ROADPREss

Manual de instruções Roadpress

 ImportaNte

Leia com atenção este Manual de Instruções antes de utilizar sua máquina:
Precauções:

1. Antes de ligar o cabo de força na tomada elétrica, verifique a tensão 220V monofásica.

2. Mantenha a máquina sempre limpa.

3. Quando a máquina não for ser usada por um grande período de tempo, retire o plugue da tomada. Pro-
ceda da mesma forma quando for realizar uma manutenção ou limpeza.

4. Verifique os dígitos antes de ligar, uma vez aquecida será necessário esperar esfriar as engrenagens para
trocar os dígitos.

5. Somente utilize o recurso de ‘parador do motor’ quando for trocar os dígitos, através do pressionamento
simultâneo das teclas ‘Ajuste de velocidade’ e ‘Ajuste de temperatura’. A parada total do motor com as
resistências ligadas poderão ocasionar no desgaste prematuro das correias.

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 ÍNDICE

Ÿ 4 - Apresentação.

Ÿ 5 - Encaixe do painel
Ligar na Tomada
Tecla ligar

Ÿ 6 - Troca dos dígitos

Tecla ajuste de velocidade
Tecla ajuste de temperatura

Ÿ 7 - Tecla função
Esteira auxiliar
Operação

Ÿ 8 - Diagrama elétrico

Ÿ 9 - Fita Teflon
Troca de resistências

Ÿ 10 - Troca da correia

Ÿ 11 - Possíveis Falhas

Ÿ 12 - Limpeza
Contato

Ÿ 13 - Dados Técnicos

Ÿ 14 - 18 Peças de assistência

Ÿ 19 - Considerações finais

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Apresentação

A Roadpress é uma seladora muito versátil, não apresenta limite de largura para selagem por ser uma
seladora contínua, é uma máquina de fácil instalação, basta ligá-la em uma rede de 220V e iniciar sua
produção.

Foi projetada para atingir uma grande produção por hora com selagem impecável polipropileno,
polietileno e muitos outros materiais, possui ainda a opção de impressão de validade, lote, fabricação ou
qualquer outra informação que se deseje inserir na embalagem em auto relevo ou à tinta.

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 Procedimentos
Fixação, instalação
e configuração

Encaixe do painel
Certifique-se da posição correta e fixe o painel ao pedestal. Apôs fixar o painel, conecte o cabo ao painel.

Ligar na tomada

Certifique-se de que a tensão da rede seja de 220v com aterramento. Em

caso de variação em sua rede, utilize um estabilizador eletrônico.
Obs. A Roadpress tem consumo baixo, não necessitando de uma rede
elétrica especial, podendo utilizar uma tomada de uso doméstico.

Tecla ligar
Ao ser pressionado, abrirá a tela inicial onde será informado a velocidade programada e a temperatura
atual. Será dado início ao movimento das polias de transporte na velocidade da última programação. A
temperatura a ser indicada será a ambiente. A partir deste momento as resistências começarão a esquentar
até alcançar o último valor programado.
Na seladora continua que sela os plásticos PE (Polietileno), a Roadpress atinge sua temperatura em um
tempo estimado entre 3 a 5 minutos.
Na seladora continua que sela os plásticos PP (Polipropileno), após a
Roadpress atingir sua temperatura programada, deve-se aguardar entre 3 a
5 minutos para que a temperatura da resistência seja totalmente transferida
para o lado externo na engrenagem de solda que faz a selagem da
embalagem.

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Procedimentos
Configuração

Troca dos dígitos

Esta operação deve ser feita com a máquina fria. Ajuste a temperatura para 0°C e a velocidade para 15%.
Utilize o recurso de parada do motor pressionando simultaneamente as teclas, ‘Ajuste de velocidade’ e
‘Ajuste de Temperatura’. Com uma chave de fenda, afrouxe os parafusos e com a ajuda de uma pinça retire
os dígitos a serem trocados, coloque os novos dígitos nas cavidades da polia
e aperte os parafusos novamente.
Ligue o motor pressionando a tecla ‘grava’ até a próxima cavidade ficar em
uma posição acessível, repita a operação ate trocar todos os dígitos
desejados.
Nota: O ajuste de temperatura para 0°C evitará que as resistências sejam
ativadas ao ligar a máquina, mantendo as engrenagens em temperatura
ambiente.
A regulagem de 15% da velocidade facilitará o posicionamento das
cavidades no momento da troca.

Tecla ajuste de velocidade

Serve para alterar a velocidade de transporte das embalagens. Na seladora PP esta velocidade está entre
15% a 100% e na seladora PE entre 15% a 70%.
O ajuste é feito através das teclas que indicam ↑ e ↓ . Após ter ajustado a
velocidade desejada, pressione o tecla ‘Grava’.
Nota: Quanto maior a velocidade da Roadpress, mais temperatura será
necessário para selar a embalagem.
Normalmente as seladoras trabalham em velocidades de 20 a 45 %.

Tecla ajuste de Temperatura

Serve para alterar a temperatura de trabalho da seladora. Na seladora PP
este valor está entre 0°C e 270°C. Na seladora PE, entre 0°C e 240°C. O ajuste
é feito através das teclas que indicam ↑e ↓.
Após ter ajustado a velocidade desejada, pressione o tecla ‘Grava’.
Nota: Normalmente utilizamos temperaturas entre 130°C e 220°C.

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 Procedimentos
Configuração

Tecla Função
Serve para acessar a receita do painel. Receitas são posições de memória em que o painel armazena
suas informações programadas como velocidade e temperatura.
Exemplo: você tem uma embalagem PP 0,8 micras e outra mais fina de 0,5 micras para serem seladas.
Muito provavelmente será necessário obter temperatuas e velocidades diferentes para as 2 embalagens.
Então faremos na receita 1 a configuração para a embalagem de 0,8
micras com os seguintes ajustes 175°C e 30% de velocidade. Já na receta
2 configuramos para a embalagem de 0,5 micras, onde necessitou de
160°C e 25% de velocidade. Desta forma o painel armazenará na sua
memória as 2 configurações necessarias para selar cada embalagem.
Estes dados são meramente exemplos.
Nota: O painel armazena até 50 receitas diferentes.

Esteira auxiliar
Alguns modelos de seladoras continuas Roadpress necessitam de uma esteira auxiliar para que auxilie
no transporte de sacos que contenham pesos acima de 1kg. Ajusta-se sua velocidade através da tecla
função, passando pelos parâmetros da receita como temperatura, velocidade, chega-se a velocidade da
esteira auxiliar.
Nota: A esteira auxiliar não fica com a mesma programação de velocidade da esteira de transporte de
embalagem, pois por questões físicas as polias de cada esteira têm
tamanhos diferentes.
Exemplo: A esteira transportadora de embalagem está configurada em
25% de velocidade, e para se obter a mesma velocidade na esteira de
apoio, programa-se no painel 28%. A diferença sempre será pequena
entre elas e nunca igual.

Operação

Após configurar a máquina para a sua embalagem e já devidamente aquecida, pode ser iniciado o processo
de selagem.
A Roadpress PE vem equipada com um par de guias. Para começar o processo, o operador deverá segurar a
embalagem pela ponta de cima esticando levemente ate ela ser conduzida pelas correias e entrar
totalmente por entre as guias.
A Roadpress PP não tem guia. Para começar o processo o operador deverá
segurar a embalagem pela ponta de cima esticando levemente ate ela ser
conduzida pelas correias.
Após o processo completo o saco sairá pronto sobre a esteira ou o
escorregador.
Nota: Algumas Roadpress são equipadas com tiradores de ar, dependendo
da embalagem e da necessidade do cliente. O processo é o mesmo, apenas
adicionando a passagem da embalagem pelo tirador de ar.

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Manutenção
diagrama elétrico

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 Manutenção
fita de teflon e resistência

Fita teflon

Após alguns meses de uso, a fita teflon já estará desgastada.

Recomendamos que seja trocada a cada 3 meses, dependendo do uso ela
poderá romper antes. Para retirar a fita danificada, basta desencostar o
esticador e puxar a fita para cima. Coloque a nova fita passando pelas polias
e encoste o esticador na fita.
A mesma operação serve para as duas correias de teflon.

É indispensável que deixe o espaço livre entre mordente, esse espaço

depende da embalagem varia de 1 a 3mm, aconselhamos para calibragem
que dobre a embalagem uma vez e passe-a entre os mordentes sem que ela
toque na correia de teflon.
OBS: Se o espaço estiver muito amplo, a embalagem não irá aquecer o
necessário.

troca de resistência

Com a maquina fria, solte os parafusos que seguram o mordente e puxe a resistência
com cuidado para fora. Substitua os fios na régua pelos fios da resistência nova e
coloque a resistência no mordente, na mesma posição que estava a anterior.
Na troca do termopar utilize o mesmo processo.
A resistência utilizada na Roadpress PE é a ‘Resistência cartucho’, existem dois
tamanhos que dependem da maquina, 160mm e 330mm.

Na régua, os fios estão alternados, são 6 entradas de fios, as duas primeiras

estão o sensor, os outros 4, são alternados, 3 e 5 resistência (A), 4 e 6
resistência (B).

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 Manutenção
Troca da Correia

troca da correia

Retire as carenagens e os mordentes, afrouxe os parafusos presos a oblongos do suporte do motor e das
polias da ponta.

Retire duas barras que sustentam a cantoneira central, solte as porcas de duas barras roscadas (na PE
longa são três), a cantoneira central ficará solta, leve-a para trás as duas correias ficarão soltas, substitua
pelas correias novas.

Prenda novamente as porcas das barras roscadas deixando um vão entre a

cantoneira do cabeçote da Roadpress e a cantoneira central de 120mm.
Prenda as barras, deixe os parafusos dos oblongos soltos.

Com o parafuso solto da barra, ajuste a cantoneira central ate que

ela fique alinhada com a cantoneira frontal, feito isso, aperte os
parafusos.
Estique as correias utilizando a polia da ponta e o suporte do
motor.

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Manutenção
Possíveis FALHAS

Possíveis Falhas:
Falha; Painel não liga.
Causa; Fusível Principal Queimado.
Solução; para o defeito; Substituir fusível 5A.

Falha; Motor Principal não liga.

Causa; Fusível secundário queimado.
Solução; Substituir fusível 5A

Falha; Falha ‘‘open’’ na temperatura do painel.

Causa; Termopar danificado.
Solução; Substituir Termopar.

Falha; Embalagem não sela.

Causa; Baixa Temperatura ou alta velocidade.
Solução; Aumentar temperatura ou diminuir velocidade.

Falha; Embalagem derretendo.

Causa; Alta temperatura ou baixa velocidade.
Solução; Abaixar a temperatura ou aumentar a velocidade.

Falha; Perca de potência do motor ou motor não funciona.

Causa; Carvão do motor gasto.
Solução; Trocar carvão do motor.

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 Manutenção

Limpeza

Após o término do expediente de trabalho da Roadpress é de suma importância a limpeza da máquina,

Recomendamos a utilização de ar comprimido, retire todas as impurezas que se depositou sobre a máquina,
evitando que elas venham a danificar alguma parte mecânica e assim prolongando a vida dos mesmo.

Serviço de assistência ao consumidor

Caso este produto necessite de assistência técnica, procure somente as

oficinas autorizadas JHM Máquinas ou a própria, caso queira qualquer
informação, orientação sobre este produto ou fazer qualquer comentario
referente aos serviços prestados pelas nossas autorizadas, centros de
serviços ou profissionais credenciados, entre em contato:

JHM Máquinas
Estrada da capelinha N°25
Itapeti
CEP: 08771-002
Mogi das Cruzes-SP
TEL: (11)4723-3744
www.jhm.com.br
[email protected]

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Manutenção
dados técnicos

Roadpress PE

Voltagem 220V

Potência 660W

Peso 350KG

Consumo elétrico 500w/h

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