Tremo CB Report
Tremo CB Report
Page 2 of 34
Test case verdicts Test case does not apply to the test object.................. : N (Not Applicable) Test item does meet the requirement .......................... : P (Pass) Test item does not meet the requirement .................... : F (Fail) Testing : 331-386/03 Date of receipt of test item ........................................... : July 03, 2003 Date(s) of performance of test...................................... : July 03, 2003 July 15, 2003 General remarks This report is not valid as a CB Test Report unless appended to a CB Test Certificate issued by a NCB, in accordance with IECEE 02. This test report shall not be reproduced except in full without the written approval of the testing laboratory. The test results presented in this report relate only to the item tested. (see remark #) refers to a remark appended to the report. (see appended table) refers to a table appended to the report. Throughout this report a point is used as the decimal separator.
KTL
Korea Testing Laboratory
Page 3 of 34
General Information 1. Model number covered by the scope of this test report is as follows;
2. After considering the electric characteristics for each models covered by this report in a view safety, we tested TREMO as a representative model for the severe test conditions.
KTL
Korea Testing Laboratory
Page 4 of 34
Manufacturer and factory address : Manufacturer : LG Electronics Inc. 19-1, Cheongho-ri, Jinwuy-myeon, Pyeongtaek-si, Gyeonggi-do, 451-713 Korea Factory address : 1. LG Electronics Inc. 19-1, Cheongho-ri, Jinwuy-myeon, Pyeongtaek-si, Gyeonggi-do, 451-713 Korea 2. Huizhou LG Electronics Inc. LG Road 19, Zhonkai Hi-tech Industry Development Zone Huizhou Guangdong, China. 3. P.T., LG Electronics Display Devices Indonesia Kawasan Industrial MMID 2100 Blocj G Industrial Town Cibitung Bekas Jawa Barat, Indonesia 4. LG Electronics DA AMAZONIA LTDA Av. Javari Sem Numero Lote 254/1~2 Distrito Industrial Manaus, Amazonia, Brasill.
Contents 1. Test Report : Page 1 to 34 2. EN 60065: 1998 Annex ZB +ZC : Page 31 to 33 of 34 3. National deviation of Singapore : Page 34 of 34 4. Attachment : Transformer Spec., Photo and Circuit diagram All 15 pages
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Korea Testing Laboratory
Clause
Requirement - Test
Result - Remark
Verdict
4 4.1.4
GENERAL CONDITIONS OF TESTS Ventilation instructions require the use of the test box No N
MARKING Comprehensible and easily discernible Permanent durability against water and petroleum spirit On control panel Tested with water and spirit P P P P P P N N N P P P N N P N
5.1
Identification, maker, model ................................... : LOEWE, TREMO Class symbol ....................................................... : Double square symbol : Rated supply voltage and symbol .......................... : AC220-240V~, 50/60Hz Rated current or power consumption .................... : Rated current consumption : 50W
5.2
Earth terminal Hazardous live terminals Supply output terminals (other than mains)
This is Class II equipment No hazardous live terminals No supply output terminals In circuit diagram By English or German
Mains powered equipment not exposed to dripping Wording is provided in the or splashing instructions Hazardous live terminals, instructions for wiring Instructions for replacing lithium battery Explanation of marking of the manually operated mechanical switch (MOMS) No hazardous live terminals No lithium battery Provided one-pole switch No permanently connected Equipment
5.4.2
6 6.1 6.2
Laser radiation, emission limits to EN 60825 ........ : No laser unit Emission limits under fault conditions
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HEATING UNDER NORMAL OPERATING CONDITIONS Temperature rises not exceeding specified values, (see appended table) no operation of fuse links Temperature rise of accessible parts Temperature rise of parts providing electrical insulation (see appended table) (see appended table) P P P P P P P
Temperature rise of parts acting as a support or as (see appended table) a mechanical barrier Temperature rise of windings Parts not subject to a limit under 7.1.1 to 7.1.4 Softening temperature of insulating material supporting parts conductively connected to the mains carrying a current > 0,2 A at least 150 C (see appended table) (see appended table) (see appended table)
8 8.1
CONSTRUCTIONAL REQUIREMENTS WITH REGARD TO THE PROTECTION AGAINST ELECTRIC SHOCK Conductive parts covered by lacquer, paper, untreated textile oxide films and beads etc. considered to be bare No shock hazard when changing voltage setting device, fuse-links or handling drawers etc. Insulation of hazardous live parts not provided by hygroscopic material No risk of electric shock following the removal of a cover which can be removed by hand Class equipment Basic insulation between hazardous live parts and earthed accessible parts Capacitors bridging basic insulation complying with 14.2.1a Basic insulation bridged by components complying with 14.3.4.3 Not exist N
Not exist Not hygroscopic material Control panel cover This equipment is Class II
N P P N N N N
8.6
Class equipment and Class constructions within Class equipment Reinforced or double insulation between hazardous live parts and accessible parts
P P
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Verdict
Components bridging reinforced or double insulation complying with 14.1 a) or 14.3 Basic and supplementary insulation each being bridged by a capacitor complying with 14.2.1 a) Reinforced or double insulation being bridged with 2 capacitors in series complying with 14.2.1 a) Reinforced or double insulation being bridged with a single capacitor complying with 14.2.1 b) 8.7 Basic insulation between parts at 35 V to 71 V (peak) a.c. or 60 V to 120 V d.c. and accessible parts Reinforced or double insulation between circuits operating at between 35 V and 71 V (peak) a.c. or between 60 V and 120 V d.c. and hazardous live parts at higher voltage Separation by Class isolating transformer Separation by Class transformer Separation by earthed conductive part 8.8
P N N
P N N P P
Basic or supplementary insulation 0,4 mm (mm) : > 0,4 mm - Main Transformer(T901) Reinforced insulation 0,4 mm (mm) .................... : bobbin thickness. : 1.1 mm, - Photo-coupler(PC911, PC912) : > 0,4 mm (see appended table) Thin sheet insulation Basic or supplementary insulation, at least two layers, each meeting 10.3 Basic or supplementary insulation, three layers any two of which meet 10.3 Reinforced insulation, two layers each of which meet 10.3 Reinforced insulation, three layers any two which meet 10.3 T901 - Two layers : 4240 Vpeak - Pass Insulation tape for Main transformer(T901)
P N N N P N N
8.9
Adequate insulation between internal hazardous live conductors and accessible parts Adequate insulation between internal hazardous live parts and conductors connected to accessible parts
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Verdict
8.10
Double insulation between conductors connected to the mains and accessible parts Double insulation between internal hazardous live parts and conductors connected to accessible parts
Provided double insulation Secondary wires are tied and secured from mains parts
P P
8.11
Detaching of wires No undue reduction of creepage or clearance distances if wires become detached Connector used : Wires secured P P N N Control pane cover : Does not touch hazardous parts No hazard : Wires are dressed away from hot parts or sharp edges Not powered by special supply P P
Vibration test carried out ........................................ : Yes : Wires secured 8.12 8.13 8.14 8.15 Adequate cross-sectional area of internal wiring to mains socket-outlets Adequate fastening of windows, lenses, lamp covers etc. (pull test 20 N for 10 s) Adequate fastening of covers (pull test 50 N, for 10 s) No risk of damage to the insulation of internal wiring due to hot parts or sharp edges Only special supply equipment can be used No socket outlets
8.16
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Korea Testing Laboratory
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9 9.1.1
ELECTRIC SHOCK HAZARD UNDER NORMAL OPERATING CONDITIONS Touch current measured from terminal devices U1 = 0.276 Vpeak using the network in Annex D ................................ : U2 = 0.134 Vpeak Discharge not exceeding 45 C Energy of discharge not exceeding 350 mJ Test with test finger and test probe Does not touch hazardous parts No live shifts Does not touch hazardous parts Does not touch hazardous parts Does not touch hazardous parts No Pre-set controls < 45 C P P N P N P P P N P N P P P P P
No hazardous live shafts of knobs, handlers or levers Ventilation holes tested by means of 4 mm x 100 mm test pin Terminal devices tested with 1 mm x 20 mm test pin (10 N); test probe 16 of IEC 61032 Terminal devices tested with 1 mm x 100 mm straight wire (1N); test probe D of IEC 61032
9.1.5 9.1.6
Pre-set controls tested with 2 mm x 100 mm test pin (10 N); test probe C of IEC 61032
No shock hazard due to stored charge on Main switch on/off mode: 10 withdrawal of the mains plug; voltage (V) after 2 s : Vpeak after 2 sec If C is not greater than 0.1 F no test needed C : 0.198 F No damaged, No hazard No hazard No hazard
9.1.7
Enclosure sufficiently resistant to external force Test probe 11 of IEC 61032 for 10 s (50 N) Test hook of fig. 4 for 10 s (20 N)
30 mm diameter test tool for 5 s (100 or 250 N) ... : 100N tested 9.2 No hazard after removing a cover by hand Control panel cover
10 10.1
INSULATION REQUIREMENTS (see appended table) Insulation resistance (M) at least 2 M min. after > 100 M surge test for basic and 4 M min. for reinforced insulation Humidity treatment 48 h or 120 h Insulation resistance and dielectric strength 120 h (see appended table) P
10.2 10.3
P P
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Verdict
11 11.1 11.2
FAULT CONDITIONS (See appended table) No shock hazard under fault conditions Heating under fault condition No hazard from softening solder P P P P P P N
Measurement of temperature rises Temperature rise of accessible parts Temperature rise of parts, other than windings, providing electrical insulation Temperature rise of printed circuit boards (PCB) exceeding the limits of Table 2 by max. 100 K for max. 5 min a) Temperature rise of printed circuit boards (PCB) to 20.3.1, exceeding the limits of Table 2 by not more than 100 K for an area not greater than 2 cm2 b) Temperature rise of printed circuit boards (PCB) to 20.3.1 up to 300 K for an area not greater than 2 cm2 for a maximum of 5 min Meets all the special conditions if conductors on printed circuit boards are interrupted
N P P P
Temperature rise of parts acting as a support or mechanical barrier Temperature rise of windings Temperature rise of other parts not subject to the limits of 11.2.1 to 11.2.5
KTL
Korea Testing Laboratory
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Verdict
MECHANICAL STRENGTH Bump test Vibration test Impact test Fixing of knobs, push buttons, keys and levers Remote controls with hazardous live parts Drawers (pull test 50 N, 10 s) Antenna coaxial sockets providing isolation Mass : 14.56 kg No hazard, No damaged 0.5J : No damaged, No hazard 50N tested No remote control with live Not exist Not exist N P P P N N N
13 13.1
PARTS CONNECTED TO THE SUPPLY MAINS Clearances and creepage distances in accordance > 6.0 mm or > 3.0 mm with 13.2 (fig. 9); minimum distance ...................... : Reduction applied if the 3 conditions are met ....... : No Reduction applied for Grade 2 winding wire .......... : No P
13.1.1
N N N N P
13.1.2
13.2
Clearances and creepage distances of parts of > 3.1 mm different polarity connected to the mains, as in fig. 9; minimum distance ........................................ : Clearances and creepage distances between conductors on printed circuit boards, one of which may be conductively connected to the mains, as in fig. 10
Enclosed, enveloped or hermetically sealed parts: clearances and creepage distances to Table 4 Parts filled with insulating compound, meeting the requirements of 8.8 Type B coated printed circuit boards complying with IEC 60664-3 (basic insulation only) Optocoupler : PC911 and PC912
N P N
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Korea Testing Laboratory
Clause
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Verdict
14 14.1
COMPONENTS Resistors a) Resistors between hazardous live parts and accessible metal parts b) Resistors, other than between hazardous live parts and accessible parts R900 : 1.5M, 1/2W (see appended table) N N P
b) Resistors separately approved .......................... : No 14.2 Capacitors and RC units Capacitors separately approved Approved by SEMKO, VDE (see appended table) 14.2.1 14.2.2 14.2.3 14.2.5 Y capacitors tested to IEC 60384-14, 2:nd Edition : Y1 : C901 and C903 X capacitors tested to IEC 60384-14, 2:nd Edition : X2 : CM901 and CM902 Capacitors operating at mains frequency but not connected to the mains: tests for X2 ..................... : Capacitors with volume exceeding 1750 mm3 Approved by SEMKO and where short-circuit current exceeds 0,2 A: VDE, IEC 60384-1 and Not compliance with IEC 60384-1, 4.38 category B or exceeding 1750 mm better ....................................................................... : Capacitors with volume exceeding 1750 mm3, mounted closer to a potential ignition source than Table 5 permits: compliance with IEC 60384-1, 4.38 category B or better ........................................ : Shielded by a barrier to FV 0 or metal ................... : Metal 14.3 14.3.1 Inductors and windings - Main transformer(T901) : Transformers and inductors marked with manufacturers name and type .............................. : Mfg. : Kwang sung, Type/model No. : LG-4942A1, - Line filter(LF901 and LF902) : Mfg. : Kwang sung, Type/model No. : 008V (see appended table) Transformers and inductors separately approved : No Insulating material shall comply with 20.1.4 14.3.3 14.3.3.1 Constructional requirements CLEARANCES and CREEPAGE DISTANCES shall comply with the requirements of clause 13 Bobbin of T901, LF901 and LF902 : V-0
P P N N
N P P P
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Korea Testing Laboratory
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Requirement - Test
Result - Remark
Verdict
14.3.3.2 14.3.4.1
P P
Coil formers and partition walls 0,4 mm 14.3.4.2 Class transformers, with basic insulation and protective screening only if all 7 conditions of 14.3.4.2 are met Separating transformers with at least basic insulation
P N
14.3.4.3 14.3.5.1
N P
Class II transformers have adequate insulation Provided double or reinforced between hazardous live parts and accessible parts insulation (double or reinforced insulation) Coil formers and partition walls 0,4 mm Main transformer bobbin thickness : 1.1 mm
P N
14.3.5.2
Class transformers have adequate insulation between hazardous live parts and accessible conductive parts or those conductive parts or protective screens connected to a protective earth terminal Winding wires connected to protective earth have adequate current-carrying capacity
14.4
High voltage components High-voltage components and assemblies: U > 4 kV (peak) separately approved Component meets category FV 1 of IEC 60707
14.4.1 14.5
High voltage transformers and multipliers tested as part of the submission Protective devices Protective devices used within their ratings External clearance and creepage distances appropriate for the voltage across the device when opened
14.5.1.1
a) Thermal cut-outs separately approved b) Thermal cut-outs tested as part of the submission
No thermal cut-outs
N N
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Korea Testing Laboratory
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Verdict
14.5.1.2
a) Thermal links separately approved b) Thermal links tested as part of the submission
No thermal links
N N
Thermal devices resettable by soldering Fuse-links in the mains circuit according to IEC 60127
N P P P P N N N P N P
Correct marking of fuse-links adjacent to holder ... : T3.15AL 250V Not possible to connect fuses in parallel ............... : No Not possible to touch hazardous live parts when Tools are required replacing fuse-links without the use of a tool ......... : PTC-S thermistors comply with IEC 60738 PTC-S devices (15 W) category FV 1 or better No PTC-S thermistors
Circuit protectors have adequate breaking capacity No circuit protectors and their position is correctly marked Switches Permanently connected equipment provided with an all-pole mains switch unless 5.4.2 is met Manually operated mechanical switch (MOMS), Provided one-pole switch required where power consumption > 15 W and/or peak voltage > 4 kV; MOMS required ................... : Switch readily accessible and not in mains cord Exception for automatic switching Exception for continuous operation Not continuous operation ON/OFF marking Located control panel
P N N P P
14.6.3
Manually operated mechanical switch (MOMS): switch indication On position clearly discernible Indication by marking meets Cl. 5 Indication of the OFF position
OFF marking
P N N N
14.6.4
Manually operated mechanical switch (MOMS) fitted, is there a Stand-by mode ............................. : Stand-by mode clearly discernible ......................... : Exception for low Stand-by current < 0,7 mA (peak)
14.6.5
Not exist
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Korea Testing Laboratory
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Verdict
14.6.6
Manually operated mechanical switches (MOMS) separately approved to IEC 61058-1 Manually operated mechanical switch (MOMS) tested as part of the equipment complies with 14.6.7, 14.6.10 and 20.1.4 and meets 14.6.8 and/or 14.6.9 and Annex G (G1.1)
Approved by VDE
P N
14.7
14.8
Voltage setting devices Voltage setting device not likely to be changed accidentally
14.9 14.9.1
Motors Endurance test on motors Motor start test Dielectric strength test
Not adversely affected by oil or grease etc. Protection against moving parts Motors with phase-shifting capacitors, three-phase motors and series motors meet Cl. B.8, B.9 and B.10 of IEC 60950, Annex B Batteries Batteries mounted with no risk of accumulation of flammable gases No possibility of recharging non-rechargeable batteries Recharging currents and times within manufacturers limits Lithium batteries discharge and reverse currents within the manufacturers limits No batteries
N N N N N P PC911 and PC912 Internal : Min 4.0 mm External : Min 7.0 mm Through Insulation: Min 0.4mm (See appended table) P P
14.11
Optocouplers Optocouplers comply with Cl. 8 Internal and external dimensions to 13.1.1
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Korea Testing Laboratory
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Requirement - Test
Result - Remark
Verdict
15 15.1.1
TERMINALS Mains plug, appliance inlet, interconnection couplers and mains socket-outlet meet the appropriate standard Connectors for antenna, earth, audio, video or data: No risk of insertion in mains socket-outlets No risk of insertion into audio or video: outlets marked with the symbol of 5.2 No socket-outlets No live terminal (see appended table) P
15.1.2
N N N N
15.1.3
Output terminals of AC adaptors or similar devices Not exist not compatible with household mains socketoutlets Provision for protective earthing Accessible conductive parts of Class equipment reliably connected to earth terminal, within equipment Class supply equipment with non-hazardous live output voltage: output circuit not connected to earth Protective earth conductors correctly coloured Equipment with non-detachable mains cord provided with separate protective earth terminal near mains input Protective earth terminal resistant to corrosion Earth resistance () 0,1 at 25 A ..................... : This equipment is Class II
15.2
N N
N N
N N
Terminals for external flexible cords and for permanent connection to the mains supply Adequate terminals for connection of permanent wiring Reliable connection of non-detachable cords: not soldered to conductors of a printed circuit board adequate clearances and creepage distances between connections should a wire break away wire secured by additional means to the conductor Connector used No permanent wiring N P P P P No screw terminal N
15.3.3
Screws and nuts clamping conductors have adequate threads: ISO 261, ISO 262 or similar
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Korea Testing Laboratory
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Requirement - Test
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Verdict
15.3.4
Soldered conductors wrapped around terminal prior to soldering or held in place by additional means Clamping of conductor and insulation if not soldered or held by screws Connector is used 2 0,75 mm2
P P
15.3.5
Terminals allow connection of appropriate crosssectional area of conductors, for the rated current of the equipment Terminals to 15.3.3 have sizes required by Table 8 Terminals clamp conductors between metal and have adequate pressure Terminals designed to avoid conductor slipping out when tightened or loosened Terminals adequately fixed to avoid loosening when the clamping is tightened or loosened and stress on internal wiring is avoided
15.3.6 15.3.7
N N N N
15.3.8
Terminals carrying a current more than 0,2 A: contact pressure not transmitted by insulating material except ceramic Termination of non-detachable cords: wires terminated near to each other Terminals located and shielded: test with 8 mm strand No hazard
15.3.9
Devices forming a part of the mains plug No undue strain on mains socket-outlets Device complies with standard for dimensions of mains plugs Device has adequate mechanical strength (tests a,b,c)
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Korea Testing Laboratory
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Verdict
16 16.1
EXTERNAL FLEXIBLE CORDS Mains cords sheathed type, complying with Approved by IEC 60227 for IEC 60227 for PVC or IEC 60245 for synthetic PVC. Used sheathed type. rubber cords ............................................................ : Non-detachable cords for Class have green/yellow core for protective earth Class II equipment P
N P
16.2
Mains cords conductors have adequate cross2 0,75 mm2 sectional area for rated current consumption of the equipment a) Flexible cords not complying with 16.1, used for interconnections between separate units of equipment used in combination and carrying hazardous live voltages, have adequate dielectric strength b) Flexible cords not complying with 16.1, withstand bending and mechanical stress (3.2 of IEC 60227-2) No interconnection cord
16.3
16.4
Flexible cords used for connection between equipment have adequate cross-sectional areas to avoid temperature rise under normal and fault conditions Adequate strain relief on external flexible cords Not possible to push cord back into equipment Strain relief device unlikely to damage flexible cord Used bushing of insulating material For mains cords of Class equipment, hazardous live conductors become taut before earth conductor Class II apparatus Strain relief bushing under Compression
16.5
P P P N
16.6
Used bushing Apertures for external flexible cord: no risk of damage to the cord during assembly or movement in use Transportable musical instruments and amplifiers fitted with detachable cord set with appliance inlet to IEC 60320-1 Transportable musical instruments and amplifiers fitted with detachable cord sets or with means of stowage to protect the cord Not transportable
16.7
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Verdict
17 17.1
ELECTRICAL CONNECTIONS AND MECHANICAL FIXINGS Torque test to Table 12: - screws into metal: 5 times - screws into non-metallic material: 10 times 2.89mm : 0.5Nm / for cover fixing P P N P No captive screws Tested by length of 29 mm : > Min. 6.0 mm N P
17.2 17.3
Correct introduction into female threads in nonmetallic material Cover fixing screws: captive Non-captive fixing screws: no hazard when replaced by a screw whose length is 10 times its diameter
17.4 17.5
No loosening of conductive parts carrying a current > 0,2 A Contact pressure not transmitted through plastic other than ceramic for connections carrying a current > 0,2 A Stranded conductors of flexible supply cords carrying a current > 0,2 A with screw terminals not consolidated by solder Cover fixing devices other than screws have adequate strength and their positioning is unambiguous Fixing devices for detachable legs or stands provided Internal pluggable connections, affecting safety, unlikely to become disconnected No legs and stands 2N tested Softening temperature tested (see appended table) No screw terminal
N P
17.6
17.7
17.8 17.9
N P
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Verdict
18 18.1
MECHANICAL STRENGTH OF PICTURE TUBES AND PROTECTION AGAINST THE EFFECTS OF IMPLOSION Picture tube separately approved .......................... : No tube Picture tubes > 16 cm intrinsically protected Non-intrinsically protected tubes > 16 cm used with protective screen N N N N N N N N
Intrinsically protected tubes: tests on 12 samples Samples subject to ageing: 6 Samples subject to implosion test: 6 Samples subject to mechanical strength test (steel ball): 6 Non-intrinsically protected tubes tested to 18.3
19
STABILITY AND MECHANICAL HAZARDS Mass of the equipment exceeding 18 kg ............... : Mass : 14.56 kg N N N No hazard
2
Test on a plane, inclined at 10 to the horizontal 100 N applied vertically downwards Smooth edges and corners Glass surfaces with an area exceeding 0,1 m or maximum dimension > 450 mm, pass the test of 19.4.1
P N
No glass
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Korea Testing Laboratory
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20 20.1
RESISTANCE TO FIRE Electrical components and mechanical parts a) Exemption for components contained in an enclosure of material FV 0 to IEC 60707 with openings not exceeding 1 mm in width b) Exemption for small components as defined in 20.1 Power supply connector(housing) : Not exceeding 1750 mm3 P N
20.1.1 20.1.2
Electrical components meet the requirements of 14.2.5, 14.4, 14.5.3, 14.6.6 or 20.1.4 Insulation of internal wiring working at voltages > 4 kV or leaving an internal fire enclosure, not contributing to the spread of fire Material of printed circuit boards on which the available power exceeds 15 W at a voltage between 50 V and 400 V (peak) a.c. or d.c. meets FV 1 or better to IEC 60707, unless used in a fire enclosure Material of printed circuit boards on which the available power exceeds 15 W at a voltage 400 V (peak) a.c. or d.c. meets FV 0 to IEC 60707 PCB : V-0 used (see appended table) -Bobbin of Main transformer(T901) : V-0, -Bobbin of Line Filter(LF901 and LF902) : V-0 < 4 kV
P N
20.1.3
20.1.4
Components and parts not covered by 20.1.1, 20.1.2 and 20.1.3 (other than fire enclosures) mounted nearer to a potential ignition source than the distances in Table 13 comply with the relevant flammability category in Table 13 Components and parts as above but shielded from a potential ignition source, with the barrier area in accordance with Table 13 and fig. 13
20.2 20.2.1
Fire enclosure Potential ignition sources with open circuit voltage > 4 kV (peak) a.c. or d.c. contained in a fire enclosure to FV 1 Internal fire enclosures with openings not exceeding 1 mm in width and with openings for wires completely filled Requirements of 20.2.1 and 20.2.2 met by an internal fire enclosure < 4 kV
P N
20.2.2
20.2.3
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Korea Testing Laboratory
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Verdict
APPENDIX A, ADDITIONAL REQUIREMENTS FOR APPARATUS WITH PROTECTION AGAINST SPLASHING WATER j) Marked with IPX4 (IEC 60529), 5.4.1 a) does not apply Enclosure provides protection against splashing water Humidity treatment carried out for 7 days N N N
B B.5.4.1
APPENDIX B, APPARATUS TO BE CONNECTED TO THE TELECOMMUNICATION NETWORKS e) Where the separation of TNV circuits from other No TNV Circuit circuits relies on protective earthing the instructions make it clear that protective earthing is essential TNV circuits separated from the mains circuit and from hazardous live parts by either: a) double or reinforced insulation b) basic insulation with earthed protective screening No TNV Circuit N
B.8.1
N N N N
B.8.2
No TNV Circuit TNV circuits separated from circuits other than those in B.8.1 and from accessible conductive parts by basic insulation meeting the requirements for clearances and creepage distances for the voltages concerned TNV circuit terminals contacts which cannot be touched by probe B.1, exempt from the requirements inaccessible terminal contacts in 9.1.1 No TNV Circuit
B.9.1.1
B.10.1
No TNV Circuit Insulation between TNV terminals and antenna terminals (including interconnection terminals which may be connected to equipment with antenna terminals) withstands the 50 discharges of 10.1 Surge suppressors between TNV circuits and other parts of the equipment have breakdown voltage at least 1,8 times the mains voltage No TNV Circuit
B.14.12
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Korea Testing Laboratory
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Verdict
7.1
TABLE: temperature rise measurements Power consumption in the OFF/Stand-by OFF: <1W
P -
Position of the functional switch (W) ...................... : Operating conditions - One-eight of the non-clipped output power Un (V) 254V 198V In (A) 0.39 0.46 8 Front R, Front L, Rear R, Rear L, Center, Woofer 8 Measured DT (K) 198V / 50Hz 29.9 32.8 57.5 43.2 48.1 47.2 50.6 45.5 33.6 35.6 13.3 16.1 6.1 12.1 25.8 254V / 50Hz 28.2 33.0 69.2 45.1 49.4 47.7 50.9 45.7 33.5 35.5 13.1 16.5 6.0 12.7 25.9 Pn (W) 49 48 Pout (W) 4.6 4.5
Loudspeaker impedance (): Several loudspeaker systems Marking of loudspeaker terminals monitored point:
Moderate / Tropical Permitted dT (K) 85/75 85/75 85/75 100/90 120/110 120/110 120/110 60/50 40/30 40/30 60/50 -
1. Winding of Line filter LF901(UEW) 2. Winding of Line filter LF902(UEW) 3. Heat sink for IC901 4. Winding of Transformer T901(UEW) 5. Bobbin of Transformer - T901(Phenol) 6. Heat sink for D931 7. PWB close to D925(Epoxy) 8. PWB close to C932(Epoxy) 9. PWB close to C570(Epoxy) 10. Heat sink for IC510, IC530 and IC550 11. Power Supply Cord(PVC) 12. Side Enclosure near the Transformer(Metal) 13. Side Enclosure near the Amplifier IC(Metal) 14. Control panel cover(Plastic) 15. Ambient(C)
KTL
Korea Testing Laboratory
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Verdict
Winding temperature rise measurements Ambient temperature t1 (C) .................................. : Ambient temperature t2 (C) .................................. : temperature rise dT of winding: R1 () R2 () dT (K) permitted dT (K) -
Insulation class -
7.2
10.3
TABLE: insulation resistance measurements R (M) > 100 > 100 > 100 2 4 4
P required R (M)
insulation resistance R between: 1. Between the poles of the circuit directly connected to the supply mains. 2. Betwee accessible metal parts(Enclosure) and the pole of supply mains. 3. Between accessible metal parts(Line in terminal(+)) and the pole of supply mains.
10.3
TABLE: electric strength measurements test voltage (V) 2,120 Vpeak 4,240 Vpeak 4,240 Vpeak No No No
P Breakdown
test voltage applied between: 1. Between the poles of the circuit directly connected to the supply mains. 2. Betwee accessible metal parts(Enclosure) and the pole of supply mains. 3. Between accessible metal parts(Line in terminal(+)) and the pole of supply mains.
KTL
Korea Testing Laboratory
Clause
Requirement - Test
Result - Remark
Verdict
11.2
TABLE: summary of fault condition tests Voltage (V) 0,9 or 1,06 times rated voltage ........... : Ambient temperature (C) ...................................... : 198V or 254V 22.7 Result
P -
No.
Component No. D921 C921 IC921 2 to 3 C923 D924 C924 IC922 1 to 2 C926 D925 C928 IC923 1 to 2 C929 IC924 1 to 2 C930 D931 C933 D907
Fault
Test voltage (V) 254 254 254 254 254 254 254 254 254 254 254 254 254 254 254 254 198
Test time
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
S/C S/C S/C S/C S/C S/C S/C S/C S/C S/C S/C S/C S/C S/C S/C S/C S/C
Unit repeat on/off in 1 sec., No component damaged., N.H. Unit repeat on/off in 1 sec., D922 damaged., N.H. No effect., N.H. Output down in 1 sec., No component damaged., N.H. Unit repeat on/off in 1 sec., No component damaged., N.H. Unit repeat on/off in 1 sec., D924 damaged., N.H. No effect., N.H. Output down in 1 sec., No component damaged., N.H. Unit repeat on/off in 1 sec., No component damaged., N.H. Unit repeat on/off in 1 sec., No component damaged., N.H. No effect., N.H. Unit shut down after 1 sec., No component damaged., N.H. No effect., N.H. Output down in 1 sec., No component damaged., N.H. Unit repeat on/off in 1 sec., No component damaged., N.H. Unit repeat on/off in 1 sec., D931 damaged., N.H. Unit shut down after 1 sec., No component damaged., N.H.
20 min 0.17 30 min 0.29 to 0.02 10 min 0.14 to 0.02 30 min 0.38 2 min 1 hr 5 min 0.09 0.38 0.17
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Korea Testing Laboratory
Clause
Requirement - Test
Result - Remark
Verdict
No.
Component No. D911 C911 Q911 E to C Q911 C to B IC901 3 to 1 IC901 3 to 4 IC901 1 to 2 IC901 2 to 5 C906 Covered Ventilation Openings Half Load (8 -> 4)
Fault
Test voltage (V) 198 198 198 198 198 198 198 198 198 254
Test time 2 min 2 min 2 min 2 min 2 min 2 min 2 min 2 min 2 min 4 hr
Result
18 19 20 21 22 23 24 25 26 27
Unit shut down after 1 sec., No component damaged., N.H. Unit shut down after 1 sec., No component damaged., N.H. Unit shut down after 1 sec., No component damaged., N.H. Unit shut down after 1 sec., No component damaged., N.H. F901 opened., IC901 and Q911 damaged., N.H. Unit shut down after 1 sec., No component damaged., N.H. F901 opened., N.H. F901 opened., N.H. F901 opened., N.H. Heat sink IC901 DT(K): 80 PWB close to D925 DT(K): 59 Heat sink Amp. IC DT(K): 38 Heat sink IC901 DT(K): 83 PWB close to D925 DT(K): 58 Heat sink Amp. IC DT(K): 46 Heat sink IC901 DT(K): 95 PWB close to D925 DT(K): 58 Heat sink Amp. IC DT(K): 47
28
254
4 hr
0.56
29
254
4 hr
1.72
KTL
Korea Testing Laboratory
Clause
Requirement - Test
Result - Remark
Verdict
14
TABLE: list of critical components and materials manufacturer/trademark Young Ji Sunil Teapo Mastushita Dain Electonics Pilkor type/model ORD1504H632 435D XG-VS & XG-VP ECQUV/UL MPX PCX2 335M NK AD SD NS-A KX NK AD SD NS-A KX LTV817B Internal dis.: 5.2mm External dis.: 7.8mm Insulation Thick.: 0.8mm Internal dis.: 4.7mm External dis.: 8.4mm Insulation Thick.: 0.6mm Internal dis.: >4mm External dis.: >7mm Insulation Thick.: >0.4mm Internal dis.: 5.3mm External dis.: 8.0mm Insulation Thick.: 0.5mm IEC 60950 2200pF/250V~, Class Y1 IEC384-14, 2nd, Edition 470pF/250V~, Class Y1 IEC384-14, 2nd, Edition technical data 1.5M, 1/2W 0.1F / 275V~, Class X2 standard IEC60065 IEC384-14, 2nd, Edition
Y-Capacitor / C901
SEMKO, VDE
Y-Capacitor / C903
SEMKO, VDE
Taiwan Liton
FIMKO, SEMKO
Vishay
TCET1108 TCET1103
IEC 60950
FIMKO, SEMKO
NEC
PS2561
IEC 60950
FIMKO, SEMKO
COSMO Electronics
KP1010
IEC 60950
FIMKO, SEMKO
KTL
Korea Testing Laboratory
Clause
Result - Remark technical data Internal dis.: >5mm External dis.: 8mm Insulation Thick.: 0.7mm standard IEC 60950
object/part No.
Three layers thin IEC 60065 sheet Insulation : 4,240Vpeak Pass, Prim.- Sec. distance : Min. 6.0 mm Material : Phenol, Flame Class: 94V-0 Material : Phenol, Flame Class: V-0 Material : Phenol, Flame Class: 94V-0 Bobbin Material : Phenol, Bobbin Flame Class : V-0 T3.15AL 250V T3.15AL 250V T3.15AL 250V 2.5A/250V~ 6A/250V~ 2.5A/250V~ 2.5A/250V~ 13A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 13A/250V~ 10A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 7.5A/250V~ EN 50075 AS 3191 BS 1363 IRAM 2063 CEE 7 EN 50075 BS 1363 EN 50075 EN 50075 UL UL UL IEC 60065
Checked by KTL
Bobbin of main Bakelite transformer(T901) Sumitomo Bakelite Chang Chun Plastic Co. Line filter / LF901, LF902
Kwang Sung 008V Electronics Co., Ltd. Littelfuse Triad 50T LF218 LF239
Fuse / F901
Mains Plug
Chau,s
CE-503 CN-005
KKDK
LineTek
LP-21 LP-21R
Ching Cheng
Sangnong
EP-11 EP-11N
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Korea Testing Laboratory
Clause
Requirement - Test manufacturer/trademark type/model SP-021A Volex Mayor VA2063A MP5004A MP5005SC PS5006 M4206 M5206 Dong Won DW5000E DW-004 Hongshi Electrical Ltd. KUKJE TONGSHIN SW 168 KKJ-1004A KJP140
Result - Remark technical data 2.5A/250V~ 10A/250V~ 13A/250V~ 3A/250V~ 13A/250v~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 13A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 2.5A/250V~ 13A/250V~ 2 0.75 mm
2
object/part No.
EN 50075, CEE7 BS 1363 EN 50075 EN 50075 CEE 7 CEE 7 CEE 7 CEE 7 CEE 7 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227
VDE, SEMKO, NEMKO, BSI SEMKO SEMKO SEMKO SEMKO SEMKO SEMKO SEMKO VDE VDE SEMKO VDE KEMA SEMKO VDE SEMKO SEMKO VDE VDE
Hitachi Shin Din HKE-1 Cable Ltd. Hitachi Cable Ltd. HE-1
Hitachi Cable SE-1 Johor Sdn.Bhd. Hirakawa Hewtec Corp. Huan Hsin Co., Ltd. Yuyao Julian VM0364 or VM0311 HS-8 JL201B BS Mains cords Hitachi Shin Din H03VVH2-F Cable Ltd. Chau,s KKDK H03VVH2-F H03VVH2-F
Kukje Tongshin H03VVH2-F Dongwon Line Tek Volex Sang Nong Yuyao Julian TRF No.: I0065__C H03VVH2-F H03VVH2-F H03VVH2-F H03VVH2-F H03VVH2-F
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Korea Testing Laboratory
Clause
Requirement - Test manufacturer/trademark Harnessindo Ching Cheng I-Sheng Hitachi Cable Ltd. type/model H03VVH2-F H03VVH2-F H03VVH2-F H03VVH2-F
Verdict mark(s) of conformity1) SEMKO VDE VDE SEMKO SEMKO SEMKO SEMKO VDE VDE VDE
object/part No.
standard IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 60227 IEC 61058
2 0.75 mm2 2 0.75 mm2 2 0.75 mm2 2 0.75 mm2 2 0.75 mm2 Rating : 470V~ 6A, 250V~
Hitachi Cable H03VVH2-F Johor Sdn.Bhd. Hirakawa Hewtec Corp. Huan Hsin Co., Ltd. Mayor Varistor / VR901 Mains switch Samwha H03VVH2-F H03VVH2-F H03VVH2-F SVC 471D-10
Enclosure / Control panel cover Barrier sheet / Between main PCB and bottom enclosure PCB
Material : HIPS, IEC 60065 Flame Class: HB, Approved thickness : 2.53mm Thickness : 0.5 mm, UL Flame Class: V-0,
BSI
LG Chemical
Decoloid
E99785
Doosan
DS-7209, DS-7209A
Material : Epoxy, Flame Class: V-0, Approved Thick. : 0.63/1.30mm Material : Epoxy, Flame Class: V-0, Approved Thick. : 0.63/1.40mm
UL
E103670
Kingboard
KB-5150
UL
E123995
KTL
Korea Testing Laboratory
Clause
Requirement - Test
Result - Remark
Verdict
Group and national deviations for EN60065 ZB 2.6.1 ANNEX ZB TO EN 60 065, SPECIAL NATIONAL CONDITIONS DK: certain types of Class I apparatus, see 15.1.1, No socket-outlets may be provided with a plug not establishing earthing continuity when inserted in Danish socketoutlets DK: mains cord for single-phase equipment having Not portable a rated current not exceeding 10 A shall be provided with a plug according to Heavy Current Regulations Section 107-2-D1 DK: Class I equipment with socket-outlets with earthing contact, or which are intended to be used in locations where protection against indirect contact is required shall be provided with a plug in compliance with Standard Sheet DK 2-1a No socket-outlets N N
15.1.1
DK: socket-outlets for providing power to Class II No socket-outlets equipment with a rated current of 2,5 A shall have dimensions according to the drawing on page 131 of EN 60 065:98 other dimensions shall be to IEC 60 083 Standard Sheet C 1a for portable socket-outlets DK: mains socket-outlets with earthing contact shall comply with Heavy Current Regulations Section 107-2-D1, Standard Sheet DK 1-3a, DK 1-5a or DK 1-7a GB: equipment fitted with a flexible cable or cord provided with a 13A BS 1363 plug as in Statutory Instrument 1768:94 IE: equipment fitted with a flexible cable or cord provided with a 13 A plug in accordance with Statutory Instrument 525:97 NO: mains socket-outlets on Class II equipment meet CEE Publication 7 with the following amendments: - dimensions 2,5 A, 250 V socket-outlets shall comply with Standard Sheet 1 page 132 of EN 60 065:98 - mechanical strength 2,5 A, 250 V socket-outlets tested as specified in EN 60 065, 12.1.3 - protecting rim also tested No socket-outlets No socket-outlets
Approved by BSI
N N
N N
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Korea Testing Laboratory
Clause
Requirement - Test
Result - Remark
Verdict
B.5.4.1
NO: marking required for equipment connected to a communications network other than the public telecommunications network, where separation between the mains and the network relies upon a safety earth connection NO: marking to state equipment must be connected to an earthed mains socket-outlet SE: marking required on equipment connected to a telecommunication network, where separation between the mains and the network relies on connection to protective earth SE: marking to state equipment must be connected to an earthed mains socket-outlet
No telecommunication network
N N
N N N
B.8.1
DK: method b) of 8.1 is permitted only for permanently connected equipment NO: method b) of 8.1 is not permitted. Double or reinforced insulation is required between parts connected to the mains and parts connected to the public telecommunications network
B.14.12
DK: surge suppressors between telecommunications network and accessible parts permitted only for permanently connected equipment NO: surge suppressors between TNV circuits and accessible parts of Class I equipment permitted only if the equipment is marked stating it must be connected to an earthed mains socket-outlet SE: surge suppressors between TNV circuits and accessible parts of Class I equipment permitted only if the equipment is marked stating it must be connected to an earthed mains socket-outlet, the marking text is: "Apparaten skall anslutas till jordat uttag"
KTL
Korea Testing Laboratory
Clause
Requirement - Test
Result - Remark
Verdict
ZC 5
ANNEX ZC TO EN 60 065, A-DEVIATIONS DE: additional markings required in German language: -cathode ray tubes with an accelerating voltage between 20 kV and 30 kV (marking on the tube) - TV receivers whose picture tube has an accelerating voltage between 20 kV and 30 kV (markings inside and outside) - TV receivers whose picture tube has an accelerating voltage greater than 20 kV using a Xray approval (markings outside) - TV receivers whose picture tube has an accelerating voltage less than 20 kV (markings outside) No cathode ray tube N N N
5.1
IT: additional markings on the outside of the TV receiver in Italian language IT: user instructions in Italian language including a conformity declaration IT: certification number on the back cover
N N N N
6.1
DE: ionizing radiation from TV receivers not exceeding 1 Sv/h (= 7,2 pA/kg = 0,1 mR/h) at 10 cm
KTL
Korea Testing Laboratory
Clause
Requirement - Test
Result - Remark
Verdict
National deviations for Singapore IEC60065, 5th edition, 1985 + A1:87 8 8.1 HEATING AT ELEVATED AMBIENT TEMPERATURE Test at ambient temperature between 35 and 40oC, or between 45 and 50oC for tropical conditions, without external forces. Tested at 47oC No hazard P P
No damage No electric shock hazard IEC60065, 5th Edition, 1985 + A1:87 + A2:89 + A3:92 7 7.1 HEATING UNDER NORMAL OPERATING CONDITIONS Temperature rises not exceeding specified See page 23 of 34 values ( Table III - Normal operating conditions I ) P P
For tropical climates; permissible temperatures shall be reduced with 10K. The values of the temperature rises are based on a maximum ambient temperature of 45oC for tropical climates. 10 10.2 INSULATION REQUIREMENTS Humidity treatment For tropical conditions; 5 days, 90-95%, 40 2(oC) 10.3 11 11.2 Insulation resistance and dielectric strength FAULT CONDITIONS Heating under fault conditions See page 24 of 34 P P P P P
Temperature rises not exceeding specified values (Table III - Fault conditions II )
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ATTACHMENT Page 1 of 15
Main transformer specification : T901 / Kwang Sung Electronics Co., Ltd. / LG-4942A1 : ( 1 / 3 )
<WINDING DIAGRAM>
<WINDING SPECIFICATION>
<DIELECTRIC STRENGTH AND SPACING> Test position Primary - Core Primary - Secondary Bobbin / Phenol 2 layers insulation tape Test voltage 2,120 Vpeak 4,240 Vpeak 4,240 Vpeak 4,240 Vpeak Insulation spacing (Cr/Cl) Min. 6.0 mm Min. 6.0 mm Thickness : 1.1 mm 1 layer thickness : 0.05 mm Result PASS PASS PASS PASS
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ATTACHMENT Page 2 of 15
Main transformer specification : T901 / Kwang Sung Electronics Co., Ltd. / LG-4942A1 : ( 2 / 3 )
<WINDING CONSTRCTION>
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ATTACHMENT Page 3 of 15
Main transformer specification : T901 / Kwang Sung Electronics Co., Ltd. / LG-4942A1 : ( 3 / 3 ) <MATERIAL LIST>
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ATTACHMENT Page 4 of 15
Photo 1 / 14 : Front
Photo 2 / 14 : Side
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ATTACHMENT Page 5 of 15
Photo 3 / 14 : Top
Photo 4 / 14 : Bottom
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ATTACHMENT Page 6 of 15
Photo 5 / 14 : Rear
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Photo 9 / 14 : Inside
Photo 10 / 14 : Inside
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ATTACHMENT Page 9 of 15
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ATTACHMENT Page 10 of 15
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ATTACHMENT Page 11 of 15
Circuit schematic ( 1 / 5 )
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ATTACHMENT Page 12 of 15
Circuit schematic ( 2 / 5 )
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ATTACHMENT Page 13 of 15
Circuit schematic ( 3 / 5 )
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ATTACHMENT Page 14 of 15
Circuit schematic ( 4 / 5 )
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ATTACHMENT Page 15 of 15
Circuit schematic ( 5 / 5 )