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Types of Corrugated Cardboard

AFA 12

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0% found this document useful (0 votes)
54 views

Types of Corrugated Cardboard

AFA 12

Uploaded by

regineprecioso88
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Types of Corrugated Cardboard

All corrugated cardboard has a layer of corrugated fluting and at least one liner. Fluting and liners can be
combined in different layers to create different types.

Single Face Board

Single face cardboard has only two layers, a liner layer and a corrugated layer. It's not as durable as the other
types of corrugated cardboard but is often used inside boxes to add extra cushioning.

 Order of Layers: Fluting, liner


 Uses: Interior packaging
Single Wall Board

Single wall cardboard is the most common type of corrugated fiberboard. If someone is talking about
corrugated cardboard, they are most likely referring to this style. It consists of two outer liners and a middle
layer of corrugated medium.

 Order of Layers: Liner, fluting, liner


 Uses: Shipping cartons
Double Wall Board

Double wall cardboard has two layers of corrugated fluting and three liners, making it extremely durable.

 Order of Layers: Liner, fluting, liner, fluting, liner


 Uses: Industrial cartons
Triple Wall Board

Triple wall cardboard is sturdy enough to be used in place of wooden crates. Three layers of fluting make this
corrugated cardboard a dependable choice for shipping chemicals or items that need special handling.

 Order of Layers: Liner, fluting, liner, fluting, liner, fluting, liner


 Uses: Shipping crates, chemical containers
Corrugated Flute Sizes
Different types of corrugated boxes are designated by the letters A, B, C, E, or F. The most frequently used
flute corrugation is C flute, with 80% of boards and boxes making up this designation. The alphabetical
designations of the flutes don't correspond to the sizes of corrugated boxes, but rather to the order in which the
flutes were invented.

Note: Measurements are approximations. Manufacturers produce corrugated flutes which may vary slightly in size.

A Flute Cardboard

Type A cardboard has excellent compression and cushioning as well as good stacking strength. It is great for
packaging and insulating fragile items, and it is commonly used to provide structural strength in boxes to
protect shipments in transit.

 # of Flutes / Linear Foot: 36


 Flute Height: 1/4”
B Flute Cardboard

Type B cardboard has excellent crush and puncture resistance and is a great printing surface. This cardboard
is commonly used for inner packaging components such as pads and partitions.

 # of Flutes / Linear Foot: 49


 Flute Height: 1/8”
A Flute vs B Flute
The difference between A flute corrugated cardboard and B flute is that B flute
corrugated cardboard is half the height and features approximately 10-13 more flutes
per linear foot for added strength. A flute is better for cushioning while B flute is better
for stability.

C Flute Cardboard

Type C cardboard makes a good printing surface. It also has compression properties and offers crush
resistance. It is most commonly used for shipping boxes and to secure glass, furniture, food, etc.

 # of Flutes / Linear Foot: 41


 Flute Height: 11/64”
B Flute vs C Flute
The difference between B flute cardboard to C flute is that C flute corrugated cardboard
is slightly taller and has 5-8 fewer flutes per linear foot to give it better cushioning
properties to absorb impact in transit.

E Flute Cardboard

Type E cardboard’s thin construction helps to reduce storage space. It has excellent crush resistance and an
exceptional printing surface. It is commonly used for displays, pizza boxes, ballot boxes, and packaging of
consumer goods such as glass, ceramics, and cosmetics.

 # of Flutes / Linear Foot: 90


 Flute Height: 1/16”
B Flute vs E Flute
When comparing B flute cardboard to E flute, E flute corrugated cardboard is half the
thickness with almost double the number of flutes per linear foot. Its thin construction
means it takes up less space for internal packaging and allows it to fit easily through
printing machines. The thickness of B flute board makes it sturdier than its thinner
counterpart to support heavier items and provide additional cushioning in transit.
F Flute Cardboard

Type F cardboard has an outstanding printing surface and excellent crush resistance. Its thin construction
allows for stiffer boxes with less fiber. It is commonly used in fast food clamshell containers and packaging for
consumer goods such as cosmetics, jewelry, and shoes.

 # of Flutes / Linear Foot: 128


 Flute Height: 1/32”
E Flute vs F Flute
While both are exceptionally thin, F flute corrugated board is half the size of E flute and
features 35-40 more flutes per linear foot than E flute cardboard. Being slightly thicker
than standard paper, F flute is ideal for printing machines and easier to fold than E flute.

Corrugated Cardboard Recycling


Restaurants, grocery stores, and convenience stores accumulate corrugated cardboard with every shipment
of food and supplies. Over time, the amount of cardboard quickly adds up. To dispose of the corrugated
cardboard in the most efficient way, most businesses work with a local waste disposal company that collects
and recycles the old corrugated containers (OCC).

To prepare the cardboard for recycling, all packing materials should be removed and the boxes must be
flattened. Cardboard with grease spots cannot be recycled, so any portions of the box that have been soiled
must be cut out. Tape and labels can be left in place because they are sorted out during the recycling process.
For warehouses and industrial environments that produce large quantities of OCC, using a cardboard baler
helps to save space.

Corrugated cardboard is the material of choice for anyone that needs to ship or package products. Now that
you have an understanding of the types of corrugated fiberboard boxes and fluting sizes, you can choose the
corrugated cardboard that's best for your business.

Corrugated Container Products


Regular Slotted Containers (RSC)
Regular slotted containers (RSC) have two pairs of flaps on each end: two short inner flaps and two long outer flaps.
The two outer flaps meet in the middle, allowing users to tape the top and bottom shut. Due to their strength, pliability,
and moisture resistance, they are a highly versatile packaging option. They are well-suited for transporting,
protecting, and promoting goods of many shapes and sizes.
Half-Slotted Containers (HSC)
Half-slotted containers (HSC) are similar to RSCs. However, they only have flaps on the bottom, which leaves their
tops open unless they come with lids. This design difference makes this packaging option better suited for
transporting goods over short distances.

Full Overlap Slotted Containers (FOSC)


Similar to RSCs, full overlap slotted containers also have two pairs of flaps on each end. However, the long outer
flaps overlap each other rather than meeting in the middle of the container. This design offers greater strength than
the design of RSCs, making FOSCs ideal for packaging operations that required enhanced protection and
cushioning.

Auto-Lock Bottom Boxes


Auto-lock bottom boxes are heavy-duty folding cartons that feature a bottom that automatically locks when the
container is assembled. They generally ship flat to save on shipping space and costs. As they can be easily
customized, they are a popular packaging option for retail products.

Telescope-Type Boxes
Telescope-type boxes consist of two separate components: a top component and a bottom component. The top fits
completely and snugly over the bottom, which provides extra strength and thickness on all sides. This type of
packaging is often used for taller, larger, or heavier items.

Multi-Depth Boxes
Multi-depth boxes have premade scores on each side that enable users to cut the container to their desired height. A
single box can be assembled in up to four different sizes. This is ideal for packaging operations that may require
different box sizes as packagers can order a single box type instead of multiple types.

Five-Panel Folder (FPF) Boxes


Five-panel folder boxes are cut and scored from a single piece of corrugated material. They have five panel sections,
one of which is used to close the container. This design allows for easy content loading and unloading.

One-Piece Folder (OPF) Boxes


One-piece folder boxes consist of a single piece of corrugated material that is cut and scored such that it has a flat,
unbroken bottom section and flaps to form the sides, ends, and top. This type of packaging forms a shallow holding
area, which makes it best suited for thinner items, such as books and DVDs.

Snap Bottom Boxes


Snap bottom boxes have bottom flaps that interlock with one another to facilitate box closure without tape or glue.
They can be manual locking or auto locking. They are ideal for bulky but lightweight items, such as clothes and baked
goods.

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