously) is then recorded in the "record" column (R). For Deviation)
each work element of each work cycle that is recorded,
calculations are carried out at the end of the study. The actual Desired Confidence Level 95%, jadi Z = 1.96
time for each work element is then recorded in the "Time"
column (T)(Cut Ita Erliana, ST, 2015). Table 1 Desired Confidence Level
Desired Confidence Level Z Value
Operation Process Chart
90% 1.65
Operation Process Chart (OPC) is a diagram that
95% 1.96
describes the process steps that raw materials will undergo
95.4% 2.00
regarding the sequence of operations and inspections from the
beginning until it becomes a complete finished product or as a 99% 2.58
component, and also contains the information needed for 99.7% 3.00
further analysis. carry on. So in an Operation Process Chart
(OPC), only operational and inspection activities are recorded, Source:
sometimes at the end of the process a record is recorded If the Upper Control Limit (BKA) and Lower Control
regarding the storage of the Operation Process Chart (OPC). Limit (BKB) values have been determined then the work
This is used to analyze the flow of material operations that measurement value which is not more than BKA and more
than BKB can be said to be the work measurement value which s = Degree of accuracy
meets Data Uniformity.
xi = Observation data
B. Data Sufficiency Test
A data adequacy test is needed to ensure that the data that n = Number of observation data
has been collected and presented in the measurement report is
objectively sufficient. The following is the formula used to test If n' ≤ n then the data is considered sufficient, but if n` ≥
the level of data adequacy. n the data is considered insufficient (insufficient) and
additional data needs to be added.
𝑘
⌈ √𝑛(∑ 𝑥𝑖 2 )−(∑ 𝑥𝑖)2⌉ 2
.𝑛′ = 𝑠
∑ 𝑥𝑖 C. Performance Rating
Performance Rating aims to determine operator
Equation Formula 1 performance with the aim of normalizing working time. There
are four factors that influence the Performance rating, namely:
Where Skill, Effort, Condition and Consistency. The following is the
value of each factor that influences the Performance Rating
n’ = Number of theoretical data calculated based on the Westinghouse system(Asarela & Sari,
2023).
k = Constant level of confidence in observations
A. Data Collection
Data collection was carried out at the Deburing Line of the Die Casting Department of PT. Mikuni Indonesia on 13-18 May
2024 with measurements carried out 10 times using a stopwatch on superior products produced by PT Mikuni Indonesia.
The measurement process is carried out by notifying the operator so that working time samples are taken under normal
conditions, not accelerated or slowed down.
B. Data Adequacy Test work element of each operational process each has 10 data.
The results of measurements of the work elements in the This time measurement research uses an accuracy level of 10%
throttle body production process will first be analyzed to fulfill and a confidence level of 90%, so the values s = 0.1 and k =
the data adequacy check. Data adequacy checks are necessary 1.6, meaning that in collecting this data the maximum deviation
because the data obtained when measuring working time is not is only 10%. From the calculation of the data adequacy test
always consistent. The high diversity of data in initial using the formula in equation (3.1), the data is sufficient for
observations (n) will also influence the observations that must further calculations because the value n' < n is 00.2 < 10. The
be taken (n') which are also high. Measurement of working time specific calculation can be seen in the attached sheet.
has been carried out on each work element with n = 10 initial
observations carried out on each work element, so that each
The data listed in the table for skill and effort was E. Allowance
provided by the Die Casting Supervisor who knows very well PT. Mikuni Indonesia determines that the Overall
how his employees work and perform, while for condition and Equipment Effectiveness (OEE) time for each department is
consistency it was obtained from the researcher's observations. 85%, meaning that 15% of the total working time is used as
allowance time, assuming the following calculations:
The way to calculate the adjustment factor using this
system is to add up the four factors with the value of each factor Total Working Time = 10 Hours or 600 Minutes
in the table, after that if the total for each factor still shows a
positive value then the performance rating value will be added 600 Minutes x 85% = 510 Minutes
to p = 1 and if the total for each -each factor shows a negative
value, then p = 1 will be added to the negative value. So the Total Time Allowance = 90 Minutes
performance rating value will be less than 1. If the performance
rating is equal to 1 then the worker is working in good condition Assuming 40 minutes for personal needs, 30 minutes for
but if the performance rating is less or more than 1 then the fatigue and 20 minutes for easing other obstacles.
worker is working in poor condition
Table 10 Cycle Time Product 874 and 908 1-C Table 12 Normal Time Product 01Y and 01D
SAV ∑xi ∑xi ∑xi ∑xi
874 908 1-C 277,9 278,8 298,1 298,9
Tuti Siti Tuti Siti ∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥
𝑠 = 𝑠 = 𝑠 = 𝑠 =
𝑛 𝑛 𝑛 𝑛
30,2 30,7 37,5 37,5
30 30,6 37,7 37,8 27,79 27,88 29,81 29,89
PR=1+PR PR=1+PR PR=1+PR PR=1+PR
30,5 30,5 37,8 37,8
1
1,02 1
1,02
30,2 30,8 37,6 37,6
Wn Wn Wn Wn
30,6 30,7 37,8 38
27,79 28,4376 29,81 30,4878
30,3 30,4 37,9 37,8 Ws Ws Ws Ws
30,9 30,4 38 37,5 32,79 33,56 35,18 35,98
30,5 30,8 37,6 37,9 Source: Data Processed, 2024
30,6 30,7 37,7 38 Table 13 Normal Time Product 01S and 5SM
30,3 30,7 37,8 37,8 ∑xi ∑xi ∑xi ∑xi
∑xi ∑xi ∑xi ∑xi 289,2 289 278,9 279,4
304,1 306,3 377,4 377,7 ∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥
𝑠 = 𝑠 = 𝑠 = 𝑠 =
∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥 𝑛 𝑛 𝑛 𝑛
𝑠= 𝑠= 𝑠= 𝑠=
𝑛 𝑛 𝑛 𝑛 28,92 28,9 27,89 27,94
30,41 30,63 37,74 37,77 PR=1+PR PR=1+PR PR=1+PR PR=1+PR
Source: Data Processed, 2024 1,03 1,03 1,03 1,03
Wn Wn Wn Wn
G. Normal Time
29,7876 29,767 28,7267 28,7782
Wn = Ws x Performance Rating
Ws Ws Ws Ws
Table 11 Normal Time Product 07K and 3DM 35,15 35,13 33,90 33,96
∑xi ∑xi ∑xi ∑xi Source: Data Processed, 2024
245,9 245,4 317,6 317,2 Table 14 Normal Time Product 457 and 05A
∑xi ∑xi
∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥
𝑠= 𝑠= 𝑠= 𝑠= 829,1 759,2
𝑛 𝑛 𝑛 𝑛
∑𝑥 ∑𝑥
24,59 24,54 31,76 31,72 𝑠= 𝑠=
𝑛 𝑛
PR=1+PR PR=1+PR PR=1+PR PR=1+PR 82,91 75,92
1,02 11,02 1 PR=1+PR PR=1+PR
Wn Wn Wn Wn 1 1
25,0818 24,54 32,3952 31,72 Wn Wn
Ws Ws Ws Ws 82,91 75,92
29,51 28,87 38,11 37,32 Ws Ws
Source: Data Processed, 2024 Source: Data Processed, 2024
Table 15 Normal Time Product 874 and 908 1-C Table 18 Standard Time 01S and 5SM
∑xi ∑xi ∑xi ∑xi ∑xi ∑xi ∑xi ∑xi
304,1 306,3 377,4 377,7 289,2 289 278,9 279,4
∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥
𝑠 = 𝑠 = 𝑠 = 𝑠 = ∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥
𝑛 𝑛 𝑛 𝑛 𝑠 = 𝑠 = 𝑠 = 𝑠 =
𝑛 𝑛 𝑛 𝑛
30,41 30,63 37,74 37,77
28,92 28,9 27,89 27,94
PR=1+PR PR=1+PR PR=1+PR PR=1+PR
1,02 1,02 1,02 1,02
PR=1+PR PR=1+PR PR=1+PR PR=1+PR
Wn Wn Wn Wn 1,03 1,03 1,03 1,03
31,0182 31,2426 38,4948 38,5254 Wn Wn Wn Wn
Ws Ws Ws Ws 29,7876 29,767 28,7267 28,7782
36,60 36,87 45,42 45,46 Ws Ws Ws Ws
Source: Data Processed, 2024 35,15 35,13 33,90 33,96
Source: Data Processed, 2024
H. Standard d Time
100% Table 19 Standard Time 457 and 05A
Ws = 𝑤𝑛 100%−15%
∑xi ∑xi
Table 16 Standard d Time 07K and 3DM 829,1 759,2
∑xi ∑xi ∑xi ∑xi ∑𝑥
∑𝑥
245,9 245,4 317,6 317,2 𝑠= 𝑠=
𝑛 𝑛
∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥
𝑠 = 𝑠 = 𝑠 = 𝑠 =
𝑛 𝑛 𝑛 𝑛 82,91 75,92
24,59 24,54 31,76 31,72 PR=1+PR PR=1+PR
PR=1+PR PR=1+PR PR=1+PR PR=1+PR 1 1
1,02 11,02 1 Wn Wn
Wn Wn Wn Wn
82,91 75,92
25,0818 24,54 32,3952 31,72
Ws Ws Ws Ws Ws Ws
Source: Data Processed, 2024
29,51 28,87 38,11 37,32
Source: Data Processed, 2024 Table 20 Standard Time 874 and 908 1-C
Table 17 Standard Time 01Y and 01D ∑xi ∑xi ∑xi ∑xi
∑xi ∑xi ∑xi ∑xi 304,1 306,3 377,4 377,7
277,9 278,8 298,1 298,9 ∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥
𝑠= 𝑠= 𝑠= 𝑠=
∑𝑥 ∑𝑥 ∑𝑥 ∑𝑥 𝑛 𝑛 𝑛 𝑛
𝑠 = 𝑠 = 𝑠 = 𝑠 =
𝑛 𝑛 𝑛 𝑛
30,41 30,63 37,74 37,77
27,79 27,88 29,81 29,89
PR=1+PR PR=1+PR PR=1+PR PR=1+PR
PR=1+PR PR=1+PR PR=1+PR PR=1+PR
1,02 1,02 1,02 1,02
1
1,02 1
1,02
Wn Wn Wn Wn Wn Wn Wn Wn
27,79 28,4376 29,81 30,4878 31,0182 31,2426 38,4948 38,5254
Ws Ws Ws Ws Ws Ws Ws Ws
32,79 33,56 35,18 35,98 36,60 36,87 45,42 45,46
Source: Data Processed, 2024 Source: Data Processed, 2024