Manual TI01170 en
Manual TI01170 en
USER MANUAL
GEBRUIKSAANWIJZING
GEBRAUCHSANWEISUNG
SKYLLA-TG 24/30
SKYLLA-TG 24/50
SKYLLA-TG 24/50 3- Phase
SKYLLA-TG 48/25
Manual Skylla-TG 1
SECTIONS Page
English 3
2 Manual Skylla-TG
USER MANUAL SKYLLA-TG GENERATION CHARGERS
1. INTRODUCTION 4
1.1 Victron energy 4
1.2 The Skylla-TG Generation charger 4
1.3 Warnings 4
2. DESCRIPTION 6
2.1 The Skylla-TG battery charger 6
2.2 The battery 7
2.3 Protection 8
3. DIRECTIONS FOR USE 10
3.1 Installation 10
3.2 Operation 13
3.3 Maintenance 15
4. OPTIONS 16
4.1 Permanent boost-charge 17
4.2 Adjusting the charge voltage 17
4.3 Adjusting the equalize-charging mode time 18
4.4 Diode-splitter charge voltage compensation. 18
4.5 Traction battery compensation 18
4.6 Use as a power-supply 19
4.7 Use of a temperature sensor. 19
4.8 Charging batteries with voltage sensing 19
4.9 Intelligent startup 20
4.10 Connecting the output voltage alarm 21
4.11 Connecting remote panels 21
4.12 Connecting a remote on/off switch 22
4.13 Connecting a remote boost switch 22
4.14 Connecting a voltmeter 22
4.15 Connecting a ampèremeter 23
5. FAULT TRACING 24
6. TECHNICAL SPECIFICATIONS 25
6.1 General 25
6.2 Input 25
6.3 Output 26
6.4 Mechanical 27
1. INTRODUCTION
1.3 Warnings
4 Manual Skylla-TG
There is a dangerous voltage present on some of the metal parts
inside the battery charger.
The on/off switch at the front of the cabinet does not switch off the
mains supply.
Illustration 1.
The IUoUo charge
characteristic.
Assuming that the battery is discharged, the Skylla-TG charger starts charging in the boost-
charge mode. In this mode the battery is charged until the battery voltage reaches the boost
voltage. At this point the battery is charged to approximately 80% of its maximum capacity.
This is the end of the boost-charge mode and the Skylla-TG charger automatically switches
to the equalize-charge mode.
During the equalize-charge mode the charging voltage stays the same as the boost voltage but
the charge current slowly decreases. The duration of this mode is pre-selectable to 4, 8 or 12
hours. The standard time of the equalize-mode is 4 hours. After this time the Skylla-TG
charger automatically switches into the float-charge mode.
In the float-charge mode the charge voltage changes into the float voltage and the charge
current continues to decrease. This mode lasts for 20 hours.
After the float-charge mode the charger returns to the equalize-charge mode for 30 minutes,
this is to compensate for the normal leakage or self-discharge of the battery.
6 Manual Skylla-TG
The Skylla-TG charger can remain connected to the battery continuously, without gas
formation taking place, caused by overcharging. It is not necessary to disconnect the battery
from the charger during long time storage, for example during the winter storage of a ship.
The Skylla-TG charger will keep your battery in optimum condition under all circumstances
and will prolong the lifetime of your battery.
A parallel load connected to the battery can cause a voltage drop. The Skylla-TG charger
automatically switches into the boost-charge mode when the battery voltage drops below the
minimal voltage.
The Skylla-TG charger is equipped with a separate starter-battery connection to charge an
extra battery, like a starter-battery. You can use this battery for starting machines, like a boat
engine for this application.
The Skylla-TG charger has a stabilised output voltage. Therefore the Skylla-TG charger can
also be used as a DC power supply in applications where no battery is present.
The charge voltages of the Skylla-TG charger are factory set. Most battery manufactures
recommend these charging voltages for optimal charging of 12V, 24V or 48V lead-acid
batteries.
It is possible to charge different types of batteries, like traction batteries. To charge these
batteries the charging voltages of the charger have to be changed. Contact your Victron
Energy dealer or battery dealer for more details about the recommended charging voltages.
2.3 Protection
The battery charger is safe to use due to its robust design and its internal electronic
protection. This chapter describes the various internal electronic protective devices.
Input protection
The charger mains-input is protected with a fuse.
The charger will not be damaged by using input voltage between 0 and 300 Vac.
The charger will not be damaged by using input voltage frequency between 0 and 65
Hz.
8 Manual Skylla-TG
Temperature protection
The internal temperature of the charger is measured continuously. However, due to a
high ambient temperature outside the cabinet the temperature within the battery
charger can rise. When the external temperature of the battery charger becomes higher
than 40°C, the output current decreases and the Failure led flashes.
Before the internal temperature becomes too high due to extreme conditions the
charger switches off and the Failure led illuminates continuously. The charger resumes
operation when the internal temperature is restored within limits.
Voltage-sense protection
When the voltage-sense facility is used the charger automatically decreases the output
voltage when the voltage loss over the battery cables is more than 2 Volt in total.
3.1 Installation
Find a dry and well-ventilated area to mount the Skylla-TG charger and battery. Keep the
distance between the charger and the battery less than 6 meters.
The charger may be wall or floor mounted. Mounting on a wall improves the air circulation
within the charger cabinet and will prolong the lifetime of the battery charger.
The holes for the mains cable, the battery connections, the remote connections and the earth
connection are located at the bottom of the battery charger housing, see illustration 2.
Connecting earth
Connect the earth screw to a real earth-point. Connections to earth have to be according to
applicable safety standards.
On a ship: Connect the earth screw to the earth plate or to the hull of the ship.
On land: Connect the earth screw to the earth of the mains.
Mobile applications (a vehicle, a car or a caravan): Connect the earth screw to the frame
of the vehicle.
10 Manual Skylla-TG
The Skylla-TG is NOT protected against reverse battery
polarity. ("+" connected to "-" and "-" connected to "+").
Follow the installation procedure. The warranty expires when
the Skylla-TG becomes defective due to reverse polarity.
Illustration 3.
Location of the
battery connections
N L
AC input connector
Illustration 4. PE connection
Location of the neutral connection
AC input connector. line connection
12 Manual Skylla-TG
illustration 4b
The battery charger can be switched on and off with the on/off switch.
The “output voltage” LEDs indicate the output voltage value.
The “output current” LEDs indicate the output current value.
The other LED’s indicates the state of the charger.
Switching the charger on with the on/off switch results in the following:
The “on” LED will flash for about 2 seconds. In these first 2 seconds the charger reads
all input signals and calculates the necessary output voltage. After 2 seconds the charger
will switch on and the “on” LED illuminates.
According to the condition of the battery the charger will start in the boost-charge mode
or at float-charge mode. If the battery is not full the “boost” LED illuminates and the
charger will start boost-charging the battery.
A dip switch can be used to set the charger so that it will always start charging in the
boost mode, irrespective of the condition of the battery.
When the battery voltage has reached the boost voltage the charger will change into the
equalize-charge mode and the “equalize” LED illuminates. This mode will last for a pre-
selectable time of 4, 8 or 12 hours.
After this time the charger will enter the float-charge mode and the “float” LED will
illuminate.
14 Manual Skylla-TG
After the batteries are charged the Skylla-TG charger does not have to be switched off and
the batteries can stay connected to the battery charger.
3.3 Maintenance
The Skylla-TG charger does not require any specific maintenance. However an annual
check of the battery connections is recommended.
Keep the charger dry, clean and free of dust. If any problems arise, use the fault finding
procedure to trace the fault, see chapter 5.
4. OPTIONS
The Skylla-TG charger is factory set to standard values. Some of these standard values can
be changed by a qualified electrical technician into customised values. This chapter
describes which values can be changed and how to change them.
Attention! The value of the potmeters I, Vboost and Vfloat may only
be adjusted by a qualified electrician. The remaining potmeters may
not be adjusted at any case.
DIP switch
I
Vboost
Vfloat
Illustration 6.
Illustration 7.
Removing the front.
Location of the DIP-switch and poteniometers.
16 Manual Skylla-TG
4.1 Permanent boost-charge
In some cases, for example when the battery is almost empty, it is recommended to permanent
boost-charge the battery for 10 hours. Do not permanently boost-charge sealed lead-acid
batteries. Contact your Victron Energy dealer or battery dealer for more information on
charging the battery.
18 Manual Skylla-TG
correctly charge the traction-battery. See the technical specifications
for the traction charging voltages.
With the above mentioned procedure the output voltage range is limited. When the full
output voltage range is required please contact your Victron Energy dealer. See chapter 6.3
for details.
Illustration 8.
Location of the external connections.
20 Manual Skylla-TG
4.10 Connecting the output voltage alarm
The charger is equipped with a potential free alarm contact (change over type).
If the battery voltage is between Vmin and Vmax the contact is activated.
(See figure 8, remote connections: NO, NC, COM).
Connecting a voltmeter
22 Manual Skylla-TG
Disconnect the mains voltage.
Make sure that the voltage sense wires are connected, see chapter 4.8.
Connect a black wire between the “-” connection of the voltmeter and “-VM” at the
remote connector.
Connect a red wire between the “+” connection of the voltmeter and “+VM” at the
remote connector.
Connect the mains voltage.
The charger does not The mains voltage has to be between Measure the mains voltage and make sure it is in
operate 185Vac and 265 Vac. (For the 24/30 between 185Vac and 265Vac. (For the 24/30
110V, between: 93,5 and 132 Vac). 110V, between: 93,5 and 132 Vac).
A broken input fuse. Return the charger to your dealer.
The battery is not The equalize-charge mode is set to Set the equalize-charge mode to a longer time.
being fully charged a too short period.
A bad battery connection. Check the battery connections.
The boost charge voltage is Adjust the boost charge voltage to the right
set to a wrong value. value.
The float charge voltage is Adjust the float charge voltage to the right
set to a wrong value. value.
The battery temperature is too high. Connect the temperature sensor.
The capacity of the battery is too large. Connect a battery with a smaller capacity or
install a larger charger.
The output fuses are broken. Replace the output fuses.
The battery is being The battery charger is set into the Deselect the permanent boost DIP-switch
overcharged permanent boost-charge mode. (Rboost).
The boost charge voltage is Adjust the boost charge voltage to the right
set to a wrong value. value.
The float charge voltage is Adjust the float charge voltage to right value.
set to a wrong value.
A bad battery. Check the battery.
1
Flashing code sequence is two times on in one second and then one second off.
24 Manual Skylla-TG
6. TECHNICAL SPECIFICATIONS
6.1 General
Switch on behaviour Charger can switch on under every load
Efficiency 24/30 85 % at 230Vac and 30Vdc 30A
24/50 85 % at 230Vac and 30Vdc 50A
48/25 85 % at 230Vac and 60Vdc 25A
Temperature range 0 °C until +40 °C, decreasing output power if temperature
> +40ºC
EMC According Council Directive 89/336 EEG
Emission EN 55014 (1993)
EN 61000-3-2 (1995)
EN 61000-3-3 (1995)
Immunity EN 55104 (1995)
Vibration IEC 68-2-6 (1982)
Safety EN 60335-2-29 (1991)
6.2 Input
Input voltage range (24/30) 95 - 265 Vac, full output power available
Input voltage range (other models) 185 - 265 Vac, full output power available
Input voltage range 3-Ph 320 - 460 Vac 3-Ph, full output power available
Frequency range 45 - 65 Hz, full output power available
Maximum Input current model: At 230Vac input voltage :
24/30 4A at 30V / 30A
24/50 8A at 30V / 50A
24/50 3-Ph 3x 3A at 30V / 50A
48/25 8A at 60V / 25A
Input fuse
model: 24/30 250Vac / 8A fast 6,3x32mm, or equivalent
24/50, 48/25 250Vac / 12A fast 6,3x32mm, or equivalent
Cos phi / power factor 1,0
6.3 OUTPUT
Model TG 24/50 TG 48/25
TG 24/50 3-Ph
2
Contact your Victron Energy dealer for this option.
26 Manual Skylla-TG
6.4 Mechanical
Ø6
Ø8
90
25
15 220
28 Manual Skylla-TG
STOCK NUMBER:
DEALER:
E-mail: [email protected]
Internet site: http://www.victronenergy.com
30 Manual Skylla-TG