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Electrical Design
Course
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 COURSE COURSE
MODULES MODULES

INTRODUCTION OF ELECTRICAL DESIGN 04 TRANSFORMERS 06

STANDARDS OVERVIEW 05 UPS

08

PROJECTS PLANNING AND ESTIMATION 06 BATTERY AND CHARGER DESIGN 09

ELECTRICAL LOAD LIST &
08 CAPACITOR BANKS 10
MAXIMUM DEMAND CALCULATION

ELECTRICAL DISTRIBUTION PHILOSOPHY 09 MOTORS SELECTION 11

TRANSFORMER AND GENERATOR SIZING 10 VARIABLE SPEED DRIVES 12

SINGLE LINE DIAGRAM 11 CABLE SIZING AND SELECTION 13

METERING & PROTECTION DIAGRAM 12 TECHNICAL BID EVALUATION 14

SHORT CIRCUIT CALCULATION & 13 SUBSTATION DESIGN 15

SELECTION OF CB

SELECTION OF SWITCHGEAR AND SIZING 14 SUBSTATION EQUIPMENT LAYOUT 15

MOTOR STARTERS DESIGN 15 CABLE TRAY SIZING 15

CT / VT SIZING CALCULATION 04 EARTHING CALCULATION 15

SPECIFICATIONS 05 LIGHTINING PROTECTION SYSTEM 15

LIGHTINING DESIGN 15
 STANDARDS OVERVIEW

Introduction of Electrical design

Type of projects- Brown field /Green Field Standards -IEC / IEEE/ BS

Stages in Design- Concept, FEED, Detail Design, Statutory requirements

EPC Order of precedence in case conflicts

Where to begin? Software’s required for electrical design

Understanding project scope of work Assignment - List out Standards for Various

Role of Electrical Engineer Electrical Equipment’s

Assignment - list out key learnings on different Assignment - List out software’s and their capability

stage of projects and limitations

Understanding the scope of work Electrical Design philosophy / Basis of design
Electrical man hours estimation Input list for Electrical Load list
Preparation of Electrical deliverables Classification of loads (Continuous, Intermittent,
Project coordination and planning Standby)
Technical Query Electrical Load Estimation or Load list preparation
Assignment - Electrical man hours estimation for Maximum demand calculation
simple project. Supply voltages and frequency and deviations
Assignment - Preparation of Electrical Power factor
deliverables (MDL) Assignment - Electrical Design philosophy / Basis of
Assignment – Prepare Technical Query design
Assignment - Load list preparation & Maximum
demand calculation
Transmission and distribution
Input Requirement
Selection of distribution system
Criteria for sizing calculation
Selection of System Earthing
Transformer’s sizing calculation
HV system
Generator sizing calculation
LV system
Assignment – Transformer and generator sizing
UPS
calculation for given load list
DC
Assignment – different type of distribution
system
Assignment – different type of system earthing
and its applications
Key single line diagram
Metering and protection single line diagram Single line diagram for different Electrical
Difference between key single line and metering Equipment’s
& protection Protection and metering requirements
What needs to be covered in key single line Type of circuits
diagram Incomers
What needs to be covered in metering and Typical outgoing feeders
protection diagram Assignment – prepare single line diagram for
Assignment – Preparation of key single line given load list
diagram based on scope of work given
Short circuit calculation
Design and selection requirements.
Selection of busbar rating
Introduction of HV/LV switchgear and control gear.
Selection of circuit breakers
Different type of switchgears.
Sample calculation
Selection of circuit breakers.
Assignments
Sample calculation.
Assignments- List out different type of HV/LV
Switchgears.
Assignments- List out different type of Circuit
breakers.
Motor starter schematics
Instrument Transformers
Type of starters
CT / VT sizing calculation
DOL
Sample calculation
Star delta
Assignments – CT / CT Adequacy calculation
Soft starter
VSDS
What is Type 2 coordination?
Assignments – Prepare motor schematics for
given data
Type of specifications IEC 60076
Company specifications Power and distribution Transformers
Functional specifications Application of Different type of Transformers
Purchase specifications OLTC/DETC
Why do need specifications and data sheets Specification and data sheet preparation
How to prepare specifications for project? Assignments : Prepare specification and data sheet
How to prepare calculation reports for project? for given transformer
Assignment – Prepare specification
Assignment – Prepare calculation report
IEC 62040
Batteries
UPS and its different types
IEEE 485/1115 Standards
Application of UPS
Application of Batteries
AC UPS and DC UPS
Battery sizing calculation
UPS sizing calculation
Specification and data sheet preparation
Specification and data sheet preparation
Assignments: Battery sizing for substation
Assignments: Size the UPS for given electrical
loads
Assignments: Prepare specification and data sheet
for procurement
Capacitor banks IEC 60034
Application of Capacitor banks Electric motors
Capacitor banks sizing calculation HV motors
Specification and data sheet preparation LV motors
Assignments: Capacitor back sizing calculation Selection of motors
for given system Different type of mounting
Motor Specification and data sheet preparation
Assignments: Preparation of data sheets for motor
and motor specification
Variable speed drives
IEC 60502/ IEC 60364-5-52
Selection considerations for VSDS
Types of cables
VSDS Specification and data sheet preparation
Cable specification (HV and LV)
Assignments: Preparation of data sheet and
Cable sizing
specification for VSDS
Cable schedule / interconnection schedule
Assignments: cable sizing calculation for switchgear
and motor
 Best practice to follow for electrical installation
Assignment Review: list out key design
considerations for substation design or
Technical bid evaluation
electrical room design
Transformer
Switchgears
Other equipment’s etc.
Vendor document review
Assignment: prepare technical bid evaluation
for given equipment Overview of Substation Electrical
Equipment Layout
Design considerations for substation
Approximate sizing of Electrical
TTT
Equipment’s dimension
Battery rooms
Preparation of Substation Equipment layout Cable Tray sizing / cable fill calculations
Inputs from other disciplines Conduit sizing
Assignments: Estimate the size of substation Cable Tray Layout Design
for the project and prepare substation Trench sizing for paved area and unpaved area
equipment layout Road crossing
Bill of Materials
Assignments: cable tray sizing and planning for
small plant
Different type of cable routing
Above ground
Underground
Types of cable tray
Cable Tray & accessories specification Grounding philosophy

Selection of Materials Soil resistivity

Plant grounding calculations
Why is step and touch voltage calculation not
required for plant grounding?
Why only for substations?
Earth loop impedance
Substation Grounding calculations Internal Lightning protection system
Bill of Materials Lighting protection system layouts
Assignments: Earthing calculation for plant Bill of Materials
Assignments: Earthing calculation for substation Assignments: perform risk assessment calculation
Assignments: Lightning protection layout

Design of Lightning protection system

Lighting design philosophy
Risk assessment calculation (As per IEC 62305)
Normal lighting
External Lightning protection system
Emergency Lighting
Rolling sphere
Standards to be followed
Protective angle method
Selection of Lighting fixtures for different area
Mesh method
When retrofitting with LED what factors to be checked?
150W HPMV or 150W LED are same?
Lighting calculations
Indoor lighting
Outdoor Lighting
Street Lighting
Lighting layout design and distribution
Panel schedule
Bill of Materials
Assignment: Lighting calculation for plant
Assignment: Lighting calculation report