L300177 Superflo Manual - 1
L300177 Superflo Manual - 1
SuperFlo
Pool Pump
The pump must be supplied from a circuit
protected by a residual current device (RCD) with
a maximum rated residual current of 30mA
Should the installer or owner be unfamiliar with the correct
installation or operation of this type of equipment you should
contact the distributor/manufacturer for the correct advice before
proceeding with the installation or operation of this product.
Introduction
General Features
• Extremely quiet operation
• Unionized fittings (1.5” and 2”) for simple replacement
• Cam and Ramp™ lid for easy cleaning and maintenance
• Heavy-duty, high service factor 56 square flange motor for long life
• Integral volute and pot reduce hydraulic noise
• See-through lid permits easy inspection of strainer basket
Additional Features:
• 1 Hp to 2 Hp configurations to accommodate a wide range of applications
• Self-priming for quick, easy start-up
• Every SuperFlo pump is performance and pressure tested prior to shipment to ensure
superior quality
• UL/CUL/NSF
1
Table of Contents
Page
Model Data ................................................................................. 3
Installation ................................................................................. 4
Fittings ...................................................................................... 7
Electrical ................................................................................... 9
Operation ................................................................................. 10
Troubleshooting ........................................................................ 13
Warranty ................................................................................... 16
2
Model Data
Technical Information
Inlet (Suction): PVC Barrel Union to suit 40mm I.D PVC pipe to
AS/NZS 1477
Outlet (Discharge): ABS Barrel Union to suit 40mm I.D PVC pipe to
AS/NZS 1477
IP Rating: IPX5
Maximum Ambient
temperature: 55°C
3
Installation
4
Pressure Testing
1. Check all clamps, bolts, lids, and system accessories prior to testing.
4. Water pressure for test must be less than 170kPa (25 PSI)
Fire and burn hazard. Modern motors run at high temperatures. To reduce risk
of fire, do not allow leaves, debris, or foreign matter to collect around the pump
motor. To avoid burns when handling the motor, let it cool for at least 20 minutes
before trying to work on it. A thermal overload switch protects the motor from
heat damage during operation.
Only qualified, licensed personnel should install pump. The electrical installation
shall be in accordance with the national wiring rules (AS/NZS 3000) for class I,
IP55 rated products. Refer to page 10 for Electrical Installation.
5
Pump Mount
2. Be solid, level, rigid and ribration free. (To reduce vibration and pipe stress,
bolt pump to mount). Fixing holes accept 12mm fasteners.
3. Allow pump suction inlet height to be as far below water level as possible.
4. Allow use of short, direct suction pipe (to reduce friction losses).
5. Allow for shut-off valves in suction and discharge piping.
6. Have adequate floor drainage to prevent flooding.
7. Be protected from excess moisture
8. Allow adequate access for servicing pump and piping.
6
Teflon Taping Instructions
Piping
• Use at least 1½” (40mm) PVC pipe (50mm pipe is recommended). Increase size
if a long run is needed.
• To avoid stress on the pump, support both suction and discharge pipes
independently.
• Place these supports as close to the pump as possible.
• To avoid a strain left by a gap at the last connection, start all piping at the
pump and run pipe away from the pump.
• Never use a suction pipe smaller than pump suction connections.
• To avoid airlocking, slope suction pipe slightly upward toward the pump.
• Do not use an elbow near the suction port of the pump. Use a straight length
of pipe into the suction port.
To prevent flooding when removing pump for service, all flooded suction systems
must have shut-off valves in suction and discharge pipes.
Fittings
Fittings restrict flow; for best efficiency use fewest possible fittings. Avoid fittings
which could cause an air trap.
Pool Outlets
Use only non-entrapping suction fitting or double suction conforming with the
AS1926.3-2003 standard.
7
Pump suctions are hazardous and can trap and drown or disembowel bathers.
Do not use or operate pump, pool or spa if a suction outlet cover is missing,
broken, or loose. Follow the guidelines below for a pump installation which
minimises risk to users or pools and spas.
Entrapment Protection
The pump suction system must provide protection against hazard of suction
entrapment or hair entrapment/entanglement.
Water Velocity
The maximum water velocity through any suction outlet must comply with the
latest AS1926.3 Standard or ASME/ANSI Specifi cation for Suction Fittings For
Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.
8
800mm
Pump
Valves OK between
pump and Tee
Electrical
Electrical installation shall be in accordance with the national wiring rules (AS/NZS
3000) taking into account its ratings (Class I, IPX5). The pump is supplied with a
standard Australian 10 amp plug and 2 metres of cord. Select the correct Pool Zone
for installation.
Using the tapped hole terminal and tin plated copper lug connect the quipotential
bonding conductor to the pump if required. The terminal is on the motor side of the
flange. Remove paint from the terminal surface and use M5x12 zinc plated screw with
lock washer or similar to secure the termination.
An RCD with maximum rated residual current of 30mA is required for the power supply
to the pump. Additionally, if a suitable socket outlet is not available a weatherproof
socket must be installed by an electrician in a suitable location. RCD tripping indicates
an electrical problem. If RCD trips and will not reset have a qualified electrician inspect
and repair electrical system.
Do not use extension leads as they are unsafe in and around the Pool Zone.
Incorrect voltage can cause fi re or seriously damage pump and voids warranty.
Voltage at pump must not be more than 6% above or 10%
WARNING below motor nameplate rated voltage or pump may overheat,
causing overload tripping and reduced component life. If
voltage is less than 90% or more than 106% of rated voltage
when pump is running at full load, consult the power company.
To avoid dangerous or fatal electrical shock, turn OFF power to
pump and remove plug from outlet before working on electrical
connections.
The power supply cord has a type ‘Y’ attachment and if service
is required to the power cord, it must be replaced with the
Hazardous voltage. specialised power cord assembly by Pentair Water service agent
Can shock, burn or or similarly qualified personnel in order to avoid a hazard.
cause death. Warranty is void if unauthorised modifi cations are made to any
component.
9
Operation
NEVER run pump dry. Running pump dry may damage seals,
causing leakage and flooding. Fill pump with water before
starting motor.
1. SWITCH OFF POWER SUPPLY to pump and unplug from outlet before
proceeding.
2. CLOSE SHUT-OFF VALVES in suction and discharge pipes.
3. RELEASE ALL PRESSURE from pump and piping system.
4. NEVER tighten or loosen trap lid while pump is operating.
10
An automatic internal thermal overload switch protects the
motor from heat damage during operation and if operated
can restart without notice.
Priming Pump
Release all air from filter, pump and piping system: refer
filter owner’s manual. In a flooded suction system (water source higher than
pump), pump will prime itself when suction and discharge valves are opened.
Do not lubricate the trap lid o-ring. The original equipment O’ring contains a
permanent internal lubricant.
If the o-ring needs replacement insist on genuine Pentair service parts. Clean
and inspect o-ring; reinstall on trap. Replace trap lid turn clockwise to tighten
by hand only - no wrenches!
Pump should prime now. Priming time will depend on vertical height of suction
lift and horizontal length of suction piping. The self-priming time range is 1 to
3 minutes for a height difference of 2 to 3 metres, under normal installation
conditions. Normal conditions are understood to be: with suction having an
internal diameter of DN 50mm, water temperature at 20°C, and 50Hz mains
power supply.
Should the pump not prime, ensure that all valves are open, lint trap is clear of
debris and suctions and suction pipe end is submersed in water, and that there
are no leaks in suction pipe. See troubleshooting guide.
11
Service & Maintenance
1. Switch off power to pump, close valves in suction and discharge, and release
all pressure from system before proceeding.
2. Remove trap cover (turn clockwise). If necessary, tap handles gently with a
rubber mallet or use a board as a lever.
3. Remove strainer basket and clean. Ensure all holes in basket are clear, flush
basket with water and replace in trap with large opening at pipe connection
port (between ribs provided). If basket is replaced backwards, the cover will not
fit on trap body. To clean tranparent cover, use water and neutral soap only. Do
not use solvents.
5. Clean O’ring groove on trap body and replace cover. To help keep cover from
sticking, tighten hand tight only.
Pump Service
Pump should only be serviced by qualified personel. For best results, use only
genuine Pentair service parts. Be sure to prime pump before starting.
12
Troubleshooting
13
Symptom Cause Remedy
No water coming from Air ingress to system. Prime the pump. Check that
pump (Pump is working). there are no air leaks in the
suction piping or fittings.
Ensure the strainer lid is
airtight and fitted securely.
Pump does not work. Motor termal overload Check for required ventilation
tripped. and cooling. If temperature is
above the pump’s maximum
ambient, turn off pump until it
cools down.
No power at outlet. Use another electricial
appliance that is known to
work to check power outlet.
Blown fuse / Circuit Check and call electrician if
breaker. necessary.
Motor burnt out due to The motor may need
voltage spike or flooded replacing.
by water.
Pump running too slow. Motor capacitor may be Check line voltage; if less
damaged. that 90% or more that 106%
of rated voltage consult a
licensed electrician.
Water leaking from between Casing bolts are not Switch off the power to
the casing and motor. tightened suffi ciently; the pump. Tighten the
worn mechanical seal casing bolts or replace the
requires replacing. mechanical seal as required.
Should problems persist, contact your nearest Pentair Water Service Agent.
14
Parts Breakdown
Model and serial number of pumps must be given when ordering spare parts.
15
Pentair Water Product Warranty
Pentair Water warrants that, when this product is used for the purpose it was designed, is correctly housed and vented against
weather, vermin, dust etc., that it will be free of material and manufacturing defects at the time of the original purchase.
This warranty is limited to the cost of the product and does not cover third party costs including the costs of
electricians, plumbers, etc. unless authorised by Pentair Water.
1) This Pentair Water product is warranted for 12 months for all parts from the date of the first consumer
purchase. Should any parts fail as a result of such defects within the specified period, the part will be
replaced free of charge. (This does not include travel charges, removal and reinstallation charges.)
2) Authorised workshop labour will be free of charge for the first 12 month period from date of the first consumer
purchase when unit is found to have failed due to defective workmanship or material supplied by Pentair
Water Australia. Infield service by an authorised Pentair Water Service Agent will incur a travel, removal &
reinstallation fee payable by customer.
3) Where this Pentair Water product is sold for commercial application as defined in the relevant Trade Practices
and Consumer Protection legislation the warranty shall be for a period of six months from the date of purchase
by the end user.
Pentair Water does not warrant that spare parts will be made available for the whole of the reasonable period and
reserves its right to cease supplying spare parts or providing facilities for repair of spare parts in circumstances
which are beyond its control including the requirement to remove spare parts from sale as a consequence of
changes in the law or otherwise as it deems fit.
Effective law:
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Nothing in this warranty limits or restricts, or is intended to derogate from, any right or remedy which the purchaser
or ultimate user of the product may have pursuant to Australian state and/or Australian federal consumer protection
legislation, New Zealand Sale of Goods Act, Consumer Guarantees Act, Fair Trading Act or any other relevant and
applicable New Zealand legislation or authority and where necessary shall so be read and construed.
17
IMPORTANT
Please attach your sales invoice/docket here as proof of purchase should warranty service
be required.
Asia China
www.pentairwater.com
India
www.pentairwater.com
Disclaimer: Every endeavour has been made to publish the correct details in this data sheet.
No responsibility will be taken for errors, omissions or changes in product specifications.
Pentair Water reserves the right to change specifications
L300177