Zaware
Zaware
2.1 INTRODUCTION...............................................................................
2.7 EXPERIMENTAL..............................................................................
CHALCOGENIDES...............................................................................
4.3 PH INDICATOR.................................................................................
5.4 UV RESULT................................................................................
CHAPTER 6: CONCLUSION...............................39
REFRENCES ........................................................... 40
ABSTRACT
Chemical bath deposition of ZnS thin films from NH3/SC (NH2)2/ZnSO4 solutions has been
studied. The effect of various process parameters on the growth and the film quality are
presented. The influence on the growth rate of solution composition and the structural, optical
properties of the ZnS thin films deposited by this method have been studied. The XRF analysis
confirmed that volume of oxygen of the as deposited film is very high. The XRD analysis of as-
deposited films shows that the films are cubic ZnS structure. The XRD analysis of annealed
films shows the annealed films are cubic ZnS and ZnO mixture structure. Those results
confirmed that the as-deposited films have amorphous Zn (OH) 2. SEM studies of the ZnS thin
films grown on various growth phases show that ZnS film formed in the none-film phase is
Discontinuous. ZnS film formed in quasi-linear phase shows a compact and a granular
structure with the grain size about 100 nm. There are adsorbed particles on films formed in the
saturation phase.
Transmission measurement shows that an optical transmittance is about 90% when the
wavelength over 500 nm. The band gap (Eg) value of the deposited film is about 3.51 eV.
CHAPTER 1: INTRODUCTION
1.1 Thin film
Recently, thin films have been used in the study of the relationship between the
structure of solids and their physical properties. Practical application of thin film includes
electrical circuits, optical instruments and magnetic information-storage devices. Thickness of
the thin film is usually discussed in terms of angstrom units (Å).Thin films are formed by
depositing material onto a clean supporting substrate to build up film thickness, rather than by
thinning down bulk material. “Any solid or liquid object with one of its dimensions very much
less than that of the other two may be called a thin film”. A number of techniques have been
examined in the search for the most reliable and cheapest method of producing the thin film
These include oxidation of an evaporated metal film, reactive and nonreactive sputtering
techniques, chemical vapour deposition etc. Chemical spray Pyrolysis technique has been
developed in 1966 by Chamberlin and Sharman for the deposition of thin films Spray
Pyrolysis is a process in which a thin film deposited by spraying a solution on a heated
surface, where the constituents react to form a chemical compound. Spray Pyrolysis is a
versatile technique for thin film deposition. Now days thin film use in different modes i.e.
resistors capacitor as well as microelectronic devices .thin film required for solvent. Spray
Pyrolysis is simple and low cost method this method does not required for high temperature.
Spray Pyrolysis technique has been used to prepare the thin films on a variety of substrate like
glass, ceramic or metallic.
The thin film deposition techniques can be broadly classified as physical and chemical
methods. Physical methods involve vacuum evaporation and sputtering; the material to be
deposited has been transferred to a gaseous state either by evaporation or an impact process and
then deposited on the substrate. Under various chemical methods, therefore the gas phase
chemical processes such as conventional Chemical Vapour Deposition (CVD), Laser CVD,
Photo CVD, and Plasma Enhanced CVD. The liquid phase chemical techniques include Spray
Pyrolysis, Chemical Bath Deposition (CBD), Electrodeposition, Successive Ionic Layer
Adsorption and Reaction (SILAR) and Liquid Phase Epitaxial etc.
The broad classification of thin film deposition techniques is outlined in Fig. 5. The
physical methods are plugged with certain drawbacks and problems. A suspicious and precise
control of the boat temperature is a crucial requirement for finding good stoichiometric films
and to obtain the particular composition in alloy films. Chemical methods are comparatively
economical and easier ones as compared to physical methods. On the other hand, there is no
ideal method to prepare the compounds and alloys in thin film form, which will satisfy all the
necessities. Spray Pyrolysis is a simple and low-cost technique for the preparation of
semiconductor films. Details information about various aspects of spray Pyrolysis is given in
review articles by many authors [1, 2]. The process is particularly useful for the deposition of
oxides such as ZnO, TiO2, WO3, etc. [3-5].
The SPT involves spraying of a solution containing soluble salts of the desired
compound onto preheated substrates, where the constituents react to form a chemical compound.
The chemical reactants used for making solution are selected such that the products other than
the desired compound are volatile at the temperature of deposition. Physical method covers the
deposition techniques which depend on the evaporation or ejection of the material from a
source, i.e. evaporation or sputtering, whereas chemical methods depend on physical properties.
Structure-property relationships are the key features of such devices and basis of thin film
technologies.
Underlying the performance and economics of thin film components are the
manufacturing techniques on a specific chemical reaction. Thus chemical reactions may depend
on thermal effects, as in vapour phase deposition and thermal growth. However, in all these
cases a definite chemical reaction is required to obtain the final .physical method required large
space.
1. SILAR Method
In SILAR method, to prepare thin film substrates are immersed into separately placed
cationic and anionic precursors and precipitate formation in the solution, i.e. wastage of the
material was thus avoided. Also, SILAR can be used to deposited compound materials on a
variety of substrates such as insulators, semiconductors, metal.
2. CBD Method
The chemical bath deposition (CBD) method is one of the cheapest methods to
deposited thin films and nanomaterials, as it does not depend on expensive equipment and is a
scalable technique that can be employed for large area batch progressing or continuous
deposition. In 1933 Brickman deposited lead sulphide (PbS) thin film by chemical bath
deposition (CBD) or solution grown method.
3. Chemical Vapour Deposition (CVD)
Vapour phase precursors are brought into a hot wall reactor under conditions that favour
nucleation of particles in the vapour phase rather than the deposition of a film on the wall. It is
called chemical vapour deposition. Here organic metal gas is used. Deposition can also take
place due to chemical reaction between some reactance on the substrates.
5. SOL-GEL Method
Sol-gel is chemical solution process used to make ceramics and glass materials in the
form of thin films, fibers or powders. A sol is a colloidal or molecular suspension of solid
particles of ions in solvent. The particle may be amorphous or crystalline. A gel is a semi rigid
mass that forms when the solvent from the sol begins to evaporate. It can produce thick coating
to provide corrosion protection performance.
6. SPRAY Pyrolysis
Spray pyrolysis is a well established and widely used technique for the film processing. It is
a chemical vapour deposition that has been successfully used for the deposition of various
oxides based materials. Two major interests in this method are operating at atmospheric pressure
and deposition on large surface. It is quite simple method due to use of air without vacuum
system which is mostly used in other technique. The spray deposition is based on the
mechanical transformation of the solution to droplets steam by using compressed gas or
ultrasonic waves. Basically pyrolysis is chemical reaction. This reaction involves molecular
breakdown of large molecules into smaller molecules in the presence of heat. Pyrolysis is also
known as thermal cracking, thermolysis, depolymerisation etc. At any given temperature
molecule is in vibrating stage this is called as molecular vibration. The frequency at which
molecules are vibrates is directly proportional to the temperature of the molecules. During
pyrolysis the object molecules are subjected to very high temperature leading to very high
molecular vibration then every molecule in the object stretched and shaken to extent that
molecules start breaking down into smaller molecules. This is pyrolysis technique.
1.4 Applications of Thin Films:
Although the study of phenomena dates back well over a century, it is really only over
the last four decades that they have been used to a significant extent in practical situations. The
requirement of micro miniaturization made the use of thin and thick films virtually imperative.
The development of computer technology led to a requirement for very high density storage
techniques and it is this which has stimulated most of the research on the magnetic properties of
thin films. Many thin film devices have been developed which have found themselves looking
for an application or, perhaps more importantly market. In general these devices have resulted
from research into the physical properties of thin film.
Now a days due to the over use of fossil fuels, environmental pollution, global warming
and rapid resource depletion, the technology advances in modern society have driven the
development of electrochemical power sources which offers “clean energy” exponential growth
in various portable electronic devices as well as interest in electric vehicle for clean air has
created intense worldwide activity in electrochemical power sources. There are several power
types of electrochemical power system. These are batteries, fuel cells and super capacitors (1-2).
The electrochemical power system of a several advantages compared to fuel combustion. First
of all they provide clean energy and attractive from an environmental point of view. Secondly
they are potentially more efficient than fuel combustion systems. Thirdly the electrochemical
systems are appealing in terms of world energy recourses in a more economical way.
Easy accessible source now present is the electrical energy which is not available at all time.
Consequently, there is need of development of improved methods for storing electrical energy
when it is available and retrieving when it is needed. Stored electrical energy is required in
many household as well as industrial applications e.g. cell phone, pagers, solar cell, computers,
satellites , standby power supply systems, hybrid electric vehicles etc. electrical energy can be
stored in two fundamental ways batteries and capacitor. Capacitor is the direct way of storing
electrical energy. Capacitors are very useful component and widely used in a electronic and
electrical circuit. Different techniques to prepare the ZnS film have been reported in the
literature, such as thermal evaporation, molecular beam epitaxial, spray pyrolysis, sputtering.
Among the previously mentioned techniques, chemical bath deposition (CBD) emerges as a
promising, simple, and low
CHAPTER 2: THEORETICAL BACKGROUND OF CBD
2.1. Introduction
Variety of techniques has been used to deposit different kinds of thin films. The choice
of a particular method/technique depends on factors like; 1) material to be deposited, 2) nature
of the substrate on which the film is to be deposited, 3) thickness of the film required, 4)
structure of the film expected and 5) application of the thin film. The deposition method
strongly affects the structure and hence physical properties of the material; therefore the proper
choice of the method is of key importance.
The chemical bath deposition method for the preparation of thin films has recently been
shown to be an attractive technique because of it’s simplicity, convenience, low cost and low
temperature, and it has been successfully used for depositing ternary metal chalcogenides thin
films. Understanding of the chemistry and physics of the various processes involved in a
deposition process has now made possible to obtain undoaped, multi component semiconductor
thin films of usual/ unusual a metastable structure. The first two mechanisms involved free
sulphide ions. While the last two are based on breaking of the carbon–chalcogen bond and do
not involve formation of free chalcogenides chemical reaction either takes place on the surface
of the dipped substrate or in the solution itself, where the mixing of the components on the
surface to be coated is required. Most of the coatings are formed in a two step fashion;
i)”Sensitizing” the surface for the nucleation reaction of the adhering coating layer.
ii) Deposition of coating by selected reactions.
The most widely used deposition methods are listed below:
A) Homogeneous chemical reduction of a metal ion solution by reducing agent regardless the
substrates.
B) Electrolysis plating for the deposition of metallic coating by controlled chemical reduction
that is catalyzed by the metal or alloy being deposited.
C) Conversion coating forming a sacrificial layer containing compound of the metal substrate.
D) Displacement deposition or galvanic deposition makes use of the electro negativity
differences of the metal.
E) Arrested precipitation technique means a metal ion is arrested by organic complexing agent
which is then made available by slow dissociation of the organ metallic complex at specific
pH value. Among the various chemical deposition systems, chemical bath deposition has
attracted a great deal of attention because of its overriding advantages over the other
conventional thin film deposition methods.
Cost effectiveness
In spite of the fact that CBD has been in use for a long time and that the reactions
involved appear to be quite simple, the mechanisms of CBD process is often ambiguous. There
are several different mechanisms of CBD. These can be divided into four fundamentally
different types. Deposition of Nickel Sulfide is taken as an example. In these reaction process
for Deposition of Nis thin film, Contained Nickel Sulfide (0.5M) and Thiourea CS (NH 2)
2(0.25M). Then obtained NiS film were homogeneous with a WHITE colour and good adhesion
to the substrate
The major advantage of CBD method is that it requires in its simplest form only solution
containers and substrate mounting device. Chemical Bath Deposition yields stable, adherent,
uniform and hard films with good reproducibility by a relatively simple proves. The growth of
thin films strongly depends on growth of conditions, such as duration of deposition, composition
and temp of the solution and topographical and chemical nature of the substrate. One of the
draw-back of this method is the wastage of solution after every deposition.
The thin film thickness is controlled by optical techniques and the crystal monitor
techniques. The optical technique is usually applicable for interference coating and only for
visible region. In interference coating, optical film thickness is generally of quarter wave
thickness and in some cases of half thickness.
2.7 Experimental
The CBD method is presently attracting considerable attention as it does not require
sophisticated instrumentation like vacuum system and other expensive equipments. Simple
equipments like hot plate with magnetic stirrer are needed. The starting chemicals are
commonly available and cheap. The term ‘‘chemical bath deposition’’ is used here for method
that produces a solid film in a single immersion through control of the kinetics of formation of
the solid. If a change in the metals oxidation state occurs, it takes place in the bulk solution.
Many sulphides, selenides and oxides have been prepared by this method as summarized in
several review articles. The low temperature deposition avoids oxidation and corrosion of
metallic substrates. Chemical bath deposition results in pin hole free and uniform deposits since
the basic building blocks are ions instead of atoms. The preparative parameters are easily
controllable and better orientations with improved grain structure can be obtained. The details of
CBD method, mechanism of film formation etc. have been greatly described in the review by
Mane and Lokhande and also discussed in Gary Hode’s book entitled “Chemical Solution
Deposition of Semiconductor Films.
The processes that occur in the CBD solution consist of following steps:
Sparingly soluble salt AB, when placed in water, a saturated solution containing A + and
B- ions in contact with undissolved solid AB are obtained and equilibrium is established
between the solid phase and ions in the solution as
where, CA+, CB- and C AB are concentrations of A+, B- and AB in the solution, respectively.
K = CA+CB - / K'
Or K K' = C +.C -
----------- (2.4)
A B
Since, K and K' are constants, the product K K' is also constant, say Ks. Therefore equation
(2.4) becomes,
Ks is called solubility product (SP) and (CA+CB-) is called as the ionic product (IP). When the
solution is saturated, the ionic product is equal to the solubility product. But when IP exceeds
the SP i.e. IP/SP = S > 1, the solution is supersaturated, precipitation occurs and ions combine
on the substrate surface and in the solution to form nuclei.
The CBD method for deposition of metal oxides and chalcogenides has been attracted a
considerable interest due to the simplicity of the method and relatively low temperature process.
The chemical deposition of metal oxides and chalcogenides is based on heating of alkaline
solution of metal salt. For example, when ammonium hydroxide is used to make the bath
alkaline, a heated solution of ammonia gradually loses ammonia. As ammonia is lost, the free
cations concentration will gradually increase. Number of free cations will also increase with an
increase in temperature, due to the decrease in the stability of complexes. Thus in CBD method;
the oxide films are often formed by reaction of hydroxide ions with a salt. However, in many
cases, metal hydroxide is formed along with oxide due to the aqueous alkaline nature of the
bath.
The rate of deposition and terminal thickness depends upon the number of nucleation
centres, super saturation of the solution and rate of stirring. The growth kinetics depends on the
concentration of ions, their velocities, nucleation and growth processes on immersed substrates
the effect of various deposition conditions on these parameters are discussed below:
a) pH of the bath
For the growth of good quality thin films, the hydroxyl ions in precursor solution are
necessary. The thin film formation depends on the pH of the reaction mixture and pH depends
on OH ions. The reactivity of hydroxide ions with metal ions affects when pH of the solution
decreases. The decrease in pH results in porous, non-reflecting, powdery and weakly adhered
thin films on the substrates. Increasing the pH value above 9.5 results in to nonporous, uniform,
smooth, and tightly adherent and reflecting thin films. At higher pH metal ion concentration
will be lower and the reaction rate will be slow. So, throughout the experimental procedure of
deposition pH value is maintained at 10.5 ± 0.1.
b) Complexing agent
c) Temperature
It is observed that at room temperature, no film formation takes place. It may be due to
low temperature. Almost all the metal ions are in a complex bound state; there may not be free
ions for film formation. When temperature of the bath container is increased to 353 K good
quality and adherent films were deposited on glass substrates. The variation of film thickness
with temperature. It has seen that the terminal layer thickness is increased with increase in
temperature linearly up to 353 K and above 353 K it decreases. It is clear that at 353 K, thermal
energy is sufficient to make ions free from bound complex states which increase the rate of film
formation. Above 353 K temperature, the reaction gives precipitation rather than film which
settled down at the bottom of container as a result, layer thickness of thin film was found to be
decreased.
e) Substrate
Film formation takes place only under certain conditions i.e. either under optimum
conditions or when the substrate has special properties facilitating for the formation of single
crystal films. The second condition fevers the formation because when the lattice of the
deposited material matches well with that of the substrate, the free energy change is smaller,
thereby facilitating nucleation.
CHAPTER 3: CHARACTERIZATION TECHNIQUES
3.1 Introduction
There has been significant interest in the preparation of good quality thin films where
optimization of preparative parameters is of vital importance. The different characterization
techniques such as X-ray diffraction (XRD), UV-Vis spectroscopy and SEM etc. have been
employed for optimization of preparative parameters. So in this chapter we will discuss about
various techniques employed for thin film characterization.
Klug and Alexander have given detailed treatments of X-ray diffraction analysis. The Debye
Scherer method in conjunction with diffractometer is most usually used. The diffracted radiation
is detected by the counter tube, which travels along the angular range of reflections. An inbuilt
program on a computer system processes the observed intensities. A diffraction pattern
consisting of d values of existing atomic planes in the sample and corresponding reflected
intensities is made accessible.
Identification of phases can be done in a following way: The observed d-values are
compared with standard d-values from JCPDS diffraction pattern, for the same material
synthesized by standard chemical techniques. This analysis shows the different phases present in
the sample and Miller indices of the atomic planes. The lattice parameters a, b and c for the unit
cell of the phase present are then calculated using equations given by W.M. Chine. The
proportional amount of phases present can be determined from entire intensities. The structure
of the film sample, if it is a binary system, can be determined from the lattice parameters using
Vegard’s law. Absence of reflection peaks indicates the amorphous nature of the sample. A
single reflection peak specifies an epitaxial growth, while many reflection peaks show
heteroepitaxial (polycrystalline) growth. Fig.2 shows photograph of the Bruker D2-Phaser X-ray
diffractometer.
In case of a polycrystalline sample having large number of grains, the grain size is
determined from Scherer’s formula,
d= 0.9 λ / β Cosθ
Where, = Wavelength of X- rays
= Bragg’s angle
= Full width at half maximum (FWHM) (in radian) of the peak intensity.
Beer–Lambert law
The Beer-Lambert law (also called the Beer-Lambert-Bouguer law or simply Beer's law) is the
linear relationship between absorbance and concentration of an absorber of electromagnetic
radiation. The general Beer-Lambert law is usually written as:
A=aλ·b·c
where A is the measured absorbance, aλ is a wavelength-dependent absorptivity coefficient, b is
the path length, and c is the analyte concentration. When working in concentration units of
molarity, the Beer-Lambert law is written as:
A = el · b · c
where el is the wavelength-dependent molar absorptivity coefficient with units of M -1 cm-1. The
λ subscript is often dropped with the understanding that a value for ε is for a specific
wavelength. If multiple species that absorb light at a given wavelength are present in a sample,
the total absorbance at that wavelength is the sum due to all absorbers:
A = (ε1 · b · c1) + (e2 · b · c2) +...
Where, the subscripts refer to the molar absorptivity and concentration of the different absorbing
species that are present.
Figure 6: E-k diagrams showing (a) direct and (b) indirect inter-band transition.
where hν is the incident photon energy, B is the absorption edge width and n is exponent that
governs the type of electronic transition producing absorption, which is 1/2, 3/2, 2, 3 for direct
forbidden, direct allowed, indirect allowed and indirect forbidden transitions, correspondingly.
The band gap energy of the films can be gained by extrapolating the linear region of the plots
(h)n to zero absorption coefficient i.e. it extrapolates at α=0.
The scanning electron microscope (SEM) uses a focused beam of high-energy electrons
to generate a variety of signals at the surface of solid specimens. The signals that derive from
electron-sample interactions reveal information about the sample including external
morphology (texture), chemical composition, and crystalline structure and orientation of
materials making up the sample. In most applications, data are collected over a selected area of
the surface of the sample, and a 2-dimensional image is generated that displays spatial
variations in these properties. Areas ranging from approximately 1 cm to 5 microns in width
can be imaged in a scanning mode using conventional SEM techniques (magnification ranging
from 20X to approximately 30,000X, spatial resolution of 50 to 100 nm). The SEM is also
capable of performing analyses of selected point locations on the sample; this approach is
especially useful in qualitatively or semi-quantitatively determining chemical compositions
(using EDS), crystalline structure, and crystal orientations (using EBSD). The design and
function of the SEM is very similar to the EPMA and considerable overlap in capabilities exists
between the two instruments.
Source of electrons
Column down which electrons travel with electromagnetic lenses
Electron detector
Sample chamber
Computer and display to view the images
Electrons are produced at the top of the column, accelerated down and passed through a
combination of lenses and apertures to produce a focused beam of electrons which hits the
surface of the sample. The sample is mounted on a stage in the chamber area and, unless the
microscope is designed to operate at low vacuums, both the column and the chamber are
evacuated by a combination of pumps. The level of the vacuum will depend on the design of the
microscope.
The position of the electron beam on the sample is controlled by scan coils situated above the
objective lens. These coils allow the beam to be scanned over the surface of the sample. This
beam restoring or scanning, as the name of the microscope suggests, enables information about
a defined area on the sample to be collected. As a result of the electron-sample interaction, a
number of signals are produced. These signals are then detected by appropriate detectors.
Image 2: Electronic Balance
4.3 pH Indicator
Image 3: pH Indicator
In my project synthesis of the sample is carried out at neutral condition. Hence to adjust pH
equal to7. Liquid ammonia is added slowly in the solution by using a dropper and pH is checked
by using indicator paper.
It is used for heating and stirring solution which works on the magnetic principle. In which
temperature can be set as we desired and stirring rate rpm can be adjusted. This is available in
many models. We have used simple one which stirring rate in rpm can be adjusted and it is
displayed on display.
Calculations:
Given:-
1) Wt. of Zinc acetate [(CH3.COO) 2 Zn.2H2O] = (219.50*0.5*100)/1000 =10.975gm
Zinc acetate and thiourea adding the ammonia for this process
Procedure:-
1200
(112)
(200)
1000
(220)
(312)
800
Intensity (A. U.)
600
400
200
0
20 40 60 80
2 (Degree)
The XRD pattern of the as-deposited and annealed ZnS film on glass substrate at different temp.
i.e. 1000C and 800C was shown in Fig. 10. The curve shows the XRD pattern of bare glass
substrate. The diffraction pattern of the as-deposited ZnS film exhibited peaks corresponding to
the (1 1 2), (2 0 0), (2 2 0) and (3 1 2) plane of the cubic ZnS phase.
Fig. 11 shows the SEM of ZnS films grown on various growth phases. ZnS film formed in the
none-film phase shows the grains are discontinuous. ZnS film formed in quasi-linear phase
shows a compact and a granular structure with the grain size about 100 nm.
5.4 UV Result
1.00E+011
6.00E+010
hv)2(eV/cm)2
4.00E+010
2.00E+010
0.00E+000
2.0 2.5 3.0 3.5 4.0
hv(eV)
h E 2
Const. g
h
1/2
Where, hν is the photon energy and Eg the band gap energy. Fig.12 shows plots of (αhν) Vs
hν of ZnS thin films. Band gap energy of ZnS is 3.7 eV. Which is useful for further
application.
CHAPTER 6: CONCLUSION
In this work, we have presented the preparation of high quality films of closely packed
nanocrystals of ZnS by CBD ammonia-free method using thiourea as sulfide ions source and
zinc acetate as a complexing agent for zinc ions in an almost neutral bath solution. The XRD
patterns exhibited the cubic zinc blend structure for ZnS and no other crystalline phases were
detected. The film thickness can be controlled by the duration of deposition and/or multiple
depositions. The direct band gap of as-deposited films ranged from 3.78 eV. When annealing
temperature increases, the crystal size increases and consequently the band gap energy
decreases.
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[5] J.A. Ruffner, M.D. Hilmel, V. Mizrahi, G.I. Stegeman, U. Gibson, Appl.Opt. 28 (1989)5209.
[7] D. Schmid, M. Ruckh, H.W. Schock, Sol. Energy Mater. Sol. Cells 41–42(1996) 281.
[8] T. Wada, Y. Hashimoto, S. Nashiwaki, T. Satoh, Sol. Energy Mater. Sol.Cells 67 (2001)305.