Lit-2920 Manual
Lit-2920 Manual
A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I O N I N S T R U C T I O N
LMT Series
Magnetostrictive level transmitter
LMT100 & 200 models
High accuracy liquid level and
interface level detection
Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Technical limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warranty provision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Use of instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operator liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Information on WEEE Directive 2002/96/EC
(Waste Electrical and Electronic Equipment). . . . . . . . . . . . . . . . . . . . 7
Safety information for electrical installation. . . . . . . . . . . . . . . . . . . . . 7
Safety information for inspection and maintenance. . . . . . . . . . . . . . . . 8
Explosives atomspheres installation. . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Transmitter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transmitter components overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Optional wired on SST plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Unpacking and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
All installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hazardous area considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IP Protection and Designation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting the transmitters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting an LMT100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting the LMT200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LMT200 valve positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pressure Equipment Directive (PED) (97/23/CE) . . . . . . . . . . . . . . . . . . 17
Transmitter housing rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installing / removing the external push buttons. . . . . . . . . . . . . . . . . . 17
Installing / removing the HMI display . . . . . . . . . . . . . . . . . . . . . . . . 17
Integral display rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Securing the housing in flame-proof areas. . . . . . . . . . . . . . . . . . . . . 18
6 Transmitter wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cable connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Supply requirement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Integrated lightning protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Transmitter factory configuration consideration. . . . . . . . . . . . . . . . . 22
Preliminary checks prior to start-up. . . . . . . . . . . . . . . . . . . . . . . . . 22
Local push buttons functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Write protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Write protection activation via external push button. . . . . . . . . . . . . . . . 22
Write-protection via device software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Failure Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Activation via hardware switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Failure mode via device software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Analog and HART communication models. . . . . . . . . . . . . . . . . . . . . 23
Standard setting for error detection (alarm) 3.6 mA / 21 mA . . . . . . . . . 23
Verify proper power-up of the transmitter. . . . . . . . . . . . . . . . . . . . . 23
Range and span consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Configuration types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Configuring the transmitter without an integral HMI . . . . . . . . . . . . . . 24
Configuring the transmitter using the optional integral HMI -
Through the Glass (TTG) (L2 option). . . . . . . . . . . . . . . . . . . . . . . . . 24
Commissioning using the Easy Setup Menu . . . . . . . . . . . . . . . . . . . . 25
Configuration with the PC/laptop. . . . . . . . . . . . . . . . . . . . . . . . . . 26
Configuration with a HART handheld terminal. . . . . . . . . . . . . . . . . . 26
8 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Menu navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control button functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
HMI menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Easy Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Device Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Process Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Calibrate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Device Info. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Menu levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Product display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Switching to operator menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Switching to the configuration level parameter entry. . . . . . . . . . . . . . . . 30
9 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Error messages via HMI display and HART signal. . . . . . . . . . . . . . . . . 63
Error states and alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Required tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Electronic replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Safety Inspection and Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Float inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Sensor inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Transmitter testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Output Checkout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
1 Introduction
This manual is designed to provide information on installing,
operating and troubleshooting the LMT Series of level
transmitters. This LMT Series is comprised of the LMT100 and
LMT200 models.
Magnetic float
Every section of this manual is dedicated to the specific phases
assembly
of the LMT lifecycle. The start of the lifecycle begins with the
receipt of the transmitter and its identification and continues Sensor
through installation, the connection of all electrical
components, the configuration of the device and finally ends
with the troubleshooting and maintenance operations.
Product description
Current
The LMT Series of level transmitters is a modular range of field pulse
mounted, microprocessor-based electronic transmitters, Sensor
utilizing multiple sensor technologies. Accurate and reliable tube Gauge (KM26)
measurement of liquid levels is provided in even the most
difficult and hazardous industrial environments. The LMT Sensor
Series can be configured to provide specific industrial output wire
signals, according to 4-20 mA with HART digital
communication. The LMT Series consists of two models Figure 2 LMT200 mounted on gauge (KM26)
(LMT100 & LMT200):
The LMT Series is based upon the magnetostrictive principle.
3 The interaction of the magnetic field around the wire and the
Sensor magnetic float causes a torsional stress wave to be induced
in the wire. This torsion propagates along the wire at a
Current known velocity, from the position of the magnetic float and
pulse toward both ends of the wire.
Sensor Tube 4 A patented sensing element placed in the transmitter
Sensor Wire assembly converts the received mechanical torsion into an
electrical return pulse.
2 Safety
General safety information Since the transmitter may form a link within a safety chain,
it is recommended that the device be replaced immediately
The following Safety section provides an overview of the safety
if defects are detected. In the event of use in a hazardous
aspects that must be observed for operation of the device. For
area, only non-sparking tools are to be used.
the detailed safety guidelines, refer to the LMT Series Safety
Manual (SM LMT100200-EN A).
In addition, the user must observe all relevant safety
The device is constructed in accordance with international and regulations regarding the installation and operation of
local regulations and is deemed to be operationally safe. electrical systems and the relevant standards, regulations and
Additionally, the device is tested and shipped from the factory guidelines concerning explosion protection.
in perfect working condition. The information contained within
this manual, as well as all applicable documentation and
certification, must be observed and adhered to in order to
WARNING - Bodily injury.
maintain the factory-deployed condition throughout the LMT The device can be operated at high levels of pressure and
Series period of operation. with aggressive media. As a result, serious injury or
significant property damage may occur if this device is
Full compliance with the general safety requirements must be operated incorrectly.
observed during operation of the device. In addition to
providing general information, the individual sections within
this manual contain descriptions, processes and / or Improper use
procedural instructions with specific safety information for
The LMT Series magnetostrictive transmitters are designed for
that corresponding action.
reliable and accurate measurement of liquid levels in the
industrial applications. Use the LMT for this purpose only. The
Only by observing all of the safety information can the user
manufacturer accepts no liability for any form of damage
minimize the risk of hazards to personnel and / or the
resulting from improper use!
environment. The provided instructions are intended as an
overview only and do not contain detailed information on all
It is prohibited to use the device for the following but not
available models or every conceivable scenario that may arise
limited to these purposes:
during setup, operation and / or maintenance work.
• As a climbing aid (for example, for mounting purposes) port
for pipes.
For additional information, or in the event of specific issues not
• Removing material (for example, by drilling the housing)
covered within these operating instructions, please contact the
manufacturer. ABB declares the contents of this manual are not
part of any prior or existing agreements, commitments or legal Technical limit values
relationships and are not intended to amend those that are
The device is designed for use exclusively within the values
already in place.
stated on the identification plates (Refer to Section 4.1
Identification) and within the technical limit values specified on
CAUTION - Minor injuries. the data sheets.
For specific conditions for safe use of the LMT100 and LMT200,
refer to the LMT Series Safety Manual (SM LMT100200-EN A).
3 Transmitter Overview
Transmitter components overview
The following represents an exploded view of the components comprising the LMT Series level transmitter (see Figure 3).
4 Unpacking
Identification
The transmitter is identified by the name plates. A The Please refer to the serial number when speaking to ABB service
nameplate provides information (see figure 4) concerning the department personnel.
model number, probe length, sensor material, process
connection type, process connection material, maximum IMPORTANT (NOTE)
pressure ratings, power supply, output signal, serial number, The name plates shown here are only examples. The name
maximum processed temperature limits and Maximum ambient plates attached to the device may be different to what you see
temperature limits. B The certification plate contains the below.
certification-related parameters for use in a hazardous area.
WARNING
Transmitter probes with a W3 or W7 option have a flexible
sensor tube. When removing the sensor from the sensor
well, do not expose the sensor to moisture. Additionally, it is
important to prevent water from entering the sensor well.
5 Mounting
General CAUTION
Read the following installation instructions carefully before
When the certification plate label is not identified the type
proceeding. Failure to observe the warnings and instructions
of protection, the user shall,on installation,mark the label
may cause a malfunction or personal hazard. Before installing
with the type of protection. The certification will be void If
the transmitter, ensure the device design meets the
there are more than one type of protection marked on the
requirements of the measurement point from both a measure
label.
technology and safety point of view.
CAUTION
Do not run an external magnet on the outside of the sensor Figure 6 Floats
and then take the magnet off. This leaves residual magnetic
properties on the wire, causing a false echo. if a magnet is IMPORTANT NOTE
used, be sure to run the magnet from the sensor elbow to During installation, take care not to bend the probe tube, and
the probe tip to ensure no residual magnetic field is protect the float from shock and impact loads.If the float is
present. removed during installation, it must be slid back onto the probe
tube afterwords for LMT100 with the “TOP” marking oriented
towards the sensor head end, to enable correct measurements
Compression fittings
to be made. For LMT200, the float must be installed in the
When fitted with a compression fitting as the process
chamber in proper orientation.
connection, the sensor tube is shipped with a set of TEFLON®
ferrules and a set of metal ferrules in a separate bag. The
Sensor wells
TEFLON® ferrules are only intended for use in applications with
Certain transmitter options have the sensor tube inserted into
operating pressures at or below 3.4 bar (50 psig) and process
a sensor well. These options allow the sensor tube and housing
temperatures at or below 204°C (400°F). For higher operating
to be removed for service without breaking the seal on the
pressures or temperatures or for permanent installation,
vessel. These options include (consult model number) W1, W2,
replace the TEFLON® ferrules with metal ferrules.
W3, W4, W5, W6, C3, C4, W7, J4 and J5.
Floats
Sensor Wells
The float is a key component of the LMT Series transmitter that
must be matched to the medium in respect of density, pressure Model Sensor Type Sensor Well
resistance and material durability. Every LMT float is precisely W1, W2, ½ in. rigid 5/8 in. tube
engineered to customer application, ensuring optimal accuracy W4, W5, W6, 5/8 in. rigid ¾ in. pipe (typical)
C3, C4
and performance. Precisely spaced magnets create a 360°
magnetic field coverage, safeguarding level transmitter and W3, ½ in. flexible stainless 5/8 in. tube
gauge performance, even the most challenging applications. W7 5/8 in. flexible plastic 1 in. sectioned tube
Several materials of construction available including Titanium, J4, J5 ½ in. rigid 5/8 in. tube with TEFLON® jacket
Monel®, Hastelloy® C, Stainless Steel, and Plastics. Tefzel®,
Halar®, TEFLON® S protective coatings are also available.
The compression fittings that hold the sensor inside the sensor 6 Add the last section (TOP) of the tube with 1 in. compression
well contain TEFLON® ferrules. It is not necessary to change fitting, and thread into the assembly using thread locking
the TEFLON® ferrules to metal. This connection will not be fluid (Loctite® 242®) to secure the joint.
required to retain process pressure.
7 Thread the tube compression fitting into the mounting
flange using thread sealant.
IMPORTANT NOTE
When installing/removing a sensor into/from a sensor well, a 8 Lower the tube assembly until it hits the bottom of the tank.
wrench shall be used on both the sensor, and the sensor well. Raise the sensor well back up 12 mm (½ in) and secure the
The sensor installation torque shall not be transferred to the assembly in place by tightening the tube compression
sensor well. fitting.
WARNING
When handling flexible tubing, do not bend any section of
the tube into a diameter of less than 4 feet. This could
permanently damage the internal assembly and prevent
proper operation.
Hose / Gear
Clamp Transmitter
Clamp
Factory
Figure 8 W7 Well Threaded Connection Zero Mark
2 Lower the bottom tube section with the float stop and float
into tank.
• The electronic housing, in reference to the sensor tube, is • Prior to installation, verify the model of the transmitter is
indicated by the model number: suitable for the intended application. Information regarding
–– B1 or B2 – the housing is at the bottom of the sensor tube the model specifications may be found on the corresponding
–– T1 or T2 – the housing is at the top of the sensor tube LMT Series datasheets.
• LMT Series transmitters are factory-calibrated to the • LMT Series transmitters mounted in high vibration areas
measuring length indicated by the ML on the device tag, (such as near a compressor) should be mounted using
unless otherwise specified upon ordering. vibration isolators. Vibration isolators take the place of the
• Attach the LMT Series device to the side of the magnetic level standard mounting clamps.
gauge (MLG) using the included worm gear clamps. • The electronics housing should be maintained in the following
• The gear clamps should slide between the scale and the level ambient conditions:
gauge chamber. It may be necessary to loosen the gear –– Temperature range: –40°C to 85°C (–40°F to 185°F)
clamps holding the scale to the MLG to install the transmitter –– Humidity: 0 to 95% R.H. non-condensing
clamps. Do not loosen all of the gear clamps all at once. • Proceed with the electrical installation (Refer to Section 6
• Align the factory zero mark with the “0” measurement mark “Transmitter Wiring”).
on the scale of the center of the bottom process connection
and tighten all gear clamps.
CAUTION
Do not mount the LMT200 directly next to or touching the
steam tracing, if installed on chamber. It is not
recommended to mount the LMT200 under an insulation Top Mount
blanket. If this is done, verify the sensor design can
withstand the full process temperature, and do not insulate
any closer than 6” from the sensor elbow connection.
Top Mount
Bottom Mount
Bottom Mount
• Remove the insulation blanket from the MLG just enough to • Loosen the gear clamps and remove the transmitter from the
slide the gear clamps between the scale assembly and the MLG.
level gauge chamber. It may be necessary to loosen the gear • Be careful not to bend the sensor tube. Transmitters over
clamps holding the scale to the MLG to install the transmitter 8-feet in length should be handled with care and assistance.
clamps. • The LMT Series transmitter installed in an insulation well may
• Mount the LMT Series transmitter to the MLG using the gear be removed by loosening the compression fitting and sliding
clamps by allowing the LMT Series transmitter mounting the sensor out of the tube.
clamps to pierce the holes in the insulation blanket.
• Align the factory zero mark with a “0” measurement mark on IMPORTANT NOTE
the scale or the center of the bottom process connection and When installing/removing a sensor into/from a sensor well, a
tighten all gear clamps. wrench shall be used on both the sensor, and the sensor well.
• Re-attach the insulation blanket. The sensor installation torque shall not be transferred to the
• Proceed with electrical installation (Refer to Section 6 sensor well. Refer to Figure 7
“Transmitter Wiring”).
Top Mount
Bottom Mount
Figure 12 90° Top / Bottom Mount
Transmitter removal
• Remove electrical power from the transmitter.
• Disconnect the transmitter field wiring and electrical
connection. Figure 13 LMT200 Valve Positioner
IMPORTANT NOTE
Retighten the housing cover until it is hand-tight.
Elbow
Retaining
Screw
Sensor
tube Default 90°
6 Transmitter wiring
Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High voltage can be present on
leads and cause electrical shock.
Do NOT make electrical connections unless the electrical code designation stamped on the transmitter data plate agrees with the
area classification in which the transmitter is to be installed. Failure to comply with this warning can result in fire or explosion.
Cable connection
Depending on the design supplied, the electrical connection is established via a cable entry, M20 x 1.5 or ½” NPT thread. The screw
terminals are suitable for wire cross sections up to 2.5 mm2 (AWG 14).
IMPORTANT NOTE
With transmitters for use in “Zone 2”, a qualified cable gland for this type of protection must be installed by the customer (refer the
LMT Series Safety Manual (SM LMT100200-EN A). M20 x 1.5 threads are located in the electronics housing for this purpose. For
transmitters with a flame-proof enclosure (Ex d) type of protection, the housing cover must be secured using the locking screw.
The screw plug that may have been supplied with the transmitter must be sealed at the plant using Molykote DX. The installer
assumes responsibility for any other type of sealing medium used. Increased force is required to unscrew the housing cover after
an interval of several weeks. This is not caused by the threads but is due to the type of gasket.
CAUTION
• The cable entry device shall comply with the requirements of EN 60079-0 and maintain IP 54 or better as required by the
installation conditions.
• Field wiring should be rated at least 10°C above the device maximum ambient temperature
3 Load resistance
5 PLC / DCS
7 External indicator
0 Laptop
Supply requirement
For signal / power connections, use twisted, stranded pairs of
wiring, 18 to 22 AWG / 0.8 to 0.35 mm2 Ø up to 1500 m (5,000ft).
Longer loops require lower gauge wire. If a shielded wire is
used, the shield should be grounded only at one end, not both
ends. In case of wiring at the transmitter end, use the terminal
located inside the housing marked with the appropriate
symbol.
For Ex ia and intrinsically safe (FM and Canadian) approval Figure 18 Terminal board without surge option
power supply must not exceed 30 Vdc. In some countries, the
maximum power supply voltage is limited to a lower value. For Terminal Function / Comment
maximum power supply voltage, refer to the appropiate local PWR/COMM + Power supply, current output /
approval designation for the area. PWR/COMM -
HART® output
Where: WARNING
L = Line length in meters
In an explosion-proof / flame-proof installation, do not
R = Total resistance in Ω (ohms)
remove the transmitter covers when power is supplied to
Vcc = Power supply voltage
the unit.
Rs = Any additional series resistance in Ω (ohms)
= Cable resistance per unit of length
• Run the cable through cable gland and the open port.
Avoid routing cables with other electrical cables (with inductive • Connect the positive lead to the + terminal and the negative
load) or near large electrical equipment. lead to the – terminal.
• Plug and seal the electrical ports. Ensure that upon
completion of the installation, the electrical ports are
Wiring procedure
properly sealed against entry from rain and / or corrosive
Follow these steps to wire transmitter: vapors and gases.
• Remove the terminal cap from one of the two electrical
connection ports located at both sides of the transmitter
housing.
WARNING
• The connection ports may have a ½-inch internal NPT or M20 General risks. Cable, cable gland and unused port plug must
threads. Various adapters and bushings can be fitted to these be in accordance with the intended type of protection (for
threads to comply with plant wiring (conduit) standards. example, intrinsically safe and explosion-proof) and the
degree of protection (for example, IP6x according to IEC EN
60529 or NEMA 4x). See also the addendum for Ex Safety
Aspects and IP Protection. In particular, for explosion-proof
installation, remove the red, temporary plastic cap and plug
the unused opening with a plug certified for explosion
containment.
Grounding
A terminal is available on both the outside of the housing and in
the plug for grounding (PE) the transmitter. Both terminals are
electrically connected to one another (see Figure 19).
IMPORTANT NOTE
Test voltage withstand capability can no longer be ensured
when this protective circuit is used.
7 Commissioning
Transmitter factory configuration Write protection
consideration Write protection prevents the configuration data from being
The LMT Series level transmitters have been factory-calibrated overwritten by unauthorized users.
to reflect the published performance specification; no further
calibration is required under normal conditions. ABB typically If write protection is enabled, the “Z” and “S” buttons (either
configures the LMT Series level transmitters according to user internal or external) are disabled. However, it is possible to read
requirements. A typical configuration includes: out the configuration data using the graphical user interface
• Tag number (DTM) or another, similar communication tool.
• Calibrated span
• Display configuration Write protection activation via external push button
The instrument features the external, non-intrusive push
buttons, the write protection function can be performed as
Preliminary checks prior to start-up
follows:
• Before beginning the commissioning procedure, ensure: The
power supply is OFF • Remove the identification plate (see Figure 22) by loosening
• The power supply is within the specified range (12 to 42 V DC) the retaining screw that is situated on the bottom left corner.
• The pin assignment matches the connection diagram • Use a suitable screwdriver to fully press the switch down.
• The transmitter is correctly grounded • Turn the switch clockwise by 90°.
• The transmitter is within temperature limits
• The transmitter is installed in a location free of excessive vibration IMPORTANT NOTE
• The terminal cover is sealed To deactivate the switch, slightly push it down and turn
counterclockwise by 90°.
NOTICE
Operating the control buttons with a magnetic screwdriver
is not permitted.
4 Write-protection button
Figure 21 Push Button Functionalities
Failure Mode second and then to either the measured level or an alarm
condition output. If this does not occur, the transmitter may
Activation via hardware switch
not be receiving enough power or the main electronic is
To activate this function, it is necessary to proceed as detailed
defective. Excessive current of about 21 mA is also an indication
below:
of improper powerup or defective electronics (see Figure 24).
The transmitter can be calibrated with any range between the The lower range value and span parameters can be set directly
LRL and the URL with the following limitations: on the transmitter, using the external push buttons.
LRL ≤ LRV ≤ (URL – CAL SPAN) The transmitter is calibrated by the manufacturer, based on the
CAL SPAN ≥ MIN SPAN order information. The tag plate contains information on the
URV ≤ URL “lower range value” and the “upper range value” set. In general,
the following applies:
Factory settings
LRV and URV configuration (4-20 mA ranging) using local push
Transmitters are calibrated at the factory to the customer’s buttons
specified measuring range. The calibrated range and tag • Apply the level for the lower range value and wait until the
number are provided on the tag plate. If this data has not been signal has stabilized.
specified, the transmitter is delivered with the following • Press the “Z” button. This sets the output current to 4 mA.
configuration: • Apply the level for the upper range value and wait until the
signal has stabilized.
Parameter Factory setting • Press the “S” button. This sets the output current to 20 mA.
Lower range value (LRV) 4 mA 4 mA
Upper range value (URV) 20 mA
If required, reset the damping to its original value.
20 mA
Damping 2 seconds Record the new settings. The respective parameter is stored in
Transmitter failure (alarm) Lowscale (3.6 mA) the non-volatile memory 10 seconds after the “Z” or “S” button
HMI Default Operator Page 1 line PV and output signal bar
is pressed.
(Optional) graph (1x6 + graph)
IMPORTANT NOTE
This configuration procedure only changes the 4-20 mA current
IMPORTANT NOTE
signal. It does not affect the physical process level (PV value),
All of the configurable parameters on the left can be easily
also shown on the digital display or user interface. After
modified either through the optional HMI (with a HART
performing a correction, check the device configuration.
handheld terminal) or a compatible software solution.
Information regarding,
Configuring the transmitter using the
Configuration types optional integral HMI - Through the Glass
(TTG) (L2 option)
Level transmitters can be configured as follows:
• Configuration of the parameters for the lower and upper The integral HMI is connected on the LMT Series
range values (via Zero and Span push buttons), without an communication board. It can be used to visualize the process-
integral HMI using the local push buttons. measured variables as well as to configure the display and the
• Configuration of the level transmitter using the integral HMI transmitter.
with keypad (menu-controlled)
• Configuration with a handheld terminal The TTG technology allows the user to activate the keypad on
• Configuration using a PC/laptop via the graphical user the HMI without the need of opening the windowed cover of
interface (DTM) the transmitter. The capacitive pickups detect the presence of
the user’s finger in front of the respective button, activating
the specific command. At the transmitter power-on, the HMI
Configuring the transmitter without an
automatically calibrates its sensitivity. It is mandatory for the
integral HMI proper functioning of the TTG HMI that the cover is sufficiently
LMT Series level transmitters allow local adjustments via the tightened at power-on.
onboard non-intrusive push buttons, when selected. The push
buttons are located under the identification nameplate. To gain In case the cover has been removed to access the
access to the local adjustments, release the attaching screws communication board, it is recommended to power off and
on the nameplate and rotate the identification plate clockwise. power on the transmitter once the windowed cover has been
set in place and properly tightened.
The keys (1), (4), (2) and (3) are available for the menu-controlled
configuration.
Configuration with the graphical user interface (DTM) – system Each configuration step is subject to a plausibility check. The
requirements user can call up context-sensitive help at any time by pressing
–– Operating control program (for example, ABB Asset Vision the “F1” key. Immediately after receiving the transmitter or
Basic, version 1.00.17 or higher) before changing the configuration, it is recommended to save
–– Device Type Manager; graphical user interface (DTM) the existing configuration data to a separate data storage
–– Operating system (depending on the respective control media via the path: “File_Save”.
program)
8 Operation
The HMI display is provided with optional capacitive control
buttons. When this option is selected, device control through Control button functions
the glass of the closed cover is enabled.
Function Meaning
IMPORTANT NOTE Exit Exit the menu
When the capacitive control button option is selected, the Back Go back to the upper level menu
transmitter automatically calibrates the buttons on a regular Cancel Cancel a parameter entry
basis. If the cover should be opened during operation, the
Next Select the next position for entering numerical and
button sensitivity is increased at first. As a result, operating alphanumeric values
errors may occur. The button sensitivity returns to normal
during the next automatic calibration.
Function Meaning
2 Menu name
3 Menu number
Easy Setup
Device Setup
Display
Process Alarm
Main Access
Calibrate
Diagnostics
Device Info
Communication
Service
Easy Setup This Alarm menu enables the parameterization of the alarm
functions. The menu-driven structure guides the user through
the failsafe choices, such as the saturation limits and the fail
level (upscale or downscale).
Calibrate
Diagnostics
Display
Process Alarm
Menu levels
Product display
Product Display
Service access
IMPORTANT NOTE
The HMI display automatically returns to the process display,
5 minutes after the last button is actuated
The Easy Setup menu has multiple options that are available to
the user. These options are detailed below:
Language
3 Press or to select the required value
PV Unit
The PV Units option allows the user to select the unit of Display 1 Line1 View
measure for the process variable of the unit and provide a basis
for all of the setup functions. Selectable engineering units
include: inches, feet, meters, centimeters and millimeters.
PV LRV
Tag
The PV LRV stands for the lower range value and is a value in
engineering units that determines at which measured value the
LMT Series transmitters generate an output. Traditionally, this
is referred to as the zero point. From the factory, the PV LRV is
set to 0.00 inches.
PV URV
PV Damping Time
Software WP
Write Protect Hardware WP
PV Unit
PV Setup PV LRV
PV URV
PV Damping Time
Level Units
Lower Range
Device Variables Level
Upper Range
Level Offset
Lower Range
Interface Upper Range
Interface Offset
Lower Range
Distance/Ullage Upper Range
Distance/Ullage
Ref. Point
Units
Lower Range
Upper Range
Temperature
Temperature
Offset
Lower Temp Limit
Upper Temp Limit
Damping Time
Table State
Linearization Setup Input Units
Output Type
Output Units
Points Minimum
Maximum
Clear
Configure Tables
Restore
Device Configuration Save
Mount Orientation
Standard Password
Advanced Password
Access Control
Service Password
Reset to Defaults
Save As Default
Reset to Factory
A(τ) = A*(1-2.71828-t/τ)
1.2
1
Fraction of amplitude change
0.8
0.4
0.2
0
0 2 4 6 8 10
Response time in multiples of damping input value
Practical use of linearization/strapping table The figure 33 shows the chart for the plot of Level (mm) vs.
Assuming for example that Volume will be used as the PV in Volume (m3) for the tank in figure 32
tanks with shape as shown in the pictures below, only two
points need to be enabled in the linearization/strapping table. Diameter = 1000 mm & Length = 2500 mm
The reason for this is that the Volume is a linear function of the
Level being measured. In both cases, the volume is equal to the The plot in blue shows the ideal characteristic as calculated for
factor of the area of the base of the tank by the liquid level. an infinite number of points. The plot in red shows the Volume
output from a transmitter using a 2-point (1-segment)
linearization/strapping table with linearization points are 0 and
1000 mm. The plot in green shows an output characteristic
using a 6-point (5-segment) linearization/strapping table with
linearization points at 0, 200 mm, 400 mm, 600 mm, 800 mm &
1000 mm.
For example use the tank in 8.6.2.1-2, where the Diameter is Configuring Setup
1000 mm, Length is 2500 mm, Input Unit is mm, Output type is STEP 1:
Volume, Output unit is liters Press or to highlight setup
STEP 1:
Log in as an “Advanced user by pressing
STEP 2:
Press to Select/enter into the Table State menu
STEP 2:
Press to navigate to Device Setup menu
STEP 3:
Press to edit the Table State
Press to Select/Enter the Device Setup menu
STEP 4:
STEP 3:
Press or to highlight an action
Press to navigate to Linearization submenu
IMPORTANT NOTE
All parameters in the following section are edited the same
unless otherwise stated***
IMPORTANT NOTE
Output units are based on output type and do not change the
PV output units
STEP 8:
Press to get to Minimum menu
IMPORTANT NOTE
Input units are only level values. Linearization input units are Press to edit minimum value for the output
independent of PV units.
Press to scroll to proper digit
STEP 6:
Press to get to Output Type menu Press or to value of the highlighted digit
Press to edit the Output Type Press to confirm the minimum value for the output
STEP 9:
Press to get to Maximum menu
STEP 2:
Press to highlight point number, if not already highlighted
Editing Points
STEP 1:
From Linearization menu, press or to get to
Points submenu
STEP 3:
Press to Select/Enter the points submenu
Press to scroll to the Input value <In>
IMPORTANT NOTE
Linearization points menu description
1 Current linearization point number (could be 00 – 20).
STEP 5:
Press to scroll to Output value <Out>
Repeat Step 2-5 to enable and assign input and output values
for other points.
IMPORTANT NOTE
At least 2 points must be used, but 2 points will be the same as
standard calibration unless the purpose is to use Volume or
Flow as PV.
Menu: Display
Language
Contrast
Display Mode
Operator Pages
Operator Page 1...4
Autoscroll
Autoscroll Timer
Distance Format
Linearization
Format
Temperature
Format
Display Test
Alarm Source
Alarm Delay
Low Saturation
Saturation Limits
High Saturation
Save As Default
Reset to Default
Menu: Calibrate
Calibration Point
Level Calibration
Reset Calibration
Process
Temperature Offset
Temperature
Reset Calibration
Calibration
4 mA Trim
4-20mA D/A Trim
20 mA Trim
Current Simulation
Reset D/A Trim
PV LRV
PV URV
Level Calibration
The LMT Series is a digitial transmitter with no routine
calibration or reconfiguration required. If a recalibration is
required, this can be done using the HART signal (via DTM,
EDDL) or with the menu driven HMI display.
By default after the trim the SVL & LVL are aligned at the
calibration points 00 & 01 matching each other values but
during the Level Calibration SVL could be mapped to different
Level Values (LVL) that don’t violate the validation rule for Level
calibration: The LVL span must be within ±5% the SVL span.
STEP 2:
Press or to navigate to “Advanced”
Press “Select”
In other words, the SVL could be seen as the level output of the
instrument based only on the factory trim. After the factory
trim the SVL at any given point on the probe will remain
unchanged for the life of the instrument (unless trimmed again
at later time) and it is not affected by any level calibration,
STEP 3:
offset or linearization applied by the user.
Press or to navigate to the Calibrate menu
STEP 5:
Press to scroll the cursor to <In>, which corresponds to the
input value of point 00. For wet calibration the float must be at
the position where the cal. Point 00 is wanted. Press to
capture the Current SVL and apply it to the input value of the
point.
STEP 4:
Press or to get to “Level Calibration” menu
STEP 6:
Alternatively to Step 5, for dry calibration, when the float or
level cannot be moved to the desired position for point 00
press <right> to edit the input value.
Press to scroll from one digit to another
IMPORTANT NOTE
Calibration points menu description
STEP 7:
1 Sensor Value label
Press to scroll the cursor to <Out>
2 Current sensor value is the raw factory level being measured
currently Press to edit the output value. To edit the Output Value of
point 00 use the same operations as in step Step 6
3 Calibration point index (options 00 & 01)
Repeat the operations in steps 5-7 to set the Input and Output
Values for point 01
The steps above could be repeated for any of the 2 points if 3 Calibration moving float only to 0% point only (Partially Wet
additional fine adjustment is needed. calibration)
Conditions • Probe Length = 220 cm
NOTICE: The order in which the points are set is irrelevant. • Mounting: Bottom or Top
• ML = 200 cm
Procedure • Place the float at 0%
• Capture sensor value (SVL) assign it to <In> of point
01
• Set 0 cm for <Out> of point 01
• ake the <In> of point 01 and add 200 cm for bottom
mount transmitters or substract 200 cm for top
mounted transmitters.
• E x: if <In> of point 01 of top mounted unit was 210.5
cm then <In> for point 00 will be 10.5 cm
• Use the resulting sum for <In> of point 00
• Set 200 cm for parameter <Out> of point 00
To exit the calibration menu press to scroll until either • End
Menu: Diagnostics
Standard
Signal Polarity
Reversed
Level Sim
Interface Sim
Simulation Distance/Ullage Sim
Temperature Sim
Current Sim
Diagnostic History
Clear Diag History
History
Electronics Temp
Elec Temp Min
Elec Temp Max
Elec Temp Reset
Process Temp
Process Temp Min
Process Temp Max
Proc Temp Reset
Maintenance
Required
Group Masking Check Function
Off Specification
Info/None
STEP 2:
Figure 37 Waveform Display Press or to navigate to “Advanced”
1 Process value label, which could be one of the following: Press “Select”
LVL – Level
INT – Interface
PV% – Process Value in percentage
SVL – Sensor Value for Level
SVI – Sensor Value for Interface
THD – Threshold
PLS – Pulse Width
BLK – Blanking
PULSE WIDTH:
Press and keys to select PLS (pulse width).
IMPORTANT NOTE
• At Sensor Ref Pt. displays the signal starting from the
BLANKING / BLOCKING DISTANCE:
beginning of the probe, which is the same as from the
Press or keys to select BLK (Blanking Distance).
enclosure down.
• “At Level” displays the signal with the Level position centered
Press to edit the BLK value.
in the screen, unless other limit factors apply but in any case
the level position should be visible in the screen.
Press to scroll from one digit to another
• “At Distance” displays the signal starting from the distance
specified by the user. The Level position must be centered in
Press or keys to edit each digit.
the screen, unless other limit factors apply but in any case the
level position should be visible in the screen.
Press to complete this operation and OK/accept the input
• “End of Probe” displays the signal the tip of the probe.
value.
STEP 2:
Press to increase the horizontal offset or to
reduce it.
STEP 2:
Press to increase the horizontal scale or to
reduce it.
IMPORTANT NOTE
• Notice that if with the selected offset the screen covers more
than the length of the probe then the navigation to larger
offset will be rejected because the selected one already
covers everything that is to display.
IMPORTANT NOTE
• Notice that if the scale selected covers more than the length
of the probe then the navigation to larger scale will be
rejected because the selected one already covers everything
that is to display.
• Notice that after reaching the upper scale pressing the
key will rollover to the lowest scale
Serial Number
1 Level
1 Level +
Device Temperature
Configuration 2 Level
2 Level +
Temperature
Mount Top
Orientation Bottom
Sensor ID
Type
Probe Length
SW Version
HW Version
Sensor
FPGA Version
Sensor Low Limit
Sensor High Limit
Sensor Offset (Lvl)
Sensor Offset (Int)
SW Version
Electronics
HW Version
SW Version
Display
HW Version
Menu: Communication
Hart Revision
Tag
Descriptor
Message
Manuf. ID
Device ID
Device Revision
Trans. Revision
Last Command
9 Troubleshooting
Error messages via HMI display and HART signal
In case of transmitter errors or malfunctioning, the HART signal (via DTM, EDDL) and HMI are capable of displaying specific error /
fault messages to aid the user in identifying the problem and resolving it. In the case of an alarm, a message consisting of an icon
and text displays at the bottom of the process display. Use the (1) key to call up the information level. Use the “Diagnostics” menu
to bring up the error description with the corresponding help text. In the error description, the error number is displayed in the
second line (M028.018). Two further lines are used to describe the error. The device status is divided into four groups. The message
text beside the icon in the display provides information about where to look for the error. There are five areas: Electronics, Sensor,
Configuration, Operating and Process.
Icon Description
Error / failure
Out of specification
Maintenance required
F218.023 Electronics NV Failure Electronics memory is The electronics must be replaced Analog signal to alarm
corrupted
F226.044 Current Output The output circuit could be A DAC (digital to output converter) trimming Analog signal to alarm
Failure broken or not correctly should be performed and if the error persists the
calibrated communication board must be replaced
F228.039 Primary Current The D to A converter is not A DAC (digital to output converter) trimming Analog signal to alarm
Uncertain properly calibrated or should be performed and if the error persists the
trimmed. communication board must be replaced
F248.006 Self-test failure Restart the device. If the condition persists Analog signal to alarm
contact service for a replacement.
C138.036 Data Simulation The Level Value produced in Using a HART configurator (DTM - Hand held) No effect
Warning output is derived by the value place device back in normal operating mode
simulated in input (Remove input simulation)
C139.037 Alarm Simulation An alarm condition is being Using a HART configurator (DTM - Hand held) Depends on alarm
Warning simulated by the device place device back in normal operating mode simulated
(Remove input simulation)
C220.038 Current Output in Output current is in fixed Using a HART configurator (DTM - Hand held) Current set to fixed
Fixed Mode mode. This could be due to the place device back in normal operating mode value
device being used in multi- (Remove input simulation)
drop mode or a simulation.
F210.042 NV Replace Error The Electronics or the Sensor The replacement oepration must be executed. Set Analog signal to alarm
have been changed but the the SW 1 of the electronics to position 1 to enable
replacement operation has not the replace mode. Set SW 2 accordingly
been executed. depending on which component (Electronics or
Sensor) has been replaced. Power cycle the
device. Move the SW 1 of the electronics to
position 0.
The replacement oepration must be executed.
Only the data of the electronics can be copied to
the sensor. Set the SW 1 of the electronics to
position 1 to enable the replace mode. Set SW 2
to New Sensor position 1. Power cycle the device.
Move the SW 1 of the electronics to position 0.
The Electronics or the Sensor Change the replacement direction (if possible).
have been changed. The The SW 1 is already set to Enable replace mode.
replacement has been enabled Set SW 2 to New Sensor (1). Power cycle the
but with the wrong direction. device. Move the SW 1 of the electronics to
(SW 2 = 0) position 0.
M130.030 HMI Validation Test HMI failed validation test Replace HMI No effect
Failure
S222.033 Amb. Temp Out of Ambient temperature too high Check ambient temperature No effect
Range or too low
Temperature compensation
saturated high or low
S238.032 Electronics Insuff Power supply too high or too Check power supply voltage at the device No effect
Input Voltage low terminal is at least 12 Vdc
F215.004 Level Sensor Out of Result of Level measurement is Using a HART configurator (DTM - Hand held) or Analog signal to alarm
Limits outside of the valid and the local HMI, navigate to the Diagnostics ->
expected range Waveform display and confirm the quality of the
signal. The signal peak should visibly cross the
threshold line and should measure approximately
2 Volts. Contact ABB service for additional
support or a replacement if the condition
persists.
S044.034 Process Temperature Process temperature above or Check process conditions.The compatibility of No effect
Warning below warning limits level transmitter model and process conditions
has to be checked. Probably a different
transmitter type is required.
S046.035 Process Temperature Process temperature above or Check process conditions.The compatibility of No effect
Alarm below alarm limits level transmitter model and process conditions
has to be checked. Probably a different
transmitter type is required.
S096.005 Temperature Sensor Result of temperature Restart the device. If the condition persists No effect
Out of Limits measurement above or below contact service for a replacement.
process range The compatibility of level transmitter model and
process conditions has to be checked. Probably a
different transmitter type is required.
S140.045 Process Media Process value above high limit Check process conditions and/or device No effect
Warning or below low limit configuration. The compatibility of level
transmitter model and process conditions has to
be checked. Probably a different transmitter type
is required.
S146.046 Process Media Alarm Process value above high high Check process conditions and/or device No effect
limit or below low low limit configuration. The compatibility of level
transmitter model and process conditions has to
be checked. Probably a different transmitter type
is required.
S1484.010 Level Sensor Out of Primary sensor reading above Check process conditions and /or device No effect
Range or below range values configuration. The compatibility of level
transmitter model and process conditions has to
be checked. Probably a different transmitter type
is required.
S224.043 Primary Current Current saturated high or low Check process conditions and/or device No effect
Saturated configuration. The compatibility of level
transmitter model and process conditions has to
be checked. Probably a different transmitter type
is required.
_156.025 Electronics NV Write non-volatile command Information only No effect
Syncing received from CB
Non-volatile Storage in
progress
C154.047 Sensor Config The Level sensor trim is set to Contact service to perform a factory level sensor No effect
Warning a default value trim
C200.019 Device Reset Device change requires restart Restart device No effect
Required
C211.018 Sensor Board NV An attempt to save data to the Restart the device. If the condition persists No effect
Write Error sensor module has failed contact service.
F098.001 Temperature Sensor A temperature measurement Restart the device. If the condition persists Analog signal to alarm
Failure has resulted in a value outside contact service for a replacement.
of the operating range.
F194.031 Sensor Board Fault An error occurred in the sensor Using a HART configurator (DTM - Hand held) or Analog signal to alarm
module. Possible causes could the local HMI, navigate to the Diagnostics ->
be a failed component in the Waveform display and confirm the quality of the
sensor electronics, a signal. The signal peak should visibly cross the
configuration error, or the threshold line and should measure approximately
sensor assembly. 2 Volts. Contact ABB service for additional
support or a replacement if the condition
persists.
F196.020 Sensor An error occurred in the Restart the device. If the condition persists Analog signal to alarm
Communication communication between the contact service for a replacement.
Failure sensor and electronics
modules.
F198.000 Level Sensor Failure An error occurred in the sensor Restart the device. If the condition persists Analog signal to alarm
module. Possible causes could contact service for a replacement.
be a failed component in the
sensor electronics or an error
changing the configuration.
F212.017 Sensor Board Writing to the sensor non- The sensor should be replaced as soon as Analog signal to alarm
Memory Failure volatile memory was not possible.
successful.
10 Maintenance
The LMT Series of level transmitters operate normally without Required tools
the need for periodic maintenance or inspection. If the
The following tools may be required to perform inspection,
transmitter meets or exceeds the requirements of the
maintenance or troubleshooting for the LMT Series of level
application, the transmitter can be expected to provide reliable
transmitters.
level indication for a minimum of ten years.
• Crescent wrench
• Screwdrivers
If the LMT Series of level transmitters is being used as part of a
• Hex key wrenches
Safety Implemented System (SIS), periodic testing is required
• Digital multi-meter
to proof the transmitter and detect any potential failure, which
• Measuring tape
is defined as Dangerous-Undetectable in normal operation.
• Proprietary cable (purchased from ABB) for updating
This testing must be performed at regular intervals (2 years),
electronic and sensor firmware (optional).
and the results of this testing must be documented. Should the
transmitter exhibit a fault during normal operation, it is
necessary to perform the proof testing, regardless of the Electronic replacement
schedule. As part of the testing documentation, all parameters
If the electronic module needs to be replaced proceed as
included in the menu structure of the transmitter, as well as the
follows:
configuration of the module jumpers, must be recorded. As
1 Disconnect the power supply and disconnect the wiring.
devices, the LMT Series is used to provide a level measurement
to prevent overfill and dry run of a vessel.
ANGER - Serious damage to health /
D
If a transmitter fails an inspection or assistance is required for risk to life
inspection or troubleshooting, contact the ABB Service
Explosion hazard. Do not open or disconnect equipment
Department via email at [email protected]. The Service
when a flammable or combustible atmosphere is present.
Department will answer questions, provide additional
assistance and issue Return Authorization Numbers for
equipment in need of repair. 2 Open the communication board compartment cover.
CAUTION
In the event a magnetostrictive transmitter has suffered a
failure in any component which is exposed to the process,
any other magnetostrictive transmitter installed in the
same or similar process should be inspected for the same
failure, regardless of its maintenance schedule. These
common cause failures include: 1) float collapse due to over
pressure; 2) damage due to material incompatibility; 3)
damage of the sensor tube due to improper installation.
Figure 38 Open Housing Cover
4 The removable male header connecting the HMI board to the Safety Inspection and Test
Communication Board may be removed and shall be put back
An LMT Series transmitter can be divided up into four major
during the reassembly process.
components the float, the sensor, the transmitter and the
output. All of these components and their subcomponents
should be evaluated during each periodic inspection. This
inspection (and possible repair) should take less than 4 hours if
the proper tools are made available. Prior to inspection, the
transmitter should be removed from service following end user
specified procedures regarding lockout, tagout, wiring and
cleaning. Once removed from service, the LMT Series
transmitter should be laid on a flat even surface. For detailed
safety guidelines, refer to the LMT Series Safety Manual (SM
Figure 40 HMI Connector Pin LMT100200- EN A)
Float inspection
NOTICE – Property damage The LMT Series will detect and report the position of the float
Failure to disconnect the power supply could result in on its sensor tube as a level of fluid in the process. In order to
damage while removing the communication board measure the fluid in the process properly, the float must move
electronics freely up and down the sensor tube partially submerged in the
liquid level. If the float were to become damaged or stuck on
the sensor tube, the transmitter will still report the float
5 Unscrew the communication board and gently disconnect
position regardless of the actual process fluid level. This by
the connector on back of the board
definition is a Dangerous Undetectable failure. To prevent this
failure the float will need to be inspected for integrity and
movement. Some transmitters will have two floats mounted on
the sensor tube. This inspection should be done on both floats.
1 Move the float up and down the length of the sensor tube. It
should move freely from the bottom of the sensor tube to
the process connection.
11 Place back the window cover removed during step 2. IMPORTANT NOTE
When handling the transmitter ensure the probe does not bend
during installation. A bend in the probe could prevent the float
from travelling freely up and down and it could damage the
magnetostrictive wire fitted inside.
Sensor inspection 4 The output should indicate the float position based on the
The sensor of the LMT Series consists of a metal tube calibration range of the transmitter.
containing several wires. The sensor tube will measure the float
HART Output
location properly if the tube is straight and the float can travel
1 Apply power to the transmitter using the typical loop wiring.
freely up and down its length. Perform a visual inspection on
the sensor tube to make sure it is straight, free from pits or 2 Connect a HART handheld device across a 250 ohm resistor
gouges, and does not show excessive wear patterns. in series with the loop.
3 Move the float along the length of the probe and monitor the
Transmitter testing
PV indication on the handheld device.
The transmitter of the LMT Series is designed to return a level
indication and an output based on the position of a float on its 4 The output should indicate the float position based on the
sensor tube. If the transmitter is equipped with an HMI, the calibration range of the transmitter.
level and output will be displayed on the front of the electronics
Loop Check
module.
• Without HART
With the transmitter installed, wired and powered in its field
1 Apply power to the transmitter using the typical power setup
location, move the float up and down the length of the probe.
for the particular option.
Confirm the proper reading at the indication or control side of
2 Move the float up and down the sensor tube. the loop. Move the float using the process fluid or some other
mechanical means. If moving the float is not possible, the loop
3 Monitor the indication of the level on the HMI to make sure
may be checked using an independent device such as a loop
the indication corresponds to the float position.
calibrator.
4 Remove the float to make sure the transmitter responds with • With HART communications
an Alarm Indication (based on the dip switch position) and a With the transmitter installed, wired and powered in its field
level indication of ----. location and power supplied to the loop, connect a HART
handheld device to the loop across a 250 ohm resistor. Using
5 Place the float back on the sensor tube with the correct
the Loop Test feature of the HART handheld, drive the output of
orientation.
the transmitter to 4 mA and 20 mA. Confirm the proper reading
at the indication or control side of the loop. Minor adjustments
IMPORTANT NOTE to the output of the transmitter may be made using the DAC
It is possible for the LMT Series to continue providing a 4-20 mA Trim (Digital/Analog Convertor) feature.
output if the HMI display is not functioning properly. If the HMI
indicator on an electronics module fails to operate, it is
Spare parts
recommended that the electronics module be replaced at the
earliest convenience. It will not be necessary however to shut Please refer to Figure 3 in this manual for the item in the below
down a transmitter or remove it from service based on an HMI spare part list table.
failure.
Item no. Description Part Number
Output Checkout 1 Window cover - aluminum 3KQZ207029U0100
The LMT Series is equipped to provide level indication through Window cover - stainless steel 3KQZ207030U0100
the 4-20 mA output with HART communications. Only
2 HMI display assembly 3KQZ204001U0000
transmitters that are specified to output 4-20 mA may be used
3 HMI connector 3KXL000273U0100
in a Safety Implemented System. The HART communication
4 Communication board 3KQZ207044U0300
capability of the 4-20 mA transmitter will only be used for
6 Terminal board without surge 3KQZ207063U0100
configuration and proof testing.
Terminal board with surge 3KQZ207064U0100
3 Move the float along the length of the probe and monitor the
milliamp output on multi-meter .
11 Dimensional drawings
Enclosures
Vibration Isolator Mount Option For measurement lengths (ML) of 914.4 mm (36 in) or less, a
Kit Includes: minimum of two VIKIT assemblies are recommended for
1 Vibration Isolator installation in high vibration applications.
1 Chamber mounting clamp assembly
2 Bearing clamp assemblies For ML greater than 914.4 mm (36 in), the number of isolators
required can be determined from the below chart.
ML up to # of Kits
914.4 mm (36 in) 2
1828.8 mm (72 in) 3
2286.0 mm (90 in) 4
2743.2 mm (108 in) 4
3200.4 mm (126 in) 5
3657.6 mm (144 in) 5
4114.8 mm (162 in) 6
4572.0 mm (180 in) 6
> 4572.0 mm (180 in) consult factory
Transmitter
Magnet
Valve
Magnet Stem
Assembly Bracket
Valve Mounting
Brackets
*** IMPORTANT CUSTOMER NOTICE: PLEASE READ PRIOR TO RETURNING PRODUCTS TO ABB***
Be sure to include the Return Authorization (RA) number on the shipping label or package to the attention: Customer Service. A
copy of this document should also be included with the packing list. ABB wants to maintain a safe work environment for its
employees. In the event, the returned product or material has been in contact with a potentially hazardous chemical, per federal
regulations, the customer must provide evidence of decontamination and the related chemical composition and characteristics. In
order to expedite your return, please include the applicable Material Safety Data Sheets (MSDS) and decontamination tags by
affixing these documents in close proximity to the shipment label for identification purposes. (January 18, 2006)
Completed by Customer
Reason
Problem Found:
Action:
Requested:
Is expedited return shipping requested? Yes No
If yes, please provide a purchase order or your shipper’s account number (ex. FedEx or UPS). ABB pays return transport via standard ground shipments only.
If purchase order is issued, a copy of purchase order must be included with return documentation.
Is ABB authorized to repair items determined to be non-warranty? Yes No
If yes, a copy of purchase order must be included with return documentation.
Has product been in contact with any potentially hazardous chemical? Yes No
If yes, documentation product and forward MSDS to ABB, “ATTN: Customer Service”
Notes
Notes
www.abb.com/level
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information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
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