470GLC

Excavator
Repair

TECHNICAL MANUAL
470GLC
Excavator
Repair
TM12180 24SEP11 (ENGLISH)

For complete service information also see:

470GLC Excavator Operation and Test ............. TM12174

470GLC Excavator Operator's Manual .............. OMT293261
Isuzu Interim Tier 4 6UZ1 Workshop Manual .... EWJAA-EN-00
Isuzu Interim Tier 4 6UZ1 Technical Manual ..... ETJAA-EN-00
Super Caddy Oil Cleanup Procedure................. CTM310
JDLink™ / ZXLink™ (MTG) Diagnosis and
Tests Manual ........................................................ TM114519
Undercarriage Appraisal Manual ....................... SP326
Specifications Manual......................................... SP458
MPDr Operator’s Manual..................................... Version 1.0

Worldwide Construction
And Forestry Division
LITHO IN U.S.A.
 Introduction
Foreword
This manual is written for an experienced technician. Information is organized in groups for the various
Essential tools required in performing certain service work components requiring service instruction. At the
are identified in this manual and are recommended for use. beginning of each group are summary listings of all
Live with safety: Read the safety messages in the applicable essential tools, service equipment and tools,
introduction of this manual and the cautions presented other materials needed to do the job, service parts kits,
throughout the text of the manual. specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific
This is the safety-alert symbol. When you see this machines. They are on-the-job guides containing only the
symbol on the machine or in this manual, be alert to the vital information needed for diagnosis, analysis, testing,
potential for personal injury. and repair.
Technical manuals are divided in two parts: repair and Fundamental service information is available from other
operation and tests. Repair sections tell how to repair sources covering basic theory of operation, fundamentals
the components. Operation and tests sections help you of troubleshooting, general maintenance, and basic type
identify the majority of routine failures quickly. of failures and their causes.
,0004E4A -19-16NOV10-1/1

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 Introduction

Technical Information Feedback Form

We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: John Deere Dubuque Works
18600 South John Deere Road
Attn: Publications, Dept. 324
Dubuque, IA 52004-0538
USA

FAX NUMBER: 1-563-589-5800 (USA)

Publication Number:

Page Number:

Ideas, Comments:

Name:

Phone:

Email Address:

THANK YOU!
TX,TM,FAX -19-03JUL01-1/1

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 Introduction

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 Contents
Section 00—General Information Group 9900—Dealer Fabricated Tools
Group 0001—Safety
Group 0003—Torque Values

Section 01—Tracks
Group 0130—Track System

Section 02—Axles and Suspension Systems

Group 0250—Axle Shaft, Bearings, and Reduction
Gears
Group 0260—Hydraulic System

Section 04—Engine
Group 0400—Removal and Installation

Section 05—Engine Auxiliary System

Group 0510—Cooling Systems
Group 0520—Intake System
Group 0530—External Exhaust System
Group 0560—External Fuel Supply Systems

Section 07—Dampener Drive (Flex Coupling)

Group 0752—Elements

Section 17—Frame or Supporting Structure

Group 1740—Frame Installation
Group 1749—Chassis Weights

Section 18—Operator's Station

Group 1800—Removal and Installation
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning

Section 19—Sheet Metal

Group 1910—Hood and Engine Side Shields
Group 1921—Grille and Grille Housing

Section 33—Excavator
Group 3302—Buckets
Group 3340—Frames
Group 3360—Hydraulic System

Section 43—Swing System

Group 4350—Mechanical Drive Elements
Group 4360—Hydraulic System

Section 99—Dealer Fabricated Tools

Original Instructions. All information, illustrations and specifications in this

manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2011
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ® Manual

TM12180 (24SEP11) i 470GLC Excavator

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 Contents

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 Section 00
General Information
Contents

Page Page

Group 0001—Safety Service Recommendations for

Recognize Safety Information ................... 00-0001-1 37° Flare and 30° Cone Seat
Follow Safety Instructions.......................... 00-0001-1 Connectors ............................................ 00-0003-4
Operate Only If Qualified ........................... 00-0001-1 Service Recommendations for
Wear Protective Equipment....................... 00-0001-2 O-Ring Boss Fittings.............................. 00-0003-4
Avoid Unauthorized Machine Service Recommendations For
Modifications.......................................... 00-0001-2 Flared Connections—Straight or
Add Cab Guarding for Special Tapered Threads ................................... 00-0003-6
Uses ...................................................... 00-0001-3 Service Recommendations For
Inspect Machine ........................................ 00-0001-3 Flat Face O-Ring Seal Fittings .............. 00-0003-7
Stay Clear of Moving Parts........................ 00-0001-3 Service Recommendation
Avoid High-Pressure Fluids ....................... 00-0001-4 O-Ring Boss Fittings In Aluminum HousingExcava-
Avoid High-Pressure Oils .......................... 00-0001-4 tors.............................................................00-0003-8
Work In Ventilated Area............................. 00-0001-4 O-Ring Face Seal Fittings with SAE Inch Hex Nut and
Prevent Fires ............................................. 00-0001-5 Stud End for High Pressure.......................00-0003-9
Prevent Battery Explosions ....................... 00-0001-5 O-Ring Face Seal Fittings with Metric Hex Nut and
Handle Chemical Products Safely.............. 00-0001-6 Stud End for Standard Pressure..............00-0003-11
Dispose of Waste Properly ........................ 00-0001-6 O-Ring Face Seal Fittings with Metric Hex Nut and
Exhaust Filter Ash Handling and Stud End for High Pressure.....................00-0003-13
Disposal................................................. 00-0001-6 Service Recommendations for
Prepare for Emergencies........................... 00-0001-7 Metric Series Four Bolt Flange
Clean Debris from Machine ....................... 00-0001-7 Fitting................................................... 00-0003-15
Use Steps and Handholds Service Recommendations For
Correctly ................................................ 00-0001-7 Inch Series Four Bolt Flange
Start Only From Operator's Seat ............... 00-0001-7 Fittings ................................................. 00-0003-16
Use and Maintain Seat Belt ....................... 00-0001-8 Inch Series Four Bolt Flange For High
Prevent Unintended Machine Pressure ..................................................00-0003-17
Movement.............................................. 00-0001-8 Service Recommendations
Avoid Work Site Hazards........................... 00-0001-9 For Non-Restricted Banjo
Keep Riders Off Machine .......................... 00-0001-9 (Adjustable) Fittings............................. 00-0003-18
Avoid Backover Accidents ....................... 00-0001-10 Service Recommendations For
Inspect and Maintain ROPS .................... 00-0001-10 O-Ring Boss Fittings With
Avoid Machine Tip Over .......................... 00-0001-11 Shoulder .............................................. 00-0003-19
Use Special Care When Lifting Metric 24 O-Ring Seal DIN 20078.......00-0003-21
Objects ................................................ 00-0001-11
Add and Operate Attachments
Safely................................................... 00-0001-12
Park and Prepare for Service
Safely................................................... 00-0001-12
Service Cooling System Safely ............... 00-0001-13
Remove Paint Before Welding or
Heating ................................................ 00-0001-13
Make Welding Repairs Safely ................. 00-0001-13
Drive Metal Pins Safely ........................... 00-0001-14
Clean Exhaust Filter Safely ..................... 00-0001-15

Group 0003—Torque Values

Torque Value
Metric Bolt and Cap Screw....................00-0003-1
Additional Metric Cap Screw
Torque Values ........................................ 00-0003-2
Unified Inch Bolt and Cap Screw ..........00-0003-3

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 Contents

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 Group 0001
Safety
Recognize Safety Information
This is the safety alert symbol. When you see this

T133555 —UN—28AUG00
symbol on your machine or in this manual, be alert
for the potential of personal injury.
Follow the precautions and safe operating practices
highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION —
is used with the safety alert symbol. DANGER identifies
the most serious hazards.
On your machine, DANGER signs are red in color,
WARNING signs are orange, and CAUTION signs are

T133588 —19—28AUG00
yellow. DANGER and WARNING signs are located near
specific hazards. General precautions are on CAUTION
labels.

TX,RECOGNIZE -19-28JUN10-1/1

Follow Safety Instructions

Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Use
this operator’s manual for correct safety sign placement.
Be sure that new equipment components and repair parts

TS201 —UN—23AUG88
include the current safety signs. Replacement safety
signs are available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
If you do not understand any part of this manual and need
Keep your machine in proper working condition.
assistance, contact your John Deere dealer.
Unauthorized modifications to the machine could impair
the function or safety and affect machine life.
TX,FOLLOW -19-20JAN11-1/1

Operate Only If Qualified machine functions with the machine in an open area
before starting to work.
Do not operate this machine unless the operator's manual
has been read carefully, and you have been qualified by Know and observe all safety rules that may apply to every
supervised training and instruction. work situation and work site.
Operator should be familiar with the job site and
surroundings before operating. Try all controls and
TX,QUALIFIED -19-18JAN11-1/1

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 Safety

Wear Protective Equipment

Guard against injury from flying pieces or metal or debris;
wear goggles or safety glasses.
Wear close fitting clothing and safety equipment
appropriate to the job.

TS206 —UN—23AUG88
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
Prolonged exposure to loud noise can cause impairment
or loss of hearing. Wear suitable hearing protection such
as earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises. Radio or music headphones
are not suitable to use for hearing protection.
TX,WEAR,PE -19-22SEP10-1/1

Avoid Unauthorized Machine Modifications

John Deere recommends using only genuine John Deere
replacement parts to ensure machine performance.
Never substitute genuine John Deere parts with alternate
parts not intended for the application as these can
create hazardous situations or hazardous performance.
Non-John Deere parts, or any damage or failures resulting

TX1088388A —UN—21FEB11
from their use are not covered by any John Deere warranty.
Modifications of this machine, or addition of unapproved
products or attachments, may affect machine stability or
reliability, and may create a hazard for the operator or
others near the machine. The installer of any modification
which may affect the electronic controls of this machine is
responsible for establishing that the modification does not ROPS Plate Location
adversely affect the machine or its performance.
Machines equipped with a roll-over protective structure 1— ROPS Plate
(ROPS) are tested in accordance with applicable
international standards and are intended for the base
machine model listed on the ROPS plate (1). The ROPS Always contact an authorized dealer before making
plate is located inside the cab on the front left cab frame. machine modifications that change the intended use,
Do not use any attachment or make any modifications that weight or balance of the machine, or that alter machine
increase the weight of the machine beyond the certified controls, performance or reliability.
value listed on the ROPS plate.
OUT4001,0000795 -19-22FEB11-1/1

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 Safety

Add Cab Guarding for Special Uses

Special work situations or machine attachments could
create an environment with falling or flying objects.
Working near an overhead bank, demolition work, using
a hydraulic hammer or winch, working in a forestry
application or wooded area, or working in a waste

T141893 —UN—09JUN11
management application, for example, could require
added guarding to protect the operator.
Additional level II FOPS (falling object protective
structure), forestry protection packages, and special
screens or guarding should be installed when falling
or flying objects could enter or damage the machine.
Cab Guarding
A rear screen should always be used with a winch to
protect against a snapping cable. Before operating in any
special work environments, follow the operator protection attachment or equipment. Contact your authorized John
recommendations of the manufacturer of any specialized Deere dealer for information on protective guarding.
TX,CABGUARD -19-15FEB11-1/1

Inspect Machine
Inspect machine carefully each day by walking around it
before starting.
Keep all guards and shields in good condition and properly
installed. Fix damage and replace worn or broken parts

T6607AQ —UN—18OCT88
immediately. Pay special attention to hydraulic hoses and
electrical wiring.

TX,INSPECT -19-08SEP10-1/1

Stay Clear of Moving Parts

T133592 —UN—12SEP01
Entanglements in moving parts can cause serious injury.
Stop engine before examining, adjusting, or maintaining
any part of machine with moving parts.
Keep guards and shields in place. Replace any guard
or shield that has been removed for access as soon as
service or repair is complete.
TX,MOVING,PARTS -19-20JAN11-1/1

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 Safety

Avoid High-Pressure Fluids

Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all

X9811 —UN—23AUG88
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a knowledgeable
medical source. Such information is available in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1
English from Deere & Company Medical Department in 309-748-5636.
DX,FLUID -19-20AUG09-1/1

Avoid High-Pressure Oils

This machine uses a high-pressure hydraulic system.
Escaping oil under pressure can penetrate the skin
causing serious injury.
Never search for leaks with your hands. Protect hands.

T133509 —UN—17MAR06
Use a piece of cardboard to find location of escaping oil.
Stop engine and relieve pressure before disconnecting
lines or working on hydraulic system.
If hydraulic oil penetrates your skin, see a doctor
immediately. Injected oil must be removed surgically
within hours or gangrene could result. Contact a
knowledgeable medical source or the Deere & Company
Medical Department in Moline, Illinois, U.S.A.

T133840 —UN—20SEP00

TX,HPOILS -19-20JAN11-1/1

Work In Ventilated Area

Engine exhaust fumes can cause sickness or death. If
it is necessary to run an engine in an enclosed area,
remove the exhaust fumes from the area with an exhaust
pipe extension.
TS220 —UN—23AUG88

If you do not have an exhaust pipe extension, open the

doors and get outside air into the area.

DX,AIR -19-17FEB99-1/1

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 Safety

Prevent Fires

T133552 —UN—14SEP00
Handle Fuel Safely: Store flammable fluids away from
fire hazards. Never refuel machine while smoking or when
near sparks or flame.
Clean Machine Regularly: Keep trash, debris, grease
and oil from accumulating in engine compartment, around
fuel lines, hydraulic lines, exhaust components, and
electrical wiring. Never store oily rags or flammable
T133553 —UN—07SEP00
materials inside a machine compartment.
Maintain Hoses and Wiring: Replace hydraulic hoses
immediately if they begin to leak, and clean up any oil
spills. Examine electrical wiring and connectors frequently
for damage.
Keep A Fire Extinguisher Available: Always keep a
multipurpose fire extinguisher on or near the machine.
Know how to use extinguisher properly. T133554 —UN—07SEP00

TX,PREVENT,FIRE -19-20JAN11-1/1

Prevent Battery Explosions

Keep sparks, lighted matches, and open flame away from
the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.

TS204 —UN—23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).

DX,SPARKS -19-03MAR93-1/1

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 Safety

Handle Chemical Products Safely

Direct exposure to hazardous chemicals can cause
serious injury. Potentially hazardous chemicals used with
John Deere equipment include such items as lubricants,
coolants, paints, and adhesives.

TS1132 —UN—26NOV90
A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Then follow
procedures and recommended equipment.
(See your John Deere dealer for MSDS’s on chemical
products used with John Deere equipment.)
DX,MSDS,NA -19-03MAR93-1/1

Dispose of Waste Properly

Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil, fuel,
coolant, brake fluid, filters, and batteries.

TS1133 —UN—26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
DX,DRAIN -19-03MAR93-1/1

Exhaust Filter Ash Handling and Disposal governing hazardous waste disposal. Only a
qualified service provider should remove ash from
CAUTION: Under federal, state, and local laws or the exhaust filter. Personal protective equipment
regulations, exhaust filter ash can be classified and clothing, maintained in a sanitary and reliable
as a hazardous waste. Hazardous waste must condition, should be used when handling and
be disposed of in accordance with all applicable cleaning exhaust filter. See your authorized dealer
federal, state, and local laws or regulations for exhaust filter ash handling and disposal.
TX,ASH,DISP -19-20JAN11-1/1

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 Safety

Prepare for Emergencies

Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.

TS291 —UN—23AUG88
DX,FIRE2 -19-03MAR93-1/1

Clean Debris from Machine

Keep engine compartment, radiator, batteries, hydraulic
lines, exhaust components, fuel tank, and operator's
station clean and free of debris.
Clean any oil spills or fuel spills on machine surfaces.

T6669AG —UN—18OCT88
Temperature in engine compartment could go up
immediately after engine is stopped. BE ON GUARD
FOR FIRES DURING THIS PERIOD.
Open access door(s) to cool the engine faster, and clean
engine compartment.

TX,DEBRIS -19-20JAN11-1/1

Use Steps and Handholds Correctly

Prevent falls by facing the machine when you get on and

T133468 —UN—30AUG00
off. Maintain 3-point contact with steps and handrails.
Never use machine controls as handholds.
Use extra care when mud, snow, or moisture present
slippery conditions. Keep steps clean and free of grease
or oil. Never jump when exiting machine. Never mount or
dismount a moving machine.

TX,STEPS -19-09FEB11-1/1

Start Only From Operator's Seat

T133715 —UN—07SEP00

Avoid unexpected machine movement. Start engine only

while sitting in operator's seat. Ensure that all controls and
working tools are in proper position for a parked machine.
Never attempt to start engine from the ground. Do not
attempt to start engine by shorting across the starter
solenoid terminals.

TX,SOFOS -19-20JAN11-1/1

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 Safety

Use and Maintain Seat Belt

Use seat belt when operating machine. Remember to

T133716 —19—14SEP00
fasten seat belt when loading and unloading from trucks
and during other uses.
Examine seat belt frequently. Be sure that webbing is not
cut or torn. Replace seat belt immediately if any part is
damaged or does not function properly.
The complete seat belt assembly should be replaced
every three years, regardless of appearance.
TX,SEAT,BELT -19-20JAN11-1/1

Prevent Unintended Machine Movement

Be careful not to accidentally actuate control levers when
coworkers are present. Pull pilot shutoff lever to locked
(UP) position during work interruptions. Pull pilot shutoff
lever to locked (UP) position and stop engine before

T216779 —UN—22NOV05
allowing anyone to approach machine.
Always lower work equipment to the ground and pull pilot
shutoff lever to locked (UP) position before standing up or
leaving the operator's seat. Stop engine before exiting.

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 Safety

Avoid Work Site Hazards

Avoid contact with gas lines, buried cables and water
lines. Call utility line location services to identify all

T134986 —UN—31OCT00
underground utilities before you dig.
Prepare work site properly. Avoid operating near
structures or objects that could fall onto the machine. Clear
away debris that could move unexpectedly if run over.
Avoid boom or arm contact with overhead obstacles
or overhead electrical lines. Never move any part of
machine or load closer than 3 m (10 ft) plus twice the line
insulator length to overhead wires.
Keep bystanders clear at all times. Keep bystanders

T133650 —UN—27SEP00
away from raised booms, attachments, and unsupported
loads. Avoid swinging or raising booms, attachments, or
loads over or near personnel. Use barricades or a signal
person to keep vehicles and pedestrians away. Use a
signal person if moving machine in congested areas or
where visibility is restricted. Always keep signal person in
view. Coordinate hand signals before starting machine.
Operate only on solid footing with strength sufficient to
support machine. When working close to an excavation,
position travel motors away from the hole.

T133549 —UN—24AUG00
Reduce machine speed when operating with tool on or
near ground when obstacles may be hidden (e.g., during
snow removal or clearing mud, dirt, etc). At high speeds,
hitting obstacles (rocks, uneven concrete or manholes)
can cause a sudden stop. Always wear your seat belt.

TX03679,0001748 -19-05JAN10-1/1

Keep Riders Off Machine

Only allow operator on machine.
Riders are subject to injury. They may fall from machine,
be caught between machine parts, or be struck by foreign
objects.

T7273AH —UN—08JUN90
Riders may obstruct operator’s view or impair his ability
to operate machine safely.

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 Safety

Avoid Backover Accidents

Before moving machine, be sure that all persons are
clear of machine path. Turn around and look directly for
best visibility. Use mirrors to assist in checking all around

PC10857XW —UN—24JUN10
machine. Keep windows and mirrors clean, adjusted, and
in good repair.
Be certain reverse warning alarm is working properly.
Use a signal person when backing if view is obstructed
or when in close quarters. Keep signal person in view at
all times. Use prearranged hand signals to communicate.
Do not rely on the rear camera and radar object detection
systems to determine if personnel are behind the machine.
The system has limitations due to maintenance practices,
environmental conditions, and operating range.
TX,AVOID,BACKOVER -19-25OCT10-1/1

Inspect and Maintain ROPS To maintain the ROPS:

A damaged rollover protective structure (ROPS) should
be replaced, not reused.
• Replace missing hardware using correct grade
hardware.
The protection offered by ROPS could be impaired if • Check hardware torque.
ROPS is subjected to structural damage, is involved in • Check isolation mounts for damage, looseness, or
an overturn incident, or is in any way altered by welding, wear; replace them if necessary.
bending, drilling, or cutting. • Check ROPS for cracks or physical damage.
If ROPS was loosened or removed for any reason, inspect
it carefully before operating the machine again.
TX,ROPS -19-20JAN11-1/1

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 Safety

Avoid Machine Tip Over

Use seat belt at all times.

T133716 —19—14SEP00
Do not jump if the machine tips. You will be unlikely to
jump clear and the machine may crush you.
Load and unload from trucks or trailers carefully. Be
sure truck is wide enough and on a firm level surface.
Use loading ramps. Properly attach ramps to truck bed.
Avoid trucks with steel beds because tracks slip more
easily on steel.
Be careful on slopes. Use extra care on soft, rocky

T133545 —UN—15SEP00
or frozen ground. Machine may slip sideways in these
conditions. When traveling up or down slopes, keep the
bucket on uphill side and just above ground level.
Be careful with heavy loads. Using oversize buckets or
lifting heavy objects reduces machine stability. Extending
a heavy load or swinging it over side of undercarriage
may cause machine to tip.
Ensure solid footing. Use extra care when operating

T133803 —UN—27SEP00
near banks or excavations that may cave-in and cause
machine to tip or fall.

TX03679,00016DF -19-24JAN07-1/1

Use Special Care When Lifting Objects

Never use this machine to lift people.

T133839 —UN—27SEP00
Never lift a load above another person. Keep bystanders
clear of all areas where a load might fall if it breaks free.
Do not leave the seat when there is a raised load.
Do not exceed lift capacity limits posted on machine and
in this manual. Extending heavy loads too far or swinging
over undercarriage side may cause machine to tip over.
Use proper rigging to attach and stabilize loads. Be sure
slings or chains have adequate capacity and are in good
condition. Use tether lines to guide loads and prearranged
hand signals to communicate with co-workers.
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 Safety

Add and Operate Attachments Safely

Always verify compatibility of attachments by contacting
your authorized dealer. Adding unapproved attachments
may affect machine stability or reliability and may create a
hazard for others near the machine.

TX1088388A —UN—21FEB11
Machines equipped with a roll-over protective structure
(ROPS) are tested in accordance with applicable
international standards and are intended for the base
machine model listed on the ROPS plate (1). The ROPS
plate is located inside the cab on the front left cab frame.
Do not use any attachment or make any modifications that
increase the weight of the machine beyond the certified
ROPS Plate Location
value listed on the ROPS plate.
Ensure that a qualified person is involved in attachment 1— ROPS Plate
installation. Add guards to machine if operator protection
is required or recommended. Verify that all connections
are secure and attachment responds properly to controls. and obstructions, carefully operate attachment to learn its
Carefully read attachment manual and follow all characteristics and range of motion.
instructions and warnings. In an area free of bystanders
OUT4001,0000797 -19-22FEB11-1/1

Park and Prepare for Service Safely

Warn others of service work. Always park and prepare
your machine for service or repair properly.
• Park machine on a level surface and lower equipment
to the ground.

T133332 —19—14DEC01
• Place pilot shutoff lever in locked (UP) position.
Stop
engine and remove key.
• Attach a “Do Not Operate” tag in an obvious place in
the operator's station.
Securely support machine or attachment before working
under it.
• Do not support machine with any hydraulically actuated
equipment.
• Do not support machine with cinder blocks or wooden
pieces that may crumble or crush.
• Do not support machine with a single jack or other
devices that may slip out of place.
TS229 —UN—23AUG88

Understand service procedures before beginning repairs.

Keep service area clean and dry. Use two people
whenever the engine must be running for service work.

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 Safety

Service Cooling System Safely

Explosive release of fluids from pressurized cooling
system can cause serious burns.
Shut off engine. Only remove filler cap when cool enough
to touch with bare hands. Slowly loosen cap to first stop

TS281 —UN—23AUG88
to relieve pressure before removing completely.

DX,RCAP -19-04JUN90-1/1

Remove Paint Before Welding or Heating

Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or using a torch.
Remove paint before heating:

TS220 —UN—23AUG88
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes Do all work in an area that is well ventilated to carry toxic
before welding or heating. fumes and dust away.

Do not use a chlorinated solvent in areas where welding Dispose of paint and solvent properly.
will take place.
DX,PAINT -19-24JUL02-1/1

Make Welding Repairs Safely

IMPORTANT: Disable electrical power before

T133547 —UN—31AUG00
welding. Turn off main battery switch
or disconnect positive battery cable.
Separate harness connectors to engine and
vehicle microprocessors.

Do not weld or apply heat on any part of a reservoir or

tank that has contained oil or fuel. Heat from welding and
cutting can cause oil, fuel, or cleaning solution to create
gases which are explosive, flammable, or toxic.
Remove paint properly. Do not inhale paint dust or fumes.
Avoid welding or heating near pressurized fluid lines. Use a qualified welding technician for structural repairs.
Flammable spray may result and cause severe burns if Make sure there is good ventilation. Wear eye protection
pressurized lines fail as a result of heating. Do not let heat and protective equipment when welding.
go beyond work area to nearby pressurized lines.
MB60223,0000212 -19-09FEB11-1/1

TM12180 (24SEP11) 00-0001-13 470GLC Excavator

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 Safety

Drive Metal Pins Safely

T133738 —UN—14SEP00
Always wear protective goggles or safety glasses and
other protective equipment before striking hardened
parts. Hammering hardened metal parts such as pins and
bucket teeth could dislodge chips at high velocity.
Use a soft hammer or a brass bar between hammer and
object to prevent chipping.

TX,PINS -19-20JAN11-1/1

TM12180 (24SEP11) 00-0001-14 470GLC Excavator

092411

PN=22
 Safety

Clean Exhaust Filter Safely

During exhaust filter cleaning operations, the engine
may run at elevated idle and hot temperatures for an
extended period of time. Exhaust gases and exhaust
filter components reach temperatures hot enough to burn
people, or ignite or melt common materials.

TS227 —UN—23AUG88
Keep machine away from people, animals, or structures
which may be susceptible to harm or damage from hot
exhaust gases or components. Avoid potential fire or
explosion hazards from flammable materials and vapors
near the exhaust. Keep exhaust outlet away from people
and anything that can melt, burn, or explode.
Closely monitor machine and surrounding area for
smoldering debris during and after exhaust filter cleaning.
Adding fuel while an engine is running can create a fire
or explosion hazard. Always stop engine before refueling
machine and clean up any spilled fuel.

TS271 —UN—23AUG88
Always make sure that engine is stopped while hauling
machine on a truck or trailer.
Contact with exhaust components while still hot can result
in serious personal injury.
Avoid contact with these components until cooled to safe
temperatures.
If service procedure requires engine to be running:
• Only engage power-driven parts required by service
procedure
• Ensure that other people are clear of operator station
and machine

TS1693 —UN—09DEC09
Keep hands, feet, and clothing away from power-driven
parts.
Always disable movement (neutral), set the parking brake
or mechanism and disconnect power to attachments or
tools before leaving the operator’s station.
Shut off engine and remove key (if equipped) before
leaving the machine unattended.

TS1695 —UN—07DEC09

DX,EXHAUST,FILTER -19-12JAN11-1/1

TM12180 (24SEP11) 00-0001-15 470GLC Excavator

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 Safety

TM12180 (24SEP11) 00-0001-16 470GLC Excavator

092411

PN=24
 Group 0003
Torque Values
Metric Bolt and Cap Screw Torque Values
METRIC BOLT AND CAP SCREW TORQUE VALUES—Tolerance is ±10% unless otherwise specified

TORQ2 —UN—07SEP99
Top—Property Class and Head Markings; Bottom—Property Class and Nut Markings
Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Thread Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
Size Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft)
M6 4.7 (3.5) 6 (4.4) 9 (6.6) 11.5 (8.5) 13 (9.5) 16.5 (12.2) 15.5 (11.5) 19.5 (14.5)
M8 11.5 (8.5) 14.5 (10.7) 22 (16) 28 (20.5) 32 (23.5) 40 (29.5) 37 (27.5) 47 (35)
M10 23 (17) 29 (21) 43 (32) 55 (40) 63 (46) 80 (59) 75 (55) 95 (70)
M12 40 (29.5) 50 (37) 75 (55) 95 (70) 110 (80) 140 (105) 130 (95) 165 (120)
M14 63 (46) 80 (59) 120 (88) 150 (110) 175 (130) 220 (165) 205 (150) 260 (190)
M16 100 (74) 125 (92) 190 (140) 240 (175) 275 (200) 350 (255) 320 (235) 400 (300)
M18 135 (100) 170 (125) 265 (195) 330 (245) 375 (275) 475 (350) 440 (325) 560 (410)
M20 190 (140) 245 (180) 375 (275) 475 (350) 530 (390) 675 (500) 625 (460) 790 (580)
M22 265 (195) 330 (245) 510 (375) 650 (480) 725 (535) 920 (680) 850 (625) 1080 (800)
M24 330 (245) 425 (315) 650 (480) 820 (600) 920 (680) 1150 (850) 1080 (800) 1350 (1000)
M27 490 (360) 625 (460) 950 (700) 1200 (885) 1350 (1000) 1700 (1250) 1580 (1160) 2000 (1475)
M30 660 (490) 850 (625) 1290 (950) 1630 (1200) 1850 (1350) 2300 (1700) 2140 (1580) 2700 (2000)
M33 900 (665) 1150 (850) 1750 (1300) 2200 (1625) 2500 (1850) 3150 (2325) 2900 (2150) 3700 (2730)
M36 1150 (850) 1450 (1075) 2250 (1650) 2850 (2100) 3200 (2350) 4050 (3000) 3750 (2770) 4750 (3500)
a
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
b
"Dry" means plain or zinc plated without any lubrication.

Fasteners should be replaced with the same or higher property class. If

CAUTION: Use only metric tools on metric hardware. Other higher property class fasteners are used, these should only be tightened
tools may not fit properly. Tool may slip and cause injury. to the strength of the original.

Make sure fastener threads are clean and that you properly start thread
DO NOT use these values if a different torque value or tightening engagement. This will prevent them from failing when tightening.
procedure is given for a specific application. Torque values listed are for
general use only. Check tightness of fasteners periodically. Tighten plastic insert or crimped steel-type lock nuts to approximately
50 percent of the dry torque shown in the chart, applied to the nut, not
Shear bolts are designed to fail under predetermined loads. Always to the bolt head. Tighten toothed or serrated-type lock nuts to the full
replace shear bolts with identical property class. torque value.

OUT3035,TORQUE2 -19-19JUL04-1/1

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 Torque Values

Additional Metric Cap Screw Torque Values

T6873AA —UN—18OCT88
CAUTION: Use only metric tools on metric
hardware. Other tools may not fit properly.
They may slip and cause injury.

Check tightness of cap screws periodically. Torque values

listed are for general use only. Do not use these values if
a different torque value or tightening procedure is listed
for a specific application.
Shear bolts are designed to fail under predetermined

T6873AB —UN—18OCT88
loads. Always replace shear bolts with identical grade.
Fasteners should be replaced with the same or higher
grade. If higher grade fasteners are used, these should
only be tightened to the strength of the original.
Make sure fastener threads are clean and you properly
start thread engagement. This will prevent them from
failing when tightening.

T6873AC —UN—18OCT88
Tighten cap screws having lock nuts to approximately 50
percent of amount shown in chart.
METRIC CAP SCREW TORQUE VALUESa
T-Bolt H-Bolt M-Bolt
Nomi-
nal Dia N·m lb-ft N·m lb-ft N·m lb-ft
8 29 21 20 15 10 7
10 63 46 45 33 20 15
12 108 80 88 65 34 25
14 176 130 137 101 54 40
16 265 195 206 152 78 58
18 392 289 294 217 118 87
20 539 398 392 289 167 125
22 735 542 539 398 216 159
24 931 687 686 506 274 202
27 1372 1012 1029 759 392 289
30 1911 1410 1421 1049 539 398
33 2548 1890 1911 1410 735 542
36 3136 2314 2401 1772 931 687
a
Torque tolerance is ±10%.
04T,90,M170 -19-29SEP99-1/1

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 Torque Values

Unified Inch Bolt and Cap Screw Torque

Values
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES—Tolerance is ±10% unless otherwise specified

TORQ1A —UN—27SEP99
Top—SAE Grade and Head Markings; Bottom—SAE Grade and Nut Markings
Grade 1 (No Mark) Grade 2a (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2
b c
Thread Lubricated Dry Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc
Size Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft) Nm (lb-ft)
1/4 3.8 (2.8) 4.7 (3.5) 6 (4.4) 7.5 (5.5) 9.5 (7) 12 (9) 13.5 (10) 17 (12.5)
5/16 7.7 (5.7) 9.8 (7.2) 12 (9) 15.5 (11.5) 19.5 (14.5) 25 (18.5) 28 (20.5) 35 (26)
3/8 13.5 (10) 17.5 (13) 22 (16) 27.5 (20) 35 (26) 44 (32.5) 49 (36) 63 (46)
7/16 22 (16) 28 (20.5) 35 (26) 44 (32.5) 56 (41) 70 (52) 80 (59) 100 (74)
1/2 34 (25) 42 (31) 53 (39) 67 (49) 85 (63) 110 (80) 120 (88) 155 (115)
9/16 48 (35.5) 60 (45) 76 (56) 95 (70) 125 (92) 155 (115) 175 (130) 220 (165)
5/8 67 (49) 85 (63) 105 (77) 135 (100) 170 (125) 215 (160) 240 (175) 305 (225)
3/4 120 (88) 150 (110) 190 (140) 240 (175) 300 (220) 380 (280) 425 (315) 540 (400)
7/8 190 (140) 240 (175) 190 (140) 240 (175) 490 (360) 615 (455) 690 (510) 870 (640)
1 285 (210) 360 (265) 285 (210) 360 (265) 730 (540) 920 (680) 1030 (760) 1300 (960)
1-1/8 400 (300) 510 (375) 400 (300) 510 (375) 910 (670) 1150 (850) 1450 (1075) 1850 (1350)
1-1/4 570 (420) 725 (535) 570 (420) 725 (535) 1280 (945) 1630 (1200) 2050 (1500) 2600 (1920)
1-3/8 750 (550) 950 (700) 750 (550) 950 (700) 1700 (1250) 2140 (1580) 2700 (2000) 3400 (2500)
1-1/2 990 (730) 1250 (930) 990 (730) 1250 (930) 2250 (1650) 2850 (2100) 3600 (2650) 4550 (3350)
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long, and
for all other types of bolts and screws of any length.
b
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
c
"Dry" means plain or zinc plated without any lubrication.

DO NOT use these values if a different torque value or tightening Make sure fastener threads are clean and that you properly start thread
procedure is given for a specific application. Torque values listed are for engagement. This will prevent them from failing when tightening.
general use only. Check tightness of fasteners periodically.
Tighten plastic insert or crimped steel-type lock nuts to approximately
Shear bolts are designed to fail under predetermined loads. Always 50 percent of the dry torque shown in the chart, applied to the nut, not
replace shear bolts with identical grade. to the bolt head. Tighten toothed or serrated-type lock nuts to the full
torque value.
Fasteners should be replaced with the same or higher grade. If higher
grade fasteners are used, these should only be tightened to the strength
of the original.

OUT3035,TORQUE1 -19-14JAN04-1/1

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 Torque Values

Service Recommendations for 37° Flare and

30° Cone Seat Connectors
1. Inspect flare and flare seat. They must be free of dirt
or obvious defects.
2. Defects in tube flare cannot be repaired.

T6234AC —UN—18OCT88
Overtightening a defective flared fitting will not stop
leaks.
3. Align tube with fitting before attempting to start nut.
4. Lubricate male threads with hydraulic fluid or
petroleum jelly.
5. Index angle fittings and tighten by hand.
STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART
6. Tighten fitting or nut to torque value shown on torque Thread Size N·m lb-ft
chart. Do not allow hoses to twist when tightening
3/8 - 24 UNF 8 6
fittings.
7/16 - 20 UNF 12 9
1/2 - 20 UNF 16 12
9/16 - 18 UNF 24 18
3/4 - 16 UNF 46 34
7/8 - 14 UNF 62 46
1-1/16 - 12 UN 102 75
1-3/16 - 12 UN 122 90
1-5/16 - 12 UN 142 105
1-5/8 - 12 190 140
1-7/8 - 12 UN 217 160

NOTE: Torque tolerance is ± 10%.

T82,BHMA,EL -19-29SEP99-1/1

Service Recommendations for O-Ring Boss

Fittings
Straight Fitting
1. Inspect O-ring boss seat for dirt or defects.

T6243AE —UN—18OCT88
2. Lubricate O-ring with petroleum jelly. Place electrical
tape over threads to protect O-ring. Slide O-ring over
tape and into O-ring groove of fitting. Remove tape.
3. Tighten fitting to torque value shown on chart.

Continued on next page 04T,90,K66 -19-29SEP99-1/2

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 Torque Values

Angle Fitting
1. Back-off lock nut (A) and back-up washer (B)
completely to head-end (C) of fitting.
2. Turn fitting into threaded boss until back-up washer
contacts face of boss.

T6520AB —UN—18OCT88
3. Turn fitting head-end counterclockwise to proper index
(maximum of one turn).
NOTE: Do not allow hoses to twist when tightening fittings.

4. Hold fitting head-end with a wrench and tighten locknut

and back-up washer to proper torque value.
STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART
Thread Size N·m lb-ft
3/8-24 UNF 8 6
7/16-20 UNF 12 9
1/2-20 UNF 16 12
9/16-18 UNF 24 18
3/4-16 UNF 46 34
7/8-14 UNF 62 46
1-1/16-12 UN 102 75
1-3/16-12 UN 122 90
1-5/16-12 UN 142 105
1-5/8-12 UN 190 140
1-7/8-12 UN 217 160

NOTE: Torque tolerance is ± 10%.

04T,90,K66 -19-29SEP99-2/2

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 Torque Values

Service Recommendations For Flared

Connections—Straight or Tapered Threads
1. Inspect flare and flare seat. They must be free of dirt
or obvious defects.
2. Defects in the tube flare cannot be repaired.

T6873AE —UN—18OCT88
Overtightening a defective flared fitting will not stop
leaks.
3. Align the tube with the fitting before attempting to start
the nut.
4. Lubricate the male threads with hydraulic fluid or
petroleum jelly. Straight Thread

5. Index angle fittings and tighten by hand.

6. Tighten fitting or nut to torque value shown on the chart.
Do not allow hoses to twist when tightening fittings.
a
TORQUE CHART
b
Straight Thread Tapered Thread

T6873AD —UN—18OCT88
Thread Size N·m lb-ft N·m lb-ft
1/8 15 11
1/4 20 15 45 33
3/8 29 21 69 51
1/2 49 36 93 69
3/4 69 51 176 130
Tapered Thread
1 157 116 343 253
1-1/2 196 145 539 398
2 255 188 588 434
a
Torque tolerance is ±10%.
b
With seat face.

NOTE: If female thread is cast iron (control valves,

brake valves motors, etc.), torque must be
reduced approximately 10%.
04T,90,M171 -19-28JAN92-1/1

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 Torque Values

Service Recommendations For Flat Face 4. Tighten fitting or nut to torque value shown on the
O-Ring Seal Fittings chart. Do not allow hoses to twist when tightening
1. Inspect the fitting sealing surfaces and O-ring. They fittings, use backup wrench on straight hose couplings.
must be free of dirt or defects. IMPORTANT: Tighten fittings to 150% of listed torque
2. Lubricate O-rings and install into grove using value if indexing is necessary or if fitting is
petroleum jelly to hold in place. attached to an actuating devise.

3. Index angle fittings and tighten by hand pressing joint Tighten fittings to 50% of listed torque value
together to insure O-ring remains in place. if used in aluminum housing.

FLAT FACE O-RING SEAL FITTING TORQUE*

Nomial Tube O.D. Thread Size Swivel Nut Bulkhead Nut
mm in. in. N·m lb-ft N·m lb-ft
6.35 0.250 9/16-18 16 12 12 9
9.52 0.375 11/16-16 24 18 24 18
12.70 0.500 13/16-16 50 37 46 34
15.88 0.625 1-14 69 51 62 46
19.05 0.750 1 3/16-12 102 75 102 75
22.22 0.875 1 3/16-12 102 75 102 75
25.40 1.000 1 7/16-12 142 105 142 105
31.75 1.250 1 11/16-12 190 140 190 140
38.10 1.500 2-12 217 160 217 160
*Torque tolerance is +15 -20% unless otherwise specified.
Stud End O-ring Seal Torque for Straight and Adjustable Fittings*
Thread Size Straight Hex Size Locknut Hex Size Straight Fitting or Locknut Toque
Inch Inch Inch N·m lb-ft
3/8-24 5/8 9/16 12 9
7/16-20 5/8 5/8 21 15
1/2-20 3/4 11/16 26 19
9/16-18 3/4 3/4 34 25
3/4-16 7/8 15/16 73 55
7/8-14 1 1/16 1 1/16 104 76
1 1/16-12 1 1/4 1 3/8 176 130
1 3/16-12 1 3/8 1 1/2 230 170
1 5/16-12 1 1/2 1 5/8 285 210
*Torque tolerance is +15 -20% unless otherwise specified.

OUO6092,00010A4 -19-02JAN08-1/1

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 Torque Values

O-Ring Boss Fittings In Aluminum Housing

Service Recommendations—Excavators

T196315 —UN—17NOV03
O-Ring Boss Straight and Adjustable Fittings
1— Straight Fitting 3— Stud End 5— Hex Nut
2— O-Ring 4— Adjustable Fitting 6— Backup Washer

O-RING BOSS STRAIGHT OR ADJUSTABLE FITTING STUD END O-RING BOSS PLUG STUD END WITH INCH THREAD IN
NUT WITH METRIC THREAD IN ALUMINUM HOUSING TORQUE ALUMINUM HOUSING TORQUE VALUES—Tolerance is ±
VALUES—Tolerance is ± 10% unless otherwise specified 10% unless otherwise specified
Thread Size Hex Nut Size Thread Size
mm mm Nm (lb-ft) in. Nm (lb-ft)
M12 x 1.5 17 39 (29) 1/8 7.8 (5.80)
M14 x 1.5 19 39 (29) 1/4 11.8 (8.70)
M16 x 1.5 22 55 (41) 3/8 23 (17)
M22 x 1.5 27 75 (55) 1/2 39 (29)
M27 x 2 32 110 (81) 3/4 55 (41)
M30 x 2 36 141 (104) 1 86 (64)
M33 x 2 41 165 (122) 1-1/4 126 (93)
M38 x 2 46 165 (122) 1-1/2 157 (116)
M42 x 2 50 275 (203) 2 204 (150)

O-RING BOSS STRAIGHT OR ADJUSTABLE FITTING STUD END 1. Inspect fitting and O-ring boss sealing surfaces and
NUT WITH INCH THREAD IN ALUMINUM HOUSING TORQUE
VALUES—Tolerance is ± 10% unless otherwise specified
the O-ring. They must be free of dirt, scratches, nicks,
or burrs. O-ring must be free of dirt, cuts, cracks,
Thread Size
in. Nm (lb-ft)
swelling or flatten condition.
1/8 — 2. Back the stud end hex nut (5) off as far as possible.
1/4 28 (20) Push backup washer (6) towards the nut to fully
3/8 39 (29) expose the turn down section of stud end. Washer
must fit turned down section and not be too loose
1/2 75 (55)
3/4 126 (93) 3. Wrap electrical tape over threads to protect O-ring.
1 165 (122) Slide O-ring over the tape into turned down section.
1-1/8 — Remove tape. Apply hydraulic oil to the threads of
stud end, turned down section, and O-ring.
1-1/4 259 (191)
1-3/8 — 4. Turn fitting into the boss by hand until face of nut or
1-1/2 330 (243) backup washer squeezes O-ring into the seat and
1-3/4 — contacts face of boss. Loosen an adjustable fitting no
more than one turn for alignment.
2 —
5. Tighten straight fitting or hex nut to the torque value
given. Hold body of adjustable fitting using a second
wrench when tightening hex nut.
OUT3035,0000353 -19-28MAY09-1/1

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 Torque Values

O-Ring Face Seal Fittings With SAE Inch Hex

Nut And Stud End For High Pressure Service
Recommendations
O-RING FACE SEAL FITTINGS WITH SAE INCH HEX NUT AND STUD END FOR HIGH PRESSURE, ABOVE 27 600 kPa (276
bar) (4000 psi), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified

A B
C D

H70406 —UN—12DEC01
G

E
H F
F
E

A—90° Swivel Elbow and Tube C—Stud Straight and Tube Nut E—Stud End G—Swivel Nut
Nut D—Bulkhead Union and Nut F— Tube Nut H—Hex Nut
B—90° Adjustable Stud Elbow
Nominal Tube OD or Hose ID O-Ring Face Seal Hose or Tube Swivel Nut Bulkhead Nut
Metric Tube OD Inch Tube OD or Hose ID Thread Size Hex Size Torque Hex Size Torque
mm Dash Size mm (in.) in. in. Nm (lb-ft) in. Nm (lb-ft)
5 -3 4.78 (0.188) — — — — —
6 -4 6.35 (0.250) 9/16-18 11/16 24 (18) 13/16 32 (24)
8 -5 7.92 (0.312) — — — — —
10 -6 9.53 (0.375) 11/16-16 13/16 37 (27) 1 42 (31)
12 -8 12.70 (0.500) 13/16-16 15/16 75 (55) 1-1/8 93 (69)
16 -10 15.88 (0.625) 1-14 1-1/8 103 (76) 1-5/16 118 (87)
20 -12 19.05 (0.750) 1-3/16-12 1-3/8 152 (112) 1-1/2 175 (129)
22 -14 22.23 (0.875) 1-3/16-12 — 152 (112) — 175 (129)
25 -16 25.40 (1.000) 1-7/16-12 1-5/8 214 (158) 1-3/4 247 (182)
32 -20 31.75 (1.250) 1-11/16-12 1-7/8 286 (211) 2 328 (242)
38 -24 38.10 (1.500) 2-12 2-1/4 326 (240) 2-3/8 374 (276)
O-RING STRAIGHT, ADJUSTABLE, AND EXTERNAL HEX PLUG WITH SAE INCH STUD END FOR HIGH PRESSURE, ABOVE 27
600 kPa (276 bar) (4000 psi), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified
Thread Size Straight Hex Sizea Adjustable Nut Hex Size Steel or Gray Iron Torque
in. in. in. Nm (lb-ft)
3/8-24 5/8 9/16 18 (13)
7/16-20 5/8 5/8 24 (18)
1/2-20 3/4 11/16 30 (22)
9/16-18 3/4 3/4 37 (27)
3/4-16 7/8 15/16 75 (55)
7/8-14 1-1/16 1-1/16 103 (76)
1-1/16-12 1-1/4 1-3/8 177 (131)
1-3/16-12 1-3/8 1-1/2 231 (170)
1-5/16-12 1-1/2 1-5/8 270 (199)
1-5/8-12 1-3/4 1-7/8 286 (211)
1-7/8-12 2-1/8 2-1/8 326 (240)
a
Straight hex size applies to fittings only and may not be the same as the corresponding plug of the same thread size.

1. Inspect fitting and connector sealing surfaces and the 2. Back the stud end hex nut off as far as possible. Push
O-rings. They must be free of dirt, scratches, nicks, backup washer towards the nut to fully expose the turn
and burrs. O-ring must be free of dirt, cuts, cracks, down section. Washer must fit turned down section
swelling or flatten condition. and not be too loose
Continued on next page OUT3035,0000420 -19-14JAN04-1/2

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PN=33
 Torque Values

face of boss. Loosen adjustable fittings no more than

3. Lubricate O-rings using a thin film of clean hydraulic oil one turn for alignment.
or as needed, petroleum jelly to hold O-ring in place.
Hold connections together while tightening nut to
Install O-ring into groove making sure it is seated at ensure O-ring remains in place.
the bottom. Excess petroleum jelly will prevent seating
of O-ring and cause it to pop out. 5. Tighten fitting or nut to torque value shown. Use a
second wrench to hold the fitting in position or to keep
To protect an O-ring from threads, wrap electrical tape hose from twisting while tightening nut.
over the threads. Slide O-ring over the tape into the
turned down section. Remove the tape.
4. Turn fitting into the boss by hand until face of nut or
washer squeezes the O-ring into the seat and contacts
OUT3035,0000420 -19-14JAN04-2/2

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 Torque Values

O-Ring Face Seal Fittings With Metric Hex

Nut And Stud End For Standard Pressure
Service Recommendations
O-RING FACE SEAL AND FITTINGS WITH METRIC HEX NUT AND STUD END FOR STANDARD PRESSURE, BELOW 27 600
kPa (275.8 bar) (4,000 psi), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified

1 2 3 4
10

T196337 —UN—18NOV03
7 9
11 8 11
6 6 5
10 11
10
8 8
T196337
1— 90° Swivel Elbow 4— Bulkhead Union and Nut 7— Swivel Nut 10— O-Ring
2— 90° Adjustable Stud Elbow 5— External Hex Stud End Plug 8— Stud End 11— Identification Groove
3— Stud Straight 6— Tube Nut 9— Hex Nut
Nominal Tube OD or Hose ID O-Ring Face Seal Hose or Tube Swivel Nut Bulkhead Nut
Metric Tube Inch Tube OD or Hose ID Thread Size Hex Size Torque Hex Size Torque
OD
mm Dash Size mm (in.) in. mm Nm (lb-ft) mm Nm (lb-ft)
4 -2 3.18 (0.125) — — — — —
5 -3 4.78 (0.188) — — — — —
6 -4 6.35 (0.250) 9/16-18 17 16 (12) 22 32 (24)
8 -5 7.92 (0.312) — — — — —
10 -6 9.53 (0.375) 11/16-16 22 24 (18) 27 42 (31)
12 -8 12.70 (0.500) 13/16-16 24 50 (37) 30 93 (69)
16 -10 15.88 (0.625 1-14 30 69 (51) 36 118 (87)
20 -12 19.05 (0.750) 1-3/16-12 36 102 (75) 41 175 (129)
22 -14 22.23 (0.875) 1-3/16-12 36 102 (75) 41 175 (129)
25 -16 25.40 (1.000) 1-7/16-12 41 142 (105) 46 247 (182)
28 — — — — — — —
32 -20 31.75 (1.250) 1-11/16-12 50 190 (140) 50 328 (242)
38 -24 38.10 (1.500) 2-12 60 217 (160) 60 374 (276)
50 -32 50.80 (2.000) — — — — —
O-RING STRAIGHT, ADJUSTABLE, AND EXTERNAL HEX PLUG WITH METRIC STUD END FOR STANDARD PRESSURE, BELOW
27 600 kPa (275.8 bar) (4,000 psi), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified
Thread Sizea Straight Hex Sizeb Adjustable Nut Hex Size Steel or Gray Iron Torque Aluminum or Brass Torque
mm. mm mm Nm (lb-ft) Nm (lb-ft)
M8 x 1 12 12 8 (6) 5 (4)
M10 x 1 14 14 15 (11) 10 (7)
M12 x 1.5 17 17 25 (18) 17 (12)
M14 x 1.5 19 19 40 (30) 27 (20)
M16 x 1.5 22 22 45 (33) 30 (22)
M18 x 1.5 24 24 50 (37) 33 (25)
M22 x 1.5 27 27 69 (51) 46 (34)
M27 x 2 32 32 100 (74) 67 (49)
M30 x 2 36 36 130 (96) 87 (64)
M33 x 2 41 41 160 (118) 107 (79)
M38 x 2 46 46 176 (130) 117 (87)
M42 x 2 50 50 210 (155) 140 (103)
Continued on next page OUT3035,0000366 -19-14JAN04-1/2

TM12180 (24SEP11) 00-0003-11 470GLC Excavator

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PN=35
 Torque Values

O-RING STRAIGHT, ADJUSTABLE, AND EXTERNAL HEX PLUG WITH METRIC STUD END FOR STANDARD PRESSURE, BELOW
27 600 kPa (275.8 bar) (4,000 psi), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified
Thread Sizea Straight Hex Sizeb Adjustable Nut Hex Size Steel or Gray Iron Torque Aluminum or Brass Torque
mm. mm mm Nm (lb-ft) Nm (lb-ft)
M48 x 2 55 55 260 (192) 173 (128)
M60 x 2 65 65 315 (232) 210 (155)
a
Stud end threads are identified as metric by an identification groove in the hex nut next to the O-ring.
b
Straight hex size applies to fittings only and may not be the same as the corresponding plug of the same thread size.

1. Inspect fitting and connector sealing surfaces and the To protect an O-ring from threads, wrap electrical tape
O-rings. They must be free of dirt, scratches, nicks, over the threads. Slide O-ring over the tape into the
and burrs. O-ring must be free of dirt, cuts, cracks, turned down section. Remove the tape.
swelling or flatten condition.
4. Turn fitting into the boss by hand until face of nut or
2. Back the stud end hex nut off as far as possible. Push washer squeezes the O-ring into the seat and contacts
backup washer towards the nut to fully expose the turn face of boss. Loosen adjustable fittings no more than
down section. Washer must fit turned down section one turn for alignment.
and not be too loose
Hold connections together while tightening nut to
3. Lubricate O-rings using a thin film of clean hydraulic oil ensure O-ring remains in place.
or as needed, petroleum jelly to hold O-ring in place.
5. Tighten fitting or nut to torque value shown. Use a
Install O-ring into groove making sure it is seated at second wrench to hold the fitting in position or to keep
the bottom. Excess petroleum jelly will prevent seating hose from twisting while tightening nut.
of O-ring and cause it to pop out.
OUT3035,0000366 -19-14JAN04-2/2

TM12180 (24SEP11) 00-0003-12 470GLC Excavator

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PN=36
 Torque Values

O-Ring Face Seal Fittings With Metric Hex

Nut And Stud End For High Pressure Service
Recommendations
O-RING FACE SEAL FITTINGS WITH METRIC HEX NUT AND STUD END FOR HIGH PRESSURE, ABOVE 27 600 kPa (275.8
bar) (4,000 psi), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified

1 2 3 4
10

T196337 —UN—18NOV03
7 9
11 8 11
6 6 5
10 11
10
8 8
T196337
1— 90° Swivel Elbow 4— Bulkhead Union and Nut 7— Swivel Nut 10— O-Ring
2— 90° Adjustable Stud Elbow 5— External Hex Stud End Plug 8— Stud End 11— Identification Groove
3— Stud Straight 6— Tube Nut 9— Hex Nut
Nominal Tube OD or Hose ID O-Ring Face Seal Hose or Tube Swivel Nut Bulkhead Nut
Metric Tube OD Inch Tube OD or Hose ID Thread Size Hex Size Torque Hex Size Torque
mm Dash Size mm (in.) in. mm Nm (lb-ft) mm Nm (lb-ft)
4 -2 3.18 (0.125) — — — — —
5 -3 4.78 (0.188) — — — — —
6 -4 6.35 (0.250) 9/16-18 17 24 (18) 22 32 (24)
8 -5 7.92 (0.312) — — — — —
10 -6 9.53 (0.375) 11/16-16 22 37 (27) 27 42 (31)
12 -8 12.70 (0.500) 13/16-16 24 75 (55) 30 93 (69)
16 -10 15.88 (0.625) 1-14 30 103 (76) 36 118 (87)
20 -12 19.05 (0.750) 1-3/16-12 36 152 (112) 41 175 (129)
22 -14 22.23 (0.875) 1-3/16-12 36 152 (112) 41 175 (129)
25 -16 25.40 (1.000) 1-7/16-12 41 214 (158) 46 247 (182)
28 — — — — — — —
32 -20 31.75 (1.250) 1-11/16-12 — 286 (211) 50 328 (242)
38 -24 38.10 (1.500) 2-12 — 326 (240) 60 374 (276)
O-RING STRAIGHT, ADJUSTABLE, AND EXTERNAL HEX PLUG WITH METRIC STUD END FOR HIGH PRESSURE, ABOVE 27 600
KPA (275.8 BAR) (4,000 PSI), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified
Thread Sizea Straight Hex Sizeb Adjustable Nut Hex Size Steel or Gray Iron Torque
mm. mm mm Nm (lb-ft)
M8 x 1 12 12 8 (6)
M10 x 1 14 14 15 (11)
M12 x 1.5 17 17 35 (26)
M14 x 1.5 19 19 45 (33)
M16 x 1.5 22 22 55 (41)
M18 x 1.5 24 24 70 (52)
M22 x 1.5 27 27 100 (74)
M27 x 2 32 32 170 (125)
M30 x 2 36 36 215 159)
M33 x 2 41 41 260 (192)
M38 x 2 46 46 320 (236)
M42 x 2 50 50 360 (266)
M48 x 2 55 55 420 (310)

Continued on next page OUT3035,0000421 -19-14JAN04-1/2

TM12180 (24SEP11) 00-0003-13 470GLC Excavator

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PN=37
 Torque Values

O-RING STRAIGHT, ADJUSTABLE, AND EXTERNAL HEX PLUG WITH METRIC STUD END FOR HIGH PRESSURE, ABOVE 27 600
KPA (275.8 BAR) (4,000 PSI), TORQUE VALUES—Tolerance is +15 -20% unless otherwise specified
Thread Sizea Straight Hex Sizeb Adjustable Nut Hex Size Steel or Gray Iron Torque
mm. mm mm Nm (lb-ft)
a
Stud end threads are identified as metric by an identification groove in the hex nut next to the O-ring.
b
Straight hex size applies to fittings only and may not be the same as the corresponding plug of the same thread size.

1. Inspect fitting and connector sealing surfaces and the To protect an O-ring from threads, wrap electrical tape
O-rings. They must be free of dirt, scratches, nicks, over the threads. Slide O-ring over the tape into the
and burrs. O-ring must be free of dirt, cuts, cracks, turned down section. Remove the tape.
swelling or flatten condition.
4. Turn fitting into the boss by hand until face of nut or
2. Back the stud end hex nut off as far as possible. Push washer squeezes the O-ring into the seat and contacts
backup washer towards the nut to fully expose the turn face of boss. Loosen adjustable fittings no more than
down section. Washer must fit turned down section one turn for alignment.
and not be too loose
Hold connections together while tightening nut to
3. Lubricate O-rings using a thin film of clean hydraulic oil ensure O-ring remains in place.
or as needed, petroleum jelly to hold O-ring in place.
5. Tighten fitting or nut to torque value shown. Use a
Install O-ring into groove making sure it is seated at second wrench to hold the fitting in position or to keep
the bottom. Excess petroleum jelly will prevent seating hose from twisting while tightening nut.
of O-ring and cause it to pop out.
OUT3035,0000421 -19-14JAN04-2/2

TM12180 (24SEP11) 00-0003-14 470GLC Excavator

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PN=38
 Torque Values

Service Recommendations for Metric Series Four Bolt Flange Fitting

T6890BB —UN—01MAR90
A—Sealing Surface B—Split Flange C—Pinched O-Ring D—Single Piece Flange

1. Clean sealing surfaces (A). Inspect. Scratches cause

DO NOT use air wrenches. DO NOT tighten one cap
leaks. Roughness causes seal wear. Out-of-flat
screw fully before tightening the others. DO NOT over
causes seal extrusion. If defects cannot be polished
tighten.
out, replace component.
TORQUE CHARTa
2. Install the correct O-ring (and backup washer if Thread b
N·m lb-ft
required) into groove using petroleum jelly to hold it
M6 12 9
in place.
M8 30 22
3. Split flange: Loosely assemble split flange (B) halves. M10 57 42
Make sure split is centrally located and perpendicular M12 95 70
to the port. Hand tighten cap screws to hold parts in
M14 157 116
place. Do not pinch O-ring (C).
M16 217 160
4. Single piece flange (D): Place hydraulic line in center M18 334 246
of flange and install four cap screws. Flange must be M20 421 318
centrally located on port. Hand tighten cap screws to a
Tolerance ± 10%. The torques given are enough for the given size
hold flange in place. Do not pinch O-ring. connection with the recommended working pressure. Increasing
cap screw torque beyond these amounts will result in flange and
5. After components are properly positioned and cap cap screw bending and connection failures.
screws are hand tightened, tighten one cap screw, b
Metric standard thread.
then tighten the diagonally opposite cap screw.
Tighten two remaining cap screws. Tighten all cap
screws as specified in the chart below.
04T,90,K175 -19-29SEP99-1/1

TM12180 (24SEP11) 00-0003-15 470GLC Excavator

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PN=39
 Torque Values

Service Recommendations For Inch Series Four Bolt Flange Fittings

T6890BB —UN—01MAR90
A—Sealing Surface B—Split Flange C—Pinched O-Ring D—Single Piece Flange

1. Clean sealing surfaces (A). Inspect. Scratches cause TORQUE CHART

leaks. Roughness causes seal wear. Out-of-flat N·m lb-ft
causes seal extrusion. If defects cannot be polished Nominal Cap Screw
out, replace component. Flange Size
Size Min Max Min Max
2. Install O-ring (and backup washer if required) into 1/2 5/16-18 UNC 20 31 15 23
groove using petroleum jelly to hold it in place.
3/4 3/8-16 UNC 28 54 21 40
3. Split flange: Loosely assemble split flange (B) halves. 1 3/8-16 UNC 37 54 27 40
Make sure split is centrally located and perpendicular 1-1/4 7/16-14 UNC 47 85 35 63
to port. Hand tighten cap screws to hold parts in place. 1-1/2 1/2-13 UNC 62 131 46 97
Do not pinch O-ring (C).
2 1/2-13 UNC 73 131 54 97
4. Single piece flange (D): Place hydraulic line in center 2-1/2 1/2-13 UNC 107 131 79 97
of flange and install cap screws. Flange must be 3 5/8-11 UNC 158 264 117 195
centrally located on port. Hand tighten cap screws to 3-1/2 5/8-11 UNC 158 264 117 195
hold flange in place. Do not pinch O-ring.
4 5/8-11 UNC 158 264 117 195
5. Tighten one cap screw, then tighten the diagonally 5 5/8-11 UNC 158 264 117 195
opposite cap screw. Tighten two remaining cap screws.
Tighten all cap screws as specified in the chart below.
DO NOT use air wrenches. DO NOT tighten one cap
screw fully before tightening the others. DO NOT over
tighten.
04T,90,K174 -19-01AUG94-1/1

TM12180 (24SEP11) 00-0003-16 470GLC Excavator

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 Torque Values

Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations

T6890BB —UN—01MAR90
A—Sealing Surface B—Split Flange C—Pinched O-Ring D—Single Piece Flange

INCH SERIES FOUR BOLT FLANGE FITTING FOR 41 400 kPa (414 If imperfection cannot be polished out, replace
bar) (6000 psi) PRESSURE SERIES TORQUE VALUES—Tolerance component.
is ± 10% unless otherwise specified
Nominal Cap Screw Sizea Min—Max Torque 2. Install the O-ring (and backup ring, if used) into
Flange Size groove. Use petroleum jelly to hold it in place.
in. in. Nm (lb-ft)b
IMPORTANT: DO NOT use air wrenches. DO NOT
1/2 5/16-18 UNC 20—31 (15—23)
tighten one cap screw fully before tightening
3/4 3/8-16 UNC 34—54 (25—40) the others. DO NOT over tighten.
1 7/16-14 UNC 57—85 (42—63)
1-1/4 1/2-13 UNC 85—131 (63—97) 3. Split flange: Loosely assemble split flange (B) halves.
1-1/2 5/8-11 UNC 159—264 (117—195) Make sure split is centrally located and perpendicular
2 3/4-10 UNC 271—468 (200—345)
to port. Hand tighten cap screws to hold flange halves
a and line in place. Do not pinch O-ring (C).
JDM A17D, SAE Grade 5 or better cap screws with plated hardware.
Lock washers are permissible but not recommended. Single piece flange (D): Make sure flange is centrally
b
Minimum torques given are enough for the given size connection with located on port and line is centered in flange. Install
the recommended working pressure. Torques can be increased to the the cap screws. Hand tighten cap screws to hold
maximum shown for each cap screw size if desired. Increasing cap
screw torque beyond the maximum will result in flange and cap screw
flange and line in place. Do not pinch O-ring.
bending and connection failures.
4. Tighten one cap screw and then the diagonally
opposite cap screw. Tighten the two remaining cap
1. Clean sealing surfaces (A). Inspect. Scratches, screws. Tighten cap screws within the specified torque
nicks, and burrs cause leaks. Roughness causes values.
O-ring wear. Out-of-flat causes O-ring extrusion.
OUT3035,0000422 -19-14JAN04-1/1

TM12180 (24SEP11) 00-0003-17 470GLC Excavator

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 Torque Values

Service Recommendations For

Non-Restricted Banjo (Adjustable) Fittings
1. Inspect all fitting sealing surfaces. They must be free
of dirt and defects.
2. Inspect O-ring (A). It must be free of damage or defects.
3. Inspect sealing ring (B) for damage or defects.
4. Hold body in desired position while tightening stud by
hand.
5. Tighten stud (C) to torque value shown on the chart.
Do not allow body to twist when tightening stud.
NOTE: The L in the Tube Fitting OD Size column

T113948 —UN—06MAR98
indicates “light” designed fitting and the S
indicates “heavy” designed fitting.
Torque Value
Tube Fitting Metric Thread N·m lb-ft
O.D. Size
6 L M 10 x 1 30 22
8 L M 12 x 1.5 40 30
Torque Value
10 L M 14 x 1.5 60 44
Tube Fitting Inch Size N·m lb-ft
12 L M 16 x 1.5 100 74 O.D. Size
15 L M 18 x 1.5 130 96 6 L 25 18
1/8
18 L M 22 x 1.5 160 118
8 L 1/4 50 37
22 L M 26 x 1.5 250 184
10 L 1/4 50 37
28 L M 33 x 2 400 295
12 L 3/8 90 66
35 L M 42 x 2 600 443
15 L 1/2 130 96
42 L M48 x 2 800 590
18 L 1/2 150 111
6 S M 12 x 1.5 40 30
22 L 3/4 250 184
8 S M 14 x 1.5 60 44
28 L 1 400 295
10 S M 16 x 1.5 100 74
35 L 1-1/4 600 443
12 S M 18 x 1.5 130 96
42 L 1-1/2 800 590
14 S M 20 x 1.5 160 118
6 S 1/4 50 37
16 S M 22 x 1.5 160 118
8 S 1/4 50 37
20 S M 27 x 2 250 184
10 S 3/8 90 66
25 S M 33 x 2 400 295
12 S 3/8 100 74
30 S M 42 x 2 600 443
14 S 1/2 130 96
38 S M 48 x 2 800 590
16 S 1/2 150 111
20 S 3/4 250 184
25 S 1 400 295
30 S 1-1/4 600 443
38 S 1-1/2 800 590

CED,OUO1002,562 -19-09MAR98-1/1

TM12180 (24SEP11) 00-0003-18 470GLC Excavator

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 Torque Values

Service Recommendations For O-Ring Boss

Fittings With Shoulder
1. Inspect component seal boss seat for dirt or defects.
2. Inspect EOlastic seal (A) for damage. Replace seal or
fitting as necessary.

T113957 —UN—06MAR98
To replace seal, put electrical tape over threads to
protect seal. Slide seal over tape and into seal groove
of fitting. Remove tape.
3. Tighten fitting to torque value shown on chart.
IMPORTANT: Do not allow hoses to twist when
tightening fittings.
Torque Value
NOTE: The L in the Tube Fitting OD Size column Tube Fitting Inch Size N·m lb-ft
indicates “light” designed fitting and the S O.D. Size
indicates “heavy” designed fitting. 6 L 1/8 20 15
8 L 1/4 40 30
Torque Value
10 L 1/4 40 30
Tube Fitting Metric Thread N·m lb-ft
12 L 3/8 80 59
O.D. Size
15 L 1/2 140 103
6 L M 10 x 1 20 15
18 L 1/2 100 74
8 L M 12 x 1.5 30 22
22 L 3/4 180 133
10 L M 14 x 1.5 45 33
28 L 1 300 221
12 L M 16 x 1.5 60 44
35 L 1-1/4 600 443
15 L M 18 x 1.5 80 59
42 L 1-1/2 800 590
18 L M 22 x 1.5 130 96
6 S 1/4 50 37
22 L M 26 x 1.5 190 140
8 S 1/4 50 37
28 L M 33 x 2 300 221
10 S 3/8 90 66
35 L M 42 x 2 600 443
42 L M48 x 2 800 590 12 S 3/8 90 66

M 12 x 1.5 40 30 14 S 1/2 160 118

6 S
8 S M 14 x 1.5 60 44 16 S 1/2 140 103

10 S M 16 x 1.5 80 59 20 S 3/4 250 184

12 S M 18 x 1.5 110 81 25 S 1 400 295

14 S M 20 x 1.5 140 103 30 S 1-1/4 650 479

M 22 x 1.5 170 125 38 S 1-1/2 800 590

16 S
20 S M 27 x 2 250 184
25 S M 33 x 2 450 332
30 S M 42 x 2 600 443
38 S M 48 x 2 800 590

Continued on next page CED,OUO1002,563 -19-09MAR98-1/2

TM12180 (24SEP11) 00-0003-19 470GLC Excavator

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 Torque Values

Hex Socket Head Plugs Only

Torque Value
Thread Size N·m lb-ft
M 10 x 1 13 10
M 12 x 1.5 30 22
M 14 x 1.5 40 30
M 16 x 1.5 60 44
M 18 x 1.5 70 52
M 20 x 1.5 90 66
M 22 x 1.5 100 74
M 26 x 1.5 120 89
M 27 x 2 150 111
M 33 x 2 250 184
M 42 x 2 400 295
M 48 x 2 500 369
1/8 15 11
1/4 33 24
3/8 70 52
1/2 90 66
3/4 150 111
1 220 162
1-1/4 600 443
1-1/2 800 590
CED,OUO1002,563 -19-09MAR98-2/2

TM12180 (24SEP11) 00-0003-20 470GLC Excavator

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 Torque Values

Metric 24° O-Ring Seal DIN 20078 Service

Recommendations
METRIC 24° O-RING SEAL DIN 20078 TORQUE VALUES
Fitting Tube Heavy Fitting Light Fitting Torque
OD Size Size Size
mm mm mm Turns
6 — M12 x 1.5
8 M16 x 1.5 M14 x 1.5
10 M18 x 1.5 M16 x 1.5
12 M20 x 1.5 M18 x 1.5
14 M22 x 1.5 —
15 — M22 x 1.5
— Hand tighten so
16 M24 x 1.5 O-ring contacts seat
18 — M26 x 1.5 plus an additional
20 M30 x 2 — 1/4—1/3 turn using
a wrench
22 — M30 x 2
25 M36 x 2 —
28 — M36 x 2
30 M42 x 2 —
35 — M45 x 2
38 M52 x 2 —

NOTE: These fittings are also referred to as EO and

EO-2 Bite Type or Ermeto style fittings.

IMPORTANT: In this style of fittings, there are “heavy”

T113889 —UN—06MAR98
and “light” designs. Usually “heavy” is used for
pressure lines and “light” for return lines.
Some “heavy” and “light” sizes can be threaded
together but do not seal properly. Be sure not
to mix “heavy” and “light” fittings.

1. Inspect the fitting sealing surfaces. They must be free

of dirt scratches, nicks, and burrs.
2. Inspect the O-ring. It must be free dirt, cuts, cracks, Hold connections together while tightening nut to
swelling or flatten condition. ensure proper seal.
3. Lubricate O-rings using a thin film of clean hydraulic oil. 5. Tighten nut (A) hand tight so O-ring contacts seat and
then an additional 1/4—1/3 turn using a wrench.
4. Align an adjustable fitting with the tube.
CED,OUO1002,517 -19-14JAN04-1/1

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PN=45
 Torque Values

TM12180 (24SEP11) 00-0003-22 470GLC Excavator

092411

PN=46
 Section 01
Tracks
Contents

Page

Group 0130—Track System

Track Roller Remove and Install ............... 01-0130-1
Track Roller Disassemble and
Assemble............................................... 01-0130-3
Track Roller Pressure Test ........................ 01-0130-6
Track Carrier Roller Remove and
Install ..................................................... 01-0130-7
Track Carrier Roller Disassemble
and Assemble........................................ 01-0130-8
Metal Face Seal Inspection ....................... 01-0130-9
Track Shoe Remove and Install .............. 01-0130-10
Track Chain Remove and Install ............. 01-0130-11
Track Chain Disassemble and
Assemble............................................. 01-0130-13
Track Link Repair to Replace
Broken Part.......................................... 01-0130-15
Sprocket Remove and Install................... 01-0130-21
Front Idler Remove and Install ................ 01-0130-22
Front Idler Disassemble and
Assemble............................................. 01-0130-23
Front Idler Pressure Test ......................... 01-0130-27
Track Adjuster and Recoil Spring
Remove and Install.............................. 01-0130-29
Track Adjuster and Recoil Spring
Disassemble and Assemble ................ 01-0130-30
Track Adjuster Cylinder
Disassemble and Assemble................01-0130-32

TM12180 (24SEP11) 01-1 470GLC Excavator

092411

PN=1
 Contents

TM12180 (24SEP11) 01-2 470GLC Excavator

092411

PN=2
 Group 0130
Track System
Track Roller Remove and Install
1. Swing upperstructure 90° and lower bucket to raise
track off ground. Keep angle between boom and arm
90—110° and position round side of bucket on ground.

T6876FG —UN—06DEC88
CAUTION: Prevent possible injury from
unexpected machine movement. Put shop
stands under frame to support machine
while removing track roller.

2. Support machine with floor stands.

Specification
Track Raised Off Ground
Machine—Weight
(approximate)........................................................................... 49 420 kg
108 952 lb.

RH60123,0000291 -19-01AUG11-1/3

CAUTION: Prevent possible injury from high

pressure grease. Do not remove grease fitting
or nut and valve assembly to release grease
from track adjuster cylinder.

TX1093519A —UN—15JUN11
3. Loosen nut and valve assembly (2) one turn to release
grease from track adjuster cylinder through bleed hole
(1).

1— Bleed Hole 2— Nut and Valve Assembly

Nut and Valve Assembly

Continued on next page RH60123,0000291 -19-01AUG11-2/3

TM12180 (24SEP11) 01-0130-1 470GLC Excavator

092411

PN=49
 Track System

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

4. Remove cap screws (4) and remove track roller (3).

TX1093521A —UN—15JUN11
Specification
Track Roller—Weight
(approximate).................................................................................. 80 kg
176 lb.

5. Inspect and repair as necessary. See Track Roller

Disassemble and Assemble. (Group 0130.)
6. Install track roller on track link.
Track Roller
7. Lower excavator to allow cap screws to be installed.
8. Torque cap screws to specification. 3— Track Roller 4— Cap Screw (4 used)

Specification
Track Roller-to-Frame
Cap Screw—Torque....................................................................740 N·m Specification
545 lb-ft Track Roller Oil (engine
oil SAE 30)—Capacity
9. Check roller oil level by removing plug in bracket. Add (approximate)...................................................................................... 1 L
oil as necessary. 1 qt.

10. Adjust tracks to specification. See Check and Adjust

Track Sag. (Operator's Manual.)
RH60123,0000291 -19-01AUG11-3/3

TM12180 (24SEP11) 01-0130-2 470GLC Excavator

092411

PN=50
 Track System

Track Roller Disassemble and Assemble

TX1008198 —UN—24MAY06
Cap Screw and Roller
1— Roller 2— Axle 3— Bracket 4— Plug
Continued on next page RH60123,0000292 -19-01AUG11-1/3

TM12180 (24SEP11) 01-0130-3 470GLC Excavator

092411

PN=51
 Track System

TX1093531 —UN—15JUN11

Track Roller
5— Plug (2 used) 7— Pin (2 used) 9— Metal Face Seal with O-Ring 11— Roller
6— Bracket (2 used) 8— O-Ring (2 used) (2 used) 12— Shaft
10— Bushing

CAUTION: Prevent possible crushing injury from 2. Remove plug (5) and drain oil.
heavy component. Use appropriate lifting device.
Specification
Track Roller Oil (engine
1. Remove track roller. See Track Roller Remove and
oil SAE 30)—Capacity
Install. (Group 0130.)
(approximate)...................................................................................... 1 L
Specification 1 qt.
Track Roller—Weight
(approximate).................................................................................. 80 kg 3. Remove pin (7).
176 lb.
Continued on next page RH60123,0000292 -19-01AUG11-2/3

TM12180 (24SEP11) 01-0130-4 470GLC Excavator

092411

PN=52
 Track System

4. Remove bracket (6) using a bearing puller attachment Specification

and adapters from puller set. Plug—Torque.................................................................................30 N·m
22 lb.-ft.
NOTE: Metal face seals can be reused if they are not worn
or damaged. A used seal must be kept together as 18. Apply a thin film of oil to bushings and install bushings
a set because of wear patterns on seal ring face. on roller.

5. Remove metal face seal (9) from roller and bracket. 19. Install shaft with assembled parts into roller.
Keep seal rings together as a matched set with seal 20. Install O-ring (8) on shaft.
ring faces together to protect surfaces.
IMPORTANT: O-rings and seat surfaces for O-rings
NOTE: For seals that are reused, put a piece of cardboard must be clean, dry, and oil free so O-rings do
between seal rings to protect seal face. not slip when roller is turning. Machine damage
can occur if O-rings are not seated properly.
6. Inspect seals. See Metal Face Seal Inspection.
(Group 0130.) 21. Clean metal face seals with O-rings, seat surfaces in
7. Remove shaft (12) from roller (11). brackets, and seal rings using volatile non-petroleum
base solvent with a lint-free tissue.
NOTE: Only remove bushings if replacement is necessary.
NOTE: Apply equal pressure with fingers at four equally
8. Remove bushings (10) using a 2-jaw puller and spaced points on seal face. Seal must “pop” down
adapters from puller set. into place so O-ring is tight against seal bore. A
volatile, non-petroleum base solvent or talcum
9. Inspect and replace as necessary. powder may be used as a lubricant.
10. Install one O-ring (8) on shaft. 22. Install metal face seals with O-rings on bracket.
11. Apply a thin layer of TY24811 NEVER-SEEZ® to shaft 23. Wipe fingerprints and foreign material off seal ring face
and bore in bracket. using clean oil and lint-free tissues. Apply a thin film of
12. Install shaft into bracket. oil to each seal ring face.

13. Install one pin (7). 24. Install metal face seals with O-rings and bracket onto
shaft as one assembly.
IMPORTANT: O-rings and seat surfaces for O-rings
must be clean, dry, and oil free so O-rings do 25. Install pin.
not slip when roller is turning. Machine damage 26. Fill track roller to specification. Apply PM37509 Cure
can occur if O-rings are not seated properly. Primer and PM37397 Pipe Sealant to threads of plug.
Install plug.
14. Clean metal face seals with O-rings, seat surfaces in
brackets, and seal rings using volatile non-petroleum Specification
base solvent with a lint-free tissue. Track Roller Oil (engine
oil SAE 30)—Capacity
NOTE: Apply equal pressure with fingers at four equally (approximate)...................................................................................... 1 L
spaced points on seal face. Seal must “pop” down 1 qt.
into place so O-ring is tight against seal bore. A
volatile, non-petroleum base solvent or talcum Specification
powder may be used as a lubricant. Plug—Torque.................................................................................30 N·m
22 lb.-ft.
15. Install metal face seals with O-rings on bracket. 27. Install track roller. See Track Roller Remove and
16. Wipe fingerprints and foreign material off seal ring face Install. (Group 0130.)
using clean oil and lint-free tissues. Apply a thin film of
oil to each seal ring face.
17. Apply PM37509 Cure Primer and PM38611 Pipe
Sealant to threads of plug. Install plug and torque to
specification.
NEVER-SEEZ is a trademark of Bostik Findley, Inc.
RH60123,0000292 -19-01AUG11-3/3

TM12180 (24SEP11) 01-0130-5 470GLC Excavator

092411

PN=53
 Track System

Track Roller Pressure Test

1. Remove plug (7).
2. Fill track roller to specification.
Specification
Track Roller (engine

TX1095157A —UN—27JUL11
oil SAE 30)—Capacity
(approximate)............................................................................... 500 mL
16 oz.

7— Plug

Plug

RH60123,0000293 -19-01AUG11-1/2

3. Install parts (1—6).

4. Tighten plug. Slowly pressurize oil cavity to test
pressure specification.
Specification

TX1094904A —UN—21JUL11
Track Roller Oil
Cavity—Pressure................................................................ 82—138 kPa
12—20 psi

5. Close valve. Wait for 30 seconds. Check for oil leaks

or pressure decrease.
6. If leakage, disassemble roller and replace parts
as necessary. See Track Roller Disassemble and
Track Roller Pressure Test Equipment
Assemble. (Group 0130.)
7. Fill track roller to specification.
Specification
Track Roller (engine
oil SAE 30)—Capacity
(approximate)............................................................................... 500 mL
16 oz.

8. Apply PM37509 Cure Primer and PM38611 Pipe

Sealant to threads of plug. Install plug and torque to
specification.
Specification
Plug—Torque.................................................................................30 N·m
22 lb.-ft.
TX1094902A —UN—25JUL11

1— Air Pressure Regulator 4— 1/4 in.Coupler Fitting

2— Needle Valve 5— 1/4 in. Pipe Adapter
3— Pressure Gauge 6— 1/4 in. Fitting Adapter

Tack Roller with Pressure Test Equipment

RH60123,0000293 -19-01AUG11-2/2

TM12180 (24SEP11) 01-0130-6 470GLC Excavator

092411

PN=54
 Track System

Track Carrier Roller Remove and Install

CAUTION: Prevent possible injury from high
pressure grease. Do not remove grease fitting
or nut and valve assembly to release grease

TX1093519A —UN—15JUN11
from track adjuster cylinder.

1. Loosen nut and valve assembly (2) one turn to release

grease from track adjuster cylinder through bleed hole
(1).

1— Bleed Hole 2— Nut and Valve Assembly

Nut and Valve Assembly

RH60123,0000294 -19-01AUG11-1/3

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

2. Raise track link just enough to permit upper roller

removal.

T6557DJ —UN—25OCT88
Specification
Track Carrier
Roller—Weight
(approximate).................................................................................. 39 kg
86 lb.

CAUTION: Prevent possible injury from accidental

lowering of track. Securely support track before Jack and Wooden Blocks
attempting service procedure.
3. Install wooden blocks between track link and frame.
RH60123,0000294 -19-01AUG11-2/3

4. Remove cap screws (4) and remove track carrier roller

(3).
5. Inspect and repair as necessary. See Track Carrier
Roller Disassemble and Assemble. (Group 0130.)

TX1093544A —UN—15JUN11
6. Install track carrier roller. Torque cap screws to
specification.
Specification
Track Carrier
Roller-to-Frame Cap
Screw—Torque............................................................................400 N·m
295 lb-ft
Track Carrier Roller
7. Check roller oil level by removing plug in cover. Add
oil to specification.
3— Track Carrier Roller 4— Cap Screw (4 used)
Specification
Track Carrier Roller
(engine oil SAE
30)—Capacity 9. Adjust tracks to specification. See Check and Adjust
(approximate)............................................................................... 120 mL Track Sag. (Operator's Manual.)
4 oz.

8. Remove wooden blocks and jack.

RH60123,0000294 -19-01AUG11-3/3

TM12180 (24SEP11) 01-0130-7 470GLC Excavator

092411

PN=55
 Track System

Track Carrier Roller Disassemble and

Assemble

TX1008207 —UN—24MAY06
Track Carrier Roller Assembly
1— Cap Screw (3 used) 5— Thrust Washer 9— Cap Screw (3 used) 13— Cap Screw (4 used)
2— Plug 6— Bushing 10— Metal Face Seal
3— Cover 7— Bushing 11— Axle
4— O-Ring 8— Roller 12— Bracket

1. Remove track carrier roller. See Track Carrier Roller 7. Install bushing (6) in roller so flange is tight against
Remove and Install. (Group 0130.) shoulder. Install bushing (7).
2. Remove plug (2) to drain oil. IMPORTANT: Avoid damage to O-rings. O-rings and
Specification seat surfaces must be clean, dry, and oil free so
Track Carrier Roller O-rings do not slip when roller is turning.
(engine oil SAE
30)—Capacity 8. Thoroughly clean the O-rings and seat surfaces
(approximate)............................................................................... 120 mL in roller, bracket, and seal rings using a volatile,
4 oz. non-petroleum base solvent and lint-free tissues.
3. Remove cap screws (1), cover (3), O-ring (4), thrust 9. Install O-ring on seal rings.
washer (5), and cap screws (9) to remove roller (8).
NOTE: Apply equal pressure with the fingers at four
IMPORTANT: Avoid damage to seal ring face. A seal equally spaced points on seal ring face. Seal
must be kept together as a set because of must “pop” into place so O-ring and seal ring
wear patterns. Metal face seals can be reused is seated squarely in bore.
if they are not worn or damaged.
10. Install seal rings and O-rings as an assembly into
4. Remove metal face seal (10) from roller (8) and bracket and roller.
bracket (12). Keep seal rings together as a matched
set with faces together to protect lapped surfaces. NOTE: A volatile, non-petroleum base solvent or talcum
See Metal Face Seal Inspection. (Group 0130.) powder may be used as a lubricant.

5. Remove bushings (6 and 7). 11. Clean seal ring face using clean oil and lint-free
tissues. Apply a thin film of oil to each seal ring face.
6. Inspect and replace as necessary.
Continued on next page RH60123,0000295 -19-01AUG11-1/2

TM12180 (24SEP11) 01-0130-8 470GLC Excavator

092411

PN=56
 Track System

12. Install roller and thrust washer. Torque cap screws Specification
to specification. Track Carrier Roller
Track Carrier Roller—Specification (Engine Oil SAE
Thrust Washer-to-Axle 30)—Capacity
Cap Screw—Torque......................................................................64 N·m (approximate)............................................................................... 120 mL
47 lb-ft 4 oz.

13. Install O-ring and cover. Torque cap screws to 15. Apply PM37509 Cure Primer and PM38611 Pipe
specification. Sealant to threads of plug. Install plug and torque to
specification.
Track Carrier Roller—Specification
Cover-to-Roller Cap Specification
Screw—Torque..............................................................................64 N·m Plug—Torque.................................................................................30 N·m
47 lb-ft 22 lb.-ft.

14. Fill roller with clean oil. 16. Install track carrier roller. See Track Carrier Roller
Remove and Install. (Group 0130.)
RH60123,0000295 -19-01AUG11-2/2

Metal Face Seal Inspection

1. Inspect for the following conditions to determine if
seals can be reused:
a. The narrow, highly polished sealing area (5) must
be in the outer half of seal ring face (4).
b. Sealing area must be uniform and concentric with
the inside diameter and outside diameter of seal
ring (1).
c. Sealing area must not be chipped, nicked, or
scratched.

TX1008208 —UN—24MAY06
1— Seal Ring 4— Outer Half of Seal Ring Face
2— Worn Area (shaded area) 5— Sealing Area (dark line)
3— Seal Ring Face

Seal Inspection Areas

RH60123,0000296 -19-01AUG11-1/3

2. Illustration shows examples of worn seal rings (1).

I—Sealing area (4) is in inner half of seal ring face (3).
II—Sealing area (4) not concentric with inside diameter
and outside diameter of seal ring.
TX1008209 —UN—31MAY06

1— Seal Ring 3— Inner Half of Seal Ring Face

2— Worn Area (shaded area) 4— Sealing Area (dark line)

Examples Of Worn Seal Rings

Continued on next page RH60123,0000296 -19-01AUG11-2/3

TM12180 (24SEP11) 01-0130-9 470GLC Excavator

092411

PN=57
 Track System

3. Clean reusable seals by removing all foreign material

from seal rings, except seal face (1), using a scraper
or a stiff bristled fiber brush.
4. Wash seal rings and O-rings using a volatile,
non-petroleum base solvent to remove all oil.

TX1008335A —UN—26MAY06
Thoroughly dry parts using a lint-free tissue.
Apply a thin film of oil to seal ring face. Put face of
seal rings together and hold using tape.

1— Seal Face

Seal Face

RH60123,0000296 -19-01AUG11-3/3

Track Shoe Remove and Install

CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.

TX1093550A —UN—15JUN11
1. Remove nuts (5), cap screws (1), and track shoe (2).
Specification
Track Shoe 600
mm—Weight.................................................................................... 28 kg
62 lb.

Specification
Track Shoe 750
mm—Weight.................................................................................... 36 kg Track Shoes
79 lb. 1
3
Specification 3 2
Track Shoe 900
mm—Weight.................................................................................... 42 kg
93 lb.
4

TX1093551 —UN—12SEP11
2. Inspect and replace as necessary.
5
3. Apply a light coat of oil to cap screw threads and
install shoe. 5 4
4. Install all track shoe cap screws and nuts with rounded
edges (3) against the link and chamfered edges (4) 5
away from the link. Be sure nut is properly positioned
Track Shoe Cap Screw and Nut
in the link so there is full contact between the nut and
the link.
1— Cap Screw (4 used) 4— Chamfered Edge
2— Track Shoe 5— Nut (4 used)
3— Rounded Edge

Continued on next page RH60123,0000297 -19-01AUG11-1/2

TM12180 (24SEP11) 01-0130-10 470GLC Excavator

092411

PN=58
 Track System

5. Torque cap screws to specification in sequence.

Track Shoe—Specification
Shoe-to-Chain Cap
Screw—Torque..........................................................................1400 N·m
1030 lb-ft
3 2

TX1093552 —UN—15JUN11
1 4

Torque Sequence

RH60123,0000297 -19-01AUG11-2/2

Track Chain Remove and Install

1. Swing upperstructure to side. Lower boom to raise
track off the ground. Keep the angle between boom
and arm at 90—110° with the round side of bucket on

TX1093519A —UN—15JUN11
the ground.

CAUTION: Prevent possible injury from high

pressure grease. Do not remove grease fitting
or nut and valve assembly to release grease
from track adjuster cylinder.

2. Raise excavator so bottom of sprocket clears track Nut and Valve Assembly
chain.
Specification
1— Bleed Hole 2— Nut and Valve Assembly
Machine Weight—Weight
(approximate)........................................................................... 49 420 kg
108 952 lb.

3. Loosen nut and valve assembly (2) one turn to release

grease from track adjuster cylinder through bleed hole
(1).
RH60123,0000459 -19-01SEP11-1/3

4. Move track chain so master pin (3) is over front idler.

5. Remove track shoe on each side of track chain master
pin. See Track Shoe Remove and Install. (Group
0130.)
TX1093559A —UN—15JUN11

6. Insert a wooden block in front of idler and under

chain so track chain does not fall when master pin is
removed.

3— Track Chain Master Pin

Track Chain Master Pin

Continued on next page RH60123,0000459 -19-01SEP11-2/3

TM12180 (24SEP11) 01-0130-11 470GLC Excavator

092411

PN=59
 Track System

7. Remove track chain master pin (3) using 100-ton track

press.
8. Pry apart chain and lower end of track.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

9. Slowly turn sprocket in reverse direction to remove

track chain from excavator.
Specification
Track Chain 600
mm—Weight................................................................................ 2470 kg
5445 lb.
Specification
Track Chain 750
mm—Weight................................................................................ 3040 kg
6702 lb.

TX1093565A —UN—15JUN11
Specification
Track Chain 900
mm—Weight................................................................................ 3380 kg
7452 lb.

10. Remove collars from master link counter bores.

11. Inspect and repair as necessary. See Track Chain
Disassemble and Assemble. (Group 0130.) Master Pin Removal Using Track Press
12. Install track chain so section on ground has pin boss
on links towards rear of unit. 3— Track Chain Master Pin 4— 100-Ton Master Pin
Pusher/Installer
13. Install end of chain on sprocket and slowly turn
sprocket in forward direction to pull chain across top of
frame to front idler.
18. Install track shoe on each side of master pin. See
14. Install collars in counter bores. Track Shoe Remove and Install. (Group 0130.)
15. Pull ends of chain together. 19. Adjust tracks to specification. See Check and Adjust
16. Install master pin (3) using 100-ton track press. Track Sag. (Operator's Manual.)

17. Lower excavator.

RH60123,0000459 -19-01SEP11-3/3

TM12180 (24SEP11) 01-0130-12 470GLC Excavator

092411

PN=60
 Track System

Track Chain Disassemble and Assemble

1. Remove track chain. See Track Chain Remove and
Install. (Group 0130.)

TX1008216 —UN—24JUL06

Track Chain Assembly

1— Left Master Track Link 4— Collar (2 used) 7— Bushing (52 used) 10— Pin (52 used)
2— Right Master Track Link 5— Right Track Link (52 used) 8— Left Track Link (52 used) 11— Master Pin
3— Master Bushing 6— Seal (104 used) 9— Shoe (53 used)

Continued on next page RH60123,000048D -19-19SEP11-1/2

TM12180 (24SEP11) 01-0130-13 470GLC Excavator

092411

PN=61
 Track System

2. Remove parts (1—11).

4. Measure track chain link height. See 470GLC Track
3. Inspect and replace parts as necessary. Link Height. (SP326 Undercarriage Appraisal Manual.)
Specification 5. Measure track chain link bushing. See 470GLC
Track Chain Master Bushing Outer Diameter. (SP326 Undercarriage
Pin—Outside Diameter...................................... 47.30 mm (1.86 in.) new Appraisal Manual.)
44.30 mm (1.74 in.) limit of use
Track Chain Master 6. Measure track chain link pitch. See 470GLC Track
Bushing—Inside Chain Pitch-215.9 mm (8.5 in.). (SP326 Undercarriage
Diameter............................................................ 47.90 mm (1.89 in.) new Appraisal Manual.)
59.90 mm (2.36 in.) limit of use 7. Install parts (1—11).
Track Chain Track
Pin—Outside Diameter........................................ 47.6 mm (1.87 in.) new 8. Install track chain. See Track Chain Remove and
44.6 mm (1.76 in.) limit of use Install. (Group 0130.)
Track Chain
Bushing—Inside
Diameter............................................................ 48.40 mm (1.91 in.) new
49.43 mm (1.95 in.) limit of use
RH60123,000048D -19-19SEP11-2/2

TM12180 (24SEP11) 01-0130-14 470GLC Excavator

092411

PN=62
 Track System

Track Link Repair to Replace Broken Part 1. Remove three track shoes surrounding damaged area.
NOTE: This procedure is to address a broken track See Track Shoe Remove and Install. (Group 0130.)
pin or broken track link.

Broken Track Pin Replacement

6
5

9
3 7 8
1

4 11

TX1098001 —UN—16SEP11
10
2

TX1098001
Track Pin
1— Broken Track Pin 4— Cut Point 7— Bushing 10— Track Pin
2— Bushing 5— Grind Point 8— Grind Point 11— Track Link Assembly
3— Cut Point 6— Track Link 9— Track Link

NOTE: All track pins, bushing and links will be discarded IMPORTANT: When operating cutting torch, use
and replaced with new parts. care to avoid damage to good parts.
2. Remove broken track pin (1). 3. Cut bushing (2) and pin at cut points (3 and 4).
Continued on next page RH60123,0000442 -19-21SEP11-1/6

TM12180 (24SEP11) 01-0130-15 470GLC Excavator

092411

PN=63
 Track System

2 7 8
11
2
10

TX1098002 —UN—21SEP11
TX1098002
Bushing
2— Bushing 10— Track Pin 11— Track Link Assembly

4. Push remaining sections of bushing (2) and track pin 6. Inspect and replace parts as necessary.
(10) inward to remove and discard damaged parts.
5. Grind bushing (7) at grind points (5 and 8) until flush
with track links (6 and 9).
Continued on next page RH60123,0000442 -19-21SEP11-2/6

TM12180 (24SEP11) 01-0130-16 470GLC Excavator

092411

PN=64
 Track System

12
1

TX1098003 —UN—16SEP11
10
12 12
11

TX1098003
Track Link Assembly
1— Replacement Track Pin 10— Replacement Track Pin 11— Replacement Track Link 12— Collar (4 used)
Assembly

7. Install replacement track link assembly (11) and collars Broken Track Link Assembly Replacement
(12).
1. Remove three track shoes surrounding damaged area.
8. Install replacement track pin (10). See Track Shoe Remove and Install. (Group 0130.)
9. Install replacement track pin (1).
10. Install three track shoes surrounding damaged area.
See Track Shoe Remove and Install. (Group 0130.)
Continued on next page RH60123,0000442 -19-21SEP11-3/6

TM12180 (24SEP11) 01-0130-17 470GLC Excavator

092411

PN=65
 Track System

5
9
8
13 7
11
1
4
3
2
14

TX1098008 —UN—16SEP11
10

TX1098008
Track Pin
1— Track Pin 5— Grind Point 9— Track Link 14— Cut Point
2— Bushing 6— Track Link 10— Track Pin
3— Cut Point 7— Bushing 11— Track Link Assembly
4— Cut Point 8— Grind Point 13— Cut Point

IMPORTANT: When operating cutting torch, use IMPORTANT: When operating cutting torch, use
care to avoid damage to good parts. care to avoid damage to good parts.
NOTE: All track pins, bushing and links will be discarded 3. Cut track link assembly (11) at cut points (13 and 14).
and replaced with new parts.
4. Remove track pin (1) and remaining sections of track
2. Cut bushing (2) and pin at cut points (3 and 4). link assembly (11). Discard damaged parts.
Continued on next page RH60123,0000442 -19-21SEP11-4/6

TM12180 (24SEP11) 01-0130-18 470GLC Excavator

092411

PN=66
 Track System

9
11
2 7 8

2
10

TX1098035 —UN—21SEP11
TX1098035
Bushing
2— Bushing 10— Track Pin 11— Track Link Assembly

5. Push remaining sections of track pin (10) and track 7. Inspect and replace parts as necessary.
link assembly (11) inward to remove and discard
damaged parts.
6. Grind bushing (7) at grind points (5 and 8) until flush
with track links (6 and 9).
Continued on next page RH60123,0000442 -19-21SEP11-5/6

TM12180 (24SEP11) 01-0130-19 470GLC Excavator

092411

PN=67
 Track System

12
1

TX1098003 —UN—16SEP11
10
12 12
11

TX1098003
Track Link Assembly
1— Replacement Track Pin 10— Replacement Track Pin 11— Replacement Track Link 12— Collar (4 used)
Assembly

8. Install replacement track link assembly (11) and collars 11. Install three track shoes surrounding damaged area.
(12). See Track Shoe Remove and Install. (Group 0130.)
9. Install replacement track pin (10).
10. Install replacement track pin (1).
RH60123,0000442 -19-21SEP11-6/6

TM12180 (24SEP11) 01-0130-20 470GLC Excavator

092411

PN=68
 Track System

Sprocket Remove and Install To extend service life, change sprockets from
one side of machine to the other.
IMPORTANT: Sprocket must be replaced when the
tooth tips become excessively rounded, worn, 1. Disconnect track chain. See Track Chain Remove and
or chipped to prevent excessive wear to chain. Install. (Group 0130.)
If machine is driven in one direction a majority
of the time, wear will be on one side of teeth. 2. Lift side of machine so sprocket teeth clear chain.

TX1093622 —UN—16JUN11
1

TX1093622
Sprocket
1— Cap Screw (24 used) 2— Sprocket

3. Remove cap screws (1).

7. Apply PM38654 Thread Lock and Sealer (high
strength) to threads of cap screws and torque to
CAUTION: Prevent possible crushing injury from specification.
heavy component. Use appropriate lifting device.
Sprocket—Specification
Sprocket-to-Gearbox
4. Attach appropriate lifting device and remove sprocket
Cap Screw—Torque....................................................................740 N·m
(2).
545 lb-ft
Sprocket—Specification
Sprocket—Weight 8. Connect track chain. See Track Chain Remove and
(approximate).................................................................................. 85 kg Install. (Group 0130.)
187 lb.
9. Adjust tracks to specification. Perform Check and
5. Inspect and replace as necessary. Adjust Track Sag. (Operator's Manual.)

6. Install sprocket.
RH60123,000029A -19-01AUG11-1/1

TM12180 (24SEP11) 01-0130-21 470GLC Excavator

092411

PN=69
 Track System

Front Idler Remove and Install

1. Disconnect track chain. See Track Chain Remove and
Install. (Group 0130.)
2. Slide front idler (1) forward.

TX1008255A —UN—26MAY06
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.

3. Attach appropriate lifting device to front idler and

remove from frame.
Specification
Front Idler—Weight Front Idler
(approximate)................................................................................ 281 kg
619 lb. 1— Front Idler

4. Measure front idler wear. See 470GLC Front Idler

Flange Height. (SP326 Undercarriage Appraisal
Manual.) 6. Install front idler.
5. Inspect and replace parts as necessary. See Front 7. Connect track chain. See Track Chain Remove and
Idler Disassemble and Assemble. (Group 0130.) Install. (Group 0130.)
RH60123,000048E -19-19SEP11-1/1

TM12180 (24SEP11) 01-0130-22 470GLC Excavator

092411

PN=70
 Track System

Front Idler Disassemble and Assemble

TX1093578 —UN—16JUN11
Front Idler Assembly
1— Pin (2 used) 5— Bracket (2 used) 9— Lock Washer (3 used) 13— O-Ring (2 used)
2— Bushing (2 used) 6— Metal Face Seal (2 used) 10— Yoke 14— Axle
3— Idler 7— Guard 11— Cap Screw (4 used)
4— Plug (2 used) 8— Cap Screw (3 used) 12— Lock Washer (4 used)

CAUTION: Prevent possible crushing injury from 3. Remove cap screws (11) and remove yoke (10).
heavy component. Use appropriate lifting device.
4. Remove plug (4) to drain oil.
1. Remove front idler. See Front Idler Remove and Specification
Install. (Group 0130.) Front Idler Oil (engine
oil SAE 30)—Capacity
Specification
(approximate)............................................................................... 450 mL
Front Idler—Weight
15 oz.
(approximate)................................................................................ 281 kg
619 lb.

2. Remove cap screws (8) and remove guard (7).

Continued on next page RH60123,000029C -19-01AUG11-1/6

TM12180 (24SEP11) 01-0130-23 470GLC Excavator

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PN=71
 Track System

IMPORTANT: Avoid damage to seal ring face. A seal

must be kept together as a set because of
wear patterns. Metal face seals can be reused
if they are not worn or damaged.

5. Remove pins (1) to remove brackets (5), O-rings (13),

and metal face seals (6).
Keep seal rings together as a matched set with seal
ring faces together to protect surfaces.
See Metal Face Seal Inspection. (Group 0130.)

CAUTION: Prevent possible injury from heavy

component. Use appropriate lifting device.

6. Remove axle (14).

Specification
Axle—Weight

TX1093573A —UN—16JUN11
(approximate).................................................................................. 28 kg
62 lb.

1— Pin 13— O-Ring

5— Bracket 14— Axle
6— Metal Face Seal (2 used)

Front Idler

RH60123,000029C -19-01AUG11-2/6

7. Inspect the bushing for scoring or excessive wear.

Also inspect the shaft.
NOTE: Only remove bushings if replacement is necessary.

8. Remove bushing using a 2-jaw puller and adapters

TX1093576A —UN—16JUN11
from 17-1/2 and 30-ton puller set.
9. Inspect and replace parts as necessary.
10. Apply a thin film of oil to bushings (2). Install bushings.

2— Bushing 3— Idler

Bushing Removal

Continued on next page RH60123,000029C -19-01AUG11-3/6

TM12180 (24SEP11) 01-0130-24 470GLC Excavator

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PN=72
 Track System

11. Install O-ring on axle (14).

12. Apply a thin layer of TY24811 NEVER-SEEZ®
Lubricant or an equivalent to end of axle from O-ring
to end of axle and to bore in bracket.
13. Install axle into bracket.
14. Apply NEVER-SEEZ lubricant or an equivalent to pin.
Install pin.
IMPORTANT: Avoid damage to O-rings. O-rings and
seat surfaces must be clean, dry, and oil free so
O-rings do not slip when roller is turning.

15. Clean the O-rings and seat surfaces in idler, brackets,

and seal rings using volatile, non-petroleum base
solvent and lint-free tissues.
16. Install O-ring on seal rings.
17. Install seals in bracket and idler.

TX1093579A —UN—16JUN11
Apply equal pressure with fingers at four equally
spaced points on seal ring face. Seal must “pop”
down into place so O-ring is tight against seal bore. A
volatile, non-petroleum base solvent or talcum powder
may be used as a lubricant. Solvent MUST NOT
damage the O-rings or leave an oil residue.
18. Wipe fingerprints and foreign material off seal ring face Axle
using clean oil and lint-free tissues. Apply a thin film of
oil to each seal ring face. 3— Idler 14— Axle

NEVER-SEEZ is a trademark of Bostik Findley, Inc.

Continued on next page RH60123,000029C -19-01AUG11-4/6

TM12180 (24SEP11) 01-0130-25 470GLC Excavator

092411

PN=73
 Track System

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

19. Install axle (14) and bracket (5).

Specification
Axle and Bracket
Assembly—Weight
(approximate).................................................................................. 98 kg
216 lb.

20. Install O-ring (13) on axle.

21. Apply a thin layer of NEVER-SEEZ lubricant or an
equivalent to end of axle from O-ring to end of axle
and to bore in bracket (5).
IMPORTANT: Avoid damage to O-rings. O-rings and
seat surfaces must be clean, dry, and oil free so
O-rings do not slip when roller is turning.

TX1093573A —UN—16JUN11
22. Thoroughly clean the O-rings and seat surfaces
in idler, brackets, and seal rings using volatile,
non-petroleum base solvent and lint-free tissues.
23. Install O-ring on seal rings.
NOTE: Apply equal pressure with fingers at four equally
spaced points on seal ring face. Seal must "pop"
down into place so O-ring is tight against seal bore. Front Idler

A volatile, non-petroleum base solvent or talcum

powder may be used as a lubricant. Solvent MUST 1— Pin 13— O-Ring
5— Bracket 14— Axle
NOT damage the O-rings or leave an oil residue. 6— Metal Face Seal (2 used)

24. Install metal face seals (6) in bracket and idler.

25. Wipe fingerprints and foreign material off seal ring face 28. Fill with oil.
using clean oil and lint-free tissues. Apply a thin film of Specification
oil to each seal ring face. Front Idler Oil (engine
26. Install bracket. oil SAE 30)—Capacity
(approximate)............................................................................... 450 mL
27. Apply NEVER-SEEZ lubricant or an equivalent to pin 15 oz.
(1). Install pin.
Continued on next page RH60123,000029C -19-01AUG11-5/6

TM12180 (24SEP11) 01-0130-26 470GLC Excavator

092411

PN=74
 Track System

29. Apply PM37509 Cure Primer and PM38611 Pipe

Sealant to threads of plug. Install plug and torque to
specification.
Specification
Plug—Torque.................................................................................20 N·m
15 lb.-ft.

30. Turn front idler 10 revolutions and check for oil leakage.
31. Install yoke (10). Torque cap screws (11) to
specification.
Specification
Yoke-to-Bracket Cap
Screw—Torque............................................................................390 N·m
287 lb-ft

32. Install guard.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

TX1093580A —UN—16JUN11
33. Install front idler. See Front Idler Remove and Install.
(Group 0130.)
Specification
Front Idler—Weight
(approximate)................................................................................ 281 kg
619 lb.
Front Idler

4— Drain Plug 11— Cap Screw (4 used)

10— Yoke

RH60123,000029C -19-01AUG11-6/6

Front Idler Pressure Test

1. Remove plug.
2. Fill front idler to specification.
Specification

TX1095158A —UN—27JUL11
Front Idler (engine oil
SAE 30)—Capacity
(approximate)................................................................................... .45 L
.47 qt.

5— Plug

Plug

Continued on next page RH60123,000029D -19-01AUG11-1/2

TM12180 (24SEP11) 01-0130-27 470GLC Excavator

092411

PN=75
 Track System

3. Install parts (1—4) as shown. Plug, barbed adapter

and connector are from a leak detector kit such as the
D05361ST Rubber Stopper/Leak Detector Kit.
4. Holding plug so it is not pushed out, slowly pressurize
oil cavity using air.
Specification
Front Idler Oil Leakage
Test—Pressure............................................................................ 110 kPa
1.1 bar
16 psi

5. Close valve and wait for a minimum of 30 seconds

to check for oil leakage.

TX1094905A —UN—21JUL11
6. If there is external leakage or if air pressure has
decreased on gauge, disassemble idler. Inspect
and replace parts as necessary. See Front Idler
Disassemble and Assemble. (Group 0130.)
7. Check oil level in idler. If oil level is down and there is
no external leakage, check for a leak from oil cavity
to interior of idler wheel.
Idler Pressure Test Equipment
Specification
Front Idler (engine oil
SAE 30)—Capacity
(approximate)................................................................................... .45 L
.47 qt.

8. Apply PM37509 Cure Primer and PM38611 Pipe

Sealant to threads of plug. Install plug and torque to
specification.
Specification
Plug—Torque.................................................................................20 N·m
15 lb.-ft.

1— Air Pressure Regulator 3— Pressure Gauge

2— Needle Valve 4— 1/4 in.Coupler Fitting

TX1094903A —UN—21JUL11

Idler with Pressure Test Equipment

RH60123,000029D -19-01AUG11-2/2

TM12180 (24SEP11) 01-0130-28 470GLC Excavator

092411

PN=76
 Track System

Track Adjuster and Recoil Spring Remove

and Install
CAUTION: Spring or rod may break if dropped
while handling, transporting or disassembling.

TX1008244A —UN—24MAY06
Nicks or weld craters in spring and rod assembly
can cause stress concentration resulting
in a weak spot. Weak spots can result in
immediate or eventual failure creating a risk
of personal injury. Put a heavy protective
covering around spring assembly when handling,
transporting, or disassembling.
A compression tool must be used for Track Adjuster
disassembly and assembly because of the
extreme preload on spring. 1— Track Adjuster

1. Remove track chain. See Track Chain Remove and

Install. (Group 0130.)
2. Remove front idler. See Front Idler Remove and
Install. (Group 0130.)
3. Slide track adjuster (1) forward.
RH60123,000029E -19-01AUG11-1/2

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

4. Attach track to hoist and remove track adjuster.

Track Adjuster and Recoil Spring—Specification
Track Adjuster and
Recoil Spring—Weight
(approximate)................................................................................ 240 kg
530 lb.

5. Inspect and replace as necessary. See Track Adjuster

and Recoil Spring Disassemble and Assemble
and see Track Adjuster Cylinder Disassemble and
Assemble. (Group 0130.)
6. Install track adjuster and recoil spring in track using
hoist.
Track Adjuster and Recoil Spring—Specification
Adjusting Nut Out of Hole TX1093584A —UN—16JUN11
In Frame—Distance...................................................................... 15 mm
0.6 in.

7. Install front idler. See Front Idler Remove and Install.

(Group 0130.)
8. Install track chain. See Track Chain Remove and
Install. (Group 0130.)
Hoist Attachment to Track
1— Track Adjuster

RH60123,000029E -19-01AUG11-2/2

TM12180 (24SEP11) 01-0130-29 470GLC Excavator

092411

PN=77
 Track System

Track Adjuster and Recoil Spring

Disassemble and Assemble CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
CAUTION: Spring or rod may break if dropped
while handling, transporting or disassembling. 1. Remove track adjuster and recoil spring. See Track
Nicks or weld craters in spring and rod Adjuster and Recoil Spring Remove and Install.
assembly can cause stress concentration (Group 0130.)
resulting in a weak spot that may result in Specification
immediate or eventual failure creating a risk Track Adjuster and
of personal injury. Put a heavy protective Recoil Spring—Weight
covering around spring assembly when handling, (approximate)................................................................................ 240 kg
transporting, or disassembling. 540 lb.
A compression tool must be used for
disassembly and assembly because of the
extreme preload on spring.

TX1093585A —UN—16JUN11
Track Recoil Spring Repair Tool
1— JDG10421 Spacer 2— Track Adjuster and Recoil 3— JT07368 Track Recoil Spring
Spring Repair Tool

NOTE: When installing track adjuster recoil spring into 2. Install track adjuster and recoil spring (2) in Track
track recoil spring repair tool be sure to allow Recoil Spring Repair Tool JT07368 (3) with Spacer
access to nut. Install nut end through access JDG10421 (1) on the cylinder end.
hole on track recoil spring repair tool.
Continued on next page RH60123,000029F -19-01AUG11-1/2

TM12180 (24SEP11) 01-0130-30 470GLC Excavator

092411

PN=78
 Track System

3. Remove valve (6) and remove plug (4).

4. Lower press ram to release spring force.
5. Operate press to compress spring so nut can be
removed.
6. Remove nut (5).
7. Continue to extend press to provide enough travel
to release spring to the approximate free length
specification.
Track Adjuster Cylinder and Recoil Spring—Specification
Recoil Spring—Free
Length (approximate).................................................................. 677 mm
26.7 in.

8. Inspect and replace parts as necessary. See Track

Adjuster Cylinder Disassemble and Assemble. (Group
0130.)

TX1093586A —UN—16JUN11
9. Install spacer on rod.
10. Operate power ram to compress spring to the
compressed length.
Track Adjuster Cylinder and Recoil Spring—Specification
Recoil Spring—Com-
pressed Length............................................................................ 605 mm
23.8 in.
Track Adjuster, Nut, Plug, and Valve
11. Install nut so hole is aligned with hole in rod. Torque
plug to specification. 2— Track Adjuster and Recoil 5— Nut
Track Adjuster Cylinder and Recoil Spring—Specification Spring 6— Valve
3— Track Recoil Spring Repair
Plug—Torque.................................................................................15 N·m
Tool
132 lb-in. 4— Plug
12. Torque valve to specification.
Track Adjuster Cylinder and Recoil Spring—Specification
Valve—Torque.............................................................................147 N·m 13. Install track adjuster and recoil spring. See Track
110 lb-ft Adjuster and Recoil Spring Remove and Install.
(Group 0130.)
RH60123,000029F -19-01AUG11-2/2

TM12180 (24SEP11) 01-0130-31 470GLC Excavator

092411

PN=79
 Track System

Track Adjuster Cylinder Disassemble and

Assemble

TX1093589 —UN—16JUN11
Track Adjuster Cylinder Assembly
1— Cap Screw (4 used) 5— Wear Ring 9— Cylinder 13— Retainer Plate
2— Flange 6— U-Ring 10— Special Plug 14— Recoil Spring
3— O-Ring 7— Snap Ring 11— Valve 15— Spacer
4— Piston Rod 8— Rod 12— Nut 16— O-Ring

JDG10421 Spacer. See Track Adjuster and Recoil

CAUTION: Spring or rod may break if dropped Spring Disassemble and Assemble. (Group 0130.)
while handling, transporting or disassembling.
Nicks or weld craters in spring and rod 1. Remove recoil spring (14) and spacer (15). See
assembly can cause stress concentration Track Adjuster and Recoil Spring Disassemble and
resulting in a weak spot that may result in Assemble. (Group 0130.)
immediate or eventual failure creating a risk
of personal injury. Put a heavy protective 2. Remove cap screws (1). Remove parts (2—9).
covering around spring assembly when handling,
transporting, or disassembling. 3. Inspect and replace as necessary.

A compression tool must be used for 4. Apply multipurpose grease to wear ring (5), U-ring (6),
disassembly and assembly because of the and O-rings (3 and 16). Fill grooves inside flange (2)
extreme preload on spring. with grease.
5. Install U-ring with lip towards inside of cylinder.
NOTE: It is not necessary to remove the recoil spring
(14) to replace wear ring (5) and U-ring (6). To 6. Install parts (1—9).
replace O-ring (3), remove recoil spring and rod (8).
The recoil spring is removed using the JT07368 7. Install spacer and spring. See Track Adjuster and
Track Recoil Spring Repair Tool with JDG10022 Recoil Spring Disassemble and Assemble. (Group
Track Recoil Spring Compressor Update Kit and 0130.)
RH60123,00002A0 -19-21SEP11-1/1

TM12180 (24SEP11) 01-0130-32 470GLC Excavator

092411

PN=80
 Section 02
Axles and Suspension Systems
Contents

Page

Group 0250—Axle Shaft, Bearings, and

Reduction Gears
Travel Gear Case Remove and
Install ..................................................... 02-0250-1
Travel Gear Case Disassemble
and Assemble........................................ 02-0250-3

Group 0260—Hydraulic System

Travel Motor and Park Brake
Remove and Install................................ 02-0260-1
Travel Motor Disassemble and
Assemble............................................... 02-0260-3
Park Brake Disassemble and
Assemble............................................... 02-0260-6
Counterbalance Valve Remove
and Install .............................................. 02-0260-7
Crossover Relief Valves Remove
and Install .............................................. 02-0260-7
Make-Up Check Valve Remove
and Install .............................................. 02-0260-7
Travel Speed Selector Valve
Remove and Install................................ 02-0260-7
Travel Motor and Park Brake
Start-Up Procedure................................ 02-0260-8

TM12180 (24SEP11) 02-1 470GLC Excavator

092411

PN=1
 Contents

TM12180 (24SEP11) 02-2 470GLC Excavator

092411

PN=2
 Group 0250
Axle Shaft, Bearings, and Reduction Gears
Travel Gear Case Remove and Install
1. Park machine and prepare for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Disconnect track chain. See Track Chain Remove and

TX1097239A —UN—02SEP11
Install. (Group 0130.)
3. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
4. Apply vacuum to hydraulic oil tank. See Apply Vacuum
to Hydraulic Oil Tank. (Group 3360.) Travel Gear Case Cover (right cover shown)

CAUTION: Prevent possible crushing injury from 1— Cap Screw (7 used) 2— Travel Gear Case Cover
heavy component. Use appropriate lifting device.

5. Remove cap screws (1) and travel gear case cover (2).
Specification
Travel Gear Case
Cover—Weight
(approximate).................................................................................. 30 kg
66 lb.

Continued on next page JJ28350,00006A4 -19-08SEP11-1/2

TM12180 (24SEP11) 02-0250-1 470GLC Excavator

092411

PN=83
 Axle Shaft, Bearings, and Reduction Gears

6. Install identification tags and disconnect hydraulic

hoses (4—7) from the travel gear case (8). Close all
openings using caps and plugs.

CAUTION: Prevent possible crushing injury from

TX1097240A —UN—02SEP11
heavy component. Use appropriate lifting device.

7. Remove cap screws (3) to remove travel gear case

and motor.
Specification
Travel Gear Case
and Motor—Weight
(approximate)................................................................................ 671 kg Travel Gear Case (left side shown)
1480 lb.

8. Inspect and repair as necessary. See Travel Gear 3— Cap Screw (20 used) 6— Travel Motor (port P1) Hose
Case Disassemble and Assemble. (Group 0250.) 4— Travel Motor Speed Change 7— Travel Motor (port P2) Hose
Valve Hose 8— Travel Gear Case
5— Case Drain Hose
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.

9. Install travel gear case and motor. Torque cap screws CAUTION: Prevent possible crushing injury from
to specification. heavy component. Use appropriate lifting device.
Specification
Travel Gear Case 13. Install travel gear case cover and cap screws. Torque
and Motor—Weight cap screws to specification.
(approximate)................................................................................ 671 kg Specification
1480 lb. Travel Gear Case
Specification Cover—Weight
Travel Motor (approximate).................................................................................. 30 kg
Housing-to-Frame Cap 66 lb.
Screws—Torque..........................................................................750 N·m Specification
553 lb.-ft. Travel Motor
Cover-to-Frame Cap
10. Connect hydraulic hoses. See Travel Hydraulic
Screws—Torque............................................................................98 N·m
System Line Connection. (Group 9025-15.)
72 lb.-ft.
11. Check travel gear case oil. See Drain and Refill Travel
14. Remove vacuum from hydraulic oil tank. See Apply
Gear Case Oil. (Operator's Manual.)
Vacuum to Hydraulic Oil Tank. (Group 3360.)
12. Perform travel motor and park brake start-up
15. Connect track chain. See Track Chain Remove and
procedure. Perform Travel Motor and Park Brake
Install. (Group 0130.)
Start-Up Procedure. (Group 0260.)
JJ28350,00006A4 -19-08SEP11-2/2

TM12180 (24SEP11) 02-0250-2 470GLC Excavator

092411

PN=84
 Axle Shaft, Bearings, and Reduction Gears

Travel Gear Case Disassemble and Assemble

Disassemble Travel Gear Case

TX1097237 —UN—09SEP11

Travel Gear Case

Continued on next page JJ28350,00006A5 -19-09SEP11-1/9

TM12180 (24SEP11) 02-0250-3 470GLC Excavator

092411

PN=85
 Axle Shaft, Bearings, and Reduction Gears

1— Motor 15— Washer (24 used) 29— First Stage Carrier 43— Shaft
2— Cap Screw (4 used) 16— Cap Screw (24 used) 30— Thrust Plate (3 used) 44— Ring Gear
3— Spring Washer (4 used) 17— Third Stage Carrier 31— Spring Pin (3 used) 45— Cap Screw (30 used)
4— O-Ring 18— Third Stage Sun Gear 32— Second Stage Planet Gear 46— Retaining Ring
5— Housing 19— Second Stage Carrier (3 used) 47— Stopper Pin
6— Floating Seal 20— Spacer 33— Pin (3 used) 48— Ball Bearing
7— Roller Bearing 21— Second Stage Sun Gear 34— Needle Bearing (3 used) 49— Cover
8— Drum 22— Thrust Plate (3 used) 35— Thrust Plate (3 used) 50— Cap Screw (16 used)
9— Roller Bearing 23— Needle Bearing (3 used) 36— Thrust Plate (4 used) 51— Plug (3 used)
10— O-Ring 24— Pin (3 used) 37— Third Stage Planet Gear (4 52— Bearing Race
11— Bearing Nut 25— First Stage Planet Gear (3 used) 53— Bearing Race
12— Lock Plate used) 38— Spring Pin (4 used)
13— Cap Screw (2 used) 26— Thrust Plate (3 used) 39— Pin (4 used)
14— Sprocket 27— Spring Pin (4 used) 40— Needle Bearing (4 used)
28— Spacer 41— Needle Bearing (4 used)
42— Thrust Plate (4 used)

CAUTION: Prevent possible crushing injury from Specification

heavy component. Use appropriate lifting device. Sprocket—Weight
(approximate).................................................................................. 70 kg
1. Place travel gear case on solid work table with clean 154 lb.
work area.
12. Put matching marks on the mating positions of ring
Specification gear and drum.
Travel Gear
Case—Weight 13. Remove cap screws (45) from ring gear.
(approximate)................................................................................ 671 kg
1479 lb. CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
2. Remove plug (51) and drain gear oil. See Drain and
Refill Travel Gear Case Oil. (Operator's Manual.) 14. Install M14 Eyebolt and remove ring gear from drum.
3. Place travel gear case on a workbench with the motor Specification
(1) side facing up. Ring Gear—Weight......................................................................... 70 kg
154 lb.
4. Put matching marks on the mating positions of motor
and housing (5). 15. Remove O-ring (10) from drum.
5. Remove cap screws (2) and spring washers (3). 16. Remove shaft (43) from first stage carrier (29).
6. Install M12 Eyebolt and remove motor (1) from 17. Remove first stage carrier.
housing.
18. Remove thrust plates (22), needle bearings (23), pins,
7. Put matching marks on the mating positions of cover (24), first stage planet gears (25), thrust plates (26),
(49) and ring gear (44). sping pins (27), and spacer (28) from first stage carrier.
19. Remove second stage sun gear (21) from second
CAUTION: Prevent possible crushing injury from
stage carrier (19).
heavy component. Use appropriate lifting device.

8. Remove cap screws (50) and cover. CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
Specification
Travel Gear Case
20. Remove second stage carrier (19).
Cover—Weight
(approximate).................................................................................. 22 kg Specification
50 lb. Second Stage
Carrier—Weight
9. Put matching marks on the mating positions of (approximate).................................................................................. 25 kg
sprocket (14) and the drum (8). 55 lb.
10. Remove cape screws (16), washers (15), and sprocket 21. Remove spacer (20), thrust plates (30), spring pins
from drum. (31), second stage planet gears (32), pins (33), needle
bearings (34), and thrust plates (35) from second
CAUTION: Prevent possible crushing injury from stage carrier.
heavy component. Use appropriate lifting device.
22. Remove third stage sun gear (18).
11. Remove the sprocket from drum.

Continued on next page JJ28350,00006A5 -19-09SEP11-2/9

TM12180 (24SEP11) 02-0250-4 470GLC Excavator

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PN=86
 Axle Shaft, Bearings, and Reduction Gears

24. Remove thrust plates (36), third stage planet gears

CAUTION: Prevent possible crushing injury from
(37), spring pins (38), pins (39), needle bearings (40),
heavy component. Use appropriate lifting device.
needle bearings (41), and thrust plates (42) from third
stage carrier.
23. Remove third stage carrier (17) from drum.
Specification 25. Remove cap screws (13) from lock plate (12).
Third Stage 26. Remove lock plate from bearing nut (11).
Carrier—Weight
(approximate).................................................................................. 70 kg
154 lb.
JJ28350,00006A5 -19-09SEP11-3/9

27. Remove bearing nut using ST3136 Bearing Nut

Wrench from housing (5).
28. Put matching marks on the mating positions of drum
(8) and housing.

TX1097672 —UN—09SEP11
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.

29. Install M22 Eyebolts and remove drum.

Specification
Drum—Weight
(approximate)................................................................................ 180 kg
ST3136 Bearing Nut Wrench
400 lb.

IMPORTANT: Avoid roller bearing (7) damage. 57— ST3136 Bearing Nut
Only remove if necessary. Bearing cannot Wrench
be reused if damaged.

30. If replacing, remove roller bearing (7).

Specification
IMPORTANT: Avoid bearing race (53) damage. Sprocket—Weight
Only remove if necessary. Bearing race (approximate).................................................................................. 85 kg
cannot be reused if damaged. 187 lb.

IMPORTANT: Avoid roller bearing (9) damage.

31. Remove the bearing race (53) of roller bearing (7)
Only remove if necessary. Bearing cannot
from drum.
be reused if damaged.
32. Remove floating seals (6) from housing.
35. If replacing, remove roller bearing (9).
33. Put the matching marks on the mating positions of
sprocket (14) and drum (8). IMPORTANT: Avoid bearing race (52) damage.
Only remove if necessary. Bearing race
CAUTION: Prevent possible crushing injury from cannot be reused if damaged.
heavy component. Use appropriate lifting device.
36. Remove the bearing race (52) of roller bearing (9)
34. Remove cap screws (16) and washers (15) from from drum.
sprocket and remove sprocket from drum. 37. Inspect and replace parts as necessary.
Continued on next page JJ28350,00006A5 -19-09SEP11-4/9

TM12180 (24SEP11) 02-0250-5 470GLC Excavator

092411

PN=87
 Axle Shaft, Bearings, and Reduction Gears

Assemble Travel Gear Case

TX1097237 —UN—09SEP11

Travel Gear Case

Continued on next page JJ28350,00006A5 -19-09SEP11-5/9

TM12180 (24SEP11) 02-0250-6 470GLC Excavator

092411

PN=88
 Axle Shaft, Bearings, and Reduction Gears

1— Motor 15— Washer (24 used) 29— First Stage Carrier 43— Shaft
2— Cap Screw (4 used) 16— Cap Screw (24 used) 30— Thrust Plate (3 used) 44— Ring Gear
3— Spring Washer (4 used) 17— Third Stage Carrier 31— Spring Pin (3 used) 45— Cap Screw (30 used)
4— O-Ring 18— Third Stage Sun Gear 32— Second Stage Planet Gear 46— Retaining Ring
5— Housing 19— Second Stage Carrier (3 used) 47— Stopper Pin
6— Floating Seal 20— Spacer 33— Pin (3 used) 48— Ball Bearing
7— Roller Bearing 21— Second Stage Sun Gear 34— Needle Bearing (3 used) 49— Cover
8— Drum 22— Thrust Plate (3 used) 35— Thrust Plate (3 used) 50— Cap Screw (16 used)
9— Roller Bearing 23— Needle Bearing (3 used) 36— Thrust Plate (4 used) 51— Plug (3 used)
10— O-Ring 24— Pin (3 used) 37— Third Stage Planet Gear (4 52— Bearing Race
11— Bearing Nut 25— First Stage Planet Gear (3 used) 53— Bearing Race
12— Lock Plate used) 38— Spring Pin (4 used)
13— Cap Screw (2 used) 26— Thrust Plate (3 used) 39— Pin (4 used)
14— Sprocket 27— Spring Pin (4 used) 40— Needle Bearing (4 used)
28— Spacer 41— Needle Bearing (4 used)
42— Thrust Plate (4 used)

IMPORTANT: When heating bearing race (52), take

care to not overheat parts. Heat bearing 5. Install floating seals (6) onto housing (5).
just enough to install. Overheating the IMPORTANT: When heating bearing race (53), take
components can cause unnecessary damage care to not overheat parts. Heat bearing
to good components. just enough to install. Overheating the
components can cause unnecessary damage
1. Install bearing race (52) of roller bearing (9) onto drum to good components.
(8) if removed.
Specification 6. Install bearing race (53) of roller bearing (7) onto drum
Bearing Race—Tempera- if removed.
ture (approximate)............................................................................ 70°C Specification
158°F Bearing Race—Tempera-
ture (approximate)............................................................................ 70°C
2. Install roller bearing (9) if removed.
158°F

CAUTION: Prevent possible crushing injury from 7. Install roller bearing (7) if removed.
heavy component. Use appropriate lifting device.
CAUTION: Prevent possible crushing injury from
3. Install sprocket (14) matching marks made during heavy component. Use appropriate lifting device.
disassembly onto drum.
Specification 8. Install drum (8) onto housing (5) matching marks
Sprocket—Weight made during disassembly.
(approximate).................................................................................. 85 kg Specification
187 lb. Drum—Weight
(approximate)................................................................................ 180 kg
4. Apply PM37421 Thread Lock and Sealer (high
400 lb.
strength) to cap screws (16). Install cap screws and
washers (15) onto sprocket. Torque to specification.
Specification
Cap Screws—Torque..................................................................750 N·m
550 lb.-ft.
Continued on next page JJ28350,00006A5 -19-09SEP11-6/9

TM12180 (24SEP11) 02-0250-7 470GLC Excavator

092411

PN=89
 Axle Shaft, Bearings, and Reduction Gears

NOTE: After bearing nut is torqued. Tap sprocket

to reduce play. Rotate sprocket 5 times
clockwise and counterclockwise. Torque
bearing nut to specification.

9. Install bearing nut (11) using ST3136 Bearing

TX1097672 —UN—09SEP11
Nut Wrench onto housing. Torque bearing nut to
specification.
Specification
Bearing Nut—Torque...................................................................500 N·m
370 lb.-ft.

10. Install lock plate (12) and cap screws (13) onto bearing
nut. Torque to specification. ST3136 Bearing Nut Wrench

Specification
Cap Screws—Torque....................................................................90 N·m 57— ST3136 Bearing Nut
66 lb.-ft. Wrench

11. Install thrust plates (42), needle bearings (41), needle

bearings (40), pins (39), third stage planet gears (37),
and thrust plates (36) onto third stage carrier (17).
JJ28350,00006A5 -19-09SEP11-7/9

12. Install spring pins (38) into pins (39) with opening
facing second stage carrier (19).

CAUTION: Prevent possible crushing injury from 39

heavy component. Use appropriate lifting device. 38

TX1097232 —UN—09SEP11
13. Install third stage carrier onto drum.
Specification 54
Third Stage
Carrier—Weight
(approximate).................................................................................. 70 kg
155 lb.

14. Install third stage sun gear (18). Spring Pin

15. Install thrust plates (35), needle bearings (34), pins

38— Spring Pin (4 used) 54— Opening
(33), second stage planet gears (32), thrust plates (30) 39— Pin (4 used)
and spacer (20) onto second stage carrier (19).
Continued on next page JJ28350,00006A5 -19-09SEP11-8/9

TM12180 (24SEP11) 02-0250-8 470GLC Excavator

092411

PN=90
 Axle Shaft, Bearings, and Reduction Gears

16. Install spring pins (31) into pins (33) with opening
facing cover (49).

CAUTION: Prevent possible crushing injury from 33

heavy component. Use appropriate lifting device. 31

TX1097233 —UN—01SEP11
17. Install second stage carrier.
Specification 55
Second Stage
Carrier—Weight
(approximate).................................................................................. 25 kg
55 lb.

18. Install second stage sun gear (21) onto second stage Spring Pin
carrier.
31— Spring Pin (3 used) 55— Opening
19. Install spacer (28), spring pins (27), thrust plates (26), 33— Pin (3 used)
first stage planet gears (25), pins (24), needle bearings
(23), and thrust plates (22) onto first stage carrier (29).
JJ28350,00006A5 -19-09SEP11-9/9

TM12180 (24SEP11) 02-0250-9 470GLC Excavator

092411

PN=91
 Axle Shaft, Bearings, and Reduction Gears

20. Install spring pins (27) into pins (24) with opening
facing cover (49).
21. Install first stage carrier. 24
22. Install shaft (43) onto first stage carrier. 27

TX1097234 —UN—01SEP11
23. Install O-ring (10) onto drum.
56
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.

24. Install ring gear onto drum matching marks made

during disassembly.
Spring Pin
Specification
Ring Gear—Weight
(approximate).................................................................................. 70 kg 24— Pin (3 used) 56— Opening
155 lb. 27— Spring Pin (3 used)

25. Apply PM37421 Thread Lock and Sealer (high

strength) and install cap screws (45) onto ring gear. 29. Apply PM37421 Thread Lock and Sealer (high
Torque to specification. strength) and install cap screws (50). Torque to
Specification specification.
Cap Screws—Torque..................................................................400 N·m
Specification
300 lb.-ft.
Cap Screws—Torque..................................................................180 N·m
133 lb.-ft.
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. 30. Install motor (1) onto housing matching marks made
during disassembly.
26. Install sprocket (14) onto drum matching marks made
during disassembly. 31. Install cap screws (2) and spring washers (3) onto
motor. Torque to specification.
Specification
Specification
Sprocket—Weight
Cap Screws—Torque..................................................................300 N·m
(approximate).................................................................................. 70 kg
220 lb.-ft.
154 lb.

27. Clean mating surface of ring gear and cover (49). 32. Fill travel gear case oil. See Drain and Refill Travel
Apply PM38657 High Flex Form-in-Place Gasket. Gear Case Oil. (Operator's Manual.)

28. Install cover onto ring gear matching marks made 33. Install plug (51).
during disassembly.
JJ28350,00006A5 -19-09SEP11-10/9

TM12180 (24SEP11) 02-0250-10 470GLC Excavator

092411

PN=92
 Group 0260
Hydraulic System
Travel Motor and Park Brake Remove and
Install
1. Park machine and prepare for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1097239A —UN—02SEP11
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Drain oil from travel gear case. Drain and Refill Travel
Gear Case Oil. (Operator's Manual.)
Specification Travel Gear Case Cover (right cover shown)
Travel Gear Case
Oil—Capacity
(approximate).................................................................................... 11 L 1— Cap Screw (7 used) 2— Travel Gear Case Cover
2.9 gal.

4. Apply vacuum to hydraulic oil tank. See Apply Vacuum

Specification
to Hydraulic Oil Tank. (Group 3360.)
Travel Gear Case
Cover—Weight
CAUTION: Prevent possible crushing injury from (approximate).................................................................................. 30 kg
heavy component. Use appropriate lifting device. 66 lb.

5. Remove cap screws (1) and travel gear case cover (2).
RH60123,0000453 -19-21SEP11-1/3

6. Install identification tags and disconnect hydraulic

hoses (5—8). Close all openings using caps and plugs.

3— Travel Motor and Park 6— Case Drain Hose

Brake 7— Travel Motor (port P1) Hose
4— Cap Screw (9 used) 8— Travel Motor (port P2) Hose

TX1097242A —UN—02SEP11
5— Travel Motor Speed Change
Valve Hose

Travel Motor and Park Brake (left side shown)

Continued on next page RH60123,0000453 -19-21SEP11-2/3

TM12180 (24SEP11) 02-0260-1 470GLC Excavator

092411

PN=93
 Hydraulic System

7. Attach DFT1130 Adapter (9) and DF1063 Lift Bracket

(10) to travel motor and park brake (3). See DF1063
Lift Bracket and see DFT1130 Adapter. (Group 9900.)

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

8. Remove cap screws (4) and travel motor and park

brake.
Specification

TX1097077A —UN—06SEP11
Travel Motor and
Park Brake—Weight
(approximate)................................................................................ 134 kg
300 lb.

9. Inspect and replace as necessary. See Travel Motor

Disassemble and Assemble and see Park Brake
Disassemble and Assemble. (Group 0260.)
DFT1130 Adapter and DF1063 Lift Bracket
10. Attach DFT1130 Adapter (9) and DF1063 Lift Bracket
(10) to travel motor and park brake. See DF1063 Lift 3— Travel Motor and Park 10— DF1063 Lift Bracket
Bracket and see DFT1130 Adapter. (Group 9900.) Brake
9— DFT1130 Adapter
Specification
Travel Motor and
Park Brake—Weight
(approximate)................................................................................ 134 kg 14. Remove vacuum from hydraulic oil tank. See Apply
300 lb. Vacuum to Hydraulic Oil Tank. (Group 3360.)
15. Fill travel gear case oil. Drain and Refill Travel Gear
CAUTION: Prevent possible crushing injury from Case Oil. (Operator's Manual.)
heavy component. Use appropriate lifting device.
Specification
11. Install travel motor and park brake and cap screws. Travel Gear Case
Torque cap screws to specification. Oil—Capacity
(approximate).................................................................................... 16 L
Specification
4.2 gal.
Cap Screws—Torque..................................................................300 N·m
220 lb.-ft. 16. Perform travel motor start-up procedure. See Travel
Motor and Park Brake Start-Up Procedure. (Group
12. Connect hydraulic hoses. 0260.)
13. Install travel gear case cover.
RH60123,0000453 -19-21SEP11-3/3

TM12180 (24SEP11) 02-0260-2 470GLC Excavator

092411

PN=94
 Hydraulic System

Travel Motor Disassemble and Assemble

TX1097368 —UN—09SEP11

Travel Motor
1— Housing 9— Swash Plate 17— Roller Bearing 25— O-Ring
2— O-Ring (4 used) 10— Piston (9 used) 18— Plate (5 used) 26— Spring (10 used)
3— Spring (2 used) 11— Retainer 19— Friction Plate (4 used) 27— Pin
4— Piston (2 used) 12— Holder 20— Backup Ring 28— Pin (4 used)
5— Oil Seal 13— Spring (9 used) 21— O-Ring 29— Brake Valve
6— Roller Bearing 14— Cylinder Block 22— O-Ring 30— Cap Screw (9 used)
7— Shaft 15— Valve Plate 23— Backup Ring 31— Inner Bearing Race
8— Steel Ball (2 used) 16— Collar 24— Brake Piston 32— Outer Bearing Race

NOTE: Evenly loosen cap screws (30) when removing 1. Remove cap screws (30) from brake valve (29).
brake valve (29). Brake valve will be under
pressure from springs (13 and 26). CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
Continued on next page JJ28350,00006A7 -19-09SEP11-1/3

TM12180 (24SEP11) 02-0260-3 470GLC Excavator

092411

PN=95
 Hydraulic System

2. Install M12 Eyebolts and remove brake valve from IMPORTANT: Avoid inner bearing race (31) damage.
housing (1). Inner bearing race is removed with shaft (7).
Specification Only remove if necessary. Inner bearing race
Brake Valve—Weight cannot be reused if damaged.
(approximate).................................................................................. 39 kg
86 lb. 11. Remove shaft (7) and roller bearing (6) from housing.
Specification IMPORTANT: Avoid outer bearing race (32) damage.
Housing—Weight Only remove if necessary. Outer bearing race
(approximate).................................................................................. 65 kg cannot be reused if damaged.
145 lb.
12. Remove outer bearing race (32).
IMPORTANT: Avoid roller bearing (17) damage.
Only remove if necessary. Bearing cannot 13. Remove oil seal (5) from housing.
be reused if damaged.
14. Inspect and replace as necessary.
3. Remove roller bearing (17) if necessary. IMPORTANT: Avoid travel motor damage. Apply
NOTE: Mark locations of springs (26) in housing. hydraulic oil to parts during assembly to avoid
seizing and internal damage of travel motor.
Springs must be installed in their correct
15. Apply PM38655 Flexible Sealant (flexible form-in-place
locations when reinstalled.
gasket) to oil seal.
4. Remove springs (26), O-rings (2), pins (28), and 16. Install oil seal onto housing (1).
O-ring (25) from housing.
17. Install outer bearing race (32) onto housing.
5. Remove collar (16), and valve plate (15) from cylinder
block (14). IMPORTANT: Avoid damage to splines on shaft.
Damage to splines on shaft will contact part
6. Remove brake piston (24) from housing (1). of oil seal and cause oil leakage.
7. Remove O-rings (21 and 22) and backup rings (20
18. Install roller bearing (6) and shaft onto housing.
and 23) from brake piston.
19. Install steel balls (8), springs (3), pistons (4), and
8. Remove plates (18) and friction plates (19) from
swash plate (9) onto housing.
housing one by one alternately from housing.
NOTE: Install retainer (11) with chamfered surface
NOTE: Pistons must be installed into the same bores
facing holder (12).
because of wear patterns. Mark location of pistons
with respect to bores to aid in assembly.
20. Install springs (13), holder (12), retainer (11), and
pistons (10) onto cylinder block (14).
9. Remove pistons (10), retainer (11), holder (12), and
springs (13) from cylinder block (14). 21. Install friction plate (19) followed by plate (18) one by
one alternating friction plate and plate.
10. Remove swash plate (9), pistons (4), springs (3), and
steel balls (8) from housing (1). 22. Add hydraulic oil until plates are submerged.
IMPORTANT: Avoid damage to splines on shaft (7). 23. Install backup rings (20 and 23) and O-rings (21 and
Damage to splines on shaft will contact part 22) onto brake piston (24).
of oil seal (5) and cause oil leakage.
Continued on next page JJ28350,00006A7 -19-09SEP11-2/3

TM12180 (24SEP11) 02-0260-4 470GLC Excavator

092411

PN=96
 Hydraulic System

NOTE: Align pins (28) on brake piston (24) with

pins on housing (1).

24. Install brake piston (24) onto housing (1).

25. Install valve plate (15) and collar (16) onto cylinder

TX1097638 —UN—09SEP11
block.
IMPORTANT: Avoid roller bearing (17) damage.
Only remove if necessary. Bearing cannot
be reused if damaged.

26. Install roller bearing (17) if necessary.

27. Install O-ring (25), pins (28), O-rings (2), and springs Brake Piston
(26) onto housing.
1— Housing 28— Pin (4 used)
CAUTION: Prevent possible crushing injury from 24— Brake Piston
heavy component. Use appropriate lifting device.

28. Install brake valve (29) and cap screws (30) onto
Specification
housing. Torque cap screws to specification.
Cap Screws—Torque..................................................................300 N·m
Specification 221 lb.-ft.
Brake Valve—Weight
(approximate).................................................................................. 39 kg
86 lb.

Specification
Housing—Weight
(approximate).................................................................................. 65 kg
145 lb.
JJ28350,00006A7 -19-09SEP11-3/3

TM12180 (24SEP11) 02-0260-5 470GLC Excavator

092411

PN=97
 Hydraulic System

Park Brake Disassemble and Assemble

1 2 5 6 7 9
35 3 10
4 8
11
9 17
19 5
12
37 10 16 23
36 38 18 25
39 27
13 14 20 29
40 41
42 21
43 44 15 22 30
24 31
48 26
51 28
4
3 32
47 10 2 33
49 34
43 1
9 45 41
39 50

TX1097162 —UN—31AUG11
44
42
40 37 36
38 35

TX1097162
Park Brake Disassemble and Assemble
1— Plug (2 used) 14— O-Ring 27— Spring (2 used) 40— Spring Seat (2 used)
2— O-Ring (2 used) 15— Plug 28— Spring Guide (2 used) 41— Plug (2 used)
3— Spring (2 used) 16— Poppet Seat (2 used) 29— O-Ring (2 used) 42— O-Ring (2 used)
4— Make-Up Check Valve (2 used) 17— Backup Ring (2 used) 30— Backup Ring (2 used) 43— Spring (2 used)
5— Crossover Relief Valve (2 18— O-Ring (2 used) 31— O-Ring (2 used) 44— Check Valve (2 used)
used) 19— Backup Ring (2 used) 32— Plug (2 used) 45— Spool
6— Plug 20— Poppet (2 used) 33— Nut (2 used) 47— Pin (4 used)
7— O-Ring 21— Relief Housing (2 used) 34— Set Screw (2 used) 48— Pin
8— Spring 22— Piston (2 used) 35— Cap Screw (8 used) 49— Orifice
9— Plug (9 used) 23— Backup O-Ring (2 used) 36— Cap (2 used) 50— Counterbalance Valve
10— O-Ring (6 used) 24— O-Ring (2 used) 37— O-Ring (2 used) 51— Park Brake Housing
11— Orifice (2 used) 25— Backup Ring (2 used) 38— Spring Seat (2 used)
12— Socket Cap Screw (9 used) 26— Spring Seat (2 used) 39— Spring (2 used)
13— Travel Speed Selector Valve

1. Remove plugs (6 and 15) with O-rings (7 and 14) and NOTE: Do not disassemble crossover relief valves
spring (8) from park brake housing (51). (5), crossover relief valves should be replaced
NOTE: Remove travel speed selector valve (13) while as an assembly. Attach an identification tag
rotating park brake housing, if resistance is felt to each crossover relief valve to install in
do not try to force the travel speed selector valve. their original position.
Return travel speed selector valve to its original
position and try again. Do not disassemble 4. Remove crossover relief valves (5) from park brake
travel speed selector valve. housing.
5. Remove cap screws (35) and remove caps (36) from
2. Remove travel speed selector valve (13) from park park brake housing.
brake housing.
NOTE: Remove counterbalance valve while rotating,
3. Remove plugs (1), O-rings (2), springs (3), and if resistance is felt do not try to force, return to
make-up check valves (4) from park brake housing. original position and try again.
IMPORTANT: Do not move piston (22) attached on
the outer surface of crossover relief valves 6. Push and rotate counterbalance valve (50) and
(5). O-ring (24) may be damaged. remove from park brake housing.
7. Remove plugs (41) from spool (45).
Continued on next page RH60123,0000458 -19-07SEP11-1/2

TM12180 (24SEP11) 02-0260-6 470GLC Excavator

092411

PN=98
 Hydraulic System

8. Remove springs (43) and check valves (44) from spool. Specification
Cap Screws—Torque.................................................................. 110 N·m
9. Inspect and replace parts as necessary. 81 lb.-ft.
10. Install check valves (44) and springs (43) onto spool NOTE: Install crossover relief valve (5) to its former
(45). position before disassembling.
11. Install plugs (41) onto spool.
14. Install crossover relief valves (5) onto park brake
NOTE: Install counterbalance valve while rotating, if housing.
resistance is felt do not try to force, return to
original position and try again. 15. Install make-up check valves (4), springs (3), O-rings
(2), and plugs (1) onto park brake housing.
12. Push and rotate counterbalance valve (50) to install 16. Install travel speed selector valve (13) onto park brake
into park brake housing (51). housing.
13. Install caps (36) and cap screws (35) onto park brake 17. Install spring (8), O-rings (7 and 14), and plugs (6 and
housing. Torque cap screws to specification. 15).
RH60123,0000458 -19-07SEP11-2/2

Counterbalance Valve Remove and Install

See Park Brake Disassemble and Assemble. (Group
0260.)
JJ28350,00006A8 -19-24AUG11-1/1

Crossover Relief Valves Remove and Install

See Park Brake Disassemble and Assemble. (Group
0260.)
JJ28350,00006A9 -19-31AUG11-1/1

Make-Up Check Valve Remove and Install

See Park Brake Disassemble and Assemble. (Group
0260.)
JJ28350,00006AA -19-31AUG11-1/1

Travel Speed Selector Valve Remove and

Install
See Park Brake Disassemble and Assemble. (Group
0260.)
JJ28350,00006AB -19-31AUG11-1/1

TM12180 (24SEP11) 02-0260-7 470GLC Excavator

092411

PN=99
 Hydraulic System

Travel Motor and Park Brake Start-Up

Procedure
1. Apply vacuum to hydraulic oil tank. See Apply Vacuum
to Hydraulic Oil Tank. (Group 3360.)
IMPORTANT: Travel motor will be damaged if not
filled with oil before operating travel function.
Procedure must be performed whenever

TX1097088A —UN—31AUG11
a new travel motor is installed or oil has
been drained from the motor.

2. Disconnect case drain hose (2).

NOTE: Use a funnel with suitable diameter neck to
allow air to escape while filling.

3. Fill travel motor with hydraulic oil until oil reaches top Travel Motor
of drain port. See Check Travel Gear Case Oil Level.
(Operator's Manual.) 1— Travel Motor 2— Case Drain Hose
4. Connect case drain hose.
5. Remove vacuum from hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.)
RH60123,0000455 -19-09SEP11-1/1

TM12180 (24SEP11) 02-0260-8 470GLC Excavator

092411

PN=100
 Section 04
Engine
Contents

Page

Group 0400—Removal and Installation

Engine Remove and Install........................ 04-0400-1
Turbocharger Remove and Install............ 04-0400-12
Starter Motor Remove and Install............ 04-0400-15
Belt Remove and Install........................... 04-0400-16
Alternator Remove and Install ................. 04-0400-17

TM12180 (24SEP11) 04-1 470GLC Excavator

092411

PN=1
 Contents

TM12180 (24SEP11) 04-2 470GLC Excavator

092411

PN=2
 Group 0400
Removal and Installation
Engine Remove and Install
1. Park and prepare machine for service. Park and
prepare for service safely. (Group 0001.) B48
2. Disconnect battery negative (-) cable. B50
3. Remove engine hood and engine side covers. See
Hood Remove and Install (Group 1910) and see
Engine Side Shields Remove and Install. (Group
1910.)
B49
4. Drain cooling system. See Drain Cooling System. W12
(Operator's Manual.)

CAUTION: Prevent possible burn injury

TX1094484 —UN—12JUL11
from exhaust filter. Allow exhaust filter
to cool before removal.

5. Tag and disconnect exhaust filter electrical sensors

(B48—B50). See Exhaust Filter Harness (W12)
Component Location. (Group 9015-10.)

B48— Exhaust Differential B50— Exhaust Temperature Exhaust Filter

Pressure Sensor Sensor 2 (DOC)
B49— Exhaust Temperature W12—Exhaust Filter Harness
Sensor 1 (DPF)

Continued on next page RG80575,00008D5 -19-06SEP11-1/15

TM12180 (24SEP11) 04-0400-1 470GLC Excavator

092411

PN=103
 Removal and Installation

3
2

TX1093835 —UN—01JUL11
TX1093835
Exhaust Filter and Bracket
1— Exhaust Filter 3— Cap Screw (4 used) 5— Cap Screw (4 used)
2— Exhaust Tube 4— Cap Screw (3 used) 6— Exhaust Filter Bracket

6. Remove cap screws (3) and disconnect exhaust tube Specification

(2). Exhaust Filter and
Bracket—Weight
CAUTION: Prevent possible crushing injury from (approximate).................................................................................. 88 kg
heavy component. Use appropriate lifting device. 195 lb.

7. Attach appropriate lifting device to exhaust filter.

Remove cap screws (4 and 5) and remove exhaust
filter and bracket (6). Close all openings using caps
and plugs.
Continued on next page RG80575,00008D5 -19-06SEP11-2/15

TM12180 (24SEP11) 04-0400-2 470GLC Excavator

092411

PN=104
 Removal and Installation

8. Loosen clamps (7 and 8) and disconnect intercooler

hoses (9 and 10). Close all openings using caps and
plugs.
9. Loosen clamps (11) and remove intake air tube (12).
Close all openings using caps and plugs.
10. Disconnect air filter restriction switch (B16). See
Engine Sub Harness (W6) Component Location.
(Group 9015-10.)

TX1094007A —UN—01JUL11
7— Clamp (2 used) 11— Clamp (2 used)
8— Clamp (2 used) 12— Intake Air Tube
9— Turbocharger-to- B16— Air Filter Restriction
Intercooler Hose Switch
10— Intercooler-to-Intake
Manifold Hose

Intercooler Hoses
Continued on next page RG80575,00008D5 -19-06SEP11-3/15

TM12180 (24SEP11) 04-0400-3 470GLC Excavator

092411

PN=105
 Removal and Installation

11. Loosen clamps and disconnect upper radiator hose

(15). Close all openings using caps and plugs.
12. Remove cap screws (37) and cooling package support
bracket (13).

13— Cooling Package Support 15— Upper Radiator Hose

Bracket 37— Cap Screw (4 used)
14— Clamp (2 used)

TX1094008A —UN—01JUL11
Upper Radiator Hose

13

37

TX1094486 —UN—18JUL11
Cooling Package Support Bracket
Continued on next page RG80575,00008D5 -19-06SEP11-4/15

TM12180 (24SEP11) 04-0400-4 470GLC Excavator

092411

PN=106
 Removal and Installation

13. Loosen clamps (16) and disconnect heater hoses (17

and 18). Close all openings using caps and plugs.

16— Clamp (2 used) 18— Heater Hose

17— Heater Hose

TX1094009A —UN—01JUL11
Heater Hose Location
RG80575,00008D5 -19-06SEP11-5/15

14. Tag and disconnect fuel hoses (19—21). Collect fuel

in a suitable container for disposal. Close all openings
using caps and plugs. See Engine Fuel System
Component Location. (Group 9015-05.) Dispose of
waste properly.

19— Fuel Filter and Water 21— Fuel Transfer Pump Hose
Separator 1 Hose
20— Final Fuel Filter and Water
Separator 2 Hose

TX1094010A —UN—01JUL11
Fuel Supply Manifold Hoses
Continued on next page RG80575,00008D5 -19-06SEP11-6/15

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PN=107
 Removal and Installation

15. Tag and disconnect fuel hoses (22 and 23). Close all
openings with caps and plugs.
16. Remove cap screw (39) from crankcase ventilation
hose (38).

22— Primary Fuel Filter and 38— Crankcase Ventilation

Water Separator 1 and Hose
Primary Fuel Filter and 39— Cap Screw
Water Separator 2-to-High
Pressure Fuel Pump Hose
23— High Pressure Common

TX1094011A —UN—14JUL11
Rail-to-Fuel Cooler Hose

Crankcase Ventilation Hose and Fuel Hoses

RG80575,00008D5 -19-06SEP11-7/15

17. Loosen hose clamps (24) and disconnect lower radiator

hose (25). Close all openings using caps and plugs.

24— Hose Clamp (2 used) 25— Lower Radiator Hose

TX1094013A —UN—01JUL11
Lower Radiator Hose
Continued on next page RG80575,00008D5 -19-06SEP11-8/15

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 Removal and Installation

18. Tag and disconnect oil filter hoses (26). Close all
openings using caps and plugs.

26— Oil Filter Hose (2 used)

TX1094016A —UN—01JUL11
Oil Filter hoses
RG80575,00008D5 -19-06SEP11-9/15

19. Tag and disconnect power and ground cables from

starter motor (M1). For component location see
Engine Sub Harness (W6) Component Location.
(Group 9015-10.)

M1—Starter Motor

TX1094020A —UN—01JUL11
Starter Motor
Continued on next page RG80575,00008D5 -19-06SEP11-10/15

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PN=109
 Removal and Installation

20. Tag and disconnect electrical connections from

alternator (G3) See Engine Sub Harness (W6)
Component Location. (Group 9015-10.)
21. Tag and disconnect electrical connector from air
conditioner compressor clutch solenoid (Y11). See
Engine Sub Harness (W6) Component Location.
(Group 9015-10.)
22. Tag and disconnect electrical connector from engine
overheat switch (B42). See Engine Sub Harness (W6)
Component Location. (Group 9015-10.)
23. Remove cap screw (27).
24. Remove air conditioner compressor belt. See Replace
Air Conditioner V-Belt. (Operator’s Manual.)
NOTE: Air conditioning system does not need
to be discharged.

25. Remove cap screws (28) and position air conditioner

TX1094022A —UN—12JUL11
compressor aside.

27— Cap Screw G3—Alternator

28— Cap Screw (4 used) Y11— Air Conditioner
Compressor Clutch
Solenoid

Alternator and Air Conditioner Compressor

RG80575,00008D5 -19-06SEP11-11/15

26. Tag and disconnect engine harness (W4) connectors

(X5—X9). See Engine Harness (W4) Component
Location. (Group 9015-10.)

W4—Engine Harness X7— Machine Harness-to-

X5— Machine Harness-to- Engine Harness 14-Pin
Engine Harness 32-Pin Connector
Connector X8— Machine Harness-to-
X6— Machine Harness-to- Engine Harness 1-Pin
Engine Harness 16-Pin Connector
Connector X9— Machine Harness-to-
Engine Harness 20-Pin TX1094023A —UN—01JUL11
Connector

Engine Harness (W4) Connectors

Continued on next page RG80575,00008D5 -19-06SEP11-12/15

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 Removal and Installation

27. Install DFT1119 Pump Support (29) and JT05550

Eyebolts (30). Support hydraulic pumps during engine
removal and installation. See DFT1119 Pump Support.
(Group 9900.)

29— DFT1119 Pump Support 30— JT05550 Eyebolt (2 used)

TX1094024A —UN—12JUL11
DFT1119 Pump Support
Continued on next page RG80575,00008D5 -19-06SEP11-13/15

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 Removal and Installation

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

28. Attach JDG23 Lifting Sling (31) to brackets (32 and 33).
Specification
Engine—Weight
(approximate).............................................................................. 1565 kg
3450 lb.

TX1094025A —UN—07JUL11
29. Remove hydraulic pump-to-engine cap screws (34).
30. Remove rear engine mount cap screws (35).

31— JDG23 Lifting Sling 34— Hydraulic Pump-to-Engine

32— Engine Lift Bracket Cap Screw (9 used)
33— Exhaust Filter-to-Engine 35— Rear Engine Mount Cap
Bracket (2 used) Screw (2 used)
Lifting Sling

TX1094028A —UN—07JUL11
Exhaust Filter-to-Engine Brackets
Continued on next page RG80575,00008D5 -19-06SEP11-14/15

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 Removal and Installation

31. Tag and disconnect engine oil level switch (B6). See
Engine Sub Harness (W6) Component Location.
(Group 9015-10.)
32. Remove front engine mount nuts (36) and remove
engine from machine.
33. Repair or replace as necessary. See Isuzu 6UZ1
Interim Tier 4 Engine Manual.
34. Install engine and engine mounting cap screws.
35. Connect engine oil level switch. See Engine Sub
Harness (W6) Component Location. (Group 9015-10.)
36. Install hydraulic pump-to-engine cap screws.
37. Connect engine harness (W4) connectors (X5—X9).
See Engine Harness (W4) Component Location.
(Group 9015-10.)
38. Install air conditioner compressor and cap screws.

TX1094026A —UN—07JUL11
39. Install air conditioner V-belt. See Replace Air
Conditioner V-Belt. (Operator’s Manual.)
40. Connect air conditioner compressor, alternator, engine
overheat switch and connect air filter restriction switch.
See Engine Sub Harness (W6) Component Location.
(Group 9015-10.)
41. Install wire harness clamp cap screw. Front Engine Mount

42. Connect power and ground cables to starter motor.

36— Nut (2 used) B6—Engine Oil Level Switch
See Engine Sub Harness (W6) Component Location.
(Group 9015-10.)
43. Connect oil filter hoses. 51. Connect exhaust filter sensor wiring. See Exhaust
44. Connect fuel hoses and crankcase ventilation hose. Filter Harness (W12) Component Location. (Group
See Engine Fuel System Component Location. 9015-10.)
(Group 9015-05.) 52. Connect battery negative (-) cable.
45. Connect heater hoses. 53. Fill and bleed cooling system. See Cooling System Fill
46. Install cooling package support bracket and cap and Deaeration Procedure. (Operators Manual.)
screws. 54. Bleed fuel system. See Bleed Fuel System.
47. Connect upper and lower radiator hoses and tighten (Operator’s Manual.)
clamps. 55. Install hood and engine side covers. See Hood
48. Connect intercooler hoses and tighten clamps. Remove and Install (Group 1910) and see Engine
Side Shields Remove and Install. (Group 1910.)
49. Install intake air tube and tighten clamps.
50. Install exhaust filter, bracket, and cap screws.
RG80575,00008D5 -19-06SEP11-15/15

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 Removal and Installation

Turbocharger Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Disconnect battery negative (-) cable.

TX1097877A —UN—15SEP11
3. Remove hood. See Hood Remove and Install. (Group
1910.)
4. Remove engine side shields. See Engine Side Shields
Remove and Install. (Group 1910.)
5. Drain cooling system. See Drain Cooling System.
(Operator's Manual.)
Intercooler Duct
6. Loosen clamps (1 and 2). Remove cap screws (3) and
remove intercooler duct (4). Close all openings using 1— Clamp (2 used) 3— Cap Screw (2 used)
caps and plugs. 2— Clamp (2 used) 4— Intercooler Duct

JA66566,00009D3 -19-19SEP11-1/5

7. Loosen clamp (5) and disconnect air intake hose (6).

Close all openings using caps and plugs.
8. Remove cap screws (7) and disconnect intake air
sensor (B44). See Engine Harness (W4) Component
Location. (Group 9015-10.)

TX1097882A —UN—15SEP11
9. Loosen clamps (8), remove cap screws (9), and
remove air intake duct (10). Close all openings using
caps and plugs.

5— Clamp 9— Cap Screw (2 used)

6— Air Intake Hose 10— Air Intake Duct
7— Cap Screw (2 used) B44— Intake Air Sensor
8— Clamp (2 used) Air Intake Duct

JA66566,00009D3 -19-19SEP11-2/5

10. Remove cap screw (11) and remove line bracket (12).
11. Remove banjo bolts (13) and copper washers (not
shown) and remove oil supply line (14). Close all
openings using caps and plugs.
TX1097895A —UN—15SEP11

12. Remove cap screws (15) and O-rings (not shown) and
remove oil return line (16). Close all openings using
caps and plugs.
13. Remove banjo bolts (17) and copper washers (not
shown) and remove coolant return line (18). Close all
openings using caps and plugs.

11— Cap Screw 15— Cap Screw (4 used) Oil Lines (bottom view)
12— Line Bracket 16— Oil Return Line
13— Banjo Bolt (2 used) 17— Banjo Bolt (2 used)
14— Oil Supply Line 18— Coolant Return Line

Continued on next page JA66566,00009D3 -19-19SEP11-3/5

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 Removal and Installation

14. Tag and disconnect turbocharger position sensor

(B51). See Engine Harness (W4) Component
Location. (Group 9015-10.)
15. Remove banjo bolts (19) and copper washers (not
shown) and remove coolant supply line (20). Close all

TX1097896A —UN—15SEP11
openings using caps and plugs.
16. Remove nuts (21) and separate exhaust pipe (22)
from turbocharger (24). Close all openings using caps
and plugs.

19— Banjo Bolt (2 used) 23— Cap Screw (3 used)

20— Coolant Supply Line 24— Turbocharger
21— Nut (8 used) B51— Turbocharger Position Turbocharger
22— Exhaust Pipe Sensor

Continued on next page JA66566,00009D3 -19-19SEP11-4/5

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 Removal and Installation

CAUTION: Prevent possible crushing injury from

heavy object. Use appropriate lifting device.

17. Support turbocharger using appropriate lifting device

and remove caps screws (23).

TX1097897A —UN—15SEP11
Specification
Turbocharger—Weight
(approximate).................................................................................. 27 kg
60 lb.

18. Remove nuts (25) attaching turbocharger to exhaust

manifold (26).
19. Remove turbocharger and discard gasket (not shown). Exhaust Manifold-to-Turbocharger Mounting
Close all openings using caps and plugs.
24— Turbocharger 26— Exhaust Manifold
20. Inspect turbocharger and repair or replace as 25— Nut (8 used)
necessary. For more information, see Isuzu 6UZ1
Interim Tier 4 Engine Manual.
21. Install turbocharger with new gasket to exhaust Specification
manifold and tighten nuts to specification. Oil Supply Line Banjo
Bolts—Torque................................................................................34 N·m
Specification
25 lb.-ft.
Turbocharger-to-Exhaust
Manifold Nuts —Torque.................................................................45 N·m 28. Install oil return line with new O-rings. Tighten cap
33 lb.-ft. screws to specification.
22. Install new gasket and connect turbocharger to Specification
exhaust pipe. Tighten nuts to specification. Oil Return Line Cap
Screws—Torque............................................................................44 N·m
Specification
32 lb.-ft.
Exhaust Pipe-
to-Turbocharger 29. Install line bracket and tighten cap screw.
Nuts—Torque.............................................................................14.7 N·m
130 lb.-in. 30. Install air intake duct to hoses and tighten cap screws
and clamps.
23. Install coolant supply line with new copper washers.
Tighten banjo bolts to specification. 31. Connect intake air sensor. See Engine Harness (W4)
Component Location. (Group 9015-10.)
Specification
Coolant Supply Line 32. Install intercooler duct to hoses and tighten cap screws
Banjo Bolts—Torque......................................................................50 N·m and clamps.
37 lb.-ft.
33. Fill cooling system. See Cooling System Fill and
24. Connect turbocharger position sensor. See Engine Deaeration Procedure. (Operator's Manual.)
Harness (W4) Component Location. (Group 9015-10.)
34. Install engine side shields. See Engine Side Shields
25. Install coolant return line with new copper washers. Remove and Install. (Group 1910.)
Tighten banjo bolts to specification.
35. Install hood. See Hood Remove and Install. (Group
Specification 1910.)
Coolant Return Line
Banjo Bolts—Torque......................................................................50 N·m 36. Connect battery negative (-) cable.
37 lb.-ft.
37. Operate machine and check for leaks.
26. Lubricate turbine shaft. Pour oil into oil supply line port
while rotating turbine wheel with your hand.
27. Install oil supply line with new copper washers.
Tighten banjo bolts to specification.
JA66566,00009D3 -19-19SEP11-5/5

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 Removal and Installation

Starter Motor Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Disconnect battery negative (-) cable.
3. Tag and disconnect starter motor (M1) electrical
connections. See Engine Sub Harness (W6)
Component Location. (Group 9015-10.)
4. Remove nuts (1) and starter motor.

TX1094749A —UN—14JUL11
5. Repair or replace parts as necessary.
6. Install starter motor and nuts.
7. Connect starter motor electrical connections. See
Engine Sub Harness (W6) Component Location.
(Group 9015-10.)
8. Connect battery negative (-) cable. Starter Motor

1— Nut (2 used) M1—Starter Motor

RG80575,00008D7 -19-19JUL11-1/1

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PN=117
 Removal and Installation

Belt Remove and Install

1. Park and prepare machine for service. See Park and 1
Prepare for Service Safely. (Group 0001.)
2. Remove air conditioner V-belt. See Replace Air
Conditioner V-Belt. (Operator’ Manual.)
3. Loosen lock nut (1). 3
4. Loosen cap screw (2).
5. Loosen adjustment cap screw (3).
G3
6. Remove belt (4).
7. Replace belt as necessary. 2

TX1094931 —UN—21JUL11
8. Install belt. 4

NOTE: Adjust belt so that the amount of belt flex that

occurs when the belt is pressed at the location
indicated by an arrow in the diagram with the
specified pressure matches the standard value.

9. Set tension with adjustment cap screw to Belt Routing and Tensioning
specifications.
Specification 1— Lock Nut 4— Belt
2— Cap Screw G3—Alternator
Belt—Deflection............................................................6—7 mm at 10 kg
3— Adjustment Cap Screw
0.24—0.27 in. at 22 lb.
Belt (3 used)—Deflec-
tion............................................................................12—13 mm at 10 kg
0.47—0.52 in. at 22 lb. Specification
Belt Adjustment Lock
10. Crank the engine for approximately 5 rotations and Nut—Torque..................................................................................93 N·m
adjust the belt to the standard value. 69 lb.-ft.
11. Tighten cap screw (2) to specification. 13. Inspect and replace air conditioner V-belt as
Specification necessary. Install air conditioner V-belt. See Replace
Cap Screw—Torque....................................................................157 N·m Air Conditioner V-Belt. (Operator’s Manual.)
116 lb.-ft.

12. Tighten belt adjustment lock nut to specification.

RG80575,00008D8 -19-21SEP11-1/1

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PN=118
 Removal and Installation

Alternator Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Disconnect battery negative (-) cable.
3. Remove air conditioner V-belt. See Replace Air
Conditioner V-Belt. (Operator’s Manual.)
4. Remove belt (1). See Belt Remove and Install. (Group
0400.)

TX1094759A —UN—21JUL11
5. Tag and disconnect engine sub harness (W6) from
alternator (G3). See Engine Sub Harness (W6)
Component Location. (Group 9015-10.)
6. Remove cap screws (3) and alternator.
7. Repair or replace parts as necessary.
8. Install alternator and cap screws. Alternator

9. Connect engine sub harness (W6). See Engine Sub

1— Belt G3—Alternator
Harness (W6) Component Location. (Group 9015-10.) 2— Adjustment Cap Screw W6—Engine Sub Harness
3— Cap Screw (2 used)
10. Inspect and replace belt as necessary. Install belt.
See Belt Remove and Install. (Group 0400.)
11. Inspect and replace air conditioner V-belt as
12. Connect battery negative (-) cable.
necessary. Install air conditioner V-belt. See Replace
Air Conditioner V-Belt. (Operator’s Manual.)
RG80575,00008D9 -19-21SEP11-1/1

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 Removal and Installation

TM12180 (24SEP11) 04-0400-18 470GLC Excavator

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 Section 05
Engine Auxiliary System
Contents

Page

Group 0510—Cooling Systems

Radiator Remove and Install ..................... 05-0510-1
Hydraulic Oil Cooler Remove and
Install ..................................................... 05-0510-2
Intercooler Remove and Install.................. 05-0510-2
Fuel Cooler Remove and Install ................ 05-0510-4
Cooling Package Remove and
Install ..................................................... 05-0510-6
Fan Shroud Remove and Install .............. 05-0510-13
Coolant Recovery Tank Remove
and Install ............................................ 05-0510-14

Group 0520—Intake System

Air Intake System Leakage Test ................ 05-0520-1
Air Cleaner Remove and Install................. 05-0520-1

Group 0530—External Exhaust System

Exhaust Tube Remove and Install.............. 05-0530-1
Diesel Particulate Filter (DPF)
Remove and Install................................ 05-0530-1
Exhaust Filter Remove and Install.............. 05-0530-2
Exhaust Filter Disassemble and
Assemble............................................... 05-0530-4

Group 0560—External Fuel Supply Systems

Fuel Tank Remove and Install ................... 05-0560-1
Primary Fuel Filter and Water
Separator Remove and Install ............... 05-0560-5
Final Fuel Filter and Water
Separator Remove and Install ............... 05-0560-6

TM12180 (24SEP11) 05-1 470GLC Excavator

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PN=1
 Contents

TM12180 (24SEP11) 05-2 470GLC Excavator

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PN=2
 Group 0510
Cooling Systems
Radiator Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove fan shroud. See Fan Shroud Remove and
Install. (Group 0510.)
3. Remove cap screws (3) and brace (4).

TX1094377A —UN—19JUL11
4. Loosen clamps (5) and disconnect lower radiator
jumper hose (6). Close all openings using caps and
plugs.

1— Radiator 1 4— Brace
2— Radiator 2 5— Clamp (4 used)
3— Cap Screw (2 used) 6— Lower Radiator Jumper
Hose
Lower Radiator Jumper Hose

RG80575,00008CD -19-25JUL11-1/2

5. Loosen clamps (7) and disconnect upper radiator

jumper hose (8). Close all openings using caps and
plugs.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

IMPORTANT: Prevent possible damage to radiators.

Remove radiators separately.

TX1094378A —UN—27JUL11
6. Attach appropriate lifting device to radiator 1 (1) or
radiator 2 (2).
Specification
Radiator 1—Weight
(approximate).................................................................................. 23 kg
50 lb.
Upper Radiator Jumper Hose
Radiator 2—Weight
(approximate).................................................................................. 23 kg
50 lb. 1— Radiator 1 8— Upper Radiator Jumper
2— Radiator 2 Hose
7. Remove cap screws (9) and remove radiator 1 or 2. 7— Clamp (4 used) 9— Cap Screw (4 used)

8. Repair or replace parts as necessary.

CAUTION: Prevent possible crushing injury from 10. Install radiator 1 or 2 and cap screws.
heavy component. Use appropriate lifting device. 11. Connect upper radiator jumper hose and tighten
clamps.
IMPORTANT: Prevent possible damage to radiators.
Install radiators separately. 12. Connect lower radiator jumper hose and tighten
clamps.
9. Attach appropriate lifting device to radiator 1 or 2.
13. Install brace and cap screws.
Specification
Radiator 1—Weight 14. Install fan shroud. See Fan Shroud Remove and
(approximate).................................................................................. 23 kg Install. (Group 0510.)
50 lb.
Radiator 2—Weight
(approximate).................................................................................. 23 kg
50 lb.

RG80575,00008CD -19-25JUL11-2/2

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 Cooling Systems

Hydraulic Oil Cooler Remove and Install

See Hydraulic Oil Cooler Remove and Install. (Group
3360.)
RG80575,00008CE -19-07JUL11-1/1

Intercooler Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove engine side shields. See Engine Side Shields

TX1095162A —UN—27JUL11
Remove and Install. (Group 1910.)
3. Remove cap screws (11) and open cooling package
door (12).

11— Cap Screw (4 used) 12— Cooling Package Door

Cooling Package Door

RG80575,00008CF -19-27JUL11-1/3

4. Loosen clamps (2 and 4).

1— Hose 3— Hose
2— Clamp (4 used) 4— Clamp (4 used)

TX1094144A —UN—08JUL11

Intercooler Hoses

Continued on next page RG80575,00008CF -19-27JUL11-2/3

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 Cooling Systems

TX1094145A —UN—08JUL11
Intercooler
5— Support 6— Cap Screw (2 used) 7— Intercooler 8— Cap Screw (6 used)

5. Remove cap screws (6) and support (5). 9. Attach appropriate lifting device to intercooler.
Specification
CAUTION: Prevent possible crushing injury from Intercooler—Weight
heavy component. Use appropriate lifting device. (approximate).................................................................................. 36 kg
80 lb.
6. Attach appropriate lifting device to intercooler (7).
10. Install intercooler, connect hoses, and install cap
Specification screws (8).
Intercooler—Weight
(approximate).................................................................................. 36 kg 11. Install support and cap screws (6).
80 lb.
12. Tighten clamps.
7. Remove cap screws (8), disconnect hoses (1 and 3),
and remove intercooler. Close all openings using caps 13. Install engine side shields. See Engine Side Shields
and plugs. Remove and Install. (Group 1910.)

8. Repair or replace parts as necessary. 14. Check for air leaks. Perform Air Intake System
Leakage Test. (Group 0520.)
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
RG80575,00008CF -19-27JUL11-3/3

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 Cooling Systems

Fuel Cooler Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Close fuel shutoff valve. See Engine Fuel System

TX1095162A —UN—27JUL11
Component Location. (Group 9010-05.)
3. Remove cap screws (11) and open cooling package
door (12).

11— Cap Screw (4 used) 12— Cooling Package Door

Cooling Package Door

Continued on next page RG80575,00008D0 -19-27JUL11-1/2

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 Cooling Systems

TX1094153A —UN—08JUL11
Fuel Cooler
1— Fuel Cooler-to-Fuel Tank 3— Fuel Cooler 5— Clamp
Hose 4— Cap Screw (4 used) 6— High Pressure Common
2— Clamp Rail-to-Fuel Cooler Hose

4. Loosen clamps (2 and 5). 8. Install fuel cooler and cap screws.
5. Tag and disconnect hoses (1 and 6). Close all 9. Connect hoses and tighten clamps.
openings using caps and plugs.
10. Open fuel shutoff valve.
6. Remove cap screws (4) and fuel cooler (3).
11. Check for fuel system leaks.
7. Repair or replace parts as necessary.
RG80575,00008D0 -19-27JUL11-2/2

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 Cooling Systems

Cooling Package Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Disconnect battery negative (-) cable.

TX1094014A —UN—30JUN11
4. Drain hydraulic oil tank. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator’s
Manual.)
5. Drain cooling system. See Drain Cooling System.
(Operator's Manual.)
6. Remove engine side shields. See Engine Side Shields
Remove and Install. (Group 1910.) Upper Radiator Hose

7. Loosen clamps (5) and disconnect upper radiator hose

(4). Close all openings using caps and plugs. 4— Upper Radiator Hose 5— Clamp (2 used)

RG80575,0000976 -19-21SEP11-1/12

8. Loosen clamps (7) and disconnect lower radiator hose

(6). Close all openings using caps and plugs.

6— Lower Radiator Hose 7— Clamp (2 used)

TX1094015A —UN—30JUN11

Lower Radiator Hose

Continued on next page RG80575,0000976 -19-21SEP11-2/12

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 Cooling Systems

9. Loosen clamp (10) and remove cap screw (11).

Disconnect radiator-to-coolant recovery tank hose (9)
from coolant recovery tank (8). Close all openings
using caps and plugs.

8— Coolant Recovery Tank 10— Clamp

9— Radiator-to-Coolant 11— Cap Screw
Recovery Tank Hose

TX1094012A —UN—30JUN11
Coolant Recovery Tank

RG80575,0000976 -19-21SEP11-3/12

10. Remove cap screws (14) and disconnect lower

hydraulic oil cooler hose (13). Close all openings
using caps and plugs.

12— Hydraulic Oil Cooler 14— Cap Screw (4 used)

13— Lower Hydraulic Oil
Cooler Hose

TX1094057A —UN—30JUN11
Lower Hydraulic Oil Cooler Hose

Continued on next page RG80575,0000976 -19-21SEP11-4/12

TM12180 (24SEP11) 05-0510-7 470GLC Excavator

092411

PN=129
 Cooling Systems

11. Remove cap screws (16), panel (15), and support (17).
12. Tag and disconnect fan speed and reversing control
valve lines (18). Close all openings using caps and
plugs. See Fan Drive Hydraulic System Component
Location. (Group 9025-15.)

15— Panel 17— Support

16— Cap Screw (6 used) 18— Fan Speed and Reversing
Control Valve Line (4
used)

TX1094077A —UN—30JUN11
Panel

TX1096735A —UN—24AUG11
Support and Fan Speed and Reversing Control Valve Lines

Continued on next page RG80575,0000976 -19-21SEP11-5/12

TM12180 (24SEP11) 05-0510-8 470GLC Excavator

092411

PN=130
 Cooling Systems

13. Remove cap screws (20) and disconnect upper

hydraulic oil cooler line (19). Close all openings using
caps and plugs.

19— Upper Hydraulic Oil 20— Cap Screw (4 used)

Cooler Line

TX1094087A —UN—30JUN11
Upper Hydraulic Oil Cooler Line

RG80575,0000976 -19-21SEP11-6/12

14. Tag and disconnect air filter restriction switch (B16).

See Engine Sub Harness (W6) Component Location.
(Group 9015-10.)
15. Loosen clamp (22) and disconnect air intake hose
(21). Close all openings using caps and plugs.
16. Disconnect turbocharger-to-intercooler hose (23) and
intercooler-to-intake manifold hose (24). Close all
openings using caps and plugs.
17. Open cooling package door. See Cooling Package

TX1094088A —UN—13JUL11
Door Remove and Install. (Group 1921.)

21— Air Intake Hose 24— Intercooler-to-Intake

22— Clamp Manifold Hose
23— Turbocharger-to- B16— Air Filter Restriction
Intercooler Hose Switch

Intercooler and Air Intake Hoses

Continued on next page RG80575,0000976 -19-21SEP11-7/12

TM12180 (24SEP11) 05-0510-9 470GLC Excavator

092411

PN=131
 Cooling Systems

NOTE: Fuel cooler and air conditioner condenser lines do

not need to be disconnected. Position fuel cooler
and air conditioner condenser support (26) aside
during cooling package removal and installation.

18. Remove cap screws (27) and position fuel cooler and
air conditioner condenser support (26) aside.

26— Fuel Cooler and Air 27— Cap Screw (4 used)

Conditioner Condenser
Support

TX1094095A —UN—30JUN11
Fuel Cooler and Air Conditioner Condenser Support

RG80575,0000976 -19-21SEP11-8/12

19. Remove cap screws (29) and cooling package support

(28).

28— Cooling Package Support 29— Cap Screw (4 used)

TX1094100A —UN—06JUL11
Cooling Package Support

Continued on next page RG80575,0000976 -19-21SEP11-9/12

TM12180 (24SEP11) 05-0510-10 470GLC Excavator

092411

PN=132
 Cooling Systems

20. Tag and disconnect electrical connector and

disconnect engine sub harness (W6) from the bottom
of the cooling package. See Engine Sub Harness
(W6) Component Location. (Group 9015-10.)

30— Electrical Connector

TX1094102A —UN—30JUN11
Electrical Connector

RG80575,0000976 -19-21SEP11-10/12

CAUTION: Prevent crushing injury from heavy

component. Use appropriate lifting device.

21. Attach appropriate lifting device at lifting points (34

and 35).
Specification
Cooling Pack-
age—Weight (approx-
imate)............................................................................................ 633 kg
1395 lb.

TX1094109A —UN—30JUN11
33— Cooling Package 35— Lifting Point
34— Lifting Point

Lifting Points

Continued on next page RG80575,0000976 -19-21SEP11-11/12

TM12180 (24SEP11) 05-0510-11 470GLC Excavator

092411

PN=133
 Cooling Systems

22. Remove cap screws (32) from mounts (31).

23. Remove cooling package (33).
24. Repair and replace parts as necessary. See Radiator
Remove and Install. (Group 0510.) See Fan Shroud
Remove and Install. (Group 0510.) See Fan Drive
Motor Remove and Install. (Group 3360.)

CAUTION: Prevent possible crushing injury due to

heavy component. Use appropriate lifting device.

TX1094103A —UN—30JUN11
25. Attach appropriate lifting device to cooling package.
Specification
Cooling Pack-
age—Weight (approx-
imate)............................................................................................ 633 kg
1395 lb.
Cooling Package Mount (rear side shown)
26. Install cooling package and cap screws.
27. Connect electrical connector and engine sub harness 31— Mount (2 used) 32— Cap Screw (4 used)
(W6). See Engine Sub Harness (W6) Component
Location. (Group 9015-10.)
28. Install cooling package support and cap screws. 37. Connect lower hydraulic oil cooler hose and install
cap screws.
29. Install fuel cooler and air conditioner condenser
support and cap screws. 38. Connect upper and lower radiator hoses. Tighten
clamps.
30. Close cooling package door. See Cooling Package
Door Remove and Install. (Group 1921.) 39. Connect radiator-to-coolant recovery tank hose,
tighten clamp and install cap screw.
31. Connect turbocharger-to-intercooler hose and
intercooler-to-intake manifold hose. 40. Fill hydraulic system. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator’s
32. Connect air intake hose and tighten clamps. Manual.)
33. Connect air filter restriction switch. See Engine Sub 41. Fill cooling system. See Cooling System Fill and
Harness (W6) Component Location. (Group 9015-10.) Deaeration Procedure. (Operator’s Manual.)
34. Connect upper hydraulic oil cooler line and install cap 42. Install engine side shields. See Engine Side Shields
screws. Remove and Install. (Group 1910.)
35. Connect fan speed and reversing control valve lines. 43. Connect battery negative (-) cable.
See Fan Drive Hydraulic System Component Location.
(Group 9025-15.) 44. Operate machine and check for leaks.
36. Install support, panel, and cap screws.
RG80575,0000976 -19-21SEP11-12/12

TM12180 (24SEP11) 05-0510-12 470GLC Excavator

092411

PN=134
 Cooling Systems

Fan Shroud Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove fan drive motor. See Fan Drive Motor

TX1094414A —UN—19JUL11
Remove and Install. (Group 3360.)
3. Loosen clamp (1) and disconnect radiator-to-coolant
recovery tank hose (2). Close all openings using caps
and plugs.

1— Clamp 2— Radiator-to-Coolant
Recovery Tank Hose
Radiator-to-Coolant Recovery Tank Hose and Clamp

RG80575,00008D2 -19-01AUG11-1/4

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

4. Attach M12 Eyebolts (3) and appropriate lifting device

to fan shroud (4).

TX1094417A —UN—19JUL11
Specification
Fan Shroud—Weight
(approximate).................................................................................. 50 kg
110 lb.

3— M12 Eyebolt (2 used) 4— Fan Shroud

Fan Shroud and M12 Eyebolts

RG80575,00008D2 -19-01AUG11-2/4

5. Remove cap screw (5) from bottom of fan shroud.

4— Fan Shroud 5— Cap Screw

TX1094419A —UN—19JUL11

Fan Shroud (bottom shown)

Continued on next page RG80575,00008D2 -19-01AUG11-3/4

TM12180 (24SEP11) 05-0510-13 470GLC Excavator

092411

PN=135
 Cooling Systems

6. Remove cap screws (6) and remove fan shroud.

7. Repair or replace parts as necessary.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

8. Attach M12 Eyebolts and appropriate lifting device to

fan shroud.
Specification
Fan Shroud—Weight
(approximate).................................................................................. 50 kg
110 lb.

9. Install fan shroud and cap screws.

10. Connect radiator-to-coolant recovery tank hose and
tighten clamp.
11. Install fan drive motor. See Fan Drive Motor Remove
and Install. (Group 3360.)

TX1094420A —UN—01AUG11
4— Fan Shroud 6— Cap Screw (12 used)

Fan Shroud (right side shown)

RG80575,00008D2 -19-01AUG11-4/4

Coolant Recovery Tank Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Open door (2).
3. Disconnect coolant recovery hose (1) and radiator
level switch (B39).
4. Remove coolant recovery tank (3). Dispose of waste
properly.
5. Repair and replace parts as necessary.
6. Install coolant recovery tank.
TX1094908A —UN—02AUG11

7. Connect radiator level switch and coolant recovery

hose.
8. Close door.
9. Check coolant level. See Check Coolant. (Operator’s
Manual.)

1— Coolant Recovery Hose 3— Coolant Recovery Tank Coolant Recovery Tank

2— Door B39— Radiator Level Switch

BE7856,000002D -19-11AUG11-1/1

TM12180 (24SEP11) 05-0510-14 470GLC Excavator

092411

PN=136
 Group 0520
Intake System
Air Intake System Leakage Test
Replace damaged pipes and hoses. Tighten loose clamps
Park and prepare machine for service. See Park and to specification.
Prepare for Service Safely. (Group 0001.) Air Intake Leakage—Specification
IMPORTANT: Engine intake air must be filtered Clamps—Torque...........................................................................8.5 N·m
to prevent dirt and debris from entering the 75 lb.-in.
engine. If intake air piping is damaged or
loose, unfiltered air will enter the engine
and cause premature wear. Operate the engine at fast idle and maximum load, check
for air leaks. Listen for whistling noise caused by high
Visually inspect for loose clamps or damage between pressure air leaks.
the intake air piping, air cleaner, turbocharger and intake
manifold.
TZ24494,00006D9 -19-15SEP11-1/1

Air Cleaner Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Open hood and air cleaner service door.
3. Loosen clamp (2) and disconnect air intake tube (3).
4. Remove cap screws (4) and air cleaner (1).
5. Repair or replace parts as necessary.

TX1095498A —UN—02AUG11
6. Install air cleaner and cap screws.
7. Connect air intake tube and tighten clamp.
8. Close hood and air cleaner service door.

1— Air Cleaner 3— Air Intake Tube

2— Clamp 4— Cap Screw (4 used)
Air Cleaner

RG80575,000090B -19-02AUG11-1/1

TM12180 (24SEP11) 05-0520-1 470GLC Excavator

092411

PN=137
 Intake System

TM12180 (24SEP11) 05-0520-2 470GLC Excavator

092411

PN=138
 Group 0530
External Exhaust System
Exhaust Tube Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove hood. See Hood Remove and Install. (Group

TX1094827A —UN—19AUG11
1910.)

CAUTION: Prevent possible burn injury

from hot exhaust filter components. Allow
sufficient time for exhaust filter components
to cool before service.

3. Remove nuts (1) and washers (2). Exhaust Tube (turbocharger side shown)

4. Remove cap screws (4) and exhaust tube (3).

5. Repair or replace parts as necessary.
6. Replace gaskets (5).
7. Install exhaust tube and cap screws.
8. Install washers and nuts.

TX1093937A —UN—08AUG11
9. Install hood. See Hood Remove and Install. (Group
1910.)

1— Nut (8 used) 4— Cap Screw (4 used)

2— Washer (4 used) 5— Gasket (2 used)
3— Exhaust Tube

Exhaust Tube (exhaust filter side shown)

RG80575,000091E -19-22AUG11-1/1

Diesel Particulate Filter (DPF) Remove and

Install
To remove diesel particulate filter (DPF), see Exhaust
Filter Disassemble and Assemble. (Group 0530.)
RG80575,00008DD -19-22AUG11-1/1

TM12180 (24SEP11) 05-0530-1 470GLC Excavator

092411

PN=139
 External Exhaust System

Exhaust Filter Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.) B48
2. Remove hood. See Hood Remove and Install. (Group B50
1910.)
3. Remove engine side shields. See Engine Side Shields
Remove and Install. (Group 1910.)

CAUTION: Prevent possible burn injury from hot B49

W12
exhaust components. Allow sufficient time for
exhaust components to cool before service.

TX1094484 —UN—12JUL11
4. Tag and disconnect sensors (B48, B49, and B50). See
Exhaust Filter Harness (W12) Component Location.
(Group 9015-10.)

B48— Exhaust Differential B50— Exhaust Temperature

Pressure Sensor Sensor 2 (DOC)
B49— Exhaust Temperature W12—Exhaust Filter Harness
Sensor 1 (DPF)
Exhaust Filter Harness (W12)

RG80575,000091F -19-21SEP11-1/3

5. Remove cap screws (2) and disconnect exhaust tube

(1). Close all openings using caps and plugs.

1— Exhaust Tube 5— Gasket

2— Cap Screw (4 used)

TX1094813A —UN—21JUL11

Exhaust Tube

Continued on next page RG80575,000091F -19-21SEP11-2/3

TM12180 (24SEP11) 05-0530-2 470GLC Excavator

092411

PN=140
 External Exhaust System

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

6. Attach appropriate lifting device to exhaust filter (3).

TX1094814A —UN—11AUG11
Specification
Exhaust Filter—Weight
(approximate).................................................................................. 59 kg
129 lb.

7. Remove cap screws (4), disconnect drain tube (6),

and remove exhaust filter.
8. Repair or replace parts as necessary. See Exhaust
Filter Disassemble and Assemble. (Group 0530.) Exhaust Filter

CAUTION: Prevent possible crushing injury from 3— Exhaust Filter 6— Drain Tube
heavy component. Use appropriate lifting device. 4— Cap Screw (4 used)

9. Attach appropriate lifting device to exhaust filter.

Specification
12. Connect sensors. See Exhaust Filter Harness (W12)
Exhaust Filter—Weight
Component Location. (Group 9015-10.)
(approximate).................................................................................. 59 kg 13. Install engine side shields. See Engine Side Shields
129 lb. Remove and Install. (Group 1910.)
10. Align exhaust filter and drain tube. Install exhaust filter 14. Install hood. See Hood Remove and Install. (Group
and cap screws. 1910.)
11. Replace gasket (5). Connect exhaust tube and install
cap screws.
RG80575,000091F -19-21SEP11-3/3

TM12180 (24SEP11) 05-0530-3 470GLC Excavator

092411

PN=141
 External Exhaust System

Exhaust Filter Disassemble and Assemble

1. Tag and disconnect exhaust temperature sensor 1
(DPF) (B49).
2. Tag and disconnect exhaust temperature sensor 2
(DOC) (B50).
3. Remove cap screws (3), nuts (2), and bracket (1).
4. Remove cap screws (4) and bracket (10).
5. Disconnect outlet housing-to-differential pressure
sensor pipe (6) and diesel oxidation catalyst
(DOC)-to-differential pressure sensor pipe (8). Close
all openings using caps and plugs.
6. Remove cap screws (5) and brackets (7 and 9).

1— Bracket 7— Bracket
2— Nut (2 used) 8— Diesel Oxidation Catalyst
3— Cap Screw (2 used) (DOC)-to-Differential
4— Cap Screw (2 used) Pressure Sensor Pipe
5— Cap Screw (4 used) 9— Bracket

TX1095779A —UN—11AUG11
6— Outlet Housing-to- 10— Bracket
Differential Pressure B49— Exhaust Temperature
Sensor Pipe Sensor 1 (DPF)
B50— Exhaust Temperature
Sensor 2 (DOC)

Brackets and Exhaust Temperature Sensors

Continued on next page RG80575,0000920 -19-30AUG11-1/6

TM12180 (24SEP11) 05-0530-4 470GLC Excavator

092411

PN=142
 External Exhaust System

7. Remove cap screws (12) and exhaust filter brackets

(11).

11— Exhaust Filter Bracket (2 12— Cap Screw (8 used)

used)

TX1095780A —UN—11AUG11
Exhaust Filter Brackets

Continued on next page RG80575,0000920 -19-30AUG11-2/6

TM12180 (24SEP11) 05-0530-5 470GLC Excavator

092411

PN=143
 External Exhaust System

8. Remove cap screws (15), nuts (16), and outlet housing

(17).
IMPORTANT: Prevent possible damage to diesel
particulate filter (DPF). DPF must be installed in
the same direction as it was removed. Install
direction marks to aid in assembly.

9. Mark direction of diesel particulate filter (DPF) (18).

Remove cap screws (13), nuts (14), and DPF.
10. Repair or replace parts as necessary.

13— Cap Screw (10 used) 17— Outlet Housing

14— Nut (10 used) 18— Diesel Particulate Filter
15— Cap Screw (12 used) (DPF)
16— Nut (12 used) 19— Diesel Oxidation Catalyst
(DOC)

TX1095781A —UN—10AUG11
Outlet Housing, Diesel Particulate Filter (DPF), and Diesel
Oxidation Catalyst (DOC)

RG80575,0000920 -19-30AUG11-3/6

IMPORTANT: Prevent possible exhaust filter damage.

Gasket (22) is not reusable and must be replaced.

11. Install gasket (22) onto diesel oxidation catalyst (DOC)

(19). Align gasket bottom (21) with diesel oxidation
catalyst (DOC) bottom (20).

19— Diesel Oxidation Catalyst 21— Gasket Bottom

(DOC) 22— Gasket
20— Diesel Oxidation Catalyst
(DOC) Bottom
TX1095782A —UN—10AUG11

Diesel Oxidation Catalyst (DOC) and Gasket

Continued on next page RG80575,0000920 -19-30AUG11-4/6

TM12180 (24SEP11) 05-0530-6 470GLC Excavator

092411

PN=144
 External Exhaust System

IMPORTANT: Prevent possible damage to DPF. Install

DPF in the same direction as it was removed.

12. Install DPF in the same direction as it was removed.

Align diesel particulate filter (DPF) bottom (23) with
DOC bottom.
IMPORTANT: Prevent possible exhaust filter damage.
Gasket (24) is not reusable and must be replaced.

13. Install gasket (24) onto DPF. Align gasket bottom (25)
with DPF bottom.

18— Diesel Particulate Filter 23— Diesel Particulate Filter

(DPF) (DPF) Bottom
19— Diesel Oxidation Catalyst 24— Gasket
(DOC) 25— Gasket Bottom
20— Diesel Oxidation Catalyst
(DOC) Bottom

TX1096994A —UN—30AUG11
Diesel Particulate Filter (DPF) and Gasket

Continued on next page RG80575,0000920 -19-30AUG11-5/6

TM12180 (24SEP11) 05-0530-7 470GLC Excavator

092411

PN=145
 External Exhaust System

14. Align outlet housing bottom (26) with DPF bottom.

Install outlet housing, cap screws, and nuts. Tighten
to specification.
Specification
Cap Screw and
Nut—Torque..................................................................................30 N·m
22 lb.-ft.

15. Install exhaust filter brackets and cap screws. Tighten

to specification.
Specification
Exhaust Filter Bracket
Cap Screw—Torque......................................................................51 N·m

TX1095785A —UN—10AUG11
38 lb.-ft.

16. Install brackets and cap screws. Tighten to

specification.
Specification
Cap Screw—Torque......................................................................30 N·m
22 lb.-ft.

17. Connect outlet housing-to-differential pressure sensor

Outlet Housing, Diesel Particulate Filter (DPF), and Diesel
pipe and diesel oxidation catalyst (DOC)-to-differential Oxidation Catalyst (DOC)
pressure sensor pipe. Tighten to specification.
Specification 17— Outlet Housing 20— Diesel Oxidation Catalyst
Pressure Sensor 18— Diesel Particulate Filter (DOC) Bottom
Pipe—Torque.................................................................................30 N·m (DPF) 23— Diesel Particulate Filter
19— Diesel Oxidation Catalyst (DPF) Bottom
22 lb.-ft.
(DOC) 26— Outlet Housing Bottom
18. Install bracket (10) and cap screws (4). Tighten to
specification.
Specification 20. Apply Loctite® 41205 Heavy Duty Anti-Seize to threads
Bracket Cap of DPF and DOC exhaust temperature sensors.
Screw—Torque..............................................................................50 N·m
21. Install DOC and DPF exhaust temperature sensors.
37 lb.-ft.
Tighten to specification.
19. Install bracket (1), cap screws (3), and nuts (2). Specification
Tighten to specification. DOC and DPF
Specification Exhaust Temperature
Bracket Cap Screw and Sensor—Torque............................................................................30 N·m
Nut—Torque..................................................................................50 N·m 22 lb.-ft.
37 lb.-ft.

Loctite is a trademark of Henkel Corporation

RG80575,0000920 -19-30AUG11-6/6

TM12180 (24SEP11) 05-0530-8 470GLC Excavator

092411

PN=146
 Group 0560
External Fuel Supply Systems
Fuel Tank Remove and Install
1. Park and prepare machine for service. See Park and 1
Prepare for Service Safely. (Group 0001.)
2. Start engine.
3. Rotate upperstructure 90°. 2

4. Stop engine.
5. Remove cap screws (1) and top panels (2).

1— Cap Screw (8 used) 2— Top Panel (2 used)

TX1097704 —UN—12SEP11
Panels

JD29379,0000089 -19-15SEP11-1/7

6. Remove fuel tank fill cap and access fuel tank drain
valve (18) through the opening under the tank.

18— Fuel Tank Drain Valve

TX1097730A —UN—13SEP11
Fuel Tank Drain Valve

JD29379,0000089 -19-15SEP11-2/7

7. Place suitable container under drain hose (19) and

open drain valve (18). See Handling and Storing
Diesel Fuel. (Operator’s Manual.)
Specification
Fuel Tank—Capacity....................................................................... 725 L
TX1097731A —UN—13SEP11

192 gal.

18— Fuel Tank Drain Valve 19— Drain Hose

Fuel Tank Drain Valve and Drain Hose

Continued on next page JD29379,0000089 -19-15SEP11-3/7

TM12180 (24SEP11) 05-0560-1 470GLC Excavator

092411

PN=147
 External Fuel Supply Systems

8. Remove cap screws (7), washers (8), and bottom

access covers (9) under fuel tank.

7— Cap Screw (13 used) 9— Bottom Access Cover (3

8— Washer (13 used) used)

TX1097707A —UN—13SEP11
Bottom Covers

JD29379,0000089 -19-15SEP11-4/7

9. Install identification tags, loosen clamps (10), and

remove fuel hoses (11). Close all openings using caps
and plugs.
10. Remove mounting cap screws (12) and spacers (13)
from both sides of fuel tank.

10— Clamp (2 used) 12— Mounting Cap Screw (8

11— Fuel Hose (2 used) used)
13— Spacer (8 used)

TX1097705A —UN—12SEP11

Fuel Tank Hoses and Mounting Cap Screws

Continued on next page JD29379,0000089 -19-15SEP11-5/7

TM12180 (24SEP11) 05-0560-2 470GLC Excavator

092411

PN=148
 External Fuel Supply Systems

11. Remove cap screws (4) and handrails (5).

3— Coolant Recovery Tank 5— Handrail (3 used)

4— Cap Screw (10 used) 6— Fuel Tank

TX1097706A —UN—12SEP11
Handrails

Continued on next page JD29379,0000089 -19-15SEP11-6/7

TM12180 (24SEP11) 05-0560-3 470GLC Excavator

092411

PN=149
 External Fuel Supply Systems

12. Remove coolant recovery tank (3). See Coolant

Recovery Tank Remove and Install. (Group 0510.)
13. Remove cap screws (14), loosen hose clamp (16), and
remove fuel tank return hose (15). Close all openings
using caps and plugs.
14. Remove cap screws (17), fuel level sensor (B18), and
gasket.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

15. Remove fuel tank.

TX1097709A —UN—12SEP11
Specification
Fuel Tank—Weight
(approximate without
fuel)............................................................................................... 357 kg
787 lb.

16. Repair or replace parts as necessary.

17. Install fuel tank, mounting cap screws, and spacers. Coolant Recovery Tank and Fuel Level Sensor
Tighten to specification.
Specification
3— Coolant Recovery Tank 16— Hose Clamp
Main Frame-to-Fuel 14— Cap Screw (2 used) 17— Cap Screw (5 used)
Tank Mounting Cap 15— Fuel Tank Return Hose B18— Fuel Level Sensor
Screw—Torque............................................................................210 N·m
155 lb.-ft.

18. Connect lower fuel hoses and tighten hose clamps. 22. Install coolant recovery tank. See Coolant Recovery
Tank Remove and Install. (Group 0510.)
19. Install bottom covers, washers, and cap screws.
23. Install handrail and cap screws.
20. Install fuel level sensor and gasket. Apply PM37477
Thread Lock (medium strength) to threads of cap 24. Install top panels and cap screws.
screws (17) and install. Tighten to specification. 25. Fill fuel tank with proper fuel. See Diesel Fuel. and
Specification see Handling and Storing Diesel Fuel. (Operator’s
Fuel Level Sensor- Manual.)
to-Fuel Tank Cap
26. Perform Bleed Fuel System. (Operator's Manual.)
Screws—Torque...........................................................................4.5 N·m
40 lb.-in.

21. Connect fuel tank return hose and tighten hose clamp.
Install cap screws (14)..
JD29379,0000089 -19-15SEP11-7/7

TM12180 (24SEP11) 05-0560-4 470GLC Excavator

092411

PN=150
 External Fuel Supply Systems

Primary Fuel Filter and Water Separator

Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Open hydraulic pump compartment door on the
operator’s cab side of machine to access primary fuel
filters and water separators.
NOTE: Fuel shutoff valve (1) shown in the open position.

3. Turn fuel shutoff valve to the closed position.

NOTE: Clean area thoroughly prior to removal of fuel

TX1093958A —UN—26AUG11
filters to eliminate any type of contaminants
from entering fuel system.

4. Remove filter elements. See Replace Primary Fuel

Filter and Water Separators. (Operator’s Manual.)
5. Install identification tags. Remove hose clamps (2)
and remove fuel hoses. Close all openings with caps
and plugs. Primary Fuel Filters
6. Remove cap screws (3) and remove primary fuel filters
and water separators. 1— Fuel Shutoff Valve 3— Socket Head Cap Screw (4
2— Hose Clamp (4 used) used)
7. Repair or replace parts as necessary.
8. Install primary fuel filters and water separators with
cap screws. Tighten cap screws to specification. 11. Replace filter elements. See Replace Primary Fuel
Specification Filter and Water Separators. (Operator’s Manual.)
Final Filter Mounting Cap
12. Turn fuel shutoff valve to the open position.
Screws—Torque............................................................................35 N·m
26 lb.-ft. 13. Bleed fuel system of air. Perform Bleed Fuel System.
(Operator's Manual.)
9. Connect fuel hoses.
14. Operate machine and check for leaks.
10. Install hose clamps and tighten to specification.
Specification
Fuel Hose
Clamps—Torque...........................................................................4.4 N·m
39 lb.-ft.
TZ24494,00006D8 -19-15SEP11-1/1

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PN=151
 External Fuel Supply Systems

Final Fuel Filter and Water Separator Remove

and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Open hydraulic pump compartment door to access
fuel filters.
NOTE: Fuel shutoff valve in the graphic is shown

TX1097891A —UN—14SEP11
in the open position.

3. Turn fuel shutoff valve (1) to the closed position.

1— Fuel Shutoff Valve 3— Primary Fuel Filter and

2— Primary Fuel Filter and Water Separator 2
Water Separator 1
Primary Fuel Filters and Fuel Shutoff Valve

TZ24494,00006EE -19-15SEP11-1/2

4. Remove banjo bolts (5) and copper gaskets (not

shown) to disconnect parallel fuel lines (6 and 9).
5. Remove final fuel filter and water separator lines (4
and 7).
6. Disconnect fuel filter restriction sensor (B13).
7. Remove cap screws (8) and remove final fuel filters
and water separators (10 and 11).

TX1097892A —UN—15SEP11
NOTE: Clean area thoroughly prior to removal of
fuel filters to eliminate any contamination
from entering fuel system.

8. Remove filter elements. See Replace Final Fuel Filter

and Water Separators. (Operator’s Manual.)
9. Repair or replace parts as necessary. Final Fuel Filters, Lines, and Hoses

10. Install final fuel filters and water separators with cap
screws. Tighten to specification. 4— Final Fuel Filter and Water 9— Final Fuel Filter and Water
Separator 1 Line-to-Fuel Separator 1 Line-to-Final
Specification Supply Manifold Hose Fuel Filter and Water
Final Filter Mounting Cap 5— Banjo Bolt and Copper Separator 2
Screws—Torque............................................................................35 N·m Gasket (2 used) 10— Final Fuel Filter and Water
6— Final Fuel Filter and Water Separator 2
26 lb.-ft. Separator 2 Line-to-Final 11— Final Fuel Filter and Water
Fuel Filter and Water Separator 1
11. Connect parallel fuel lines and install gaskets and Separator 1 B13— Fuel Filter Restriction
banjo bolts. Tighten to specification. 7— Final Fuel Filter and Water Sensor
Separator 2 Line-to-Fuel
Specification Supply Manifold Hose
Fuel Line Banjo 8— Cap Screw (6 used)
Bolts—Torque................................................................................15 N·m
11 lb.-ft

12. Connect fuel lines. Tighten to specification. 14. Install filter elements. See Replace Final Fuel Filter
and Water Separators. (Operator’s Manual.)
Specification
Fuel Line—Torque.........................................................................28 N·m 15. Turn fuel shutoff valve to the open position.
21 lb.-ft
16. Bleed air from fuel system. See Bleed Fuel System.
13. Connect fuel filter restriction sensor (B13). (Operator's Manual.)
17. Operate machine and check for any leaks.
TZ24494,00006EE -19-15SEP11-2/2

TM12180 (24SEP11) 05-0560-6 470GLC Excavator

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PN=152
 Section 07
Dampener Drive (Flex Coupling)
Contents

Page

Group 0752—Elements
Dampener Drive (Flex Coupling)
Remove and Install................................ 07-0752-1

TM12180 (24SEP11) 07-1 470GLC Excavator

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PN=1
 Contents

TM12180 (24SEP11) 07-2 470GLC Excavator

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PN=2
 Group 0752
Elements
Dampener Drive (Flex Coupling) Remove
and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove engine. See Engine Remove and Install.
(Group 0400.)
3. Loosen set screws (1 and 2).
4. Remove dampener gear (3).

TX1009418A —UN—12JUL06
5. Inspect dampener gear and replace as necessary.

1— Set Screw 3— Dampener Gear

2— Set Screw

Dampener Gear

RG80575,0000980 -19-26AUG11-1/3

IMPORTANT: Note direction of dampener to prevent

damage to dampener gear and pump. Mark
dampener to aid in installation.

6. Remove cap screws (5) and dampener (4).

7. Inspect dampener and replace if necessary.
8. Clean out tapped cap screw inserts and cap screw
threads to remove foreign material.
9. Apply PM38654 Thread Lock and Sealer (high
strength) to cap screws (5). Tighten cap screws to
specification.
Specification

TX1094973A —UN—21JUL11
Dampener Mounting Cap
Screws—Torque........................................................................... 49 N•m
36 lb.-ft.

4— Dampener 5— Cap Screw (16 used)

Dampener Drive

Continued on next page RG80575,0000980 -19-26AUG11-2/3

TM12180 (24SEP11) 07-0752-1 470GLC Excavator

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PN=155
 Elements

IMPORTANT: Avoid damage of set screws and

coupler. Install coupler with set screws dry,
and tighten to specification.

10. Install dampener gear even with the face of drive shaft.
Tighten set screws to specification.
Specification
Dampener Gear
Mounting Set
Screws—Torque......................................................................... 130 N•m

TX1009418A —UN—12JUL06
96 lb.-ft.

11. Install engine. See Engine Remove and Install.

(Group 0400.)

1— Set Screw 3— Dampener Gear

2— Set Screw

Dampener Gear
RG80575,0000980 -19-26AUG11-3/3

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PN=156
 Section 17
Frame or Supporting Structure
Contents

Page

Group 1740—Frame Installation

Welding On Machine ................................. 17-1740-1
Welding Repair of Major Structure.............. 17-1740-1

Group 1749—Chassis Weights

Counterweight Remove and
Install ..................................................... 17-1749-1

TM12180 (24SEP11) 17-1 470GLC Excavator

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 Contents

TM12180 (24SEP11) 17-2 470GLC Excavator

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PN=2
 Group 1740
Frame Installation
Welding On Machine
IMPORTANT: Disconnect battery ground strap or turn WELD METAL SPECIFICATIONS
battery disconnect switch to OFF (if applicable). Item Specification
Tensile Strength 482.6 mPa (70 000 psi)
Disconnect both negative and positive battery
cables and microprocessor unit (if applicable). Yield Strength 413.7 mPa (60 000 psi)
Elongation 22%
IMPORTANT: Have only a qualified welder do this
job. Connect welder ground clamp close to Use one of the following weld processes:
each weld area so electrical current does • AWS-E-7018 covered electrode with shielded metal arc
not pass through any bearings. welding (SMAW) process.
Remove or protect all parts that can be
• AWS-ER-70S-3f wire electrode with gas metal arc
welding (GMAW) process.
damaged by heat or weld splatter. • AWS-E70T-1 or E71T-1 wire electrode with flux core
arc welding (FCAW) process.
TX,WELD,II -19-11APR95-1/1

Welding Repair of Major Structure • AWS-E70T-1 or E71T-1 wire electrode with flux core
arc welding (FCAW) process.
CAUTION: Avoid potentially toxic fumes and dust. Welding Repair of Major Structure—Specification
Hazardous fumes can be generated when paint is Weld Metal—Tensile
heated by welding, soldering, or using a torch. Strength...................................................................................482.6 mPa
Do all work outside or in a well ventilated area. 70,000 psi
Dispose of paint and solvent properly. Yield Strength .........................................................................413.7 mPa
60,000 psi
If you sand or grind paint, avoid breathing the
Elongation......................................................................................... 22%
dust. Wear an approved respirator. If you use
solvent or paint stripper, remove stripper with IMPORTANT: Area to be repaired must be preheated
soap and water before welding. Remove solvent to allow better weld penetration.
or paint stripper containers and other flammable
material from area. Allow fumes to disperse at 3. To repair weld metal failure, remove failed weld metal
least 15 minutes before welding or heating. using arc or grinding equipment. Thoroughly clean
area to be welded. Preheat structural assemblies to a
1. Remove paint before welding or heating. minimum of 38°C (100°F). Preheat ground engaging
tools (cutting edges, skid shoes, and teeth shanks) to
IMPORTANT: Electrical current traveling from the
177°C (350°F).
welder through the machine electrical system
may damage the machine electrical system, To repair base metal failure remove enough material to
including battery, machine information center, allow weld to penetrate to the bottom of crack. Preheat
and pump and valve controller. Disconnect structural assemblies to a minimum of 38°C (100°F).
battery ground cable, machine information Preheat ground engaging tools (cutting edges, skid
center, and pump and valve controller electrical shoes, and teeth shanks) to 177°C (350°F).
connectors before welding on the machine.
Welding Repair of Major Structure—Specification
Have only a qualified welder do this job. Connect Structural
welder ground clamp close to each weld area Assemblies—Preheat
so electrical current does not pass through any Temperature..................................................................................... 38°C
bearings. Remove or protect all parts that can 100°F
be damaged by heat or weld splatter. Ground Engaging
Tools—Preheat
2. Use one of the following weld processes: Temperature................................................................................... 177°C
350°F
• AWS-E-7018 covered electrode with shielded metal
arc welding (SMAW) process.
• AWS-ER-70S-3 wire electrode with gas metal arc
welding (GMAW) process.
TX17984,0000054 -19-16JUN06-1/1

TM12180 (24SEP11) 17-1740-1 470GLC Excavator

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 Frame Installation

TM12180 (24SEP11) 17-1740-2 470GLC Excavator

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PN=160
 Group 1749
Chassis Weights
Counterweight Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
11
4 3
CAUTION: Avoid possible crushing injury from 2 12
heavy component. Use appropriate lifting device. 5 6
10
2. Support counterweight by attaching appropriate lifting
device to lifting brackets (12) on counterweight (11).
Specification 7
Counterweight—Weight 8
(approximate).............................................................................. 8504 kg 9
18 749 lb.

TX1094472 —UN—02AUG11
3. Remove rear bottom covers.

1— Rear Cap Screw (2 used) 7— Plate (2 used)

2— Bushing (4 used) 8— Shim (4 used)
3— Nut (2 used) 9— Shim (2 used) 2
4— Lock Pin (2 used) 10— Shim (4 used)
5— Front Cap Screw (4 used) 11— Counterweight 1
6— Strap (2 used) 12— Lifting Bracket (2 used) Counterweight

RG80575,0000902 -19-02AUG11-1/2

4. Disconnect pump harness-to-rear camera harness

connector (X64). See Rear Camera Harness (W19)
Component Location. (Group 9015-10.)
5. Remove front caps screws (5), straps (6), plates (7),
and shims (8 and 9).

TX1095522A —UN—02AUG11
6. Remove lock pins (4), nuts (3), bushings (2), shims
(10), and rear cap screws (1).
7. Remove counterweight from machine.
8. Repair or replace parts as necessary.

CAUTION: Avoid possible crushing injury from Rear Camera Harness (W19)
heavy component. Use appropriate lifting device.
W19—Rear Camera Harness X64— Pump Harness-to-Rear
9. Install counterweight onto machine using appropriate Camera Harness
lifting device. Connector
Specification
Counterweight—Weight
(approximate).............................................................................. 8504 kg Specification
18 749 lb. Front Cap
Screws—Torque..........................................................................440 N·m
10. Install rear cap screws to frame with bushings, shims, 325 lb.-ft.
and nuts. Tighten nuts to specification. Install lock
pins. 12. Connect pump harness-to-rear camera harness
Specification
connector (X64). See Rear Camera Harness (W19)
Rear Cap
Component Location. (Group 9015-10.)
Screws—Torque........................................................................2350 N·m 13. Install rear bottom covers.
1733 lb.-ft.

11. Install shims, plates, straps and caps screws. Tighten

cap screws to specification.
RG80575,0000902 -19-02AUG11-2/2

TM12180 (24SEP11) 17-1749-1 470GLC Excavator

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 Chassis Weights

TM12180 (24SEP11) 17-1749-2 470GLC Excavator

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PN=162
 Section 18
Operator's Station
Contents

Page

Group 1800—Removal and Installation

Cab Remove and Install ............................ 18-1800-1

Group 1810—Operator Enclosure

Windshield Remove and Install ................. 18-1810-1
Windshield Disassemble and
Assemble............................................... 18-1810-2
Sliding Windows Remove and
Install ..................................................... 18-1810-7
Windowpanes Remove and
Install ..................................................... 18-1810-7
Windowpanes Dimensions ........................ 18-1810-8

Group 1821—Seat and Seat Belt

Seat Remove and Install ........................... 18-1821-1
Seat Belt Remove and Install .................... 18-1821-2
Air Suspension Seat Disassemble
and Assemble........................................ 18-1821-4
Left and Right Console Covers
Remove and Install................................ 18-1821-5

Group 1830—Heating and Air Conditioning

Refrigerant Cautions and Proper
Handling ................................................ 18-1830-1
Flush and Purge Air Conditioner
System................................................... 18-1830-2
R134a Refrigerant Oil Information.............. 18-1830-4
R134a Refrigerant
Recovery-Recycling and
Charging Station Installation
Procedure .............................................. 18-1830-5
Recover R134a Refrigerant....................... 18-1830-5
Evacuate R134a System ........................... 18-1830-6
Charge R134a System .............................. 18-1830-7
Air Conditioner Compressor
Remove and Install................................ 18-1830-8
Air Conditioner Compressor Clutch
Remove and Install................................ 18-1830-9
Condenser Remove and Install ................. 18-1830-9
Heater and Air Conditioner Remove
and Install ............................................ 18-1830-10
Receiver-Dryer Remove and
Install ................................................... 18-1830-13

TM12180 (24SEP11) 18-1 470GLC Excavator

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 Contents

TM12180 (24SEP11) 18-2 470GLC Excavator

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PN=2
 Group 1800
Removal and Installation
Cab Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Disconnect battery negative (-) cable.

TX1097674A —UN—12SEP11
CAUTION: Prevent injury from hot spraying
coolant. Do not remove radiator filler cap unless
engine is cool. Loosen cap slowly to the stop.
Release all pressure before removing cap.

3. Drain engine coolant. See Drain Cooling System.

(Operator’s Manual.) Covers (under cab)

CAUTION: Avoid personal injury from high 1— Cap Screw (8 used) 3— Cap Screw (6 used)
pressure fluid. High pressure release of oil from 2— Cover 4— Cover
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from
hydraulic system before servicing.

4. Release hydraulic oil tank pressure by pressing

pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
5. Apply vacuum or drain hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.)
6. Remove cap screws (1 and 3) and remove covers (2
and 4) under cab.
JA66566,00009C2 -19-20SEP11-1/12

7. Remove cap screws (5) and disconnect ground wires

(6). See Cab Harness (W1) Component Location.
(Group 9015-10.)
8. Recover refrigerant from air conditioning system. See
Recover R134a Refrigerant. (Group 1830.)

TX1097675A —UN—12SEP11
5— Cap Screw (3 used) 6— Ground Wire (3 used)

Ground Wires

Continued on next page JA66566,00009C2 -19-20SEP11-2/12

TM12180 (24SEP11) 18-1800-1 470GLC Excavator

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PN=165
 Removal and Installation

9. Tag and disconnect heater hoses (7 and 8). Close all

openings using caps and plugs. See Heater and Air
Conditioner Component Location. (Group 9031-25.)
10. Remove cap screw (9). Tag and disconnect air
conditioner hoses (10 and 11). Close all openings

TX1097676A —UN—12SEP11
using caps and plugs. See Heater and Air Conditioner
Component Location. (Group 9031-25.)

7— Heater Hose 10— Air Conditioner Hose

8— Heater Hose 11— Air Conditioner Hose
9— Cap Screw

Air Conditioner and Heater Hoses

JA66566,00009C2 -19-20SEP11-3/12

11. Remove cap screw (12) and washer (13) from frame
(14).

12— Cap Screw 14— Frame

13— Washer

TX1097744A —UN—13SEP11
Cap Screw (under cab)
JA66566,00009C2 -19-20SEP11-4/12

12. Remove cap screw (15) and washer (16) from frame.

14— Frame 16— Washer

15— Cap Screw

TX1097746A —UN—13SEP11

Cap Screw (under cab)

Continued on next page JA66566,00009C2 -19-20SEP11-5/12

TM12180 (24SEP11) 18-1800-2 470GLC Excavator

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PN=166
 Removal and Installation

13. Remove cap screws (18) and remove hydraulic hose

bracket (19).

18— Cap Screw (2 used) 19— Hydraulic Hose Bracket

TX1097749A —UN—13SEP11
Bracket (under cab)
JA66566,00009C2 -19-20SEP11-6/12

14. Open compartment behind cab. Tag and disconnect

JDLink™ GPS/Cellular antenna (A6001) connection
if equipped. Route through opening and secure it to
cab. See JDLink™ Harness (W6004) Component
Location. (Group 9015-10.)

TX1097698A —UN—12SEP11
A6000—Modular Telematics A6001—GPS/Cellular Antenna
Gateway (MTG) (if equipped)
Controller (if equipped)

Modular Telematics Gateway (MTG) Controller (if equipped)

JDLink is a trademark of Deere & Company

JA66566,00009C2 -19-20SEP11-7/12

15. Disconnect windshield washer hose (20) and secure

to cab. Close all openings using caps and plugs.
16. Remove cap screws (22) and set access panel (23)
aside.

20— Windshield Washer Hose 23— Access Panel

21— Windshield Washer Tank A6000—Modular Telematics
22— Cap Screw (4 used) Gateway (MTG)
Controller (if equipped) TX1097677A —UN—13SEP11

Windshield Washer Tank (inside compartment behind cab)

Continued on next page JA66566,00009C2 -19-20SEP11-8/12

TM12180 (24SEP11) 18-1800-3 470GLC Excavator

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PN=167
 Removal and Installation

17. Remove cap screw (24) and disconnect cab

harness-to-machine harness connector (X3) and cab
harness-to-machine harness connector 2 (X13). See
Machine Harness (W2) Component Location. (Group
9015-10.)
18. Disconnect N-CAN connector (X180). See 9-Pin
Service ADVISOR™ Connector (W20) Component
Location. (Group 9015-10.)

24— Cap Screw X13— Cab Harness-to-Machine

TX1097678A —UN—13SEP11
A6001—GPS/Cellular Antenna Harness Connector 2
(if equipped) X180— N-CAN Connector
X3— Cab Harness-to-Machine
Harness Connector

Electrical Connections (outside rear of cab)

JA66566,00009C2 -19-20SEP11-9/12

19. Tag and disconnect hydraulic hoses (25) from pilot

signal manifold (26). Close all openings using
caps and plugs. Secure hydraulic hoses to cab.
See Pilot Control Valve-to-Pilot Signal Manifold
Component Location—Excavator Pattern, Pilot
Control Valve-to-Pilot Signal Manifold Component
Location—Backhoe Pattern or see Travel Hydraulic
System Line Connection. (Group 9025-15.)

25— Hydraulic Hose (13 used) 26— Pilot Signal Manifold

TX1097701A —UN—13SEP11

Pilot Signal Manifold

Continued on next page JA66566,00009C2 -19-20SEP11-10/12

TM12180 (24SEP11) 18-1800-4 470GLC Excavator

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PN=168
 Removal and Installation

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

20. Support cab by attaching appropriate lifting device

(28) to cab lifting points (27).

TX1097767A —UN—13SEP11
Specification
Cab—Weight
(approximate)................................................................................ 658 kg
1450 lb.

27— Lifting Point (4 used) 28— Lifting Device

Cab Lifting Points

TX1097768A —UN—13SEP11
Lifting Device
Continued on next page JA66566,00009C2 -19-20SEP11-11/12

TM12180 (24SEP11) 18-1800-5 470GLC Excavator

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PN=169
 Removal and Installation

21. Lift floor mat (32) and remove cab isolator lock nuts
(29).
IMPORTANT: Prevent possible damage to cab door.
Close and lock cab door prior to removing cab.

TX1097773A —UN—13SEP11
22. Remove cab isolator lock nuts (31) and remove cab
using appropriate lifting device.
23. Repair or replace parts as necessary.
IMPORTANT: Avoid possible cab damage. Install
new cab isolator lock nuts.

24. Install cab and new cab isolator lock nuts (29 and 31). Cab Isolator Lock Nuts (inside cab)
Tighten to specification.
Specification
Cab Isolator Lock
Nuts—Torque..............................................................................210 N·m
155 lb.-ft.

TX1097774A —UN—13SEP11
25. Connect hydraulic hoses to pilot signal manifold.
See Pilot Control Valve-to-Pilot Signal Manifold
Component Location—Excavator Pattern, Pilot
Control Valve-to-Pilot Signal Manifold Component
Location—Backhoe Pattern and see Travel Hydraulic
System Line Connection. (Group 9025-15.)
26. Connect N-CAN connector (X180). See 9-Pin Service
Cab Isolator Lock Nuts (outside cab)
ADVISOR™ Connector (W20) Component Location.
(Group 9015-10.)
29— Cab Isolator Lock Nut (4 31— Cab Isolator Lock Nut (2
IMPORTANT: Avoid connector damage. Do not install used) used)
connector with impact wrench or power tools. 30— Cab 32— Floor Mat
Over torquing will result in permanent damage
to connector. Torque only to specification.
Specification 33. Connect air conditioner hoses and install cap screw.
100-Pin Connector See Heater and Air Conditioner Component Location.
(X3)—Torque.................................................................................10 N·m (Group 9031-25.)
89 lb.-in.
34. Install heater hoses. See Heater and Air Conditioner
27. Connect cab harness-to-machine harness connector Component Location. (Group 9031-25.)
(X3) and cab harness-to-machine harness connector 35. Connect ground wires and install cap screws. See Cab
2 (X13). Install cap screw and tighten to specification. Harness (W1) Component Location. (Group 9015-10.)
See Machine Harness (W2) Component Location.
(Group 9015-10.) 36. Fill cooling system. See Cooling System Fill and
Deaeration Procedure. (Operator’s Manual.)
28. Install access panel and cap screws.
37. Charge air conditioning system. See Charge R134a
29. Connect windshield washer hose. System. (Group 1830.)
30. Connect JDLink™ GPS/Cellular antenna (A6001) 38. Fill hydraulic oil tank. See Drain and Refill Hydraulic
to modular telematics gateway (MTG) controller Tank Oil and Clean Suction Screen. (Operator’s
if equipped. See JDLink™ Harness (W6004) Manual.)
Component Location. (Group 9015-10.)
39. Connect battery negative (-) cable.
31. Install hydraulic hose bracket and cap screws.
40. Operate machine and check for leaks.
32. Install cap screws and washers into frame and tighten
to specification. 41. Install covers and cap screws under cab.
Specification
Cap Screws—Torque..................................................................550 N·m
410 lb.-ft.
JA66566,00009C2 -19-20SEP11-12/12

TM12180 (24SEP11) 18-1800-6 470GLC Excavator

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PN=170
 Group 1810
Operator Enclosure
Windshield Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove four cap screws (1) and covers (2 and 5).
3. Remove four cap screws (1) and covers (3 and 4).

TX1096510A —UN—23AUG11
1— Cap Screw (8 used) 4— Cover
2— Cover 5— Cover
3— Cover 6— Front Window Handle

Windshield - Interior

TZ24494,0000723 -19-16SEP11-1/2

IMPORTANT: Avoid damage to window, use two

technicians during window removal to prevent
window from falling out of machine.

4. Remove cap screws (7) and rollers (8).

TX1098000A —UN—16SEP11
5. Tilt the front window handle (6) into interior until
horizontal.
6. Holding horizontally, tilt one lower corner up until it
releases.
7. Lift entire windshield to release remaining corner to
remove.
Windshield Rollers
8. Repair or replace as necessary. See Windshield
Disassemble and Assemble. (Group 1810.)
7— Cap Screw (4 used) 8— Roller (2 used)
9. Holding horizontally, insert one lower corner until it
latches into place.
10. Holding latched corner, tilt opposite corner until it 13. Install covers (3 and 4) and cap screws.
latches.
14. Install covers (2 and 5) and cap screws.
11. Tilt the front window handle to a vertical position.
12. Install rollers and cap screws (7).
TZ24494,0000723 -19-16SEP11-2/2

TM12180 (24SEP11) 18-1810-1 470GLC Excavator

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PN=171
 Operator Enclosure

Windshield Disassemble and Assemble

1. Remove nut (2) and windshield wiper arm (1).

1— Windshield Wiper Arm 2— Nut

TX1097950 —UN—16SEP11
2

Wiper Arm

TZ24494,0000692 -19-19SEP11-1/9

2. Remove cap screws (4) and cover (3).

3— Cover 4— Cap Screw (2 used)

TX1097952 —UN—16SEP11

Cover

Continued on next page TZ24494,0000692 -19-19SEP11-2/9

TM12180 (24SEP11) 18-1810-2 470GLC Excavator

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PN=172
 Operator Enclosure

3. Remove cap screws (5) and windshield wiper motor

(M5).

5— Cap Screw (2 used) M5—Windshield Wiper Motor

M5
5

TX1097953 —UN—16SEP11
Windshield Wiper Motor

TZ24494,0000692 -19-19SEP11-3/9

IMPORTANT: Avoid windshield damage. Isolator

(7) is attached to windshield with adhesive.
Avoid too much pressure to windshield when
removing isolator from windshield.

4. Remove cap screws (6) and isolator (7).

6— Cap Screw (4 used) 7— Isolator

TX1097954 —UN—16SEP11
6
7

Isolator

Continued on next page TZ24494,0000692 -19-19SEP11-4/9

TM12180 (24SEP11) 18-1810-3 470GLC Excavator

092411

PN=173
 Operator Enclosure

NOTE: Mark orientation of front windshield seal (8) when

removing. Front windshield seal must be installed 9
in same orientation for proper installation.
8
10
5. Apply soapy water to windshield (10) and windshield
frame (9). Slide front windshield seal out of windshield
frame.

8— Front Windshield Seal 10— Windshield

9— Windshield Frame

TX1097956 —UN—16SEP11
Front Seal

TZ24494,0000692 -19-19SEP11-5/9

6. Slide windshield (10) out of windshield frame (9). 9

NOTE: Mark orientation of rear windshield seal (11) when 11
removing. Rear windshield seal must be installed
in same orientation for proper installation.
10
7. Remove rear windshield seal (11).

9— Windshield Frame 11— Rear Windshield Seal

10— Windshield

TX1097955 —UN—16SEP11

Windshield

Continued on next page TZ24494,0000692 -19-19SEP11-6/9

TM12180 (24SEP11) 18-1810-4 470GLC Excavator

092411

PN=174
 Operator Enclosure

38
20

17
19
20 16
21
14
S28
23 29
22 28
24 30
27
9 18 25
37
26 13 12
17 36
16 15 14 30
30

TX1097962 —UN—16SEP11
36 32
39 34
35
31
13
32
12
TX1097962 33 34
Windshield
9— Windshield Frame 19— Cover 27— Cover 35— Handle
12— Spring (2 used) 20— Cap Screw (4 used) 28— Lever 36— Cap Screw (2 used)
13— Roller (2 used) 21— Bracket 29— Shaft 37— Lock
14— Cap Screw (4 used) 22— Cover 30— Cap Screw (4 used) 38— Cover
15— Bracket 23— Spring 31— Lock 39— Cover
16— Roller (2 used) 24— Cover 32— Cap Screw (6 used) S28— Window Switch
17— Spring (2 used) 25— Washer (2 used) 33— Cover
18— Screw (2 used) 26— Cap Screw (2 used) 34— Cap Screw (4 used)

8. Remove springs (12) and rollers (13). 22. Install spring (23).
9. Remove cap screws (20) and covers (19 and 38). 23. Install cover (22).
10. Remove cap screws (34) and covers (33 and 39). 24. Install window switch (S28) and screws (18).
11. Remove cap screws (32 and 36) and handle (35). 25. Install cover (24), washers (25), and cap screws (26).
12. Remove cap screws (30) and locks (31 and 37). 26. Install rollers (16) and springs (17) onto brackets (15
13. Remove cap screws (14) and remove brackets (15 and 21).
and 21). 27. Install brackets and cap screws (14).
14. Remove springs (17) and rollers (16) from brackets. 28. Install locks (31 and 37) and cap screws (30).
15. Remove cap screws (26), washers (25), and cover 29. Install handle (35) and cap screws (32 and 36).
(24).
30. Install covers (33 and 39) and cap screws (34).
16. Remove screws (18) and window switch (S28).
31. Install covers (19 and 38) and cap screws (20).
17. Remove cover (22).
32. Install rollers (13) and springs (12).
18. Remove spring (23).
NOTE: Install rear windshield seal (11) in correct
19. Remove cover (27), lever (28), and shaft (29). orientation from disassembly.
20. Inspect and repair as necessary.
33. Install rear windshield seal (11).
21. Install shaft (29), lever (28), and cover (27).
34. Slide windshield (10) into windshield frame (9).
Continued on next page TZ24494,0000692 -19-19SEP11-7/9

TM12180 (24SEP11) 18-1810-5 470GLC Excavator

092411

PN=175
 Operator Enclosure

NOTE: Install front windshield seal (8) in correct 35. Apply soapy water to windshield and windshield frame.
orientation from disassembly. Install front windshield seal (8).
TZ24494,0000692 -19-19SEP11-8/9

36. Apply Loctite® 5572 Adhesive to mating surfaces

(40—45.)
37. Install isolator (7) and cap screws (6). 41 40
38. Install windshield wiper motor (M5) and cap screws (5).

TX1097981 —UN—16SEP11
39. Install covers (3) and cap screws (4).
40. Install windshield wiper arm (1) and nut (2).

7— Isolator 43— Mating Surface 7

40— Mating Surface 44— Mating Surface 7
41— Mating Surface 45— Mating Surface
42— Mating Surface
Isolator (inside view)

44
42 45

TX1097982 —UN—16SEP11
7
43 7
Isolator (outside view)

Loctite is a trademark of Henkel Corporation

TZ24494,0000692 -19-19SEP11-9/9

TM12180 (24SEP11) 18-1810-6 470GLC Excavator

092411

PN=176
 Operator Enclosure

Sliding Windows Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove molding (1) from inside of sliding window
assembly (2).
IMPORTANT: Avoid damage to window, use two
technicians during window removal to prevent
window from falling out of machine.

3. Cut adhesive between sliding window assembly and

cab door (3).

TX1089899A —UN—06APR11
4. Remove sliding window assembly.
5. Repair or replace as necessary.
6. Gently lift sliding window frame in the middle from the
top of frame to remove and install glass panes.
7. Apply LOCTITE® 37532 Weatherstrip Adhesive to
cab door.
Sliding Window
8. Install sliding window assembly.
9. Push window assembly tight against cab door. 1— Molding 3— Cab Door
2— Sliding Window Assembly
10. Install molding.

LOCTITE is a trademark of Henkel Corporation

DS35042,00002DE -19-28JUN11-1/1

Windowpanes Remove and Install

NOTE: Adhesive will not stick to bare metal.
The adhesive used to hold the windowpanes in place is
a urethane adhesive that is used on most automobile NOTE: Paint must be fully cured before installing
windshields. Urethane adhesive manufactured by Loctite windowpane.
Corporation or equivalent is recommended. Do not use
any other type of adhesive. It is recommended that an 4. If existing adhesive is removed from frame and paint is
auto glass dealer install the windowpanes. scraped off window frame, paint window frame. Paint
must be fully cured before installing windowpane.
IMPORTANT: Windowpanes must have an ultra-violet
barrier around the edge of the glass since 5. Trim existing adhesive so it has a smooth surface.
ultra-violet rays will deteriorate the adhesive.
Windowpanes ordered through John Deere Parts 6. Follow the manufacturer’s instructions for using the
have the ultra-violet barrier. If the windowpane adhesive.
is purchased through a glass dealer, the dealer 7. Apply a 6 mm (1/4 in.) bead of adhesive on top of the
must put an ultra-violet barrier on the glass. Do existing adhesive.
not apply paint to the border of the glass.
8. Put a new windowpane into position. Use hand
If an auto glass dealer is not installing the windowpanes, pressure to force windowpane down around the edges.
use the following procedure:
9. Use duct tape to hold windowpane in place while
1. Purchase urethane adhesive from your local auto adhesive cures.
glass dealer.
10. Allow adhesive to cure for 24 hours before operating
2. Park and prepare machine for service. See Park and machine.
Prepare for Service Safely. (Group0001.)
3. Scrape broken glass off existing adhesive. Do not
remove adhesive from window frame or cab.
DS35042,00002DF -19-28JUN11-1/1

TM12180 (24SEP11) 18-1810-7 470GLC Excavator

092411

PN=177
 Operator Enclosure

Windowpanes Dimensions Use tempered safety glass to make windowpanes.

CAUTION: Use caution handling glass to prevent

breakage and possible injury.
UNIT: mm
84.0 mm 71.0 mm
4.0 mm (3.3 in.) (2.8 in.)
(0.2 in.) 22.0 mm
(0.9 in.)
2R120.0 mm 71.0 mm 84.0 mm
(2R4.7 in.) (2.8 in.) (3.3 in.)
a
b
2R30.0 mm 64.5 mm
(2R1.2 in.) (2.5 in.)
2R20.0 mm 2R15 mm
(2R0.8 in.) (2R0.6 in.)
1

190.0 mm
(7.5 in.)
R2970.0 mm
(R116.9 in.) 40.5 mm 217.0 mm
1098.0 mm (1.6 in.) (8.5 in.)
(43.2 in.) 123.5 mm
(4.9 in.) 28 mm
R28.0mm (1.1 in.)
(R1.1 in.)
R800.0 mm
(R31.5 in.)
R75.0 mm
(R3.0 in.) 56.0 mm 270.75 mm
47.0 mm (2.2 in.) (10.7 in.) B
(1.9 in.) 30.0 mm
19.5 mm (1.2 in.) 45.0 mm A
(0.8 in.) R120.0 mm
268.0 mm 2R5.0 mm (R4.7in.) 47.0 mm (1.8 in.)
(10.6 in.) 36.0 mm (2R0.2 in.) (1.9 in.)
(1.4 in.) 19.5 mm 36.0 mm
a R5.0 mm (0.8 in.) (1.4 in.)
(R0.2 in.)

4R5.0 mm 53.0 mm
51.2 mm (4R0.2 in.) 264.0 mm C (2.1 in.)
(2.0 in.) (10.4 in.) 12.0 mm
(0.5 in.)
53.0 mm 40.0 mm 40.0 mm
(2.1 in.) (1.6 in.) (1.6 in.)
832.0 mm
12.0 mm (32.8 in.)
(0.5 in.)
SECTION A

C0.5 mm
(C0.2 in.)

C0.5 mm
(C0.2 in.) R3.0 mm
(R0.1 in.) DETAIL C
R3.0 mm 211.0 mm
SECTION B (R0.1 in.) (8.3 in.)
TX1089907 —UN—08JUN11

C0.5 mm 30.0 mm R3.0 mm

(C0.2 in.) (1.2 in.) (R0.1 in.)

C0.5 mm R3.0 mm
(C0.2 in.) R3.0 mm (R0.1 in.)
a
(R0.1 in.)
TX1089907
Continued on next page DS35042,00002E0 -19-28JUN11-1/9

TM12180 (24SEP11) 18-1810-8 470GLC Excavator

092411

PN=178
 Operator Enclosure

Upper Front Glass

1— Upper Front Glass a— Black Ceramic Painted b— Black Ceramic Painted Range
Surface
DS35042,00002E0 -19-28JUN11-2/9

UNIT: mm a
4.0 mm
(0.2 in.)

R1075.0 mm
(R42.3 in.) 372.9 mm 2
(14.7 in.)
50.0 mm
(2.0 in.)

22.0 mm 25.0 mm
54.1 mm (0.9 in.) (1.0 in.)
(2.1 in.)
25.0 mm 84.0 mm
(1.0 in.) (3.3 in.)
865.0 mm

TX1089909 —UN—08JUN11
(34.1 in.)
SECTION A
R2.0 mm
(R0.1 in.)

TX1089909 a
Lower Front Glass
2— Lower Front Glass a— Black Ceramic Painted
Surface
Continued on next page DS35042,00002E0 -19-28JUN11-3/9

TM12180 (24SEP11) 18-1810-9 470GLC Excavator

092411

PN=179
 Operator Enclosure

UNIT:mm

5.0 mm 370.5 mm
(0.2 in.) (14.6 in.)

R151.4 mm
(R6.0 in.)

3
a

796.4 mm
(31.4 in.)
R2853.0 mm
(R112.3 in.)

3R4.0 mm
(3R0.2 in.)

139.2 mm 480.9 mm
(5.5 in.) (18.9 in.)

SECTION A
TX1092088 —UN—08JUN11

R3.0 mm
(R0.1in.)
TX1092088
Cab Door Front Sliding Glass
3— Cab Door Front Sliding Glass a— Chamfer Along Periphery
Continued on next page DS35042,00002E0 -19-28JUN11-4/9

TM12180 (24SEP11) 18-1810-10 470GLC Excavator

092411

PN=180
 Operator Enclosure

UNIT:mm

308.5 mm
(12.1 in.)
50.0 mm R10.0 mm
(2.0 in.) (R0.4 in.)

R128.0 mm 11.0 mm
(R5.0 in.) (0.4 in.)

4
796.4 mm
(31.4 in.)

A
2 12.2 mm
40.0 mm 2 (0.5 in.)
(1.6 in.)

3R4.0 mm
(3R0.2 in.)

290.4 mm
(11.4 in.)
34.4 mm
(1.4 in.)
13.9 mm 433.8 mm
(0.5 in.) (17.1 in.)
TX1092089 —UN—08JUN11

SECTION A

R3.0 mm
(R0.1in.)
TX1092089
Cab Door Rear Sliding Glass
4— Cab Door Rear Sliding Glass a— Chamfer Along Periphery
Continued on next page DS35042,00002E0 -19-28JUN11-5/9

TM12180 (24SEP11) 18-1810-11 470GLC Excavator

092411

PN=181
 Operator Enclosure

UNIT: mm 1011.5 mm
(39.8 in.)
983.0 mm
610.3 mm (78.1 in.)
(24.0 in.) 56.0 mm 480.0 mm
(2.2 in.) (18.9 in.)
468.5 mm
(18.4 in.) 213.0 mm 204.0 mm 265.0 mm 113.0 mm
(8.4 in.) (8.0 in.) (10.4 in.) (4.4 in.)
74.0 mm
(2.9 in.) 74.0 mm
50.0 mm (2.9 in.)
(2.0 in.)
7R5.0 mm 67.0 mm 74.0 mm
(7R0.2 in.) 2 21 mm 25.0 mm b (2.6 in.) (2.9 in.)
2 (0.8 in.) (1.0 in.)

R2867.0 mm
(R112.9 in.) R25.0 mm R25.0 mm C
(R1.0 in.) (R1.0 in.) 4R20.0 mm 68.0 mm
221.0 mm (2.7 in.)
(8.7 in.) R452.0 mm
R50.0 mm R150.0 mm (4R0.8 in.)
(R2.0 in.) (R5.9 in.)
(R17.8 in.) 227.0 mm
(8.9 in.) 220.0 mm 5
R55.0 mm R95.0 mm (8.7 in.)
(R2.2 in.) (R3.7 in.) R1075.0 mm 227.0 mm
54.3 mm B (R42.3 in.) (8.9 in.)
(2.1 in.) 278.5 mm
41.0 mm (11.0 in.)
R967.0 mm (1.6 in.)
(R38.1 in.) R462.0 mm
R10.0 mm R412.0 mm (R18.2 in.)
(R0.4 in.) (R16.2 in.) R85.0 mm
R60.0 mm (R3.3 in.)
(R2.4 in.) R1035.0 mm
(R40.7 in.)
33.0 mm R50.0 mm
(1.3 in.) (R2.0 in.) 55.5 mm
R412.0 mm (2.2 in.)
(R16.2 in.)
R78.0 mm 76.0 mm c
(R3.1 in.) (3.0 in.)
133.0 mm 193.0 mm 283.0 mm 117.0 mm
(5.2 in.) (7.6 in.) (11.1 in.) (4.6 in.)
235.0 mm 255.0 mm 380.0 mm
(9.3 in.) 127.0 mm (10.0 in.) (15.0 in.)
(5.0 in.)
Section A
d
5.0 mm C0.5 mm
(0.2 in.) Section B Section C
(C0.2 in.)

C0.5 mm C0.5 mm
(C0.2 in.) (C0.2 in.)
a C0.5 mm
(C0.2 in.)
TX1092090 —UN—08JUN11

R3.0 mm
(R0.1 in.)
TX1092090
Lower Cab Door Glass
5— Lower Cab Door Glass b— Black Ceramic Painted Range d— Shaded Paint Along Periphery
a— Black Ceramic Painted c— Chamfer Here
Surface
Continued on next page DS35042,00002E0 -19-28JUN11-6/9

TM12180 (24SEP11) 18-1810-12 470GLC Excavator

092411

PN=182
 Operator Enclosure

UNIT: mm 496.0 mm
(19.5 in.)
448.0 mm
(17.6 in.)
196.5 mm 103.0 mm 319.0 mm
(7.7 in.) (4.1 in.) (12.6 in.)
1097 mm 190.0 mm
(7.5 in.) 683.0 mm
(43.2 in.) 3R5.0 mm (26.9 in.)
(3R0.2 in.) 35.0 mm 30.0 mm
1101.5 mm (1.4 in.) (1.2 in.) R20.0 mm
(43.4 in.) (R0.8 in.)

3.0 mm
(0.1 in.)

b
156.0 mm R90.0 mm
(6.1 in.) (R3.5 in.)
3R10.0 mm
(3R0.4 in.)
4R5.0 mm
(4R0.2 in.) R20.0 mm
(R0.8 in.) 632.0 mm
R4055.0 mm (24.9 in.)
Section A (R159.6 in.)
3.0 mm
(0.1 in.) R4026.0 mm
d (R158.5 in.)
5.0 mm C0.5 mm 30.5mm
(0.2 in.) (C0.2 in.) (1.2 in.)
3.0 mm 6
(0.1 in.) A
R80.0 mm
a (R3.1 in.)
C0.5 mm R86.0 mm
(C0.2 in.) (R3.4 in.)
Section B R110.0 mm
R74.0 mm (R4.3 in.)
(R2.9 in.)
R610.0 mm 297.0 mm
(R24.0 in.) (11.7 in.)
R638.0 mm
(R25.1 in.)

63.0 mm
(2.5 in.)

R3.0 mm R50.0 mm
(R0.1 in.) R3078.0 mm (R2.0 in.)
(R121.2 in.)
50.0 mm 42.0 mm
(2.0 in.) 40.0 mm (1.7 in.)
R1035.0 mm (1.6 in.) c 319.0 mm
(R40.7 in.) (12.6 in.)
119.5 mm 128.0 mm
R3035.0 mm (4.7 in.) (5.0 in.) B
(R119.5 in.) 267.0 mm
(10.5 in.)
Section C
TX1092091 —UN—08JUN11

C0.5 mm C0.5 mm
(C0.2 in.) (C0.2 in.)

TX1092091
Rear Left Side Glass
6— Rear Left Side Glass b— Black Ceramic Painted Range d— Shaded Paint Along Periphery
a— Black Ceramic Painted c— Chamfer Here
Surface
Continued on next page DS35042,00002E0 -19-28JUN11-7/9

TM12180 (24SEP11) 18-1810-13 470GLC Excavator

092411

PN=183
 Operator Enclosure

UNIT: mm 1643.1 mm 1205.0 mm

869.8 mm (64.7 in.) (47.4 in.)
(34.2 in.) 1591.0 mm 1287.9 mm
(62.6 in.) (50.7 in.)
710.0 mm
(20.8 in.) 206.0 mm 313.6 mm 1304.8 mm
(8.1 in.) (12.3 in.) (51.4 in.)
104.0 mm 39.0 mm 102.0 mm 1396.3 mm
(4.1 in.) (1.5 in.) (4.0 in.) (55.0 in.)
50.0 mm
(2.0 in.)
2R25.0 mm
(2R1.0 in.) b R240.0 mm 5.0 mm
R30.0 mm (R9.4 in.) (0.2 in.)
(R2.1 in.)

50.0 mm
R2145.0 mm (2.0 in.)
R3000.0 mm R90.0 mm (R84.4 in.) 856.0 mm
(R118.1 in.) (R3.5 in.) R2940.0 mm A (33.7 in.)
37.0 mm R30.0 mm (R115.7 in.) 130.0 mm
(1.5 in.) (R1.2 in.) R10.0 mm (5.1 in.)
7
R4000.0 mm (R0.4 in.) 125.0 mm
(R157.5 in.) (4.9 in.)
R370.0 mm
R1100.0 mm (R14.6 in.) 148.5 mm
(R43.8 in.) (5.8 in.)
R700.0 mm
(R27.6 in.)
R45.0 mm R30.0 mm
(R1.8 in.) 107˚ (R1.2 in.) a
R710.0 mm
(R28.0 in.)
40.0 mm
2R5.0 mm (1.6 in.)
(2R0.2 in.) R200.0 mm
(R7.9 in.) R50.0 mm
(R2.0 in.)
R50.0 mm
R5000.0 mm (R2.0 in.) R1040.0 mm
(R196.9 in.) (R40.9 in.)
213.0 mm
(8.4 in.) R70.0 mm
R1200.0 mm 142.5 mm (R2.8 in.)
54.0 mm (R47.2 in.) (5.6 in.)
(2.1 in.)
536.8 mm
(21.1 in.)
1379.5 mm
(54.3 in.)
SECTION A
1603.8 mm
d (63.1 in.)
5.0 mm
TX1089919 —UN—08JUN11

(0.2 in.)
C0.5 mm
(C0.2 in.)
C0.5 mm
a (C0.2 in.)

TX1089919
Right Side Cab Glass
7— Right Side Cab Glass a— Black Ceramic Painted b— Black Ceramic Painted Range c— Shaded Paint Along Periphery
Surface
Continued on next page DS35042,00002E0 -19-28JUN11-8/9

TM12180 (24SEP11) 18-1810-14 470GLC Excavator

092411

PN=184
 Operator Enclosure

844 mm
(33.2 in.)
97 mm 590 mm
(3.8 in.) (23.2 in.) 4 mm
4-R5 mm
(R0.5 in.) (0.2 in.)
72 mm 22 mm
(0.9 in.) b 76 mm
(2.8 in.) (3.0 in.)
a

4-R30 mm
(R1.2 in.)
288.5 mm
(11.4 in.) 15 mm
(0.6 in.)
645.5 mm 8
26 mm 2-R100 mm 26 mm
(25.4 in.) (1.0 in.) (R3.9 in.) (1.0 in.)
70 mm 2-R1000 mm
(2.8 in.) (R39.4 in.)
2-R450 mm A
(R17.7 in.)
215 mm 220 mm
(8.5 in.) 2-R58 mm
(R2.8 in.) (8.7 in.)
B

45 mm
(1.8 in.)
126 mm 590 mm
(5.0 in.) (23.2 in.)

A B
d

2-R200 mm
5 mm (R7.9 in.)

TX1089920 —UN—05APR11
(0.2 in.)
CO.0.5 mm
(CO.0.5 in.)
CO.0.5 mm
(CO.0.5 in.)
a
TX1089920
Rear Cab Glass
8— Rear Cab Glass
DS35042,00002E0 -19-28JUN11-9/9

TM12180 (24SEP11) 18-1810-15 470GLC Excavator

092411

PN=185
 Operator Enclosure

TM12180 (24SEP11) 18-1810-16 470GLC Excavator

092411

PN=186
 Group 1821
Seat and Seat Belt
Seat Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
NOTE: Sliding the seat to the front or the rear may
aid in the removal of the cap screws.

CAUTION: Avoid crushing injury from heavy

component. Use appropriate lifting device.

2. Remove cap screws (1) and seat (2).

Specification
Seat—Weight

TX1090007 —UN—07JUN11
(approximate).................................................................................. 42 kg
93 lb.

3. Repair or replace parts as necessary.

4. Apply PM37477 Thread Lock and Sealer (medium
strength) on cap screws.
5. Install seat and cap screws. Tighten to specification. Seat Remove and Install
Specification
Cap Screw—Torque......................................................................20 N·m 1— Cap Screw (4 used) 2— Seat
15 lb.-ft.

RG80575,00008E6 -19-22JUL11-1/1

TM12180 (24SEP11) 18-1821-1 470GLC Excavator

092411

PN=187
 Seat and Seat Belt

Seat Belt Remove and Install

1
2
4
3
4
5

5 6

4
4

7
2
1
TX1093260 —UN—14JUN11

TX1093260
Seat Belt
1— Cap Screw (2 used) 3— Seat Belt Buckle 5— Tether (2 used) 7— Seat Belt Cover
2— Washer (2 used) 4— Spacer (4 used) 6— Seat Belt

Continued on next page RG80575,000090C -19-02AUG11-1/2

TM12180 (24SEP11) 18-1821-2 470GLC Excavator

092411

PN=188
 Seat and Seat Belt

1. Park and prepare machine for service. See Park and 5. Repair or replace parts as necessary.
Prepare for Service Safely. (Group 0001.)
6. Apply PM37477 Thread Lock and Sealer (medium
2. To remove seat belt buckle (3), remove cap screw (1), strength) on cap screws.
washer (2), seat belt buckle (3), spacer (4), tether (5),
and spacer (4). 7. To install seat belt buckle, install spacer, tether, spacer,
seat belt buckle, washer, and cap screw.
3. Slide seat belt cover (7) up to access hardware.
8. To install seat belt, install spacer, tether, spacer, seat
4. To remove seat belt (6), remove cap screw (1), washer belt, washer, and cap screw.
(2), seat belt (6), spacer (4), tether (5), and spacer (4).
RG80575,000090C -19-02AUG11-2/2

TM12180 (24SEP11) 18-1821-3 470GLC Excavator

092411

PN=189
 Seat and Seat Belt

Air Suspension Seat Disassemble and Assemble

TX1091971 —UN—09MAY11

Air Suspension Seat

Continued on next page RG80575,00008E7 -19-02AUG11-1/2

TM12180 (24SEP11) 18-1821-4 470GLC Excavator

092411

PN=190
 Seat and Seat Belt

1— Seat Assembly 8— Headrest 15— Damper Spring Kit 22— Suspension Cover Kit
2— Back Rest Cover 9— Seat Adjuster Cable 16— Bearing Kit 23— Air Spring
3— Back Rest Foam 10— Adjustment Handle (2 used) 17— Up Stop Bump Stop Kit 24— Lever Center Pivot
4— Bottom Seat Cover 11— Height Riser Spring (4 used) 18— Tether Belt (2 used) 25— Fore and Aft Adjust Kit
5— Bottom Seat Foam 12— Air Lumbar Support Kit 19— Suspension Wiring Kit 26— Heater Wire Lead Kit
6— Seat Frame 13— Height Riser Kit 20— 24 V Air Compressor Kit
7— Heater Kit (24 volt) 14— 55 Suspension Kit 21— KV Valve Kit
RG80575,00008E7 -19-02AUG11-2/2

Left and Right Console Covers Remove and

Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
NOTE: It may be easy to access some of the cap screws
by adjusting the seat to different positions.

2. Remove cap screws (1 and 2) from left console

armrest and lower inside console cover.

1— Cap Screw (2 used) 2— Cap Screw (2 used)

TX1092285A —UN—17MAY11
Left Console Armrest and Lower Inside Console Cover Cap Screws
RG80575,00008E8 -19-26JUL11-1/15

3. Slide left pilot control lever boot up to expose upper

console cover cap screws (3) and remove cap screws.

3— Cap Screw (2 used)

TX1092287A —UN—17MAY11

Left Upper Console Cover Cap Screws

Continued on next page RG80575,00008E8 -19-26JUL11-2/15

TM12180 (24SEP11) 18-1821-5 470GLC Excavator

092411

PN=191
 Seat and Seat Belt

4. Remove cap screw (4) from upper cover rear and cap
screw (5) from lower outside console cover.

4— Cap Screw 5— Cap Screw

TX1092369A —UN—17MAY11
Left Upper and Lower Outside Console Cover Cap Screws
RG80575,00008E8 -19-26JUL11-3/15

5. Install identification tags. Disconnect electrical

connectors (6) and remove upper console cover.

6— Electrical Connector

TX1092298A —UN—17MAY11

Left Upper Console Cover Electrical Connectors

Continued on next page RG80575,00008E8 -19-26JUL11-4/15

TM12180 (24SEP11) 18-1821-6 470GLC Excavator

092411

PN=192
 Seat and Seat Belt

6. Remove cap screws (7) from the left lower inside and
outside console covers.

7— Cap Screw (2 used)

TX1092301A —UN—17MAY11
Left Lower Inside and Outside Console Cover Cap Screws
RG80575,00008E8 -19-26JUL11-5/15

7. Remove cap screws (8) from left console pilot shutoff

cover and remove cover.

8— Cap Screw (2 used)

TX1092303A —UN—17MAY11

Left Console Pilot Shutoff Cover Cap Screws

Continued on next page RG80575,00008E8 -19-26JUL11-6/15

TM12180 (24SEP11) 18-1821-7 470GLC Excavator

092411

PN=193
 Seat and Seat Belt

8. Remove cap screws (9) and pilot shutoff lever.

9. Remove left lower outside console cover (10).

9— Cap Screw (2 used) 10— Left Lower Outside

Console Cover

TX1092304A —UN—17MAY11
Pilot Shutoff Lever Cap Screws and Left Lower Outside Console Cover
RG80575,00008E8 -19-26JUL11-7/15

10. Remove cap screw (11) and left lower inside console
cover (12).

11— Cap Screw 12— Left Lower Inside Console

Cover

TX1092316A —UN—17MAY11

Left Lower Inside Console Cover Cap Screw

Continued on next page RG80575,00008E8 -19-26JUL11-8/15

TM12180 (24SEP11) 18-1821-8 470GLC Excavator

092411

PN=194
 Seat and Seat Belt

11. Slide right pilot control lever boot up to expose upper

console cover cap screws (13) and remove cap screws.

13— Cap Screw (2 used)

TX1092368A —UN—17MAY11
Right Upper Console Cover Cap Screws
RG80575,00008E8 -19-26JUL11-9/15

12. Remove cap screws (14) and right console armrest.

13. To remove lower outside console cover, a hidden cap
screw just under and forward of cap screw (14) will
need to be removed.

14— Cap Screw (2 used)

TX1092321A —UN—17MAY11

Right Console Armrest Cover Cap Screws

Continued on next page RG80575,00008E8 -19-26JUL11-10/15

TM12180 (24SEP11) 18-1821-9 470GLC Excavator

092411

PN=195
 Seat and Seat Belt

14. Remove tray to access and remove upper console

cover cap screw (15).

15— Cap Screw

TX1092325A —UN—17MAY11
Right Upper Console Cover Cap Screw (tray removed)
RG80575,00008E8 -19-26JUL11-11/15

15. Remove cap screws (16) from upper console rear

location.
16. Remove cap screws (17) from lower inside and
outside console cover.

16— Cap Screw (2 used) 17— Cap Screw (2 used)

TX1092330A —UN—17MAY11

Right Upper Console, Lower Inside and Outside Con-

sole Cover Cap Screws
Continued on next page RG80575,00008E8 -19-26JUL11-12/15

TM12180 (24SEP11) 18-1821-10 470GLC Excavator

092411

PN=196
 Seat and Seat Belt

17. Install identification tags. Disconnect electrical

connector (18) and remove upper console cover.

18— Electrical Connector

TX1093621A —UN—23JUN11
Right Upper Console Cover Electrical Connector
RG80575,00008E8 -19-26JUL11-13/15

18. Remove cap screws (19) and right lower inside and
outside console covers.

19— Cap Screw (2 used)

TX1092337A —UN—17MAY11

Right Lower Inside and Outside Console Cover Cap Screws

Continued on next page RG80575,00008E8 -19-26JUL11-14/15

TM12180 (24SEP11) 18-1821-11 470GLC Excavator

092411

PN=197
 Seat and Seat Belt

19. Remove cap screw (20) and right lower inside console
cover.
20. Remove right lower outside console cover.
21. Repair or replace parts as necessary.
22. Install right lower outside console cover cap screw.
23. Install right lower inside console cover and cap screws.
24. Connect electrical connectors and install upper
console cover.
25. Install cap screws for the right upper console cover,
lower inside and outside console cover and armrest.

TX1092340A —UN—17MAY11
26. Install cap screws for the right pilot shutoff cover and
slide right pilot control lever boot to proper location.
27. Install left lower inside and outside console covers and
caps screws.
28. Install pilot shutoff covers and cap screws.
29. Install left armrest and cap screws. Right Lower Inside Console Cover Cap Screw
30. Connect electrical connectors to left upper console
cover. Install cap screws for upper and lower outside 20— Cap Screw (2 used)
console covers.
31. Slide left pilot control lever boot to proper location.
RG80575,00008E8 -19-26JUL11-15/15

TM12180 (24SEP11) 18-1821-12 470GLC Excavator

092411

PN=198
 Group 1830
Heating and Air Conditioning
Refrigerant Cautions and Proper Handling To prevent skin from freezing to container. Do
not handle damp refrigerant container with
CAUTION: Liquid refrigerant will freeze eyes or your bare hands. Wear gloves.
skin on contact. Do not allow liquid refrigerant
to contact eyes or skin. Wear goggles, gloves, If skin freezes to container, pour cool water
and protective clothing. over container to free skin. Seek professional
medical treatment immediately.
If liquid refrigerant contacts eyes or skin, do
not rub the area. Splash large amounts of IMPORTANT: Use correct refrigerant recovery,
cool water on affected area. Seek professional recycling, and charging stations. Never mix
medical treatment immediately. refrigerants, hoses, fittings, components,
or refrigerant oils.
To prevent injury from possible explosion, do not
allow refrigerant to contact open flames or very Use only approved R134a refrigerant products.
hot surfaces such as electric welding arc, electric Mixing of products not compatible, will cause
heating element, and lighted smoking materials. system damage and contaminate recovery,
recycling, and charging station equipment. Care
To prevent possible injury, do not heat refrigerant
must be taken to identify and use equipment,
over 52°C (125°F) in a closed container.
refrigerant oil, and refrigerant designed only for
Heated refrigerant will develop high pressure
R134a refrigerant systems. Refrigerant should
which can burst container.
be tested for type and purity before recovery,
Keep refrigerant containers away from heat recycling, or charging of system.
sources. Store refrigerant in a cool place.
DS35042,00002E5 -19-06JUN11-1/1

TM12180 (24SEP11) 18-1830-1 470GLC Excavator

092411

PN=199
 Heating and Air Conditioning

Flush and Purge Air Conditioner System Flushing Solvent

in Discharge
CAUTION: Liquid refrigerant will freeze eyes Port—Volume............................................................................... 120 mL
or skin on contact. Wear goggles, gloves, 4 fl oz.
and protective clothing. d. Turn compressor end for end and roll it side to side.
NOTE: Flushing can be performed with all e. Remove both plugs from manifold ports and drain
components on machine. solvent from compressor.

1. Park and prepare machine for service. See Park and f. Connect battery power to compressor clutch coil.
Prepare for Service Safely. (Operator’s Manual.) Rotate pulley at least five revolutions to move
solvent out of cylinders.
2. Recover refrigerant from system. See Recover R134a
Refrigerant. (Group 1830.) g. Invert compressor. Roll end for end and side to
side. Drain thoroughly.
Add flushing solvent to system with JT02075 Flusher
and JT02098 Flusher Fitting Kit. h. Repeat previous two steps at least three times.

3. Remove and discard receiver/dryer. See 9. Divide system into two circuits:
Receiver-Dryer Remove and Install. (Group 1830.) • Condenser circuit, including inlet and outlet hoses.
4. Connect flusher outlet hose to inlet end of compressor • Evaporator circuit, including inlet and outlet hoses.
discharge line using appropriate adapter. 10. Flush/purge condenser:
5. Fill flusher tank with solvent and fasten all connections. IMPORTANT: Prevent possible air conditioner system
Dispose of solvent properly. contamination. Do not attempt to flush through
Specification compressor or receiver/dryer. Flushing through
Flusher Tank—Capacity...................................................................... 4 L expansion valve is acceptable if refrigerant oil
1 gal. has a normal odor and appearance.

NOTE: Air pressure must be at specification for a. Remove and discard receiver/dryer. See
flushing and purging. Receiver-Dryer Remove and Install. (Group 1830.)
Specification b. Connect flusher outlet hose to inlet end of
Air Pressure—Minimum compressor discharge line using appropriate
Pressure (for flushing and adapter.
purging)....................................................................................... 620 kPa
90 psi c. Fill flusher tank with solvent and fasten all
6.2 bar connections.
Specification
6. Connect supply line of moisture-free compressed air Flusher Tank—Capacity...................................................................... 4 L
or dry nitrogen to flusher air valve. 1 gal.
7. Open air valve to force flushing solvent into condenser NOTE: Air pressure must be at least to specification
circuit. Flusher tank is empty when hose pulsing stops. for flushing and purging.
Additional flushing cycles are required if system is
heavily contaminated with burned oil or metal particles. Specification
Air Pressure—Minimum
8. Clean compressor as follows: Pressure (for flushing and
purging)....................................................................................... 620 kPa
a. Remove compressor and measure oil drained
90 psi
from both manifold ports. See Air Conditioner
6.2 bar
Compressor Remove and Install. (Group 1830.)
b. Connect flusher outlet hose to inlet end of d. Connect supply line of moisture-free compressed
compressor discharge line using appropriate air or dry nitrogen to flusher air valve.
adapter.
e. Open air valve to force flushing solvent into
c. Pour flushing solvent into suction port and discharge condenser circuit. Flusher tank is empty when
port. Plug both ports in compressor manifold, using hose pulsing stops. Additional flushing cycles are
JT02099 and JT03194 Caps. required if system is heavily contaminated with
burned oil or metal particles.
Specification
Flushing Solvent in f. Attach return hose and aerator nozzle to end of
Suction Port—Volume.................................................................. 240 mL receiver/dryer inlet hose using appropriate adapter.
8 fl oz. Put nozzle in container to collect flushing solvent.
Continued on next page RG80575,0000987 -19-29AUG11-1/2

TM12180 (24SEP11) 18-1830-2 470GLC Excavator

092411

PN=200
 Heating and Air Conditioning

NOTE: Purging the condenser circuit takes 10—12 Specification

minutes to thoroughly remove solvent. Air Pressure—Minimum
Pressure (for flushing and
g. Disconnect hose from aeration nozzle to check purging)....................................................................................... 620 kPa
circuit for solvent. Hold hose close to piece of 90 psi
cardboard; continue purging until cardboard is dry. 6.2 bar

11. See flush evaporator, if evaporator requires flushing. c. Connect supply line of moisture-free compressed
If system is contaminated with burned refrigerant oil air or dry nitrogen to flusher air valve.
or debris, remove and bench flush evaporator. See d. Attach hose and aerator nozzle to compressor
following steps to flush evaporator through expansion inlet line using appropriate adapter. Put nozzle in
valve, if oil appears normal. container to collect solvent.
12. Flush evaporator: NOTE: Purging evaporator circuit takes 12—15 minutes
a. Remove evaporator and expansion valve. See to thoroughly remove solvent.
Heater and Air Conditioner Remove and Install.
(Group 1830.) 14. Disconnect hose from aeration nozzle to check circuit
for solvent. Hold hose close to piece of cardboard and
b. Force flushing solvent through evaporator inlet with continue purging until cardboard is dry.
compressed air.
15. Install new receiver/dryer compatible with R134a
c. Purge system until dry. refrigerant. Fasten connections and mounting bracket.
See Receiver-Dryer Remove and Install. (Group
d. Install evaporator and then go to step 13. See
1830.)
Heater and Air Conditioner Remove and Install.
(Group 1830.) 16. Add required oil. See R134a Refrigerant Oil
Information. (Group 1830.)
13. Flush evaporator through expansion valve:
17. Install compressor and connect refrigerant lines to
a. Connect flusher outlet hose to connection of
manifold. See Air Conditioner Compressor Remove
receiver/dryer outlet hose using appropriate adapter.
and Install. (Group 1830.)
b. Fill flusher tank and fasten all connections.
18. Connect clutch coil wire and install drive belt. See
Specification Replace Air Conditioner V-Belt. (Operator’s Manual.)
Flusher Tank—Capacity...................................................................... 4 L
1 gal.

NOTE: Air pressure must be at least to specification

for flushing and purging.
RG80575,0000987 -19-29AUG11-2/2

TM12180 (24SEP11) 18-1830-3 470GLC Excavator

092411

PN=201
 Heating and Air Conditioning

R134a Refrigerant Oil Information R134a—Weight..................................................................... 1050 ± 50 g

2.3 ± 0.1 lb.
CAUTION: All new compressors are charged with If any section of hose is removed and flushed or replaced,
a mixture of nitrogen, R134a refrigerant and R134a measure length of hose and use formula 3 mL per 30 cm
refrigerant oil. Wear safety goggles and discharge (0.1 fl oz per ft ) to determine correct amount of oil to be
the compressor slowly to avoid possible injury. added.
IMPORTANT: Do not add any more oil than required Drain compressor oil into graduated container while
or maximum cooling will be reduced. rotating compressor shaft and record amount.
Do not leave system or R134a compressor oil If oil drained from compressor is very black or amount of
containers open. Refrigerant oil easily absorbs oil is less than 180 mL (6 fl oz), perform the following and
moisture. Do not spill R134a compressor discard oil properly:
oil on acrylic or ABS plastic. This oil will
deteriorate these materials rapidly. Identify □ Determine if R134a leakage was detected. If leak was
R134a oil containers and measures to eliminate found, remove component and repair or replace.
accidental mixing of different oils. □ Remove and discard receiver/dryer. See Receiver-Dryer
Remove and Install. (Group 1830.)
If installing a new compressor make sure oil level is visible □ Flush complete system with R134a flushing solvent.
through suction port. Oil level is normally below the drive See Flush and Purge Air Conditioner System. (Group
shaft. 1830.)

Normal operating oil level of compressor removed If component is serviceable, pour flushing solvent in ports
from operation cannot be seen through suction port of and internally wash out old oil and discard oil properly.
compressor. 1. Install new receiver/dryer. See Receiver-Dryer
Compressors can be divided into three categories when Remove and Install. (Group 1830.)
determining correct oil charge for system: 2. Install required amount of R134a compressor oil.
• New compressor 3. Connect all components.
• Used compressor removed from operation
• Compressor internally washed with flushing solvent 4. Evacuate air conditioning system. See Evacuate
R134a System. (Group 1830.)
Determine the amount of system oil charge prior to
installation of compressor on a machine. 5. Charge R134a air conditioning system. See Charge
R134a System. (Group 1830.)
When complete system, lines, and components are
flushed, add correct amount of oil as described.
Specification
Oil—Volume................................................................................. 180 mL
6 fl oz.
DS35042,00002E7 -19-21SEP11-1/1

TM12180 (24SEP11) 18-1830-4 470GLC Excavator

092411

PN=202
 Heating and Air Conditioning

R134a Refrigerant Recovery-Recycling and

Charging Station Installation Procedure 1 2

CAUTION: Liquid refrigerant will freeze eyes

3
or skin on contact. Wear goggles, gloves,
and protective clothing.

See Refrigerant Cautions and Proper Handling.

(Group 1830.)
4
CAUTION: Avoid possible injury. Do not remove
high pressure relief valve. Air conditioning
system will discharge rapidly.

TX1098617 —UN—23SEP11
IMPORTANT: Use correct refrigerant recovery,
recycling, and charging station. Do not mix 5
refrigerant, hoses, fittings, components,
or refrigerant oils.

1. Park and prepare machine for service. See Park and

Prepare for Service Safely. (Operator’s Manual.)
Refrigerant Recovery, Recycling, and Charging Station
2. Close both high and low pressure valves on refrigerant
recovery, recycling, and charging station (5).
1— Cap (2 used) 4— Air Conditioning
3. Remove caps (1) from test ports. 2— Low Side Pressure (blue) Compressor
Hose 5— Refrigerant Recovery,
4. Connect low pressure (blue) hose (2) from refrigerant 3— High Side Pressure (red) Recycling, and Charging
Hose Station
recovery, recycling, and charging station to low
pressure test port on compressor.
5. Connect high pressure (red) hose (3) to high pressure
test port on compressor.
6. Follow the manufacturer’s instructions when using the
refrigerant recovery, recycling, and charging station.
RG80575,000094E -19-24SEP11-1/1

Recover R134a Refrigerant 1. Run air conditioning system for 3 minutes to help in
recovery process.
CAUTION: Liquid refrigerant will freeze eyes
or skin on contact. Wear goggles, gloves, 2. Turn air conditioning system off before proceeding
and protective clothing. with recovery steps.
3. Park and prepare machine for service. See Park and
See Refrigerant Cautions and Proper Handling. Prepare for Service Safely. (Operator’s Manual.)
(Group 1830.)
4. Connect refrigerant recovery, recycling, and charging
IMPORTANT: Use correct refrigerant recovery, station. See R134a Refrigerant Recovery-Recycling
recycling, and charging stations. Do not and Charging Station Installation Procedure. (Group
mix refrigerant, hoses, fittings, components, 1830.)
or refrigerant oils.
5. Follow the manufacturer’s instructions when using the
refrigerant recovery, recycling, and charging station.
CAUTION: Avoid possible injury. Do not remove
high pressure relief valve. Air conditioning
system will discharge rapidly.
RG80575,000094F -19-22AUG11-1/1

TM12180 (24SEP11) 18-1830-5 470GLC Excavator

092411

PN=203
 Heating and Air Conditioning

Evacuate R134a System If specified vacuum cannot be obtained in 15 minutes,

a leak may be present. Repair any leaks.
CAUTION: Liquid refrigerant will freeze eyes
Specification
or skin on contact. Wear goggles, gloves,
Vacuum—Pressure at
and protective clothing.
Sea Level...................................................................................... 98 kPa
980 mbar
See Refrigerant Cautions and Proper Handling.
29 in. Hg
(Group 1830.)
Pressure Above Sea
IMPORTANT: Use correct refrigerant recovery, Level ..................................................................... Subtract 3.4 kPa from
recycling, and charging stations. Do not 98 kPa for each 300 m elevation
mix refrigerant, hoses, fittings, components, Subtract 34 mbar from 980 mbar for
or refrigerant oils. each 300 m elevation
Subtract 1 in. Hg from 29 in. Hg for
each 1000 ft elevation
CAUTION: Avoid possible injury. Do not remove
high pressure relief valve. Air conditioning 6. When vacuum reaches specified level, close low-side
system will discharge rapidly. and high-side valves. Turn vacuum pump off.

1. Park and prepare machine for service. See Park and 7. If the vacuum decreases more than specified amount
Prepare for Service Safely. (Operator’s Manual.) in 5 minutes, there is a leak in the system.
Specification
2. Connect refrigerant recovery, recycling, and charging Leak Present—Decrease
station. See R134a Refrigerant Recovery-Recycling in Vacuum..................................................................................... 3.4 kPa
and Charging Station Installation Procedure. (Group 34 mbar
1830.) 1 in. Hg
3. Open low and high pressure valves on refrigerant 8. Repair leak.
recovery, recycling, and charging station.
9. Start to evacuate.
4. Follow the manufacturer’s instructions and evacuate
system. 10. Open low-side and high-side valves.
NOTE: The vacuum specifications listed are for sea level 11. Evacuate system for 30 minutes after initial specified
conditions. Subtract 3.4 kPa (34 mbar) (1 in. Hg) vacuum is reached.
from 98 kPa (980 mbar) (29 in. Hg) for each 300
m (1000 ft) elevation above sea level. 12. Close low-side and high-side valves. Stop evacuation.
13. Charge system. See Charge R134a System. (Group
5. Evacuate system until low pressure gauge registers 1830.)
specified vacuum.
RG80575,0000950 -19-22AUG11-1/1

TM12180 (24SEP11) 18-1830-6 470GLC Excavator

092411

PN=204
 Heating and Air Conditioning

Charge R134a System NOTE: Before beginning to charge air conditioning system,
the following conditions must exist: Key switch off,
CAUTION: Liquid refrigerant will freeze eyes the pump must be capable of pulling at least 28.6 in.
or skin on contact. Wear goggles, gloves, Hg vacuum (sea level). Subtract 3.4 kPa (34 mbar)
and protective clothing. (1 in. Hg) from 98 kPa (980 mbar) (29 in. Hg) for
each 300 m (1000 ft) elevation above sea level.
See Refrigerant Cautions and Proper Handling.
Specification
(Group 1830.)
Evacuate
IMPORTANT: Use correct refrigerant recovery, System—Vacuum........................ Subtract 3.4 kPa from 98 kPa for each
recycling, and charging stations. Do not 300 m elevation above sea level
mix refrigerant, hoses, fittings, components, Subtract 34 mbar from 980 mbar for each
or refrigerant oils. 300 m elevation above seal level
Subtract 1 in. Hg from 29 in. Hg for each
1000 ft elevation above sea level
CAUTION: Avoid possible injury. Do not remove
high pressure relief valve. Air conditioning 4. Follow the manufacturer’s instructions and charge
system will discharge rapidly. system.
1. Park and prepare machine for service. See Park and 5. Add refrigerant to system.
Prepare for Service Safely. (Operator’s Manual.) Specification
2. Connect JT02045 R134a refrigerant recovery, Air Conditioning System
recycling, and charging station. See R134a Refrigerant—Refrigerant
Refrigerant Recovery-Recycling and Charging Station Quantity................................................................................. 1050 ± 50 g
Installation Procedure. (Group 1830.) 2.3 ± 0.1 lb.

3. Evacuate system. See Evacuate R134a System. 6. Perform air conditioner check. See Operational
(Group 1830.) Checkout. (Group 9005-10.)
RG80575,0000951 -19-22AUG11-1/1

TM12180 (24SEP11) 18-1830-7 470GLC Excavator

092411

PN=205
 Heating and Air Conditioning

Air Conditioner Compressor Remove and

Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Operator’s Manual.)
2. Recover refrigerant from system. See Recover R134a
Refrigerant. (Group 1830.)
3. Disconnect electrical connector (1).
4. Remove belt (7). See Replace Air Conditioner V-Belt.
(Operator’s Manual.)
5. Remove cap screws (4) and O-rings (not shown in
graphic) to disconnect high pressure line (3) and low

TX1095294A —UN—01AUG11
pressure line (2). Close all openings using caps and
plugs.
6. Remove cap screws (5) and compressor (6).
NOTE: If compressor was replaced due to internal
malfunction, flush and purge each component in
the air conditioning system individually.
Compressor
7. Repair or replace parts as necessary.
8. Inspect and fill compressor with oil. See R134a 1— Electrical Connector 5— Cap Screw (4 used)
2— Low Pressure Line 6— Compressor
Refrigerant Oil Information. Group (1830.) 3— High Pressure Line 7— Belt
4— Cap Screw (2 used)
9. Install compressor and tighten cap screws to
specification.
Specification
Air Conditioning 11. Connect electrical connector.
Compressor Cap
12. Install belt. See Replace Air Conditioner V-Belt.
Screw—Torque..............................................................................30 N·m
(Operator’s Manual.)
22 lb.-ft.
13. Evacuate and charge the system. See Evacuate
10. Replace O-rings and connect high pressure line and R134a System and see Charge R134a System.
low pressure line. Install and tighten cap screws to (Group 1830.)
specification.
Specification
Pressure Line Cap
Screw—Torque..............................................................................28 N·m
21 lb.-ft.
RG80575,00008F7 -19-01AUG11-1/1

TM12180 (24SEP11) 18-1830-8 470GLC Excavator

092411

PN=206
 Heating and Air Conditioning

Air Conditioner Compressor Clutch Remove 4 2

and Install
6 5
1. Remove compressor (1) from machine. See Air 3
Conditioner Compressor Remove and Install. (Group
1830.) 7
9 8
2. Remove cap screws (12).
11 10
3. Remove dust cover (11) and clutch hub-to-shaft cap 12
screw (10).
4. Remove clutch hub (9) and washer (8).
5. Remove and discard ring (7) to remove pulley (6). 1
6. Remove the screw for the ground wire (2) and clamp

TX1093864 —UN—27JUN11
for clutch coil wire (3).
7. Remove and discard snap ring (5).
8. Remove clutch coil (4).
9. Repair or replace parts as necessary.
10. Install clutch coil. Compressor

11. Connect clutch coil wire.

1— Compressor 7— Ring
12. Connect ground wire. 2— Ground Wire 8— Washer
3— Clutch Coil Wire 9— Clutch Hub
13. Install new snap ring, flat side toward coil. 4— Clutch Coil 10— Clutch Hub-to-Shaft Cap
5— Snap Ring Screw
14. Install pulley. 6— Pulley 11— Dust Cover
12— Cap Screw (6 used)
15. Install new ring, flat side toward pulley.
16. Apply grease to washer. Install in clutch hub.
17. Install clutch hub. 19. Install dust cover.

18. Install clutch hub-to-shaft cap screw. Tighten to 20. Install compressor. See Air Conditioner Compressor
specification. Remove and Install. (Group 1830.)
Specification 21. Perform Evacuate R134a System. (Group 1830.)
Clutch Hub-to-Shaft
22. Perform Charge R134a System. (Group 1830.)
Bolt—Torque..................................................................................14 N·m
120 lb.-in.
DS35042,00002ED -19-27JUN11-1/1

Condenser Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Operator’s Manual.)
2. Recover refrigerant from system. See Recover R134a
TX1093709A —UN—24JUN11

Refrigerant. (Group 1830.)

3. Remove cap screws (1) and open cooling package
doors.

1— Cap Screw (4 used)

Cooling Package Doors

Continued on next page RG80575,00008F9 -19-29AUG11-1/2

TM12180 (24SEP11) 18-1830-9 470GLC Excavator

092411

PN=207
 Heating and Air Conditioning

4. Disconnect electrical connector (8).

5. Remove cap screws (6) and O-rings (not shown) to
disconnect compressor-to-condenser line (7) and
condenser-to-evaporator line (9). Close all openings
using caps and plugs.
NOTE: Condenser can be removed without removing
receiver/dryer. If removing receiver/dryer, see
Receiver-Dryer Remove and Install. (Group 1830.)

6. Remove cap screws (5) and condenser (3).

7. Repair or replace parts as necessary.
8. Install condenser and cap screws (5).

TX1093594A —UN—28JUN11
9. Replace O-rings and connect compressor-to-
condenser line and condenser-to-evaporator line.
Tighten cap screws to specification.
Specification
Compressor-to-
Condenser Line and
Condenser-to-Evaporator Receiver/Dryer
Line—Torque.................................................................................23 N·m
17 lb.-ft.
3— Condenser 7— Compressor-to-Condenser
4— Receiver/Dryer Line
10. Connect electrical connector. 5— Cap Screw (4 used) 8— Electrical Connector
6— Cap Screw (2 used) 9— Condenser-to-Evaporator
11. Evacuate and charge system. See Evacuate R134a Line
System and see Charge R134a System. (Group 1830.)
RG80575,00008F9 -19-29AUG11-2/2

Heater and Air Conditioner Remove and

Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Recover refrigerant from system. See Recover R134a
Refrigerant. (Group 1830.)
3. Drain cooling system. See Drain Cooling System.
TX1093026A —UN—06JUN11
(Operator's Manual.)
4. Remove seat. See Seat Remove and Install. (Group
1821.)
5. Remove center panel (3).
6. Remove cap screws (4) and back panel (5).
Rear Seat Panels
7. Remove cap screws (6) and right side panel (7).

1— Cap Screw (2 used) 5— Back Panel

2— Cap Screw (3 used) 6— Cap Screw (3 used)
3— Center Panel 7— Right Side Panel
4— Cap Screw (2 used)

Continued on next page RG80575,0000939 -19-22AUG11-1/6

TM12180 (24SEP11) 18-1830-10 470GLC Excavator

092411

PN=208
 Heating and Air Conditioning

8. Install identification tags and disconnect electrical

connectors (8) from monitor controller (DSZ) (A4).
See Cab Harness (W1) Component Location. (Group
9015-10.)
9. Remove cap screws (10) to release cab wiring
harness (11).

8— Electrical Connector (5 11— Cab Wiring Harness

used) A4—Monitor Controller (DSZ)
10— Cap Screw (3 used)

TX1096492A —UN—23AUG11
Monitor Control Electrical Connections

RG80575,0000939 -19-22AUG11-2/6

10. Remove cap screws (12) and move 12-volt power

converter (A8) to the side.
11. Remove screws (15). Lift up relay block (16) and
disconnect electrical connectors (14).
12. Remove cap screw (17).

12— Cap Screw (2 used) 16— Relay Block

14— Electrical Connector (4 17— Cap Screw
used) A8—12-Volt Power Converter
15— Screw (4 used)

TX1096490A —UN—23AUG11
Left Side AC/Heater Connections

Continued on next page RG80575,0000939 -19-22AUG11-3/6

TM12180 (24SEP11) 18-1830-11 470GLC Excavator

092411

PN=209
 Heating and Air Conditioning

13. Remove screws (18), disconnect electrical connector

(20), and remove air conditioner controller (ACF) (A7).
14. Remove cap screws (21), cover (22), and panel (23).

18— Screw (4 used) 22— Cover

20— Electrical Connector 23— Panel
21— Cap Screw (7 used) A7—Air Conditioner Controller
(ACF)

TX1096491A —UN—23AUG11
AC and Heater Panel

RG80575,0000939 -19-22AUG11-4/6

15. Remove cap screws (25) and fresh air inlet duct (24).

24— Fresh Air Inlet Duct 25— Cap Screw (2 used)

TX1093041A —UN—07JUN11
Fresh Air Inlet Duct

Continued on next page RG80575,0000939 -19-22AUG11-5/6

TM12180 (24SEP11) 18-1830-12 470GLC Excavator

092411

PN=210
 Heating and Air Conditioning

16. Disconnect engine coolant hoses (28) from heater and

evaporator case (26). Close all openings using caps
and plugs.
17. Install identification tags and remove air conditioner
refrigerant lines (29) from heater and evaporator case.
Close all openings using caps and plugs.
18. Remove cap screws (32) and air duct (30).
19. Remove cap screws (31). Separate air filter from air
duct and remove.
20. Remove heater-air conditioner.

TX1093039A —UN—08JUN11
21. Repair or replace parts as necessary.
22. Install heater-air conditioner.
23. Connect air duct.
24. Connect engine coolant hoses and refrigerant lines.
25. Install fresh air inlet duct. Air Conditioner Component Location

26. Install panel, cover and cap screws.

26— Heater and Evaporator 30— Air Duct
27. Install air conditioner controller (ACF), screws Case 31— Cap Screw (6 used)
27— Air Duct 32— Cap Screw (2 used)
and electrical connector. See Cab Harness (W1) 28— Engine Coolant Hose (2
Component Location. (Group 9015-10.) used)
29— Air Conditioner
28. Install cap screws, relay block, and screws. Refrigerant Line (2 used)
29. Install 12-volt power converter and screws.
30. Install cap screw to clamp down cab wiring harness. 34. Install seat. See Seat Remove and Install. (Group
31. Connect electrical connectors to monitor controller 1821.)
(DSZ). See Cab Harness (W1) Component Location 35. Evacuate and charge system. See Evacuate R134a
and see Monitor Harness (W3) Component Location. System and see Charge R134a System. (Group 1830.)
(Group 9015-10.)
36. Fill cooling system. See Cooling System Fill and
32. Install right side panel and cap screws. Deaeration Procedure. (Operator’s Manual.)
33. Install center panel and cap screws.
RG80575,0000939 -19-22AUG11-6/6

Receiver-Dryer Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Operator’s Manual.)
2. Recover refrigerant from system. See Recover R134a
TX1093709A —UN—24JUN11

Refrigerant. (Group 1830.)

3. Remove cap screws (1) and open cooling package
doors.

1— Cap Screw (4 used)

Cooling Package Doors

Continued on next page DS35042,00002F0 -19-20JUL11-1/2

TM12180 (24SEP11) 18-1830-13 470GLC Excavator

092411

PN=211
 Heating and Air Conditioning

4. Remove cap screws (5) and O-rings (not shown) to

disconnect receiver/dryer-to-condenser lines (6) at
condenser. Close all openings using caps and plugs.
5. Remove cap screws (4) and receiver/dryer (3) from
condenser (2).

TX1093711A —UN—27JUN11
6. Repair or replace parts as necessary.
7. Install receiver/dryer.
8. Install new O-rings and align receiver/dryer-to-
condenser lines. Install cap screws (5) and tighten
to specification.
Specification Receiver/Dryer
Receiver/Dryer-to-
Condenser Line Cap
2— Condenser 5— Receiver/Dryer-to-
Screw—Torque................................................................................5 N·m 3— Receiver/Dryer Condenser Line Cap Screw
44 lb.-in. 4— Cap Screw (4 used) (2 used)
6— Receiver/Dryer-to-
9. Evacuate and charge system. See Evacuate R134a Condenser Line (2 used)
System and see Charge R134a System. (Group 1830.)
DS35042,00002F0 -19-20JUL11-2/2

TM12180 (24SEP11) 18-1830-14 470GLC Excavator

092411

PN=212
 Section 19
Sheet Metal
Contents

Page

Group 1910—Hood and Engine Side Shields

Hood Remove and Install .......................... 19-1910-1
Engine Side Shields Remove and
Install ..................................................... 19-1910-3

Group 1921—Grille and Grille Housing

Cooling Package Door Remove
and Install .............................................. 19-1921-1

TM12180 (24SEP11) 19-1 470GLC Excavator

092411

PN=1
 Contents

TM12180 (24SEP11) 19-2 470GLC Excavator

092411

PN=2
 Group 1910
Hood and Engine Side Shields
Hood Remove and Install
1. Park and Prepare for Service Safely. (Group 0001.)
2. Remove cap screws (1) and panels (2-4).

1— Cap Screw (20 used) 3— Left Rear Hood Panel

2— Right Rear Hood Panel 4— Right Front Hood Panel

TX1093782A —UN—05JUL11
Hood Panels

BE7856,0000044 -19-02SEP11-1/3

3. Remove cap screws (5) and right front door (6).

5— Cap Screw (4 used) 6— Right Front Door

TX1093783A —UN—22JUN11
Right Front Door

Continued on next page BE7856,0000044 -19-02SEP11-2/3

TM12180 (24SEP11) 19-1910-1 470GLC Excavator

092411

PN=215
 Hood and Engine Side Shields

CAUTION: Prevent possible crushing injury due to

heavy component. Use appropriate lifting device.

4. Remove cap screws (7), support (8), with hood (9).

Specification
Support and Hood
—Weight (approximate).................................................................. 36 kg
80 lb.

5. Repair and replace parts as necessary.

6. Install support, hood, and cap screws.
7. Install door and cap screws.

TX1093784A —UN—27JUN11
8. Install panels and cap screws.

7— Cap Screw (4 used) 9— Hood

8— Support

Hood (front view)

TX1093785A —UN—27JUN11

Hood (rear view)

BE7856,0000044 -19-02SEP11-3/3

TM12180 (24SEP11) 19-1910-2 470GLC Excavator

092411

PN=216
 Hood and Engine Side Shields

Engine Side Shields Remove and Install

1. Park and prepare machine for service. Park and
Prepare for Service Safely. (Group 0001.)
2. Remove hood. See Hood Remove and Install. (Group
1910.) 9
3. Remove cap screws (2) and exhaust pipe (1). 7
4. Remove cap screws (3) and left front engine side
cover (4).

1— Exhaust Pipe 3— Cap Screw (12 used)

2— Cap Screw (4 used)

TX1095510 —UN—02AUG11
4
6

Engine Side Shields

TX1093703A —UN—06JUL11
Exhaust Pipe

Continued on next page BE7856,0000045 -19-02SEP11-1/9

TM12180 (24SEP11) 19-1910-3 470GLC Excavator

092411

PN=217
 Hood and Engine Side Shields

5. Remove cap screws (5) and left rear engine side

cover (6).

5— Cap Screw (13 used) 6— Left Rear Engine Side Cover

TX1093705A —UN—06JUL11
Left Rear Engine Side Cover

BE7856,0000045 -19-02SEP11-2/9

6. Remove cap screws (8) and right rear engine side

cover (7).

7— Right Rear Engine Side 8— Cap Screw (10 used)

Cover

TX1093706A —UN—23JUN11

Right Rear Engine Side Cover

Continued on next page BE7856,0000045 -19-02SEP11-3/9

TM12180 (24SEP11) 19-1910-4 470GLC Excavator

092411

PN=218
 Hood and Engine Side Shields

7. Remove cap screws (10) and right front engine side

cover (9).

9— Right Front Engine Side 10— Cap Screw (9 used)

Cover

TX1093707A —UN—23JUN11
Right Front Engine Side Cover

BE7856,0000045 -19-02SEP11-4/9

8. Remove cap screws (11) from left support (14).

Position exhaust filter harness (W12) aside. See
Exhaust Filter Harness (W12) Component Location.
(Group 9015-10.)

11— Cap Screw (6 used) W12—Exhaust Filter Harness

14— Left Support

TX1093755A —UN—01JUL11

Left Side Support and Exhaust Filter Wiring Harness (W12)

Continued on next page BE7856,0000045 -19-02SEP11-5/9

TM12180 (24SEP11) 19-1910-5 470GLC Excavator

092411

PN=219
 Hood and Engine Side Shields

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

9. Remove cap screws (13) and left support (14).

Specification
Left Support—Weight
(approximate).................................................................................. 32 kg
70 lb.

13— Cap Screw (8 used) 14— Left Support

TX1093756A —UN—27JUN11
Left Support

BE7856,0000045 -19-02SEP11-6/9

10. Remove cap screws (15) and center hydraulic pump

cover (16).

15— Cap Screw (8 used) 16— Center Hydraulic Pump

Cover

TX1093757A —UN—23JUN11

Center Hydraulic Pump Cover

Continued on next page BE7856,0000045 -19-02SEP11-7/9

TM12180 (24SEP11) 19-1910-6 470GLC Excavator

092411

PN=220
 Hood and Engine Side Shields

11. Remove cap screws (17) and lower rear hydraulic

pump cover (18).

17— Cap Screw (5 used) 18— Lower Rear Hydraulic

Pump Cover

TX1093758A —UN—23JUN11
Lower Rear Hydraulic Pump Cover

BE7856,0000045 -19-02SEP11-8/9

12. Route drain hose (21) through upper rear hydraulic

pump cover (20).
13. Remove cap screws (19) and upper rear hydraulic
pump cover.
14. Repair and replace parts as necessary.
15. Route drain hose through upper rear hydraulic pump
cover.
16. Install upper rear hydraulic pump cover and cap

TX1093761A —UN—23JUN11
screws.
17. Install lower rear hydraulic pump cover and cap screws.
18. Install center hydraulic pump cover and cap screws.
19. Install left support and cap screws.
20. Install wiring harness and cap screws to support.
Upper Rear Hydraulic Pump Cover
21. Install right front engine side cover and cap screws.
22. Install right rear engine side cover and cap screws. 19— Cap Screw (3 used) 21— Drain Hose
20— Upper Rear Hydraulic
23. Install left rear engine side cover and cap screws. Pump Cover

24. Install left front engine side cover and cap screws.
25. Install exhaust pipe and cap screws.
26. Install hood. See Hood Remove and Install. (Group
1910.)
BE7856,0000045 -19-02SEP11-9/9

TM12180 (24SEP11) 19-1910-7 470GLC Excavator

092411

PN=221
 Hood and Engine Side Shields

TM12180 (24SEP11) 19-1910-8 470GLC Excavator

092411

PN=222
 Group 1921
Grille and Grille Housing
Cooling Package Door Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove cap screws (1) and open cooling package

TX1096805A —UN—26AUG11
door (2).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

3. Attach appropriate lifting device to cooling package

door.
Specification Cooling Package Door
Cooling Package
Door—Weight 1— Cap Screw (4 used) 2— Cooling Package Door
(approximate).................................................................................. 87 kg
192 lb.

RG80575,0000979 -19-26AUG11-1/2

4. Remove cap screws (3) and cooling package door.

5. Repair or replace parts as necessary.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

6. Attach appropriate lifting device to cooling package

door.
Specification
Cooling Package
Door—Weight
(approximate).................................................................................. 87 kg
192 lb.

7. Install cooling package door and cap screws.

8. Close cooling package door and install cap screws.

2— Cooling Package Door 3— Cap Screw (4 used)

TX1096806A —UN—26AUG11

Cooling Package Door

RG80575,0000979 -19-26AUG11-2/2

TM12180 (24SEP11) 19-1921-1 470GLC Excavator

092411

PN=223
 Grille and Grille Housing

TM12180 (24SEP11) 19-1921-2 470GLC Excavator

092411

PN=224
 Section 33
Excavator
Contents

Page Page

Group 3302—Buckets Fan Drive Reversing Control Valve

Bucket Remove and Install........................ 33-3302-1 Remove and Install.............................. 33-3360-37
Bucket Pin-Up Data ................................... 33-3302-4 Fan Drive Reversing Control Valve
Disassemble and Assemble ................ 33-3360-39
Group 3340—Frames Fan Drive System Relief Valve
Bucket Links Remove and Install .............. 33-3340-1 Remove and Install.............................. 33-3360-40
Arm Remove and Install ............................ 33-3340-3 Solenoid Valve Manifold (4-Spool)
Boom Remove and Install ......................... 33-3340-7 Remove and Install.............................. 33-3360-41
Inspect Pins, Bushings and Solenoid Valve Remove and
Bosses—Front Attachment.................. 33-3340-11 Install-Travel Speed (SC),
Bushings and Seal Remove and Exhaust Filter Regulator (SF),
Install ................................................... 33-3340-13 Power Dig (SI), and Arm Flow
Rate (SF) ............................................. 33-3360-42
Group 3360—Hydraulic System Solenoid Valve Manifold (2-Spool)
Apply Vacuum to Hydraulic Oil Remove and Install.............................. 33-3360-43
Tank ....................................................... 33-3360-1 Solenoid Valve Remove and
Hydraulic Circuit Pressure Release Install-Swing Flow Rate (SI) and
Procedure .............................................. 33-3360-1 Boom Mode (SC)................................. 33-3360-44
Pump 1 and 2 Remove and Install.............. 33-3360-2 Pump Case Drain Filter and Bypass
Pump 1 and 2 Disassemble and Valve Remove and Install .................... 33-3360-45
Assemble............................................... 33-3360-6 Pilot Valve (Left and Right) Remove
Pump 1 and 2 Inspection......................... 33-3360-10 and Install ............................................ 33-3360-45
Pump 1 and 2 Start-Up Procedure............ 33-3360-10 Pilot Valve (Left and Right)
Pump 1 and 2 Regulator Remove Disassemble and Assemble ................ 33-3360-48
and Install ............................................ 33-3360-11 Boom Up Shockless Valve Remove
Pump 1 and 2 Regulator and Install ............................................ 33-3360-54
Disassemble and Assemble ................ 33-3360-13 Boom Up Shockless Valve
Pilot Pump Remove and Install ............... 33-3360-16 Disassemble and Assemble ................ 33-3360-55
Pilot Pump Disassemble and Travel Pilot Control Valve Remove
Assemble............................................. 33-3360-17 and Install ............................................ 33-3360-55
Pilot Filter and Pressure Regulating Travel Pilot Control Valve
Valve Remove and Install .................... 33-3360-18 Disassemble and Assemble ................ 33-3360-57
Pilot Filter and Pressure Regulating Pilot Accumulator Remove and
Valve Disassemble and Install ................................................... 33-3360-59
Assemble............................................. 33-3360-19 Pilot Check Valve Manifold Remove
Pilot Shutoff Solenoid Valve and Install ............................................ 33-3360-60
Remove and Install.............................. 33-3360-19 Pilot Signal Manifold Remove and
Pilot Shutoff Solenoid Valve Install ................................................... 33-3360-61
Disassemble and Assemble ................ 33-3360-20 Pilot Signal Manifold Disassemble
Fan Drive Pump Remove and and Assemble...................................... 33-3360-64
Install ................................................... 33-3360-22 Counterweight Pilot Control
Fan Drive Pump Disassemble and Valve Remove and Install—If
Assemble............................................. 33-3360-26 Equipped ............................................. 33-3360-67
Fan Drive Pump Regulator Remove Counterweight Pilot Control Valve
and Install ............................................ 33-3360-27 Disassemble and Assemble ................ 33-3360-68
Fan Drive Pump Regulator Counterweight Slow Return
Disassemble and Assemble ................ 33-3360-27 Valve Remove and Install—If
Fan Drive Motor Remove and Equipped ............................................. 33-3360-68
Install ................................................... 33-3360-28 Counterweight Shutoff Valve
Fan Drive Motor Disassemble and Remove and Install—If
Assemble............................................. 33-3360-36 Equipped ............................................. 33-3360-69

Continued on next page

TM12180 (24SEP11) 33-1 470GLC Excavator

092411

PN=1
 Contents

Page

Counterweight Check Valve

Remove and Install—If
Equipped ............................................. 33-3360-69
Control Valve Remove and Install............ 33-3360-70
Control Valve Disassemble and
Assemble............................................. 33-3360-75
Left Control Valve (5-Spool)
Disassemble and Assemble ................ 33-3360-76
Right Control Valve (4-Spool)
Disassemble and Assemble ................ 33-3360-96
Hydraulic Oil Tank Remove and
Install ................................................. 33-3360-116
Hydraulic Oil Tank Disassemble
and Assemble.................................... 33-3360-122
Hydraulic Oil Restriction Valve
Remove and Install............................ 33-3360-124
Hydraulic Oil Cooler Bypass Valve
Remove and Install............................ 33-3360-125
Hydraulic Oil Cooler Remove and
Install ................................................. 33-3360-126
Boom Cylinder Remove and
Install ................................................. 33-3360-132
Boom Cylinder Disassemble and
Assemble........................................... 33-3360-137
Arm Cylinder Remove and Install .......... 33-3360-140
Arm Cylinder Disassemble and
Assemble........................................... 33-3360-144
Bucket Cylinder Remove and
Install ................................................. 33-3360-147
Bucket Cylinder Disassemble and
Assemble........................................... 33-3360-150
Counterweight Cylinder Remove
and Install—If Equipped .................... 33-3360-153
Counterweight Cylinder
Disassemble and Assemble .............. 33-3360-155
Counterweight Removal Device
Remove and Install—If
Equipped ........................................... 33-3360-156
Hydraulic Cylinder Bleed
Procedure .......................................... 33-3360-156

TM12180 (24SEP11) 33-2 470GLC Excavator

092411

PN=2
 Group 3302
Buckets
Bucket Remove and Install
1. Park machine and prepare for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Lower bucket to the ground and roll bucket so that the

TX1010083 —UN—18JUL06
flat surface is touching the ground.

Bucket

JD29379,000008A -19-21SEP11-1/4

3. Loosen nuts (1) and remove O-ring (2).

1— Nut (8 used) 2— O-Ring (2 used)

TX1010642A —UN—26JUL06
Bucket O-ring

Continued on next page JD29379,000008A -19-21SEP11-2/4

TM12180 (24SEP11) 33-3302-1 470GLC Excavator

092411

PN=227
 Buckets

2 3
2

5 4
4 5
3

7 8
6

11

10

TX1095130 —UN—02AUG11
TX1095130
Bucket Pins
2— O-Ring (2 used) 5— Bushing (2 used) 8— Bucket-to-Center Link Pin 11— Bucket-to-Arm Pin
3— O-Ring (2 used) 6— Nut (2 used) 9— Nut (2 used)
4— Seal (2 used) 7— Cap Screw 10— Cap Screw

CAUTION: Prevent possible crushing injury from 9. Apply grease to pins and bores.
heavy component. Bucket could possibly roll.
10. Align machine arm with bucket.
Secure bucket position with appropriate blocking.

4. Remove nuts (6 and 9) and cap screws (7 and 10). CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
CAUTION: Prevent possible crushing injury from
11. Use an appropriate lifting device to install pins.
heavy component. Use appropriate lifting device.
12. Adjust bucket to arm joint. See Installing Bucket.
5. Use an appropriate lifting device to remove pins (8 (Operator’s Manual.)
and 11).
NOTE: Tighten retaining nuts against each other, not
Specification retainer. Cap screw must be free to turn in hole.
Bucket-to-Center
Link Pin—Weight 13. Install O-rings, cap screws and nuts.
(approximate).................................................................................. 53 kg
117 lb. IMPORTANT: Install O-rings with the separation
Bucket-to-Arm section away from making contact with soil.
Pin—Weight This will prevent the O-ring from being damaged
(approximate).................................................................................. 56 kg quickly from soil or foreign matter.
124 lb.
IMPORTANT: Install nuts so there is no gap in
6. Separate bucket from arm. O-ring. Cut off excess bolt so as not to cause
7. Check pins and bushings for wear. See Inspect Pins, damage to the O-ring from soil being trapped
Bushings and Bosses—Front Attachment. (Group between the bolt and O-ring.
3340.)
14. Install O-rings and nuts.
8. Repair or replace parts as necessary.

Continued on next page JD29379,000008A -19-21SEP11-3/4

TM12180 (24SEP11) 33-3302-2 470GLC Excavator

092411

PN=228
 Buckets

15. Grease working tool pivots. See Lubricate Working

Tool Pivots and Links. (Operator’s Manual.)
JD29379,000008A -19-21SEP11-4/4

TM12180 (24SEP11) 33-3302-3 470GLC Excavator

092411

PN=229
 Buckets

Bucket Pin-Up Data

B
4

5
A

6 3
2

10 16
15
11
9 14

TX1009665 —UN—14JUL06
8 13
7 12
17
Section A Section B

TX1009665
Bucket Pin-Up Data
1— Bucket Pin A-to-Guide Link 6— Bucket Arm Pin-to-Bucket 11— Bucket Pin Vertical Offset 16— Bucket Pin B Locking Cap
Arm Pin Distance Tooth Tip Distance (bucket resting flat on Screw Angle
2— Guide Link Arm Pin-to-Arm 7— Bucket Pin A Cap ground) 17— Bucket Pin A Cap
Centerline Offset Screw Hole-to-Pin End 12— Bucket Pin B Cap Screw Screw Hole-to-Pin End
3— Guide Link Length (minimum—without shim) Hole-to-Pin End (minimum) (minimum—with shim)
4— Bucket Link Length 8— Bucket Pin A Bucket Ear 13— Bucket Pin B Bucket Ear
5— Bucket Pin Distance Bushing Inner Distance Bushing Inner Distance
9— Bucket Pin A Bucket Ear 14— Bucket Pin B Bucket Ear
Bushing Bore Size Bushing Bore Size
10— Bucket Pin Distance (bucket 15— Bucket Pin A Locking Cap
resting flat on ground) Screw Angle

Item Measurement (mm) Measurement (in.)

1 520 20.47
2 10 0.39
3 750 29.53
4 710 27.95
5 559 22.36
6 1911 75.24
7 - -
8 470.5—471.0 18.25—18.54
9 110 4.33
10 558 2.97
11 106 4.17
12 648 25.51
13 471 18.54
14 110 4.33
15 45° 45°
16 45° 45°
17 680 26.77
JD29379,000008B -19-15SEP11-1/1

TM12180 (24SEP11) 33-3302-4 470GLC Excavator

092411

PN=230
 Group 3340
Frames
Bucket Links Remove and Install
1. Prepare machine for service. See Park and Prepare
for Service Safely. (Group 0001.)
2. Lower bucket so bottom of bucket is resting on ground.

TX1003799 —UN—17FEB06
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.

3. Attach appropriate lifting device to bucket link (1).

Specification
Bucket Link—Weight
(approximate)................................................................................ 223 kg Bucket and Arm Links
492 lb.
1— Bucket Link 3— Left Arm Link
2— Right Arm Link

Continued on next page JD29379,000008C -19-15SEP11-1/2

TM12180 (24SEP11) 33-3340-1 470GLC Excavator

092411

PN=231
 Frames

4. Insert wooden block between bucket cylinder (9) and

arm to hold cylinder up when bucket cylinder pin (7)
is removed.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

5. Remove nuts (4), cap screw (10), and bucket link pin
(5).
Specification

TX1089783A —UN—11MAY11
Bucket Link Pin—Weight
(approximate).................................................................................. 53 kg
117 lb.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

6. Remove nuts (6), cap screw (8), and bucket cylinder

Bucket Links and Cylinder
pin (7).
Specification
1— Bucket Link 8— Cap Screw
Bucket Cylinder 2— Right Arm Link 9— Bucket Cylinder
Pin—Weight 3— Left Arm Link 10— Cap Screw
(approximate).................................................................................. 49 kg 4— Nut (2 used) 11— Nut (2 used)
108 lb. 5— Bucket Link Pin 12— Arm Link Pin
6— Nut (2 used) 13— Cap Screw
7. Remove bucket link (1). 7— Bucket Cylinder Pin 14— Bucket

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device. 9. Clean, inspect, and replace parts as necessary.

8. Remove nuts (11), cap screw (13), arm link pin (12), 10. Using appropriate lifting device, position bucket links
left arm link (3), and right arm link (2). so that pins can be installed.

Specification NOTE: Tighten retaining nuts against each other, not

Arm Link Pin—Weight retainer. Cap screw must be free to turn in hole.
(approximate).................................................................................. 38 kg
84 lb. 11. Install arm link pin (12), cap screw (13), and nuts (11).
Left Arm Link—Weight
12. Install bucket cylinder pin (7), cap screw (8), and nuts
(approximate).................................................................................. 59 kg
(6).
130 lb.
Right Arm Link—Weight 13. Install bucket link pin (5), cap screw (10), and nuts (4).
(approximate).................................................................................. 50 kg
110 lb.
JD29379,000008C -19-15SEP11-2/2

TM12180 (24SEP11) 33-3340-2 470GLC Excavator

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 Frames

Arm Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove bucket. See Bucket Remove and Install.
(Group 3302.)

T106031 —UN—10JAN97
3. Retract arm cylinder and lower front attachment to
the ground.
4. Release pressure in front attachment hydraulic circuit.
See Hydraulic Circuit Pressure Release Procedure.
(Group 3360.)
5. Release hydraulic oil tank pressure by pressing Machine Position
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure. Screen. (Operator's Manual.) See Apply Vacuum to
(Group 9025-25.) Hydraulic Oil Tank. (Group 3360.)
6. Drain or apply vacuum to hydraulic oil tank. See
Drain and Refill Hydraulic Tank Oil and Clean Suction
JD29379,0000042 -19-21SEP11-1/6

7. Loosen cap screws (6) and disconnect hydraulic

hoses (7). Close all openings using caps and plugs.

3— Bucket Cylinder 6— Cap Screw (8 used)

4— O-Ring (2 used) 7— Hydraulic Hose (2 used)
5— Flange (2 used) 3

TX1095059 —UN—22JUL11
7

Bucket Cylinder and Hoses

Continued on next page JD29379,0000042 -19-21SEP11-2/6

TM12180 (24SEP11) 33-3340-3 470GLC Excavator

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PN=233
 Frames

8. Disconnect lubrication hoses (12). Close all openings

using caps and plugs.

3— Bucket Cylinder 10— Arm Cylinder

8— Arm 11— Elbow
9— Boom 12— Lubrication Hose (4 used)
3

12
11
8

TX1095060 —UN—22JUL11
11
10

Arm
Continued on next page JD29379,0000042 -19-21SEP11-3/6

TM12180 (24SEP11) 33-3340-4 470GLC Excavator

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PN=234
 Frames

9. Loosen nuts (24) and remove cap screw (25).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.
13
10. Use appropriate lifting device and remove arm cylinder 14
pin (26). 13
Specification
Arm Cylinder
8
Pin—Weight 22
(approximate).................................................................................. 25 kg 20
55 lb. 16
17
11. Loosen cap screws (22) and remove retaining plate 18
(20). 21
19
25
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
17 26

TX1095061 —UN—22JUL11
12. Support arm (8) with appropriate lifting device.
16 23 24
Specification
15
2.9 m (9 ft. 6 in.) Arm with
Bucket Cylinder—Weight
(approximate).............................................................................. 2400 kg
5291 lb.
3.4 m (11 ft. 2 in.)
Arm with Bucket Arm Pins
Cylinder—Weight
(approximate).............................................................................. 2330 kg
8— Arm 20— Retaining Plate
5137 lb. 13— Thrust Plate (2 used) 21— Washer (4 used)
3.9 m (12 ft. 10 14— Shim 22— Cap Screw (4 used)
in.) Arm with Bucket 15— Arm Pin 23— Stop
Cylinder—Weight 16— Seal (2 used) 24— Nut (2 used)
17— Bushing (2 used) 25— Cap Screw
(approximate).............................................................................. 2640 kg 18— Spacer 26— Arm Cylinder Pin
5820 lb. 19— Bushing
4.9 m (16 ft. 1 in.)
Arm with Bucket
Cylinder—Weight
(approximate).............................................................................. 1850 kg 14. Remove thrust plates (13) and shims (14).
4079 lb. 15. Remove arm.

CAUTION: Prevent possible crushing injury from 16. Inspect pins and bushings for wear. See Inspect Pins,
heavy component. Use appropriate lifting device. Bushings and Bosses—Front Attachment. (Group
3340.)
13. Use appropriate lifting device and remove arm pin (15). 17. Clean pins and bores.
Specification
Arm Pin—Weight
18. Apply grease to pins and bores.
(approximate).................................................................................. 72 kg
159 lb.
Continued on next page JD29379,0000042 -19-21SEP11-4/6

TM12180 (24SEP11) 33-3340-5 470GLC Excavator

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PN=235
 Frames

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

19. Support arm with appropriate lifting device.

Specification 13
2.9 m (9 ft. 6 in.) Arm with 14
Bucket Cylinder—Weight 13
(approximate).............................................................................. 2400 kg
5291 lb. 8
3.4 m (11 ft. 2 in.) 22
Arm with Bucket 20
Cylinder—Weight
16
17
(approximate).............................................................................. 2330 kg 18
5137 lb. 21
3.9 m (12 ft. 10 19
25
in.) Arm with Bucket
Cylinder—Weight
(approximate).............................................................................. 2640 kg
5820 lb.
17 26

TX1095061 —UN—22JUL11
4.9 m (16 ft. 1 in.)
16 23 24
Arm with Bucket
Cylinder—Weight
15
(approximate).............................................................................. 1850 kg
4079 lb.

NOTE: Maintain clearance between arm and thrust plate

at 1.5 mm (0.06 in.) or less with the use of shims.
Arm Pins

20. Use appropriate lifting device to install arm pin and

thrust plates equally to each side. Add shims (14) to 8— Arm 20— Retaining Plate
attain arm thrust plate clearance. 13— Thrust Plate (2 used) 21— Washer (4 used)
14— Shim 22— Cap Screw (4 used)
Specification 15— Arm Pin 23— Stop
Arm Pin—Weight 16— Seal (2 used) 24— Nut (2 used)
17— Bushing (2 used) 25— Cap Screw
(approximate).................................................................................. 72 kg
18— Spacer 26— Arm Cylinder Pin
159 lb. 19— Bushing
Specification
Arm Thrust
Plate—Clearance....................................................................0—1.5 mm 23. Connect lubrication hoses. Tighten to specification.
0—0.06 in.
Specification
21. Install retaining plate and cap screws. Tighten to Lubrication
specification. Hose—Torque...............................................................................30 N·m
22 lb.-ft.
Specification
Cap Screws—Torque..................................................................400 N·m 24. Connect hydraulic hoses and install cap screws.
295 lb.-ft. Tighten to specification.
Specification
CAUTION: Prevent possible crushing injury from
Cap Screws—Torque..................................................................140 N·m
heavy component. Use appropriate lifting device.
103 lb.-ft.
NOTE: Tighten nut against nut when installing 25. Check hydraulic oil level. See Check Hydraulic Oil
cap screw nuts. Level. (Operator's Manual.)
22. Use appropriate lifting device and install arm cylinder 26. Bleed air from bucket cylinder. See Hydraulic Cylinder
pin, cap screw, and nuts. Bleed Procedure. (Group 3360.)
Specification 27. Install bucket. See Bucket Remove and Install. (Group
Arm Cylinder 3302.)
Pin—Weight
(approximate).................................................................................. 25 kg 28. Grease arm and arm cylinder pin joints. See Lubricate
55 lb. Front End Pin Joints. (Operator's Manual.)
Continued on next page JD29379,0000042 -19-21SEP11-5/6

TM12180 (24SEP11) 33-3340-6 470GLC Excavator

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 Frames
JD29379,0000042 -19-21SEP11-6/6

Boom Remove and Install

1. Park machine and prepare for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove bucket. See Bucket Remove and Install.

TX1094061A —UN—01JUL11
(Group 3302.)
3. Remove arm. See Arm Remove and Install. (Group
3340.)
4. Release pressure in boom hydraulic circuit. See
Hydraulic Circuit Pressure Release Procedure. (Group
3360.)
Boom Hydraulic Hoses
5. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure. 3— Boom 5— Hydraulic Hose (4 used)
(Group 9025-25.) 4— Cap Screw (16 used)

6. Drain or apply vacuum to hydraulic tank. See Drain

and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator's Manual.) See Apply Vacuum to
Hydraulic Oil Tank. (Group 3360.)
7. Loosen cap screws (4), tag and disconnect hydraulic
hoses (5). Close all openings using caps and plugs.
JD29379,000008D -19-21SEP11-1/5

8. Tag and disconnect lubrication hoses (6). Close all

openings using caps and plugs.

6— Lubrication Hose (2 used) 7— Boom Cylinder (2 used)

TX1094062A —UN—01JUL11
Boom Cylinder Lubrication Hoses
Continued on next page JD29379,000008D -19-21SEP11-2/5

TM12180 (24SEP11) 33-3340-7 470GLC Excavator

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PN=237
 Frames

9. Remove cap screws (8), lock washers (9), retaining

plate (10) and washer (11).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

NOTE: Boom cylinder pin can be pushed out of boom

to lower one cylinder at a time.

10. Support boom cylinder with hoist and remove boom

cylinder pin (12).
Specification
Boom Cylinder—Weight
(approximate)................................................................................ 420 kg

TX1094064 —UN—18JUL11
926 lb.
Specification
Boom Cylinder
Pin—Weight
(approximate)................................................................................ 101 kg
223 lb.

11. Lower boom cylinder. Boom Cylinder Joint Parts

12. Repeat steps 9 and 10 for other boom cylinder.

7— Boom Cylinder (2 used) 10— Retaining Plate (2 used)
8— Cap Screw (8 used) 11— Washer (2 used)
9— Lock Washer (8 used) 12— Boom Cylinder Pin

Continued on next page JD29379,000008D -19-21SEP11-3/5

TM12180 (24SEP11) 33-3340-8 470GLC Excavator

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PN=238
 Frames

E2 13
15

14

16
21

TX1094067 —UN—22AUG11
17
19
TX1094067 22 18
Boom Pins and Light
13— Cap Screw (2 used) 16— Boom Pin 19— Shim (2 used) E2— Left Boom Light
14— Washer (2 used) 17— Thrust Plate 21— Wiring Harness
15— Retaining Plate 18— Thrust Plate 22— Wiring Connector

13. Disconnect wiring connector (22).

20. Apply grease to pins and bores.
14. Remove cap screws (13), washers (14), and retaining
plate (15). CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. NOTE: Maintain clearance between boom and thrust plate
at 1.5 mm (0.06 in.) or less with the use of shims.
15. Support boom with hoist and remove boom pin (16),
thrust plates (17 and 18), and shims (19). 21. Support boom with hoist and install boom pin and
thrust plates equally to each side. Add shims to attain
Specification boom thrust clearance.
Boom with Arm
Cylinder—Weight Specification
(approximate).............................................................................. 4290 kg Boom with Arm
9458 lb. Cylinder—Weight
(approximate).............................................................................. 4290 kg
Specification 9458 lb.
Boom Pin—Weight
(approximate)................................................................................ 123 kg Specification
271 lb. Boom Pin—Weight
(approximate)................................................................................ 123 kg
16. Remove boom. 271 lb.
17. Inspect pins and bushings for wear. See Inspect Pins, Specification
Bushings and Bosses—Front Attachment. (Group Boom Thrust
3340.) Plate—Clearance....................................................................0—1.5 mm
0—0.06 in.
18. Repair or replace parts as necessary.
19. Clean pins and bores.

Continued on next page JD29379,000008D -19-21SEP11-4/5

TM12180 (24SEP11) 33-3340-9 470GLC Excavator

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PN=239
 Frames

22. Install retaining plate, washers, and cap screws. 26. Repeat steps 21 and 22 for other boom cylinder.
Tighten cap screws to specification.
27. Connect lubrication hoses. Tighten to specification.
Specification
Specification
Boom Pin Cap
Lubrication
Screw—Torque............................................................................400 N·m
Hose—Torque...............................................................................30 N·m
295 lb-ft
22 lb-ft
23. Connect wiring connector.
28. Connect hydraulic hoses and install cap screws.
Tighten to specification.
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. Specification
Hydraulic Hose Cap
NOTE: Boom cylinder pin can be pushed in boom Screw—Torque............................................................................140 N·m
to raise one cylinder at a time. 103 lb-ft

29. Fill or remove vacuum from hydraulic tank. See

24. Support boom cylinder with hoist and install boom Drain and Refill Hydraulic Tank Oil and Clean Suction
cylinder pin. Screen. (Operator's Manual.)
Specification
Boom Cylinder—Weight......................................... 420 kg (approximate)
30. Check hydraulic oil level. See Check Hydraulic Oil
926 lb. (approximate)
Level. (Operator's Manual.)

Specification 31. Bleed air from boom and arm cylinders. See Hydraulic
Boom Cylinder Cylinder Bleed Procedure. (Group 3360.)
Pin—Weight
32. Install arm. See Arm Remove and Install. (Group
(approximate)................................................................................ 101 kg
3340.)
223 lb.
33. Install bucket. See Bucket Remove and Install. (Group
25. Install washer, retaining plate, lock washers, and caps 3302.)
screws to boom cylinder pin. Tighten to specification.
Specification
34. Grease boom pin joints. See Lubricate Front End Pin
Boom Cylinder Pin Cap
Joints. (Operator's Manual.)
Screw—Torque............................................................................400 N·m
295 lb-ft
JD29379,000008D -19-21SEP11-5/5

TM12180 (24SEP11) 33-3340-10 470GLC Excavator

092411

PN=240
 Frames

Inspect Pins, Bushings and Bosses—Front 6 5 7

Attachment 3
1 8 10
1— Boom-to-Frame Joint 7— Bucket Cylinder Head
2— Boom Cylinder Head End-to-Arm Joint
End-to-Frame Joint

TX1004442 —UN—06MAR06
8— Bucket Cylinder Rod
3— Boom Cylinder Rod End-to-Side and Bucket 4
End-to-Boom Joint Links Joint
4— Boom-to-Arm Joint 9— Side Links-to-Arm Joint
9
11
5— Arm Cylinder Rod 10— Bucket Link-to-Bucket
End-to-Arm Joint Joint 2
6— Arm Cylinder Head 11— Bucket-to-Arm Joint
End-to-Boom Joint
TX1004442
Boom, Arm and Bucket

Pins, Bushings and Bosses

Item Standard Allowable Limit Remedy
1 Pin 120 mm 119 mm Replace
4.72 in. 4.69 in.
Bushing 120 mm 121.5 mm Replace
4.72 in. 4.78 in.
2 Pin 110 mm 109 mm Replace
4.33 in. 4.30 in.
Boss (main frame) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
Bushing (boom cylinder) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
3 Pin 120 mm 119 mm Replace
4.72 in. 4.69 in.
Boss (boom) 120 mm 121.5 mm Replace
4.72 in. 4.78 in.
Bushing (boom cylinder) 120 mm 121.5 mm Replace
4.72 in. 4.78 in.
4 Pin 120 mm 119 mm Replace
4.72 in. 4.69 in.
Boss (boom) 120 mm 121.5 mm Replace
4.72 in. 4.78 in.
Bushing (arm) 120 mm 121.5 mm Replace
4.72 in. 4.78 in.
5 Pin 110 mm 109 mm Replace
4.33 in. 4.30 in.
Boss (arm) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
Bushing (arm cylinder) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
6 Pin 110 mm 109 mm Replace
4.33 in. 4.30 in.
Boss (boom) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
Bushing (arm cylinder) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
7 Pin 100 mm 99 mm Replace
3.94 in. 3.90 in.
Boss (arm) 100 mm 101.5 mm Replace
3.94 in. 4.00 in.
Bushing (bucket cylinder) 100 mm 101.5 mm Replace
3.94 in. 4.00 in.
8 Pin 110 mm 109 mm Replace
4.33 in. 4.30 in.
Bushing 110 mm 111.5 mm Replace
4.33 in. 4.39 in.

Continued on next page JD29379,000008E -19-21SEP11-1/2

TM12180 (24SEP11) 33-3340-11 470GLC Excavator

092411

PN=241
 Frames

Pins, Bushings and Bosses

Item Standard Allowable Limit Remedy
Bushing (bucket cylinder) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
9 Pin 100 mm 99 mm Replace
3.94 in. 3.90 in.
Boss (link B) 100 mm 101.5 mm Replace
3.94 in. 4.00 in.
Bushing (arm) 100 mm 101.5 mm Replace
3.94 in. 4.00 in.
10 Pin 110 mm 109 mm Replace
4.33 in. 4.30 in.
Boss (bucket) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
Bushing (link A) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
11 Pin 110 mm 109 mm Replace
4.33 in. 4.30 in.
Boss (bucket) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
Bushing (arm) 110 mm 111.5 mm Replace
4.33 in. 4.39 in.
JD29379,000008E -19-21SEP11-2/2

TM12180 (24SEP11) 33-3340-12 470GLC Excavator

092411

PN=242
 Frames

Bushings and Seal Remove and Install

SERVICE EQUIPMENT AND TOOLS
D01045AA Bushing, Bearing, and Seal Driver Set
17-1/2 and 30 Ton Puller Set

IMPORTANT: Only install bushings using press

as shown. Bushings will be damaged if
installed with driver.

NOTE: Bushings can also be removed by welding three to

five weld beads on the inside of bushing. Bushing will
shrink enough to permit removal using a hammer.

1. Remove bushings (5) and dust seals using bushing,

bearing, and seal driver set.
2. Install bushings with lubrication hole aligned with
lubrication passage in pivot.
3. Install bushings to a depth equal to thickness of dust
seal (10).

TX1092650 —UN—25MAY11
4. Install dust seals with lip toward outside of component.

1— Hydraulic Ram 6— Disk

2— Pipe—Minimum Inner 7— Bushing Stop (disk)
Diameter to Clear Bushing 8— Pilot (disk)
Outer Diameter 9— Ram Stop (disk)
3— Pipe—Maximum Outer 10— Thickness of Dust Seal
Diameter
4— Pipe—Length of Bushing Pipe Dimensions
5— Bushing

TX1092651 —UN—26MAY11
Dust Seal Thickness
JD29379,000008F -19-15SEP11-1/1

TM12180 (24SEP11) 33-3340-13 470GLC Excavator

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PN=243
 Frames

TM12180 (24SEP11) 33-3340-14 470GLC Excavator

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PN=244
 Group 3360
Hydraulic System
Apply Vacuum to Hydraulic Oil Tank
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Assemble fittings and hydraulic oil line adapter from
D15032NU Vacuum Pump Kit, and JT07085A Vacuum
Pump Set.
4. Remove plug and install fitting (2) to hydraulic oil tank
(3)

TX1094975A —UN—22JUL11
5. Install hydraulic oil line adapter from D15032NU
Vacuum Pump Kit, and JT07085A Vacuum Pump
Set to fitting on hydraulic oil tank. Refer to pump
instructions for operating information.

2— Fitting 3— Hydraulic Oil Tank

Apply Vacuum Pump Location

BE7856,0000024 -19-02AUG11-1/1

Hydraulic Circuit Pressure Release 2

Procedure
1. Push pilot shutoff lever (3) to the unlocked (DOWN) 1
position. 3

TX1009541 —UN—13JUL06
NOTE: When engine stop switch is in the STOP
position, the starter motor will crank the engine
but it will not start. With engine cranking, the
pilot pump will generate enough pilot oil flow 4
and pressure to shift the spools in the control
valve releasing circuit pressure.

2. Push engine stop switch (4) down to the STOP position.

Engine Stop Switch
IMPORTANT: Prevent starter motor damage. Never
operate starter motor for more than 20 1— Right Control Lever 3— Pilot Shutoff Lever
seconds at a time. Wait for approximately 2— Left Control Lever 4— Engine Stop Switch
2 minutes, then try again.

3. Turn key switch to the START position and hold.

6. Pull pilot shutoff lever to the locked (UP) position.
4. Move the left and right control levers (1 and 2) to all
functions four to five times to release any pressure in 7. Push engine stop switch to the RUN position.
the hydraulic circuit.
5. Turn key switch to the OFF position.
BE7856,000001E -19-29AUG11-1/1

TM12180 (24SEP11) 33-3360-1 470GLC Excavator

092411

PN=245
 Hydraulic System

Pump 1 and 2 Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Disconnect the battery negative (-) cable.

TX1096578A —UN—25AUG11
CAUTION: Avoid personal injury from high
pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from
hydraulic system before servicing.

3. Release hydraulic oil tank pressure by pressing Supply Pressure Hoses

pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.) 1— Cap Screw (4 used) 3— Cap Screw (4 used)
2— Supply Pressure Hose 4— Supply Pressure Hose
4. Apply vacuum to or drain hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See
Drain and Refill Hydraulic Tank Oil and Clean Suction 10. Remove cap screws (3) and tag and disconnect
Screen. (Operator’s Manual.) supply pressure hose (4). Close all openings using
5. Remove engine side shields. See Engine Side Shields caps and plugs.
Remove and Install. (Group 1910.)
6. Remove exhaust filter. See Exhaust Filter Remove
and Install. (Group 0530.)
7. Remove pilot pump. See Pilot Pump Remove and
Install. (Group 3360.)
8. Remove fan drive pump. See Fan Drive Pump
Remove and Install. (Group 3360.)
9. Remove cap screws (1) and tag and disconnect
supply pressure hose (2). Close all openings using
caps and plugs.
JA66566,0000972 -19-21SEP11-1/8

11. Tag and disconnect case drain hose (5). Close all
openings using caps and plugs.
12. Tag and disconnect pump 1 delivery pressure sensor
(B35). See Pump Harness (W8) Component Location.
(Group 9015-10.)
TX1096582A —UN—25AUG11

5— Case Drain Hose B35— Pump 1 Delivery

Pressure Sensor

Case Drain Hose

Continued on next page JA66566,0000972 -19-21SEP11-2/8

TM12180 (24SEP11) 33-3360-2 470GLC Excavator

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PN=246
 Hydraulic System

13. Remove cap screws (6) and disconnect suction line

(7). Close all openings using caps and plugs.

6— Cap Screw (4 used) 7— Suction Line

TX1096584A —UN—25AUG11
Suction Line

JA66566,0000972 -19-21SEP11-3/8

14. Tag and disconnect pilot pressure hose (8). Close all
openings using caps and plugs.
15. Tag and disconnect electrical connectors (B36, B38,
Y52, and Y53). See Pump Harness (W8) Component
Location. (Group 9015-10.)

TX1096586A —UN—26AUG11
8— Pilot Pressure Hose Y52— Pump Control Valve
B36— Pump 1 Control Solenoid 1
Pressure Sensor Y53— Pump Control Valve
B38— Pump 2 Control Solenoid 2
Pressure Sensor

Pilot Pressure Hose

JA66566,0000972 -19-21SEP11-4/8

16. Tag and disconnect pump 2 delivery pressure sensor

(B37). See Pump Harness (W8) Component Location.
(Group 9015-10.)

B37— Pump 2 Delivery

TX1096740A —UN—25AUG11
Pressure Sensor

Pump 2 Delivery Pressure Sensor

Continued on next page JA66566,0000972 -19-21SEP11-5/8

TM12180 (24SEP11) 33-3360-3 470GLC Excavator

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PN=247
 Hydraulic System

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

17. Install eyebolts (9) into pump 1 and 2.

TX1096741A —UN—25AUG11
Specification
Pump 1 and 2—Weight
(approximate)................................................................................ 285 kg
629 lb.

18. Attach appropriate lifting device to eyebolts and

support pump 1 and 2.

9— Eyebolt (2 used)
Eyebolt Location

JA66566,0000972 -19-21SEP11-6/8

19. Remove cap screws (10) and set bracket (11) aside.
20. Remove cap screws (12) and remove pump 1 and 2.

10— Cap Screw (2 used) 12— Cap Screw (10 used)

11— Bracket

TX1096725A —UN—25AUG11
Bracket

Continued on next page JA66566,0000972 -19-21SEP11-7/8

TM12180 (24SEP11) 33-3360-4 470GLC Excavator

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PN=248
 Hydraulic System

21. Inspect gear (13) and dampener drive (14). Repair

or replace as necessary. See Dampener Drive (Flex
Coupling) Remove and Install. (Group 0752.)
22. Inspect pump 1 and 2 and repair or replace as
necessary. See Pump 1 and 2 Inspection and see

TX1096587A —UN—25AUG11
Pump 1 and 2 Disassemble and Assemble. (Group
3360.)
IMPORTANT: Prevent possible dampener drive or
gear damage. Align gear with dampener drive
prior to installing pump 1 and 2.

23. Install pump 1 and 2 and cap screws (12).

Gear
24. Install bracket and cap screws (10).
25. Remove lifting device and eyebolts.
NOTE: For information on hydraulic line routing and
connections, see Pump 1, Pump 2, Fan Drive Pump

TX1096589A —UN—25AUG11
and Pilot Pump Line Identification. (Group 9025-15.)

26. Connect suction line (hydraulic oil tank to pump 1 and

2 ) and cap screws.
27. Connect pilot pressure line (oil cooler fan pump
regulator to pilot filter and pressure regulating valve).
28. Connect case drain line (pump 1 and 2 to pump case
drain filter and bypass valve). Dampener Drive

29. Connect supply pressure line (pump 1 and 2 to right 13— Gear 14— Dampener Drive
control valve [4-spool]) and cap screws.
30. Connect supply pressure line (pump 1 and 2 to left
control valve [5-spool]) and cap screws. 36. Install engine side shields. See Engine Side Shields
Remove and Install. (Group 1910.)
31. Connect electrical connectors (B36, B38, Y52, and
Y53). See Pump Harness (W8) Component Location. 37. Fill hydraulic oil tank. See Drain and Refill Hydraulic
(Group 9015-10.) Tank Oil and Clean Suction Screen. (Operator’s
Manual.)
32. Connect pump 1 and 2 delivery pressure sensors
(B35 and B37). See Pump Harness (W8) Component 38. Fill pump 1 and 2 with hydraulic oil. See Pump 1 and
Location. (Group 9015-10.) 2 Start-Up Procedure. (Group 3360.)
33. Install fan drive pump. See Fan Drive Pump Remove 39. Connect the battery negative (-) cable.
and Install. (Group 3360.)
40. Operate machine and check for leaks.
34. Install pilot pump. See Pilot Pump Remove and Install.
(Group 3360.)
35. Install exhaust filter. See Exhaust Filter Remove and
Install. (Group 0530.)
JA66566,0000972 -19-21SEP11-8/8

TM12180 (24SEP11) 33-3360-5 470GLC Excavator

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PN=249
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Pump 1 and 2 Disassemble and Assemble

63 63 56 57
64 15
64
58
68 67 57 59
69
55 60
61
65 56
66
19
18 84 57
73 57 16
74 83
76 75 19 62 62
64
70
71 16 63

71 72
77 70 26
78 37 27
79 91 38
80 30 29 28

92 36 32 25
27
81 90 34 37
39 38 30 29

33 36 28
49 48
45 32 50
41 51
41 40 33 52
42 53
31 54
42 34
46 39
47 40
42
43
3 4
35 2
41 44 8
22 7
21
20 6
46 1 5
47
23
11
19 82
87 10
9
24
17
18 12
TX1095979 —UN—12AUG11

16 13
86
24
85 14 88
89
TX1095979 15
Pumps 1 and 2

Continued on next page JA66566,00008EB -19-09SEP11-1/5

TM12180 (24SEP11) 33-3360-6 470GLC Excavator

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PN=250
 Hydraulic System

1— Valve Cover 24— Needle Bearing (2 used) 47— Snap Ring (2 used) 70— Snap Ring (2 used)
2— Nut (2 used) 25— Valve Plate 48— Backup Ring (2 used) 71— Bearing Spacer (2 used)
3— Set Screw (2 used) 26— Valve Plate 49— O-Ring (2 used) 72— Drive Gear
4— Cap Screw 27— Cylinder Block (2 used) 50— Stopper (2 used) 73— Driven Gear
5— Booster 28— Cylinder Spring (18 used) 51— Servo Piston (2 used) 74— Bearing Spacer
6— O-Ring 29— Spherical Bushing (2 used) 52— Stopper (2 used) 75— Snap Ring
7— Booster Cover 30— Retainer (2 used) 53— O-Ring (2 used) 76— Front Casing
8— Cap Screw (5 used) 31— Roller Bearing 54— Backup Ring (2 used) 77— O-Ring
9— O-Ring 32— Plunger (18 used) 55— Pump Casing 78— Oil Seal
10— Cover 33— Shoe Plate (2 used) 56— Eyebolt (2 used) 79— Front Cover
11— Cap Screw (2 used) 34— Swash Plate (2 used) 57— Plug (20 used) 80— Snap Ring
12— Cap Screw (2 used) 35— Pin 58— O-Ring (5 used) 81— Cap Screw (11 used)
13— Cap Screw (9 used) 36— Tilt Bushing (2 used) 59— O-Ring (2 used) 82— Coupling
14— Plug (2 used) 37— Tilt Pin (2 used) 60— Name Plate 83— Pin (4 used)
15— O-Ring (2 used) 38— Feedback Pin (2 used) 61— Rivet (2 used) 84— Pin
16— Plug (12 used) 39— Swash Plate Stand (2 used) 62— Screw (4 used) 85— Inner Spacer
17— Valve Plate Pin (2 used) 40— Pin (2 used) 63— Plug (3 used) 86— Stop Ring
18— Seat Packing (2 used) 41— Snap Ring (3 used) 64— O-Ring (3 used) 87— Pin (4 used)
19— Pin (4 used) 42— Bearing Spacer (3 used) 65— Cap Screw (8 used) 88— O-Ring (2 used)
20— Stopper (2 used) 43— Roller Bearing 66— Cap Screw (8 used) 89— Plug (2 used)
21— Steel Ball (2 used) 44— Drive Shaft 67— Servo Cover (2 used) 90— Cover
22— Seat (2 used) 45— Driven Shaft 68— Nut (2 used) 91— Cap Screw (8 used)
23— Plug (2 used) 46— Bearing Spacer (2 used) 69— Set Screw (2 used) 92— O-Ring

1. Remove pump 1 and 2 regulators. See Pump 1 and 2

Regulator Remove and Install. (Group 3360.) 14. Remove swash plates (34) and shoe plates (33) from
pump casing.
2. Remove plugs (63) and drain hydraulic oil.
IMPORTANT: To prevent component damage do
3. Remove cap screws (91) and remove cover (90) and not loosen nuts (2 and 68). When loosening
O-ring (92). nuts (2 and 68) and set screws (3 and 69),
flow rate is changed.
4. Remove cap screws (8) and remove booster cover (7)
and O-ring (6). 15. Remove cap screws (66) and remove servo cover
5. Remove booster (5) from driven shaft (45). (67), stoppers (52), servo pistons (51), stoppers (50),
and tilt pins (37).
6. Remove cap screws (11) and remove cover (10),
coupling (82), and O-ring (9). 16. Remove snap ring (80) and remove front cover (79).

7. Install eyebolts M12 x 1.75 mm to valve cover (1). 17. Remove oil seal (78) from front cover.

CAUTION: Prevent possible crushing injury from CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. heavy component. Use appropriate lifting device.

8. Remove cap screws (4, 12, and 13) and remove valve 18. Remove cap screws (81) and remove front casing (76).
cover. Specification
Specification Front Casing—Weight
Valve Cover—Weight (approximate).................................................................................. 32 kg
(approximate).................................................................................. 60 kg 70 lb.
130 lb. 19. Remove snap rings (70), bearing spacers (71), and
9. Remove seat packing (18) from pump casing (55). drive gear (72) from drive shaft.

NOTE: Do not remove needle bearing (24) unless 20. Remove snap ring (75), bearing spacer (74), and
worn or damaged. driven gear (73) from driven shaft.
21. Remove snap rings (47) and bearing spacers (46)
10. When replacing worn or damaged needle bearing (24) from pump casing.
remove stop ring (86), needle bearing, inner spacer
(85), and valve plate (25) from drive shaft (44). 22. Remove snap ring (41) and bearing spacer (42) from
driven shaft.
11. Remove valve plate (26) from driven shaft (45).
23. Remove drive shaft and driven shaft from pump casing.
12. Remove cylinder block (27) assemblies from drive
shaft and driven shaft. NOTE: Do not remove roller bearings (31 or 43)
unless worn or damaged.
13. Remove plungers (32), retainers (30), spherical
bushings (29), and cylinder springs (28) from cylinder
blocks.
Continued on next page JA66566,00008EB -19-09SEP11-2/5

TM12180 (24SEP11) 33-3360-7 470GLC Excavator

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PN=251
 Hydraulic System

24. When replacing worn or damaged roller bearing (43) 37. Install driven gear (73), bearing spacer (74), and snap
remove snap ring (41), bearing spacer (42), and roller ring (75) onto driven shaft.
bearing from drive shaft (44).
38. Install pins (19, 83, and 84) into pump casing.
25. When replacing worn or damaged roller bearing (31)
remove snap ring (41), bearing spacer (42), pin (35), 39. Apply multipurpose grease onto the seat packing (18)
and roller bearing from driven shaft (45). mounting surface of pump casing.
26. Remove cap screws (65) and remove swash plate 40. Install seat packing (18) to pump casing.
stands (39).
41. Install O-ring (92), cover (90), and cap screws (91) to
27. Clean, inspect, and replace parts as necessary. front casing (76). Tighten cap screws to specification.
IMPORTANT: Avoid possible pump damage. Apply Specification
clean hydraulic oil to parts prior to installation. Cap Screw—Torque....................................................................100 N·m
74 lb.-ft.
28. Apply PM38654 Thread Lock and Sealer (high
strength) to cap screws (65). CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
29. Install swash plate stand (39) and tighten cap screws
(65) to specification. 42. Install front casing and cap screws (81) to pump
Specification casing. Tighten cap screws to specification.
Cap Screw—Torque......................................................................35 N·m
Specification
26 lb.-ft.
Front Casing
30. Install roller bearing (31), bearing spacer (42), and (approximate)—Weight................................................................... 32 kg
snap ring (41) onto driven shaft (45). 70 lb.
Cap Screw—Torque....................................................................100 N·m
31. Install roller bearing (43), bearing spacer (42), and 74 lb.-ft.
snap ring (41) onto drive shaft (44).
43. Apply multipurpose grease to the lip part in oil seal (78).
32. Install drive shaft, bearing spacer (46), and snap ring
(47) into pump casing (55). 44. Install oil seal (78) to front cover (79).

33. Install snap ring (70), bearing spacer (71), drive gear 45. Install O-ring (77), front cover (79), and snap ring (80)
(72), bearing spacer (71), and snap ring (70) onto to front casing.
drive shaft. 46. Apply PM38654 Thread Lock and Sealer (high
34. Install driven shaft into pump casing. strength) to the thread part of servo pistons (51).

35. Install pin (35) into pump casing.

36. Install bearing spacer (46), and snap ring (47) into
pump casing.
Continued on next page JA66566,00008EB -19-09SEP11-3/5

TM12180 (24SEP11) 33-3360-8 470GLC Excavator

092411

PN=252
 Hydraulic System

47. Apply PM38654 Thread Lock and Sealer (high 93

strength) to the mounting position for the tilt pins (37) 52
in servo pistons.
37 50
48. Install servo piston (51), tilt pin (37), and stoppers (50 51
and 52) into pump casing.

TX1096033 —UN—12AUG11
36
49. Install servo covers (67) and tighten cap screws (66)
to specification.
39
Specification
Cap Screw—Torque................................................................... 100 N•m
74 lb.-ft.
34
50. Install swash plate (34) onto swash plate stand (39).
Verify swash plate moves smoothly. Mounting Position for Tilt Pin

51. Install cylinder springs (28), spherical bushings (29),

34— Swash Plate (2 used) 50— Stopper (2 used)
retainers (30), and plungers (32) into cylinder block 36— Tilt Bushing (2 used) 51— Servo Piston (2 used)
(27). 37— Tilt Pin (2 used) 52— Stopper (2 used)
39— Swash Plate Stand (2 93— Mounting Position for Tilt
52. Align the splines and install spherical bushings (29) used) Pin
and the cylinder blocks.
JA66566,00008EB -19-09SEP11-4/5

53. The direction of rotation is different for drive gear (72) 94 94

and driven gear (73). Drive side is installed clockwise
(95) and driven side is installed counterclockwise (96).
54. Install inner spacer (85), needle bearing (24), and stop
ring (86) into valve cover.

TX1096035 —UN—15AUG11
55. Align the valve plate pin (17) positions and install valve
plates (25 and 26) to valve cover (1).
56. Install seats (22), steel balls (21), and stoppers (20)
to valve cover.
57. Install O-rings (15, 58, and 59) and seat packing (18).
96 95
58. Install pins (19) to valve cover (1). Valve Plate Check

CAUTION: Prevent possible crushing injury from 94— Notch 96— Counterclockwise
heavy component. Use appropriate lifting device. 95— Clockwise

59. Install valve cover (1) to pump casing and tighten cap
screws (4, 12, and 13) to specification.
Specification
Specification Cap Screw—Torque..................................................................... 60 N•m
Valve Cover 44 lb.-ft.
(approximate)—Weight................................................................... 60 kg
130 lb. 63. Install coupling (82) to drive shaft.
Cap Screw—Torque................................................................... 630 N•m 64. Install O-ring (9) to cover (10).
465 lb.-ft.
65. Install cover (10) to valve cover (1) and tighten cap
60. Install booster (5) to driven shaft. screws (11) to specification.
61. Install O-ring (6) to booster cover (7). Specification
Cap Screw—Torque..................................................................... 60 N•m
62. Install booster cover and tighten cap screws (8) to
44 lb.-ft.
specification.
66. Install pump 1 and 2 regulators. See Pump 1 and 2
Regulator Remove and Install. (Group 3360.)
JA66566,00008EB -19-09SEP11-5/5

TM12180 (24SEP11) 33-3360-9 470GLC Excavator

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PN=253
 Hydraulic System

Pump 1 and 2 Inspection

For pump 1 and 2 inspection, see Pump 1 and 2
Disassemble and Assemble. (Group 3360.)
JA66566,00008E9 -19-11AUG11-1/1

Pump 1 and 2 Start-Up Procedure

1. Check hydraulic oil tank level, add oil if needed. See
Check Hydraulic Oil Level. (Operator's Manual.)
2. Remove pump 1 and 2 fill plug (1).
3. Fill pump 1 and 2 (3) with hydraulic oil.
4. Install and tighten pump 1 and 2 fill plug.
IMPORTANT: Place pilot control shutoff lever in the
LOCK position. If pilot controls are operated
damage may occur to pumps.

5. Start the engine and run at low idle.

TX1096080A —UN—15AUG11
6. Slowly loosen pump 1 and 2 fill plug (1) to release
trapped air. Install plug when air stops and hydraulic
oil flows from the plug.
7. Remove fan drive pump fill plug (2) on top of fan drive
pump (4) and fill the pump with oil through plug hole.
8. After filling the fan drive pump with hydraulic oil, install
Fill Plug Locations
fan drive pump fill plug (2).
9. Run engine at low idle and operate all control levers 1— Pump 1 and 2 Fill Plug 3— Pump 1 and 2
slowly and smoothly for 15 minutes. 2— Fan Drive Pump Fill Plug 4— Fan Drive Pump

10. Position the machine with the arm and bucket cylinder
fully retracted.
14. Check hydraulic oil tank level, add oil if needed. See
11. Lower the bucket to the ground. Check Hydraulic Oil Level. (Operator's Manual.)
12. Turn the auto-idle switch off.
13. Stop engine.
JA66566,00008FD -19-09SEP11-1/1

TM12180 (24SEP11) 33-3360-10 470GLC Excavator

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PN=254
 Hydraulic System

Pump 1 and 2 Regulator Remove and Install

Pump 1 Regulator Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Drain hydraulic oil tank or apply vacuum to hydraulic
oil tank. See Drain and Refill Hydraulic Tank Oil and
Clean Suction Screen. (Operator’s Manual.) Or see

TX1096045A —UN—12AUG11
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
Specification
Hydraulic Oil
Tank—Capacity
(approximate).................................................................................. 310 L
82 gal.

4. Install identification tags and disconnect pilot pressure

lines (3 and 4). Close all openings using caps and Pump 1 and 2 Regulator
plugs.
1— Pump 2 Regulator 6— Socket Head Cap Screw (6
5. Disconnect sensor (B36) and solenoid (Y52). 2— Socket Head Cap Screw (6 used)
used) B36— Pump 1 Control
6. Remove socket head cap screws (6) and remove 3— Pilot Pressure Line (oil Pressure Sensor
pump 1 regulator (5). cooler fan pump regulator B38— Pump 2 Control
to pilot filter and pressure Pressure Sensor
7. Inspect and repair as necessary. See Pump 1 and 2 regulating valve) Y52— Pump Control Valve
Regulator Disassemble and Assemble. (Group 3360.) 4— Pilot Pressure Line (charge Solenoid 1
pump regulator to pilot filter Y53— Pump Control Valve
8. Install pump 1 regulator and socket head cap screws. and pressure regulating Solenoid 2
Torque socket head cap screws to specification. valve)
5— Pump 1 Regulator
Specification
Socket Head Cap
Screw—Torque..............................................................................29 N·m
21 lb.-ft. 12. Fill hydraulic oil tank. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator’s
9. Connect electrical connectors. Manual.)
10. Connect pilot pressure lines. 13. Perform pump 1 and 2 start-up procedure. See Pump
1 and 2 Start-Up Procedure. (Group 3360.)
11. Disconnect vacuum pump from hydraulic oil tank. See
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
Continued on next page RH60123,000043D -19-21SEP11-1/2

TM12180 (24SEP11) 33-3360-11 470GLC Excavator

092411

PN=255
 Hydraulic System

Pump 2 Regulator Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Drain hydraulic oil tank or apply vacuum to hydraulic
oil tank. See Drain and Refill Hydraulic Tank Oil and
Clean Suction Screen. (Operator’s Manual.) Or see
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
Specification

TX1096045A —UN—12AUG11
Hydraulic Oil
Tank—Capacity
(approximate).................................................................................. 310 L
82 gal.

4. Install identification tags and disconnect pilot pressure

line (4). Close all openings using caps and plugs.
5. Disconnect sensor (B38) and solenoid (Y53). Pump 1 and 2 Regulator

6. Remove socket head cap screws (2) and remove

pump 2 regulator (1). 1— Pump 2 Regulator 6— Socket Head Cap Screw (6
2— Socket Head Cap Screw (6 used)
7. Inspect and repair as necessary. See Pump 1 and 2 used) B36— Pump 1 Control
3— Pilot Pressure Line (oil Pressure Sensor
Regulator Disassemble and Assemble. (Group 3360.) cooler fan pump regulator B38— Pump 2 Control
to pilot filter and pressure Pressure Sensor
8. Install pump 2 regulator and socket head cap screws. regulating valve) Y52— Pump Control Valve
Torque socket head cap screws to specification. 4— Pilot Pressure Line (charge Solenoid 1
pump regulator to pilot filter Y53— Pump Control Valve
Specification
and pressure regulating Solenoid 2
Socket Head Cap valve)
Screw—Torque..............................................................................29 N·m 5— Pump 1 Regulator
21 lb.-ft.

9. Connect electrical connectors.

13. Perform pump 1 and 2 start-up procedure. See Pump
10. Connect pilot pressure line. 1 and 2 Start-Up Procedure. (Group 3360.)
11. Disconnect vacuum pump from hydraulic oil tank. See
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
12. Fill hydraulic oil tank. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator’s
Manual.)
RH60123,000043D -19-21SEP11-2/2

TM12180 (24SEP11) 33-3360-12 470GLC Excavator

092411

PN=256
 Hydraulic System

Pump 1 and 2 Regulator Disassemble and Assemble

TX1095401 —UN—02AUG11

Pump 1 and 2 Regulator Exploded View

1— Spring Seat 10— Solenoid Valve Housing 19— Regulator Valve Housing 28— Sleeve
2— Spring 11— Plug (9 used) 20— O-Ring 29— Pin
3— Stopper 12— Solenoid Valve 21— Plug 30— Sleeve
4— O-Ring 13— Cap Screw (2 used) 22— Pin 31— O-Ring
5— Cover 14— O-Ring 23— O-Ring 32— Plug
6— Cap Screw (4 used) 15— Seat 24— O-Ring 33— O-Ring
7— Lock Nut 16— Steel Ball 25— Spool 34— Cap Screw (4 used)
8— Screw 17— Stopper 26— Feedback Lever 35— O-Ring
9— Cap Screw 18— Cap Screw (6 used) 27— Pin

1. Remove cap screws (13). 3. Remove cap screws (9 and 34).

2. Remove solenoid valve (12).
Continued on next page RH60123,0000255 -19-02AUG11-1/4

TM12180 (24SEP11) 33-3360-13 470GLC Excavator

092411

PN=257
 Hydraulic System

4. Remove solenoid valve housing (10) from regulator 7. Remove cap screws (6) and cover (5).
valve housing. 8. Remove stopper (3) and spring (2).
5. Remove O-ring (14), seat (15), steel ball (16), and 9. Remove spring seat (1) with M4 cap screw.
stopper (17).
10. Remove plug (21) and O-ring (20).
6. Remove O-ring (31), sleeve (30) and pin (29).
11. Remove feedback lever (26), pin (27), sleeve (28),
NOTE: Do not remove screw (8) and lock nut (7). and spool (25).
Valve settings will be lost and must be adjusted.
See Pump Flow Rate (Displacement) Test and 12. Inspect and replace parts as necessary.
Adjustment. (Group 9025-25.)
Continued on next page RH60123,0000255 -19-02AUG11-2/4

TM12180 (24SEP11) 33-3360-14 470GLC Excavator

092411

PN=258
 Hydraulic System

TX1095401 —UN—02AUG11

Pump 1 and 2 Regulator Exploded View

1— Spring Seat 10— Solenoid Valve Housing 19— Regulator Valve Housing 28— Sleeve
2— Spring 11— Plug (9 used) 20— O-Ring 29— Pin
3— Stopper 12— Solenoid Valve 21— Plug 30— Sleeve
4— O-Ring 13— Cap Screw (2 used) 22— Pin 31— O-Ring
5— Cover 14— O-Ring 23— O-Ring 32— Plug
6— Cap Screw (4 used) 15— Seat 24— O-Ring 33— O-Ring
7— Lock Nut 16— Steel Ball 25— Spool 34— Cap Screw (4 used)
8— Screw 17— Stopper 26— Feedback Lever 35— O-Ring
9— Cap Screw 18— Cap Screw (6 used) 27— Pin

13. Install sleeve (28) and spool (25). 15. Install O-ring (20) and plug (21).
14. Install feedback lever (26) to sleeve with pin (27).

Continued on next page RH60123,0000255 -19-02AUG11-3/4

TM12180 (24SEP11) 33-3360-15 470GLC Excavator

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PN=259
 Hydraulic System

16. Align plug with pin hole on feedback lever and torque 21. Install solenoid valve (12). Torque cap screws (13)
plug to specification. to specification.
Specification Specification
Pump 1 and 2 Regulator Pump 1 and 2 Regulator
Plug—Torque................................................................................ 36 N•m Solenoid Valve Cap
27 lb.-ft. Screw—Torque............................................................................... 7 N•m
61 lb.-ft.
17. Install spring seat (1), spring (2), stopper (3) and
O-ring (4). 22. Install solenoid valve housing (10). Torque cap screws
(9 and 34) to specification.
18. Install cover (5). Torque cap screws (6) to specification.
Specification
Specification
Pump 1 and 2 Regulator
Pump 1 and 2
Housing-to-Solenoid
Regulator Cover Cap
Valve Housing Cap
Screw—Torque............................................................................. 12 N•m
Screw—Torque............................................................................. 12 N•m
106 lb.-ft.
106 lb.-in.
19. Install pin (29), sleeve (30), and O-ring (31).
20. Install stopper (17), steel ball (16), seat (15), and
O-ring (14).
RH60123,0000255 -19-02AUG11-4/4

Pilot Pump Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Apply vacuum to hydraulic oil tank. See Apply Vacuum
to Hydraulic Oil Tank. (Group 3360.)
4. Install identification tags and disconnect pilot pressure
line (pilot pump to pilot filter and pressure regulating

TX1095026A —UN—08AUG11
valve) (3) and suction line (hydraulic oil tank to pilot
pump) (4). Close all openings using caps and plugs.
5. Remove cap screws (2) and pilot pump (5).
6. Repair or replace parts as necessary. See Pilot Pump
Disassemble and Assemble. (Group 3360.)
7. Install pilot pump and cap screws. Tighten cap screws
to specification. Pilot Pump
Specification
Pilot Pump Mounting Cap 2— Cap Screw (2 used) 4— Suction Line (hydraulic oil
Screws—Torque............................................................................49 N·m 3— Pilot Pressure Line (pilot tank to pilot pump)
36 lb.-ft. pump to pilot filter and 5— Pilot Pump
pressure regulating valve)
8. Connect lines. See Pump 1, Pump 2, Fan Drive Pump
and Pilot Pump Line Identification. (Group 9025-15.)
9. Remove vacuum from hydraulic oil tank. 11. Operate machine and check for leaks.

10. Check hydraulic oil level. See Check Hydraulic Oil

Level. (Operator’s Manual.)
BE7856,0000029 -19-21SEP11-1/1

TM12180 (24SEP11) 33-3360-16 470GLC Excavator

092411

PN=260
 Hydraulic System

Pilot Pump Disassemble and Assemble

TX1095992 —UN—11AUG11

Pilot Pump (exploded view)

1— Snap Ring 5— Backup Ring (2 used) 9— Bushing (2 used) 13— Cover
2— Seal 6— Seal (2 used) 10— Driven Gear 14— Cap Screw (4 used)
3— Mounting Flange 7— Bushing (2 used) 11— Drive Gear 15— Dowel Pin (2 used)
4— O-Ring (2 used) 8— Key (2 used) 12— Housing

1. Remove snap ring (1). 4. Check gears (10 and 11) and housing (12). If gear
2. Remove cap screws (14) and mounting flange (3). teeth, shaft and inside of housing are rough or worn,
replace pump.
3. Check bushings (7). If inside diameter and surface
toward gear are rough or worn, replace pump. 5. Repair or replace parts as necessary.
IMPORTANT: Prevent possible pump damage. Apply
clean hydraulic oil to parts during installation.
Continued on next page RG80575,0000929 -19-12AUG11-1/2

TM12180 (24SEP11) 33-3360-17 470GLC Excavator

092411

PN=261
 Hydraulic System

6. Install front bushings (7 and 9) with seal groove toward

Specification
cover (13).
Cover-to-Housing Cap
7. Install rear bushings (7 and 9) with seal groove toward Screw—Torque............................................................................. 35 N•m
mounting flange (3). 26 lb.-ft.

8. Install mounting flange and cap screws. Tighten to 9. Install snap ring.
specification.
RG80575,0000929 -19-12AUG11-2/2

Pilot Filter and Pressure Regulating Valve

Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pushing
pressure release button on top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Connect a vacuum pump to hydraulic oil tank to
minimize oil loss. See Apply Vacuum to Hydraulic Oil
Tank. (Group 3360.)
4. Tag and disconnect lines (4—10).
5. Remove cap screws (2) and pilot pressure regulating
valve (3).
6. Repair or replace parts as necessary. See Pilot Filter
and Pressure Regulating Valve Disassemble and
Assemble. (Group 3360.)

TX1096403A —UN—19AUG11
7. Install pilot pressure regulating valve and cap screws.
8. Connect lines.
9. Disconnect vacuum pump from hydraulic oil tank. See
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
10. Replace pilot filter element (1). See Replace Pilot
System Oil Filter. (Operator’s Manual.) Pilot Filter and Pressure Regulating Valve

1— Pilot Filter Element 6— Pilot Pressure Line

2— Cap Screw (2 used) (pilot filter and pressure
3— Pilot Pressure Regulating regulating valve to pilot
Valve check valve manifold)
4— Pilot Pressure Line 7— Pilot Pressure Line
(pilot filter and pressure (pilot filter and pressure
regulating valve to fan regulating valve to solenoid
pump control solenoid valve manifold [2-spool])
valve) 8— Pilot Pressure Line
5— Return Line (pilot filter and (pilot filter and pressure
pressure regulating valve regulating valve to oil
to hydraulic oil tank line) cooler fan pump regulator)
9— Pilot Pressure Line
(pilot filter and pressure
regulating valve to solenoid
valve manifold [4-spool])
10— Pilot Pressure Line (pilot
pump to pilot filter and
pressure regulating valve)

RG80575,0000932 -19-25AUG11-1/1

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092411

PN=262
 Hydraulic System

Pilot Filter and Pressure Regulating Valve 1

Disassemble and Assemble
2
1. Remove plug (6) and O-ring (5). 3
4
2. Remove spring (4), shim (3), and poppet (2). 5
3. Inspect and replace parts as necessary. 6

TX1003402 —UN—07FEB06
4. Check that poppet slides smoothly in pilot pressure
regulating valve housing (1).
5. Install poppet, shim, and spring.
NOTE: Inspect O-ring for damage. Replace if needed.

6. Install plug and O-ring. Tighten to specification. Pilot Filter and Pressure Regulating Valve
Specification
Plug-to-Hous- 1— Pilot Pressure Regulating 4— Spring
ing—Torque...................................................................................50 N·m Valve Housing 5— O-Ring
37 lb.-ft. 2— Poppet 6— Plug
3— Shim (as required)

RG80575,0000933 -19-25AUG11-1/1

Pilot Shutoff Solenoid Valve Remove and

Install
1. Turn upperstructure 90 degrees to tracks.
2. Prepare machine for service. See Park and Prepare

TX1092277A —UN—16MAY11
for Service Safely. (Group 0001.)

CAUTION: Avoid personal injury from high

pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from
hydraulic system before servicing.
Access Panel
3. Relieve hydraulic oil pressure. See Hydraulic Oil Tank
Pressure Release Procedure. (Group 9025-25.)
6— Cap Screw (6 used) 7— Access Panel
4. Apply vacuum to hydraulic oil tank. See Apply Vacuum
to Hydraulic Oil Tank. (Group 3360.)
5. Remove cap screws (6) and access panel (7) on
underside of cab.
6. Install identification tags and disconnect all hydraulic
hoses and lines. Close all openings using caps and
plugs.
Continued on next page BE7856,0000035 -19-21SEP11-1/3

TM12180 (24SEP11) 33-3360-19 470GLC Excavator

092411

PN=263
 Hydraulic System

7. Disconnect solenoid connector (2).

8. Lift up floor mat.

2— Solenoid Connector 3— Pilot Shutoff Solenoid Valve

TX1091161A —UN—20APR11
Pilot Shutoff Solenoid Valve

BE7856,0000035 -19-21SEP11-2/3

9. Remove cap screws (1) and pilot shutoff solenoid

valve (3).
10. Repair or replace parts as necessary. See Pilot
Shutoff Solenoid Valve Disassemble and Assemble.
(Group 3360.)

TX1003406A —UN—07FEB06
11. Install pilot shutoff solenoid valve and cap screws.
Torque cap screws to specification.
Specification
Pilot Shutoff Valve
Housing-to-Cab Platform
Cap Screw—Torque......................................................................50 N·m
37 lb.-ft. Cap Screws
12. Connect all hoses and lines. See Travel Hydraulic
System Line Connection. (Group 9025-15.) 1— Cap Screw (2 used)

13. Connect solenoid connector.

14. Install access panel and cap scews. 15. After pilot shutoff solenoid valve is installed, check
for correct operation of pilot shutoff circuit. See
Operational Checkout. (Group 9005-10.)
CAUTION: Prevent possible personal injury
from unexpected machine movement. Clear all
persons from area before operating machine.
BE7856,0000035 -19-21SEP11-3/3

Pilot Shutoff Solenoid Valve Disassemble

and Assemble
1. Remove cap screws (2), solenoid coil (3) and spacer
(4) from pilot shutoff solenoid valve housing (1).
TX1095400A —UN—02AUG11

1— Pilot Shutoff Solenoid Valve 4— Spacer

Housing 5— Solenoid Core
2— Cap Screw (2 used)
3— Solenoid Coil

Pilot Shutoff Solenoid Valve Coil

Continued on next page RH60123,0000254 -19-10AUG11-1/4

TM12180 (24SEP11) 33-3360-20 470GLC Excavator

092411

PN=264
 Hydraulic System

2. Remove solenoid core (5) and O-ring (7).

4— Spacer 7— O-Ring
5— Solenoid Core

TX1010402A —UN—26JUL06
Pilot Shutoff Valve Core

RH60123,0000254 -19-10AUG11-2/4

IMPORTANT: Spool damage may occur. Use caution

when removing spool from valve housing.
Spool is a non-serviceable component.

3. Remove plug (10), O-ring (11), spring (12) and spool

TX1010403A —UN—24JUL06
(13).

1— Pilot Shutoff Solenoid Valve 12— Spring

Housing 13— Spool
10— Plug
11— O-Ring

Pilot Shutoff Solenoid Valve Spool

RH60123,0000254 -19-10AUG11-3/4

4. Remove fitting from port P in pilot shutoff solenoid

valve housing (1) and inspect screen (15).
IMPORTANT: Use caution when removing screen
(15). Screen is a non-serviceable component.
Screen damage may occur.

TX1010404A —UN—24JUL06
5. Inspect and replace parts as necessary.
6. Install fitting into port P.
7. Install spool, spring, O-ring and plug. Torque plug to
specification.
Specification
Pilot Shutoff Solenoid Valve Screen (shown without fitting)
Pilot Shutoff Solenoid
Valve Plug—Torque....................................................................26.5 N·m
234 lb-in. 1— Pilot Shutoff Solenoid Valve 15— Screen
Housing
8. Install O-ring to core.
9. Install core, spacer, solenoid coil and cap screws to
valve housing. Torque cap screws to specification. Specification
Pilot Shutoff
Solenoid Valve Cap
Screw—Torque...........................................................................3.92 N·m
35 lb-in.

RH60123,0000254 -19-10AUG11-4/4

TM12180 (24SEP11) 33-3360-21 470GLC Excavator

092411

PN=265
 Hydraulic System

Fan Drive Pump Remove and Install See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.) 3. Connect a vacuum pump to hydraulic oil tank to
minimize oil loss. See Apply Vacuum to Hydraulic Oil
2. Release hydraulic oil tank pressure by pushing Tank. (Group 3360.)
pressure release button on top of hydraulic oil tank.

TX1093640A —UN—20JUN11
Fan Drive Pump
1— Pilot Pressure Line (fan pump 3— Supply Pressure Line (oil 5— Fan Drive Pump 7— Suction Line (hydraulic oil
control solenoid valve to oil cooler fan pump to oil cooler 6— Socket Head Cap Screw (4 tank to oil cooler fan pump)
cooler fan pump) fan) used) 8— Clamp (2 used)
2— Pilot Pressure Line (solenoid 4— Eye Bolt (2 used)
valve manifold to oil cooler
fan pump)

4. Tag and disconnect lines (1—3). Close all openings (7) from fan drive pump (5). Close all openings using
using caps and plugs. caps and plugs.
NOTE: To prevent oil loss, do not loosen clamps (8).

5. Remove socket head cap screws (6) and disconnect

suction line (hydraulic oil tank to oil cooler fan pump)
Continued on next page RG80575,00008CA -19-15JUL11-1/5

TM12180 (24SEP11) 33-3360-22 470GLC Excavator

092411

PN=266
 Hydraulic System

TX1093641A —UN—20JUN11
Fan Drive Pump
4— Eye Bolt (2 used) 5— Fan Drive Pump 9— Socket Head Cap Screw (2
used)

CAUTION: Prevent possible crushing injury from 7. Remove socket head cap screws (9) and remove fan
heavy component. Use appropriate lifting device. drive pump.

6. Attach eye bolts (4) and appropriate lifting device to 8. Repair or replace pump as necessary. See Fan Drive
fan drive pump. Pump Disassemble and Assemble. (Group 3360.)
Specification
Fan Drive
Pump—Weight................................................................................ 23 kg
50 lb.
Continued on next page RG80575,00008CA -19-15JUL11-2/5

TM12180 (24SEP11) 33-3360-23 470GLC Excavator

092411

PN=267
 Hydraulic System

9. Replace O-rings (10 and 11).

5— Fan Drive Pump 11— O-Ring (2 used)

10— O-Ring (2 used)

TX1093642A —UN—20JUN11
Fan Drive Pump O-Rings (top shown)

TX1093643A —UN—20JUN11
Fan Drive Pump O-Rings (bottom shown)

Continued on next page RG80575,00008CA -19-15JUL11-3/5

TM12180 (24SEP11) 33-3360-24 470GLC Excavator

092411

PN=268
 Hydraulic System

10. Clean fan drive pump mounting surface (12) and

replace O-ring (13).

12— Fan Drive Pump Mounting 13— O-Ring

Surface

TX1093644A —UN—20JUN11
Fan Drive Pump Mounting Surface and O-Ring

RG80575,00008CA -19-15JUL11-4/5

11. Clean fan drive pump surface (14).

12. Inspect coupler (15) for damage. Install coupler onto
fan drive pump.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

13. Install fan drive pump and socket head cap screws (9).
Specification
Fan Drive
Pump—Weight................................................................................ 23 kg
50 lb.

14. Connect suction line (hydraulic oil tank to oil cooler fan
pump) and socket head cap screws (6).
15. Connect lines.
16. Disconnect vacuum pump from hydraulic oil tank.
17. Check hydraulic oil level. See Check Hydraulic Oil

TX1093645A —UN—20JUN11
Level. (Operator’s Manual.)

5— Fan Drive Pump 15— Coupler

14— Fan Drive Pump Surface

Fan Drive Pump and Coupler

RG80575,00008CA -19-15JUL11-5/5

TM12180 (24SEP11) 33-3360-25 470GLC Excavator

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PN=269
 Hydraulic System

Fan Drive Pump Disassemble and Assemble

TX1095057 —UN—22JUL11
Fan Drive Pump
1— Pump Housing 13— Gasket 24— Control Piston 35— Plug (2 used)
2— Cover 14— Ball Bearing (2 used) 25— Spool 38— Cap Screw (7 used)
3— Shaft 15— Spring 26— Block 39— Cap Screw (4 used)
4— Cylinder Block 16— Spring 27— Piston 40— O-Ring
5— Valve Plate 17— Sleeve 28— Oil Seal 41— O-Ring (2 used)
6— Piston (11 used) 18— Control Piston 29— Roller Bearing 42— O-Ring
8— Retainer 19— Washer (3 used) 30— Needle Bearing 43— O-Ring
9— Holder 20— Seal Holder 31— Retaining Ring 44— O-Ring
10— Swash Plate 21— Spring Guide 32— Retaining Ring
11— Needle (3 used) 22— Spring 33— Retaining Ring
12— Pin (4 used) 23— Sleeve 34— Plug

1. Remove plugs (35) from pump housing (1) and cover 8. Remove pins (12) and needle bearing (30) from cover.
(2) to drain hydraulic oil.
9. Remove control piston (18), spring (16), and sleeve
2. Remove O-rings (41) from plugs (35). (17) from cover.
3. Remove cap screws (39) and remove block (26) from 10. Remove O-ring (42) from sleeve (17).
cover.
11. Remove cap screws (39) and remove control piston
4. Remove O-ring (43), plug (34), and piston (27) from (24), spring (22), sleeve (23), spring guide (21), and
block. spool (25) from cover.
5. Remove O-ring (40) from plug (34). 12. Remove the cylinder block (4) from shaft (3).
IMPORTANT: Avoid pump housing and cover damage. 13. Remove pistons (6) and retainer (8) as an assembly.
Evenly loosen cap screws when removing cover.
Internal springs are under compression. 14. Remove holder (9), washer (19), and needle (11) from
cylinder block.
6. Remove cap screws (38) and remove cover from
pump housing. 15. Remove retaining ring (32), washers (19), and spring
(15) from cylinder block.
NOTE: Do not remove pins (12) and needle bearing
(30) unless replacing. 16. Remove swash plate (10) and ball bearings (14) from
pump housing.
7. Remove valve plate (5) from cover.
Continued on next page JA66566,00008DB -19-04AUG11-1/2

TM12180 (24SEP11) 33-3360-26 470GLC Excavator

092411

PN=270
 Hydraulic System

17. Remove retaining ring (31) from pump housing. 35. Install spring guide (21) and sleeve (23) into cover and
tighten cap screws (39) to specification.
18. Remove shaft (3) from pump housing.
Specification
19. Remove seal holder (20) from shaft. Cap Screw—Torque........................................................................4 N·m
36 lb.-in.
20. Remove oil seal (28) and O-ring (44) from seal holder.
NOTE: Do not remove roller bearing (29) unless replacing. 36. Install spring (22) and control piston (24) into sleeve
(23).
21. Remove retaining ring (33) and roller bearing (29) 37. Install O-ring (42) onto sleeve (17).
from shaft.
38. Install sleeve, spring (16), and control piston (18) into
22. Inspect, clean, and replace parts as necessary. cover.
IMPORTANT: Avoid possible pump damage. Apply 39. Install valve plate (5) onto cover.
clean hydraulic oil to parts prior to installation.
40. Install gasket (13) and cover onto pump housing and
23. Install roller bearing (29) and retaining ring (33) onto tighten cap screws (38) to specification.
shaft. Specification
24. Install oil seal (28) and O-ring (44) into seal holder (20). Cap Screw—Torque......................................................................50 N·m
37 lb.-ft.
25. Install the seal holder and retaining ring (31) into pump
housing. 41. Install O-ring (40) onto plug (34).

IMPORTANT: Avoid possible oil seal damage. Cover 42. Install plug (34), piston (27), and O-ring (43) into block
splines of shaft during installation. (26) and tighten plug to specification.
Specification
26. Install shaft into pump housing. Plug—Torque.................................................................................20 N·m
180 lb.-in.
27. Install retaining ring (31) into pump housing.
43. Install spool (25) and block onto cover and tighten cap
28. Install ball bearings (14) and swash plate (10) to pump
screws (39) to specification.
housing.
Specification
29. Install washer (19), spring (15), washer (19), and Cap Screw—Torque........................................................................4 N·m
retaining ring (32) into cylinder block (4). 36 lb.-in.
30. Install needles (11), washer (19), and holder (9) into 44. Install O-rings (41) onto plugs (35).
cylinder block.
45. Install plugs into pump housing and cover and tighten
31. Install pistons (6) to retainer (8). to specification.
32. Install retainer into cylinder block. Specification
Plug—Torque.................................................................................27 N·m
33. Install cylinder block onto shaft.
240 lb.-in.
34. Install needle bearing (30) into cover.
JA66566,00008DB -19-04AUG11-2/2

Fan Drive Pump Regulator Remove and

Install
For information on fan drive pump regulator remove and
install, see Fan Drive Pump Disassemble and Assemble.
(Group 3360.)
RG80575,000092E -19-12AUG11-1/1

Fan Drive Pump Regulator Disassemble and

Assemble
For information on fan drive pump regulator disassemble
and assemble, see Fan Drive Pump Disassemble and
Assemble. (Group 3360.)
RG80575,000092F -19-12AUG11-1/1

TM12180 (24SEP11) 33-3360-27 470GLC Excavator

092411

PN=271
 Hydraulic System

Fan Drive Motor Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Remove cooling package. See Cooling Package
Remove and Install. (Group 0510.)
3. Loosen clamps (2 and 4) on hoses (1 and 3).

1— Hose 3— Hose
2— Clamp (2 used) 4— Clamp (2 used)

TX1094144A —UN—08JUL11
Intercooler Hoses

Continued on next page RG80575,00008CC -19-19AUG11-1/14

TM12180 (24SEP11) 33-3360-28 470GLC Excavator

092411

PN=272
 Hydraulic System

4. Remove cap screws (13 and 15) from left and right
end covers (12 and 14).

11— Cover 14— Right End Cover

12— Left End Cover 15— Cap Screw
13— Cap Screw

TX1094317A —UN—08JUL11
Left End Cover

TX1094318A —UN—08JUL11
Right End Cover

Continued on next page RG80575,00008CC -19-19AUG11-2/14

TM12180 (24SEP11) 33-3360-29 470GLC Excavator

092411

PN=273
 Hydraulic System

5. Remove cap screws (16), clamps (17), and pipes (18

and 20).

11— Cover 18— Intercooler-to-Intake

16— Cap Screw (6 used) Manifold Pipe
17— Clamp (3 used) 19— Cap Screw (10 used)
20— Turbocharger-to-
Intercooler Pipe

TX1094319A —UN—08JUL11
Intercooler Pipes and Cover

RG80575,00008CC -19-19AUG11-3/14

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

6. Attach M12 Eyebolts (21) and appropriate lifting device

to cover (11). Remove cap screws (19) and cover.
Specification
Cover—Weight
(approximate).................................................................................. 52 kg
115 lb.
TX1094320A —UN—08JUL11

11— Cover 21— M12 Eyebolt (3 used)

Cover

Continued on next page RG80575,00008CC -19-19AUG11-4/14

TM12180 (24SEP11) 33-3360-30 470GLC Excavator

092411

PN=274
 Hydraulic System

7. Remove cap screws (22) and disconnect return line

(right control valve to hydraulic oil cooler) (23). Close
all openings using caps and plugs.

22— Cap Screw (2 used) 23— Return Line (right control

valve to hydraulic oil
cooler)

TX1094321A —UN—08JUL11
Return Line (right control valve to hydraulic oil cooler)

RG80575,00008CC -19-19AUG11-5/14

8. Remove cap screws (25) and support (24).

24— Support 25— Cap Screw (9 used)

TX1094715A —UN—25JUL11
Support

Continued on next page RG80575,00008CC -19-19AUG11-6/14

TM12180 (24SEP11) 33-3360-31 470GLC Excavator

092411

PN=275
 Hydraulic System

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

9. Attach appropriate lifting device to air cleaner (28) and

air cleaner bracket (27).
Specification
Air Cleaner and Air
Cleaner Bracket—Weight
(approximate).................................................................................. 43 kg
95 lb.

TX1094716A —UN—21JUL11
10. Remove cap screws (26), air cleaner, and air cleaner
bracket.

26— Cap Screw (6 used) 28— Air Cleaner

27— Air Cleaner Bracket

Air Cleaner and Air Cleaner Bracket

RG80575,00008CC -19-19AUG11-7/14

11. Remove cap screws (29) from upper fan guard (30).

29— Cap Screw (6 used) 30— Upper Fan Guard

TX1094717A —UN—25JUL11
Upper Fan Guard

Continued on next page RG80575,00008CC -19-19AUG11-8/14

TM12180 (24SEP11) 33-3360-32 470GLC Excavator

092411

PN=276
 Hydraulic System

12. Remove cap screws (31) from lower fan guard (32).

31— Cap Screw (4 used) 32— Lower Fan Guard

TX1094720A —UN—19JUL11
Lower Fan Guard

RG80575,00008CC -19-19AUG11-9/14

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

13. Attach appropriate lifting device to oil cooler fan motor

support (34).
Specification
Oil Cooler Fan Motor
Support—Weight

TX1094723A —UN—19JUL11
(approximate)................................................................................ 109 kg
240 lb.

14. Remove cap screws (33) and remove oil cooler fan
motor support.

33— Cap Screw (6 used) 34— Oil Cooler Fan Motor

Support
Oil Cooler Fan Motor Support

RG80575,00008CC -19-19AUG11-10/14

15. Remove cap screws (36) and cover (35).

35— Cover 36— Cap Screw (5 used)

TX1094725A —UN—19JUL11

Cover

Continued on next page RG80575,00008CC -19-19AUG11-11/14

TM12180 (24SEP11) 33-3360-33 470GLC Excavator

092411

PN=277
 Hydraulic System

16. Remove cap screws (37), upper fan guard, and lower
fan guard.

30— Upper Fan Guard 37— Cap Screw (2 used)

32— Lower Fan Guard

TX1094728A —UN—19JUL11
Upper and Lower Fan Guard

RG80575,00008CC -19-19AUG11-12/14

17. Remove nut (38), fan blade hub (39), and fan blade
(45).

38— Nut 45— Fan Blade

39— Fan Blade Hub

TX1095589A —UN—08AUG11
Fan Blade Hub

Continued on next page RG80575,00008CC -19-19AUG11-13/14

TM12180 (24SEP11) 33-3360-34 470GLC Excavator

092411

PN=278
 Hydraulic System

18. Tag and disconnect lines (40—42). Close all openings

using caps and plugs.
19. Remove cap screws (43) and oil cooler fan motor (44).
20. Repair or replace parts as necessary. See Fan Drive
Motor Disassemble and Assemble. (Group 3360.)
21. Install oil cooler fan motor and cap screws.

TX1094730A —UN—25JUL11
22. Connect lines.
23. Install fan blade, fan blade hub, and nut.
24. Install lower fan guard, upper fan guard, and cap
screws.
25. Install cover and cap screws.

Oil Cooler Fan Motor

CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device.
40— Return Line (oil cooler 43— Cap Screw (2 used)
26. Attach appropriate lifting device to oil cooler fan motor fan motor to oil cooler 44— Oil Cooler Fan Motor
fan speed and reversing
support. control valve)
Specification 41— Supply Pressure Line
(oil cooler fan speed and
Oil Cooler Fan Motor
reversing control valve to
and Support—Weight oil cooler fan motor)
(approximate)................................................................................ 109 kg 42— Case Drain Line (oil cooler
240 lb. fan motor to hydraulic oil
tank)
27. Install oil cooler fan motor support and cap screws.
28. Install upper and lower fan guard cap screws.
CAUTION: Prevent possible crushing injury from
CAUTION: Prevent possible crushing injury from heavy component. Use appropriate lifting device.
heavy component. Use appropriate lifting device.
33. Attach M12 Eyebolts (21) and appropriate lifting
29. Attach appropriate lifting device to air cleaner and air device to cover (11). Install cover and cap screws.
cleaner bracket.
Specification
Specification Cover—Weight
Air Cleaner and Air (approximate).................................................................................. 52 kg
Cleaner Bracket—Weight 115 lb.
(approximate).................................................................................. 43 kg
95 lb. 34. Install pipes, clamps, and cap screws.

30. Install air cleaner, air cleaner bracket, and cap screws. 35. Install cap screws into left and right end covers.

31. Install support and cap screws. 36. Install hoses (1 and 3) and tighten clamps (2 and 4).

32. Connect return line (right control valve to hydraulic oil 37. Install cooling package. See Cooling Package
cooler) (23) and install cap screws. Remove and Install. (Group 0510.)
RG80575,00008CC -19-19AUG11-14/14

TM12180 (24SEP11) 33-3360-35 470GLC Excavator

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PN=279
 Hydraulic System

Fan Drive Motor Disassemble and Assemble

10
8
13
4
8

11
2 3 12 5 7
9
1 6

TX1095097 —UN—25JUL11
TX1095097
Fan Drive Motor
1— Motor End Cap 5— Ball Bearing 9— Cap Screw (4 used) 13— Seal
2— Cam Rotary Assembly 6— Motor Housing 10— O-Ring
3— Port Pressure Plate 7— Retaining Ring 11— O-Ring
4— Shaft 8— Dowel Pin (2 used) 12— O-Ring

NOTE: Prepare a clean lint free surface to place internal 9. Install shaft into motor housing.
parts for inspection and repair.
10. Install retaining ring.
1. Remove cap screws (9) and remove motor end cap 11. Install seal (13) and O-rings (11 and 12).
(1) and O-ring (10).
12. Install port pressure plate.
2. Install two 10-24 UNC-2B by 2 inch long cap screws
into the tapped holes of cam rotary assembly (2) and 13. Install dowel pin into port pressure plate.
lift out slowly.
14. Align cam rotary assembly with dowel pin and install.
3. Install two 10-24 UNC-2B by 2 inch long cap screws
into the tapped holes of port pressure plate (3) and 15. Install dowel pin into cam rotary assembly.
lift out slowly. 16. Install O-ring (10) onto motor end cap.
4. Remove seal (13) and O-rings (11 and 12). 17. Align motor end cap with dowel pin and install. Tighten
5. Remove dowel pins (8). cap screws to specification.
Specification
6. Remove retaining ring (7). Cap Screw—Torque....................................................................100 N·m
7. Remove shaft (4) from motor housing (6). 74 lb.-ft.

8. Inspect, clean, and replace parts as necessary. 18. Fill motor with clean hydraulic oil.

IMPORTANT: Avoid possible motor damage. Apply

clean hydraulic oil to parts prior to installation.
JA66566,00008DC -19-18AUG11-1/1

TM12180 (24SEP11) 33-3360-36 470GLC Excavator

092411

PN=280
 Hydraulic System

Fan Drive Reversing Control Valve Remove

and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1095590A —UN—08AUG11
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Apply vacuum to hydraulic oil tank. See Apply Vacuum
to Hydraulic Oil Tank. (Group 3360.)
4. Tag and disconnect lines (2—4). Close all openings Fan Speed and Reversing Control Valve
using caps and plugs. See Fan Drive Hydraulic
System Component Location. (Group 9025-15.)
1— Fan Speed and Reversing 3— Return Line (oil cooler fan
Control Valve motor to hydraulic oil tank)
2— Pilot Line (solenoid valve 4— Supply Pressure Line (oil
manifold to oil cooler fan cooler fan pump to oil
speed reversing control cooler fan speed reversing
valve) control valve)

RG80575,0000912 -19-21SEP11-1/3

5. Remove cap screws (6) and cover (5).

5— Cover 6— Cap Screw (5 used)

TX1095591A —UN—19AUG11
Cover

Continued on next page RG80575,0000912 -19-21SEP11-2/3

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6. Tag and disconnect lines (8 and 9). Close all openings

using caps and plugs.
7. Remove cap screw (11) and disconnect fan reversing
solenoid 1 (Y54).

TX1095592A —UN—11AUG11
8. Remove cap screws (10) and fan speed and reversing
control valve (1).
9. Repair or replace parts as necessary. See Fan Drive
Reversing Control Valve Disassemble and Assemble.
(Group 3360.)
10. Install fan speed and reversing control valve and cap
screws. Fan Speed and Reversing Control Valve
11. Connect fan reversing solenoid 1 and install cap screw.
1— Fan Speed and Reversing 10— Cap Screw (2 used)
12. Connect lines (8 and 9). Control Valve 11— Cap Screw
8— Supply Pressure Line Y54— Fan Reversing Solenoid
13. Install cover and cap screws. (oil cooler fan speed and 1
reversing control valve to
14. Connect lines (2—4). oil cooler fan motor)
9— Return Line (oil cooler
15. Remove vacuum from hydraulic oil tank. See Apply fan motor to oil cooler
Vacuum to Hydraulic Oil Tank. (Group 3360.) fan speed and reversing
control valve)

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Fan Drive Reversing Control Valve Disassemble and Assemble

20
21
22
23

4
2 5 2
3
2 3

11 3
4
10 5
13
1 4
12
7 6

TX1096065 —UN—18AUG11
15 14
9 3
19 2
18
8 16 17
TX1096065
Fan Reversing Control Valve
1— Fan Reversing Control Valve 7— O-Ring 13— O-Ring 19— Spool
Body 8— Cap Screw (4 used) 14— O-Ring 20— Plug
2— Plug (5 used) 9— Solenoid Housing 15— Ball 21— O-Ring
3— O-Ring (5 used) 10— Solenoid 16— Plug 22— Spring
4— Plug (4 used) 11— Cap Screw (2 used) 17— O-Ring 23— Spool
5— O-Ring (4 used) 12— O-Ring 18— Spring
6— Fan Drive System Relief Valve

NOTE: Prepare a clean lint free surface to place internal 11. Remove spring (22) and spool (23).
parts for inspection and repair.
12. Inspect, clean, and replace parts as necessary.
1. Remove plugs (2 and 4) and drain hydraulic oil.
IMPORTANT: Avoid possible component damage.
2. Remove O-rings (3 and 5) from plugs (2 and 4). Apply clean hydraulic oil to parts prior
to installation.
3. Remove fan drive system relief valve (6). See Fan
Drive System Relief Valve Remove and Install. (Group 13. Install spool (23) and spring (22).
3360.)
14. Install O-ring (21) and plug (20).
4. Remove O-ring (7) from fan drive system relief valve.
15. Install spool (19) and spring (18) into solenoid housing.
5. Remove cap screws (8) and remove solenoid housing
(9). 16. Install O-ring (17) and plug (16).
6. Remove O-rings (13 and 14) and ball (15) from 17. Install O-ring (12), solenoid (10), and cap screws (11).
solenoid housing.
18. Install O-rings (13 and 14) and ball (15) into solenoid
7. Remove cap screws (11) and remove solenoid (10) housing.
and O-ring (12).
19. Install solenoid housing and cap screws (8).
8. Remove plug (16) and O-ring (17).
20. Install O-ring (7) and fan drive system relief valve. See
9. Remove spring (18) and spool (19) from solenoid Fan Drive System Relief Valve Remove and Install.
housing. (Group 3360.)
10. Remove plug (20) and O-ring (21). 21. Install O-rings (5) and plugs (4).
Continued on next page JA66566,0000905 -19-01SEP11-1/2

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22. Install O-rings (3) and plugs (2).

JA66566,0000905 -19-01SEP11-2/2

Fan Drive System Relief Valve Remove and

Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1096481A —UN—23AUG11
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Apply vacuum to hydraulic oil tank. See Apply Vacuum
to Hydraulic Oil Tank. (Group 3360.)
4. Remove fan speed and reversing relief valve (2). See Fan Speed and Reversing Relief Valve
Fan Drive Hydraulic System Component Location.
(Group 9025-15.)
1— Oil Cooler Fan Speed and 2— Fan Speed and Reversing
5. Repair or replace parts as necessary. Reversing Control Valve Relief Valve

6. Install fan speed and reversing relief valve.

7. Remove vacuum from hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.)
8. Perform fan drive system relief valve test and
adjustment. See Fan Drive System Relief Valve Test
and Adjustment. (Group 9025-25.)
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Solenoid Valve Manifold (4-Spool) Remove

and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1096847A —UN—29AUG11
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Tag and disconnect electrical connectors (Y12,
Y13, Y24, and Y25). See Machine Harness (W2)
Component Location. (Group 9015-10.)
Solenoid Valve Manifold (4-spool)
4. Tag and disconnect hydraulic hoses (1—11). Close all
openings using caps and plugs.
5. Remove cap screws (12) and remove solenoid valve
manifold (4-spool) (13).

TX1096848A —UN—29AUG11
6. Repair or replace as necessary. For disassembly,
see Solenoid Valve Remove and Install-Travel Speed
(SC), Exhaust Filter Regulator (SF), Power Dig (SI),
and Arm Flow Rate (SF). (Group 3360.)
7. Install solenoid valve manifold (4-spool) and cap
screws.
8. Connect hydraulic hoses (1—11). For hose
identification see Hydraulic System Schematic. Solenoid Valve Manifold (4-spool)
(Group 9025-15.)
1— Return Hose 10— Pilot Hose (port SI)
9. Connect electrical connectors (Y12, Y13, Y24, and 2— Pilot Hose (port DK) 11— Pilot Hose (port SG)
Y25). See Machine Harness (W2) Component 3— Pilot Hose (port DP) 12— Cap Screw (2 used)
Location. (Group 9015-10.) 4— Pilot Hose (port DE) 13— Solenoid Valve Manifold
5— Pilot Hose (port DH) (4-spool)
10. Operate machine and check for leaks. 6— Pilot Hose (port PD) Y12— Power Dig Solenoid
7— Pilot Hose (port PF) (marked SI)
8— Pilot Hose (port SC) Y13— Exhaust Filter Regulator
9— Pilot Hose (port SF) Solenoid (bypass cut-off
valve) (marked SF)
Y24— Arm Flow Rate Control
Solenoid (marked SG)
Y25— Travel Speed Solenoid
(marked SC)

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Solenoid Valve Remove and Install-Travel

Speed (SC), Exhaust Filter Regulator (SF),
Power Dig (SI), and Arm Flow Rate (SF)

TX1096931 —UN—30AUG11
Solenoid Valve Exploded View
1— Cap Screw (2 used) 6— Solenoid 11— Orifice 16— O-Ring
2— Lock Nut 7— Spring 12— Washer 17— Sleeve
3— O-Ring 8— O-Ring 13— Spring 18— Plate
4— Adjusting Screw 9— Diaphragm 14— O-Ring 19— Wave Spring
5— Spring 10— Spool 15— O-Ring

IMPORTANT: Avoid possible component damage.

Do not disassemble lock nut (2) and 7. Install O-rings (14—16) on sleeve.
adjusting screw (4). 8. Insert sleeve into solenoid valve manifold.
1. Remove cap screws (1). Remove solenoid (6) and 9. Install diaphragm, washer, and spring (13) into spool.
O-ring (8) from solenoid valve manifold.
IMPORTANT: Avoid damage to edge inside sleeve
2. Remove spool (10), diaphragm (9), washer (12), and (17) when installing spool (10). Verify spool
spring (13) from sleeve (17). moves smoothly after installation.
3. Remove sleeve, plate (18), and wave spring (19) from 10. Install spool into sleeve.
solenoid valve manifold.
11. Install spring (7) into solenoid.
IMPORTANT: Prevent possible component damage.
Do not remove orifice (11) from sleeve (17). 12. Install solenoid to solenoid valve manifold with cap
screws (1). Tighten cap screws to specification.
4. Remove O-rings (14—16) from sleeve. Specification
5. Repair or replace parts as necessary. Cap Screws—Torque......................................................................5 N·m
44 lb.-in.
6. Install wave spring and plate into solenoid valve
manifold.
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Solenoid Valve Manifold (2-Spool) Remove

and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1096877A —UN—30AUG11
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Tag and disconnect electrical connectors (Y50 and
Y51). See Control Valve Harness (W43) Component
Location. (Group 9015-10.)
Solenoid Valve Manifold (2-spool)
4. Tag and disconnect hydraulic hoses (1—12). Close all
openings using caps and plugs.
5. Remove cap screws (2) and remove solenoid valve
manifold (2-spool) (1).

TX1096878A —UN—30AUG11
6. Repair or replace as necessary. For disassembly, see
Solenoid Valve Remove and Install-Swing Flow Rate
(SI) and Boom Mode (SC). (Group 3360.)
7. Install solenoid valve manifold (2-spool) and cap
screws.
8. Connect hydraulic hoses (1—12). For hose
identification see Hydraulic System Schematic.
(Group 9025-15.) Solenoid Valve Manifold (2-spool)

9. Connect electrical connectors (Y50 and Y51). See

1— Solenoid Valve Manifold 8— Return Hose
Control Valve Harness (W43) Component Location. (2-spool) 9— Pilot Hose (port DS)
(Group 9015-10.) 2— Cap Screw (2 used) 10— Pilot Hose (port DY)
3— Pilot Hose (port PF) 11— Pilot Hose (port SI)
10. Operate machine and check for leaks. 4— Pilot Hose (port PD) 12— Pilot Hose (port SC)
5— Pilot Hose (port PG) Y50— Boom Overload Relief
6— Pilot Hose (port DD) Solenoid (marked SC)
7— Pilot Hose (port DX) Y51— Swing Flow Rate
Solenoid (marked SI)

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Solenoid Valve Remove and Install-Swing

Flow Rate (SI) and Boom Mode (SC)

TX1096931 —UN—30AUG11
Solenoid Valve Exploded View
1— Cap Screw (2 used) 6— Solenoid 11— Orifice 16— O-Ring
2— Lock Nut 7— Spring 12— Washer 17— Sleeve
3— O-Ring 8— O-Ring 13— Spring 18— Plate
4— Adjusting Screw 9— Diaphragm 14— O-Ring 19— Wave Spring
5— Spring 10— Spool 15— O-Ring

IMPORTANT: Avoid possible component damage.

Do not disassemble lock nut (2) and 7. Install O-rings (14—16) on sleeve.
adjusting screw (4). 8. Insert sleeve into solenoid valve manifold.
1. Remove cap screws (1). Remove solenoid (6) and 9. Install diaphragm, washer, and spring (13) into spool.
O-ring (8) from solenoid valve manifold.
IMPORTANT: Avoid damage to edge inside sleeve
2. Remove spool (10), diaphragm (9), washer (12), and (17) when installing spool (10). Verify spool
spring (13) from sleeve (17). moves smoothly after installation.
3. Remove sleeve, plate (18), and wave spring (19) from 10. Install spool into sleeve.
solenoid valve manifold.
11. Install spring (7) into solenoid.
IMPORTANT: Prevent possible component damage.
Do not remove orifice (11) from sleeve (17). 12. Install solenoid to solenoid valve manifold with cap
screws (1). Tighten cap screws to specification.
4. Remove O-rings (14—16) from sleeve. Specification
5. Repair or replace parts as necessary. Cap Screws—Torque......................................................................5 N·m
44 lb.-in.
6. Install wave spring and plate into solenoid valve
manifold.
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Pump Case Drain Filter and Bypass Valve

Remove and Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1096437A —UN—22AUG11
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Apply vacuum to hydraulic oil tank. See Apply Vacuum
to Hydraulic Oil Tank. (Group 3360.)
NOTE: Pump case drain filter (3) is located to the left Pump Case Drain Filter and Bypass Valve
of the final fuel filter and water separators.
1— Cap Screw (2 used) 4— Case Drain Line
4. Tag and disconnect lines (2 and 4). Close all openings 2— Return Line 5— Pump Case Drain Filter
using caps and plugs. 3— Pump Case Drain Filter Bypass Valve

5. Remove cap screws (1) and pump case drain filter

bypass valve (5).
6. Repair or replace parts as necessary. 8. Connect lines.

7. Install pump case drain filter bypass valve and cap 9. Install new pump case drain filter. See Replace Pump
screws. Case Drain Filter. (Operator’s Manual.)
TZ24494,00006DA -19-15SEP11-1/1

Pilot Valve (Left and Right) Remove and

Install
1. Prepare machine for service. See Park and Prepare
for Service Safely. (Group 0001.)

TX1096358A —UN—19AUG11
CAUTION: Avoid personal injury from high
pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from
hydraulic system before servicing.

2. Release hydraulic oil tank pressure by pressing

pressure release button at top of hydraulic oil tank. Pilot Valve
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.) 1— Boot 5— Boot
2— Lock Nut (2 used) 6— Pilot Valve
3. Remove console covers. See Left and Right Console 3— Shaft S5— Horn Switch
Covers Remove and Install. (Group 1821.) 4— Cap Screw (4 used)

NOTE: Right and left pilot valves are identical. Remove

and install procedure is the same.
6. Loosen lock nuts (2) and remove lever from threaded
4. Raise boot (1) and remove any tie bands on horn shaft (3).
switch (S5).
7. Remove cap screws (4) and remove boot (5).
5. Tag and disconnect horn switch. See Cab Harness
(W1) Component Location. (Group 9015-10.)
Continued on next page DF89619,00B5061 -19-19SEP11-1/2

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8. Tag and disconnect pilot valve hydraulic hoses (7)

and remove pilot valve (6). Close all openings using
caps and plugs. See Pilot Control Valve-to-Pilot Signal
Manifold Component Location—Excavator Pattern
or see Pilot Control Valve-to-Pilot Signal Manifold

TX1096360A —UN—19AUG11
Component Location—Backhoe Pattern. (Group
9025-15.)
9. Repair or replace parts as necessary.
10. Connect pilot valve hydraulic hoses. See Pilot
Control Valve-to-Pilot Signal Manifold Component
Location—Excavator Pattern or see Pilot Control
Valve-to-Pilot Signal Manifold Component
Location—Backhoe Pattern. (Group 9025-15.) Pilot Valve Hoses

11. Install pilot valve and boot (5).

6— Pilot Valve 7— Pilot Valve Hydraulic Hose
12. Install cap screws and tighten to specification. (6 used)

Specification
Cap Screw—Torque......................................................................20 N·m
177 lb.-in.
16. Install console covers. See Left and Right Console
Covers Remove and Install. (Group 1821.)
13. Install lever by threading into shaft and tighten lock
nuts. 17. After pilot valve is installed, check operation of all
functions. See Control Lever Pattern Operation.
14. Connect horn switch and install tie bands. See Cab (Operator's Manual.)
Harness (W1) Component Location. (Group 9015-10.)
15. Slide boot (1) into place.
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Pilot Valve (Left and Right) Disassemble and Assemble

TX1096302 —UN—18AUG11

Pilot Control Valve

Continued on next page DF89619,00B5062 -19-19SEP11-1/7

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1— Housing 7— Sleeve (4 used) 13— Return Spring (2 used) 19— Spool (4 used)
2— Coupling 8— Oil Seal (4 used) 14— Return Spring (2 used) 20— O-Ring
3— Cam 9— Pusher (2 used) 15— Balance Spring (2 used) 21— Plug
4— Universal Joint 10— Pusher (2 used) 16— Balance Spring (2 used) 22— Snap Ring
5— Plate 11— Snap Ring (4 used) 17— Shim (4 used) 23— Filter
6— O-Ring (4 used) 12— Spring Guide (4 used) 18— Spacer (4 used)

SPECIFICATIONS 3. Remove universal joint if replacement is needed.

Filter Torque 20 N·m
180 lb.-in. IMPORTANT: Avoid possible component damage.
Universal Joint Torque 25 N·m
Do not attempt to remove oil seals (8)
228 lb.-in. from sleeves (7).
Cam-to-Pushers Clearance 0—0.2 mm
0—0.008 in. 4. Remove sleeves (7) and O-rings (6).
Coupling-to-Cam and Universal 70 N·m 5. Remove O-rings (6) from sleeves.
Joint Torque 51 lb.-ft.
IMPORTANT: Avoid possible housing damage. Some
SERVICE EQUIPMENT AND TOOLS parts from housing ports 1 and 3 are different
ST4144 Snap Ring Holder than parts from housing ports 2 and 4. Parts for
ST4145 Spool Holder each port must be kept together and installed into
ST4146 Spring Compressor the same port from which they were removed.
Port numbers are stamped on the housing.
1. Remove coupling (2) by turning cam (3).
2. Remove cam from universal joint (4). 6. Remove and tag pushers (9 and 10).

NOTE: Do not remove universal joint (4) unless

worn or damaged.
Continued on next page DF89619,00B5062 -19-19SEP11-2/7

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IMPORTANT: Avoid possible component damage.

Do not lower spool when compressing
return springs (13 and 14).
25
7. Install ST4145 Spool Holder (24) into the port hole
on housing.
8. Install ST4146 Spring Compressor (25) into the pusher 1
hole on housing.
9. Push tool to compress return springs and tighten tool
by using the cap screw M14 x 2.0 mm pitch.

TX1096325 —UN—24AUG11
10. Remove snap rings (11) from spools (19).
11. Remove spring compressor (25).
12. Remove and tag spring guides (12), return springs (13
24
and 14), and balance springs (15 and 16) from spools.
IMPORTANT: Avoid possible spool damage. Keep
Spring Removal Tools
shims (17) in order during removal. Quantity
of shims has been determined for each port
during the performance testing. 1— Housing 25— ST4146 Spring
24— ST4145 Spool Holder Compressor
13. Remove shims (17) and spacers (18).
14. Remove spool holder. 19. Remove filter (23).
15. Remove spools (19). NOTE: Spools have been selected to match the
16. Remove snap ring (22). holes of case. Spools and case must be
replaced as an assembly.
17. Install a M8 x 1.25 mm pitch cap screw to plug (21)
to remove from housing. 20. Clean and inspect parts, repair or replace as
necessary.
18. Remove O-ring (20) from plug.
Continued on next page DF89619,00B5062 -19-19SEP11-3/7

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TX1096302 —UN—18AUG11

Pilot Control Valve

Continued on next page DF89619,00B5062 -19-19SEP11-4/7

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1— Housing 7— Sleeve (4 used) 13— Return Spring (2 used) 19— Spool (4 used)
2— Coupling 8— Oil Seal (4 used) 14— Return Spring (2 used) 20— O-Ring
3— Cam 9— Pusher (2 used) 15— Balance Spring (2 used) 21— Plug
4— Universal Joint 10— Pusher (2 used) 16— Balance Spring (2 used) 22— Snap Ring
5— Plate 11— Snap Ring (4 used) 17— Shim (4 used) 23— Filter
6— O-Ring (4 used) 12— Spring Guide (4 used) 18— Spacer (4 used)

IMPORTANT: Avoid possible valve damage. Apply 23. Install plug and snap ring (22).
clean hydraulic oil to parts prior to installation.
IMPORTANT: Avoid possible component damage.
21. Install filter and tighten to specification. Components are select fit to bores. Install
Specification
components in the same bore that they were
Filter—Torque................................................................................20 N·m
removed from otherwise leaks will occur.
180 lb.-in.
24. Install spools to their correct port holes in housing.
22. Install O-ring (20) onto plug.
DF89619,00B5062 -19-19SEP11-5/7

25. Install ST4145 Spool Holder to the port hole on

housing.
26. Install spacers to spools. 25
27. Install shims to spools. Use same amount of shims
as disassembly.
IMPORTANT: Avoid possible component damage. 1
Ports one and three use short balance springs.
Ports two and four use long balance springs.

TX1096325 —UN—24AUG11
28. Install balance springs to spools.
IMPORTANT: Avoid possible component damage.
Ports one and three use short return springs.
Ports two and four use long return springs.
24
29. Install return springs to spools.
30. Install ST4146 Spring Compressor into pusher holes Spring Removal Tools
in case. Tighten spring compressor with M14 x 2.00
mm pitch cap screw.
1— Housing 25— ST4146 Spring
31. Install spring guides with protrusion facing upward. 24— ST4145 Spool Holder Compressor

Continued on next page DF89619,00B5062 -19-19SEP11-6/7

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32. Install snap ring (11) to ST4144 Snap Ring Holder (26).
33. Install snap rings (11) into groove on head of spools
remaining out of spring compressor. 25
IMPORTANT: Avoid possible component damage. 26
Ports one and three use pushers with one
outer groove. Ports two and four use pushers 1
with two outer grooves.

34. Install pushers into case by hand.

TX1096326 —UN—24AUG11
NOTE: Verify snap rings (11) and balance springs
are installed correctly.

35. Install pushers to housing.

36. Apply TY6341 Multi-Purpose SD Polyurea Grease to 24
ball at ends of pushers.
37. Apply TY6341 Multi-Purpose SD Polyurea Grease to Snap Ring Installation Tool
joint of universal joint and to inner surface of sleeve
seals.
1— Case 25— ST4146 Spring
38. Apply TY6341 Multi-Purpose SD Polyurea Grease to 24— ST4145 Spool Holder Compressor
26— ST4144 Snap Ring Holder
inner surface of oil seals.
39. Install O-rings (6) and sleeves.
Specification
NOTE: Align cap screw holes in plate with cap
Cam-to-Pushers—Clear-
screw holes in housing.
ance.........................................................................................0—0.2 mm
0—0.008 in.
40. Apply PM37421 Thread Locker (high strength) to the
threads of universal joint. 43. Hold cam and tighten coupling to specification.
41. Place plate on housing and install universal joint. Specification
Tighten universal joint to specification. Coupling-to-Cam and
Universal Joint—Torque................................................................70 N·m
Specification
51 lb.-ft.
Universal Joint—Torque................................................................25 N·m
228 lb.-in.

42. Install cam onto universal joint. Check clearance

between cam and pushers.
DF89619,00B5062 -19-19SEP11-7/7

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Boom Up Shockless Valve Remove and

Install
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

CAUTION: Avoid personal injury from high

pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from

TX1096051A —UN—15AUG11
hydraulic system before servicing.

2. Release hydraulic oil tank pressure by pressing

pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Drain or apply vacuum to hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See Boom Up Shockless Valve
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.)
1— Hydraulic Hose (port A) 3— Cap Screw (2 used)
4. Tag and disconnect hydraulic hoses (port A and B) 2— Hydraulic Hose (port B) 4— Boom Up Shockless Valve
(1 and 2).
5. Remove cap screws (3) and remove boom up
shockless valve (4). 7. Install boom up shockless valve and cap screws.

6. Repair and replace as necessary. See Boom Up 8. Connect hydraulic hoses.

Shockless Valve Disassemble and Assemble. (Group 9. Operate machine and check for leaks.
3360.)
JA66566,0000938 -19-01SEP11-1/1

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Boom Up Shockless Valve Disassemble and 2

Assemble 3
4
NOTE: Prepare a clean lint free surface to place internal
parts for inspection and repair.

1. Remove plugs (2) from valve body (1).

2. Remove O-rings (3) from plugs.
1
3. Remove springs (4) from valve body.
4. Remove plunger (5), orifice (6), and ring (7).
5. Inspect, clean, and replace parts as necessary.

TX1095807 —UN—11AUG11
IMPORTANT: Avoid possible motor damage. Apply
clean hydraulic oil to parts prior to installation. 4
7 3
6 2
6. Install ring, orifice, and plunger.
5
7. Install springs.
8. Install O-rings onto plugs.
Boom Up Shockless Valve
9. Install plugs and tighten to specification.
Specification
1— Valve Body 5— Plunger
Plug—Torque.................................................................................40 N·m 2— Plug (2 used) 6— Orifice
30 lb.-ft. 3— O-Ring (2 used) 7— Ring
4— Spring (2 used)

JA66566,00008E4 -19-11AUG11-1/1

Travel Pilot Control Valve Remove and Install

1. Swing upperstructure 90° to tracks.
2. Prepare machine for service. See Park and Prepare
for Service Safely. (Group 0001.)

TX1092277A —UN—16MAY11
CAUTION: Avoid personal injury from high
pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from
hydraulic system before servicing.

3. Relieve hydraulic oil pressure. See Hydraulic Oil Tank Access Panel
Pressure Release Procedure. (Group 9025-25.)
4. Apply vacuum to hydraulic oil tank. See Apply Vacuum 6— Cap Screw (6 used) 7— Access Panel
to Hydraulic Oil Tank. (Group 3360.)
5. Remove floor mat from cab.
6. Remove cap screws (6) and remove access panel (7)
from underside of cab.
Continued on next page BE7856,0000036 -19-30AUG11-1/3

TM12180 (24SEP11) 33-3360-55 470GLC Excavator

092411

PN=299
 Hydraulic System

7. Apply identification tags and disconnect all hydraulic

hoses and lines. Close all openings using caps and
plugs.

3— Travel Pilot Valve

TX1091111A —UN—18APR11
Travel Pilot Control Valve (bottom view)

BE7856,0000036 -19-30AUG11-2/3

8. Remove cap screws (1), pedals (4), and levers (5).

9. Remove cap screws (2) and remove travel pilot control
valve (3).
10. Repair or replace parts as necessary.

TX1091034A —UN—10JUN11
11. Install travel pilot valve and cap screws (2). Tighten
to specification.
Specification
Valve-to-Cab Platform
Cap Screw—Torque......................................................................50 N·m
37 lb-ft

12. Install pedals, levers, and cap screws (1). Tighten cap Travel Pilot Control Valve
screws to specification.
Specification 1— Cap Screw (4 used) 4— Pedal (2 used)
Travel Pedal-to-Lever 2— Cap Screw (2 used) 5— Lever (2 used)
3— Travel Pilot Valve
Cap Screw—Torque......................................................................50 N·m
37 lb-ft

13. Connect hydraulic hoses and lines. See Travel 16. After travel pilot control valve is installed, check all
Hydraulic System Line Connection. (Group 9025-15.) travel functions for correct operation.

14. Install access panel and cap screws.

15. Install floor mat in cab.

CAUTION: Prevent possible personal injury

from unexpected machine movement. Clear all
persons from area before operating machine.
BE7856,0000036 -19-30AUG11-3/3

TM12180 (24SEP11) 33-3360-56 470GLC Excavator

092411

PN=300
 Hydraulic System

Travel Pilot Control Valve Disassemble and Assemble

1

35 2
34

33
3
32 4
6 5
7

8
29
27 28 9
11
10 12

13 18
17
25
14
26 24
31
30 22 23

TX1093292 —UN—15JUN11
15
21
16
20

19
TX1093292
Travel Pilot Control Valve Components
1— Cap Screw (2 used) 10— Holder 19— Spool (4 used) 28— Cap Screw (4 used)
2— Cover 11— Oil Seal (4 used) 20— Spring (4 used) 29— Lock Washer (4 used)
3— Pin (2 used) 12— O-Ring (4 used) 21— Spacer (4 used) 30— Spring Pin (2 used)
4— O-Ring (2 used) 13— Bushing (4 used) 22— Shim (as required) 31— Spring Pin (2 used)
5— O-Ring (2 used) 14— Casing 23— Balance Spring (4 used) 32— Bushing (4 used)
6— Dampener (2 used) 15— O-Ring 24— Spring Guide (4 used) 33— Cam (2 used)
7— Rubber Seat (2 used) 16— Plug 25— Pusher (4 used) 34— Spring Pin (2 used)
8— Cap Screw (2 used) 17— Plug 26— Bracket (2 used) 35— Spring Pin (2 used)
9— Lock Washer (2 used) 18— O-Ring 27— Spring Pin (2 used)

NOTE: The casing (14) and spools (19) are replaced 2. Remove plug (16) and O-ring (15).
as an assembly because the spools are select
fitted to bores in housing. 3. Remove plug (17) and O-ring (18).
Note port location and quantity of shims (22) NOTE: Spring pins (30 and 31) are stepped and can
when removing. Same number of shims must only be removed from one direction. Scribe
be used when installing. mark on brackets (26) to show installation
direction of spring pins.
1. Remove cover (2) and cap screws (1). Remember to
keep parts removed from each port together. Identify 4. Remove spring pins (30 and 31) and brackets (26).
each group of parts by port numbers stamped on
casing. 5. Remove cap screws (28) and lock washers (29).

NOTE: Remove spring pins (27) and bushings 6. Remove O-rings (4 and 5).
(32) only if necessary.
Continued on next page BE7856,0000037 -19-30AUG11-1/2

TM12180 (24SEP11) 33-3360-57 470GLC Excavator

092411

PN=301
 Hydraulic System

7. Remove rubber seats (7) and dampeners (6) from 20. Position rubber seats (7) and dampeners (6) on pins
pins (3). (3) with lever facing upward.
8. Remove cap screws (8), lock washers (9), and holder 21. Install cap screws (28) and lock washers (29). Tighten
(10) from casing (14). to specification.
9. Remove spring pins (34 and 35) from cams (33) and Specification
pins (3). Dampener-to-Holder Cap
Screw—Torque................................................................................7 N·m
10. Remove spring guides (24). 62 lb-in.
NOTE: Record number of shims (22) removed. NOTE: Note direction of insertion for spring pins
(30 and 31).
11. Remove spools (19), springs (20), spacers (21), shims
(22), and balance springs (23) from casing (14). Spring pins must be positioned with slits 90° apart.
12. Repair or replace parts as necessary. Align brackets with marks made during disassembly.
NOTE: Use same number of shims (22) as were removed. 22. Install brackets (26) and spring pins (30 and 31).
Install spring pins with slits 90° apart.
13. Install spools (19), springs (20), spacers (21), shims
(22), and balance springs (23) into casing (14). 23. Lock pins (30 and 31) in position by slightly displacing
the bore above spring pin using a punch and hammer.
14. Install spring guides (24) with stepped end facing down.
24. Install cover (2) and cap screws (1). Tighten to
15. Apply multipurpose grease to the end of each pusher specification.
(25) and to oil seals (11).
Specification
NOTE: Note direction of insertion for spring pins Cover-to-Holder Cap
(34 and 35). Screw—Torque................................................................................5 N·m
44.3 lb-in.
Spring pins must be positioned with slits 90° apart.
25. Apply multipurpose grease to spring pins (27).
16. Assemble cam (33) in holder (10) with spring pins (34
and 35), and pin (3). Install spring pins with slits 90° 26. Install O-ring (18) and plug (17). Tighten plug to
apart. specification.
Specification
17. Lock spring pins (34 and 35) in position by displacing
Plug—Torque.................................................................................10 N·m
the bore above spring pin using a punch and hammer.
89 lb-in.
18. Install holder (10) to casing (14) with cap screws (8)
27. Install O-ring (15) and plug (16). Tighten plug to
and lock washers (9). Tighten to specification.
specification.
Specification
Specification
Holder-to-Casing Cap
Plug—Torque.................................................................................20 N·m
Screw—Torque..............................................................................50 N·m
177 lb-in.
37 lb-ft

19. Apply multipurpose grease to O-rings (4 and 5) and

install on pin (3).
BE7856,0000037 -19-30AUG11-2/2

TM12180 (24SEP11) 33-3360-58 470GLC Excavator

092411

PN=302
 Hydraulic System

Pilot Accumulator Remove and Install

1. Park and prepare machine for service. See Park and
Prepare For Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Release hydraulic circuit pressure. See Hydraulic
Circuit Pressure Release Procedure. (Group 3360.)
4. Apply vacuum to hydraulic oil tank. See Apply Vacuum
to Hydraulic Oil Tank. (Group 3360.)

TX1096454A —UN—22AUG11
5. Remove pilot accumulator (7).
NOTE: Pilot accumulator is not serviceable. New
accumulator is precharged.

6. Install new pilot accumulator.

7. Remove vacuum from hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) Pilot Accumulator and Pilot Check Valve Manifold

8. Check hydraulic oil level. See Check Hydraulic Oil

Level. (Operator’s Manual.) 1— Pilot Pressure Line 6— Pilot Check Valve Manifold
2— Pilot Pressure Line 7— Pilot Accumulator
3— Pilot Pressure Line B64— Pilot Pressure Sensor
4— Cap Screw (2 used) (4-spool) (marked SA)
5— Pilot Pressure Line B65— Pilot Pressure Sensor
(5-spool) (marked SB)

TZ24494,00006DB -19-15SEP11-1/1

TM12180 (24SEP11) 33-3360-59 470GLC Excavator

092411

PN=303
 Hydraulic System

Pilot Check Valve Manifold Remove and

Install
1. Prepare machine for service. See Park and Prepare
for Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Release hydraulic circuit pressure. See Hydraulic
Circuit Pressure Release Procedure. (Group 3360.)
4. Apply vacuum to hydraulic oil tank. See Apply Vacuum

TX1096454A —UN—22AUG11
to Hydraulic Oil Tank. (Group 3360.)
5. Tag and disconnect pilot pressure lines (1, 2, 3, and
5). Close all openings using caps and plugs.
6. Disconnect pilot pressure sensors (B64 and B65).
7. Remove cap screws (4) and pilot check valve manifold
(6).
Pilot Accumulator and Pilot Check Valve Manifold
8. Inspect and repair as necessary. See Pilot
Accumulator Remove and Install. (Group 3360.)
1— Pilot Pressure Line 6— Pilot Check Valve Manifold
9. Install pilot check valve manifold and cap screws. 2— Pilot Pressure Line 7— Pilot Accumulator
3— Pilot Pressure Line B64— Pilot Pressure Sensor
10. Connect pilot pressure sensors. 4— Cap Screw (2 used) (4-spool) (marked SA)
5— Pilot Pressure Line B65— Pilot Pressure Sensor
11. Connect pilot pressure lines. (5-spool) (marked SB)

12. Remove vacuum from hydraulic oil tank. See Apply

Vacuum to Hydraulic Oil Tank. (Group 3360.)
13. Check hydraulic oil level. See Check Hydraulic Oil
Level. (Operator’s Manual.)
JB35873,00002C6 -19-13SEP11-1/1

TM12180 (24SEP11) 33-3360-60 470GLC Excavator

092411

PN=304
 Hydraulic System

Pilot Signal Manifold Remove and Install Clean Suction Screen. (Operator’s Manual.) Or see
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.) Specification
Hydraulic Oil
2. Release hydraulic oil tank pressure by pressing Tank—Capacity
pressure release button at top of hydraulic oil tank. (approximate).................................................................................. 310 L
See Hydraulic Oil Tank Pressure Release Procedure. 82 gal.
(Group 9025-25.)
3. Drain hydraulic oil tank or apply vacuum to hydraulic
oil tank. See Drain and Refill Hydraulic Tank Oil and

TX1095049 —UN—21JUL11
1

TX1095049
Pilot Signal Manifold
1— Hydraulic Hose (33 used) 2— Pilot Signal Manifold 3— Socket Head Cap Screw (4
used)

NOTE: For identification clarity, pilot signal manifold ports 4. Install identification tags and disconnect hydraulic
are stamped using alpha and numeric callouts. hoses (1). Close all openings using caps and plugs.
Continued on next page RH60123,0000250 -19-21SEP11-1/2

TM12180 (24SEP11) 33-3360-61 470GLC Excavator

092411

PN=305
 Hydraulic System

B33

B34
2

TX1095050 —UN—21JUL11
3

TX1095050
Pilot Signal Manifold
2— Pilot Signal Manifold 3— Socket Head Cap Screw (4 B33— Swing Pressure Sensor B34— Travel Pressure Sensor
used) (marked SA) (marked TR)

5. Disconnect electrical connectors from sensors (B33

and B34). 10. Connect electrical connectors.

6. Remove socket head cap screws (3). 11. Connect hydraulic hoses. See Pilot Signal
Manifold-to-Control Valve Line Connection. (9025-15.)
7. Remove pilot signal manifold (2).
For excavator pattern, see Pilot Control Valve-to-Pilot
8. Inspect and repair as necessary. See Pilot Signal Signal Manifold Component Location—Excavator
Manifold Disassemble and Assemble. (Group 3360.) Pattern and for backhoe pattern, see Pilot
Control Valve-to-Pilot Signal Manifold Component
9. Install pilot signal manifold and socket head cap Location—Backhoe Pattern. (9025-15.)
screws. Torque cap screws to specification.
12. Disconnect vacuum pump from hydraulic oil tank. See
Specification
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
Socket Head Cap
Screws—Torque............................................................................50 N·m 13. Check hydraulic oil level. See Check Hydraulic Oil
36 lb.-ft. Level. (Operator’s Manual.)
RH60123,0000250 -19-21SEP11-2/2

TM12180 (24SEP11) 33-3360-62 470GLC Excavator

092411

PN=306
 Hydraulic System

TM12180 (24SEP11) 33-3360-63 470GLC Excavator

092411

PN=307
 Hydraulic System

Pilot Signal Manifold Disassemble and Assemble

TX1010342 —UN—24JUL06

Pilot Signal Manifold 1 of 2

Continued on next page RH60123,0000251 -19-25JUL11-1/3

TM12180 (24SEP11) 33-3360-64 470GLC Excavator

092411

PN=308
 Hydraulic System

1— Cap Screw (10 used) 5— Body 2 9— Body 3 13— Body 5

2— Body 1 6— Gasket 10— Gasket
3— Gasket 7— Sleeve (21 used) 11— Body 4
4— Filter (17 used) 8— Spring (4 used) 12— Gasket
Continued on next page RH60123,0000251 -19-25JUL11-2/3

TM12180 (24SEP11) 33-3360-65 470GLC Excavator

092411

PN=309
 Hydraulic System

TX1095096 —UN—25JUL11

Pilot Signal Manifold Body 2

5— Body 2 18— Spring (4 used) 23— O-Ring 28— Spring
14— Cap Screw (11 used) 19— Spring Guide (7 used) 24— Shuttle Valve 29— Plate
15— Plate 20— Spool (6 used) 25— O-Ring
16— Plug (7 used) 21— Spring (2 used) 26— Spring
17— O-Ring (7 used) 22— Plate 27— Spool

1. Disassemble and clean all parts. 3. Apply hydraulic oil to parts (16—28) and assemble.
2. Inspect and replace parts as necessary.
RH60123,0000251 -19-25JUL11-3/3

TM12180 (24SEP11) 33-3360-66 470GLC Excavator

092411

PN=310
 Hydraulic System

Counterweight Pilot Control Valve Remove

and Install—If Equipped
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Disconnect battery negative (-) cable.

CAUTION: Avoid personal injury from high

pressure fluid. High pressure release of oil from
pressurized system can cause serious burns

TX1097740A —UN—12SEP11
or penetrating injury. Relieve pressure from
hydraulic system before servicing.

3. Release hydraulic oil tank pressure by pressing

pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
4. Apply vacuum to or drain hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See 1— Counterweight Control 3— Counterweight Control
Drain and Refill Hydraulic Tank Oil and Clean Suction Valve Lever Cover Valve Cover
Screen. (Operator’s Manual.) 2— Cap Screw (2 used)

5. Remove counterweight control valve lever cover (1).

6. Remove cap screws (2) to remove counterweight
control valve cover (3).
JB35873,0000303 -19-19SEP11-1/2

7. Tag and disconnect hydraulic hoses (6, 7, 8, and 11).

Close all openings using caps and plugs.
8. Remove fittings (9 and 10). Close all openings using
caps and plugs.
9. Remove cap screws (4) to remove counterweight pilot
control valve (5).
10. Repair or replace parts as necessary. See
Counterweight Pilot Control Valve Disassemble and
Assemble. (Group 3360.)
11. Install counterweight pilot control valve.
12. Install fittings and connect hydraulic hoses. See

TX1097741A —UN—12SEP11
Hydraulic System Schematic. (Group 9025-15.)
13. Remove vacuum or fill hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.)
14. Connect the battery negative (-) cable.
15. Operate counterweight pilot control lever and check Counterweight Pilot Control Valve Hoses
for leaks.
4— Cap Screw (2 used) 8— Hydraulic Hose
16. Install counterweight control valve cover. 5— Counterweight Pilot Control 9— Fitting
Valve 10— Fitting
17. Install counterweight control valve lever cover. 6— Hydraulic Hose 11— Hydraulic Hose
7— Hydraulic Hose

JB35873,0000303 -19-19SEP11-2/2

TM12180 (24SEP11) 33-3360-67 470GLC Excavator

092411

PN=311
 Hydraulic System

Counterweight Pilot Control Valve

Disassemble and Assemble
Information not available at time of publish.
MM16284,000116A -19-20SEP11-1/1

Counterweight Slow Return Valve Remove

and Install—If Equipped
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1097738A —UN—13SEP11
2. Remove counterweight. See Counterweight Removal
With Hydraulic Removal Option—If Equipped.
(Operator’s Manual.)
3. Raise hydraulic counterweight removal device.
4. Disconnect the battery negative (-) cable.

CAUTION: Avoid personal injury from high Counterweight Slow Return Valve
pressure fluid. High pressure release of oil from
pressurized system can cause serious burns 1— Hydraulic Hose 3— Counterweight Slow Return
or penetrating injury. Relieve pressure from 2— Fitting Valve
hydraulic system before servicing.

5. Release hydraulic oil tank pressure by pressing

pressure release button at top of hydraulic oil tank. 10. Install counterweight slow return valve.
See Hydraulic Oil Tank Pressure Release Procedure. 11. Connect hydraulic hose.
(Group 9025-25.)
12. Fill hydraulic oil tank. See Drain and Refill Hydraulic
6. Apply vacuum to or drain hydraulic oil tank. See Apply Tank Oil and Clean Suction Screen. (Operator’s
Vacuum to Hydraulic Oil Tank. (Group 3360.) See Manual.)
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.) 13. Connect the battery negative (-) cable.
7. Disconnect hydraulic hose (1). Close openings using 14. Lower hydraulic counterweight removal device.
caps and plugs.
15. Install counterweight. See Counterweight Installation
8. Remove counterweight slow return valve (3). Close With Hydraulic Removal Option—If Equipped.
openings using caps and plugs. (Operator’s Manual.)
9. Repair or replace as necessary. 16. Operate machine and check for leaks.
MM16284,000116B -19-16SEP11-1/1

TM12180 (24SEP11) 33-3360-68 470GLC Excavator

092411

PN=312
 Hydraulic System

Counterweight Shutoff Valve Remove and

Install—If Equipped
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1097737A —UN—12SEP11
2. Disconnect the battery negative (-) cable.

CAUTION: Avoid personal injury from high

pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from
hydraulic system before servicing.
Counterweight Shutoff Valve and Hoses
3. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
1— Hydraulic Hose 4— Hydraulic Hose
See Hydraulic Oil Tank Pressure Release Procedure. 2— Fitting 5— Fitting
(Group 9025-25.) 3— Lock Nut 6— Counterweight Shutoff
Valve
4. Apply vacuum to or drain hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.) 10. Connect hydraulic hoses. See Hydraulic System
Schematic. (Group 9025-15.)
5. Tag and disconnect hydraulic hoses (1 and 4). Close
all openings using caps and plugs. 11. Remove vacuum or fill hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See
6. Loosen lock nut (3). Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.)
7. Remove counterweight shutoff valve (6) as an
assembly with fittings (2 and 5). 12. Connect the battery negative (-) cable.
8. Repair or replace as necessary. 13. Operate machine and check for leaks.
9. Install counterweight shutoff valve assembly.
JB35873,0000301 -19-19SEP11-1/1

Counterweight Check Valve Remove and

Install—If Equipped
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)

TX1097742A —UN—13SEP11
2. Disconnect the battery negative (-) cable.

CAUTION: Avoid personal injury from high

pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from
hydraulic system before servicing.
Counterweight Check Valve Hoses and Fittings
3. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
1— Hydraulic Hose 5— Hydraulic Hose
See Hydraulic Oil Tank Pressure Release Procedure. 2— Hydraulic Hose 10— Counterweight Check
(Group 9025-25.) 3— Hydraulic Hose Valve
4— Hydraulic Hose B69— Counterweight Lever
4. Apply vacuum to or drain hydraulic oil tank. See Apply Pressure Sensor
Vacuum to Hydraulic Oil Tank. (Group 3360.) See
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.)
6. Disconnect counterweight lever pressure sensor (B69).
5. Tag and disconnect hydraulic hoses (2, 3, 4, 7, and 8).
Close all openings using caps and plugs.
Continued on next page JB35873,0000302 -19-19SEP11-1/2

TM12180 (24SEP11) 33-3360-69 470GLC Excavator

092411

PN=313
 Hydraulic System

7. Remove cap screws (11) to remove counterweight

check valve (10).
8. Repair or replace parts as necessary.
9. Install counterweight check valve using cap screws.

TX1097743A —UN—12SEP11
10. Connect hydraulic hoses. See Hydraulic System
Schematic. (Group 9025-15.)
11. Connect counterweight lever pressure sensor.
12. Remove vacuum or fill hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.) Counterweight Check Valve Mounting Cap Screws

13. Connect the battery negative (-) cable.

10— Counterweight Check 11— Cap Screw (2 used)
14. Operate machine and check for leaks. Valve

JB35873,0000302 -19-19SEP11-2/2

Control Valve Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Disconnect battery negative (-) cable.

CAUTION: Avoid personal injury from high

pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from

TX1097373 —UN—08SEP11
hydraulic system before servicing.

3. Release hydraulic oil tank pressure by pressing

pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
4. Apply vacuum or drain hydraulic oil tank. See Apply
Vacuum to Hydraulic Oil Tank. (Group 3360.) See Control Valve
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator’s Manual.) 1— Control Valve 2— Hydraulic Hose (54 used)
5. Attach identification tags and disconnect all hydraulic
hoses (2) connected to control valve (1). Close all
openings using caps and plugs. See Control Valve
Line Identification. (Group 9025-15.)
Continued on next page JA66566,000096B -19-07SEP11-1/8

TM12180 (24SEP11) 33-3360-70 470GLC Excavator

092411

PN=314
 Hydraulic System

6. Tag and disconnect electrical connectors (B30,

B61, and B67). See Control Valve Harness (W43)
Component Location. (Group 9015-10.)

1— Control Valve B67— Bucket Dump Pressure

B30— Boom Up Pressure Sensor
Sensor W43—Control Valve Harness
B61— Arm Out Pressure
Sensor

TX1097374 —UN—08SEP11
Control Valve (front view)

JA66566,000096B -19-07SEP11-2/8

7. Tag and disconnect electrical connectors (B31,

B63, and B66). See Control Valve Harness (W43)
Component Location. (Group 9015-10.)

1— Control Valve B63— Boom Down Pressure

B31— Arm In Pressure Sensor Sensor
B66— Bucket Curl Pressure
Sensor

TX1097207A —UN—07SEP11
Control Valve (bottom view)

Continued on next page JA66566,000096B -19-07SEP11-3/8

TM12180 (24SEP11) 33-3360-71 470GLC Excavator

092411

PN=315
 Hydraulic System

8. Tag and disconnect electrical connectors (Y50 and

Y51). See Control Valve Harness (W43) Component
Location. (Group 9015-10.)

1— Control Valve Y50— Boom Overload Relief

3— Solenoid Valve Manifold Solenoid
(2-spool) Y51— Swing Flow Rate
Solenoid

TX1097375 —UN—08SEP11
Solenoid Valve Manifold (2-spool)

JA66566,000096B -19-07SEP11-4/8

NOTE: It is not necessary to disconnect hydraulic

hoses from pilot signal manifold.

9. Remove cap screws (4) and secure pilot signal

manifold (5) and bracket (6) aside.

4— Cap Screw (6 used) 6— Bracket

5— Pilot Signal Manifold

TX1097376 —UN—08SEP11
Pilot Signal Manifold

Continued on next page JA66566,000096B -19-07SEP11-5/8

TM12180 (24SEP11) 33-3360-72 470GLC Excavator

092411

PN=316
 Hydraulic System

10. Remove cap screws (7) and secure bracket (8) aside.

7— Cap Screw (2 used) 8— Bracket

TX1097203A —UN—07SEP11
Bracket

JA66566,000096B -19-07SEP11-6/8

11. Install eyebolts (9) and attach appropriate lifting device

(10) to support control valve.

1— Control Valve 10— Lifting Device

9— Eyebolt (2 used)

TX1097208A —UN—07SEP11
Control Valve

Continued on next page JA66566,000096B -19-07SEP11-7/8

TM12180 (24SEP11) 33-3360-73 470GLC Excavator

092411

PN=317
 Hydraulic System

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

12. Remove cap screws (11) and control valve.

Specification
Control Valve—Weight
(approximate)................................................................................ 454 kg
1000 lb.

13. Repair and replace as necessary. See Control Valve

TX1097297A —UN—07SEP11
Disassemble and Assemble. (Group 3360.)
14. Install control valve and cap screws.
15. Install bracket and cap screws.
16. Install pilot signal manifold and bracket.
17. Connect electrical connectors (Y50 and Y51). See
Control Valve Harness (W43) Component Location. Mount
(Group 9015-10.)
18. Connect electrical connectors (B30, B31, B61, B63, 1— Control Valve 12— Mount
B66, and B67). See Control Valve Harness (W43) 11— Cap Screw (4 used)
Component Location. (Group 9015-10.)
19. Connect all hydraulic hoses to control valve. See 21. Connect battery negative (-) cable.
Control Valve Line Identification. (Group 9025-15.)
22. Operate machine and check for leaks.
20. Check and fill hydraulic oil tank. See Drain and
Refill Hydraulic Tank Oil and Clean Suction Screen.
(Operator’s Manual.)
JA66566,000096B -19-07SEP11-8/8

TM12180 (24SEP11) 33-3360-74 470GLC Excavator

092411

PN=318
 Hydraulic System

Control Valve Disassemble and Assemble 1

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

1. Attach an appropriate lifting device to left and right

control valve housings.
Specification
Left and Right Control
Valve Housings—Weight

TX1097215 —UN—02SEP11
(approximate)................................................................................ 400 kg
880 lb.

For disassemble and assemble of housing 3

components, see Left Control Valve (5-Spool)
Disassemble and Assemble and see Right Control
Valve (4-Spool) Disassemble and Assemble. (Group
3360.)
2. Remove socket head cap screw and washer (3) from 2
3
left control valve housing (1).
3. Remove socket head cap screws and washers (3 and
4) from right control valve housing (2).
4. Remove left control valve housing from right control 4
valve housing.
5. Remove O-rings (5—9) from left control valve housing.
6. Repair or replace parts as necessary.

TX1097216 —UN—02SEP11
7. Install O-rings. Apply grease to hold O-rings in place.
4
8. Install socket head cap screws and washers to both
sides of control valve housing. Tighten to specification.
Specification
Socket Head Cap
3
Screws—Torque..........................................................................250 N·m
185 lb.-ft. Socket Head Cap Screws and Washers
7
1— Left Control Valve Housing 6— O-Ring 8 8
(5-spool) 7— O-Ring (2 used)
2— Right Control Valve 8— O-Ring (5 used) 9
Housing (4-spool) 9— O-Ring (6 used)
3— Socket Head Cap Screw 9

TX1097217 —UN—02SEP11
and Washer (8 used)
4— Socket Head Cap Screw 6
and Washer (6 used)
5— O-Ring (2 used) 9
8 8

7 5
O-Ring Locations

JB35873,00002AD -19-02SEP11-1/1

TM12180 (24SEP11) 33-3360-75 470GLC Excavator

092411

PN=319
 Hydraulic System

Left Control Valve (5-Spool) Disassemble Specification

and Assemble Left Control Valve
(5-spool)—Weight......................................................................... 200 kg
CAUTION: Prevent possible crushing injury from 440 lb.
heavy component. Use appropriate lifting device.
2. Remove left control valve (5-spool). See Control Valve
1. Attach appropriate lifting device to left control valve Disassemble and Assemble. (Group 3360.)
housing (5-spool). For locations of control valve components, see Control
Valve Operation. (Group 9025-05.)

Continued on next page JB35873,00002AE -19-15SEP11-1/33

TM12180 (24SEP11) 33-3360-76 470GLC Excavator

092411

PN=320
 Hydraulic System

2 7
8
9
8

7 11 1
3
8
9
8

4 7 12
8 19
9 20
8

13 21
5 7
8
9
8

6 7 14
8
22
9
8
15 20
17 10

19

16
TX1097145 —UN—07SEP11

18

TX1097145
Left Control Valve Spools (5-spool)

Continued on next page JB35873,00002AE -19-15SEP11-2/33

TM12180 (24SEP11) 33-3360-77 470GLC Excavator

092411

PN=321
 Hydraulic System

1— Left Control Valve Housing 7— Cap Screw (5 used) 13— Spool (boom 2) 19— Cover (pilot cap) (2 used)
2— Swing Spool 8— Guide (10 used) 14— Spool (auxiliary) 20— Socket Head Cap Screw (6
3— Arm 1 Spool 9— Spring (5 used) 15— Spool (left travel) used)
4— Boom 2 Spool 10— O-Ring (5 used) 16— Socket Head Cap Screw (6 21— Cover (pilot cap)
5— Auxiliary Spool 11— Spool (swing) used) 22— Socket Head Cap Screw (2
6— Left Travel Spool 12— Spool (arm 1) 17— Cover (pilot cap) used)
18— O-Ring (5 used)

3. Remove socket head cap screws (16) to remove cover 4. Remove socket head cap screws (20 and 22) to
(17) and O-rings (18) from left control valve housing (1). remove covers (19 and 21) and O-rings (10).
JB35873,00002AE -19-15SEP11-3/33

Swing Spool (2) Disassembly

TX1097347 —UN—15SEP11
IMPORTANT: The spools are select fitted to the bores
in housing and are a different design for each 7 8 9 8 11
function. Spools must be installed into the 2
same bores from which they were removed
for proper operation of machine.

NOTE: Not all parts are serviceable. Disassembly of Swing Spool

the spool is for inspection purposes only.
2— Swing Spool 9— Spring
1. Remove swing spool (2) from housing by slowly 7— Cap Screw 11— Spool (swing)
rotating as it is removed. 8— Guide (2 used)

NOTE: When disassembling a spool, hold the spool in a

vise using wooden blocks to protect it. A thread lock
(high-strength) is used on the threads of cap screws. 3. Inspect for wear or damage.

2. Remove cap screw (7) from spool (11) to remove

guides (8) and spring (9).
JB35873,00002AE -19-15SEP11-4/33

Arm 1 Spool (3) Disassembly

TX1097349 —UN—15SEP11
IMPORTANT: The spools are select fitted to the bores 9
in housing and are a different design for each 7 8 8 12
function. Spools must be installed into the 3
same bores from which they were removed
for proper operation of machine.

NOTE: Not all parts are serviceable. Disassembly of Arm 1 Spool

the spool is for inspection purposes only.
3— Arm 1 Spool 9— Spring
1. Remove arm 1 spool (3) from housing by slowly 7— Cap Screw 12— Spool (arm 1)
rotating as it is removed. 8— Guide (2 used)

NOTE: When disassembling a spool, hold the spool in a

vise using wooden blocks to protect it. A thread lock
(high-strength) is used on the threads of cap screws. 3. Inspect for wear or damage.

2. Remove cap screw (7) from spool (12) to remove

guides (8) and spring (9).
Continued on next page JB35873,00002AE -19-15SEP11-5/33

TM12180 (24SEP11) 33-3360-78 470GLC Excavator

092411

PN=322
 Hydraulic System

Boom 2 Spool (4) Disassembly

TX1097350 —UN—15SEP11
IMPORTANT: The spools are select fitted to the bores 9
in housing and are a different design for each 7 8 8 13
function. Spools must be installed into the 4
same bores from which they were removed
for proper operation of machine.

NOTE: Not all parts are serviceable. Disassembly of Boom 2 Spool

the spool is for inspection purposes only.
4— Boom 2 Spool 9— Spring
1. Remove boom 2 spool (4) from housing by slowly 7— Cap Screw 13— Spool (boom 2)
rotating as it is removed. 8— Guide (2 used)

NOTE: When disassembling a spool, hold the spool in a

vise using wooden blocks to protect it. A thread lock 2. Remove cap screw (7) from spool (13) to remove
(high-strength) is used on the threads of cap screws. guides (8) and spring (9).
3. Inspect for wear or damage.
JB35873,00002AE -19-15SEP11-6/33

Auxiliary Spool (5) Disassembly

TX1097351 —UN—15SEP11
IMPORTANT: The spools are select fitted to the bores
in housing and are a different design for each 7 8 9 8 14
function. Spools must be installed into the 5
same bores from which they were removed
for proper operation of machine.

NOTE: Not all parts are serviceable. Disassembly of Auxiliary Spool

the spool is for inspection purposes only.
5— Auxiliary Spool 9— Spring
1. Remove auxiliary spool (5) from housing by slowly 7— Cap Screw 14— Spool (auxiliary)
rotating as it is removed. 8— Guide (2 used)

NOTE: When disassembling a spool, hold the spool in a

vise using wooden blocks to protect it. A thread lock 2. Remove cap screw (7) from spool (14) to remove
(high-strength) is used on the threads of cap screws. guides (8) and spring (9).
3. Inspect for wear or damage.
JB35873,00002AE -19-15SEP11-7/33

Left Travel Spool (6) Disassembly

TX1097352 —UN—15SEP11
IMPORTANT: The spools are select fitted to the bores
7 8 9 8 15
in housing and are a different design for each
function. Spools must be installed into the 6
same bores from which they were removed
for proper operation of machine.

NOTE: Not all parts are serviceable. Disassembly of Left Travel Spool
the spool is for inspection purposes only.
6— Left Travel Spool 9— Spring
1. Remove left travel spool (6) from housing by slowly 7— Cap Screw 15— Spool (left travel)
rotating as it is removed. 8— Guide (2 used)

NOTE: When disassembling a spool, hold the spool in a

vise using wooden blocks to protect it. A thread lock 2. Remove cap screw (7) from left travel spool (15) to
(high-strength) is used on the threads of cap screws. remove guides (8) and spring (9).
3. Inspect for wear or damage.
Continued on next page JB35873,00002AE -19-15SEP11-8/33

TM12180 (24SEP11) 33-3360-79 470GLC Excavator

092411

PN=323
 Hydraulic System

Circuit Relief and Anticavitation Valves

49 48
27 47
45
44
46 42
40
38
43 36 1
41 34
39
26
37
35
33

33 34

37
35 39
40
36 43
38 44
41 48
42
45
46 49 27
47

28
TX1097147 —UN—07SEP11

26

TX1097147
Circuit Relief and Anticavitation Valves

Continued on next page JB35873,00002AE -19-15SEP11-9/33

TM12180 (24SEP11) 33-3360-80 470GLC Excavator

092411

PN=324
 Hydraulic System

1— Left Control Valve Housing 35— O-Ring (5 used) 41— Backup Ring (10 used) 47— O-Ring (5 used)
26— Auxiliary Circuit Relief and 36— Sleeve (5 used) 42— O-Ring (5 used) 48— Adjusting Screw (5 used)
Anticavitation Valve (2 used) 37— Poppet (5 used) 43— Spring (5 used) 49— Nut (5 used)
27— Arm In Circuit Relief and 38— Piston (5 used) 44— Valve Seat (5 used)
Anticavitation Valve (2 used) 39— Spring (5 used) 45— Poppet (5 used)
28— Boom 2 Circuit Relief and 40— O-Ring (5 used) 46— Spring (5 used)
Anticavitation Valve
33— O-Ring (5 used)
34— Backup Ring (5 used)
JB35873,00002AE -19-15SEP11-10/33

Auxiliary Circuit Relief and Anticavitation

TX1097354 —UN—15SEP11
Valves (26) Disassembly 43 41 40 38 36 35 33
47 45
NOTE: Not all parts are serviceable. Disassembly
of relief and anticavitation valves are for
inspection purposes only.
49 48 46 44 42 41 39 37 34
1. Remove auxiliary circuit relief and anticavitation valves
(26) from left control valve housing (1). Circuit Relief and Anticavitation Valve

2. Remove O-rings (33 and 35) and backup ring (34)

from auxiliary circuit relief and anticavitation valves. 33— O-Ring 42— O-Ring
34— Backup Ring 43— Spring
3. Remove sleeve (36) from valve seat (44). 35— O-Ring 44— Valve Seat
36— Sleeve 45— Poppet
4. Remove poppet (37), piston (38), and spring (39) from 37— Poppet 46— Spring
sleeve. 38— Piston 47— O-Ring
39— Spring 48— Adjusting Screw
5. Remove O-rings (40 and 42), backup rings (41), and 40— O-Ring 49— Nut
41— Backup Ring (2 used)
spring (43) from valve seat.
6. Remove nut (49), adjusting screw (48), spring (46),
and poppet (45) from top of valve seat. 7. Inspect for wear or damage.
JB35873,00002AE -19-15SEP11-11/33

Boom 2 Circuit Relief and Anticavitation

TX1097354 —UN—15SEP11
Valve (28) Disassembly 43 41 40 38 36 35 33
47 45
NOTE: Not all parts are serviceable. Disassembly
of relief and anticavitation valves are for
inspection purposes only.
49 48 46 44 42 41 39 37 34
1. Remove boom 2 circuit relief and anticavitation valve
(28) from housing (1). Circuit Relief and Anticavitation Valve

2. Remove O-rings (33 and 35) and backup ring (34)

from boom 2 circuit relief and anticavitation valve. 33— O-Ring 42— O-Ring
34— Backup Ring 43— Spring
3. Remove sleeve (36) from valve seat (44). 35— O-Ring 44— Valve Seat
36— Sleeve 45— Poppet
4. Remove poppet (37), piston (38), and spring (39) from 37— Poppet 46— Spring
sleeve. 38— Piston 47— O-Ring
39— Spring 48— Adjusting Screw
5. Remove O-rings (40 and 42), backup rings (41), and 40— O-Ring 49— Nut
41— Backup Ring (2 used)
spring (43) from valve seat.
6. Remove nut (49), adjusting screw (48), spring (46),
and poppet (45) from top of valve seat.
7. Inspect for wear or damage.
Continued on next page JB35873,00002AE -19-15SEP11-12/33

TM12180 (24SEP11) 33-3360-81 470GLC Excavator

092411

PN=325
 Hydraulic System

Arm In Circuit Relief and Anticavitation Valves

TX1097354 —UN—15SEP11
(27) Disassembly 43 41 40 38 36 35 33
47 45
NOTE: Not all parts are serviceable. Disassembly
of relief and anticavitation valves are for
inspection purposes only.
49 48 46 44 42 41 39 37 34
1. Remove arm in circuit relief and anticavitation valves
(27) from left control valve housing (1). Circuit Relief and Anticavitation Valve

2. Remove O-rings (33 and 35) and backup ring (34)

from arm in circuit relief and anticavitation valves. 33— O-Ring 42— O-Ring
34— Backup Ring 43— Spring
3. Remove sleeve (36) from valve seat (44). 35— O-Ring 44— Valve Seat
36— Sleeve 45— Poppet
4. Remove poppet (37), piston (38), and spring (39) from 37— Poppet 46— Spring
sleeve. 38— Piston 47— O-Ring
39— Spring 48— Adjusting Screw
5. Remove O-rings (40 and 42), backup rings (41), and 40— O-Ring 49— Nut
41— Backup Ring (2 used)
spring (43) from valve seat.
6. Remove nut (49), adjusting screw (48), spring (46),
and poppet (45) from top of valve seat.
7. Inspect for wear or damage.
Continued on next page JB35873,00002AE -19-15SEP11-13/33

TM12180 (24SEP11) 33-3360-82 470GLC Excavator

092411

PN=326
 Hydraulic System

Check Valves and Auxiliary Flow Combiner Valve

63
50 62
61
60
59
58
51 67
1
66
65
64
74
52
73
72
71
57
70
68 98
56
56 95
94
69 93
97 91
96 89
95 87
92
90 85
80 81 88
82
79 83 86
78
77
53 54
76 84
55
75

TX1097151 —UN—07SEP11

TX1097151
Check Valves and Auxiliary Flow Combiner Valve

Continued on next page JB35873,00002AE -19-15SEP11-14/33

TM12180 (24SEP11) 33-3360-83 470GLC Excavator

092411

PN=327
 Hydraulic System

1— Left Control Valve Housing 62— O-Ring 75— Plug 88— Piston
50— Load Check Valve 63— Plug 76— Backup Ring 89— Spring
51— Boost Check Valve 64— Poppet 77— O-Ring 90— Valve Seat
52— Load Check Valve 65— Spring 78— Spring 91— O-Ring
53— Check Valve Assembly 66— O-Ring 79— Check Valve 92— Spring
54— Check Valve Assembly 67— Plug 80— Check Valve 93— Check Valve
55— Auxiliary Flow Combiner 68— Check Valve 81— Spring 94— Sleeve
Valve 69— Spring 82— O-Ring 95— O-Ring (2 used)
56— Backup Ring (2 used) 70— Check Valve 83— Backup Ring 96— Backup Ring
57— O-Ring 71— O-Ring 84— Plug 97— Spring
58— Check Valve 72— Backup Ring 85— Plug 98— Poppet
59— Spring 73— O-Ring 86— O-Ring
60— O-Ring 74— Plug 87— Poppet
61— Backup Ring
JB35873,00002AE -19-15SEP11-15/33

Load Check Valve (50) Disassemble and Assemble

TX1097355 —UN—15SEP11
1. Remove plug (63) from left control valve housing (1). 63 62 61 60 58
59
2. Remove spring (59) and check valve (58) from housing. 50
3. Remove O-rings (60 and 62) and backup ring (61)
from plug.
4. Repair or replace parts as necessary. Load Check Valve
5. Install backup ring and O-rings to plug.
50— Load Check Valve 61— Backup Ring
6. Install check valve and spring to housing. 58— Check Valve 62— O-Ring
59— Spring 63— Plug
7. Install plug to housing. Tighten plug to specification. 60— O-Ring
Specification
Load Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.

JB35873,00002AE -19-15SEP11-16/33

Boost Check Valve (51) Disassemble and Assemble

TX1097356 —UN—15SEP11
67 66
1. Remove plug (67) from housing (1). 65 64

2. Remove spring (65) and poppet (64) from housing. 51

3. Remove O-ring (66) from plug.

4. Repair or replace parts as necessary.
Boost Check Valve
5. Install O-ring to plug.
6. Install poppet and spring to housing. 51— Boost Check Valve 66— O-Ring
64— Poppet 67— Plug
7. Install plug to housing. Tighten plug to specification. 65— Spring
Specification
Boost Check Valve
Plug—Torque...............................................................................180 N·m
133 lb.-ft.
Continued on next page JB35873,00002AE -19-15SEP11-17/33

TM12180 (24SEP11) 33-3360-84 470GLC Excavator

092411

PN=328
 Hydraulic System

Load Check Valve (52) Disassemble and Assemble

TX1097357 —UN—15SEP11
1. Remove plug (74) from housing (1). 74 73 72 71 56 57 56 70
69 68
2. Remove check valve (68), spring (69), and check 52
valve (70) from housing.
3. Remove backup rings (56 and 72) and O-rings (57,
71, and 73) from plug.
Load Check Valve
4. Repair or replace parts as necessary.
5. Install O-rings and backup rings to plug. 52— Load Check Valve 70— Check Valve
56— Backup Ring (2 used) 71— O-Ring
6. Install check valves and spring to housing. 57— O-Ring 72— Backup Ring
68— Check Valve 73— O-Ring
7. Install plug to housing. Tighten plug to specification. 69— Spring 74— Plug

Specification
Load Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.

JB35873,00002AE -19-15SEP11-18/33

Check Valve (53) Disassemble and Assemble

TX1097358 —UN—15SEP11
1. Remove plug (75) from housing (1). 77 76 75
79 78
2. Remove spring (78) and check valve (79) from housing. 53

3. Remove O-ring (77) and backup ring (76) from plug.

4. Repair or replace parts as necessary.
Check Valve
5. Install backup ring and O-ring to plug.
6. Install check valve and spring to housing. 53— Check Valve Assembly 77— O-Ring
75— Plug 78— Spring
7. Install plug to housing. Tighten to specification. 76— Backup Ring 79— Check Valve
Specification
Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.
JB35873,00002AE -19-15SEP11-19/33

Check Valve (54) Disassemble and Assemble

TX1097359 —UN—15SEP11
1. Remove plug (84) from housing (1). 80 82 83 84
81
2. Remove spring (81) and check valve (80) from housing. 54
3. Remove O-ring (82) and backup ring (83) from plug.
4. Repair or replace parts as necessary.
Check Valve
5. Install backup ring and O-ring to plug.
6. Install check valve and spring to housing. 54— Check Valve Assembly 82— O-Ring
80— Check Valve 83— Backup Ring
7. Install plug to housing. Tighten plug to specification. 81— Spring 84— Plug
Specification
Check Valve
Plug—Torque.................................................................................80 N·m
59 lb.-ft.
Continued on next page JB35873,00002AE -19-15SEP11-20/33

TM12180 (24SEP11) 33-3360-85 470GLC Excavator

092411

PN=329
 Hydraulic System

Auxiliary Flow Combiner Valve (55) Disassembly

TX1097360 —UN—15SEP11
NOTE: Not all parts are serviceable. Disassembly
98 97 96 94 93 91 89 88 86 85
of auxiliary flow combiner valve is for
inspection purposes only. 55

1. Remove auxiliary flow combiner valve (55) from 95 95 92 90 87

housing (1).
Auxiliary Flow Combiner Valve
2. Remove O-ring (86) from auxiliary flow combiner valve.
3. Remove spring (97) and poppet (98) from housing. 55— Auxiliary Flow Combiner 92— Spring
Valve 93— Check Valve
4. Remove O-rings (95) and backup ring (96) from sleeve 85— Plug 94— Sleeve
(94). 86— O-Ring 95— O-Ring (2 used)
87— Poppet 96— Backup Ring
5. Remove check valve (93), spring (92), O-ring (91), 88— Piston 97— Spring
valve seat (90), spring (89), piston, (88), and poppet 89— Spring 98— Poppet
(87). 90— Valve Seat
91— O-Ring
6. Inspect for wear or damage.
Continued on next page JB35873,00002AE -19-15SEP11-21/33

TM12180 (24SEP11) 33-3360-86 470GLC Excavator

092411

PN=330
 Hydraulic System

Boom 2 Reduced Leakage Valve (Valve

and Check Valve)

100
101

124 108
123 106 110 107
109
111 126
125
1
122 127
121 120
129 128
113 104
117 114 105
118
103
119 115 102
116

104

TX1097153 —UN—07SEP11

TX1097153
Boom 2 Reduced Leakage Valve (valve and check valve)

Continued on next page JB35873,00002AE -19-15SEP11-22/33

TM12180 (24SEP11) 33-3360-87 470GLC Excavator

092411

PN=331
 Hydraulic System

1— Left Control Valve Housing 107— O-Ring 116— Plug 124— Spring
100— Boom 2 Reduced Leakage 108— Backup Ring 117— Piston 125— Nut
Valve (valve and check 109— Sleeve 118— O-Ring 126— Plug
valve) 110— Backup Ring 119— Plug 127— O-Ring
101— Socket Head Cap Screws 111— O-Ring 120— Check Valve 128— Spring
(4 used) 113— Spool 121— O-Ring 129— Poppet
102— Poppet 114— Spring 122— O-Ring
103— Spring 115— O-Ring 123— Valve Seat
104— O-Ring (2 used)
105— O-Ring
106— Housing (boom 2 reduced
leakage valve)

Boom 2 Reduced Leakage Valve (Valve and 5. Remove O-rings (107, 118, and 127), backup rings
Check Valve) (100) Disassembly (108 and 110), spring (128), and poppet (129).
NOTE: Not all parts are serviceable. Disassembly 6. Remove plug (119) and piston (117) from housing
of boom 2 reduced leakage valve is for (106).
inspection purposes only.
7. Remove O-ring (118) from plug (119).
1. Remove socket head cap screws (101) to remove
boom 2 reduced leakage valve (100) from left control 8. Remove nut (125) to remove spring (124), valve seat
valve housing (1). (123), and check valve (120) from housing (106).

2. Remove spring (103) and poppet (102) from control 9. Remove O-rings (121 and 122) from valve seat (123).
valve housing. 10. Inspect for wear or damage.
3. Remove O-rings (104 and 105) from housing (106).
4. Remove plug (126) and sleeve (109) from housing
(106).
Continued on next page JB35873,00002AE -19-15SEP11-23/33

TM12180 (24SEP11) 33-3360-88 470GLC Excavator

092411

PN=332
 Hydraulic System

Arm Reduced Leakage Valve and Bypass Shutoff Valve

1

132
130
131

152 151 136

150
149
137

153 138
154 155
146
144
142
148 147 140
145
143
141
139

135
161
160
162
159 163
158
164
157 162
TX1097154 —UN—08SEP11

156 165
133 134

TX1097154
Arm Reduced Leakage Valve and Bypass Shutoff Valve

Continued on next page JB35873,00002AE -19-15SEP11-24/33

TM12180 (24SEP11) 33-3360-89 470GLC Excavator

092411

PN=333
 Hydraulic System

1— Left Control Valve Housing 139— Plug 149— Spool 159— Spring
130— Poppet 140— O-Ring 150— Spring 160— Check Valve
131— Spring 141— Spring 151— O-Ring 161— Spool
132— Arm Reduced Leakage 142— Poppet 152— Plug 162— O-Ring (2 used)
Valve (valve and poppet) 143— Backup Ring 153— Plug 163— Sleeve
133— Check Valve 144— O-Ring 154— O-Ring 164— Piston
134— Bypass Shutoff Valve 145— Sleeve 155— Piston 165— Plug
135— Spring 146— Backup Ring 156— Plug
136— O-Ring 147— O-Ring 157— Backup Ring
137— O-Ring (3 used) 148— Socket Head Cap Screw (4 158— O-Ring
138— Housing (arm reduced used)
leakage valve)
JB35873,00002AE -19-15SEP11-25/33

Arm Reduced Leakage Valve (Valve and

Poppet) (132) Disassembly 151 150
152 149 137 136 130
NOTE: Not all parts are serviceable. Disassembly of
arm reduced leakage valve is for inspection 131
138
purposes only.
153

TX1097361 —UN—15SEP11
144 141
1. Remove socket head cap screws (148) to remove arm 155 132
154
reduced leakage valve (132) from left control valve
housing (1). 143
148 147
2. Remove spring (131) and poppet (130) from control 145
valve housing. 146 142 140 139

3. Remove O-rings (136 and 137) housing (138). Arm Reduced Leakage Valve (valve and poppet)

4. Remove plug (139) and sleeve (145) from housing

(138). 130— Poppet 145— Sleeve
131— Spring 146— Backup Ring
5. Remove O-ring (147) and backup ring (146) from 132— Arm Reduced Leakage 147— O-Ring
sleeve. Valve (valve and poppet) 148— Socket Head Cap Screw
136— O-Ring (4 used)
6. Remove O-rings (140 and 144), backup ring (143), 137— O-Ring (3 used) 149— Spool
138— Housing (arm reduced 150— Spring
spring (141) and poppet (142). leakage valve) 151— O-Ring
139— Plug 152— Plug
7. Remove plug (153) and piston (155) from arm reduced 140— O-Ring 153— Plug
leakage valve housing. 141— Spring 154— O-Ring
142— Poppet 155— Piston
8. Remove O-ring (154) from plug. 143— Backup Ring
144— O-Ring
9. Remove plug (152), spring (150), and spool (149) from
arm reduced leakage valve housing.
10. Remove O-ring (151) from plug. 11. Inspect for wear or damage.
Continued on next page JB35873,00002AE -19-15SEP11-26/33

TM12180 (24SEP11) 33-3360-90 470GLC Excavator

092411

PN=334
 Hydraulic System

Check Valve (133) Disassemble and Assemble

TX1097362 —UN—15SEP11
156 157 158
1. Remove plug (156) from housing (1). 160
159
2. Remove spring (159) and check valve (160) from 133
housing.
3. Remove O-ring (158) and backup ring (157) from plug.
4. Repair or replace parts as necessary. Check Valve
5. Install backup ring and O-ring to plug.
133— Check Valve Assembly 158— O-Ring
6. Install check valve and spring to housing. 156— Plug 159— Spring
157— Backup Ring 160— Check Valve
7. Install plug to housing. Tighten to specification.
Specification
Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.
JB35873,00002AE -19-15SEP11-27/33

Bypass Shutoff Valve (134) Disassemble

TX1097363 —UN—15SEP11
and Assemble 162 163 161 135

1. Remove plug (165) from housing (1).

134
2. Remove spool (161) and spring (135) from housing.
3. Remove piston (164), sleeve (163), and O-ring (162) 165 164 162
from plug (165).
Bypass Shutoff Valve
4. Remove O-ring (162) from sleeve.
5. Repair or replace parts as necessary. 134— Bypass Shutoff Valve 163— Sleeve
135— Spring 164— Piston
6. Install O-ring to sleeve. 161— Spool 165— Plug
162— O-Ring (2 used)
7. Install O-ring, sleeve, and piston to plug.
8. Install spring and spool to housing.
9. Install plug to housing. Tighten to specification.
Specification
Bypass Shutoff Valve
Plug—Torque...............................................................................250 N·m
185 lb.-ft.
Continued on next page JB35873,00002AE -19-15SEP11-28/33

TM12180 (24SEP11) 33-3360-91 470GLC Excavator

092411

PN=335
 Hydraulic System

Flow Rate Control Valves and Check Valves

1
176 196
198

189
187 197
188
186
183
182

184 181
193
191
192 195
190 194

175 177
179

195 193 192 181

185 178
182 167
180 168
194
184 170
191 183 166

186 174 169

187 167
172 168
188
190 189 170

166
169
173 171
TX1097156 —UN—12SEP11

TX1097156
Flow Rate Control Valves and Check Valves

Continued on next page JB35873,00002AE -19-15SEP11-29/33

TM12180 (24SEP11) 33-3360-92 470GLC Excavator

092411

PN=336
 Hydraulic System

1— Left Control Valve Housing 174— Load Check Valve 183— Plug (2 used) 192— Guide (2 used)
166— Check Valve (2 used) 175— Arm Flow Rate Control 184— O-Ring (2 used) 193— Spring (2 used)
167— Spring (2 used) Valve (valve and poppet) 185— Flow Rate Control Valve 194— O-Ring (2 used)
168— Check Valve (2 used) 176— Swing Flow Rate Control Housing (2 used) 195— Plug (2 used)
169— O-Ring (2 used) Valve (valve and poppet) 186— Check Valve (2 used) 196— Check Valve
170— Backup Ring (2 used) 177— Poppet 187— Spring (2 used) 197— Spring
171— Plug 178— Check Valve 188— O-Ring (2 used) 198— Piston
172— Plug 179— Spring 189— Plug (2 used)
173— Check Valve (lift 180— Piston 190— Socket Head Cap Screw (8
check)—Left Travel Neutral 181— O-Ring (2 used) used)
Passage 182— O-Ring (2 used) 191— Spool (2 used)
JB35873,00002AE -19-15SEP11-30/33

Swing Flow Rate Control Valve (Valve and

Poppet) (176) Disassembly 189
188 196
NOTE: Not all parts are serviceable. Disassembly of swing 187 198
flow rate control valve is for inspection purposes only. 185 198
186
183 182

TX1097364 —UN—12SEP11
1. Remove socket head cap screws (190) to remove
swing flow rate control valve (176) from left control
valve housing (1). 184 181
191 194 176
2. Remove piston (198), spring (197), and check valve
(196) from left control valve housing. 192
190 193 195
3. Remove O-rings (181 and 182) from housing (185).
Swing Flow Rate Control Valve (valve and poppet)
4. Remove plug (195), spring (193), guide (192), and
spool (191) from housing (185).
176— Swing Flow Rate Control 190— Socket Head Cap Screw
5. Remove O-ring (194) from plug. Valve (4 used)
181— O-Ring 191— Spool
6. Remove plug (183) from housing (185). 182— O-Ring 192— Guide
183— Plug 193— Spring
7. Remove O-ring (184) from plug. 184— O-Ring 194— O-Ring
185— Housing (flow rate 195— Plug
8. Remove plug (189), spring (187), and check valve control valve) 196— Check Valve
(186) from housing (185). 186— Check Valve 197— Spring
187— Spring 198— Piston
9. Remove O-ring (188) from plug. 188— O-Ring
189— Plug
10. Inspect for wear or damage.
Continued on next page JB35873,00002AE -19-15SEP11-31/33

TM12180 (24SEP11) 33-3360-93 470GLC Excavator

092411

PN=337
 Hydraulic System

Arm Flow Rate Control Valve (Valve and

Poppet) (175) Disassembly 195 193 181
192
185 182 177
NOTE: Not all parts are serviceable. Disassembly of arm 178
flow rate control valve is for inspection purposes only. 179
194 180
184

TX1097365 —UN—08SEP11
1. Remove socket head cap screws (190) to remove arm
flow rate control valve (175) from left control valve 190 191 175
housing (1).
183
2. Remove piston (180), spring (179), check valve (178), 187 186
and poppet (177) from left control valve housing.
189 188
3. Remove O-rings (181 and 182) from housing (185).
Arm Flow Rate Control Valve (valve and poppet)
4. Remove plug (195), spring (193), guide (192), and
spool (191) from housing (185).
175— Arm Flow Rate Control 186— Check Valve
5. Remove O-ring (194) from plug (195). Valve (valve and poppet) 187— Spring
177— Poppet 188— O-Ring
6. Remove plug (183) from housing (185). 178— Check Valve 189— Plug
179— Spring 190— Socket Head Cap Screw
7. Remove O-ring (184) from plug (183). 180— Piston (4 used)
181— O-Ring 191— Spool
8. Remove plug (189), spring (187), and check valve 182— O-Ring 192— Guide
(186) from housing (185). 183— Plug 193— Spring
184— O-Ring 194— O-Ring
9. Remove O-ring (188) from plug (189). 185— Flow Rate Control Valve 195— Plug
Housing
10. Inspect for wear or damage.
JB35873,00002AE -19-15SEP11-32/33

Load Check Valve (174) Disassemble and Assemble

TX1097366 —UN—15SEP11
172 169
1. Remove plug (172) from housing (1). 167

2. Remove check valve (168), spring (167), and check 174

valve (166) from housing.
3. Remove O-ring (169) and backup ring (170) from plug. 170 168 166

4. Repair or replace parts as necessary. Load Check Valve

5. Install backup ring and O-ring to plug.
166— Check Valve 170— Backup Ring
6. Install check valve, spring, and check valve to housing. 167— Spring 172— Plug
168— Check Valve 174— Load Check Valve
7. Install plug to housing. Tighten to specification. 169— O-Ring
Specification
Load Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.

JB35873,00002AE -19-15SEP11-33/33

TM12180 (24SEP11) 33-3360-94 470GLC Excavator

092411

PN=338
 Hydraulic System

Check Valve (Lift Check)—Left Travel Neutral Passage

TX1097367 —UN—15SEP11
(173) Disassemble and Assemble
1. Remove plug (171) from housing (1).
173
2. Remove check valve (168), spring (167), and check 167 166
valve (166) from housing. 171 168
170 169
3. Remove O-ring (169) and backup ring (170) from plug.
Check Valve
4. Repair or replace parts as necessary.
5. Install backup ring and O-ring to plug. 166— Check Valve 170— Backup Ring
167— Spring 171— Plug
6. Install check valve, spring, and check valve to housing. 168— Check Valve 173— Check Valve (lift
169— O-Ring check)—Left Travel
7. Install plug to housing. Tighten to specification. Neutral Passage

Specification
Load Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.

JB35873,00002AE -19-15SEP11-34/33

TM12180 (24SEP11) 33-3360-95 470GLC Excavator

092411

PN=339
 Hydraulic System

Right Control Valve (4-Spool) Disassemble Specification

and Assemble Right Control Valve
(4-spool)—Weight......................................................................... 200 kg
CAUTION: Prevent possible crushing injury from 440 lb.
heavy component. Use appropriate lifting device.
2. Remove right control valve (4-spool). See Control
1. Attach appropriate lifting device to right control valve Valve Disassemble and Assemble. (Group 3360.)
housing (4-spool). For locations of control valve components, see Control
Valve Operation. (Group 9025-05.)

Continued on next page RH60123,0000443 -19-15SEP11-1/32

TM12180 (24SEP11) 33-3360-96 470GLC Excavator

092411

PN=340
 Hydraulic System

42
7

19
18 43
16
20
17 14
15
45
8
11
1 12
21 11
11 10
2

19 12
44 18 11
16 10
46
20 3
17 22
15

45
9 11
46 12
23 11
11 10
4
41
40 12
39 11
38
36 10
37 34
35 33 31 5
32 30
TX1097130 —UN—07SEP11

28
29 27
25
26
6

24
TX1097130
Right Control Valve Spools (4-spool) and Main Relief Valve

Continued on next page RH60123,0000443 -19-15SEP11-2/32

TM12180 (24SEP11) 33-3360-97 470GLC Excavator

092411

PN=341
 Hydraulic System

1— Right Control Valve Housing 14— Spool (arm 2) 26— Nut 38— O-Ring
(4-spool) 15— Check Valve 27— Check Valve 39— Spring
2— Arm 2 Spool 16— Spring 28— Sleeve 40— Piston
3— Boom 1 Spool 17— Spacer 29— Backup Ring 41— Poppet
4— Bucket Spool 18— O-Ring 30— O-Ring 42— O-Ring (4 used)
5— Right Travel Spool 19— Backup Ring 31— Nut 43— Socket Head Cap Screw (6
6— Main Relief Valve Isolation 20— Plug 32— Sleeve used)
Check Valve (4-spool) 21— Spool (boom 1) 33— O-Ring 44— Socket Head Cap Screw (2
7— Cover (pilot cap) 22— Spool (bucket) 34— Spring used)
8— Cover (pilot cap) 23— Spool (right travel) 35— Piston 45— Socket Head Cap Screw (5
9— Cover (pilot cap) 24— Plug 36— Valve Seat used)
10— Cap Screw (4 used) 25— O-Ring 37— Backup Ring 46— O-Ring (4 used)
11— Guide (8 used)
12— Spring (4 used)

3. Remove socket head cap screws (43) to remove cover 4. Remove socket head cap screws (44 and 45) to
(7) and O-rings (42) from right control valve housing remove covers (8 and 9) and O-rings (46).
(1).
RH60123,0000443 -19-15SEP11-3/32

Arm 2 Spool (2) Disassembly

IMPORTANT: The spools are select fitted to the bores 20 17 16 15 14
in housing and are a different design for each
function. Spools must be installed into the
same bores from which they were removed

TX1097392 —UN—08SEP11
for proper operation of machine. 2
19 18
NOTE: Not all parts are serviceable. Disassembly of
the spool is for inspection purposes only.
11 12 11 10
1. Remove arm 2 spool (2) from housing by slowly
rotating as it is removed.
2. Remove plug (20) to remove O-ring (18), backup ring Arm 2 Spool
(19), spacer (17), spring (16), and check valve (15).
2— Arm 2 Spool 16— Spring
NOTE: When disassembling a spool, hold the spool in a 10— Cap Screw 17— Spacer
vise using wooden blocks to protect it. A thread lock 11— Guide (2 used) 18— O-Ring
(high-strength) is used on the threads of cap screws. 12— Spring 19— Backup Ring
14— Spool (arm 2) 20— Plug
15— Check Valve
3. Remove cap screw (10) from spool (14) to remove
guides (11) and spring (12).
4. Inspect for wear or damage.
Continued on next page RH60123,0000443 -19-15SEP11-4/32

TM12180 (24SEP11) 33-3360-98 470GLC Excavator

092411

PN=342
 Hydraulic System

Boom 1 Spool (3) Disassembly

TX1097393 —UN—15SEP11
IMPORTANT: The spools are select fitted to the bores 21 11 12 11 10
in housing and are a different design for each
3
function. Spools must be installed into the
same bores from which they were removed
for proper operation of machine.

NOTE: Not all parts are serviceable. Disassembly of Boom 1 Spool

the spool is for inspection purposes only.
3— Boom 1 Spool 12— Spring
1. Remove boom 1 spool (3) from housing by slowly 10— Cap Screw 21— Spool (boom 1)
rotating as it is removed. 11— Guide (2 used)

NOTE: When disassembling a spool, hold the spool in a

vise using wooden blocks to protect it. A thread lock
(high-strength) is used on the threads of cap screws. 3. Inspect for wear or damage.

2. Remove cap screw (10) from spool (21) to remove

guides (11) and spring (12).
RH60123,0000443 -19-15SEP11-5/32

Bucket Spool (4) Disassembly

IMPORTANT: The spools are select fitted to the bores 20 17 16 15 22
in housing and are a different design for each
function. Spools must be installed into the
same bores from which they were removed

TX1097395 —UN—08SEP11
for proper operation of machine. 4
19 18
NOTE: Not all parts are serviceable. Disassembly of
the spool is for inspection purposes only.
11 12 11 10
1. Remove bucket spool (4) from housing by slowly
rotating as it is removed.
2. Remove plug (20) to remove O-ring (18), backup ring Bucket Spool
(19), spacer (17), spring (16), and check valve (15).
4— Bucket Spool 17— Spacer
NOTE: When disassembling a spool, hold the spool in a 10— Cap Screw 18— O-Ring
vise using wooden blocks to protect it. A thread lock 11— Guide (2 used) 19— Backup Ring
(high-strength) is used on the threads of cap screws. 12— Spring 20— Plug
15— Check Valve 22— Spool (bucket)
16— Spring
3. Remove cap screw (10) from spool (22) to remove
guides (11) and spring (12).
4. Inspect for wear or damage.
Continued on next page RH60123,0000443 -19-15SEP11-6/32

TM12180 (24SEP11) 33-3360-99 470GLC Excavator

092411

PN=343
 Hydraulic System

Right Travel Spool (5) Disassembly

TX1097396 —UN—15SEP11
IMPORTANT: The spools are select fitted to the bores 23 12 11
11 10
in housing and are a different design for each
function. Spools must be installed into the 5
same bores from which they were removed
for proper operation of machine.

NOTE: Not all parts are serviceable. Disassembly of Right Travel Spool
the spool is for inspection purposes only.
5— Right Travel Spool 12— Spring
1. Remove right travel spool (5) from housing by slowly 10— Cap Screw 23— Spool (right travel)
rotating as it is removed. 11— Guide (2 used)

NOTE: When disassembling a spool, hold the spool in a

vise using wooden blocks to protect it. A thread lock
(high-strength) is used on the threads of cap screws. 3. Inspect for wear or damage.

2. Remove cap screw (10) from spool (23) to remove

guides (11) and spring (12).
RH60123,0000443 -19-15SEP11-7/32

Main Relief Valve Isolation Check Valve—4-Spool

TX1097397 —UN—15SEP11
(6) Disassembly 41 39 37 36 33 31 28 27 25

NOTE: Not all parts are serviceable. Disassembly of the

6
main relief valve is for inspection purposes only.

1. Remove main relief valve isolation check valve (6) 40 38 35 34 32 30 29 26 24

from right control valve housing (1).
Main Relief Valve
2. Remove O-ring (33) from main relief valve.
3. Remove valve seat (36) to remove spring (39) and 6— Main Relief Valve Isolation 33— O-Ring
piston (40) from poppet (41). Check Valve (4-spool) 34— Spring
24— Plug 35— Piston
4. Remove O-ring (38) and backup ring (37) from valve 25— O-Ring 36— Valve Seat
seat (36). 26— Nut 37— Backup Ring
27— Check Valve 38— O-Ring
5. Remove spring (34) and piston (35). 28— Sleeve 39— Spring
29— Backup Ring 40— Piston
6. Remove O-ring (30) and backup ring (29) from sleeve 30— O-Ring 41— Poppet
(28). 31— Nut
32— Sleeve
7. Remove plug (24) and nut (26) to remove check valve
(27) and O-ring (25).
8. Inspect for wear or damage.
Continued on next page RH60123,0000443 -19-15SEP11-8/32

TM12180 (24SEP11) 33-3360-100 470GLC Excavator

092411

PN=344
 Hydraulic System

Circuit Relief and Anticavitation Valves

86 48
85
82
80
78
84 76
83 55
100 81 53
98 79
77
96
99 94 54 52
97 90
95 89
93 1
92 91
75
73
71 88 87
70
68 52
66 53
74 64 55
72 55
69 58
53
67 59
65 61
63 54
56
51 54 57
52 49
60
62

52
53
55
64
66
68
54 70
63 73
65 75
67
52 69
53 71 47
55 72
64 74
66
68
54 70
63 73
65 75
TX1097135 —UN—08SEP11

67
69
71 50
72
74

TX1097135
Circuit Relief and Anticavitation Valves

Continued on next page RH60123,0000443 -19-15SEP11-9/32

TM12180 (24SEP11) 33-3360-101 470GLC Excavator

092411

PN=345
 Hydraulic System

1— Right Control Valve Housing 60— O-Ring 74— Adjusting Screw (3 used) 88— Spacer
(4-spool) 61— Backup Ring 75— Nut (3 used) 89— Nut
47— Boom Down Circuit Relief 62— Plug 76— Poppet 90— Poppet
and Anticavitation Valve 63— Poppet (3 used) 77— O-Ring 91— Spring
48— Bucket Curl Circuit Relief 64— Piston (3 used) 78— Backup Ring (2 used) 92— Spacer
and Anticavitation Valve 65— Spring (3 used) 79— Piston 93— Spring
49— Arm Regenerative Valve 66— O-Ring (3 used) 80— Retainer 94— Piston
50— Bucket Dump Circuit Relief 67— Backup Ring (6 used) 81— Spring 95— O-Ring
and Anticavitation Valve 68— O-Ring (3 used) 82— Valve Seat 96— Backup Ring
51— Boom Up Circuit Relief and 69— Spring (3 used) 83— Backup Ring 97— Sleeve
Anticavitation Valve 70— Valve Seat (3 used) 84— O-Ring 98— Piston
52— O-Ring (5 used) 71— Poppet (3 used) 85— O-Ring 99— O-Ring
53— Backup Ring (5 used) 72— Spring (3 used) 86— Sleeve 100— Plug
54— O-Ring (5 used) 73— O-Ring (3 used) 87— O-Ring
55— Sleeve (5 used)
56— Poppet
57— O-Ring (2 used)
58— Backup Ring
59— Spring
RH60123,0000443 -19-15SEP11-10/32

Boom Down Circuit Relief and Anticavitation

TX1097599 —UN—15SEP11
Valve (47) Disassembly 69 66 64 55 54 52
73 71
NOTE: Not all parts are serviceable. Disassembly
of circuit relief and anticavitation valves are
for inspection purposes only.
75 74 72 70 68 67 65 63 53
1. Remove boom down circuit relief and anticavitation
valve (47) from right control valve housing (1). Circuit Relief and Anticavitation Valve

2. Remove O-rings (52 and 54) and backup ring (53)

from boom down circuit relief and anticavitation valve. 52— O-Ring 68— O-Ring
53— Backup Ring 69— Spring
3. Remove sleeve (55) from valve seat (70). 54— O-Ring 70— Valve Seat
55— Sleeve 71— Poppet
4. Remove poppet (63), piston (64), and spring (65) from 63— Poppet 72— Spring
sleeve. 64— Piston 73— O-Ring
65— Spring 74— Adjusting Screw
5. Remove O-rings (66 and 68), backup rings (67), and 66— O-Ring 75— Nut
67— Backup Ring (2 used)
spring (69) from valve seat.
6. Remove nut (75), adjusting screw (74), spring (72),
and poppet (71) from top of valve seat.
7. Inspect for wear or damage.
Continued on next page RH60123,0000443 -19-15SEP11-11/32

TM12180 (24SEP11) 33-3360-102 470GLC Excavator

092411

PN=346
 Hydraulic System

Bucket Curl Circuit Relief and Anticavitation

85 83 81 79 77 55 53
Valve (48) Disassembly
NOTE: Not all parts are serviceable. Disassembly
of circuit relief and anticavitation valves are
for inspection purposes only. 84 82 80 78 76
86 54 52
1. Remove bucket curl circuit relief and anticavitation 48

TX1097401 —UN—15SEP11
valve (48) from right control valve housing (1).
99 97 95 93 91 89 87
2. Remove O-rings (52 and 54) and backup ring (53)
from bucket curl circuit relief and anticavitation valve.
3. Remove sleeve (86) from sleeve (55) to remove valve 100
seat (82), spring (81), retainer (80), piston (79), and 98 96 94 92 90 88
poppet (76).
Bucket Curl Circuit Relief and Anticavitation Valve
4. Remove O-rings (84, 85, and 87) and backup ring (83)
from sleeve (86). 48— Bucket Curl Circuit Relief 86— Sleeve
and Anticavitation Valve 87— O-Ring
5. Remove O-ring (77) and backup rings (78). 52— O-Ring 88— Spacer
53— Backup Ring 89— Nut
6. Remove nut (89) to remove piston (94), spring (93), 54— O-Ring 90— Poppet
spacer (92), spring (91), and poppet (90). 55— Sleeve 91— Spring
76— Poppet 92— Spacer
7. Remove O-ring (95) and backup ring (96) from sleeve 77— O-Ring 93— Spring
(97). 78— Backup Ring (2 used) 94— Piston
79— Piston 95— O-Ring
8. Remove plug (100) to remove piston (98) and O-ring 80— Retainer 96— Backup Ring
(99). 81— Spring 97— Sleeve
82— Valve Seat 98— Piston
9. Inspect for wear or damage. 83— Backup Ring 99— O-Ring
84— O-Ring 100— Plug
85— O-Ring

RH60123,0000443 -19-15SEP11-12/32

Arm Regenerative Valve (49) Disassembly

TX1097400 —UN—16SEP11
52 53 55 58 59 61
NOTE: Not all parts are serviceable. Disassembly of
the arm regenerative valve is for inspection
49
purposes only.

1. Remove arm regenerative valve (49) from right control 54 56 57 60 62

valve housing (1).
Arm Regenerative Valve
2. Remove O-rings (52 and 54) and backup ring (53)
from arm regenerative valve.
49— Arm Regenerative Valve 57— O-Ring (2 used)
3. Remove plug (62), spring (59), poppet (56), O-rings 52— O-Ring 58— Backup Ring
(57), and backup ring (58) from sleeve (55). 53— Backup Ring 59— Spring
54— O-Ring 60— O-Ring
4. Remove O-ring (60) and backup ring (61) from plug. 55— Sleeve 61— Backup Ring
56— Poppet 62— Plug
5. Inspect for wear or damage.
Continued on next page RH60123,0000443 -19-15SEP11-13/32

TM12180 (24SEP11) 33-3360-103 470GLC Excavator

092411

PN=347
 Hydraulic System

Bucket Dump Circuit Relief and Anticavitation

TX1097599 —UN—15SEP11
Valve (50) Disassembly 69 66 64 55 54 52
73 71
NOTE: Not all parts are serviceable. Disassembly
of circuit relief and anticavitation valves are
for inspection purposes only.
75 74 72 70 68 67 65 63 53
1. Remove bucket dump circuit relief and anticavitation
valve (50) from right control valve housing (1). Circuit Relief and Anticavitation Valve

2. Remove O-rings (52 and 54) and backup ring (53)

from boom up circuit relief and anticavitation valve. 52— O-Ring 68— O-Ring
53— Backup Ring 69— Spring
3. Remove sleeve (55) from valve seat (70). 54— O-Ring 70— Valve Seat
55— Sleeve 71— Poppet
4. Remove poppet (63), piston (64), and spring (65) from 63— Poppet 72— Spring
sleeve. 64— Piston 73— O-Ring
65— Spring 74— Adjusting Screw
5. Remove spring (69), O-rings (66 and 68), and backup 66— O-Ring 75— Nut
67— Backup Ring (2 used)
rings (67) from valve seat.
6. Remove nut (75), adjusting screw (74), spring (72),
and poppet (71). 7. Inspect for wear or damage.
RH60123,0000443 -19-15SEP11-14/32

Boom Up Circuit Relief and Anticavitation

TX1097599 —UN—15SEP11
Valve (51) Disassembly 69 66 64 55 54 52
73 71
NOTE: Not all parts are serviceable. Disassembly
of circuit relief and anticavitation valves are
for inspection purposes only.
75 74 72 70 68 67 65 63 53
1. Remove boom up circuit relief and anticavitation valve
(51) from right control valve housing (1). Circuit Relief and Anticavitation Valve

2. Remove O-rings (52 and 54) and backup ring (53)

from boom up circuit relief and anticavitation valve. 52— O-Ring 68— O-Ring
53— Backup Ring 69— Spring
3. Remove sleeve (55) from valve seat (70). 54— O-Ring 70— Valve Seat
55— Sleeve 71— Poppet
4. Remove poppet (63), piston (64), and spring (65) from 63— Poppet 72— Spring
sleeve. 64— Piston 73— O-Ring
65— Spring 74— Adjusting Screw
5. Remove spring (69), O-rings (66 and 68), and backup 66— O-Ring 75— Nut
67— Backup Ring (2 used)
rings (67) from valve seat.
6. Remove nut (75), adjusting screw (74), spring (72),
and poppet (71).
7. Inspect for wear or damage.
Continued on next page RH60123,0000443 -19-15SEP11-15/32

TM12180 (24SEP11) 33-3360-104 470GLC Excavator

092411

PN=348
 Hydraulic System

Bypass Shutoff Valve and Check Valves

126
110 115
113
111

114
112 1

124 127
122 129
109
130
120
132
125
123 128
135
131
121
127 133
119 129 105
134
108 117 130 136
111 132
138
128
135
118 131
112
137
106
111 134
112 136
114
115

113
107
TX1097136 —UN—07SEP11

116

TX1097136
Bypass Shutoff Valve and Check Valves

Continued on next page RH60123,0000443 -19-15SEP11-16/32

TM12180 (24SEP11) 33-3360-105 470GLC Excavator

092411

PN=349
 Hydraulic System

1— Right Control Valve Housing 113— O-Ring (2 used) 122— Spring 131— Spool (2 used)
(4-spool) 114— Backup Ring (2 used) 123— O-Ring 132— O-Ring (2 used)
105— Bypass Shutoff Valve 115— O-Ring (2 used) 124— Plug 133— Sleeve
106— Bucket Regeneration Valve 116— Plug 125— Spring 134— Guide (2 used)
107— Check Valve 117— O-Ring 126— Plug 135— O-Ring (2 used)
108— Check Valve 118— Backup Ring 127— Retainer (2 used) 136— Plug (2 used)
109— Flow Combiner Valve 119— Plug 128— O-Ring (2 used) 137— Sleeve
110— Load Check Valve 120— Spool 129— Backup Ring (2 used) 138— Spring
111— Check Valve (3 used) 121— Spacer 130— Piston (2 used)
112— Spring (3 used)
RH60123,0000443 -19-15SEP11-17/32

Bypass Shutoff Valve (105) Disassemble

TX1097403 —UN—15SEP11
and Assemble 127 129 130 132 125 135
1. Remove bypass shutoff valve (105) from right control 105
valve housing (1).
2. Remove sleeve (133), spool (131), spring (125), and 128 131 133 134 136
guide (134) from housing.
3. Remove piston (130), backup ring (129), and O-ring Bypass Shutoff Valve
(128) from retainer (127).
105— Bypass Shutoff Valve 131— Spool
4. Remove O-ring (132) and plug (136) from sleeve (133). 125— Spring 132— O-Ring
127— Retainer 133— Sleeve
5. Remove O-ring (135) from plug. 128— O-Ring 134— Guide
129— Backup Ring 135— O-Ring
6. Repair or replace parts as necessary. 130— Piston 136— Plug
7. Install O-ring (135) to plug (136).
8. Install plug and O-ring (132) to sleeve (133). Tighten
plug to specification. 11. Install bypass shutoff valve to housing. Tighten to
specification.
Specification
Plug—Torque...............................................................................180 N·m Specification
133 lb.-ft. Bypass Shutoff Valve
Sleeve—Torque...........................................................................180 N·m
9. Install O-ring (128), backup ring, and piston to retainer 133 lb.-ft.
(127).
10. Install guide (134), spring (125), spool (131), and
retainer to sleeve.
Continued on next page RH60123,0000443 -19-15SEP11-18/32

TM12180 (24SEP11) 33-3360-106 470GLC Excavator

092411

PN=350
 Hydraulic System

Bucket Regenerative Valve (106) Disassemble

TX1097602 —UN—15SEP11
and Assemble 127 129 130 132 138 135
1. Remove bucket regenerative valve (106) from right
control valve housing (1).
106

2. Remove sleeve (137), spool (131), spring (138), and 128 131 137 134 136
guide (134) from housing.
3. Remove piston (130), backup ring (129), and O-ring Bucket Regenerative Valve
(128) from retainer (127).
106— Bucket Regenerative 132— O-Ring
4. Remove O-ring (132) and plug (136) from sleeve (137). Valve 134— Guide
127— Retainer 135— O-Ring
5. Remove O-ring (135) from plug. 128— O-Ring 136— Plug
129— Backup Ring 137— Sleeve
6. Repair or replace parts as necessary. 130— Piston 138— Spring
131— Spool
7. Install O-ring (135) to plug (136).
8. Install plug and O-ring (132) to sleeve (137). Tighten
plug to specification.
11. Install bucket regenerative valve to housing. Tighten
Specification to specification.
Plug—Torque...............................................................................180 N·m
Specification
133 lb.-ft.
Bucket Regenerative
9. Install O-ring (128), backup ring, and piston to retainer Valve—Torque.............................................................................180 N·m
(127). 133 lb.-ft.

10. Install guide (134), spring (138), spool (131), and

retainer to sleeve.
RH60123,0000443 -19-15SEP11-19/32

Check Valve (107) Disassemble and Assemble

TX1097604 —UN—15SEP11
116 115 114 113
1. Remove plug (116) from right control valve housing (1). 112 111
2. Remove spring (112) and check valve (111) from 107
housing.
3. Remove O-rings (113 and 115) and backup ring (114)
from plug.
Check Valve
4. Repair or replace parts as necessary.
5. Install backup ring and O-rings to plug. 107— Check Valve Assembly 114— Backup Ring
111— Check Valve 115— O-Ring
6. Install spring and check valve to housing. 112— Spring 116— Plug
113— O-Ring
7. Install plug to housing. Tighten to specification.
Specification
Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.
Continued on next page RH60123,0000443 -19-15SEP11-20/32

TM12180 (24SEP11) 33-3360-107 470GLC Excavator

092411

PN=351
 Hydraulic System

Check Valve (108) Disassemble and Assemble

TX1097600 —UN—15SEP11
1. Remove plug (119) from right control valve housing (1). 119 118 117 112
111
2. Remove spring (112) and check valve (111) from 108
housing.
3. Remove O-ring (117) and backup ring (118) from plug.
4. Repair or replace parts as necessary. Check Valve
5. Install backup ring and O-ring to plug.
108— Check Valve Assembly 117— O-Ring
6. Install check valve and spring to housing. 111— Check Valve 118— Backup Ring
112— Spring 119— Plug
7. Install plug to housing. Tighten to specification.
Specification
Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.
RH60123,0000443 -19-15SEP11-21/32

Flow Combiner Valve (109) Disassemble and Assemble

TX1097405 —UN—15SEP11
124 122 120
1. Remove plug (124) from right control valve housing (1).
2. Remove spring (122), spacer (121), and spool (120) 109
from housing.
123 121
3. Remove O-ring (123) from plug.
4. Repair or replace parts as necessary. Flow Combiner Valve
5. Install O-ring to plug.
109— Flow Combiner Valve 122— Spring
6. Install spool, spacer, and spring to housing. 120— Spool 123— O-Ring
121— Spacer 124— Plug
7. Install plug to housing. Tighten to specification.
Specification
Flow Combiner Valve
Plug—Torque...............................................................................250 N·m
185 lb.-ft.
RH60123,0000443 -19-15SEP11-22/32

Load Check Valve (110) Disassemble and Assemble

TX1097605 —UN—15SEP11
126 115 114 113
1. Remove plug (126) from right control valve housing (1). 112 111
2. Remove spring (112) and check valve (111) from 110
housing.
3. Remove O-rings (113 and 115) and backup ring (114)
from plug.
Load Check Valve
4. Repair or replace parts as necessary.
5. Install backup ring and O-rings to plug. 110— Load Check Valve 114— Backup Ring
111— Check Valve 115— O-Ring
6. Install check valve and spring to housing. 112— Spring 126— Plug
113— O-Ring
7. Install plug to housing. Tighten to specification.
Specification
Load Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.
Continued on next page RH60123,0000443 -19-15SEP11-23/32

TM12180 (24SEP11) 33-3360-108 470GLC Excavator

092411

PN=352
 Hydraulic System

Flow Rate Control Valve Assembly and Bypass

Shutoff Valve (4-Spool)

186
187
188
189
190

191

143
192

182
183
148 184
149
168 185
152
170 150
172 151
174
169 176 147 180
171
173 181
175
145
140 177 145
142

146
167 149
165
163 151
161 150 148
166
144 159
164 157
162 156
141 160 155
TX1097133 —UN—07SEP11

158
154
153

TX1097133
Flow Rate Control Valve Assembly and Bypass Shutoff Valve (4-spool)

Continued on next page RH60123,0000443 -19-15SEP11-24/32

TM12180 (24SEP11) 33-3360-109 470GLC Excavator

092411

PN=353
 Hydraulic System

1— Right Control Valve Housing 152— Spacer 165— O-Ring 180— Poppet
(4-spool) 153— Plug 166— Spool (boom reduced 181— Spring
140— Boom Flow Rate Control 154— O-Ring leakage valve) 182— Piston
Valve (valve and poppet) 155— Spring 167— Spring 183— Check Valve
141— Boom Reduced Leakage 156— Guide 168— Plug 184— Spring
Valve (valve and check 157— Spool 169— O-Ring 185— Piston
valve) 158— Plug 170— Spring 186— Spring
142— Flow Rate Control Valve 159— O-Ring 171— Guide 187— Spool
Assembly 160— Piston 172— Spool (boom flow rate 188— O-Ring
143— Bypass Shutoff Valve 161— Backup Ring control valve) 189— Sleeve
(4-spool) 162— O-Ring 173— Poppet 190— Piston
144— Socket Head Cap Screw (6 163— Retainer 174— Backup Ring 191— O-Ring
used) 164— Backup Ring 175— O-Ring 192— Plug
145— O-Ring (4 used) 176— Check Valve
146— O-Ring 177— Valve Seat
147— O-Ring
148— Plug (2 used)
149— O-Ring (2 used)
150— Spring (2 used)
151— Check Valve (2 used)
Continued on next page RH60123,0000443 -19-15SEP11-25/32

TM12180 (24SEP11) 33-3360-110 470GLC Excavator

092411

PN=354
 Hydraulic System

Flow Rate Control Valve Assembly (142) Disassembly

183
184
148
168 149 185
170 152
172 150 182
151
174
169 176 147
171
180
173
175 181
145
140 177 145
142

146
167 149
165
163 151

TX1097414 —UN—07SEP11
161 150 148
166 157
144 159
164
156 155
162
141 160 153
158 154
TX1097414
Flow Rate Control Valve Assembly
140— Boom Flow Rate Control 152— Spacer 163— Retainer 174— Backup Ring
Valve (valve and poppet) 153— Plug 164— Backup Ring 175— O-Ring
141— Boom Reduced Leakage 154— O-Ring 165— O-Ring 176— Check Valve
Valve (valve and check 155— Spring 166— Spool (boom reduced 177— Valve Seat
valve) 156— Guide leakage valve) 180— Poppet
142— Flow Rate Control Valve 157— Spool 167— Spring 181— Spring
Assembly 158— Plug 168— Plug 182— Piston
144— Socket Head Cap Screw (6 159— O-Ring 169— O-Ring 183— Check Valve
used) 160— Piston 170— Spring 184— Spring
145— O-Ring (4 used) 161— Backup Ring 171— Guide 185— Piston
146— O-Ring 162— O-Ring 172— Spool (boom flow rate
147— O-Ring control valve)
148— Plug (2 used) 173— Poppet
149— O-Ring (2 used)
150— Spring (2 used)
151— Check Valve (2 used)

NOTE: Not all parts are serviceable. Disassembly 4. Remove O-rings (145, 146, and 147) from flow rate
of the boom flow rate control valve assembly control valve assembly.
is for inspection purposes only.
5. Remove plugs (148) from flow rate control valve
1. Remove socket head cap screws (144) to remove flow assembly.
rate control valve assembly (142) from right control
valve housing (1). 6. Remove O-rings (149) from plugs.

2. Remove spring (181) and poppet (180) from housing. 7. Remove check valves (151) and springs (150) from
flow rate control valve assembly.
3. Remove piston (185), spring (184), check valve (183),
and piston (182) from housing. 8. Inspect for wear or damage.
Continued on next page RH60123,0000443 -19-15SEP11-26/32

TM12180 (24SEP11) 33-3360-111 470GLC Excavator

092411

PN=355
 Hydraulic System

Boom Flow Rate Control Valve (Valve and

TX1097409 —UN—15SEP11
Poppet) (140) Disassembly 170 172 174 176
168
NOTE: Not all parts are serviceable. Disassembly
of the boom flow rate control valve is for 140
inspection purposes only.
169 171 173 175 177
1. Remove boom flow rate control valve (140).
Boom Flow Rate Control Valve (valve and poppet)
2. Remove valve seat (177) to remove check valve (176),
O-ring (175) and backup ring (174).
140— Boom Flow Rate Control 173— Poppet
3. Remove poppet (173), spool (172), guide (171), spring Valve (valve and poppet) 174— Backup Ring
(170), and O-ring (169) from plug (168). 168— Plug 175— O-Ring
169— O-Ring 176— Check Valve
4. Inspect for wear or damage. 170— Spring 177— Valve Seat
171— Guide
172— Spool (boom flow rate
control valve)

RH60123,0000443 -19-15SEP11-27/32

Boom Reduced Leakage Valve (Valve and

TX1097411 —UN—15SEP11
Poppet) (141) Disassembly 158 160 162 164 166
NOTE: Not all parts are serviceable. Disassembly
of the boom reduced leakage valve is for 141
inspection purposes only.
159 161 163 165 167
1. Remove plug (158) and remove O-ring (159) from plug.
Boom Reduced Leakage Valve (valve and poppet)
2. Remove piston (160), O-rings (162 and 165), backup
rings (161 and 164), retainer (163), spool (166), and
spring (167). 141— Boom Reduced Leakage 163— Retainer
Valve (valve and poppet) 164— Backup Ring
3. Inspect for wear or damage. 158— Plug 165— O-Ring
159— O-Ring 166— Spool (boom reduced
160— Piston leakage valve)
161— Backup Ring 167— Spring
162— O-Ring

Continued on next page RH60123,0000443 -19-15SEP11-28/32

TM12180 (24SEP11) 33-3360-112 470GLC Excavator

092411

PN=356
 Hydraulic System

Bypass Shutoff Valve (143) Disassemble

TX1097406 —UN—15SEP11
and Assemble 192 190 188 186

1. Remove bypass shutoff valve (143) from right control

valve housing (1). 143

2. Remove spool (187) and spring (186) from housing. 191 187
189
3. Remove piston (190), sleeve (189), and O-ring (191)
from plug (192). Bypass Shutoff Valve

4. Remove O-ring (188) from sleeve.

143— Bypass Shutoff Valve 189— Sleeve
5. Repair or replace parts as necessary. 186— Spring 190— Piston
187— Spool 191— O-Ring
6. Install O-ring (188) to sleeve. 188— O-Ring 192— Plug

7. Install O-ring (191), sleeve, and piston to plug.

8. Install spring (186) and spool (187) to housing. Specification
Bypass Shutoff Valve
9. Install plug (192) to housing. Tighten to specification. Plug—Torque...............................................................................250 N·m
185 lb.-ft.

Continued on next page RH60123,0000443 -19-15SEP11-29/32

TM12180 (24SEP11) 33-3360-113 470GLC Excavator

092411

PN=357
 Hydraulic System

Arm 2 Flow Rate Control Valve and Check Valve

203
205

204

206
207

201

208
217 210
216
214 218 209
211
219
215
213
220
200
221 222

212 223
TX1097138 —UN—07SEP11

TX1097138
Arm 2 Flow Rate Control Valve and Check Valve

Continued on next page RH60123,0000443 -19-15SEP11-30/32

TM12180 (24SEP11) 33-3360-114 470GLC Excavator

092411

PN=358
 Hydraulic System

1— Right Control Valve Housing 206— Backup Ring 212— Socket Head Cap Screw (8 218— O-Ring
(4-spool) 207— Plug used) 219— O-Ring
200— Arm 2 Flow Rate Control 208— Poppet 213— Spool 220— Check Valve
Valve 209— Check Valve 214— Guide 221— Spring
201— Check Valve Assembly 210— Spring 215— Spring 222— O-Ring
203— Check Valve 211— Piston 216— O-Ring 223— Plug
204— Spring 217— Plug
205— O-Ring
RH60123,0000443 -19-15SEP11-31/32

Arm 2 Flow Rate Control Valve (Valve and

Poppet) (200) Disassembly 217 215 218
214
219 208
NOTE: Not all parts are serviceable. Disassembly 209
of the arm 2 flow rate control valve is for 210
inspection purposes only. 216 211

TX1097637 —UN—08SEP11
1. Remove socket head cap screws (212) to remove arm 212 213 200
2 flow rate control valve (200) from right control valve
housing (1).
221 220
2. Remove piston (211), spring (210), check valve (209),
and poppet (208) from housing. 223 222
3. Remove O-rings (218 and 219) from arm 2 flow rate Arm 2 Flow Rate Control Valve (valve and poppet)
control valve.
4. Remove plug (217), spring (215), guide (214), and 200— Arm 2 Flow Rate Control 216— O-Ring
spool (213) from arm 2 flow rate control valve. Valve (valve and poppet) 217— Plug
208— Poppet 218— O-Ring
5. Remove O-ring (216) from plug (217). 209— Check Valve 219— O-Ring
210— Spring 220— Check Valve
6. Remove plug (223), spring (221), and check valve 211— Piston 221— Spring
212— Socket Head Cap Screw 222— O-Ring
(220) from arm 2 flow rate control valve. (8 used) 223— Plug
213— Spool
7. Remove O-ring (222) from plug (223). 214— Guide
215— Spring
8. Inspect for wear or damage.
RH60123,0000443 -19-15SEP11-32/32

Check Valve (201) Disassemble and Assemble

TX1097601 —UN—15SEP11
1. Remove plug (207) from right control valve housing (1). 207 206 205 204
203
2. Remove spring (204) and check valve (203) from 201
housing.
3. Remove O-ring (205) and backup ring (206) from plug.
4. Repair or replace parts as necessary. Check Valve
5. Install backup ring and O-ring to plug.
201— Check Valve Assembly 205— O-Ring
6. Install check valve and spring to housing. 203— Check Valve 206— Backup Ring
204— Spring 207— Plug
7. Install plug to housing. Tighten to specification.
Specification
Check Valve
Plug—Torque...............................................................................350 N·m
260 lb.-ft.
RH60123,0000443 -19-15SEP11-33/32

TM12180 (24SEP11) 33-3360-115 470GLC Excavator

092411

PN=359
 Hydraulic System

Hydraulic Oil Tank Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2
2. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank. 1
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.) 1
3. Drain hydraulic oil tank. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator’s
Manual.)
Specification
Hydraulic Oil 1

TX1097855 —UN—15SEP11
Tank—Capacity
(approximate).................................................................................. 310 L 1
82 gal.

4. Remove cap screws (1) and handrail (2).

1— Cap Screw (8 used) 2— Handrail

Handrail

MM16284,0001168 -19-19SEP11-1/8

5. Remove cap screws (3) and hydraulic oil tank cover (4).
6. Remove final fuel filters. See Final Fuel Filter and
Water Separator Remove and Install. (Group 0560.)
7. Remove primary fuel filters and water separators. See
Primary Fuel Filter and Water Separator Remove and
Install. (Group 0560.) 3
4
8. Remove solenoid valve manifold (4 spool). See
Solenoid Valve Manifold (4-Spool) Remove and Install.
(Group 3360.)

3— Cap Screw (3 used) 4— Hydraulic Oil Tank Cover

TX1097856 —UN—15SEP11

Hydraulic Oil Tank Cover

Continued on next page MM16284,0001168 -19-19SEP11-2/8

TM12180 (24SEP11) 33-3360-116 470GLC Excavator

092411

PN=360
 Hydraulic System

9. Disconnect fan pump control solenoid (Y56).

10. Remove cap screws (6).
11. Attach identification tags and disconnect hydraulic
hose (5). Close all openings using caps and plugs.
12. Remove cap screws (8) and set fan pump control 5
solenoid valve (7) aside. 6

5— Hydraulic Hose 8— Cap Screw (2 used)

6— Cap Screw (2 used) Y56— Fan Pump Control
7— Fan Pump Control Solenoid Solenoid
Valve 6
7 8

TX1097857 —UN—15SEP11
Y56

Fan Pump Control Solenoid Valve

MM16284,0001168 -19-19SEP11-3/8

13. Attach identification tags and disconnect hydraulic

hoses (9, 12, and 16). Close all openings using caps
and plugs.
11
14. Remove cap screws (10).
12
15. Remove cap screws (15) and remove pump case
drain filter (14) and set aside.
10 13
16. Remove cap screws (11) and remove pilot system oil
filter (13) and set aside. 15

9— Hydraulic Hose 13— Pilot System Oil Filter

10— Cap Screw (2 used) 14— Pump Case Drain Filter
11— Cap Screw (2 used) 15— Cap Screw (2 used) 14
12— Hydraulic Hose 16— Hydraulic Hose 9

TX1097858 —UN—15SEP11
10
16

Hydraulic Oil Filters

Continued on next page MM16284,0001168 -19-19SEP11-4/8

TM12180 (24SEP11) 33-3360-117 470GLC Excavator

092411

PN=361
 Hydraulic System

17. Remove cap screws (17) and remove access cover

(18).
18. Remove cap screws (20) and remove access cover 17 18 19 20
(19).

17— Cap Screw (4 used) 19— Access Cover

18— Access Cover 20— Cap Screw (2 used)

TX1097861 —UN—15SEP11
Access Covers

Continued on next page MM16284,0001168 -19-19SEP11-5/8

TM12180 (24SEP11) 33-3360-118 470GLC Excavator

092411

PN=362
 Hydraulic System

22
23 31 24
21

25
33

26
32
27
28

TX1097859 —UN—15SEP11
29 30

TX1097859
Hydraulic Oil Tank
21— Coupler 25— Hydraulic Oil Hose 29— Hydraulic Oil Hose 33— Hydraulic Oil Tank
22— Hydraulic Oil Hose 26— Hydraulic Oil Hose 30— Hydraulic Oil Hose
23— Hydraulic Oil Hose 27— Hydraulic Oil Hose 31— Cap Screw
24— Hydraulic Oil Hose 28— Hydraulic Oil Hose 32— Coupler

19. Remove cap screw (31). 21. Attach identification tags and disconnect couplers (21
20. Attach identification tags and disconnect hydraulic and 32). Close all openings using caps and plugs.
hoses (22—30). Close all openings using cap and
plugs.
Continued on next page MM16284,0001168 -19-19SEP11-6/8

TM12180 (24SEP11) 33-3360-119 470GLC Excavator

092411

PN=363
 Hydraulic System

22. Remove cap screws (34) and lower access cover (35).
23. Remove cap screws (36) and lower access cover (37).

34— Cap Screw (7 used) 36— Cap Screw (5 used)

35— Lower Access Cover 37— Lower Access Cover 37

36

35

TX1097860 —UN—15SEP11
34

Lower Access Covers

Continued on next page MM16284,0001168 -19-19SEP11-7/8

TM12180 (24SEP11) 33-3360-120 470GLC Excavator

092411

PN=364
 Hydraulic System

24. Disconnect hydraulic oil temperature sensor (B40).

25. Remove cap screws (39) and disconnect hydraulic
oil tank fitting (40).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

26. Remove cap screws (38) and remove hydraulic oil

tank (33). 40
Specification
39
Hydraulic Oil
Tank—Weight
(approximate)................................................................................ 385 kg

TX1097863 —UN—15SEP11
850 lb. B40
27. Inspect and repair as necessary. See Hydraulic Oil 38
Tank Disassemble and Assemble. (Group 3360.)

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.
Hydraulic Oil Tank
28. Install hydraulic oil tank (33) and cap screws (38).
Specification 33— Hydraulic Oil Tank 40— Hydraulic Oil Tank Fitting
Hydraulic Oil 38— Cap Screw (8 used) B40— Hydraulic Oil
Tank—Weight 39— Cap Screw (6 used) Temperature Sensor
(approximate)................................................................................ 385 kg
850 lb.

29. Connect hydraulic oil tank fitting (40) and cap screws 43. Connect hydraulic hose (5).
(39). 44. Install cap screws (6).
30. Connect hydraulic oil temperature sensor (B40). 45. Connect fan pump control solenoid (Y56).
31. Install lower access cover (37) and cap screws (36). 46. Install solenoid valve manifold (4 spool). See Solenoid
32. Install lower access cover (35) and cap screws (34). Valve Manifold (4-Spool) Remove and Install. (Group
3360.)
33. Connect couplers (21 and 32).
47. Install primary fuel filters and water separators. See
34. Connect hydraulic hoses (22—30). Primary Fuel Filter and Water Separator Remove and
Install. (Group 0560.)
35. Install cap screw (31).
48. Install final fuel filters. See Final Fuel Filter and Water
36. Install access cover (19) and cap screws (20). Separator Remove and Install. (Group 0560.)
37. Install access cover (18) and cap screws (17). 49. Install hydraulic oil tank cover (4) and cap screws (3).
38. Install pilot system oil filter (13) and cap screws (11). 50. Install handrail (2) and cap screws (1).
39. Install pump case drain filter (14) and cap screws (15). 51. Fill hydraulic oil tank. See Drain and Refill Hydraulic
40. Install cap screws (10). Tank Oil and Clean Suction Screen. (Operator’s
Manual.)
41. Connect hydraulic hoses (9, 12, and 16).
52. Perform pump 1 and 2 start-up procedure. See Pump
42. Install fan pump control solenoid valve (7) and cap 1 and 2 Start-Up Procedure. (Group 3360.)
screws (8).
MM16284,0001168 -19-19SEP11-8/8

TM12180 (24SEP11) 33-3360-121 470GLC Excavator

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 Hydraulic System

Hydraulic Oil Tank Disassemble and Assemble

9
12
10 13

11 11

14
8 15

17
7 16 18
17
5
19
6
17
19
18

3 2 17
18
17
19
20
4 4

1
29

21

TX1096368 —UN—29AUG11
27 23
26 B40 22

25
24
TX1096368 28 28
Hydraulic Oil Tank
1— Hydraulic Oil Tank 9— Cap Screw (6 used) 17— Pipe Plug (5 used) 25— Hand Operated Valve
2— Level Gauge 10— Cover 18— Elbow Fitting (4 used) 26— Adapter Fitting
3— Cap Screw (2 used) 11— O-Ring (2 used) 19— Elbow Fitting (3 used) 27— Pipe
4— Washer (4 used) 12— Cap Screw (12 used) 20— Adapter Fitting 28— Cap Screw (6 used)
5— Pressure Release Button 13— Cover 21— Spacer (8 used) 29— O-Ring
6— Washer 14— Spring 22— Cap Screw (8 used) B40— Hydraulic Oil Temperature
7— Cap Screw (4 used) 15— Flow Control Hydraulic 23— Gasket Sensor
8— Suction Filter Valve 24— Pipe Plug
16— Filter Element

1. Remove cap screws (9 and 12) and covers (10 and 13). 3. Remove filter element (16). See Replace Hydraulic
2. Remove suction filter (8). Tank Oil Filter. (Operator’s Manual.)

Continued on next page JB35873,00002C5 -19-13SEP11-1/2

TM12180 (24SEP11) 33-3360-122 470GLC Excavator

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 Hydraulic System

4. Remove cap screws (28) and pipe (27). 10. Install level gauge and cap screws (3).
5. Remove cap screws (7), pressure release button (5), 11. Install pipe (27) and caps screws (28).
and washer (6). See Replace Hydraulic Tank Cap
Breather Element. (Operator’s Manual.) 12. Install washer (6), pressure release button, and cap
screws (7). See Replace Hydraulic Tank Cap Breather
6. Remove cap screws (3) and level gauge (2). Element. (Operator’s Manual.)
7. Remove pipe plugs (17), elbow fittings (18 and 19), 13. Install filter element. See Replace Hydraulic Tank Oil
and adapter fitting (20). Filter. (Operator’s Manual.)
8. Repair or replace parts as necessary. 14. Install suction filter.
9. Install pipe plugs (17), elbow fittings (18 and 19), and 15. Install covers (10 and 13) and cap screws (9 and 12).
adapter fitting (20).
JB35873,00002C5 -19-13SEP11-2/2

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 Hydraulic System

Hydraulic Oil Restriction Valve Remove and Clean Suction Screen. (Operator’s Manual.) Or see
Install Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)

1. Release hydraulic oil tank pressure by pressing Specification

pressure release button at top of hydraulic oil tank. Hydraulic Oil
See Hydraulic Oil Tank Pressure Release Procedure. Tank—Capacity
(Group 9025-25.) (approximate).................................................................................. 310 L
82 gal.
2. Drain hydraulic oil tank or apply vacuum to hydraulic
oil tank. See Drain and Refill Hydraulic Tank Oil and
3

TX1095073 —UN—27JUL11
TX1095073
Restriction Valve
3— Coupling 5— Cap Screw (4 used) 7— Hydraulic Oil Restriction
4— Hydraulic Line 6— O-Ring Valve

3. Loosen coupling (3).

10. Disconnect vacuum pump from hydraulic oil tank. See
4. Remove hydraulic line (4). Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
5. Remove hydraulic oil restriction valve (7). 11. Fill hydraulic system. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator's
6. Inspect and replace as necessary. Manual.)
7. Install hydraulic oil restriction valve. Specification
Hydraulic Oil
8. Install hydraulic line.
Tank—Capacity
9. Torque coupling to specification. (approximate).................................................................................. 310 L
82 gal.
Specification
Coupling—Torque..........................................................................10 N·m 12. Bleed air from hydraulic system. See Bleed Air From
90 lb-in. Hydraulic System. (Operator's Manual.)
RH60123,0000252 -19-21SEP11-1/1

TM12180 (24SEP11) 33-3360-124 470GLC Excavator

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 Hydraulic System

Hydraulic Oil Cooler Bypass Valve Remove Clean Suction Screen. (Operator’s Manual.) Or see
and Install Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)

1. Release hydraulic oil tank pressure by pressing Specification

pressure release button at top of hydraulic oil tank. Hydraulic Oil
See Hydraulic Oil Tank Pressure Release Procedure. Tank—Capacity
(Group 9025-25.) (approximate).................................................................................. 310 L
82 gal.
2. Drain hydraulic oil tank or apply vacuum to hydraulic
oil tank. See Drain and Refill Hydraulic Tank Oil and

7
5 6

4
3

TX1095095 —UN—27JUL11

TX1095095
Hydraulic Oil Cooler Bypass Valve
3— O-Ring 5— Cap Screw (4 used) 7— Coupling
4— Hydraulic Oil Cooler Bypass 6— Hydraulic Line
Valve

Continued on next page RH60123,0000253 -19-21SEP11-1/2

TM12180 (24SEP11) 33-3360-125 470GLC Excavator

092411

PN=369
 Hydraulic System

3. Loosen coupling (7).

10. Disconnect vacuum pump from hydraulic oil tank. See
4. Remove hydraulic line (6). Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
5. Remove hydraulic oil cooler bypass valve (4). 11. Fill hydraulic system. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator's
6. Inspect and replace as necessary. Manual.)
7. Install hydraulic oil cooler bypass valve. Specification
Hydraulic Oil
8. Install hydraulic line.
Tank—Capacity
9. Torque coupling to specification. (approximate).................................................................................. 310 L
82 gal.
Specification
Coupling—Torque..........................................................................10 N·m 12. Bleed air from hydraulic system. See Bleed Air From
90 lb-in. Hydraulic System. (Operator's Manual.)
RH60123,0000253 -19-21SEP11-2/2

Hydraulic Oil Cooler Remove and Install

1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
2. Release hydraulic oil tank pressure by pushing
pressure release button on top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
3. Drain hydraulic oil tank. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator’s
Manual.)
4. Remove hood. See Hood Remove and Install. (Group
1910.)
5. Remove engine side shields. See Engine Side Shields
Remove and Install. (Group 1910.)
6. Loosen clamps (2 and 4) on hoses (1 and 3).

1— Hose 3— Hose

TX1094144A —UN—08JUL11
2— Clamp (2 used) 4— Clamp (2 used)

Intercooler Hoses

Continued on next page RG80575,00008CB -19-21SEP11-1/9

TM12180 (24SEP11) 33-3360-126 470GLC Excavator

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 Hydraulic System

7. Loosen clamps (5 and 9) and remove hoses (6 and 10).

8. Remove cap screws (7) and clamp (8).

5— Clamp (2 used) 8— Clamp

6— Intercooler-to-Intake 9— Clamp (4 used)
Manifold Hose 10— Turbocharger-to-
7— Cap Screw (2 used) Intercooler Hose

TX1094316A —UN—08JUL11
Intercooler Hoses

Continued on next page RG80575,00008CB -19-21SEP11-2/9

TM12180 (24SEP11) 33-3360-127 470GLC Excavator

092411

PN=371
 Hydraulic System

9. Remove cap screws (13 and 15) from left and right
end covers (12 and 14).

11— Cover 14— Right End Cover

12— Left End Cover 15— Cap Screw
13— Cap Screw

TX1094317A —UN—08JUL11
Left End Cover

TX1094318A —UN—08JUL11

Right End Cover

Continued on next page RG80575,00008CB -19-21SEP11-3/9

TM12180 (24SEP11) 33-3360-128 470GLC Excavator

092411

PN=372
 Hydraulic System

10. Remove cap screws (16), clamps (17), and pipes (18
and 20).

11— Cover 18— Intercooler-to-Intake

16— Cap Screw (6 used) Manifold Pipe
17— Clamp (3 used) 19— Cap Screw (10 used)
20— Turbocharger-to-
Intercooler Pipe

TX1094319A —UN—08JUL11
Intercooler Pipes and Cover

RG80575,00008CB -19-21SEP11-4/9

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

11. Attach M12 Eyebolts (21) and appropriate lifting device

to cover (11). Remove cap screws (19) and cover.
Specification
Cover—Weight
(approximate).................................................................................. 52 kg
115 lb.

TX1094320A —UN—08JUL11
11— Cover 21— M12 Eyebolt (3 used)

Cover

Continued on next page RG80575,00008CB -19-21SEP11-5/9

TM12180 (24SEP11) 33-3360-129 470GLC Excavator

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PN=373
 Hydraulic System

12. Remove cap screws (22) and disconnect return line

(right control valve to hydraulic oil cooler) (23). Close
all openings using caps and plugs.

22— Cap Screw (2 used) 23— Return Line (right control

valve to hydraulic oil
cooler)

TX1094321A —UN—08JUL11
Return Line (right control valve to hydraulic oil cooler)

RG80575,00008CB -19-21SEP11-6/9

13. Remove cap screws (24), disconnect adapter (25),

and return line (hydraulic oil cooler to hydraulic oil
tank) (26). Close all openings using caps and plugs.

24— Cap Screw (2 used) 26— Return Line (hydraulic

25— Adapter oil cooler to hydraulic oil
tank)

TX1094322A —UN—12JUL11
Return Line (hydraulic oil cooler to hydraulic oil tank)

Continued on next page RG80575,00008CB -19-21SEP11-7/9

TM12180 (24SEP11) 33-3360-130 470GLC Excavator

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PN=374
 Hydraulic System

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

14. Attach appropriate lifting device to hydraulic oil cooler

(30). Remove cap screws (27—29) and hydraulic oil
cooler. Close all openings using caps and plugs.
Specification
Hydraulic Oil
Cooler—Weight
(approximate).................................................................................. 75 kg
165 lb.

15. Repair or replace parts as necessary.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

16. Attach appropriate lifting device to hydraulic oil cooler.

Install hydraulic oil cooler and cap screws.
Specification

TX1094323A —UN—12JUL11
Hydraulic Oil
Cooler—Weight
(approximate).................................................................................. 75 kg
165 lb.

27— Cap Screw 29— Cap Screw (2 used)

28— Cap Screw 30— Hydraulic Oil Cooler

Hydraulic Oil Cooler

Continued on next page RG80575,00008CB -19-21SEP11-8/9

TM12180 (24SEP11) 33-3360-131 470GLC Excavator

092411

PN=375
 Hydraulic System

17. Clean top and bottom return line surfaces (32).

Replace O-rings (31).
18. Connect adapter, return line (hydraulic oil cooler to
hydraulic oil tank) and install cap screws.
19. Connect return line (right control valve to hydraulic oil
cooler) and install cap screws.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

TX1094324A —UN—12JUL11
20. Attach appropriate lifting device to cover. Install cover
and cap screws.
Specification
Cover—Weight
(approximate).................................................................................. 52 kg
115 lb.
Hydraulic Oil Cooler and O-Ring (top shown)
21. Install pipes, clamps, and cap screws.
22. Install left and right end cover cap screws. 30— Hydraulic Oil Cooler 32— Return Line Surface
31— O-Ring (2 used)
23. Install clamp and cap screws.
24. Install hoses and tighten clamps.
28. Fill hydraulic oil tank. See Drain and Refill Hydraulic
25. Tighten clamps (2 and 4) on hoses (1 and 3).
Tank Oil and Clean Suction Screen. (Operator’s
26. Install engine side shields. See Engine Side Shields Manual.)
Remove and Install. (Group 1910.)
27. Install hood. See Hood Remove and Install. (Group
1910.)
RG80575,00008CB -19-21SEP11-9/9

Boom Cylinder Remove and Install

NOTE: Procedure is same for both boom cylinders. 2
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.)
1

TX1098619 —UN—23SEP11
2. Position the machine as shown. Fully retract the 3
bucket cylinder (1) and arm cylinder (2) and lower
bucket to the ground.
3. Release pressure in boom hydraulic circuit. See
Hydraulic Circuit Pressure Release Procedure. (Group
3360.)
Machine Position
1— Bucket Cylinder 3— Boom Cylinder (2 used)
2— Arm Cylinder

Continued on next page JD29379,0000090 -19-24SEP11-1/6

TM12180 (24SEP11) 33-3360-132 470GLC Excavator

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PN=376
 Hydraulic System

4. Disconnect lubrication line (4) at rod end of boom

cylinder. Close all openings using caps and plugs.
5. Make note of shim (5) placement for ease of assembly.

TX1096844A —UN—29AUG11
4— Lubrication Line 5— Shim

Lubrication Line

JD29379,0000090 -19-24SEP11-2/6

6. Remove cap screws (8), lock washers (9), retaining

plate (10), and washer (11).

3— Boom Cylinder 10— Retaining Plate

8— Cap Screw (4 used) 11— Washer
9— Lock Washer (4 used)

TX1096588A —UN—24AUG11
Retaining Plate

Continued on next page JD29379,0000090 -19-24SEP11-3/6

TM12180 (24SEP11) 33-3360-133 470GLC Excavator

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PN=377
 Hydraulic System

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

7. Support boom cylinder (3) with appropriate lifting

device and push pin (12) into boom.

TX1096583A —UN—24AUG11
Specification
Boom Cylinder
Pin—Weight
(approximate)................................................................................ 101 kg
223 lb.
Specification
Boom Cylinder—Weight
Boom Cylinder Pin
(approximate)................................................................................ 420 kg
926 lb.
3— Boom Cylinder 12— Pin
8. Lower boom cylinder rod end onto floor stand.
9. Start engine.
See Hydraulic Oil Tank Pressure Release Procedure.
10. Retract cylinder fully. (Group 9025-25.)
11. Stop engine. 14. Drain or apply vacuum to hydraulic tank. See Drain
and Refill Hydraulic Tank Oil and Clean Suction
12. Release pressure in boom hydraulic circuit. See Screen. (Operator's Manual.) See Apply Vacuum to
Hydraulic Circuit Pressure Release Procedure. (Group Hydraulic Oil Tank. (Group 3360.)
3360.)
13. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.
Continued on next page JD29379,0000090 -19-24SEP11-4/6

TM12180 (24SEP11) 33-3360-134 470GLC Excavator

092411

PN=378
 Hydraulic System

15. Tag and disconnect hydraulic hoses (13).

16. Remove cap screw (14), lock washer (15), and washer
(16).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

17. Remove boom cylinder pin (17).

Specification

TX1097535A —UN—07SEP11
Boom Cylinder
Pin—Weight
(approximate).................................................................................. 25 kg
55 lb.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

18. Remove boom cylinder. Boom Cylinder Hydraulic Hoses and Pin

Specification
Boom Cylinder—Weight 13— Hydraulic Hose (2 used) 17— Boom Cylinder Pin
14— Cap Screw 18— Shim (2 used)
(approximate)................................................................................ 420 kg 15— Lock Washer 19— Spacer
926 lb. 16— Washer

19. Remove shims (18) and spacer (19).

20. Repair or replace parts as necessary. See Boom 27. Fill or remove vacuum from hydraulic tank. See
Cylinder Disassemble and Assemble. (Group 3360.) Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator's Manual.)
21. Install spacer and shims.
28. Start engine.
CAUTION: Prevent possible crushing injury from
29. Extend cylinder rod end to align with cylinder pin bore
heavy component. Use appropriate lifting device.
on boom.
22. Lift boom cylinder and align cylinder head with cylinder 30. Stop engine.
pin bores on frame.
31. Install shims.
23. Install boom cylinder pin.
Specification CAUTION: Prevent possible crushing injury from
Boom Cylinder heavy component. Use appropriate lifting device.
Pin—Weight
(approximate).................................................................................. 25 kg 32. Push pin into cylinder rod end.
55 lb. Specification
Boom Cylinder
24. Install washer, lock washer, and cap screw. Tighten
Pin—Weight
to specification.
(approximate)................................................................................ 101 kg
Specification 223 lb.
Cap Screw—Torque....................................................................400 N·m
295 lb.-ft. 33. Install washer, retaining plate, lock washers, and cap
screws. Tighten to specification.
25. Connect boom cylinder hydraulic hoses. Tighten to
Specification
specification.
Cap Screw—Torque....................................................................400 N·m
Specification 295 lb.-ft.
Hydraulic
Hose—Torque.............................................................................210 N·m 34. Connect lubrication line. Tighten to specification.
155 lb.-ft. Specification
Lubrication
26. Lift cylinder rod end.
Line—Torque.................................................................................30 N·m
22 lb.-ft.

35. Lubricate all pivot joints.

Continued on next page JD29379,0000090 -19-24SEP11-5/6

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 Hydraulic System

36. Check hydraulic oil level. See Check Hydraulic Oil 37. Bleed air from cylinder. See Hydraulic Cylinder Bleed
Level. (Operator’s Manual.) Procedure. (Group 3360.)
JD29379,0000090 -19-24SEP11-6/6

TM12180 (24SEP11) 33-3360-136 470GLC Excavator

092411

PN=380
 Hydraulic System

Boom Cylinder Disassemble and Assemble

12

13
14
15
16
17
15
14

18

20 19
21
22
1

2
3

5
6

7
8

TX1096127 —UN—18AUG11
9
10
11

TX1096127
Boom Cylinder
1— Cylinder Rod 7— Backup Ring 13— Cushion Bearing 19— Nut
2— Wiper Ring 8— U-Ring 14— Slide Ring (2 used) 20— Steel Ball
3— Socket Head Cap Screw (8 9— Ring 15— Slide Ring (2 used) 21— Set Screw
used) 10— Bushing 16— Seal Ring 22— Cylinder Barrel
4— Cylinder Head 11— Retaining Ring 17— O-Ring
5— Backup Ring 12— Cushion Seal 18— Piston
6— O-Ring

Continued on next page TZ24494,00006EA -19-15SEP11-1/5

TM12180 (24SEP11) 33-3360-137 470GLC Excavator

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 Hydraulic System

SPECIFICATIONS
3. Fully extend cylinder rod (1).
Boom Cylinder—Weight 430 kg
(approximate) 950 lb. 4. Remove socket head cap screws (3) from cylinder
Arm Cylinder Rod Assem- 221 kg head (4).
bly—Weight (approximate) 487 lb.
Arm Cylinder Barrel—Weight 182 kg IMPORTANT: Avoid damage to sliding surface of
(approximate) 401 lb. cylinder rod. Handle with care.
Arm Cylinder Rod—Weight 192 kg
(approximate) 423 lb. 5. Tap and remove cylinder head with cylinder rod
Arm Cylinder Head—Weight 29 kg together from cylinder barrel (22) using soft face
(approximate) 64 lb. hammer.
Arm Cylinder Rod—Outside 115 mm
Diameter (OD) 4.5 in.
6. Install cylinder rod to ST5908 Hydraulic Cylinder
Disassembly and Assembly Device.
Nut-to-Cylinder Rod—Torque 14 200 N·m
10 500 lb.-ft. 7. Apply matching marks on cylinder rod and nut (19).
Set Screw-to-Nut—Torque 64 N·m
47 lb.-ft. 8. Cut away the crimped part (2 places) of set screw (21)
Socket Head Cap Screw-to- 1230 N·m using a hand drill.
Cylinder Head—Torque 910 lb.-ft.
9. Remove set screw and steel ball (20).
ESSENTIAL TOOLS 10. Remove nut from cylinder rod using ST3268 Cylinder
ST5908 Hydraulic Cylinder Disassembly and Assembly Device Nut Removal and Installation Tool and ST5908
ST3268 Cylinder Nut Removal and Installation Tool Hydraulic Cylinder Disassembly and Assembly Device.
ST2671 Cylinder Head Maintenance Tool
ST2970 Seal Ring Sliding Tool CAUTION: Prevent crushing injury from heavy
component. Use appropriate lifting device.
CAUTION: Prevent crushing injury from heavy
11. Remove piston (18) from cylinder rod.
component. Use appropriate lifting device.
Specification
1. Attach appropriate lifting device to cylinder and Arm Cylinder Rod
position horizontally on suitable workbench. Assembly——Weight
(approximate)................................................................................ 221 kg
Specification
487 lb.
Boom Cylin-
Arm Cylinder
der——Weight (approxi-
Barrel——Weight
mate)............................................................................................. 430 kg
(approximate)................................................................................ 182 kg
950 lb.
401 lb.
2. Drain hydraulic oil from cylinder. Dispose of waste
properly.
Continued on next page TZ24494,00006EA -19-15SEP11-2/5

TM12180 (24SEP11) 33-3360-138 470GLC Excavator

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PN=382
 Hydraulic System

IMPORTANT: Slide rings (14 and 15) cannot be reused.

Replace with new when assembling.

12. Remove slide rings (14 and 15), seal ring (16), and
O-ring (17) from piston.

TX1096255A —UN—02SEP11
CAUTION: Prevent crushing injury from heavy
component. Use appropriate lifting device.

13. Remove cushion bearing (13), cushion seal (12), and

cylinder head from cylinder rod.
Specification
Arm Cylinder Piston and Rings
Rod——Weight
(approximate)................................................................................ 192 kg
14— Slide Ring (2 used) 17— O-Ring
423 lb.
15— Slide Ring (2 used) 18— Piston
Arm Cylinder 16— Seal Ring
Head——Weight
(approximate).................................................................................. 29 kg
64 lb.
Specification
14. Remove O-ring (6), backup ring (5), wiper ring (2), Arm Cylinder
retaining ring (11), ring (9), U-ring (8), and backup ring Rod——Outside
(7) from cylinder head. Diameter (OD)..............................................................................115 mm
4.5 in.
15. Remove bushing (10) from cylinder head by using
ST2671 Cylinder Head Maintenance Tool. 17. Inspect seals and bushings on both rod end and head
end of cylinder for wear and damage. See Inspect
16. Inspect cylinder rod and cylinder barrel outside and Pins, Bushings and Bosses-Front Attachment. (Group
inside for wear, scratches, and nicks that may cut or 3340.)
damage a seal or wear ring during assembly.
TZ24494,00006EA -19-15SEP11-3/5

18. Check cylinder rod for curvature using V-blocks and

dial indicator.
IMPORTANT: Before assembling, apply clean
hydraulic oil onto parts to prevent seizing
during assembly.

TX1095813 —UN—11AUG11
19. Install bushing to cylinder head using ST2671 Cylinder
Head Bushing Puller and Installer.
20. Install retaining ring (11) to cylinder head.
21. Install ring (9) to cylinder head with lip part facing
bushing side.
Cylinder Rod on V-Blocks
22. Install backup ring (7) to cylinder head.
23. Install U-ring (8) to cylinder head with lip part facing
bushing side. 25. Install O-ring (6) and backup ring (5) to cylinder head.

24. Install wiper ring to cylinder head using ST2671

Cylinder Head Maintenance Tool and soft face
hammer.
Continued on next page TZ24494,00006EA -19-15SEP11-4/5

TM12180 (24SEP11) 33-3360-139 470GLC Excavator

092411

PN=383
 Hydraulic System

26. Install O-ring (17) and seal ring (16) to piston using
ST2970 Seal Ring Sliding Tool. After installed, adjust
seal ring using ST2970 Seal Ring Sliding Tool.
27. Install slide rings (14 and 15) with their slits positioned
180° offset from each other.

TX1096255A —UN—02SEP11
28. Install cylinder head assembly to cylinder rod using
ST2671 Cylinder Head Maintenance Tool.
29. Install cushion seal to cylinder rod with slit facing
towards piston side.
30. Install cushion bearing to cylinder rod with chamfered
surface facing towards cylinder head side. Piston and Rings
31. Install piston assembly to cylinder rod.
14— Slide Ring (2 used) 17— O-Ring
32. Align matching marks made during disassembly and 15— Slide Ring (2 used) 18— Piston
install nut to cylinder rod using ST3268 Cylinder Nut 16— Seal Ring
Removal and Installation Tool and ST5908 Hydraulic
Cylinder Disassembly and Assembly Device.
Specification 35. Position cylinder barrel horizontally on a suitable
Nut-to-Cylinder workbench.
Rod——Torque.......................................................................14 200 N·m
10 500 lb.-ft. 36. Install cylinder rod into cylinder barrel.

33. Install ball and set screw to nut. IMPORTANT: Avoid damage to rings. Handle with care.
Specification 37. Install cylinder head to cylinder barrel with socket
Set Screw-to- head cap screws.
Nut——Torque...............................................................................64 N·m
47 lb.-ft. Specification
Socket Head Cap
Screw-to-Cylinder
Head——Torque........................................................................1230 N·m
34. Crimp set screw in two places using a punch.
910 lb.-ft.

TZ24494,00006EA -19-15SEP11-5/5

Arm Cylinder Remove and Install

1. Park and prepare machine for service. See Park and 2
Prepare for Service Safely. (Group 0001.)
2. Position the machine as shown. Fully retract the
1
TX1098619 —UN—23SEP11
bucket cylinder (1) and arm cylinder (2) and lower
bucket to the ground. 3
3. Stop engine.
4. Release pressure in boom hydraulic circuit. See
Hydraulic Circuit Pressure Release Procedure. (Group
3360.)
5. Release hydraulic oil tank pressure by pressing Machine Position
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure. 1— Bucket Cylinder 3— Boom Cylinder (2 used)
(Group 9025-25.) 2— Arm Cylinder

6. Drain or apply vacuum to hydraulic tank. See Apply

Vacuum to Hydraulic Oil Tank. (Group 3360.) See
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator's Manual.)
Continued on next page JD29379,0000091 -19-24SEP11-1/5

TM12180 (24SEP11) 33-3360-140 470GLC Excavator

092411

PN=384
 Hydraulic System

7. Install wood block (7) between arm cylinder and boom.

7— Wood Block

TX1097311 —UN—06SEP11
7

Wood Block

JD29379,0000091 -19-24SEP11-2/5

8. Remove cap screws (4) from hydraulic hoses (5).

9. Tag and disconnect hydraulic hoses. Close all
openings using caps and plugs.
10. Disconnect lubrication hose (6). Close all openings

TX1097313A —UN—06SEP11
using caps and plugs.
11. Remove nuts (8) and cap screw (9).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

12. Remove arm cylinder pin (10) at head end.

Arm Cylinder Head End
Specification
Arm Cylinder
Pin—Weight 2— Arm Cylinder 8— Nut (2 used)
4— Cap Screw (8 used) 9— Cap Screw
(approximate).................................................................................. 25 kg
5— Hydraulic Hose (2 used) 10— Arm Cylinder Pin
55 lb. 6— Lubrication Hose

Continued on next page JD29379,0000091 -19-24SEP11-3/5

TM12180 (24SEP11) 33-3360-141 470GLC Excavator

092411

PN=385
 Hydraulic System

13. Disconnect lubrication hose (15). Close all openings

using caps and plugs.
14. Remove nuts (11) and cap screw (12).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

15. Connect appropriate lifting device to arm cylinder (2)

using lifting straps and remove arm cylinder pin (13)
at rod end.
Specification
Arm Cylinder—Weight
(approximate)................................................................................ 660 kg

TX1097315A —UN—06SEP11
1460 lb.
Specification
Arm Cylinder
Pin—Weight
(approximate).................................................................................. 25 kg
55 lb.

16. Remove arm cylinder (2). Arm Cylinder Rod End

17. Repair or replace arm cylinder as necessary. See Arm
Cylinder Disassemble and Assemble. (Group 3360.) 2— Arm Cylinder 13— Arm Cylinder Pin
11— Nut (2 used) 15— Lubrication Hose
18. Check pins and bushings for any wear. See Inspect 12— Cap Screw
Pins, Bushings and Bosses—Front Attachment.
(Group 3340.)
19. Clean pins and bores. Specification
Arm Cylinder
20. Apply grease to pins and bores. Pin—Weight
(approximate).................................................................................. 25 kg
CAUTION: Prevent possible crushing injury from 55 lb.
heavy component. Use appropriate lifting device.
NOTE: Tighten retaining nuts against each other, not
retainer. Cap screw must be free to turn in hole.
21. Connect appropriate lifting device to arm cylinder
using lifting straps and align pin bores.
25. Install cap screw and nuts.
Specification
Arm Cylinder—Weight 26. Connect hydraulic hoses and install cap screws.
(approximate)................................................................................ 660 kg Tighten to specification.
1460 lb. Specification
Specification Hydraulic Hose Cap
Arm Cylinder Screws—Torque..........................................................................140 N·m
Pin—Weight 103 lb.-ft.
(approximate).................................................................................. 25 kg 27. Connect lubrication hoses. Tighten to specification.
55 lb.
Specification
22. Install arm cylinder pin at rod end. Lubrication
Hoses—Torque..............................................................................30 N·m
NOTE: Tighten retaining nuts against each other, not
22 lb.-ft.
retainer. Cap screw must be free to turn in hole.
28. Fill or remove vacuum from hydraulic tank. See
23. Install cap screw and nuts. Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator's Manual.)
CAUTION: Prevent possible crushing injury from 29. Check hydraulic oil level. See Check Hydraulic Oil
heavy component. Use appropriate lifting device. Level. (Operator's Manual.)
24. Align pin bore and install arm cylinder pin at head end. 30. Bleed air from arm cylinder. See Hydraulic Cylinder
Bleed Procedure. (Group 3360.)
Continued on next page JD29379,0000091 -19-24SEP11-4/5

TM12180 (24SEP11) 33-3360-142 470GLC Excavator

092411

PN=386
 Hydraulic System

31. Grease arm cylinder pin joints. See Lubricate Front

End Pin Joints. (Operator's Manual.)
JD29379,0000091 -19-24SEP11-5/5

TM12180 (24SEP11) 33-3360-143 470GLC Excavator

092411

PN=387
 Hydraulic System

Arm Cylinder Disassemble and Assemble

TX1096059 —UN—15AUG11

Arm Cylinder
1— Cylinder Rod 7— Ring 13— Cushion Bearing 19— Nut
2— Wiper Ring 8— Bushing 14— Piston 20— Steel Ball
3— Cylinder Head 9— Retaining Ring 15— Slide Ring (2 used) 21— Set Screw
4— Socket Head Cap Screw (8 10— Backup Ring 16— Slide Ring (2 used) 22— Cylinder Barrel
used) 11— O-Ring 17— Seal Ring
5— Backup Ring 12— Cushion Seal 18— O-Ring
6— U-Ring

Continued on next page TZ24494,000067F -19-13SEP11-1/5

TM12180 (24SEP11) 33-3360-144 470GLC Excavator

092411

PN=388
 Hydraulic System

SPECIFICATIONS
3. Fully extend cylinder rod (1).
Arm Cylinder—Weight 660 kg
(approximate) 1460 lb. 4. Remove socket head cap screws (4) from cylinder
Arm Cylinder Rod Assem- 325 kg head (3).
bly—Weight (approximate) 715 lb.
Arm Cylinder Barrel—Weight 275 kg IMPORTANT: Avoid damage to sliding surface of
(approximate) 605 lb. cylinder rod. Handle with care.
Arm Cylinder Rod—Weight 280 kg
(approximate) 618 lb. 5. Tap and remove cylinder head with cylinder rod
Arm Cylinder Head—Weight 44 kg together from cylinder barrel (22) using soft face
(approximate) 97 lb. hammer.
Arm Cylinder Rod—Outside 130 mm
Diameter (OD) 5.1 in.
6. Install cylinder rod to ST5908 Hydraulic Cylinder
Disassembly and Assembly Device.
Nut-to-Cylinder Rod—Torque 27 300 N·m
20 100 lb.-ft. 7. Apply matching marks on cylinder rod and nut (19).
Set Screw-to-Nut—Torque 100 N·m
74 lb.-ft. 8. Cut away the crimped part (2 places) of set screw (21)
Socket Head Cap Screw-to- 1560 N·m using a hand drill.
Cylinder Head—Torque 1150 lb.-ft.
9. Remove set screw and steel ball (20).
ESSENTIAL TOOLS 10. Remove nut from cylinder rod using ST3283 Cylinder
ST5908 Hydraulic Cylinder Disassembly and Assembly Device Nut Removal and Installation Tool and ST5908
ST3283 Cylinder Nut Removal and Installation Tool Hydraulic Cylinder Disassembly and Assembly Device.
ST8023 Cylinder Head Maintenance Tool
ST2971 Seal Ring Installing Tool CAUTION: Prevent crushing injury from heavy
component. Use appropriate lifting device.
CAUTION: Prevent crushing injury from heavy
11. Remove piston (14) from cylinder rod.
component. Use appropriate lifting device.
Specification
1. Attach appropriate lifting device to cylinder and Arm Cylinder Rod
position horizontally on suitable workbench. Assembly——Weight
(approximate)................................................................................ 325 kg
Specification
715 lb.
Arm Cylinder——Weight
Arm Cylinder
(approximate)................................................................................ 660 kg
Barrel——Weight
1460 lb.
(approximate)................................................................................ 275 kg
2. Drain hydraulic oil from cylinder. Dispose of waste 605 lb.
properly.
Continued on next page TZ24494,000067F -19-13SEP11-2/5

TM12180 (24SEP11) 33-3360-145 470GLC Excavator

092411

PN=389
 Hydraulic System

IMPORTANT: Slide rings (15 and 16) cannot be reused.

Replace with new when assembling.

12. Remove slide rings (15 and 16), seal ring (17), and
O-ring (18) from piston.

TX1096064A —UN—02SEP11
CAUTION: Prevent crushing injury from heavy
component. Use appropriate lifting device.

13. Remove cushion bearing (13), cushion seal (12), and

cylinder head from cylinder rod.
Specification
Arm Cylinder Piston and Rings
Rod——Weight
(approximate)................................................................................ 280 kg
14— Piston 17— Seal Ring
618 lb.
15— Slide Ring (2 used) 18— O-Ring
Arm Cylinder 16— Slide Ring (2 used)
Head——Weight
(approximate).................................................................................. 44 kg
97 lb.
Specification
14. Remove O-ring (11), backup ring (10), wiper ring (2), Arm Cylinder
retaining ring (9), ring (7), U-ring (6), and backup ring Rod——Outside
(5) from cylinder head. Diameter (OD)............................................................................. 130 mm
5.1 in.
15. Remove bushing (8) from cylinder head by using
ST8023 Cylinder Head Maintenance Tool. 17. Inspect seals and bushings on both rod end and head
end of cylinder for wear and damage. See Inspect
16. Inspect cylinder rod and cylinder barrel outside and Pins, Bushings and Bosses-Front Attachment. (Group
inside for wear, scratches, and nicks that may cut or 3340.)
damage a seal or wear ring during assembly.
TZ24494,000067F -19-13SEP11-3/5

18. Check cylinder rod for curvature using V-blocks and

dial indicator.
IMPORTANT: Before assembling, apply clean
hydraulic oil onto parts to prevent seizing
during assembly.

TX1095813 —UN—11AUG11
19. Install bushing to cylinder head using ST8023 Cylinder
Head Maintenance Tool.
20. Install retaining ring (9) to cylinder head.
21. Install ring (7) to cylinder head with lip part facing
bushing side.
Cylinder Rod on V-Blocks
22. Install backup ring (5) to cylinder head.
23. Install U-ring (6) to cylinder head with lip part facing
bushing side. 25. Install O-ring (11) and backup ring (10) to cylinder head.

24. Install wiper ring to cylinder head using ST8023

Cylinder Head Maintenance Tool and soft face
hammer.
Continued on next page TZ24494,000067F -19-13SEP11-4/5

TM12180 (24SEP11) 33-3360-146 470GLC Excavator

092411

PN=390
 Hydraulic System

26. Install O-ring (18) and seal ring (17) to piston using
ST2971 Seal Ring Installing Tool. After installed,
adjust seal ring using ST2971 Seal Ring Installing Tool.
27. Install slide rings (15 and 16) with their slits positioned
180° offset from each other.

TX1096064A —UN—02SEP11
28. Install cylinder head assembly to cylinder rod using
ST8023 Cylinder Head Maintenance Tool.
29. Install cushion seal to cylinder rod with slit facing
towards piston side.
30. Install cushion bearing to cylinder rod with chamfered
surface facing towards cylinder head side. Piston and Rings
31. Install piston assembly to cylinder rod.
14— Piston 17— Seal Ring
32. Align matching marks made during disassembly and 15— Slide Ring (2 used) 18— O-Ring
install nut to cylinder rod using ST3283 Cylinder Nut 16— Slide Ring (2 used)
Removal and Installation Tool and ST5908 Hydraulic
Cylinder Disassembly and Assembly Device.
Specification 35. Position cylinder barrel horizontally on a suitable
Nut-to-Cylinder workbench.
Rod——Torque.......................................................................27 300 N·m
20 100 lb.-ft. 36. Install cylinder rod into cylinder barrel.

33. Install ball and set screw to nut. IMPORTANT: Avoid damage to rings. Handle with care.
Specification 37. Install cylinder head to cylinder barrel with socket
Set Screw-to- head cap screws.
Nut——Torque.............................................................................100 N·m
74 lb.-ft. Specification
Socket Head Cap
Screw-to-Cylinder
Head——Torque........................................................................1560 N·m
34. Crimp set screw in two places using a punch.
1150 lb.-ft.

TZ24494,000067F -19-13SEP11-5/5

Bucket Cylinder Remove and Install

1. Park and prepare machine for service. See Park and 2
Prepare for Service Safely. (Group 0001.)
2. Position the machine as shown. Fully retract the
1

TX1098619 —UN—23SEP11
bucket cylinder (1) and arm cylinder (2) and lower
bucket to the ground. 3
3. Stop engine.
4. Release pressure in boom hydraulic circuit. See
Hydraulic Circuit Pressure Release Procedure. (Group
3360.)
5. Release hydraulic oil tank pressure by pressing Machine Position
pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure. 1— Bucket Cylinder 3— Boom Cylinder (2 used)
(Group 9025-25.) 2— Arm Cylinder

6. Drain or apply vacuum to hydraulic tank. See Apply

Vacuum to Hydraulic Oil Tank. (Group 3360.) See
Drain and Refill Hydraulic Tank Oil and Clean Suction
Screen. (Operator's Manual.)
Continued on next page JD29379,0000092 -19-24SEP11-1/4

TM12180 (24SEP11) 33-3360-147 470GLC Excavator

092411

PN=391
 Hydraulic System

7. Install wood block (4) between bucket cylinder and arm.

4— Wood Block

TX1097331 —UN—07SEP11
Wood Block

JD29379,0000092 -19-24SEP11-2/4

8. Remove nuts (5) and cap screw (6).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

9. Remove bucket cylinder pin (7) at rod end.

Specification
Bucket Cylinder
Pin—Weight
(approximate).................................................................................. 49 kg
108 lb.

1— Bucket Cylinder 6— Cap Screw

TX1097611A —UN—08SEP11
5— Nut (2 used) 7— Bucket Cylinder Pin

Bucket Cylinder Pin

Continued on next page JD29379,0000092 -19-24SEP11-3/4

TM12180 (24SEP11) 33-3360-148 470GLC Excavator

092411

PN=392
 Hydraulic System

10. Remove cap screws (8) from hydraulic hoses (9).

11. Tag and disconnect hydraulic hoses. Close all
openings using caps and plugs.
12. Disconnect lubrication hose (10). Close all openings
using caps and plugs.
13. Remove nuts (11) and cap screw (12).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

14. Attach appropriate lifting device to bucket cylinder (1)

and remove bucket cylinder pin (13) at head end.

TX1097613A —UN—08SEP11
Specification
Bucket Cylinder—Weight
(approximate)................................................................................ 410 kg
905 lb.

15. Remove bucket cylinder.

16. Repair or replace bucket cylinder as necessary. See
Bucket Cylinder Disassemble and Assemble. (Group Bucket Cylinder Pin and Hydraulic Hoses
3360.)
1— Bucket Cylinder 11— Nut (2 used)
17. Check pins and bushings for any wear. See Inspect 8— Cap Screw (8 used) 12— Cap Screw
Pins, Bushings and Bosses—Front Attachment. 9— Hydraulic Hose (2 used) 13— Bucket Cylinder Pin
(Group 3340.) 10— Lubrication Hose

18. Clean pins and bores.

19. Apply grease to pins and bores. Specification
Hydraulic Hose Cap
CAUTION: Prevent possible crushing injury from Screws—Torque..........................................................................180 N·m
heavy component. Use appropriate lifting device. 130 lb.-ft.

25. Install bucket cylinder pin at rod end.

20. Support bucket cylinder with appropriate lifting device
and align cylinder pin bores. NOTE: Tighten retaining nuts against each other, not
retainer. Cap screw must be free to turn in hole.
21. Install bucket cylinder pin at head end.
NOTE: Tighten retaining nuts against each other, not 26. Install cap screw and nuts.
retainer. Cap screw must be free to turn in hole. 27. Fill or remove vacuum from hydraulic tank. See
Drain and Refill Hydraulic Tank Oil and Clean Suction
22. Install cap screw and nuts. Screen. (Operator's Manual.)
23. Connect lubrication hose. Tighten to specification. 28. Check hydraulic oil level. See Check Hydraulic Oil
Specification Level. (Operator's Manual.)
Lubrication
Hose—Torque...............................................................................30 N·m
29. Bleed air from arm cylinder. See Hydraulic Cylinder
22 lb.-ft.
Bleed Procedure. (Group 3360.)

24. Connect hydraulic hoses and install cap screws. 30. Grease arm cylinder pin joints. See Lubricate Front
Tighten to specification. End Pin Joints. (Operator's Manual.)
JD29379,0000092 -19-24SEP11-4/4

TM12180 (24SEP11) 33-3360-149 470GLC Excavator

092411

PN=393
 Hydraulic System

Bucket Cylinder Disassemble and Assemble

12

13

14
15
16
1 17
15
14

19
20 18

21

5
6
7
8
9
10

TX1095764 —UN—12AUG11
11

TX1095764
Bucket Cylinder
1— Cylinder Rod 7— Ring 13— Piston 19— Steel Ball
2— Wiper Ring 8— Bushing 14— Slide Ring (2 used) 20— Set Screw
3— Socket Head Cap Screw (8 9— Retaining Ring 15— Slide Ring (2 used) 21— Cylinder Barrel
used) 10— Backup Ring 16— Seal Ring
4— Cylinder Head 11— O-Ring 17— O-Ring
5— Backup Ring 12— Cushion Bearing 18— Nut
6— U-Ring

Continued on next page TZ24494,00006DC -19-15SEP11-1/5

TM12180 (24SEP11) 33-3360-150 470GLC Excavator

092411

PN=394
 Hydraulic System

SPECIFICATIONS
4. Remove socket head cap screws (3) from cylinder
Bucket Cylinder—Weight 410 kg
(approximate) 905 lb.
head (4).
Bucket Cylinder Rod—Weight 207 kg IMPORTANT: Avoid damage to sliding surface of
(approximate) 456 lb. cylinder rod. Handle with care.
Bucket Cylinder Barrel—Weight 231 kg
(approximate) 509 lb. 5. Tap and remove cylinder head with cylinder rod
Bucket Cylinder Rod—Outside 120 mm together from cylinder barrel (21) using soft face
Diameter (OD) 4.7 in. hammer.
Nut-to-Cylinder Rod—Torque 20 900 N·m
15 400 lb.-ft. 6. Install cylinder rod to ST5908 Hydraulic Cylinder
Set Screw-to-Nut—Torque 100 N·m Disassembly and Assembly Device.
74 lb.-ft.
7. Apply matching marks on cylinder rod and nut (18).
Socket Head Cap Screw-to- 1140 N·m
Cylinder Head—Torque 840 lb.-ft. 8. Cut away the crimped part (2 places) of set screw (20)
using a hand drill.
ESSENTIAL TOOLS
ST5908 Hydraulic Cylinder Disassembly and Assembly Device 9. Remove set screw and steel ball (19).
ST3276 Cylinder Nut Removal and Installation Tool 10. Remove nut from cylinder rod using ST3276 Cylinder
ST8036 Cylinder Head Maintenance Tool Nut Removal and Installation Tool and ST5908
ST2970 Seal Ring Installing Tool Hydraulic Cylinder Disassembly and Assembly Device.
ST2810 Cylinder Head Inserting Guide
CAUTION: Prevent crushing injury from heavy
CAUTION: Prevent crushing injury from heavy component. Use appropriate lifting device.
component. Use appropriate lifting device.
11. Remove piston (13) from cylinder rod.
1. Attach appropriate lifting device to cylinder and Specification
position horizontally on suitable workbench. Bucket Cylinder
Specification Rod——Weight
Bucket Cylin- (approximate)................................................................................ 207 kg
der——Weight (approxi- 456 lb.
mate)............................................................................................. 410 kg Bucket Cylinder
905 lb. Barrel——Weight
(approximate)................................................................................ 231 kg
2. Drain hydraulic oil from cylinder. Dispose of waste 509 lb.
properly.
3. Fully extend cylinder rod (1).
Continued on next page TZ24494,00006DC -19-15SEP11-2/5

TM12180 (24SEP11) 33-3360-151 470GLC Excavator

092411

PN=395
 Hydraulic System

IMPORTANT: Slide rings (14 and 15) cannot be reused.

Replace with new when assembling.

12. Remove slide rings (14 and 15), seal ring (16), and
O-ring (17) from piston.

TX1095814A —UN—02SEP11
13. Remove cushion bearing (12) and cylinder head from
cylinder rod.
14. Remove O-ring (11), backup ring (10), wiper ring (2),
retaining ring (9), ring (7), U-ring (6), and backup ring
(5) from cylinder head.
15. Remove bushing (8) from cylinder head by using
ST8036 Cylinder Head Maintenance Tool. Piston and Rings

16. Inspect cylinder rod and cylinder barrel outside and

inside for wear, scratches, and nicks that may cut or 13— Piston 16— Seal Ring
14— Slide Ring (2 used) 17— O-Ring
damage a seal or wear ring during assembly. 15— Slide Ring (2 used)
Specification
Bucket Cylinder
Barrel——Outside Pins, Bushings and Bosses-Front Attachment. (Group
Diameter (OD)............................................................................. 120 mm 3340.)
4.7 in.

17. Inspect seals and bushings on both rod end and head
end of cylinder for wear and damage. See Inspect
TZ24494,00006DC -19-15SEP11-3/5

18. Check cylinder rod for curvature using V-blocks and

dial indicator.
IMPORTANT: Before assembling, apply clean
hydraulic oil onto parts to prevent seizing
during assembly.

TX1095813 —UN—11AUG11
19. Install bushing to cylinder head using ST8036 Cylinder
Head Maintenance Tool.
20. Install retaining ring (9) to cylinder head.
21. Install ring (7) to cylinder head with lip part facing
bushing side.
Cylinder Rod on V-Blocks
22. Install backup ring (5) to cylinder head.
23. Install U-ring (6) to cylinder head with lip part facing
bushing side. 25. Install O-ring (11) and backup ring (10) to cylinder
head (4).
24. Install wiper ring to cylinder head using ST8036
Cylinder Head Maintenance Tool and soft face
hammer.
Continued on next page TZ24494,00006DC -19-15SEP11-4/5

TM12180 (24SEP11) 33-3360-152 470GLC Excavator

092411

PN=396
 Hydraulic System

26. Install O-ring (17) and seal ring (16) to piston using
ST2970 Seal Ring Installing Tool. After installed,
adjust seal ring using ST2970 Seal Ring Installing Tool.
27. Install slide rings (14 and 15) with their slits positioned
180° offset from each other.

TX1095814A —UN—02SEP11
28. Install cylinder head assembly to cylinder rod using
ST2810 Cylinder Head Inserting Guide.
29. Install cushion bearing to cylinder rod with chamfered
surface facing towards cylinder head side.
30. Install piston assembly to cylinder rod.
31. Align matching marks made during disassembly and Piston and Rings
install nut to cylinder rod using ST3276 Cylinder Nut
Removal and Installation Tool and ST5908 Hydraulic 13— Piston 16— Seal Ring
Cylinder Disassembly and Assembly Device. 14— Slide Ring (2 used) 17— O-Ring
15— Slide Ring (2 used)
Specification
Nut-to-Cylinder
Rod——Torque.......................................................................20 900 N·m
15 400 lb.-ft. IMPORTANT: Avoid damage to rings. Handle with care.
32. Install ball and set screw to nut. 35. Install cylinder head to cylinder barrel with socket
Specification head cap screws.
Set Screw-to- Specification
Nut——Torque.............................................................................100 N·m Socket Head Cap
74 lb.-ft. Screw-to-Cylinder
Head——Torque........................................................................ 1140 N·m
840 lb.-ft.
33. Crimp set screw in two places using a punch.
34. Position cylinder barrel horizontally on a suitable
workbench.
TZ24494,00006DC -19-15SEP11-5/5

Counterweight Cylinder Remove and

Install—If Equipped
1. Prepare machine for service. See Park and Prepare
for Service Safely. (Group 0001.)

TX1097854A —UN—14SEP11
2. Remove counterweight. See Counterweight Removal
With Hydraulic Removal Option—If Equipped.
(Operator’s Manual.)
3. Lower counterweight removal device and support with
an appropriate device.
4. Disconnect battery negative (-) cable.
Counterweight Shutoff Valve
5. Close counterweight shutoff valve (1).

1— Counterweight Shutoff
CAUTION: Avoid personal injury from high Valve
pressure fluid. High pressure release of oil from
pressurized system can cause serious burns
or penetrating injury. Relieve pressure from 6. Relieve hydraulic circuit pressure at counterweight
hydraulic system before servicing. control valve.
Continued on next page MM16284,000116E -19-16SEP11-1/4

TM12180 (24SEP11) 33-3360-153 470GLC Excavator

092411

PN=397
 Hydraulic System

7. Tag and disconnect hydraulic hoses (2 and 3). Close

all openings using caps and plugs.
8. Disconnect counterweight cylinder pressure sensor
(B71).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

9. Attach an appropriate lifting device to counterweight

cylinder.

TX1097862A —UN—14SEP11
Specification
Counterweight
Cylinder—Weight.......................................................................... 506 kg
230 lb.

2— Hydraulic Hose B71— Counterweight Cylinder

3— Hydraulic Hose Pressure Sensor
Counterweight Cylinder Hoses

MM16284,000116E -19-16SEP11-2/4

10. Remove snap ring (4).

11. Remove snap ring pin (5) and cylinder retaining pin (6).

4— Snap Ring 6— Cylinder Retaining Pin

5— Snap Ring Pin

TX1097864A —UN—14SEP11
TX1097865A —UN—14SEP11

Counterweight Cylinder Snap Ring and Pins

Continued on next page MM16284,000116E -19-16SEP11-3/4

TM12180 (24SEP11) 33-3360-154 470GLC Excavator

092411

PN=398
 Hydraulic System

12. Remove cap screws (7).

13. Remove lock plate (8) and cylinder retaining pin.
14. Remove counterweight cylinder.
15. Repair or replace parts as necessary. See
Counterweight Cylinder Disassemble and Assemble.
(Group 3360.)

TX1097866A —UN—15SEP11
16. Install counterweight cylinder.
17. Install cylinder retaining pin.
18. Install lock plate with cap screws.
19. Install cylinder retaining pin, snap ring pin, and snap
ring.
20. Connect hydraulic hoses. Counterweight Cylinder Lock Plate
21. Connect counterweight cylinder pressure sensor.
7— Cap Screw (2 used) 8— Lock Plate
22. Open counterweight shutoff valve.
23. Connect battery negative (-) cable.
25. Operate machine and check for leaks.
24. Install counterweight. See Counterweight Installation
With Hydraulic Removal Option—If Equipped.
(Operator’s Manual.)
MM16284,000116E -19-16SEP11-4/4

Counterweight Cylinder Disassemble and

Assemble
Information not available at time of publish.
MM16284,000116F -19-20SEP11-1/1

TM12180 (24SEP11) 33-3360-155 470GLC Excavator

092411

PN=399
 Hydraulic System

Counterweight Removal Device Remove and

Install—If Equipped
1. Prepare machine for service. See Park and Prepare
for Service Safely. (Group 0001.)
2. Remove counterweight. See Counterweight Removal
With Hydraulic Removal Option—If Equipped.
(Operator’s Manual.)
3. Remove counterweight cylinder. See Counterweight

TX1097873A —UN—14SEP11
Cylinder Remove and Install—If Equipped. (Group
3360.)

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

4. Lift counterweight removal device to raised position

using an appropriate lifting device.
Counterweight Removal Device Retainer and Pin
Specification
Counterweight Removal
1— Cap Screw (4 used) 3— Pin (2 used)
Device (with yoke
2— Retainer (2 used)
assemblies)—Weight.................................................................. 1210 kg
550 lb.
Yoke Assem-
bly—Weight....................................................................................110 kg 10. Install counterweight removal device and pins.
50 lb.
11. Install retainers and cap screws.
NOTE: It is not necessary to remove yokes in order to
remove counterweight removal device. 12. Connect battery negative (-) cable.
13. Install counterweight cylinder. See Counterweight
5. Disconnect battery negative (-) cable. Cylinder Remove and Install—If Equipped. (Group
6. Remove cap screws (1) from both sides of 3360.)
counterweight removal device. 14. Install counterweight. See Counterweight Removal
7. Remove pins (3) and retainers (2). With Hydraulic Removal Option—If Equipped.
(Operator’s Manual.)
8. Remove counterweight removal device.
15. Operate machine and check for leaks.
9. Repair or replace parts as necessary.
JB35873,00002CA -19-16SEP11-1/1

Hydraulic Cylinder Bleed Procedure 1. Run engine at slow idle.

IMPORTANT: Trapped air suddenly compressed in a 2. Slowly operate function to move cylinder to the most
cylinder is heated and ignites the oil used for horizontal position possible.
assembly causing cap seal and ring damage.
Start with cylinder rod retracted and the rod 3. Slowly extend and retract cylinder several times
end filled with clean oil. Connect the cylinder approximately 100 mm (4 in.) from end of stroke.
head end and lines. Operate function to slowly 4. Operate cylinder several times to full stroke.
extend rod. Procedure will eliminate most of the
air and reduce the possibility of damage. 5. Check hydraulic oil level. See Check Hydraulic Oil
Level. (Operator's Manual.)
NOTE: Bleed air at initial startup, whenever major
repairs or maintenance (oil change) is done on 6. Repeat procedure until air is removed.
hydraulic system, or when machine has been
in storage for a period of time.
BE7856,0000014 -19-02AUG11-1/1

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PN=400
 Section 43
Swing System
Contents

Page

Group 4350—Mechanical Drive Elements

Swing Gear Case Remove and
Install ..................................................... 43-4350-1
Swing Gear Case Disassemble
and Assemble........................................ 43-4350-5
Swing Gear Case Start-Up
Procedure ............................................ 43-4350-11
Upperstructure Remove and
Install ................................................... 43-4350-11
Swing Bearing Remove and
Install ................................................... 43-4350-13
Swing Bearing Disassemble and
Assemble............................................. 43-4350-16
Swing Bearing Upper Seal Install ............ 43-4350-18
Swing Bearing Lower Seal Install ............ 43-4350-19

Group 4360—Hydraulic System

Center Joint Remove and Install ............... 43-4360-1
Center Joint Disassemble and
Assemble............................................... 43-4360-4
Center joint
Air test ...................................................43-4360-7
Swing Motor and Park Brake
Remove and Install................................ 43-4360-8
Swing Motor and Park Brake
Disassemble and Assemble ................ 43-4360-12
Swing Motor and Park Brake
Start-Up Procedure.............................. 43-4360-17
Swing Motor Crossover Relief
Valve Remove and Install .................... 43-4360-17
Swing Motor Make-Up Check Valve
Remove and Install.............................. 43-4360-18
Swing Park Release Valve Remove
and Install ............................................ 43-4360-20

TM12180 (24SEP11) 43-1 470GLC Excavator

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PN=1
 Contents

TM12180 (24SEP11) 43-2 470GLC Excavator

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PN=2
 Group 4350
Mechanical Drive Elements
Swing Gear Case Remove and Install 2. Release hydraulic oil tank pressure by pressing
Swing Gear Case Left Remove and Install pressure release button at top of hydraulic oil tank.
See Hydraulic Oil Tank Pressure Release Procedure.
1. Park and prepare machine for service. See Park and (Group 9025-25.)
Prepare for Service Safely. (Group 0001.)

13
8 12

11
10

6
5 17
14
4
15

16

TX1093648 —UN—22JUN11

3
18
TX1093648
Right and Left Swing Gear Case

Continued on next page RH60123,0000280 -19-07SEP11-1/4

TM12180 (24SEP11) 43-4350-1 470GLC Excavator

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 Mechanical Drive Elements

3— Swing Gear Case Right 7— Pilot Signal Manifold Swing 11— Left Control Valve 15— Swing Gear Case Left
4— Swing Motor Right Park Brake Release Pilot (5-spool) Bypass Shutoff 16— Cap Screw (26 used)
5— Swing Gear Case Drain Hose Valve-to-Swing Motor Right Valve-to-Swing Motor Left 17— Pilot Signal Manifold Swing
(right) Line Hose Park Brake Release Pilot
6— Swing Gear Case Drain Hose 8— Left Control Valve 12— Left Control Valve Valve-to-Swing Motor Left
(left) (5-spool) Bypass Shutoff (5-spool)-to-Swing Motor Line
Valve-to-Swing Motor Right Left Hose (2 used) 18— Cap Screw (26 used)
Hose 13— Swing Motor Left-to-
9— Left Control Valve Hydraulic Oil Tank Hose
(5-spool)-to-Swing Motor 14— Swing Motor Left
Right Hose (2 used)
10— Swing Motor Right-to-
Hydraulic Oil Tank Hose

3. Attach identification tags and disconnect hydraulic

hoses (6, 10—13, and 17). Close all openings using 9. Install cap screws and torque to specification.
caps and plugs. Specification
Swing Gear Case Left
4. Remove cap screws (16). Cap Screws—Torque..................................................................750 N·m
555 lb-ft
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. 10. Connect hydraulic lines. See Swing Motor Line
Identification. (Group 9025-15.)
5. Remove swing gear case left (15). 11. Perform swing gear case start-up procedure. See
Specification Swing Gear Case Start-Up Procedure. (Group 4350.)
Swing Gear Case
Left—Weight
12. Perform swing motor and park brake start-up
(approximate)................................................................................ 264 kg
procedure. See Swing Motor and Park Brake Start-Up
581 lb.
Procedure. (Group 4360.)

6. Inspect and repair as necessary. See Swing Gear 13. Fill hydraulic oil tank. See Drain and Refill Hydraulic
Case Disassemble and Assemble. (Group 4350.) Tank Oil and Clean Suction Screen. (Operator's
Manual.)
7. Apply PM38656 Threadlocker (high strength) to
mating surfaces of swing gear case housing and IMPORTANT: Hydraulic pump will be damaged if not
upperstructure. filled with oil before starting. Procedure must be
performed to fill pump housing whenever oil has
been drained from the pump or hydraulic oil tank.
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. 14. Perform pump 1 and 2 start-up procedure. See Pump
1 and 2 Start-Up Procedure. (Group 3360.)
8. Install swing motor left (14).
Specification
Swing Gear Case
Left—Weight
(approximate)................................................................................ 264 kg
581 lb.
Continued on next page RH60123,0000280 -19-07SEP11-2/4

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PN=404
 Mechanical Drive Elements

Swing Gear Case Right Remove and Install See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
1. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.

13
8 12

11
10

6
5 17
14
4
15

16

TX1093648 —UN—22JUN11

3
18
TX1093648
Right and Left Swing Gear Case

Continued on next page RH60123,0000280 -19-07SEP11-3/4

TM12180 (24SEP11) 43-4350-3 470GLC Excavator

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PN=405
 Mechanical Drive Elements

3— Swing Gear Case Right 7— Pilot Signal Manifold Swing 11— Left Control Valve 15— Swing Gear Case Left
4— Swing Motor Right Park Brake Release Pilot (5-spool) Bypass Shutoff 16— Cap Screw (26 used)
5— Swing Gear Case Drain Hose Valve-to-Swing Motor Right Valve-to-Swing Motor Left 17— Pilot Signal Manifold Swing
(right) Line Hose Park Brake Release Pilot
6— Swing Gear Case Drain Hose 8— Left Control Valve 12— Left Control Valve Valve-to-Swing Motor Left
(left) (5-spool) Bypass Shutoff (5-spool)-to-Swing Motor Line
Valve-to-Swing Motor Right Left Hose (2 used) 18— Cap Screw (26 used)
Hose 13— Swing Motor Left-to-
9— Left Control Valve Hydraulic Oil Tank Hose
(5-spool)-to-Swing Motor 14— Swing Motor Left
Right Hose (2 used)
10— Swing Motor Right-to-
Hydraulic Oil Tank Hose

2. Attach identification tags and disconnect hydraulic

hoses (5, 7—10). Close all openings using caps and 8. Install cap screws and torque to specification.
plugs. Specification
Swing Gear Case Right
3. Remove cap screws (18). Cap Screws—Torque..................................................................750 N·m
555 lb-ft
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. 9. Connect hydraulic lines. See Swing Motor Line
Identification. (Group 9025-15.)
4. Remove swing gear case right (3). 10. Perform swing gear case start-up proceure. See
Specification Swing Gear Case Start-Up Procedure. (Group 4350.)
Swing Gear Case
Right—Weight
11. Perform swing motor and park brake start-up
(approximate)................................................................................ 264 kg
procedure. See Swing Motor and Park Brake Start-Up
581 lb.
Procedure. (Group 4360.)

5. Inspect and repair as necessary. See Swing Gear 12. Fill hydraulic oil tank. See Drain and Refill Hydraulic
Case Disassemble and Assemble. (Group 4350.) Tank Oil and Clean Suction Screen. (Operator's
Manual.)
6. Apply PM38656 Threadlocker (high strength) to
mating surfaces of swing gear case housing and IMPORTANT: Hydraulic pump will be damaged if not
upperstructure. filled with oil before starting. Procedure must be
performed to fill pump housing whenever oil has
been drained from the pump or hydraulic oil tank.
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. 13. Perform pump 1 and 2 start-up procedure. See Pump
1 and 2 Start-Up Procedure. (Group 3360.)
7. Install swing motor right (4).
Specification
Swing Gear Case
Right—Weight
(approximate)................................................................................ 264 kg
581 lb.
RH60123,0000280 -19-07SEP11-4/4

TM12180 (24SEP11) 43-4350-4 470GLC Excavator

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 Mechanical Drive Elements

Swing Gear Case Disassemble and Assemble

Swing Gear Case Disassemble

TX1009843 —UN—21JUL06

Swing Gear Case

Continued on next page RH60123,0000281 -19-01SEP11-1/7

TM12180 (24SEP11) 43-4350-5 470GLC Excavator

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 Mechanical Drive Elements

1— Swing Motor 10— Cap Screw (2 used) 20— Planetary Gear (3 used) 29— Oil Seal
2— Cap Screw (8 used) 11— Lock Plate 21— Needle Bearing (3 used) 30— Tapered Roller Bearing
3— Ring Gear 12— Bearing Nut 22— Spring Pin (3 used) 31— Screw (4 used)
4— Sun Gear 13— Tapered Roller Bearing 23— Pin (3 used) 32— Magnet (4 used)
5— Thrust Plate 14— Thrust Plate (3 used) 24— Cap Screw (12 used) 33— Sleeve
6— Planetary Pinion Carrier 15— Planetary Gear (3 used) 25— Drain Plug 34— O-Ring
7— Sun Gear 17— Spring Pin (3 used) 26— Drain Valve 35— Shaft
8— Thrust Plate 18— Pin (3 used) 27— Housing
9— Planetary Pinion Carrier 19— Thrust Plate (3 used) 28— Cork (2 used)

1. Attach ST5101 Bracket using M22 cap screws to 8. Remove the planetary pinion carrier (9) from shaft (35).
swing gear case.
Specification
2. Remove drain plug (25). Rotate drain valve (26) to Planetary Pinion
drain oil from swing gear case. Carrier—Weight
(approximate).................................................................................. 23 kg
51 lb.
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. 9. Remove spring pins (22) from planetary pinion carrier
(6).
3. Remove cap screws (2) to remove swing motor (1)
from ring gear (3). 10. Remove pins (23), planetary gears (20), needle
bearings (21), and thrust plates (19) from planetary
Specification pinion carrier (6).
Swing Motor—Weight
(approximate).................................................................................. 50 kg 11. Remove thrust plate (5) from planetary pinion carrier
110 lb. (6).
4. Remove sun gear (4) from planetary pinion carrier (6). 12. Remove planetary pinion carrier (9).
5. Remove planetary pinion carrier (6) from ring gear (3). 13. Remove spring pins (17) from planetary pinion carrier
(9).
CAUTION: Prevent possible crushing injury from NOTE: The second stage carrier does not use
heavy component. Use appropriate lifting device. needle bearings.
6. Remove cap screws (24) to remove ring gear from 14. Remove pins (18), planetary gears (15) and thrust
housing (27). plates (14) from planetary pinion carrier (9).
Specification
15. Remove cap screws (10). Remove lock plate (11)
Ring Gear—Weight
from bearing nut (12).
(approximate).................................................................................. 23 kg
50 lb.

7. Remove sun gear (7) from planetary pinion carrier (9).

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.
RH60123,0000281 -19-01SEP11-2/7

16. Remove bearing nut (12) from shaft (35) using ST

2926 Special Tool or DFT1220 Swing Gear Case Nut
Spanner Wrench. See DFT1220 Swing Gear Case
Nut Spanner Wrench. (Group 9900.)
17. Remove tapered roller bearing (13) from housing (27)
TX1009804 —UN—17JUL06

by inserting bar through oil passage in housing, and

tap it out.

12— Bearing Nut 40— DFT1220 Swing Gear Case

27— Housing Nut Spanner Wrench

Swing Bearing Spanner Wrench

Continued on next page RH60123,0000281 -19-01SEP11-3/7

TM12180 (24SEP11) 43-4350-6 470GLC Excavator

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PN=408
 Mechanical Drive Elements

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.

18. Remove the shaft (35) from housing (27) using a

press (36).

TX1009853 —UN—17JUL06
Specification
Shaft—Weight
(approximate).................................................................................. 50 kg
110 lb.

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.
Shaft and Housing
19. Place shaft (35) in press.
Specification 27— Housing 36— Press
Shaft—Weight 35— Shaft
(approximate).................................................................................. 50 kg
110 lb.
22. Remove oil seal (29) from housing (27).
20. Remove the cone of tapered roller bearing (30) and
sleeve (33) from shaft (35). 23. Inspect and replace parts as necessary.
21. Remove O-ring (34), screws (31) and magnets (32)
from sleeve (33).
Continued on next page RH60123,0000281 -19-01SEP11-4/7

TM12180 (24SEP11) 43-4350-7 470GLC Excavator

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PN=409
 Mechanical Drive Elements

Swing Gear Case Assemble

TX1009843 —UN—21JUL06

Swing Gear Case

Continued on next page RH60123,0000281 -19-01SEP11-5/7

TM12180 (24SEP11) 43-4350-8 470GLC Excavator

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PN=410
 Mechanical Drive Elements

1— Swing Motor 10— Cap Screw (2 used) 20— Planetary Gear (3 used) 29— Oil Seal
2— Cap Screw (8 used) 11— Lock Plate 21— Needle Bearing (3 used) 30— Tapered Roller Bearing
3— Ring Gear 12— Bearing Nut 22— Spring Pin (3 used) 31— Screw (4 used)
4— Sun Gear 13— Tapered Roller Bearing 23— Pin (3 used) 32— Magnet (4 used)
5— Thrust Plate 14— Thrust Plate (3 used) 24— Cap Screw (12 used) 33— Sleeve
6— Planetary Pinion Carrier 15— Planetary Gear (3 used) 25— Drain Plug 34— O-Ring
7— Sun Gear 17— Spring Pin (3 used) 26— Drain Valve 35— Shaft
8— Thrust Plate 18— Pin (3 used) 27— Housing
9— Planetary Pinion Carrier 19— Thrust Plate (3 used) 28— Cork (2 used)

1. Apply PM37477 Thread Locker and Sealer (medium

strength) to screws (31). Install magnets (32) and 11. Remove bearing nut (12) from shaft (35).
screws to sleeve (33). 12. Install tapered roller bearing (13) to housing using ST
2. Install O-ring (34) to sleeve. 2924 Bearing Pusher.

3. Install sleeve and cone of tapered roller bearing (30) 13. Apply grease to threads of bearing nut (12).
to shaft (35) using ST 7295 Bearing Pusher. Install bearing nut to shaft (35).
4. Install cup of tapered roller bearing (30) to housing (27). Tighten bearing nut using either DFT1220 Swing
5. Apply PM38654 Thread Lock and Sealer (high Gear Case Nut Spanner Wrench or ST 2926 Spanner
strength) to outside diameter of oil seal (29) and Wrench.
multipurpose grease to lip of seal. To make DFT1220 Swing Gear Case Nut Spanner
Install oil seal into housing (27) with the lip of seal Wrench tool, see DFT1220 Swing Gear Case Nut
facing the motor side of housing using ST 7300 and Spanner Wrench. (Group 9900.)
ST 7296 Seal Install Tools. Specification
Bearing Nut—Torque...................................................................490 N·m
6. Install the cup of tapered roller bearing (13) to housing. 360 lb.-ft.

CAUTION: Prevent possible crushing injury from 14. Apply PM38654 Thread Lock and Sealer (high
heavy component. Use appropriate lifting device. strength) to the threads of cap screws (10). Install lock
plate (11) to bearing nut (12) with cap screws. Torque
7. Lift and install housing onto shaft (35). cap screws to specification.
Specification Specification
Housing—Weight Lock Plate Cap
(approximate).................................................................................. 70 kg Screws—Torque............................................................................50 N·m
130 lb. 37 lb.-ft.

8. Install cone of tapered roller bearing (13) to shaft. Tap 15. Install thrust plate (8) to planetary pinion carrier (9)
the cone until two threads of shaft (35) for bearing nut with the oil groove facing to sun gear (7).
(12) appear. 16. Apply grease onto the upper and lower sides of
9. Install bearing nut to shaft to prevent shaft from falling planetary gears (15). Install thrust plates (14) so the
out. oil grooves face the planetary gear. Install planetary
gears and thrust plates to planetary pinion carrier (9).
CAUTION: Prevent possible crushing injury from 17. Install pins (18).
heavy component. Use appropriate lifting device.

10. Lift and place housing (27) in a press.

Specification
Housing and
Shaft—Weight
(approximate).................................................................................. 95 kg
210 lb.
Continued on next page RH60123,0000281 -19-01SEP11-6/7

TM12180 (24SEP11) 43-4350-9 470GLC Excavator

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PN=411
 Mechanical Drive Elements

18. Install spring pin (17) so the slit (39) in spring pin is
to the end of the pin.
19. Install spring pins (17) into the holes of planetary
pinion carrier (9).
20. Install thrust plate (5) to planetary pinion carrier (6)

TX1009831 —UN—17JUL06
with the oil groove to sun gear (4).
21. Install needle bearings (21) to planetary gears (20).
22. Install planetary gears (20), thrust plates (19), pins
(23) and spring pins (22) to planetary pinion carrier (6).

CAUTION: Prevent possible crushing injury from Spring Pin

heavy component. Use appropriate lifting device.
17— Spring Pin 39— Slit
23. Install the planetary pinion carrier (9) to the shaft (35). 18— Pin
Specification
Planetary Pinion
Carrier—Weight 30. Install drain plug (25) to drain valve (26). Torque plug
(approximate).................................................................................. 23 kg to specification.
51 lb.
Specification
24. Install the sun gear (7) to the planetary pinion carrier (9) Drain Plug—Torque.......................................................................50 N·m
with the thinner side facing up towards the motor side. 37 lb.-ft.

25. Apply PM38654 Thread Lock and Sealer (high 31. Add gear oil to swing gear case. See Drain and Refill
strength) to mating surfaces of ring gear (3) and Swing Gear Case Oil. (Operator's Manual.)
housing (27).
CAUTION: Prevent possible crushing injury from
CAUTION: Prevent possible crushing injury from heavy component. Use appropriate lifting device.
heavy component. Use appropriate lifting device.
32. Apply PM38655 Flexible Form-in-Place Gasket to ring
26. Install ring gear to housing. Torque cap screws (24) gear (3) and swing motor (1) mating surfaces. Install
to specification. swing motor to swing gear case.
Specification Specification
Ring Gear—Weight Swing Motor—Weight
(approximate).................................................................................. 23 kg (approximate).................................................................................. 50 kg
50 lb. 110 lb.
Specification 33. Apply PM37477 Thread Lock and Sealer (medium
Ring Gear-to-Housing strength) to cap screws (2) and torque to specification.
Cap Screws—Torque..................................................................205 N·m
150 lb.-ft. Specification
Swing Motor-to-
27. Install the planetary pinion carrier (6) to the sun gear Ring Gear Cap
(7). Screw—Torque..............................................................................88 N·m
65 lb.-ft.
28. Install sun gear (4) to planetary pinion carrier (6) with
the stepped side facing downward towards the thrust
plate (5).
34. Remove swing gear case from ST5101 Bracket.
29. Install drain valve (26) to housing (27). Place the
handle in the closed position.
RH60123,0000281 -19-01SEP11-7/7

TM12180 (24SEP11) 43-4350-10 470GLC Excavator

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 Mechanical Drive Elements

Swing Gear Case Start-Up Procedure 1. Check that drain line plug is installed.
IMPORTANT: Swing gear case will be damaged if not 2. Remove fill cap and add oil. See Swing Gear Case
filled with oil before operating swing function. and Travel Gear Case Oils. (Operator's Manual.)
Procedure must be performed whenever a
new swing gear case is installed or oil has 3. Install fill cap. Check oil level on dipstick. See Check
been drained from the gearbox. Swing Gear Case Oil Level. (Operator's Manual.)
RH60123,0000282 -19-21SEP11-1/1

Upperstructure Remove and Install

1. Remove bucket from arm. See Bucket Remove and
Install. (Group 3302.)
2. Remove arm from boom. See Arm Remove and

TX1009964 —UN—17JUL06
Install. (Group 3340.)
3. Remove boom from upperstructure. See Boom
Remove and Install. (Group 3340.)
1 2 3 4
4. Remove counterweight from upperstructure. See
Counterweight Remove and Install. (Group 1749.)
5. Remove cab from upperstructure. See Cab Remove
and Install. (Group 1800.) Swing Bearing-to-Upperstructure Cap Screws

6. Remove center joint. See Center Joint Remove and 1— Upperstructure 3— Cap Screw (29 used)
Install. (Group 4360.) 2— Swing Bearing 4— Cap Screw (7 used)

CAUTION: Prevent possible crushing injury from

heavy component. Use appropriate lifting device.
10. Inspect and replace parts as necessary.
7. Attach a suitable lifting device to upperstructure. 11. Clean mating surfaces on swing bearing and
Specification upperstructure.
Upperstructure—Weight
(approximate)............................................................................11 200 kg CAUTION: Prevent possible crushing injury from
24 696 lb. heavy component. Use appropriate lifting device.
8. Remove swing bearing cap screws (3 and 4). Mark 12. Attach a suitable lifting device to upperstructure.
the location of the seven longer cap screws (4) so they
can be put in the same location during assembly. Specification
Upperstructure—Weight
9. Lift upperstructure (1) off swing bearing (2) and under (approximate)............................................................................11 200 kg
carriage. Support upperstructure with appropriate 24 696 lb.
stands when working underneath.
Continued on next page RH60123,0000283 -19-25AUG11-1/2

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PN=413
 Mechanical Drive Elements

13. Install upperstructure onto swing bearing, aligning doll

pin holes (5) on the upperstructure with the doll pins
on outer race of swing bearing.
14. Apply PM38654 Thread Lock and Sealer (high
strength) to cap screws (3 and 4). Install the seven

TX1009979 —UN—17JUL06
longer cap screws (4) at the same location from which
they were removed. Install remaining cap screws.
Torque cap screws to specification.
Specification
Cap Screw—Torque..................................................................1950 N·m
1440 lb.-ft.

15. Install center joint. See Center Joint Remove and Swing Bearing-to-Upperstructure Cap Screw Locations
Install. (Group 4360.)
16. Install cab to upperstructure. See Cab Remove and 3— Cap Screw (29 used) 5— Doll Pin Hole (2 used)
Install. (Group 1800.) 4— Cap Screw (7 used)

17. Install counterweight onto upperstructure. See

Counterweight Remove and Install. (Group 1749.)
20. Install bucket to arm. See Bucket Remove and Install.
18. Install boom to upperstructure. See Boom Remove (Group 3302.)
and Install. (Group 3340.)
19. Install arm onto boom. See Arm Remove and Install.
(Group 3340.)
RH60123,0000283 -19-25AUG11-2/2

TM12180 (24SEP11) 43-4350-12 470GLC Excavator

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PN=414
 Mechanical Drive Elements

Swing Bearing Remove and Install

1. Remove upperstructure. See Upperstructure Remove
and Install. (Group 4350.)

11 1 7

4
9 12

12 5

13

7 1

TX1009361 —UN—25JUL06
10
14

13

TX1009361
Swing Bearing Lubrication Lines
1— Clamp (2 used) 7— Lock Washer (2 used) 10— Lubrication Line 13— Elbow Fitting (2 used)
4— Lubrication Fitting 8— Cap Screw (2 used) 11— Lubrication Line 14— Swing Bearing
5— Manifold 9— Cap Screw 12— Adapter Fitting (2 used)

2. Remove lubrication lines (10 and 11), adapter fittings

(12), and elbow fittings (13).
Continued on next page RH60123,0000284 -19-21SEP11-1/3

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 Mechanical Drive Elements

TX1095358 —UN—02AUG11
JT01748 Lifting Brackets
14— Swing Bearing 15— JT01748 Lifting Bracket (3 16— Cap Screw (40 used)
used)

3. Connect swing bearing to a hoist using JT01748

Lifting Brackets (15). 6. Inspect and replace parts as necessary. See Swing
Bearing Disassemble and Assemble. (Group 4350.)
4. Remove cap screws (16).
7. Clean mating surfaces of swing bearing,
upperstructure, and undercarriage.
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. 8. Apply PM37509 Cure Primer to mating surfaces of
swing bearing, upperstructure, and undercarriage.
5. Remove swing bearing (14).
9. Apply PM38656 Threadlocker (high strength) to
Specification mating surfaces on swing bearing, upperstructure and
Swing Bearing—Weight undercarriage.
(approximate)................................................................................ 650 kg
1440 lb.
Continued on next page RH60123,0000284 -19-21SEP11-2/3

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PN=416
 Mechanical Drive Elements

IMPORTANT: The tooth marked with the letter G or

S or equivalent, is the starting and stopping
point for the hardening process. The tooth
and bearing loading plug must be installed on
the right side of machine so the use of that

TX1095359A —UN—01AUG11
part of swing bearing is minimized.

10. Install swing bearing on undercarriage so the tooth

(17) marked G or S or equivalent and bearing loading
plug (18) are to the right side of machine.
11. Install and torque cap screws to specification.
Specification
Undercarriage-to-Swing Tooth and Loading Plug
Bearing Cap
Screws—Torque........................................................................1375 N·m 17— Tooth 18— Loading Plug
1015 lb.-ft.

12. Install lubrication lines, adapter fittings, and elbow

fittings.
13. Apply grease to swing bearing. See Lubricate Swing
Bearing Gear. (Operator's Manual.)
RH60123,0000284 -19-21SEP11-3/3

TM12180 (24SEP11) 43-4350-15 470GLC Excavator

092411

PN=417
 Mechanical Drive Elements

Swing Bearing Disassemble and Assemble

TX1095360 —UN—01AUG11

TX1095360
Swing Bearing Exploded View
1— Inner Bearing Race 3— Upper Seal 5— Support (86 used)
2— Outer Bearing Race 4— Ball Bearing (86 used) 6— Lower Seal

1. Place outer bearing race (2) on clean, flat surface.

CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. Specification
Swing Bearing—Weight
NOTE: Keep hoist attached to outer bearing race (approximate)................................................................................ 642 kg
(2) to aid in disassembly. 1420 lb.
Continued on next page RH60123,0000285 -19-21SEP11-1/4

TM12180 (24SEP11) 43-4350-16 470GLC Excavator

092411

PN=418
 Mechanical Drive Elements

NOTE: Taper pin may be tack welded or crimped.

2. Grind tack weld (7) or crimp off of top of taper pin (8).
3. Drive taper pin out from the bottom side of swing
bearing.
4. Remove loading plug (9) using a M10 x 1.5 pitch cap
screw.

7— Tack Weld 9— Loading Plug

8— Taper Pin

TX1095361 —UN—02AUG11
Swing Bearing Cut-Away
RH60123,0000285 -19-21SEP11-2/4

5. Remove ball bearings (4).

4— Ball Bearing (86 used)

TX1095362 —UN—01AUG11

Ball Bearing
Continued on next page RH60123,0000285 -19-21SEP11-3/4

TM12180 (24SEP11) 43-4350-17 470GLC Excavator

092411

PN=419
 Mechanical Drive Elements

6. Remove supports (5).

7. Turn inner race to remove remaining ball bearings and
supports.
8. Inspect and replace parts as necessary.
9. Apply grease to ball bearings and supports.
10. Starting with a ball bearing, alternate installing ball
bearings and supports through the hole. Turn inner
bearing race to aid in installing ball bearings and
supports.
11. Install loading plug into outer race.
12. Install taper pin even with top of swing bearing.

TX1095363 —UN—01AUG11
13. Tack weld head of taper pin to outer bearing or crimp
the head of taper pin using a punch.
14. Add grease to swing bearing through lubrication
fittings. See Lubricate Swing Bearing Gear.
(Operator's Manual.)
Support
5— Support (86 used)

RH60123,0000285 -19-21SEP11-4/4

Swing Bearing Upper Seal Install

1. Remove upperstructure. See Upperstructure Remove
and Install. (Group 4350.)
2. Remove upper seal (1).

TX1094140A —UN—29JUN11
3. Scrape old adhesive from seal groove. Clean seal
groove using PM37509 Cure Primer.
4. Apply PM37391 Gel Super Glue sparingly to seal
groove.
5. Install seal with seal lip against outer race. Start about
76 mm (3 in.) from end of seal using blunt instrument
Upper Seal
to force seal into groove. Push seal in direction of
portion already installed to avoid stretching seal.
1— Upper Seal
6. Before bringing ends of seal together, cut off excess
length.
7. Apply PM37391 Gel Super Glue to both ends of seal. 8. Let adhesive cure for at least 24 hours before using
Push ends into seal groove making sure they come swing function.
together. 9. Install upperstructure. See Upperstructure Remove
IMPORTANT: To avoid pulling seal out of groove, and Install. (Group 4350.)
adhesive must cure for at least 24 hours
before using swing function.
RH60123,0000286 -19-01AUG11-1/1

TM12180 (24SEP11) 43-4350-18 470GLC Excavator

092411

PN=420
 Mechanical Drive Elements

Swing Bearing Lower Seal Install

NOTE: It is not necessary to remove the upperstructure
to replace the swing bearing lower seal.
Part of swing bearing is shown cut away to

TX1094141 —UN—14JUL11
show lower seal in groove.
2
1. Remove old seal (1).
2. Scrape old adhesive from seal groove (2). Clean seal
groove using PM37509 Cure Primer.
1
3. Apply PM37391 Gel Super Glue sparingly to seal
groove. Swing Bearing Lower Seal
4. Install seal with seal lip against outer race. Start about
76 mm (3 in.) from end of seal using blunt instrument 1— Seal 2— Seal Groove
to force seal into groove. Push seal in direction of
portion already installed to avoid stretching seal.
6. Apply PM37391 Gel Super Glue to both ends of seal.
5. Before bringing ends of seal together, cut off excess Push ends into seal groove making sure they come
length. together.
IMPORTANT: To avoid pulling seal out of groove, 7. Install upperstructure. See Upperstructure Remove
adhesive must cure for at least 24 hours and Install. (Group 4350.)
before using swing function.
RH60123,0000287 -19-01AUG11-1/1

TM12180 (24SEP11) 43-4350-19 470GLC Excavator

092411

PN=421
 Mechanical Drive Elements

TM12180 (24SEP11) 43-4350-20 470GLC Excavator

092411

PN=422
 Group 4360
Hydraulic System
Center Joint Remove and Install Clean Suction Screen. (Operator’s Manual.) or see
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
1. Park and prepare machine for service. See Park and
Prepare for Service Safely. (Group 0001.) Specification
Hydraulic Oil
2. Release hydraulic oil tank pressure by pressing Tank—Capacity
pressure release button at top of hydraulic oil tank. (approximate).................................................................................. 310 L
See Hydraulic Oil Tank Pressure Release Procedure. 82 gal.
(Group 9025-25.)
3. Drain hydraulic oil tank or apply vacuum to hydraulic
oil tank. See Drain and Refill Hydraulic Tank Oil and

3
4
5 6
11

4 7
8
10

TX1093672 —UN—21JUN11
9

TX1093672
Center Joint
3— Stop Bracket 6— Left Control Valve 9— Solenoid Manifold-to-Center
4— Cap Screw (2 used) (5-spool)-to-Center Joint Joint Hose
5— Center Joint Hose (left travel forward) 10— Right Control Valve
7— Left Control Valve (4-spool)-to-Center Joint
(5-spool)-to-Center Joint Hose (right travel forward)
Hose (left travel reverse) 11— Right Control Valve
8— Center Joint-to-Hydraulic Oil (4-spool)-to-Center Joint
Tank Hose Hose (right travel reverse)

4. Install identification tags and disconnect hydraulic 5. Remove cap screws (4) and remove stop bracket (3).
hoses (6—11). Close all openings using caps and
plugs.
Continued on next page RH60123,0000288 -19-13SEP11-1/2

TM12180 (24SEP11) 43-4360-1 470GLC Excavator

092411

PN=423
 Hydraulic System

5
16
15 17
14 18

19
13

TX1093673 —UN—21JUN11
12 20

TX1093673
Center Joint
5— Center Joint 14— Center Joint-to-Left Travel 17— Center Joint-to-Right Travel 20— Center Joint-to-Right Travel
12— Center Joint-to-Left Travel Device Hose (travel speed Device Hose (travel speed Device Hose (drain)
Device Hose (drain) change) change)
13— Center Joint-to-Left Travel 15— Center Joint-to-Left Travel 18— Center Joint-to-Right Travel
Device Hose (left travel Device Hose (left travel Device Hose (right travel
reverse) forward) forward)
16— Cap Screw (4 used) 19— Center Joint-to-Right Travel
Device Hose (right travel
reverse)

6. Attach identification tags and disconnect hydraulic

Specification
hoses (12—15 and 17—20). Close all openings using
Center Joint
caps and plugs.
Manifold-to-Frame Cap
Screw—Torque............................................................................210 N·m
CAUTION: Prevent possible crushing injury from 154 lb-ft
heavy component. Use appropriate lifting device.
11. Connect hydraulic lines. See Travel Hydraulic System
7. Attach the center joint to an appropriate lifting device Line Connection. (Group 9025-15.)
using a lifting strap. See Center Joint (Rotary Manifold) 12. Disconnect vacuum pump from hydraulic oil tank. See
Lifting Tool (Group 9900) for instructions to make tool. Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
Specification
Center Joint—Weight
13. Install stop bracket and cap screws.
(approximate).................................................................................. 56 kg Specification
124 lb. Center Joint Stop
Stop-to-Manifold Cap
8. Remove cap screws (16) and lower center joint (5). Screws—Torque..........................................................................140 N·m
9. Inspect and replace parts as necessary. See Center 101 lb-ft
Joint Air Test and see Center Joint Disassemble and 14. Fill hydraulic oil tank. See Drain and Refill Hydraulic
Assemble. (Group 4360.) Tank Oil and Clean Suction Screen. (Operator’s
10. Raise center joint into position. Torque cap screws Manual.)
to specification.
RH60123,0000288 -19-13SEP11-2/2

TM12180 (24SEP11) 43-4360-2 470GLC Excavator

092411

PN=424
 Hydraulic System

TM12180 (24SEP11) 43-4360-3 470GLC Excavator

092411

PN=425
 Hydraulic System

Center Joint Disassemble and Assemble

6
8
6

9
6

10
6

6
11
6

12
TX1009610 —UN—14JUL06

TX1009610
Center Joint Exploded View

Continued on next page RH60123,0000289 -19-24AUG11-1/4

TM12180 (24SEP11) 43-4360-4 470GLC Excavator

092411

PN=426
 Hydraulic System

1— Plug 4— O-Ring 7— Body 10— O-Ring

2— Spindle 5— Bushing 8— Ring 11— Cover
3— Dust Seal 6— Oil Seal (6 used) 9— Snap Ring 12— Cap Screw (4 used)

Sliding surfaces with seals that are scored and less

CAUTION: Prevent possible crushing injury from then specification, repair the surface.
heavy component. Use appropriate lifting device.
Specification
1. Remove center joint. See Center Joint Remove and Body and Spindle Sliding
Install. (Group 4360.) Clearance—Depth........................................................................ 0.1 mm
0.004 in.
Specification
Center Joint—Weight 11. Inspect the sliding surfaces of body and spindle with
(approximate).................................................................................. 56 kg ring (8). Surfaces that are worn or have scores but
124 lb. are less than allowable specification, repair. Surfaces
scored or worn more than allowable specification,
2. Place center joint on a flat clean work area. replace.
3. Remove cap screws (12). Specification
Body, Spindle
4. Remove cover (11) from body (7).
Sliding Surface With
5. Remove O-ring (10), snap ring (9) and ring (8) from Ring—Depth................................................................................. 0.5 mm
body. 0.02 in.

6. Remove the body from the spindle (2) using ST1033 12. Inspect cover (11) sliding surface with ring (8). If worn
Plate and ST1020 Puller Screw. or scored, and damage is less than specification,
repair. If worn or scored more than specification,
CAUTION: Prevent possible crushing injury from replace.
heavy component. Use appropriate lifting device. Specification
Cover to Ring
7. Tighten center bolt of puller to remove body from Wear—Depth................................................................................ 0.5 mm
spindle. 0.02 in.
Specification
13. Replace bushing (5) if damaged or wear over
Spindle—Weight
specification is found within 180° of bushing.
(approximate).................................................................................. 22 kg
50 lb. Specification
Body—Weight Bushing Wear—Thick-
(approximate).................................................................................. 29 kg ness.............................................................................................. 0.2 mm
60 lb. 0.008 in.

8. Remove oil seals (6) from body. IMPORTANT: Prevent possible machine damage
from weld spatter. Cover the seal surface
9. Remove dust seal (3) and O-ring (4) from body. when welding.
10. Inspect body and spindle for wear and damage.
Remove bushing by welding on bushing inner
Sliding surfaces with seals that are heavily damaged diameter in four places at 90°. Let bushing cool and
by seizure or foreign matter should be replaced. shrink, remove from body.
Continued on next page RH60123,0000289 -19-24AUG11-2/4

TM12180 (24SEP11) 43-4360-5 470GLC Excavator

092411

PN=427
 Hydraulic System

6
8
6

9
6

10
6

6
11
6

12
TX1009610 —UN—14JUL06

TX1009610
Center Joint Exploded View
1— Plug 4— O-Ring 7— Body 10— O-Ring
2— Spindle 5— Bushing 8— Ring 11— Cover
3— Dust Seal 6— Oil Seal (6 used) 9— Snap Ring 12— Cap Screw (4 used)
Continued on next page RH60123,0000289 -19-24AUG11-3/4

TM12180 (24SEP11) 43-4360-6 470GLC Excavator

092411

PN=428
 Hydraulic System

14. Clean body and new bushing. Apply grease to body Body—Weight
and new bushing. (approximate).................................................................................. 29 kg
60 lb.
15. Install bushing into body using the ST2670 Pushing
Tool or disks from JT01800 Bushing, Bearing, and 19. Install the body onto spindle by tapping the
Seal Driver Set and a press. circumference of body evenly.
16. Install dust seal and O-ring (4). 20. Install snap ring to spindle.
Apply grease to lip of dust seal and O-ring in body. 21. Install O-ring (10) to body.
17. Install oil seals to body. 22. Install cover to body.
23. Tighten cap screws (12) to specification.
CAUTION: Prevent possible crushing injury from
heavy component. Use appropriate lifting device. Specification
Cover to Body Cap
18. Place spindle upside down. Screws—Torque............................................................................88 N·m
65 lb-ft
Install two M12 x 1.75 mm eyebolts into the body.
24. Install center joint. See Center Joint Remove and
Specification Install. (Group 4360.)
Spindle—Weight
(approximate).................................................................................. 22 kg
50 lb.
RH60123,0000289 -19-24AUG11-4/4

Center Joint Air Test

1. Install a plug in one port.
2. Apply air pressure using JDG185 Air Test Plug and
regulated air pressure through the other port in that
passage.

T6557JB —UN—01NOV88
3. Listen for air leaks at ports on either side of pressurized
port.
4. If center joint fails air test, see Center Joint
Disassemble and Assemble. (Group 4360.)

Center Joint Air Test

RH60123,000028A -19-01AUG11-1/1

TM12180 (24SEP11) 43-4360-7 470GLC Excavator

092411

PN=429
 Hydraulic System

Swing Motor and Park Brake Remove and Clean Suction Screen. (Operator’s Manual.) or see
Install Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
Specification
Swing Motor and Park Brake Left Remove and Install
Hydraulic Oil
1. Release hydraulic oil tank pressure by pressing Tank—Capacity
pressure release button at top of hydraulic oil tank. (approximate).................................................................................. 310 L
See Hydraulic Oil Tank Pressure Release Procedure. 82 gal.
(Group 9025-25.)
2. Drain hydraulic oil tank or apply vacuum to hydraulic
oil tank. See Drain and Refill Hydraulic Tank Oil and

12
7 11

10
5 8

9
13
4
14

3
TX1094066 —UN—28JUN11

TX1094066
Swing Motor and Park Brake Left and Swing Motor and Park Brake Right

Continued on next page RH60123,000028B -19-13SEP11-1/4

TM12180 (24SEP11) 43-4360-8 470GLC Excavator

092411

PN=430
 Hydraulic System

3— Socket Head Cap Screw (8 6— Left Control Valve 9— Pilot Signal Manifold Swing 12— Swing Motor Left-to-
used) (5-spool)-to-Swing Motor Park Brake Release Pilot Hydraulic Oil Tank Hose
4— Swing Motor and Park Brake Right Hose (2 used) Valve-to-Swing Motor Left 13— Swing Motor and Park Brake
Right 7— Left Control Valve Line Left
5— Pilot Signal Manifold Swing (5-spool) Bypass Shutoff 10— Left Control Valve 14— Socket Head Cap Screw (8
Park Brake Release Pilot Valve-to-Swing Motor Right (5-spool) Bypass Shutoff used)
Valve-to-Swing Motor Right Hose Valve-to-Swing Motor Left
Line 8— Swing Motor Right-to- Hose
Hydraulic Oil Tank Hose 11— Left Control Valve
(5-spool)-to-Swing Motor
Left Hose (2 used)

3. Install identification tags and disconnect hydraulic

hoses (8—12). Close all openings using caps and 7. Connect hydraulic hoses. See Swing Motor Line
plugs. Identification. (Group 9025-15.)
8. Disconnect vacuum pump from hydraulic oil tank. See
CAUTION: Prevent possible crushing injury from Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
heavy component. Use appropriate lifting device.
9. Perform swing motor and park brake start-up
4. Remove cap screws (14) and remove swing motor procedure. See Swing Motor and Park Brake Start-Up
and park brake left (13). Procedure. (Group 4360.)

Specification 10. Fill hydraulic oil tank. See Drain and Refill Hydraulic
Swing Motor and Park Tank Oil and Clean Suction Screen. (Operator's
Brake Left—Weight Manual.)
(approximate).................................................................................. 60 kg
IMPORTANT: Hydraulic pump will be damaged if not
132 lb.
filled with oil before starting. Procedure must be
5. Inspect and repair as necessary. See Swing Motor performed to fill pump housing whenever oil has
and Park Brake Disassemble and Assemble. (Group been drained from the pump or hydraulic oil tank.
4360.)
11. Perform pump 1 and 2 start-up procedure. Perform
6. Install swing motor and park brake left. Torque cap Pump 1 and 2 Start-Up Procedure. (Group 3360.)
screws to specification.
12. Check hydraulic oil level. See Check Hydraulic Oil
Specification Level. (Operator's Manual.)
Swing Motor and Park
Brake Cover-to-Housing
Cap Screw—Torque......................................................................90 N·m
66 lb.-ft.
Continued on next page RH60123,000028B -19-13SEP11-2/4

TM12180 (24SEP11) 43-4360-9 470GLC Excavator

092411

PN=431
 Hydraulic System

Swing Motor and Park Brake Right Remove and Install Clean Suction Screen. (Operator’s Manual.) or see
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
1. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank. Specification
See Hydraulic Oil Tank Pressure Release Procedure. Hydraulic Oil
(Group 9025-25.) Tank—Capacity
(approximate).................................................................................. 310 L
2. Drain hydraulic oil tank or apply vacuum to hydraulic 82 gal.
oil tank. See Drain and Refill Hydraulic Tank Oil and

12
7 11

10
5 8

9
13
4
14

3
TX1094066 —UN—28JUN11

TX1094066
Swing Motor and Park Brake Left and Swing Motor and Park Brake Right

Continued on next page RH60123,000028B -19-13SEP11-3/4

TM12180 (24SEP11) 43-4360-10 470GLC Excavator

092411

PN=432
 Hydraulic System

3— Socket Head Cap Screw (8 6— Left Control Valve 9— Pilot Signal Manifold Swing 12— Swing Motor Left-to-
used) (5-spool)-to-Swing Motor Park Brake Release Pilot Hydraulic Oil Tank Hose
4— Swing Motor and Park Brake Right Hose (2 used) Valve-to-Swing Motor Left 13— Swing Motor and Park Brake
Right 7— Left Control Valve Line Left
5— Pilot Signal Manifold Swing (5-spool) Bypass Shutoff 10— Left Control Valve 14— Socket Head Cap Screw (8
Park Brake Release Pilot Valve-to-Swing Motor Right (5-spool) Bypass Shutoff used)
Valve-to-Swing Motor Right Hose Valve-to-Swing Motor Left
Line 8— Swing Motor Right-to- Hose
Hydraulic Oil Tank Hose 11— Left Control Valve
(5-spool)-to-Swing Motor
Left Hose (2 used)

3. Install identification tags and disconnect hydraulic

hoses (5—9). Close all opening using caps and plugs. 7. Connect hydraulic hoses. See Swing Motor Line
Identification. (Group 9025-15.)
CAUTION: Prevent possible crushing injury from 8. Disconnect vacuum pump from hydraulic oil tank. See
heavy component. Use appropriate lifting device. Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)

4. Remove cap screws (3) and remove swing motor and 9. Perform swing motor and park brake start-up
park brake right (4). procedure. See Swing Motor and Park Brake Start-Up
Procedure. (Group 4360.)
Specification
Swing Motor and Park 10. Fill hydraulic oil tank. See Drain and Refill Hydraulic
Brake Right —Weight Tank Oil and Clean Suction Screen. (Operator's
(approximate).................................................................................. 60 kg Manual.)
132 lb.
IMPORTANT: Hydraulic pump will be damaged if not
5. Inspect and repair as necessary. See Swing Motor filled with oil before starting. Procedure must be
and Park Brake Disassemble and Assemble. (Group performed to fill pump housing whenever oil has
4360.) been drained from the pump or hydraulic oil tank.

6. Install swing motor and park brake right. Torque cap 11. Perform pump 1 and 2 start-up procedure. Perform
screws to specification. Pump 1 and 2 Start-Up Procedure. (Group 3360.)
Specification 12. Check hydraulic oil level. See Check Hydraulic Oil
Swing Motor and Park Level. (Operator's Manual.)
Brake Cover-to-Housing
Cap Screw—Torque......................................................................90 N·m
66 lb.-ft.
RH60123,000028B -19-13SEP11-4/4

TM12180 (24SEP11) 43-4360-11 470GLC Excavator

092411

PN=433
 Hydraulic System

Swing Motor and Park Brake Disassemble and Assemble

10
10

8
7
6
11
5

4
3 12
1 15 16 14
2 13
17 19
18

18
21 17
16
15
28

29 22
33 30 20
23
31
24
32 25
26
27
T142065 —UN—22JUN01

T142065

Swing Motor

Continued on next page RH60123,000028C -19-24AUG11-1/6

TM12180 (24SEP11) 43-4360-12 470GLC Excavator

092411

PN=434
 Hydraulic System

1— Case 10— Plate (4 used) 19— Valve Casing 28— O-Ring

2— Oil Seal 11— Friction Plate (3 used) 20— Relief Valve (2 used) 29— Piston
3— Bearing 12— Cap Screw (4 used) 21— O-Ring 30— Spring
4— Shaft 13— O-Ring (2 used) 22— Bearing 31— Ball
5— Shoe Plate 14— Plug (2 used) 23— Valve Plate 32— Plug (2 used)
6— Plunger (9 used) 15— Plug (2 used) 24— Spring (24 used) 33— Snap Ring
7— Plate 16— O-Ring (2 used) 25— Brake Piston
8— Retainer 17— Spring (2 used) 26— O-Ring
9— Rotor 18— Poppet (2 used) 27— O-Ring

1. Drain oil from swing motor.

7. Remove O-rings (26 and 27) from case.
Specification
Swing Motor 8. Remove bearing (22).
Oil—Capacity
9. Remove rotor (9), retainer (8), plate (7), and plungers
(approximate)................................................................................... 1.5 L
(6) from shaft (4).
1.6 qt.
10. Remove plates (10) and friction plates (11).
CAUTION: Prevent possible crushing injury from
11. Remove shoe plate (5) from case.
heavy component. Use appropriate lifting device.
12. Remove snap ring (33) and shaft (4).
2. Place swing motor on clean flat surface.
13. Remove oil seal (2) and cup of bearing (3).
Specification
Swing Motor and 14. Remove cone of bearing (3) from shaft (4).
Brake—Weight
(approximate).................................................................................. 50 kg
IMPORTANT: Filter and orifice are mounted inside
110 lb.
of piston. Unless clogged or deformed, do
not disassemble. Do so only when absolutely
3. Remove relief valves (20), plugs (15), springs (17), needed. If the inner parts need to be replaced,
and poppets (18). replace them as an assembly.
4. Remove cap screws (12) and valve casing (19). 15. Remove piston (29), O-ring (28), spring (30), and ball
5. Remove valve plate and springs (24) from rotor (9). (31).

6. Remove brake piston (25) using ST1468 Extracting 16. Inspect and replace parts as necessary.
Tool.
Continued on next page RH60123,000028C -19-24AUG11-2/6

TM12180 (24SEP11) 43-4360-13 470GLC Excavator

092411

PN=435
 Hydraulic System

17. Measure clearance between outer diameter of plunger

and inner bore of cylinder.
Specification
Plunger-to-Cylinder
Clearance—Clearance................................................... 0.027 mm (new)
0.052 mm (maximum used)
0.0011 in. (new)
0.0020 in. (maximum used)

T142067 —UN—22JUN01
Plunger and Bore

Continued on next page RH60123,000028C -19-24AUG11-3/6

TM12180 (24SEP11) 43-4360-14 470GLC Excavator

092411

PN=436
 Hydraulic System

18. Measure clearance between plunger and shoe.

Specification
Plunger-to-
Shoe—Clearance............................................................... 0.0 mm (new)
0.3 mm (maximum used)
0.0 in. (new)
0.0118 in. (maximum used)

T142069 —UN—22JUN01
Plunger and Shoe

RH60123,000028C -19-24AUG11-4/6

19. Measure thickness of shoe.

Specification
Shoe—Thickness............................................................... 5.5 mm (new)
5.3 mm (minimum)
0.22 in. (new)
0.21 in. (minimum)

T142072 —UN—22JUN01

Shoe Thickness

Continued on next page RH60123,000028C -19-24AUG11-5/6

TM12180 (24SEP11) 43-4360-15 470GLC Excavator

092411

PN=437
 Hydraulic System

20. Measure thickness of friction plate.

Specification
Friction Plate—Thick-
ness.................................................................................... 2.0 mm (new)
1.8 mm (minimum)
0.08 in. (new)
0.07 in. (minimum)

21. Install cones of bearings (3 and 22) to shaft (4) using

press.
22. Install oil seal (2) to case.

T142073 —UN—22JUN01
23. Install cup of bearing (3) to case.
IMPORTANT: Prevent possible oil seal damage. Wrap
tape around shaft splines during installation.

24. Install shaft and snap ring to case.

Friction Plate Thickness
25. Install shoe plate (5) to case with the chamfered side
toward case.
Specification
26. Install retainer (8) to plunger (6) with the notch on Valve Casing Cap
retainer facing the shoe plate (5) side. Screw—Torque............................................................................440 N·m
27. Align the notch and install retainer (8) to plate (7). 320 lb.-ft.

28. Install the plungers (6) to rotor (9). 39. Install poppet (18), spring (17), and plugs (15). Torque
plugs with O-rings (16) attached to specification.
29. Install the rotor to shaft.
Specification
30. Starting with a plate (10), alternately install plates and Poppet Plug—Torque..................................................................340 N·m
friction plates (11) to case and rotor (9) aligning the 251 lb.-ft.
four notches on the outer side of friction plates and on
the spline side of plates respectively. 40. Install relief valves (20) into valve casing. Torque to
specification.
31. Install O-rings (26 and 27) to case. Specification
32. Align the matching mark and install brake piston (25) Swing Motor Relief
into case. Valve—Torque.............................................................................180 N·m
133 lb.-ft.
33. Install springs (24) and O-ring (28) to brake piston (25).
41. Add oil to specification. See Hydraulic Oil. (Operator's
34. Install ball (31), spring (30) and piston (29) to case. Manual.)
35. Install the cup part of bearing (22) to valve casing (19). Specification
Swing Motor
36. Install O-ring (21) to valve casing. Apply petroleum Oil—Capacity
jelly to plate (23). Install plate to valve casing with the (approximate)................................................................................... 1.5 L
notch on port facing to the rotor (9). 1.6 qt.
37. Apply petroleum jelly to needle part of bearing (22).
38. Install valve casing to case. Torque cap screws (12)
to specification.
RH60123,000028C -19-24AUG11-6/6

TM12180 (24SEP11) 43-4360-16 470GLC Excavator

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PN=438
 Hydraulic System

Swing Motor and Park Brake Start-Up

Procedure
IMPORTANT: Swing motor will be damaged if not
filled with oil before operating swing function.
Procedure must be performed whenever
a new swing motor is installed or oil has
been drained from the motor.

1. Install identification tags and disconnect swing motor

hydraulic hose (1 or 2). Close openings using caps

T139536C —UN—30APR01
and plugs.
NOTE: Air must be allowed to escape from the
swing motor while filling.

2. Fill motor with hydraulic oil through port until oil reaches
level of port. See Hydraulic Oil. (Operator's Manual.)
3. Connect hydraulic hose (1 or 2). Oil Fill Hydraulic Lines

1— Left Control Valve 2— Left Control Valve

(5-spool) Bypass Shutoff (5-spool) Bypass Shutoff
Valve-to-Swing Motor Right Valve-to-Swing Motor Left
Hose Hose

RH60123,000028D -19-01AUG11-1/1

Swing Motor Crossover Relief Valve Remove

and Install
1. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.

TX1094081A —UN—28JUN11
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
2. Drain hydraulic oil tank or apply vacuum to hydraulic
oil tank. See Drain and Refill Hydraulic Tank Oil and
Clean Suction Screen. (Operator’s Manual.) or see
Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)
Specification
Crossover Relief Valves
Hydraulic Oil
Tank—Capacity
(approximate).................................................................................. 310 L 3— Crossover Relief Valve (4
82 gal. used)

3. Remove crossover relief valve (3).

NOTE: Crossover relief valves are not serviceable. 6. Disconnect vacuum pump from hydraulic oil tank. See
Replace only. Apply Vacuum to Hydraulic Oil Tank. (Group 3360.)

4. Inspect and replace as necessary. 7. Fill hydraulic oil tank. See Drain and Refill Hydraulic
Tank Oil and Clean Suction Screen. (Operator’s
5. Install crossover relief valve. Torque to specification. Manual.)
Specification 8. Perform swing motor crossover relief valve test and
Crossover Relief adjustment. See Swing Motor Crossover Relief Valve
Valve—Torque.............................................................................180 N·m Test and Adjustment. (Group 9025-25.)
133 lb.-ft.
RH60123,000028E -19-13SEP11-1/1

TM12180 (24SEP11) 43-4360-17 470GLC Excavator

092411

PN=439
 Hydraulic System

Swing Motor Make-Up Check Valve Remove

and Install
1. Release hydraulic oil tank pressure by pressing
pressure release button at top of hydraulic oil tank.

TX1094082A —UN—28JUN11
See Hydraulic Oil Tank Pressure Release Procedure.
(Group 9025-25.)
2. Pull a vacuum in hydraulic oil tank using a vacuum
pump. See Apply Vacuum to Hydraulic Oil Tank.
(Group 3360.)
NOTE: Swing motor make-up check valves can be
removed with swing motor on machine. Swing Motor Make-Up Check Valves

3. Remove swing motor make-up check valve (3).

3— Swing Motor Make-Up
4. Inspect and replace as necessary. Check Valve (4 used)

5. Install swing motor make-up check valve.

Specification
Swing Motor
Make-Up Check Valve
Plug—Torque...............................................................................340 N·m
251 lb.-ft.
RH60123,000028F -19-01AUG11-1/1

TM12180 (24SEP11) 43-4360-18 470GLC Excavator

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 Hydraulic System

TM12180 (24SEP11) 43-4360-19 470GLC Excavator

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PN=441
 Hydraulic System

Swing Park Release Valve Remove and Install

10
10

8
7
6
11
5

4
3 12
1 15 16 14
2 13
17 19
18

18
21 17
16
15
28

29 22
33 30 20
23
31
24
32 25
26
27
T142065 —UN—22JUN01

T142065

Swing Motor

Continued on next page RH60123,0000290 -19-20SEP11-1/2

TM12180 (24SEP11) 43-4360-20 470GLC Excavator

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PN=442
 Hydraulic System

1— Case 10— Plate (4 used) 19— Valve Casing 28— O-Ring

2— Oil Seal 11— Friction Plate (3 used) 20— Relief Valve (2 used) 29— Piston
3— Bearing 12— Cap Screw (4 used) 21— O-Ring 30— Spring
4— Shaft 13— O-Ring (2 used) 22— Bearing 31— Ball
5— Shoe Plate 14— Plug (2 used) 23— Valve Plate 32— Plug (2 used)
6— Plunger (9 used) 15— Plug (2 used) 24— Spring (24 used) 33— Snap Ring
7— Plate 16— O-Ring (2 used) 25— Brake Piston
8— Retainer 17— Spring (2 used) 26— O-Ring
9— Rotor 18— Poppet (2 used) 27— O-Ring

1. Remove swing motor. See Swing Motor and Park 6. Inspect swing park release valve parts and ball seat.
Brake Remove and Install. (Group 4360.)
7. Inspect and replace parts as necessary.
2. Remove valve casing (19) from swing motor. See
Swing Motor and Park Brake Disassemble and 8. Install O-ring.
Assemble. (Group 4360.)
9. Install ball, spring and piston.
NOTE: The filter and orifice are installed to piston.
Replace as an assembly. 10. Install valve casing to swing motor. See Swing Motor
and Park Brake Disassemble and Assemble. (Group
3. Remove piston (29). 4360.)

4. Remove spring (30) and ball (31). 11. Install swing motor. See Swing Motor and Park Brake
Remove and Install. (Group 4360.)
5. Remove O-ring (28).
RH60123,0000290 -19-20SEP11-2/2

TM12180 (24SEP11) 43-4360-21 470GLC Excavator

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 Hydraulic System

TM12180 (24SEP11) 43-4360-22 470GLC Excavator

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 Section 99
Dealer Fabricated Tools
Contents

Page

Group 9900—Dealer Fabricated Tools

DF1063 Lift Bracket................................... 99-9900-1
DFT1130 Adapter ...................................... 99-9900-3
Center Joint (Rotary Manifold)
Lifting Tool ............................................. 99-9900-4
DFT1119 Pump Support ............................ 99-9900-5
DFT1220 Swing Gear Case Nut
Spanner Wrench.................................... 99-9900-6

TM12180 (24SEP11) 99-1 470GLC Excavator

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 Contents

TM12180 (24SEP11) 99-2 470GLC Excavator

092411

PN=2
 Group 9900
Dealer Fabricated Tools
DF1063 Lift Bracket
Tool is the same as used on other machines. Only the lift
bracket of the tool is used for this machine with adapter
DFT1130.
Lift Bracket is used to remove and install travel motor.
Material required:
• 38.1 x 76.2 x 0.48 mm (1-1/2 x 3 x 3/16 in.) Square Tube
• 1.3 mm (1/2 in.) 1020 Steel Plate
• 1 x 38.1 mm (3/8 x 1-1/2 in.) Cap Screw and Nut (4 used)

T8318AC —UN—20SEP94
Continued on next page RH60123,000048F -19-19SEP11-1/2

TM12180 (24SEP11) 99-9900-1 470GLC Excavator

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PN=447
 Dealer Fabricated Tools

T7247BW —19—25APR90

RH60123,000048F -19-19SEP11-2/2

TM12180 (24SEP11) 99-9900-2 470GLC Excavator

092411

PN=448
 Dealer Fabricated Tools

DFT1130 Adapter

T8319BN —UN—20SEP94
A—Adapter Plate B—Tube C—Stop Plate

Adapter is used with DF1063 Lift Bracket to remove and • 38.1 mm x 38.1 mm x .48 mm (1-1/2 in. x 1-1/2 in. x
install travel motor. 3/16 in.) Square Tube (B)
Material required:
• .6 mm (1/4 in.) 1020 Steel Plate (C)

• 1.3 mm (1/2 in.) 1020 Steel Plate (A)

RH60123,0000490 -19-19SEP11-1/1

TM12180 (24SEP11) 99-9900-3 470GLC Excavator

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PN=449
 Dealer Fabricated Tools

Center Joint (Rotary Manifold) Lifting Tool

Tool is used to remove and install center joint.
Drill and tap the center of 38H1419 Cap Assembly for
M16 x 2 threads (A).
Material required:
• 38H1419 Cap Assembly (—16)
• JT05551 Metric Lifting Eyebolt (M16 x 2)
A—Drilled and Tapped hole
Location

T6641DO —UN—24OCT88
RH60123,000036C -19-09AUG11-1/1

TM12180 (24SEP11) 99-9900-4 470GLC Excavator

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PN=450
 Dealer Fabricated Tools

DFT1119 Pump Support

T7955AA —UN—23APR93
Pump support is used with a hand hoist to support a
pump(s) when an engine is removed. CAUTION: Failure to use a cap screw to
secure end stand base could result in the
Two end stands are needed.
stand falling off the machine.
RG80575,0000904 -19-02AUG11-1/2

Drill a hole in the base of end stands as needed so that

a cap screw (1) can be installed in an existing threaded
hole in sheet metal brace (2). Install cap screw to secure
pump support to sheet metal brace.
Drill the holes through the square steel tubing so they are

TX1010050A —UN—17JUL06
centered.
Material required:
• C3 x 5 Steel Channel
• 88.9 x 88.9 x 6.35 mm (3.5 x 3.5 x 0.250 in.) Square
Steel Tubing
• 76.2 x 76.2 x 6.35 mm (3 x 3 x 0.250 in.) Square Steel
Tubing
Cap Screw Location Example
• 63.5 x 63.5 x 6.35 mm (2.5 x 2.5 x 0.250 in.) Square
Steel Tubing
• 19 mm (3/4 in.) Flat Bar Stock 1— Cap Screw 3— End Stand
• M10 x 89 mm or 3/8 x 3-1/2 in. D Grade (SAE Grade 5) 2— Sheet Metal Brace
Cap Screw (2 used)
• M10 or 3/8 in. D Grade (SAE Grade 5) Nut (2 used)
RG80575,0000904 -19-02AUG11-2/2

TM12180 (24SEP11) 99-9900-5 470GLC Excavator

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PN=451
 Dealer Fabricated Tools

DFT1220 Swing Gear Case Nut Spanner Wrench

T143704 —UN—03MAR10

1— Weld (4 Places)

Material required: • 159.4 x 82.5 mm (6.275 x 3.25 in.) Steel Tubing

Continued on next page RH60123,000036D -19-21SEP11-1/2

TM12180 (24SEP11) 99-9900-6 470GLC Excavator

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PN=452
 Dealer Fabricated Tools

• 159.4 x 38.1 x 6.35 mm (6.65 x 1.5 x .25 in.)

RH60123,000036D -19-21SEP11-2/2

TM12180 (24SEP11) 99-9900-7 470GLC Excavator

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 Dealer Fabricated Tools

TM12180 (24SEP11) 99-9900-8 470GLC Excavator

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PN=454
 Index
Page Page

A Inspect pins and bushings ........................... 33-3340-11

Boom mode (SC)
Adjuster cylinder Solenoid, disassemble and assemble.......... 33-3360-44
Track, disassemble and assemble............... 01-0130-32 Solenoid, remove and install........................ 33-3360-44
Air cleaner Boom pins and bushings
Remove and install ........................................ 05-0520-1 Inspect ......................................................... 33-3340-11
Air conditioner Boom up shockless valve
Compressor clutch remove and Disassemble and assemble ......................... 33-3360-55
install ............................................................ 18-1830-9 Boom Up Shockless Valve
Compressor, remove and install .................... 18-1830-8 Remove and install ...................................... 33-3360-54
Condenser, remove and install ...................... 18-1830-9 Boom, arm, and bucket bushings and bosses
Receiver/dryer, remove and install............... 18-1830-13 Inspect ......................................................... 33-3340-11
Air conditioner and heater Boom, arm, and bucket pins
Remove and install ...................................... 18-1830-10 Inspect ......................................................... 33-3340-11
Air conditioner compressor Broken track chain
Remove and install ........................................ 18-1830-8 Repair .......................................................... 01-0130-15
Air Conditioner compressor clutch Broken track pin
Remove and install ........................................ 18-1830-9 Repair .......................................................... 01-0130-15
Air conditioner system Bucket
Flush and purge ............................................. 18-1830-2 Pin up data..................................................... 33-3302-4
Air conditioning Remove and install ........................................ 33-3302-1
Charge ........................................................... 18-1830-7 Bucket cylinder
R134a refrigerant oil information.................... 18-1830-4 Inspect pins and bushings ........................... 33-3340-11
Refrigerant handling and cautions ................. 18-1830-1 Bucket Cylinder
Air intake Disassemble and assemble ....................... 33-3360-150
Leakage test .................................................. 05-0520-1 Bucket pins
Air intake system Inspect ......................................................... 33-3340-11
Leakage Test.................................................. 05-0520-1 Bushings
Alternator Remove and install ...................................... 33-3340-13
Remove and install ...................................... 04-0400-17 Bypass Valve
Arm Remove and install ...................................... 33-3360-45
Remove and Install ........................................ 33-3340-3
Arm cylinder C
Inspect pins and bushings ........................... 33-3340-11
Arm Cylinder Cab
Disassemble and assemble ....................... 33-3360-144 Remove and install ........................................ 18-1800-1
Arm flow rate (SF) Carrier roller
Solenoid, disassemble and assemble.......... 33-3360-42 Track, disassemble and assemble................. 01-0130-8
Solenoid, remove and install........................ 33-3360-42 Track, remove and install............................... 01-0130-7
Arm pins and bushings Center joint
Inspect ......................................................... 33-3340-11 Air test............................................................ 43-4360-7
Attachments Disassemble and assemble ........................... 43-4360-4
Adding safely ............................................... 00-0001-12 Remove and install ........................................ 43-4360-1
Operating safely........................................... 00-0001-12 Chain
Track, disassemble and assemble............... 01-0130-13
B Track, remove and install............................. 01-0130-11
Track, repair................................................. 01-0130-15
Backover Accidents ......................................... 00-0001-10 Check valve
Bearing Make-up, remove and install.......................... 02-0260-7
Swing, disassemble and assemble.............. 43-4350-16 Swing motor make-up, remove and
Swing, remove and install ............................ 43-4350-13 install .......................................................... 43-4360-18
Belt Check valve, counterweight
Remove and install ...................................... 04-0400-16 Remove and install ...................................... 33-3360-69
Bleed hydraulic cylinder Check Valve, Pilot Accumulator
Procedure .................................................. 33-3360-156 Remove and install ...................................... 33-3360-60
Boom cylinder Circuit
Disassemble and assemble ....................... 33-3360-137 Hydraulic pressure release
procedure ..................................................... 33-3360-1

Continued on next page

TM12180 (24SEP11) Index-1 470GLC Excavator

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 Index

Page Page

Clutch Dealer fabricated tools

Compressor, remove and install .................... 18-1830-9 Center joint (rotary manifold) lifting
Condenser, air conditioner tool ............................................................... 99-9900-4
Remove and install ........................................ 18-1830-9 DF1063 lift bracket......................................... 99-9900-1
Console covers DFT1130 adapter ........................................... 99-9900-3
Remove and install ........................................ 18-1821-5 Swing gearbox nut spanner wrench............... 99-9900-6
Control valve Diesel Particulate Filter (DPF)
Disassemble and assemble ......................... 33-3360-75 Remove and install ........................................ 05-0530-1
Fan drive reversing disassemble and Disassemble and assemble
assemble.................................................... 33-3360-39 Boom up shockless valve ............................ 33-3360-55
Fan drive reversing remove and Fan drive motor............................................ 33-3360-36
install .......................................................... 33-3360-37 Fan drive pump ............................................ 33-3360-26
Left, disassemble and assemble.................. 33-3360-76 Pilot valve..................................................... 33-3360-48
Remove and install ...................................... 33-3360-70 Pump 1 and 2................................................. 33-3360-6
Control valve, right (4-spool) Door
Disassemble and assemble ......................... 33-3360-96 Cooling package remove and install .............. 19-1921-1
Coolant recovery tank DPF
Remove and install ...................................... 05-0510-14 Remove and install ........................................ 05-0530-1
Cooler
Remove and install .................................... 33-3360-126 E
Coolers
Remove and install ........................................ 05-0510-6 Engine
Cooling package Remove and install ........................................ 04-0400-1
Remove and install ........................................ 05-0510-6 Engine side cover
Cooling package door Remove and install ........................................ 19-1910-3
Remove and install ........................................ 19-1921-1 Exhaust filter...................................................... 00-0001-6
Cooling system Disassemble and assemble ........................... 05-0530-4
Radiator, remove and install .......................... 05-0510-1 Exhaust Filter
Counterbalance Remove and install ........................................ 05-0530-2
Valve remove and install ................................ 02-0260-7 Exhaust filter regulator (SF)
Counterweight Solenoid, disassemble and assemble.......... 33-3360-42
Check valve, remove and install .................. 33-3360-69 Solenoid, remove and install........................ 33-3360-42
Cylinder, disassemble and assemble......... 33-3360-155 Exhaust Filter, Safety
Cylinder, remove and install....................... 33-3360-153 Safety, Exhaust Filter ................................... 00-0001-15
Pilot control valve, disassemble and Exhaust Tube
assemble.................................................... 33-3360-68 Remove and install ........................................ 05-0530-1
Pilot control valve, remove and install.......... 33-3360-67
Remove and install ........................................ 17-1749-1 F
Shutoff valve, remove and install ................. 33-3360-69
Slow return valve, remove and install .......... 33-3360-68 Fan drive motor
Counterweight removal device Disassemble and assemble ......................... 33-3360-36
Remove and install .................................... 33-3360-156 Remove and install ...................................... 33-3360-28
Crossover Fan drive pump
Relief valves remove and install .................... 02-0260-7 Disassemble and assemble ......................... 33-3360-26
Crossover relief valve Remove and install ...................................... 33-3360-22
Swing motor, remove and install .................. 43-4360-17 Fan drive pump regulator
Cylinder Disassemble and assemble ......................... 33-3360-27
Bleed procedure......................................... 33-3360-156 Remove and install ...................................... 33-3360-27
Cylinder, boom Fan drive reversing control valve
Disassemble and assemble ....................... 33-3360-137 Disassemble and assemble ......................... 33-3360-39
Cylinder, counterweight Remove and install ...................................... 33-3360-37
Disassemble and assemble ....................... 33-3360-155 Fan drive system relief valve
Remove and install .................................... 33-3360-153 Remove and install ...................................... 33-3360-40
Fan motor
D Remove and install ...................................... 33-3360-28
Fan pump
Dampener Drive Remove and install ...................................... 33-3360-22
Remove and Install ........................................ 07-0752-1

Continued on next page

TM12180 (24SEP11) Index-2 470GLC Excavator

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 Index

Page Page

Filter Hydraulic oil cooler

Diesel particulate filter (DPF) remove and Bypass valve, remove and install............... 33-3360-125
install ............................................................ 05-0530-1 Remove and install .................................... 33-3360-126
Exhaust disassemble and assemble.............. 05-0530-4 Hydraulic oil tank
Exhaust remove and install............................ 05-0530-2 Apply vacuum ................................................ 33-3360-1
Pilot pressure and regulating valve Hydraulic Oil Tank
disassemble and assemble........................ 33-3360-19 Disassemble and assemble ....................... 33-3360-122
Pilot pressure and regulating valve Remove and install .................................... 33-3360-116
remove and install ...................................... 33-3360-18 Hydraulic pump regulator
Pump Case Drain......................................... 33-3360-45 Disassemble and assemble ......................... 33-3360-13
Final fuel filter Hydraulic Valve - Bypass
Remove and install ........................................ 05-0560-6 Remove and install ...................................... 33-3360-45
Fire prevention................................................... 00-0001-5 Hydraulic Valve - Pilot Accumulator Check
Flex Coupling Remove and install ...................................... 33-3360-60
Remove and Install ........................................ 07-0752-1
Front idler I
Disassemble and assemble ......................... 01-0130-23
Pressure test................................................ 01-0130-27 Idler
Remove and install ...................................... 01-0130-22 Front, disassemble and assemble ............... 01-0130-23
Fuel cooler Front, pressure test...................................... 01-0130-27
Remove and install ........................................ 05-0510-4 Front, remove and install ............................. 01-0130-22
Fuel filter Inch bolt and cap screw
Final, remove and install ................................ 05-0560-6 Torque value .................................................. 00-0003-3
Primary, remove and install............................ 05-0560-5 Inch series four bolt flange fitting
Remove and install ........................................ 05-0560-5 Service recommendation, torque value for
Fuel tank high pressure ............................................. 00-0003-17
Remove and install ........................................ 05-0560-1 Inspection
Pump 1 and 2............................................... 33-3360-10
G Intercooler
Remove and install ........................................ 05-0510-2
Gearbox
Swing, disassemble and assemble................ 43-4350-5 J
Swing, remove and install .............................. 43-4350-1
Swing, start-up procedure............................ 43-4350-11 Joint
Center, air test................................................ 43-4360-7
H Center, disassemble and assemble ............... 43-4360-4
Center, remove and install ............................. 43-4360-1
Hazards
Avoiding ......................................................... 00-0001-9 L
Heater and air conditioner
Remove and install ...................................... 18-1830-10 Left control valve (5-spool)
Hood Disassemble and assemble ......................... 33-3360-76
Remove and install ........................................ 19-1910-1 Lifting objects
HVAC Special care ................................................. 00-0001-11
Charge ........................................................... 18-1830-7 Lower seal
Hydraulic Swing bearing, install ................................... 43-4350-19
Fittings, 30° cone seat ........................... 00-0003-4
Fittings, 37° flare .................................... 00-0003-4 M
Hydraulic circuit
Pressure release procedure........................... 33-3360-1 Machine modifications
Hydraulic cylinder Avoid .............................................................. 00-0001-2
Bleed procedure......................................... 33-3360-156 Machine movement
Hydraulic Cylinder Unintended..................................................... 00-0001-8
Bucket Cylinder....................33-3360-144, 33-3360-150 Machine tip over
Hydraulic fitting Avoiding ....................................................... 00-0001-11
Flared connections......................................... 00-0003-6 Machine,inspect................................................. 00-0001-3
Non-restricted banjo (adjustable)................. 00-0003-18 Main pump
O-ring boss with shoulder ............................ 00-0003-19 Disassemble and assemble ........................... 33-3360-6

Continued on next page

TM12180 (24SEP11) Index-3 470GLC Excavator

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 Index

Page Page

Inspection..................................................... 33-3360-10 Pilot pump

Make-up disassemble and assemble.......................... 33-3360-17
Check valve remove and install ..................... 02-0260-7 Remove and install ...................................... 33-3360-16
Make-up check valve Pilot shutoff lever ............................................... 00-0001-8
Swing motor, remove and install .................. 43-4360-18 Pilot shutoff solenoid valve
Metal face seal Remove and install ...................................... 33-3360-19
Inspection....................................................... 01-0130-9 Pilot signal manifold
Metric bolt and cap screw Disassemble and assemble ......................... 33-3360-64
Torque value .................................................. 00-0003-1 Remove and Install ...................................... 33-3360-61
Motor Pilot valve
Swing, park brake disassemble and Disassemble and assemble ......................... 33-3360-48
assemble.................................................... 43-4360-12 Remove and install ...................................... 33-3360-45
Swing, park brake remove and install ............ 43-4360-8 Pilot valve, travel
Swing, park brake start-up procedure.......... 43-4360-17 Disassemble and assemble ......................... 33-3360-57
Remove and install ...................................... 33-3360-55
O Pins, metal
Drive safely .................................................. 00-0001-14
O-ring boss fitting in aluminum Power dig (SI)
housingexcavators Solenoid, disassemble and assemble.......... 33-3360-42
Torque value, service recommenda- Solenoid, remove and install........................ 33-3360-42
tion ............................................................... 00-0003-8 Pressure regulating valve
O-ring boss fittings............................................. 00-0003-4 Disassemble and assemble ......................... 33-3360-19
O-ring face seal fitting Remove and install ...................................... 33-3360-18
Inch hex nut and stud end for high Primary fuel filter and water seperator
pressure torque values................................. 00-0003-9 Remove and install ........................................ 05-0560-5
Metric hex nut and stud end for high Proportional solenoid
pressure torque values............................... 00-0003-13 Disassemble and assemble ...33-3360-42,
Metric hex nut and stud end for standard 33-3360-44
pressure torque values............................... 00-0003-11 Remove and install ..................33-3360-42, 33-3360-44
O-ring seal, metric 24 Pump
Service recommendation ............................. 00-0003-21 Regulator, disassemble and
Oil cooler assemble.................................................... 33-3360-13
Remove and install .................................... 33-3360-126 Pump 1 and 2
Oil information Disassemble and assemble ........................... 33-3360-6
R134a refrigerant ........................................... 18-1830-4 Inspection..................................................... 33-3360-10
Operation qualification....................................... 00-0001-1 Remove and install ........................................ 33-3360-2
Start-up procedure ....................................... 33-3360-10
P Pump 1 and 2 regulator
Remove and install ...................................... 33-3360-11
Park brake Pump Case Filter
Swing motor, disassemble and Remove and install ...................................... 33-3360-45
assemble.................................................... 43-4360-12 Pump, pilot
Swing motor, remove and install .................... 43-4360-8 Disassemble and assemble ......................... 33-3360-17
Swing motor, start-up procedure.................. 43-4360-17
Travel motor, disassemble and R
assemble...................................................... 02-0260-3
Travel motor, start-up procedure.................... 02-0260-8 R134a system
Parts, moving Charge ........................................................... 18-1830-7
Stay clear ....................................................... 00-0001-3 Evacuate ........................................................ 18-1830-6
Pilot Accumulator Recover.......................................................... 18-1830-5
Remove and install ...................................... 33-3360-59 Radiator
Pilot Accumulator Check Valve Remove and install ........................................ 05-0510-1
Remove and install ...................................... 33-3360-60 Receiver/dryer
Pilot control valve, counterweight Remove and install ...................................... 18-1830-13
Disassemble and assemble ......................... 33-3360-68 Recognize
Remove and install ...................................... 33-3360-67 Safety, information ......................................... 00-0001-1
Pilot filter and pressure regulating valve Recoil spring
Disassemble and assemble ......................... 33-3360-19 Track adjuster, disassemble and
Remove and install ...................................... 33-3360-18 assemble.................................................... 01-0130-30

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TM12180 (24SEP11) Index-4 470GLC Excavator

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Track adjuster, remove and install ............... 01-0130-29 Seal

Recovery/charging station Metal face, inspection .................................... 01-0130-9
Installation procedure..................................... 18-1830-5 Seals
Refrigerant Remove and install ...................................... 33-3340-13
Cautions and proper handling........................ 18-1830-1 Seat
Refrigerant oil information Air suspension, disassemble and
R134a ............................................................ 18-1830-4 assemble...................................................... 18-1821-4
Regulator Remove and install ........................................ 18-1821-1
Fan drive pump disassemble and Seat belt
assemble.................................................... 33-3360-27 Remove and install ........................................ 18-1821-2
Fan drive pump remove and install.............. 33-3360-27 Service recommendation
Release valve Inch series four bolt flange fitting for high
Swing park, remove and install .................... 43-4360-20 pressure ..................................................... 00-0003-17
Relief valves O-ring boss fitting in aluminum
Crossover, remove and install........................ 02-0260-7 housingexcavators ....................................... 00-0003-8
Removal device, counterweight O-ring face seal fittings with inch hex nut
Remove and install .................................... 33-3360-156 and stud end for high pressure .................... 00-0003-9
Remove and install O-ring face seal fittings with metric hex
Arm cylinder ............................................... 33-3360-140 nut and stud end for high pressure ............ 00-0003-13
Boom.............................................................. 33-3340-7 O-ring face seal fittings with metric hex nut
Boom Cylinder ........................................... 33-3360-132 and stud end for standard pressure ........... 00-0003-11
Boom Up Shockless Valve........................... 33-3360-54 O-ring seal, metric 24................................... 00-0003-21
Bucket Cylinder.......................................... 33-3360-147 Shoe
Bucket links.................................................... 33-3340-1 Track, remove and install............................. 01-0130-10
Cab ................................................................ 18-1800-1 Shutoff valve, counterweight
Control valve ................................................ 33-3360-70 Remove and install ...................................... 33-3360-69
Engine side cover .......................................... 19-1910-3 Sliding window
Hood .............................................................. 19-1910-1 Remove and install ......................18-1810-1, 18-1810-7
Pilot valve..................................................... 33-3360-45 Slow return valve, counterweight
Pumps 1 and 2............................................... 33-3360-2 Remove and install ...................................... 33-3360-68
Solenoid valve manifold (2-spool)................ 33-3360-43 Solenoid valve
Solenoid valve manifold (4-spool)................ 33-3360-41 Disassemble and assemble ...33-3360-42,
Turbocharger ............................................... 04-0400-12 33-3360-44
Restriction valve Remove and install ..................33-3360-42, 33-3360-44
Remove and install .................................... 33-3360-124 Solenoid valve manifold (2-spool)
Reversing control valve Remove and install ...................................... 33-3360-43
Disassemble and assemble ......................... 33-3360-39 Solenoid valve manifold (4-spool)
Remove and install ...................................... 33-3360-37 Remove and install ...................................... 33-3360-41
Riding machine.................................................. 00-0001-9 Speed selector valve
Right control valve (4-spool) Travel, remove and install.............................. 02-0260-7
Disassemble and Assemble......................... 33-3360-96 Sprocket
Roller Remove and install ...................................... 01-0130-21
Track, disassemble and assemble.......01- Start-up procedure
0130-1, 01-0130-3 Pump 1 and 2............................................... 33-3360-10
Track, pressure test ....................................... 01-0130-6 Starter motor
ROPS Remove and install ...................................... 04-0400-15
Inspect ......................................................... 00-0001-10 Steps
Maintain ....................................................... 00-0001-10 Use correctly
Handholds .................................................. 00-0001-7
S Swing bearing
Disassemble and assemble ......................... 43-4350-16
Safety Lower seal install ......................................... 43-4350-19
Add cab guarding for special Remove and install ...................................... 43-4350-13
uses............................................00-0001-1, 00-0001-3 Upper seal install ......................................... 43-4350-18
Clean debris from machine ............................ 00-0001-7 Swing flow rate (SI)
Operator's seat .............................................. 00-0001-7 Solenoid, disassemble and assemble.......... 33-3360-44
Protective equipment ..................................... 00-0001-2 Solenoid, remove and install........................ 33-3360-44
Safety, information Swing gearbox
Recognize ...................................................... 00-0001-1 Disassemble and assemble ........................... 43-4350-5

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TM12180 (24SEP11) Index-5 470GLC Excavator

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Remove and install ........................................ 43-4350-1 Adjuster cylinder disassemble and

Start-up procedure ....................................... 43-4350-11 assemble.................................................... 01-0130-32
Swing motor and park brake Carrier roller disassemble and
Disassemble and assemble ......................... 43-4360-12 assemble...................................................... 01-0130-8
Remove and install ........................................ 43-4360-8 Carrier roller remove and install..................... 01-0130-7
Start-up procedure ....................................... 43-4360-17 Chain disassemble and assemble ............... 01-0130-13
Swing motor crossover relief valve Chain remove and install ............................. 01-0130-11
Remove and install ...................................... 43-4360-17 Chain repair ................................................. 01-0130-15
Swing motor make-up check valve Roller disassemble and assemble .......01-
Remove and install ...................................... 43-4360-18 0130-1, 01-0130-3
Swing park release valve Roller pressure test........................................ 01-0130-6
remove and install........................................ 43-4360-20 Shoe remove and install .............................. 01-0130-10
System relief valve Track Bushing
Fan drive remove and install........................ 33-3360-40 Repair .......................................................... 01-0130-15
Track link
T Repair .......................................................... 01-0130-15
Track Pin
Tank Repair .......................................................... 01-0130-15
Fuel, remove and install................................. 05-0560-1 Travel
Tank , hydraulic oil Speed selector valve remove and
Remove and install .................................... 33-3360-116 install ............................................................ 02-0260-7
Tank, coolant recovery Travel gear case
Remove and install ...................................... 05-0510-14 Disassemble and assemble ........................... 02-0250-3
Tank, hydraulic oil Remove and install ........................................ 02-0250-1
Apply vacuum ................................................ 33-3360-1 Travel gearbox
Tank, Hydraulic Oil Disassemble and assemble ........................... 02-0250-3
Disassemble and assemble ....................... 33-3360-122 Remove and install ........................................ 02-0250-1
Tip over Travel motor
Avoiding ....................................................... 00-0001-11 Park brake disassemble and
Torque value assemble...................................................... 02-0260-3
30° cone seat hydraulic fittings .............. 00-0003-4 Park brake start-up procedure ....................... 02-0260-8
37° flare hydraulic fittings....................... 00-0003-4 Travel motor and park brake
Flared connections......................................... 00-0003-6 Remove and install ........................................ 02-0260-1
Flat face O-ring seal fitting ............................. 00-0003-7 Travel pilot valve
Inch SAE four bolt flange fitting.................... 00-0003-16 Disassemble and assemble ......................... 33-3360-57
Inch series four bolt flange fitting for high Remove and install ...................................... 33-3360-55
pressure ..................................................... 00-0003-17 Travel speed (SC)
Metric bolt and cap screw .............................. 00-0003-1 Solenoid, disassemble and assemble.......... 33-3360-42
Metric cap screw ............................................ 00-0003-2 Solenoid, remove and install........................ 33-3360-42
Metric four bolt flange fitting......................... 00-0003-15 Tube
Non-restricted banjo fittings ......................... 00-0003-18 Exhaust remove and install............................ 05-0530-1
O-Ring boss fitting ......................................... 00-0003-4 Turbocharger
O-ring boss fitting in aluminum Remove and install ...................................... 04-0400-12
housingexcavators ....................................... 00-0003-8
O-ring boss fittings with shoulder................. 00-0003-19 U
O-ring face seal fittings with inch hex nut
and stud end for high pressure .................... 00-0003-9 Upper seal
O-ring face seal fittings with metric hex Swing bearing, install ................................... 43-4350-18
nut and stud end for high pressure ............ 00-0003-13 Upperstructure
O-ring face seal fittings with metric hex nut Remove and install ...................................... 43-4350-11
and stud end for standard pressure ........... 00-0003-11
O-ring seal, metric 24................................... 00-0003-21 V
Unified inch bolt and cap screw ..................... 00-0003-3
Track Valve
Adjuster and recoil spring disassemble Counterbalance, remove and install .............. 02-0260-7
and assemble............................................. 01-0130-30 Pilot filter and pressure regulating valve
Adjuster and recoil spring remove and disassemble and assemble........................ 33-3360-19
install .......................................................... 01-0130-29 Pilot filter and pressure regulating valve
remove and install ...................................... 33-3360-18

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TM12180 (24SEP11) Index-6 470GLC Excavator

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Swing motor crossover relief, remove and

install .......................................................... 43-4360-17 W
Swing motor make-up check, remove and
install .......................................................... 43-4360-18 Welding.............................................................. 17-1740-1
Swing park release, remove and Welding repairs................................................ 00-0001-13
install .......................................................... 43-4360-20 Window
Valve, control Remove and install ........................................ 18-1810-7
Disassemble and assemble ......................... 33-3360-75 Window glass
Valve, pilot shutoff solenoid Dimensions .................................................... 18-1810-8
Remove and Install ...................................... 33-3360-19 Windowpane
Valve, pilot travel Dimensions .................................................... 18-1810-8
Disassemble and assemble ......................... 33-3360-57 Windowpanes
Valve, restriction Remove and install ........................................ 18-1810-7
Remove and install .................................... 33-3360-124 Windshield
Valve, travel pilot Disassemble and assemble ........................... 18-1810-2
Remove and install ...................................... 33-3360-55 Work site hazards
Avoid .............................................................. 00-0001-9

TM12180 (24SEP11) Index-7 470GLC Excavator

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TM12180 (24SEP11) Index-8 470GLC Excavator

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