Onan Diesel HDKAK Spec A P Parts Manual
Onan Diesel HDKAK Spec A P Parts Manual
RV Generator Set
English
Original Instructions 11-2016 A029S789 (Issue 17)
Introduction
This parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related
items and each illustrated part is defined by a reference number corresponding to the same reference number
in the parts list. Parts illustrations are typical. Using the model and specification number from your generator
set nameplate, select parts that apply to your set. Right and left sides are detemined by facing the engine end
(front) of the set.
Model Wiring
Identification Fuel Diagram Voltage Hertz Phase
6.0HDKAH−1044L Diesel 611−1236 120 60 1
7.5HDKAJ−1044L Diesel 611−1236 120 60 1
7.5HDKAJ−1045L Diesel 611−1236 120 60 1
7.5HDKAJ−11296L Diesel 611−1236 120 60 1
7.5HDKAJ−11451L Diesel 611−1236 120 60 1
7.5HDKAJ−11454L Diesel 611−1236 120 60 1
7.5HDKAJ−11502L Diesel 611−1236 120 60 1
8.0HDKAK−1046L Diesel 611−1236 120 60 1
8.0HDKAK−11296L Diesel 611−1236 120 60 1
8.0HDKAK−11451L Diesel 611−1236 120 60 1
8.0HDKAK−11454L Diesel 611−1236 120 60 1
A Cap, Valve, 22
Carrier, 24
Arm, Rocker, 22
Case, Governor Ball, 17
Assy, Cap Panel, 43
Clamp, 30
Assy, Cover Enclosure, 43
Clamp, Hose Bracket, 35 , 36
Assy, Cover Enclosure (Rail), 43
Clamp, Isolator, 41
Assy, Main Bearing Case, 13
Clamp, Loop, 47
Assy, Pump Injection, 16
Clamp, Loop (1.44”), 37
Assy, Wheel Bearing Case, 13
Clamp, Loop (3/4”), 32
Clip, Loop, 47
B Coil, Governor, 24
F Guard, Fan, 42
Guide, Valve, 18
Fan, Generator, 45 , 46
Filter, Fuel, 30
Filter, Oil, 27 H
Fitting, Bulkhead, 29 , 30 Hardware, Meter Mounting, 54 , 55
Fitting, Coolant ”T” Hose, 35 , 36 Harness, AC, 49
Flange, Component Water Pump, 28 Harness, Battery, 50
Flange, Outlet Water Pump, 25 Harness, Engine, 48
Fuel, EFI Filter, 29 Harness, Extension, 51
Fuse, 48 Harness, Pigtail, 51
Harness, Remote Panel (Gauges), 55
I Meter, 44
Meter, Voltage (Remote Panel), 54
Impeller, Water Pump, 28
Mount, Inverter, 47
Indicator, Oil Level, 37
Muffler, Exhaust, 41
Insulation, Cover, 43 , 44
Insulation, Enclosure, 44
Insulation, Panel, 43 , 44
N
Insulation, Panel Curb, 43 , 44 Neck, Coolant Fill, 35 , 36
Insulation, Rail, 43 , 44 Nipple, Gearcase Hex Pipe, 27
Insulator, Terminal, 48 Nozzle, Injection, 19
Intake, Air, 32 Nozzle, Injection Component, 21
Inverter, 47 Nut, Speed Control, 23
Isolator, Muffler, 41
Isolator, Vibration, 42
O
O’Ring, Gearcase, 27
K O’Ring, Governor Rotor, 24
Key, Camshaft Feather, 12 O’Ring, Oil Level Indicator, 37
Key, Crankshaft Feather, 11 O’Ring, Oil Pickup Tube, 38
Key, Cylinder Block Feather, 9 Outlet, Water, 25
Key, Fuel Camshaft Feather, 17
Kit, Air Cleaner, 32
P
Kit, Filter, 29 , 30
Pan, Oil, 38
Kit, Nozzle Holder, 19
Panel Enclosure, 43
Kit, Remote Control Panel (W/Switch), 52
Panel, Air Baffle, 35 , 36
Kit, Remote Panel (Gauges), 55
Panel, Cap, 44
Kit, Remote Panel (Switch/Hourmeter), 53
Panel, Curb, 43 , 44
Kit, Remote Panel (Switch/Voltmeter), 54
Panel, Printed, 54
Panel, Rail, 43
L Panel, Remote (W/Switch), 52
Labels, 56 Panel, Remote Gauge, 55
Latch, Service Panel, 42 Panel, Remote Switch/Hourmeter, 53
Lever, Engine Stop, 23 Panel, Remote Switch/Voltmeter, 54
Lever, Fork, 14 Panel, w /Decal, 55
Lever, Governor, 23 PCB Assy, Filter DC, 50
Lever, Speed Control, 23 Pin, Cylinder Block Hollow, 9
Line, Fuel, 29 , 30 Pin, Cylinder Block Straight, 9
Pin, Gearcase Spring, 27
R Spring, Valve, 22
Spring, Valve Seat, 27
Radiator, 35 , 36
Starter Mounting, 45
Resonator, Intake, 32
Stator, Generator, 45
Retainer, Valve Spring, 22
Stick, Oil, 37
Ring, Idle Gear Retaining, 12
Switch, Oil Pressure, 9
Rod, Camshaft Push, 12
Switch, Remote Control Panel Rocker, 52
Rod, Injection Nozzle Push, 21
Switch, Rocker, 43 , 44
Rotor, Generator, 45
Switch, Start/Stop (Remote Gauge Panel), 55
Rotor, Governor, 24
Switch, Start/Stop (Remote Hourmeter Panel), 53
V
Valve, Exhaust, 22
Valve, Intake, 22
3. 14. 3.
26. 4.
25.
24. 9. 8.
2.
1. 12. 11.
14.
2. 10.
15. 16.
3.
3.
3. 6.
13.
4.
5.
2.
20. 21. 5.
19.
5.
18.
5. 23.
6.
17.
12. 6.
7.
22.
2.
4. 9.
12.
10.
3. 1.
11.
4.
6.
5.
8. 18.
7.
19.
14.
13.
10. 2.
11. 9.
12.
1.
8. 4.
6. 3.
7.
5.
9. 7.
6.
8.
4.
6.
5.
10.
7.
2.
1.
2.
2.
3.
12.
11.
13.
12.
13.
1.
4. 2.
7.
10.
9.
6. 8.
11.
12.
4.
6.
3. 5.
9. 8.
10.
2. 6.
4.
3.
5.
5.
2.
1.
5.
10. 7.
8.
9.
11.
10. 9.
11. 1.
4.
8. 9.
7.
12.
13.
6.
7.
2.
3.
5.
8.
6.
5. 7.
4. 11.
9.
3. 2. 10.
12.
13.
1.
6.
10. 9. 1.
7. 4. 2.
4.
3.
9.
1.
8.
2.
11.
5.
11.
11. 14.
10.
14. 12.
10.
13.
8. 14.
7.
6.
9.
9. 4.
15.
1.
2. 4.
15.
3.
4. 5.
15.
3. 5.
5.
3.
4.
1.
2.
5.
6.
7.
8.
9.
10.
11.
12.
13.
6.
8. 5.
4.
11.
16. 10.
13. 3.
9.
16.
16.
12. 15. 7.
12.
16.
13.
16.
17.
18.
15. 2.
16. 2.
12.
1.
14. 2.
1.
9.
10.
11. 1.
12.
13.
10.
3.
9.
17. 7. 4.
15.
16. 8.
5.
1.
15.
2.
6.
14.
11.
185−7267 1 Assy, Speed Control Plate 10. 181−9063 2 *Nut, Speed Control
(Includes Parts Marked *) 11. 184−0060 1 *Shaft, Lever
1. 185−6847 1 *Plate, Speed Control 12. 184−0059 1 *Lever, Engine Stop
2. 185−7080 1 Gasket, Control Plate 13. 185−5696 1 *Pin, Spring
3. Screw, Socket Head Cap 14. 184−0017 1 *O’Ring
(M5 x .8 x 80mm) 15. 185−4255 3 *Nut
184−0013 4 (Spec L−M) 16. 181−9205 3 *Bolt
A046X492 4 (Spec N) 17. A046X495 2 Screw
4. 185−6759 2 #Washer, Spring
5. 185−2284 2 #Gasket
6. 184−0053 1 *Lever, Governor * − Parts Included in Speed Control Plate Assy.
7. 184−0057 1 *Collar
8. 184−0019 1 *O’Ring
# − Not used for Spec N.
9. 184−0056 1 *Lever, Speed Control
1.
3.
3. 2.
4.
4. 5.
6.
8.
7.
9.
8.
7.
4.
6.
3. 3. 5.
10.
2.
1.
9.
12. 11.
1. 8.
2. 2.
6.
5.
7.
4.
3.
8.
11.
10.
12.
9.
1.
2. 3.
14.
22. 13.
24. 23.
18.
3.
26.
25. 17.
29.
28. 27.
16.
15. 12. 9.
11.
15. 10.
2.
15.
30.
8. 6.
4.
21. 7.
15.
19. 2. 5.
15.
20. 2. 2.
4.
7.
5. 6.
2.
1.
7.
3.
2.
8.
9.
6.
5.
16.
6.
13. 8. 4.
10.
7.
12. 11.
16.
3. 15. 18. 1.
19 14. 9.
17. 2. 7.
4.
1.
2.
7.
6. 18.
5.
14. 7.
10.
8.
3.
6. 13.12.11.
5.
2. 1.
5.
3.
4.
15. 14.
11.
2.
10.
2.
9.
8. 7.
5. 8. 9. 19.
8.
9.
1.
6.
19. 5.
19.
3.
4.
11.
12. 11.
5. 10.
25.
9.
4. 25.
1.
6.
11.
22.
23. 24.
4. 3. 7.
8.
2.
13.
7.
7.
14.
21. 7. 15.
17.
12. 16.
26.
18.
19.
7. 20.
5. 7.
6.
21. 3. 12.
8. 4.
22.
7.
20.
7.
13.
11. 14.
24.
16.
15.
2.
17.
18.
7. 19.
1.
2. 4.
3.
8.
7.
5.
9.
6.
10.
11.
8.
12.
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
8.
7. 2.
9.
3.
4.
1.
5. 6.
1.
2.
5.
3.
4.
2.
1.
4.
5.
3.
8.
6. 4.
3.
2.
5.
3.
3.
1. 1.
5. 5.
10.
4.
2.
1.
3.
8. 3.
5. 11.
10. 10.
7.
9.
6.
9.
9.
7.
12. 8.
11.
4.
10. 1.,2.,3.
15.
14.
9. 13.
6.
9.
9.
5.
9.
11.
11.
12.
6. 4.
7.
1.
11. 10.
12.
9. 8. 8.
2. 11.
11.
11.
10.
5.
3. 10.
10.
14.
10. 13.
8. 9.
5. 6.
3.
4.
11.
1.
12.
7.
3.
2.
Note− Rotor and Stator parts for Spec A−N are now only available to order as combined generator
part A053K355.
3.
4.
1.
2.
5.
1.
6.
4.
3.
5.
2.
6.
6.
6.
7.
10. 13.
12. 14.
11.
P8
15.,16.
19. 3.
4.
17.
1.
2.
18.
P9
8. 20.
5., 6.
9.
7.
P1, P2
2.
1.
4.
3.
10.
12. 7.
11.
6.
5. 2.
4.
12.
2.
3.
2.
2.
1.
7.
11.
2.
9.
10.
12.
11.
13.
14.
17.
16. 15.
2.
3.
4.
8.
6.
1. 7.
5.
1.
3.
6.
5. 2.
4.
2.
3.
1.
4.
5.
7.
6.
6.
1.
2.
4.
3.
5.
8.
7.
11
3
10
2
1
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
823−1002−03, 32 , 42 A046X165, 26
823−1002−04, 32 , 47 A046X183, 13
A046X193, 13
850−0030, 54 , 55
850−2008, 41 , 45 A046X195, 13
850−2083, 16 A046X199, 13
856−0008, 50 A046X204, 13
A046X207, 13
862−0015, 50
865−0029, 32 A046X244, 12
868−0007, 29 , 30 A046X251, 12
870−0540−03, 32 A046X254, 12
870−0557, 45 A046X258, 11