MINI MAG SERIES MINI MAG

Operator and Parts Manual

R.P.S. Corporation Phone: 1-800-450-9824

P.O. Box 241 Fax: 1-866-632-6961
Racine, Wisconsin 53401

Version 1.9
 HOW TO USE THIS MANUAL
This manual contains the following sections: The SAFETY section contains important information
regarding hazard or unsafe practices of the
- HOW TO USE THIS MANUAL machine.
- SAFETY
- OPERATIONS Levels of hazards are identified that could result
- MAINTENANCE in product or personal injury, or severe injury
- PARTS LIST resulting in death.

The HOW TO USE THIS MANUAL section will The OPERATIONS section is to familiarize the
tell you how to find important information operator with the operation and function of the
for ordering the correct replacement parts. machine.

Parts may be ordered from authorized dealers. The MAINTENANCE section contains preventative
When placing an order for parts, the machine maintenance to keep the machine and its
model and serial number are important. components in good working condition. They are
listed in this general order:
Refer to MACHINE INFORMATION on page one
of this manual, which is filled out during the - Batteries
installation of your machine. - Scrub Brushes
- Adjusting Squeegee
The serial number of your machine is located - Service Schedule
on the lower half of the control panel of the - Machine Trouble Shooting
machine. (See Picture Below)
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:

- ITEM - Column refers to the reference

number on the parts illustration.

- PART NO. - Column lists the part number

for the part.

- QTY - Column lists the quantity of the part

used in that area of the machine.

- DESCRIPTION - Column is a brief description

of the part.

- COMMENTS - Column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS
Serial Number which came with the kit. It contains replacement
part numbers needed for ordering future parts.
 TABLE OF CONTENTS

PARTS BREAKDOWN ILLUSTRATION

MACHINE INFORMATION FORM PAGE 1 ACTUATOR LIFT ASSEMBLY PAGE 31-32
WARRANTY REGISTRATION FORM PAGE 2 TANK ASSEMBLY PAGE 33-36
MACHINE SPECIFICATIONS PAGE 3 TANK BAFFLE ASSEMBLY PAGE 37
COMMON WEAR PARTS PAGE 4 VAC MOTOR ASSEMBLY PAGE 38
SAFETY MESSAGES PAGE 5 FRAME ASSEMBLY - TRACTION DRIVE PAGE 39-40
!!SAFETY PRECAUTIONS!! PAGE 6 FRAME ASSEMBLY - BRUSH DRIVE PAGE 41-44
MACHINE CONTROLS AND FEATURES PAGE 7-8 TANK LID ASSEMBLY PAGE 45-46
MACHINE SETUP PAGE 9 SQUEEGEE SUSPENSION ASSEMBLY PAGE 47-48
ADJUSTING & REMOVING SQUEEGEE PAGE 10 ON-BOARD SOAP/BATTERYCHARGER PAGE 49-50
INSTALLING PAD DRIVER OR BRUSH PAGE 11 SINGLE HANDLE BAR ASSEMBLY PAGE 51-52
INSTALLING CYLINDRICAL BRUSHES PAGE 12 DUAL ADJUSTABLE HANDLE BARS PAGE 53-54
MACHINE OPERATION PAGE 13-15 CONTROL PANEL - BRUSH DRIVE PAGE 55-60
ADJ. SOLUTION FLOW & CURTAINS, DRAINING TANKS PAGE 16 CONTROL PANEL - TRACTION DRIVE PAGE 61-66
CLEANING RECOVERY TANK PAGE 17 32" SQUEEGEE ASSEMBLY PAGE 67-68
TIP TANK, RAISE & LOWER SQUEEGEE PAGE 18 35" SQUEEGEE ASSEMBLY PAGE 69-70
ADJ. DECK HEIGHT, VAC MOTOR & SOLUTION FILTER PAGE 19 SCRUB DECK WHEEL ASSEMBLY PAGE 71-72
CHARGING BATTERIES PAGE 20 17" DISK DECK ASSEMBLY - BRUSH DRIVE PAGE 73-74
ON-BOARD BATTERY CHARGER "OPTIONAL" PAGE 21-22 17" DISK DECK ASSEMBLY - TRACTION DRIVE PAGE 75-76
MAINTENANCE & STORING MACHINE PAGE 23 20" DISK DECK ASSEMBLY - BRUSH DRIVE PAGE 77-78
PREVENTATIVE MAINTENANCE RECORDS PAGE 24-25 20" DISK DECK ASSEMBLY - TRACTION DRIVE PAGE 79-80
LCD SCREEN MENU DISPLAY'S PAGE 26 23" DISK DECK ASSEMBLY - BRUSH DRIVE PAGE 81-82
TROUBLESHOOTING PAGE 27-30 23" DISK DECK ASSEMBLY - TRACTION DRIVE PAGE 83-84
MACHINE PARTS PAGE 31-112 26" DISK DECK ASSEMBLY - TRACTION DRIVE PAGE 85-86
17" SHROUD ASSEMBLY PAGE 87
20" SHROUD ASSEMBLY PAGE 88
23" SHROUD ASSEMBLY PAGE 89-90
20" DISK JAWS PAGE 91-92
26" DISK JAWS PAGE 93-94
CYLINDRICAL DOOR ASSEMBLY PAGE 95-96
CYLINDRICAL TOWER ROLLER ASSEMBLY PAGE 97-98
CYLINDRICAL DECK ASSEMBLY PAGE 99-104
SPRAYJET ASSEMBLY - (OPTIONAL) PAGE 105-106
VAC WAND KIT - (OPTIONAL) PAGE 107-108
BATTERY PACKS PAGE 109
BATTERY CHARGER PARTS LIST PAGE 110
ELECTRIC SQUEEGEE LIFT - (OPTIONAL) PAGE 111-112
 MACHINE INFORMATION
Please fill this area out at the time of installation for future reference.

Model Number_____________________________________________________________

Serial Number:______________________________________________________________

Installation Date:___________________________________________________________

Installing Dealer:__________________________________________________________

Dealer Contact: ___________________________________________________________

Address:____________________________________________________________________

City, State, Zip: ______________________________________________________________

Phone Number:_____________________________________________________________

This operator and parts manual should be considered a permanent part of the unit and should
remain with the unit at all times. This operator and parts manual covers all the Mini-Mag series
scrubbers. You may find descriptions and features that are not on your particular model. The
information and specifications included in this publication were in effect at the time of printing.
R.P.S. Corp. reserves the right to make changes without notice or incurring any obligation.

To register for warranty, fax your warranty registration form today!

FAX # (886)-632-6961

PAGE 1
 R.P.S. CORPORATION
P.O. BOX 241
RACINE, WI 53401
PHONE: 800-450-9824
FAX 866-632-6961

MACHINE DELIVERY FORM

Dealer: __________________________ Installed By: ______________________

Location: (City, State)_______________ Install Date: ______________________

Customer Information

Name:________________________ Contact: _________________________

Address:_________________________ City/State:__________________Zip______

Phone Number :___________________ Fax Number: _____________________

Model Number:___________ Serial Number:______________ Hour Meter:____________

Squeegee Size:__________ Squeegee Material: Gum Linatex Neoprene (circle one)

Buyer’s representative has received instruction in proper operation of the following controls and features:

Filling Solution Tank, Solution Tank Sight Tube, Solution Drain Valve
Adjusting Controls and “Uni-Touch” operation, Double Scrubbing, Squeegee Delay & Vac Timer
Recovery Tank Draining and Cleaning, Vac Screen Removal and Cleaning
Shroud and Pad Removal
Shroud Adjustment
Solution Valve and Filter Operation (removal and cleaning)
Drain Saver Feature
Charging Operation
Seat and Steering Wheel Adjustment
LCD Screen Display Operation, 3 Hour Meters (keyswitch, brush, traction drive)
Tank Tilt Back Feature
Parking Brake Override
Checking Battery Electrolyte Level
Squeegee Hose Removal and Checking For Clogs
Battery Guide Poster Hung Up & Reviewed
Maintenance Guide Poster Hung Up & Reviewed

In addition to the items listed above the buyers representative has received the operator’s
manual and been advised to read the manual before operating the machine.

Installed By (print)______________________Signature________________

Buyer’s Representative (print)_____________________Signature_______________

BUYER AGREES TO PAY FOR ANY REPAIRS, ADJUSTMENTS, OR SECONDARY TRAINING THAT MANUFACTURER
DETERMINES IS EXCLUDED FROM THE WARRANTY

COMPLETE AND FAX FORM to 866-632-6961

PAGE 2
 MACHINE SPECIFICATIONS
MINI (Brush Drive) MINIMAG (Traction)

BODY / DIMENSIONS
Tank Material: Poly (3/8” thick) Poly (3/8” thick)
Chassis Construction: 1/8” Coated Steel 1/8” Coated Steel
Front Wheels: (2) 9” x 2” (2) 9” x 3”
Rear Casters: (2) 4” x 2” (2) 4” x 2”
Size (L x W x H): 45” x 18” x 40” 48” x 18” x 40”
Weight (w/batteries) 374 lbs 387 lbs
BRUSHSYSTEM
Disk Brush/Pad Size: 17-BD: (1) 17” 17-TD: (1) 17”
20-BD: (1) 20” 20-TD: (1) 20”
23-BD: (1) 23” 23-TD: (1) 23”
26-TD: (2) 13”
Disk Brush Motor (Single Disk): (1) 1.0 hp / 200 rpm (1) 1.0 hp / 200 rpm
Disk Brush Motor (Twin Disk 26”): (2) 0.75 hp / 270 rpm
Cylindrical Brush Size: 24-FC (2) 22””
Cylindrical Brush Motor: (2) 0.75 hp / 350 rpm
Brush Down Pressure: 0 – 125 pounds 0 - 150 pounds
BATTERY SYSTEM:
System Voltage 24 volts 24 volts
Standard Battery Rating: 115 ah 115 ah
Optional Battery Rating: 165 ah 165 ah
Battery Run Time: Up to 3.5 hours Up to 3.5 hours
Charger (110-v / 60 Hz / 24-volt): Onboard / Automatic Onboard / Automatic
DRIVE SYSTEM
Standard Drive: Brush Drive 0.5 hp, all gear / sealed
Forward Speed: 0-230 ft/min (4 mph) 0-230 ft/min (4 mph)
Reverse Speed: 0-130 ft/min (2 mph) 0-130 ft/min (2 mph)
SOLUTION SYSTEM:
Solution Tank Cap.: 17 gallons 17 gallons
Solution Flow Rate: 0 - 1.0 gpm 0 - 1.0 gpm
Solution Filter: Stainless / Inline Stainless / Inline
RECOVERY SYSTEM:
Recovery Tank Cap.: 17 gallons 17 gallons
Vac. Power: 0.75 hp 0.75 hp
Drain Hose: 1.5” diameter 1.5” diameter
Vacuum Specs (lift / airflow): 68” / 70 cfm 68” / 70 cfm
Demisting Chamber: 1.25 gallons 1.25 gallons
Drain Saver: 30 cubic inches 30 cubic inches
GENERAL:
Cleaning Width: 17-BD: 17” 17-TD: 17”
20-BD: 20” 20-TD: 20”
23-BD: 23” 23-TD: 23”
26-TD: 26”
24-TC: 24”
Cleaning Rate/Hour (Sq.Ft/Hr): Up to 22,124 Up to 25,543
Sound Level: 70 dBA @ Operator’s Position for all units

AUTHORIZED DISTRIBUTOR RPS CORPORATION

P.O. Box 368
Racine, WI 53401
Phone: (800) 634-4060
Fax: (866) 901-3335
www.factorycat.com
www.tomcatequip.com
Copyright RPS Corporation 2006. All right reserved. Since our policy is one of constant
improvement, all specifications are subject to change without notice.

PAGE 3
 COMMON WEAR PARTS

ITEM MODEL MODEL MODEL MODEL MODEL

BRUSH TYPE
17"-DISK 20"-DISK 23"-DISK 26"-DISK 24"-CYL
BRUSHES
SUPER-GRIT 17-421SS 20-421SS 23-421SS 13-421SS N/A
TOUGH-GRIT 17-421S 20-421S 23-421S 13-421S 22-521S
MIDI-GRIT 17-421C 20-421C 23-421C 13-421C 22-521C
LIGHT-GRIT 17-421PS 20-421PS 23-421PS 13-421PS 22-521PS
POLY (.028) 17-421P 20-421P 23-421P 13-421P N/A
NYLON (.016) 17-421N 20-421N 23-421N 13-421N 22-521N
TAMPICO 17-421T 20-421T 23-421T 13-421T 22-521T
PAD DRIVER 17-421D 20-421D 23-421D 13-421D N/A

EXTRA PAD DRIVER RETAINING CLIP: 40-433

BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES

PADS
SUPER BLACK 17-422BB 20-422BB 23-422BB 13-422BB N/A
BLACK 17-422B 20-422B 23-422B 13-422B N/A
BROWN 17-422BR 20-422BR 23-422BR 13-422BR N/A
GREEN 17-422G 20-422G 23-422G 13-422G N/A
BLUE 17-422BL 20-422BL 23-422BL 13-422BL N/A
RED 17-422R 20-422R 23-422R 13-422R N/A
WHITE 17-422W 20-422W 23-422W 13-422W N/A

SQUEEGEE KITS SIZE GUM RUBBER LINATEX

32" 22-770G 22-770L
35" (Optional) 25-770G 25-770L

Kit Includes: (1) Rear Blade, (1) Front Blade, and (2) Backup Wheels with hardware.

Note: Size is stamped into the top of the painted steel squeegee blank on 32", 35" squeegees.

Model Mini 17" (DISK): Has a 32" Squeegee unless other size is specially ordered at time of purchase.

Model Mini 20" (DISK): Has a 32" Squeegee unless other size is specially ordered at time of purchase.

Model Mini 23" (DISK): Has a 32" Squeegee unless other size is specially ordered at time of purchase.

Model MiniMag 24" (CYL): Has a 32" Squeegee unless other size is specially ordered at time of purchase.

Model MiniMag 26" (DISK): Has a 32" Squeegee unless other size is specially ordered at time of purchase.

Note: The Squeegee is designed for narrow isles and may not have the same water control around tight turns
as the larger squeegees.

PAGE 4
 SAFETY MESSAGES
Your safety, and the safety of others, is very important, and operating this unit safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other safety
information in the manual. This information informs you of potential hazards that could hurt you or others.

It is not practical or possible to warn you of all the hazards associated with operating this unit.
You must use your own good judgment.

This machine is intended for commercial use. It is designed to be used on hard floors in an indoor environment,
with the recommended pads or brushes.

1. DO NOT OPERATE UNIT:

Unless trained and authorized.

Unless operator manual is read and understood.
If unit is not in proper operating condition.

2. WHEN OPERATING UNIT:

Remove loose objects from the floor that may be projected from the revolving brushes.
Keep hands and feet away from revolving brushes.
Do not operate machine where flammable liquids are present.
Use extreme caution when maneuvering.

3. BEFORE LEAVING:

Drain Tanks
Make sure machine is turned off.
Stop on level surfaces.
Disconnect batteries.

4. BEFORE SERVICING:

Stop on level surface, and secure machine.

Disconnect batteries.

PAGE 5
 !! SAFETY PRECAUTIONS!!
WARNING: Hazardous voltage. Shock, burns or WARNING: Always use the charger provided by
electrocution can result. Always disconnect the the maufacturer to charge the machine.
batteries before servicing machine. It is an automatic charger, specifically designed
to charge at the appropriate rate. If you must
use a different charger, disconnect the batteries
WARNING: Batteries emit hydrogen gases. Explosion or before charging. This will prevent damage to the
fire can result. Keep sparks and open flames away. electronic speed controller.

WARNING: Charge unit in a well ventilated area, and WARNING: Understand the dynamic braking
keep battery compartment open when charging. system before you operate the machine on
Explosion or fire could result. ramps. Machine may coast.

WARNING: Battery acid can cause burns. Wear WARNING: Do not park the machine on ramps
protective eye wear and gloves when servicing or slopes.
batteries.

WARNING: Do not operate the machine if

WARNING: Do not store outdoors or pressure wash. any parts have been removed or damaged.
Prevent electronic components from getting wet.

WARNING: Do not remove, paint over, or

WARNING: The use of parts and solutions other than destroy warning decals. If warning decals
that recommended by the manufacturer may cause become damaged, they must be replaced.
damage or endanger people.

WARNING: Do not operate machine in unsafe

WARNING: Dress safely. Do not wear rings or metal wrist
condition. If the machine is in need of repair or
watches while working on this machine. They can is in any way unsafe to operate, the matter
cause an electrical short, which, can cause serious should be reported immediately to the shift
burns. Do not work on this machine while wearing a supervisor. Do not operate the machine until it
tie, scarf or other loose, dangling neckware or clothing.
is returned to proper operating condition.
These loose items can tangle in the rotating parts and
cause serious injury or even death.
WARNING: This machine must only be
operated by trained operator. As part of his
WARNING: Do not use the machine as a step ladder or
or her training, they must read this manual
chair.
thoroughly. If extra copies are needed,
contact your local dealer.
WARNING: Only operate this machine from the
operators position. It was not designed to carry
WARNING: Always turn off the machine,
passengers.
before leaving it unattended.

WARNING: Do not operate this machine on ramps or

uneven surfaces. When climbing a ramp, always drive WARNING: Do not operate over electrical
the machine in forward straight up or down the ramp. floor outlets. May result in serious injury.
Never drive across the incline. Do not back down or
turn on ramps!

PAGE 6
 MACHINE CONTROLS AND FEATURES
3 4 15 16 17
2 18
5
14
1 13

12
22
19
20
6 6 20
7
21
8 10
9
11
21
10 11
22 25
24
23

26
27
28 37
36

29 35 44
34
30
38
45

39

40

31 41
32 42
33 43
26 PAGE 7
 CONTROLS AND FUNCTIONS

1. MAIN POWER SWITCH: Turns the machine on and off.

2. BATTERY GUAGE/HOUR METER: Indicates the amount of battery charge remaining.
3. SCRUBDECK DOWN PRESSURE GUAGE: Indicates the amount of down pressure being applied to scrubdeck.
4. SOLUTION FLOW SWITCH: Turns solution flow on.
5. SCRUBDECK SWITCH: Raises and lowers the scrubdeck and controls amount of down pressure being applied.
6. KEY SWITCH: Turns power on to the machine. (Standard on Traction Drive, Optional on Brush Drive.)
7. CIRCUIT BREAKER: 2 AMP resettable circuit breaker.
8. CIRCUIT BREAKER: 25 AMP resettable circuit breaker.
9. CIRCUIT BREAKER: 40 AMP resettable circuit breaker.
10. SPRAY JET (BLUE) (OPTIONAL): Activates Spray Pump for remote Spray Wand.
11. CHARGER PORT: Red 50 used to receive charger input for optional external charger.
12. HANDLE BAR: Adjustable Handle Bar
13. REVERSE SWITCH: Pull back for reverse.
14. SOLUTION FLOW CONTROL KNOB: Turn clock-wise to reduce, counter-clockwise to increase solution flow.
15. LCD SCREEN: Lists functions and settings of the machine.
16. MENU CONTROL: Scrolls through different options on the LCD display, there are three different screens.
17. SCRUBDECK SWITCH: Raises and lowers the scrubdeck.
18. DOWN PRESSURE TOGGLE SWITCH: Controls the pressure to the scrubdeck, push forward for more down pressure.
19. WARNING PLATE: Explosion warning.
20. WARNING PLATE: Detergent/Water warning.
21. SERIAL NUMBER PLATE: Machine identification.
22. SPEED CONTROL KNOB: Controls the speed of the Traction Drive. Turn counter-clockwise to reduce speed.
23. TRACTION DRIVE: Propels machine forward/backward.
24. SOLUTION FLOW VALVE: Controls solution flow rate.
25. SOLUTION FILTER: Filters water solution prior to scrubbing.
26. WALL ROLLERS: Helps protect machine when scrubbing near walls.
27. "PAD ASSIST" DRIVE ADJUSTMENT KNOB: Adjusts amount of offset being applied to brush.
28. DRIVE BUTTON: Depress to drive forward, release to stop. (starts & stops the drive motor)
29. "DRAIN SAVER" STRAINER: Helps prevent clogging of drain ports.
30. VAC SCREEN: Protects Vac Motor from debris.
31. CASTER: Twin casters for stability.
32. MAIN TIRE: Drive Tires.
33. JAWS: Protects Scrubdeck from collision damage.
34. TANK-IN-TANK: Solution/Recovery Tank (17 gallon capacity each).
35. SOLUTION FILL LID: Fill port for filling Solution Tank.
36. RECOVERY LID: Used for flushing out Recovery Tank area with fresh water.
37. CLEAR COVER: For viewing inside Recovery Tank area.
38. CONTROL PANEL: Machine controls and access to electrical components.
39. SOLUTION LEVEL INDICATOR & DRAIN TUBE: Shows precise level of cleaning solution in Tank & Drain Port.
40. VACUUM HOSE: Vacuumizes Squeegee. NOTE: Keep free and clear of blockage.
41. SQUEEGEE BLADE: Recovers dirty water from floor to be recovered by Vacuum Hose.
42. SQUEEGEE PITCH ADJUSTMENT: Adjusts pitch of Squeegee. Deflection should be even across entire blade.
43. "ON BOARD" BATTERY CHARGER: Recharges Batteries.
44. RECOVERY DRAIN HOSE: Allows for controlled draining of Recovery Tank.
45. TANK LATCH: Secures tank to frame.

PAGE 8
 MACHINE SETUP
UNCRATING MACHINE ATTACHING SQUEEGEE
CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF 1. Lower the squeegee mounting plate by
DAMAGE AND THAT THE BATTERIES ARE IN THE UNIT. rotating the lift lever "A" clockwise.
(SEE BELOW)
TO UNCRATE THE MACHINE, REMOVE BANDING FROM
AROUND THE CRATE. TAKE OFF THE TOP AND SIDES A
AND DISPOSE OF PROPERLY. REMOVE BRACKETS (A)
FROM MACHINE WHEELS. REMOVE BOLTS (B) FROM
PALLET THEN REMOVE BOARD (C). CAREFULLY ROLL
THE MACHINE OFF OF THE BASE. NOTIFY THE CARRIER
IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED.
(SEE BELOW)

2. Loosen the two knobs "B" on the squeegee

and slide them into the slots in the squeegee
mounting plate. (SEE BELOW)
CONNECTING BATTERIES
Your machine is equipped with (2) 12-volt/115 AH, or (2)
12-volt/165 AH, Deep Cycle, Batteries, which form a 24
volt system.
(SEE PICTURE BELOW FOR CORRECT CABLE CONNECTIONS.)

1. Turn all switches to the off position and remove key

(if machine is equipped with optional key switch).

2. Turn on main power switch and check the battery

condition meter to ensure correct installation.
Charge batteries if needed. (SEE BATTERY CHARGING.)
B B
WARNING! Batteries are a possible environmental hazard. 2. Tighten the two knobs, and connect the
Consult your battery supplier for safe disposal methods. vacuum hose "C" from the machine to
the squeegee. (SEE BELOW)
NOTE: Orientation of batteries is critical for cables to reach!

24-Volts

C
4. You may have to adjust the squeegee pitch.
*BATTERY CABLE CONNECTIONS* (SEE ADJUSTING SQUEEGEE ON NEXT PAGE.)
PAGE 9
 ADJUSTING SQUEEGEE REMOVING SQUEEGEE
1. Turning adjustment knob "A" clock-wise
1. With the squeegee in the up position,
(tightening) will lower tips & raise center. turn machine power off.
(SEE PICTURE BELOW.)
2. Disconnect vacuum hose "A" from squeegee
and loosen both knobs "B". (SEE BELOW)

3. Pull squeegee assembly rearward from the

lifting carrier.

4. Inspect or repair as needed and reinstall.

A
2. This squeegee is adjusted too far back and will not
pick up on the corners. *note tips off the floor*.
(SEE BELOW)

B
B A

2 2
3. This squeegee is adjusted too far forward and will not
pick up in the center. *note center spaced off the floor*.
REPLACING OR ROTATE
(SEE BELOW)
SQUEEGEE BLADES
FOR SAFETY: Before leaving or servicing machine
stop on level surface, turn off machine and
remove key.

1. Remove the squeegee assembly from the

machine. Remove blade retainer strap and
remove squeegee blade.

2. Rotate the squeegee to new edge position or

3 replace as required.
4. This squeegee is adjusted just right with good 3. Install blade on the locating pins of squeegee
deflection across the entire rear blade. assembly.
(SEE BELOW)
4. Install squeegee retainer strap.

5. Fasten and lock knobs.

PAGE 10
 INSTALLING DISK PAD DRIVER OR BRUSH
1. Turn on machine power. 4. Select the correct pads or brushes that
best meet your cleaning application.
2. Raise the scrub deck by depressing the brush Consult your local dealer for assistance.
switch (O) to the up and off position and turn
machine power back off. 5. Pad installation: attach pads to pad drivers
before connecting drivers to motor hub.
3. The machine is equipped with jaws. Remove center clip "C" should click twice. (SEE BELOW)
pin "A" and undo latch "B" on front of jaws to
open them. (SEE BELOW)

6. Attach brushes or pads to motor hubs.

Squeeze the scissor locking device and lift
brush up on to the motor drive hub. Make
sure the scissors close and lock once the
brushes are on. (SEE BELOW)

A
B

SCRUB BRUSHES
There are many different types of brushes available to
cover applications from cleaning heavily soiled floors
to polishing. A pad driver is also available to take 7. With brushes locked in place, close jaws,
advantage of the many cleaning pads on the market. secure latch and insert pin.
Please refer to the following to assist in selecting the
proper brush or pad for the work at hand

Brush Type Disk Cylindrical ABRASION (10 The Highest) Color

Super-grit ## 421SS NA Very High 10 Red/Orange
Tough-Grit ##421S ##521S High 9 Black
Midi-Grit ##421C ##521C High 8 Blue/Grey
Light-Grit ##421PS ##521PS Moderate 6 Grey
Poly (.028) ##421P NA Moderate 5 Black
Nylon (.012) ##421N ##521N Light 2 White
Tampico ##421T ##521T Light 1 Tan
Pad Driver ##421D NA Not Applicable NA

Pads Disk Cylindrical Level (10 The Highest) Color

Super Black ##422BB NA Very High 10 Black
Black ##422B NA High 8 Black
Brown ##422BR NA High 7 Brown
Green ##422G NA Medium 6 Green
Blue ##422BL NA Moderate 4 Blue
Red ##422R NA Moderate 3 Red
White ##422W NA Light 1 White

***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***

PAGE 11
 INSTALLING CYLINDRICAL BRUSHES
1. Turn on machine power. 7. Brush driver shown misaligned.
(SEE BELOW)
2. Raise the scrub deck by depressing the brush
switch (O) to the up and off position and turn
machine power back off.

3. Disconnect batteries.

3. Remove side access door on each side of scubdeck

by depressing latch button "A" and unscrewing thumb
screw "B". (SEE BELOW)

8. Brush driver shown properly aligned.

(SEE BELOW)

A
B
4. Slide brush "C" in onto brush driver on opposite side and
spin until you feel it catch and drop in. (SEE BELOW)

5. When the brushes are engaged, replace the brush

access door. 9. To adjust the tension of the belts turn
adjustment screw "D" clock-wise to tighten,
6. Lift up on the wipers first to close the side door and counter-clockwise to loosen. (SEE BELOW)
depress the latch until the door is secured.
10. To adjust the height of the wipers loosen
NOTE: If the brushes are not fully engaged with the the 3 screws "E" and slide wiper blades up
drivers the brushes will be damaged. or down in the slots. (SEE BELOW)
Do not force the access door back on.
This usually indicates improper brush installation. D

E
C
PAGE 12
 OPERATION
PRE-CLEANING CHECK LIST OPERATING HINTS
Read and understand the safety section on pages 5 and 6 1. Observe the amount of solution the machine is
before operating the machine. dispensing on the floor and adjust to the desired flow.
To increase the solution flow rate, rotate the solution
1. Check battery condition gauge on the control panel.
control knob counter-clockwise. To shut the solution off
Make sure batteries are fully charged before using. completely, just release the drive button.
2. Check the condition of the pads or brushes.
2. Keep an eye on the clear vacuum cover to make
sure there is not any foamy buildup in the recovery tank.
3. Check the condition of the squeegee blades. If excess foam begins to develop, pour a
recommended foam control solution into the recovery
4. Transport the machine to the filling station.
tank. Foam is usually an indication of excessive soap.
Raise the scrubhead and squeegee when transporting.
3. Always operate at lower speeds when scrubbing
5. Turn machine off. around walls and objects. You should reduce the
speed, to maintain control when turning.
6. Fill the tank with up to 17 gallons of clean water either at
front fill port "A" or rear fill port "B". Access rear fill port by 4. If squeegee starts to streak, raise and wipe the
raising the recovery tank lid. (SEE BELOW) blades with a clean cloth. If the problem continues,
check the blades for wear or damage, and rotate if
*The clear tube "C" at the rear of the machine indicates needed. You may need to presweep before scrubbing.
the amount of water in the tank. (SEE BELOW)
5. Change or turn over pads when dirty. Rotate the
8. Add "approved" cleaning chemical. Use the proper scrub brushes every week.
dilution ratio indicated on the bottle. Call if unsure.
6. Stay clear of objects protruding from the floor, such
Note: Use only non-flammable commercial cleaning as sockets, grates, for they will damage the pads and
chemicals. Your authorized distributor can assist you in squeegee blades.
selecting a proper chemical.
7. During brief stops you do not have to turn anything
off, the brushes and solution will automatically stop
when the drive button is released.
B A
8. Always keep an eye on your gauges. They let you
know the status of a particular system at a glance.
If your battery gauge is reading low, you must stop
immediately, and recharge. Running the batteries
dead, will result in damage to the batteries.

9. When you run out of solution, raise the brushes, and

continue to vacuum the remaining water until it is
consumed. The solution sight hose is used to indicate
the level of detergent remaining in the tank.

10. When you are ready to stop, pick up the brushes,

turn off the solution switch, pick up the squeegee, and
drive the machine back to the charging area. Be sure
to drain both tanks before storing the machine.

C PAGE 13
 ONE PASS SCRUBBING SCRUB ONLY
BRUSH DRIVE MACHINES - (SEE BELOW) BRUSH DRIVE MACHINES - (SEE BELOW)

1. Turn on machine power switch "A", make sure 1. Turn on machine power switch "A", make sure
the "PAD ASSIST" adjustment knob "B" is at a the "PAD ASSIST" adjustment knob "B" is at a
low setting. low setting.

2. Lower squeegee by rotating the squeege lift lever 2. Lower scrub head to the floor, use the
"C" all the way to the right (vac motor will turn on top half of the brush switch "D".
automatically.)
4. Turn on the solution switch "E".
3. Lower scrub head to the floor, use the
top half (+) of the brush switch "D". 5. Begin scrubbing by depressing the green control
button "F" on the handle bar. Adjust the "PAD
4. Turn on the solution switch "E". ASSIST" adjustment knob "B" to the desired setting.

5. Begin scrubbing by depressing the green control 6. Once the machine begins to move, check
button "F" on the handle bar. Adjust the "PAD the down pressure gauge "G". Start scrubbing
ASSIST" adjustment knob "B" to the desired setting. at the middle. Do not scrub in the red, or the
circuit breaker will blow.
6. Once the machine begins to move, check
the down pressure gauge "G". Start scrubbing 7. To stop the machine, let go of the green
at the middle. Do not scrub in the red, or the control button "F".
circuit breaker will blow.

7. To stop the machine, let go of the green

control button "F".
VACUUM ONLY
BRUSH DRIVE MACHINES - (SEE BELOW)
B
1. Turn on machine power switch "A".

2. Lower squeegee by rotating the squeege lift

lever "C" all the way to the right (vac motor will
turn on automatically.)

3. Push machine forward over solution.

C F A G E D

PAGE 14
 ONE PASS SCRUBBING SCRUB ONLY
TRACTION DRIVE MACHINES - (SEE BELOW) TRACTION DRIVE MACHINES - (SEE BELOW)
1. Turn on machine power switch "A", make sure 1. Turn on machine power switch "A" make sure
the speed control knob "B" is at it's lowest setting. the speed control knob "B" is at it's lowest setting.

2. Lower squeegee by rotating the squeege lift lever 2. Lower scrub head to the floor, use the
"C" all the way to the right (vac motor will turn on top half of the brush switch "D".
automatically.)
4. Turn the solution flow adjustment knob "E"
3. Lower scrub head to the floor, use the to regulate the amount of solution flow.
top half (+) of the brush switch "D".
5. Begin scrubbing by depressing one of the
4. Turn the solution flow adjustment knob "E" green control buttons "D" on the handle bar.
to regulate the amount of solution flow. Adjust the speed control knob "B" to the desired
setting.
5. Begin scrubbing by depressing one of the
green control buttons "D" on the handle bar. 6. Once the machine begins to move, check
Adjust the speed control knob "B" to the desired the down pressure on the LCD screen "F".
setting. To adjust the down pressure, push toggle switch
"G" forward to increase pressure backward to
6. Once the machine begins to move, check decrease pressure. Start scrubbing at the #1 or
the down pressure on the LCD screen "F". #2 marks. Do not use the #4 or #5 marks without
To adjust the down pressure, push toggle switch management's approval.
"G" forward to increase pressure backward to
decrease pressure. Start scrubbing at the #1 or 7. To operate the machine in reverse, simply pull
#2 marks. Do not use the #4 or #5 marks without the forward/reverse switch "H" back towards the
management's approval. handle bar. The reverse speed is set to approx-
imately 50% of the forward speed.
7. To operate the machine in reverse, simply pull
8. To stop the machine, let go of the green
the forward/reverse switch "H" back towards the
control button "D".
handle bar. The reverse speed is set to approx-
imately 50% of the forward speed.
VACUUM ONLY
8. To stop the machine, let go of the green TRACTION DRIVE MACHINES - (SEE BELOW)
control button "D". 1. Turn on machine power switch "A", make sure
the speed control knob "B" is at it's lowest setting.

2. Lower squeegee by rotating the squeege lift

C lever "C" all the way to the right (vac motor will
turn on automatically.)

3. Begin vacuuming by depressing one of the

H green control buttons "D" on the handle bar.

A B
E F G D

PAGE 15
ADJUST SOLUTION FLOW DRAINING SOLUTION TANK
1. Turn solution valve adjustment knob "A" To drain unwanted cleaning solution from the solution tank,
counter-clockwise to increase solution flow, perform the following steps.
clockwise to decrease solution flow. (SEE BELOW)
(SEE BELOW)
1. Pull the clear sight tube/drain hose "A" off barbed fitting.

2. Rinse out tank and solution flow system with clean water.

ADJUST CURTAINS/WIPERS DRAINING RECOVERY TANK

1. For Jaw curtains release latch "A" and remove pin "B" Always empty recovery tank when refilling the solution tank.
on front of jaws to open jaws. (SEE BELOW.) You can refill the solution tank while the recovery tank is draining.
To drain the recovery tank, remove drain hose (A) from hook at
2. Loosen curtain band screws "C". rear of tank and unscrew cap. (SEE BELOW)

NOTE: LEAVE RECOVERY LID OPEN WHEN DRAINING TANK!

3. To adjust curtain to the desired height just slide the
curtain up or down in the slots and tighten screws.

4. Close jaws, reconnect latch and reinsert pin.

A

B
A
C
PAGE 16
 OPEN RECOVERY LID CLEAN "DRAIN SAVER"
WITH RECOVERY LID OPEN & TANK FULLY DRAINED
1. Release both latches "A" on recovery tank lid.
(SEE BELOW) 1. Remove 2" squeegee intake hose "A" from
"Drain Saver" strainer "B". (SEE BELOW)
2. Rotate lid fully open.
2. Remove stainless screen, dispose of debris.

3. Rinse screen with fresh water from the outside

to the inside holding screen upside down.
This will allow for better cleaning.

A 4. Replace the screen into the bracket.

5. Replace 2" squeegee intake hose.

A
FLUSH RECOVERY TANK B
1. Rinse the recovery tank after every use. This will
prevent heavy buildup on the bottom of the tank,
foul odors, and clogging of the drain hose.
(SEE BELOW)

CLEAN VAC SCREEN

WITH RECOVERY LID OPEN & TANK FULLY DRAINED

1. Remove vac screen retaining clip "A".

(SEE BELOW)

2. Pull vac screen and float ball assembly (B) off

the vac box.

3. Rinse with hot water.

4. Dry thoroughly.
3. After rinsing, reattach drain hose "B" on hook.
(SEE BELOW) 5. Replace vac screen onto box.

6. Replace and tighten retaining clip.

B
A

B
PAGE 17
 TIP TANK SQUEEGEE UP
1. Fully drain solution tank.
1. To raise the squeegee off the floor rotate
squeege lift lever "A" counter-clock-wise
2. Fully drain recovery tank.
all the way to the left. (SEE BELOW)
3. Remove squeegee.

4. Unlatch tank latch "A" on each side of machine.

(SEE BELOW)
A

5. Open Jaws. (SEE BELOW)

6. Tip tank back carefully until supported by strap.

(strap not shown) (SEE BELOW)

* CAUTION: Casters need to be swiveled back (B) as

shown, otherwise machine will tip.

B
SQUEEGEE DOWN
1. To lower the squeegee to the floor
rotate squeegee lift lever "B" clockwise
all the way to the right. Vac motor will
turn on automatically. Use with remote
vac wand. (SEE BELOW)
B

PAGE 18
 DECK HEIGHT
ADJUSTMENT SOLUTION FILTER
1. To adjust deck height for brush clearance, 1. The solution system has a "INLINE FILTER" "A" to filter
loosen jam nut on adjustment bolt "A", turn out cleaning solution prior to scrubbing.
adjustment bolt clock-wise to raise deck, (SEE BELOW)
counter-clockwise to lower deck.
Retighten jam nut. (SEE BELOW)

VAC MOTOR
(SEE BELOW)

1. The machine is equipped with a 24 volt, 3/4 hp,

vac motor "A".

2. If foam or water gets past the recovery tank's vac

screen/ball system the "UNLOADER VALVE" "B" will drain
CLEANING
it from the "VAC BOX" "C".
SOLUTION FILTER
3. The vac motor has an "optional" "FOAM MUFFLER" "D" (SEE BELOW)
available for quiet machine operation.
1. To clean the "SOLUTION FILTER" Unscrew the clear
cap "A" from housing "B" and remove the "STAINLESS
STEEL" screen "C".

2. Rinse any debris from the screen with clean water.

3. Reinstall screen and screw cap back on tightly.

A D

C B B C A
PAGE 19
 EXTERNAL BATTERY CHARGING
(OPTIONAL)
CAUTION:The following instructions are intended for the 24v charger supplied with the machine.
Do not use any other charger with this machine.
4
CHARGER SPECIFICATIONS

* OUTPUT VOLTAGE OF 24 VOLTS.

* OUTPUT CURRENT OF 18 AMPS MAX (OPTIONAL).

* INPUT VOLTAGE OF 110 VOLTS/60 HZ.

* AUTOMATIC SHUT OFF CIRCUIT.

* MADE FOR DEEP CYCLE BATTERIES.

DANGER: Always charge batteries in a well ventilated area.

Batteries emit hydrogen gas. Explosion or fire can result.
Keep sparks and flame away. Shield eyes when servicing
batteries and avoid contact with battery acid.

1. Transport machine to a well ventilated area for charging.

2. Turn the machine off.

3. CAUTION ALWAYS WEAR EYE PROTECTION WHEN BATTERIES

ARE EXPOSED.

4. Check the water level through "pro-eye" window in

each battery. (SEE TOP PICTURE.) Do not charge the
machine unless the water is slightly higher than the
plates. If needed, add enough distilled water to just 5
slightly cover the plates. Be careful not to over fill.
Batteries can overflow during charging. Replace caps
before charging.

5. With the red 50 charger plug connected to the machine

"FIRST" (SEE MIDDLE PICTURE.) plug the charger power cord
into a grounded 110 volt standard wall outlet "SECOND". 6
(SEE BOTTOM PICTURE.)

6. The charger will automatically begin charging, and

automatically shut off when fully charged. (check gauge)

7. After the charger has turned off, unplug the charger from
the wall outlet "FIRST", then unplug the red 50 charger plug
from the machine "SECOND".

8. Recheck the cell level after charging. If needed, add

distiled water up to the correct level. Be certain to
replace the caps securely and to wipe off the top of
the batteries with a clean cloth.

PAGE 20
 ON-BOARD CHARGER
TECHNICAL FEATURES OF THE POWERCAT CBHF1-SM CHARGER

The innovative characteristics of the POWERCAT CBHF1-SM

battery charger are the following:
1. Advanced Mosfet technology with high frequency.
2. Charging process fully controlled by microprocessor.
3. Visualization on an LED display of the charging current,
battery voltage, charging time, electric charge supplied in
Ah’s and electric energy supplied in KWh’s.
4. Possibility to change the charging curve by means of
microswitches (DIP-switches), from pre-programmed curves
for PowerCat lead-acid, Gel or agm batteries.
5. Soft-start charging process.
6. Storage of the data of the charge cycle after completion and
automatic reset upon connection of a new battery.
7. Protection against polarity inversions, short-circuits, over-
voltages or anomalies by means of an output relay.
8. Battery to battery charger connection without sparks on the output terminals with obvious
advantages for the safety, thanks to the recognition of the battery voltage downstream the
normally opened output relay.
9. Alphanumeric signals of possible anomalies.
10.Insensitive charge parameters in case of ±10% network voltage
11.Efficiency > 85%.
12.Output ripple at maximum charge lower than 100mV.
13.Start of the charge cycle with batteries as low as 2V.
14.Thermal protection against over heating.
15.An auxiliary relay that prevents the machine from starting while the battery charger is operating
for additional safety.

OPERATING PRINCIPLE

When the charger is plugged in the display will show details of the current charger programming;
these parameters depend on internal dipswitch configuration. The following details are shown:
1 – “SPE”
2 - Version of software installed in the charger.
3 - Battery voltage
4 - Charging current
5 - Number of charging curve selected (see explanation at bottom of following page)
6 - The message “Acd” if programmed charging curve is for POWERCAT wet Lead-Acid batteries or
“GEL” if programmed charging curve is suitable for sealed batteries.
After this, the charger checks the battery voltage and to decide whether to start the charging
process. If the battery is not connected to the battery charger, the message ’bat’ will be displayed.
The same message is displayed also in case of negative result of the testing (for example, reversed
polarity or battery having a wrong voltage). If the result of the testing is positive, the value of the
battery voltage is displayed for about 5 seconds, with output relay open. After 5 seconds the
charging of the battery can start. The output relay closes and the current of the first phase rises
slowly till it reaches the nominal value programmed.
If the user disconnects the battery from the battery charger during the charging process, after a
few seconds the battery charger will re-initialize and prepare to start a new charging process.
The display always shows the charging current of the battery. The battery voltage, the time since
the beginning of the charge, the charge yielded in Ah’s and the energy consumed in KWh can be
seen by pressing the button “S”.
The progress of the charging process is shown by three LED’s: red, yellow and green.
The green LED indicates the end of the charging process for wet lead-acid batteries and the float
charging stage for sealed batteries.

PAGE 21
 ON-BOARD CHARGER
ERROR CODES

¾ If the maximum voltage admissible for a specific battery is reached (value given by the
manufacturer) the error message ‘E01’ is displayed, and the process is terminated.
¾ By using an internal thermostat, the charging can be interrupted in case of excessive battery
charger over-temperature. In this case the error message ‘E02’ is displayed.
¾ The charge cycle will be interrupted and the error message ‘E03’ will be displayed if the
duration of the second charging phase exceeds normal limits. This usually indicates a sulfated
(damaged) battery. Sometimes, a second charge attempt can be successful in recharging the
battery pack.
¾ The display of the message ‘SCt’ indicates safety timer operation.
¾ The message ‘Srt’ will be displayed in case of internal short circuit.

DIP SWITCH CONFIGURATION

Through the set of 8 dip switches it is possible to change the charging curve for POWERCAT wet
lead-acid or gel batteries. The set of 8 dipswitch is easy to find (is located under the front label of
the charger, lifting the corner on the bottom-left) without opening the charger.

The following tables show the meaning of the different position of the dipswitches.

OFF OFF OFF OFF OFF OFF OFF OFF

ON ON ON ON ON ON ON ON
ON
DIP1 DIP2 DIP3 DIP4 DIP5 DIP6 DIP7 DIP8

¾ DIP1 DIP2 DIP3 DIP4 for the selection of the CHARGING CURVE

DIP1 DIP2 DIP3 DIP4 CHARGING CURVE

OFF ON ON ON 1
For POWERCAT wet lead-acid batteries
6
ON OFF OFF ON (curve for Sealed Lead-acid and GEL
batteries various manufacturers)

¾ DIP5 DIP6 DIP7 for the selection of the CURRENT

DIP5 DIP6 DIP7 CURRENT

OFF OFF ON 12A

¾ DIP8 for the selection of the BATTERY VOLTAGE

DIP8 VB
OFF 24

PRE-PROGRAMMED CURVES
DIPSWITCH
CURVE # CURVE TYPE
DP1-DP2-DP3-DP4
IUIa Lead-Acid
01 OFF-ON-ON-ON
for charging POWERCAT wet Lead-Acid traction batteries.
IUUa (2,40VPC) + float charge at 2,30VPC
06 for charging Sealed Lead-acid batteries and GEL ON-OFF-OFF-ON
batteries from various manufacturers.

PAGE 22
 BATTERY CHARGER
OPERATING MANUAL
GENERAL INFORMATION AND WARNING
• Electronic automatic battery charger with microprocessor suitable for any battery type.
• Fully automatic charging cycle with electronic setting; protected against overload, short‐circuit
at clamps and reversed polarity.
• Never disconnect the battery while charging: this could cause sparks.
• Never use the equipment in the rain, in areas used for washing and in damp areas.
• Before starting to charge, make sure the voltage of the equipment suits the voltage of the
battery and that the selected charging curve (for lead‐acid free batteries and airtight gel
batteries) is correct for the type of battery to be charged. In addition, make sure the rated input
voltage of the charger suits the available supply voltage and the system is equipped with
grounding.
• If necessary, replace the fuse with another of the same type and value as indicated on the rating
plate.
• Pay attention to any remarks of the battery manufacturer.
For lead‐acid batteries with liquid electrolyte:
• Control the water level after each charging process.
• Refill with distilled water only.
• Caution! The gases generated during charging are explosive. Do not smoke in the vicinity of the
batteries. When working with cables and electrical equipment, avoid open flame and sparks.
• Attention: Use protective glasses and gloves during battery maintenance. Battery acid causes
injuries. In case of contact with battery acid, wash the affected parts with a lot of fresh water
and consult a doctor if necessary.

CONTROLS (see figure behind the cover)

1. Three‐digit display + symbol (1), to view A =the charging current, U = the battery voltage, h = the
charging time, C = the charging ampere‐hours [AH], E = the energy used [KWh].
2. Button for the Selection of the display mode (2): A, U, h, C, E. After about 10 seconds the
display returns to the visualization of the charging current.
3. Red control indicator (3): when it is on, the charging cycle has started.
4. Yellow control indicator (4): when it is on, the final phase of the charging cycle has started.
5. Green control indicator (5): when it is on, the charging cycle has finished.

OPERATION
• Plug the cord into the socket.
• Connect the battery, checking the polarity.
• Now, the battery charger’s display will show a sequence of details on the charger’s internal
programming: after the name “SPE”, it will show the software release installed in the
equipment, then, in sequence, the following parameters: battery voltage, charging current,
charging curve number, and finally the words “GEL” or “Acd” depending on the set up charging
curve being suitable for airtight gel batteries or lead‐acid batteries. Make sure the type of
batteries to be charged (gel or lead‐acid batteries) matches the displayed details (“GEL” or
“Acd”, respectively). If it doesn’t, contact our dealer. Now, a test is run on the battery voltage
to decide if the charging process should be started or not. If the battery is not connected to the
battery charger, the display will show the word “bat”. The word will stay on, even if the test is
failed (for instance, reversed polarities or incorrect battery connection). If the test is passed, the
display will show the battery voltage for approximately 5 seconds and the battery will begin to

PAGE 22-1
 BATTERY CHARGER

be charged. The charging cycle progress will be shown by red (3), yellow (4), and green (5) LED
indicators.
At the end of the charge, when the green indicator (5) is on, unplug the cord from the socket
and operate the machine.

PROBLEMS SOLUTIONS AND CHECKS

The battery charger does not switch on. Check that the plug is connected to the supply mains
and that the fuse is efficient.
The charging cycle does not start and the Check the connection to the battery and polarity.
message “bat” is displayed.
The yellow indicator (4) will not light up even Check the battery for possible faulty components.
15 hours from the starting of the charging
cycle, and the display shows E03.
The message E01 is displayed. This means that the maximum voltage admissible by
the battery has been exceeded. The charging is
interrupted.
If the battery charger is provided with a safety This means that the maximum temperature has been
thermostat and the message E02 is displayed. exceeded. The charging is interrupted.
The message E03 is displayed. This means that the maximum time for the charging
phase has been exceeded. The charging is interrupted.

The message SCt is displayed. This means that the total safety timer has interrupted
the charging.

The message Srt is displayed. This signals a possible internal short circuit.

PAGE 22-2
 MAINTENANCE

DAILY MAINTENANCE MONTHLY MAINTENANCE

1. Remove and clean pads or brushes. Never 1. Check scrubhead and squeegee for wear and
use soiled pads when cleaning. Replace spring tension.
pads when they become packed with residue.
2. Check machine for water leaks and loose nuts or
2. Remove and clean debris from the float bolts.
shut-off screen located inside the recovery tank.
3. Check to see if battery cabels are tight.
3. Drain and rinse tanks thoroughly, inspect (tighten if needed)
vacuum hose for any objects obstructing
the air flow. Empty drain saver screen.

4. Raise squeegee and wipe blades with a clean

cloth. Store squeegee in the raised position
to prevent damage or setting of the blades.

5. Wipe down machine if needed. Use a

nonabrasive, non solvent cleaner, or a
clean damp cloth.

6. Recharge the batteries if needed.

WEEKLY MAINTENANCE YEARLY MAINTENANCE

1. Check battery water level in each cell of the 1. Call your local dealer for yearly maintenance.
batteries, and fill as needed. Always use
distilled water to refill batteries. Batteries
should be filled approximately 3/4" to 1" above
the plates. Overfilling will cause the batteries STORING MACHINE
to leak during charging. The charging
process creates gas bubbles inside the battery, 1. Be sure to flush the tanks out completely, and
which effectively increases the volume of the drain all water from the machine.
electrolite.
2. Remove the recovery tank lid to promote air
2. Clean battery tops to prevent corrosion. circulation.

3. Raise brushes and squeegee.

PAGE 23
PREVENTATIVE MAINTENANCE RECORDS
CUSTOMER INFORMATION

CUSTOMER
ADDRESS
CITY STATE ZIP CODE
MACHINE INFORMATION

MODEL # SERIAL #
WORK ORDER# HOUR METER:

BATTERY CONDITION Cell #1 Cell #2 Cell #3 Cell #4 Cell #5 Cell #6

Battery # 1 Hydrometer
Battery # 1 Water Condition
Battery # 2 Hydrometer
Battery # 2 Water condition
Battery # 3 Hydrometer
Battery # 3 Water Condition
Battery # 4 Hydrometer
Battery # 4 Water condition

Clean Battery Tops. Check Battery Cable and Terminal Condition

NOTES:

BRUSH CONDITION
Scrub Brush Fiber Length Rotated Brushes
Brush Drive Sockets Good Worn Needs Replacement
Drive Hubs Good Worn Needs Replacement

CHECK OPERATION AND CONDITION OF: IN SPEC REPAIR PROBLEM

Main Power Switch or Key Switch
Handle Bar Switches
Speed Potentiometer
Reverse Switch
LCD Display
Page Switch
Brush Pressure Switch
Brush Pressure Managers Lock Out
Reverse Switch
Brush Switch
Brush Deck Lift System
Brush Motor
Brush Drive Belt
Solution Potentiometer
Solution Solenoid
Vacuum Switch
Vacuum Motor Performance
Vacuum Filter
Recovery Drain Hose & Plug
Squeegee Lift System
Squeegee Adjustment

continued on next page

PAGE 24
PREVENTATIVE MAINTENANCE RECORDS
CHECK OPERATION AND CONDITION OF: IN SPEC REPAIR PROBLEM
Spray Jet Switch
Spray Jet Pump, Hose & Nozzle
Battery Charger Connectors
Battery Charger

CLEAN AND/OR LUBRICATE IN SPEC REPAIR PROBLEM

Solution Filter
Squeegee Pivot Points & Knobs
Scrub Deck Linkage
Caster grease fittings
Squeegee Knob Threads
Squeegee Pivot Points
Brush Head Pivot Points

VISUALLY INSPECT: IN SPEC REPAIR PROBLEM

Solution Tank Condition
Recovery Tank & Lid Condition
Drain Saver
Vacuum Float
Vacuum Motor Brushes
Vacuum Hoses
Vacuum Filter
Solution Hoses
Squeegee Tool and Throat
Squeegee Blades
Blade retainers & Hardware
Squeegee Wheels
Brush Skirts
Brush Motor Brushes
Brush or Pad Driver Condition
Drive Wheel Condition
Caster Condition

COMMENTS

Technician's Name

Technician's Signature Date

Customer's Name:

Customer's Signature Date

©2006 R.P.S. Corporation

continued from previous page

PAGE 25
 LCD SCREEN MENU DISPLAYS
1 2 SCREEN # 1 3 1 SCREEN # 2

3 4
5

FIGURE A. 10 FIGURE B.
4
SCREEN #3 SCREEN #1 W/ERROR CODE

5
9
6 8
7

FIGURE C. 1 FIGURE D.
1
*** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS***

FIGURES 47-50.

1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the batteries. (SHOWN ON ALL MENU DISPLAYS)

2. SCRUBBING DECK DOWN PRESSURE GAUGE - Sets the down pressure on the brushes. (SEE FIGURE A.)

3. VACUUM ON - Tells you when the vacuum is on. (SEE FIGURES A. AND B.)

4. SCRUBBING MOTORS ON - Tells you when the brush motors are running. (SEE FIGURES A. AND B.)

5. KEY SWITCH HOUR METER - Tells you the total hours the machine has been run. (SEE FIGURES B. AND C.)

6. SCRUBBING BRUSH HOUR METER - Tells you the total hours the brush motors have been used. (SEE FIGURE C.)

7. TRANSPORT HOUR METER - Tells you the total hours the drive system has been used. (SEE FIGURE C.)

8. ERROR WARNING SYMBOL - Indicates when there has been a diagnostic code error. (SEE FIGURE D.)

9. DIAGNOSTIC CODE - When the machine has detected an error it will display the warning symbol
and a diagnostic code which tell's you what is wrong. (SEE FIGURE D.)

10. WATER ON - Indicates that the water is turned on.

( FOR COMMAN ERROR CODES AND DESCRIPTIONS SEE PAGES 23 AND 24.)

PAGE 26
 TROUBLESHOOTING CENTRAL COMMAND
NOTE: This machine is operated by a sophisticated electronic "CONTROLLER" that has many fail-safes within it.
The controller self-analyzes problems and flashes a four-digit numeric code of what is wrong in the LCD window.

Most of these codes require a technician's attention. You should not attempt repairs you are uncomfortable
with, especially if you are not used to working on electronics.

The complete list of codes is published in the simplified electronic trobleshooting manual, which is available to
technical people. However, we have included the basic codes that you can usually resolve yourself.

1. 1E03 AND 1E04 ERROR. Check the small safety switch

next to the red plug below the dashboard. This switch
will turn off the traction drive and brushes as a safety
feature while the charger is plugged in. The switch
may be stuck, or the plug twisted at an angle,
engaging the switch. This code will also flash if the
wiring becomes very wet. In this case, either wait until
the wiring dries out, or call a technician.

2. 7601 AND 7602 ERROR. Pads or brushes current over

load. This can can occur when the pads/brushes hit a
bump in the floor. To restart the pads, turn off the key
and turn it on again. To avoid this error, either slow
down on bumpy parts of the floor, or reduce
downpressure on the pads or brushes.

3. 1600 ERROR. Voltage exceeds the maximum.

Either the batteries are mis-wired, or the charger is still
plugged into the machine.

4. 7700, 7701, 7702, AND 7703 ERROR. The vacuum

motor has exceeded it's authorized power limit. Turn
off main power switch and turn on again to clear.

PAGE 27
 TROUBLESHOOTING CENTRAL COMMAND

5. 7900 AND 7901 ERROR. The emergency stop button

is out.

6. HIGH THROTTLE ERROR. You pressed the drive button

before turning on the key. Turn off the key, release
the drive button and try again.

7. 2C00 AND 2C01 ERROR. Low voltage warning.

Voltage has dropped down below the minimum
required to operate the machine. If you wait a few
minutes, the batteries may coast up a bit in voltage,
allowing you to drive very slowly to the recharge
station.

8. 7802 ERROR. The traction motor was used to climb

a ramp, and was running up the ramp for more than
the 60 seconds allowed for this. Turn off the key, turn
on again, and continue. You should not use this
machine to climb ramps so steep and so long that this
code comes up repeatedly, or you could overheat
and damage the traction motor.

9. All other error codes. Turn off the main power switch and disconnect the positve battery cable from the
batteries for more than one minute (the time is needed to drain the controller's on-board capacitor).
Reconnect the cables being sure they are tight; too loose will burn the batteries. If you overtighten the cables
you can damage the battery's lead terminal. Try again.

10. If the problem cannot be solved by any of these remedie's call your local dealer's service department.

PAGE 28
 TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

NO POWER, NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER
BATTERIES NEED CHARGING SEE CHARGING BATTERIES
FAULTY BATTERY REPLACE BATTERY
LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE
MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET
DETERMINE CAUSE AND CORRECT

BRUSH MOTOR DOE'S NOT OPERATE GREEN BUTTON IS NOT DEPRESSED DEPRESS BUTTON ON HANDLE BAR
CIRCUIT BREAKER TRIPPED RESET & REDUCE PRESSURE
DETERMINE CAUSE AND CORRECT
CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER
FAULTY BRUSH MOTOR OR WIRES CONTACT LOCAL SERVICING DEALER

VACUUM MOTOR DOES NOT OPERATE FAULTY VACUUM SWITCH REPLACE SWITCH
CIRCUIT BREAKER TRIPPED RESET & CHECK HOSE
DETERMINE CAUSE AND CORRECT
FAULTY VACUUM MOTOR CONTACT LOCAL SERVICING DEALER
CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER

INSUFFICIENT SOLUTION FLOW SOLUTION TANK LOW REFILL SOLUTION TANK

FLOW KNOB TURNED DOWN TURN KNOB MORE OPEN
SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN
SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH
COMPRESSED AIR
SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN

PAGE 29
 TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK

SOLUTION SWITCH OFF TURN SOLUTION SWITCH ON
SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN
FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER
FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER

POOR WATER RECOVERY RECOVERY TANK IS FULL EMPTY RECOVERY TANK

BALL/SCREEN IS CLOGGED REMOVE SCREEN AND CLEAN
VACUUM HOSE IS CLOGGED REMOVE DEBRIS
SQUEEGEE IS CLOGGED REMOVE DEBRIS
SQUEEGEE BLADE IS WORN ROTATE OR REPLACE BLADES
FAULTY VACUUM HOSE CONTACT LOCAL SERVICING DEALER
VACUUM MOTOR GASKET TORN CONTACT LOCAL SERVICING DEALER
TANK GASKET FAULTY CONTACT LOCAL SERVICING DEALER
DRAIN PLUG LOOSE TIGHTEN PLUG
VAC MOTOR FAULTY CONTACT LOCAL SERVICING DEALER
BATTERY CHARGE LOW CHARGE BATTERIES OVERNIGHT

POOR WATER RECOVERY ON TURNS WIPERS WORN REPLACE WIPER MATERIAL

WIPERS CHATTER TIGHTEN PIVOT POINTS
SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER
INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER

TIRES NOISY BEARING DRY GREASE BEARINGS

FAULTY HUBS CONTACT LOCAL SERVICING DEALER

POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH

WORN DRIVE TIRE REPLACE TIRES
HEAVY SOAP CONCENTRATION CONTACT LOCAL SERVICING DEALER

SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE

BATTERIES STILL DOWN CONTACT LOCAL SERVICING DEALER
BATTERIES LOW ON WATER FILL WITH DISTILLED WATER TO 3/4"
ABOVE THE LEAD PLATES
BATTERIES OVER CYCLED CONTACT LOCAL SERVICING DEALER

PAGE 30
 ACTUATOR LIFT ASSEMBLY

10
1 4 8 7

6 11

12
10

6
2

3
9 9

11

PAGE 31
 ACTUATOR LIFT ASSEMBLY

Item Part Number Part Description Qty

1 190-1150 ACTUATOR ARM 1
2 190-1155 ACTUATOR ANCHOR 1
3 190-2210 4" STROKE 24V ACTUATOR 450 LB LOAD 1
4 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 2
5 H-0156773 CLEVIS PIN, 1/2" X 2-1/2" 1
6 H-15675 CLEVIS PIN, 3/8" X 2-1/2" 2
7 H-70146 HCS 3/8"- 24 X 2" SS 1
8 H-70732 HN 3/8"- 24 SS 1
9 H-96544 SPRING, 4-1/8" LG X 9/16" OD (42E) 2
10 H-RUE14 3/8" RUE RING COTTER 2
11 H-RUE22 1/2" RUE RING COTTER 2
12 H-ZCP228 CLEVIS PIN, 1/2" OD X 2" LG 1

PAGE 32
 TANK ASSEMBLY
15 A
DETAIL B 4
DETAIL A
15 10

15
15 3

14
13
5

DETAIL C

C
1
7

6 E
2
D 11
DETAIL D

12

PAGE 33 8 DETAIL E
 TANK ASSEMBLY

Item Part Number Part Description Alternate P/N Alternate Qty

Description
1 170-0120 BLACK HOSE, 1-1/2" ID X 15" LG WIRE REINF. 1
2 170-0121 GRAY HOSE, 2" ID X 22" LG WIRE REINF. 1
3 170-1180 SOLUTION FILL LID 1
4 170-1220 SCREEN 1
5 170-4140 SOLUTION/RECOVERY TANK - GRANITE 170-4141 RED TANK 1
6 170-8911 SCREEN STRAINER, 4-1/4" LG 1
7 190-1210 2.0" MNPT X 2.0" BARB, PVC 1
8 190-1215 2.0" MNPT X 1.50" BARB, PVC 1
9 253-1240 CLIP 2
10 4-124 LATCH 2
11 5-719 CLAMP 1 9/16 - 2 1/2 " SS 1
12 H-0427612 CLAMP 3/4"- 1-3/4" SS 1
13 H-70001 HCS 1/4"-20 X 1/2 SS" 2
14 H-71063 LW 1/4" SS 1
15 H-72916 PPH SMS #8 X 3/4" SS 6

PAGE 34
 TANK ASSEMBLY

14
17
9
13

15
15 1
19 19
2 10
22
7 11
12
5
16 23
20
18 16 10
16 20
18
20 6
18
4
3

21

PAGE 35
 TANK ASSEMBLY

Item Part Number Part Description Alternate P/N Alternate Description Qty
1 170-0111 1.50" ID X 51.50" LG MW255 BLACK MG HOSE 1
W/1.50" ENLARGED CUFF ONE END ONLY
2 170-1045 TANK STRAP, 35" LG X 4" WIDE 1
3 170-1147 BANDEAU COVER, PLASTIC 1
4 170-1370 SIGHT TUBE 1
5 170-1603 1/2" ID X 21" LG WIRE REINF. CLEAR TUBE 1
6 170-1604 1/2" ID X 23" LG WIRE REINF. CLEAR TUBE 1
7 170-4100 WIRE PLATE 1
8 170-4140 SOLUTION/RECOVERY TANK - GRANITE 170-4141 RED TANK 1
9 170-7210 DRAIN HOSE 1
10 190-1210 2.0" MNPT X 2.0" BARB, PVC 2
11 190-5779 ELBOW, MALE 1/2" NPT X 1/2" TUBE OD, 1
GLASS FILLED NYLON
12 5-719 CLAMP 1 9/16 - 2 1/2 " SS 1
13 H-0127288 #6 3/8" RUBBER LOOP CLAMP 1
14 H-70001 HCS 1/4"-20 X 1/2 SS" 1
15 H-70005 HCS 1/4"- 20 X 1" SS 2
16 H-70103 HCS 3/8"-16 X 3/4" SS 3
17 H-71013 FNW 1/4" X 5/8" SS 1
18 H-71017 FW 3/8" X 7/8" SS 3
19 H-71065 LW 5/16" SS 2
20 H-71067 LW 3/8" SS 3
21 M-5346K68 1/2 MALE NPT X 1/2" BARB, BRASS 1
22 M-53525K21 ELBOW, 3/8" MNPT X 1/2" BARB, BRASS 1
23 M-5463K727 WYE, 1/2", NYLON 1

PAGE 36
TANK BAFFLE ASSEMBLY
6

5
1

Item Part Number Part Description Qty

1 170-1131 BAFFLE - PAINTED 1
2 21-4028 SNAP GRIP CLAMP 1
3 21-4085 VAC SCREEN 1
4 21-7060 VAC BOX 1
5 H-70858 NYLOK #10-32 SS 2
6 H-72536 PPH #10-32 X 1" S/S 2
PAGE 37
 VAC MOTOR ASSEMBLY

5 9
9 8
4
2
11

10
4 7
1

6 3

Item Part Number Part Description Optional Qty

1 190-1225 1.50 X 90 DEG STREET ELBOW Optional 1
2 190-1450 VAC BOX 1
3 190-2502 VACUUM FAN MUFFLER, 8" LG Optional 1
4 190-3002 VAC MOTOR GASKET 2
5 190-5250 VAC MOTOR, 3/4 HP, TANGENTAL 1
6 253-1505 LOADER VALVE 1
7 H-62005 CLAMP 5/8"- 1-1/2" SS 1
8 H-70860 NYLOK 1/4"- 20 SS 2
9 H-70925 KN 1/4-20 S/S 5
10 H-72563 RPH #10-32 X 1/2" SS 1
11 H-W1579194 1/4-20 X 7" FT STUD S/S 3

PAGE 38
FRAME ASSEMBLY - TRACTION DRIVE
21 14

15 14
27
13
24
3
19
16 30 28 24 21
1
20
12
13
26 25 27
5 21
23
26
17

2 4
29
31
7
21
20
8

22
6
18
11

11

10

21

PAGE 39 21
FRAME ASSEMBLY - TRACTION DRIVE

Item Part Number Part Description Opional P/N Opional Description Qty
1 103 SUB #103 ACTUATOR LIFT ASSEMBLY 1
2 170-1000 MAINFRAME 1
3 170-1005 FRAME SUPPORT - LH 1
4 170-1006 FRAME SUPPORT - RH 1
5 170-1060 BOSS 2
6 170-1270 TRACTION SPACER 2
7 170-1375 SPACER 8
8 190-3035 CASTER, NON-MARKING (RED) 2
9 21-1010 AXLE MOUNT 2
10 21-3009 TRANSAXLE 1
11 21-3060 DRIVE TIRE, PNEUMATIC, GRAY 21-3050 DRIVE TIRE, FOAM FILLED, GRAY 2
21-3010 DRIVE TIRE, P7, BLACK
12 253-4000 PARKING BRAKE (OPTIONAL) 1
13 4-124 LATCH 2
14 H-01201 GROMMET 4
15 H-0129154 JAM NYLOK #10-24 SS 4
16 H-70003 HCS 1/4"- 20 X 3/4" SS 2
17 H-70107 HCS 3/8"- 16 X 1-1/4" SS 2
18 H-70711 HN 5/16"- 18 SS 8
19 H-70856 NYLOK #8-32 SS 4
20 H-70860 NYLOK 1/4"- 20 SS 3
21 H-70861 NYLOK 5/16" - 18 SS 11
22 H-71017 FW 3/8" X 7/8" SS 8
23 H-71067 LW 3/8" SS 2
24 H-72523 RPH #8-32 X 1/2" SS 4
25 H-73882 FHSCS 1/4- 20 X 3/4" S/S 1
26 H-73908 FHSCS 5/16"- 18 X 1" SS 10
27 H-74429 CB 5/16"- 18 X 3/4" SS 2
28 H-74430 CB 5/16"- 18 X 1" SS 3
29 H-74431 CB 5/16"- 18 X 1-1/4" SS 4
30 H-74435 CB 5/16"- 18 X 3.0" SS 1
31 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 1

PAGE 40
 FRAME ASSEMBLY - BRUSH DRIVE

7
11

8
15

6
3

10 11

1
2 13

16

12
9

14 4

11

PAGE 41
 FRAME ASSEMBLY - BRUSH DRIVE

Item Part Number Part Description Optional P/N Optional Description Qty
1 103 SUB #103 ACTUATOR LIFT ASSEMBLY 1
2 170-1000 MAINFRAME 1
3 170-1005 FRAME SUPPORT - LH 1
4 170-1006 FRAME SUPPORT - RH 1
5 253-1060 BOSS 2
6 4-124 LATCH 2
7 H-01201 GROMMET 4
8 H-0129154 JAM NYLOK #10-24 SS 4
9 H-70107 HCS 3/8"- 16 X 1-1/4" SS 2
10 H-70856 NYLOK #8-32 SS 4
11 H-70861 NYLOK 5/16" - 18 SS 7
12 H-71067 LW 3/8" SS 2
13 H-72523 RPH #8-32 X 1/2" SS 4
14 H-73908 FHSCS 5/16"- 18 X 1" SS 2
15 H-74429 CB 5/16"- 18 X 3/4" SS 2
16 H-74430 CB 5/16"- 18 X 1" SS 3

PAGE 42
 FRAME ASSEMBLY - BRUSH DRIVE

7
5
6
14

3 5
7
4 1

14
9
10

15 4
11
6
2 7
5
16
8
3
15
16
5
15
7

16

13

12

12 12

PAGE 43
 FRAME ASSEMBLY - BRUSH DRIVE

Item Part Number Part Description Optional P/N Optional Description Qty
1 190-1170 AXLE 1
2 190-3035 CASTER, NON-MARKING (RED) 2
3 190-6175 DRIVE TIRE, P-7, GRAY 190-6180 DRIVE TIRE, P-7, BLACK 2
4 4-410A 3/4" SHAFT COLLAR 2
5 H-00273 FW 3/4 X 1 1/8 X 1/32 SS 4
6 H-25435 SSS CP 5/16" X 1/4" 2
7 H-68015 SNAPRING 3/4" 4
8 H-70710 HN 1/4"- 20 SS 4
9 H-70711 HN 5/16"- 18 SS 8
10 H-71017 FW 3/8" X 7/8" SS 8
11 H-71063 LW 1/4" SS 4
12 H-72706 FHP 1/4"- 20 X 5/8" SS 3
13 H-73908 FHSCS 5/16"- 18 X 1" SS 8
14 H-74620 1/4-20 X 3/4" U-BOLT 2
15 H-NJ04C JNYL 1/4" - 20 SS 3
16 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 3

PAGE 44
 TANK LID ASSEMBLY
4
11

11
8
14 18 18
18 17
8 14
18 16

15 9 8
8
13

2 11
11
10
6

5
12

PAGE 45
 TANK LID ASSEMBLY

Item Part Number Part Description Optional P/N Optional Description Qty
1 170-1070 TANK LID GASKET 1
2 170-1400 TANK LID, S/S 170-1405 TANK LID, PAINTED 1
3 190-1075 TANK CLEAR COVER GASKET 1
4 190-1410 VAC FORMED CLEAR COVER 1
5 253-1450 RECOVERY TANK CABLE, 20" 1
6 32-8000 8" CONTINUOUS HINGE 2
7 H-37708 1/4-20 LC ACORN NUT 4
8 H-70858 NYLOK #10-32 SS 4
9 H-71065 LW 5/16" SS 1
10 H-71889 SMS #14 x 1/2" S/S 6
11 H-72515 PPH #10-32 X 1/2" S/S 4
12 H-73752 BHSCS 1/4-20 X 1/2" 4
13 H-74429 CB 5/16"- 18 X 3/4" SS 1
14 H-90133 .170 ID X .50 OD X .093 TH 2
NEOPRENE WASHER
15 H-NJ05C JNYL 5/16"- 18 SS 1
16 M-3606T23 RND BEAD CHAIN, SIZE #13, S/S 1
17 M-3606T23 RND BEAD CHAIN, SIZE #13, S/S 1
18 M-3606T36 END COUPLING FOR SIZE 13 RND 4
BEAD CHAIN, S/S

PAGE 46
SQUEEGEE SUSPENSION
1
24 6
26 13
22 13
14 14
12 12
25 17
22
25
10
2
12 12 3
21 21
9
21 7
21
19
14
4

18
18 16

8
14
8

8
11

16

14

23 15

20

PAGE 47
 SQUEEGEE SUSPENSION

Item Part Number Part Description Qty

1 170-1050 SQUEEGEE SUPPORT 1
2 170-1055 TUBE, 5/16" ID X 7/16" OD X 1-1/2" LG 2
3 170-7140 SQUEEGEE SWING PLATE 1
4 253-7150 SQUEEGEE TRAIL ARM 1
5 253-7610 SQUEEGEE TRIANGLE PLATE 1
6 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 2
7 290-5787 STAR KNOB, 3/8-24 THREAD 1
8 4-446 GROMMET-3/8 ID X 1-1/2 OD X .375 4
9 H-0171004 JNYL 3/8- 24 SS 1
10 H-10097811 5/16-18 X 5" DOUBLE ENDED STUD S/S 1
11 H-111 SPRING, 1/2" ID X 2-1/2" LG 1
12 H-4440024 FW 3/8" X 3/4" NYLON 4
13 H-70862 NYLOK 3/8"-16 SS 2
14 H-71017 FW 3/8" X 7/8" SS 5
15 H-71067 LW 3/8" SS 1
16 H-71217 FNW 3/8" X 1-1/2" SS 2
17 H-74429 CB 5/16"- 18 X 3/4" SS 2
18 H-74438 CB 3/8"- 16 X 1-1/2" SS 2
19 H-74440 CB 3/8"- 16 X 2-1/2" SS 1
20 H-92865A227 HCS 3/8"- 24 X 3.5" SS 1
21 H-98025 FW 3/8" GRADE 8 4
22 H-NJ05C JNYL 5/16"- 18 SS 4
23 H-NJ06C JNYL 3/8- 16 SS 1
24 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 2
25 M-9654K302 SPRING, 4.0" LG X 23/32" OD X .105 WIRE 2
26 M-98126A739 SHIM, 1/2" ID X 3/4" OD X 1/16" THICK, S/S 2

PAGE 48
 ON-BOARD SOAP - OPTIONAL

1 3

BATTERY CHARGER OPTIONS

4
5
6

PAGE 49
 ON-BOARD SOAP
&
BATTERY CHARGERS

Item Part Number Part Description Optional Optional Description Qty

P/N
1 H-74418 CB 1/4"- 20 X 5/8" S/S 2
2 253-1760 SOAP TRAY, SINGLE 253-1770 SOAP TRAY, SINGLE ROUND JUG 1
3 H-70860 NYLOK 1/4"- 20 SS 2
4 H-72565 RPH #10-32 X 3/4" SS 4
5 170-2441 ON-BOARD CHARGER, 24V, 12A 170-2442 ON-BOARD CHARGER, 24V, 12A, 1
North Export 240 VOLT CHARGER
American
6 H-0129155 JNYL #10-32, 18-8 S/S 8

Item Part Number Part Description Optional Optional Description Qty

P/N
7 190-2440 CHARGER, 24V, 18A, 110-VOLT 190-2442 CHARGER, 24V, 12A, 1
North Export 220-230 VOLT, 50HZ
American

PAGE 50
 SINGLE HANDLE BAR

6
8
10

9 10

5 9

4
2
1
3
7
4

PAGE 51
 SINGLE HANDLE BAR

Item Part Number Part Description Qty

1 170-1040 HANDLE BAR 1
2 190-1041 RED WIRE, 16 GAGE, 12" LG 1
3 190-1042 YELLOW WIRE, 16 GAGE, 12" LG 1
4 190-1390 END CAP 2
5 7-228 SWITCH MOUNT PLATE 1
6 7-229 PUSH BUTTON SWITCH 1
7 H-03124 1/4" ID, 3/8" OD, 3/8" LG FLANGED BEARING, NYLON 1
8 H-108 HEAT SHRINK 2
9 H-71059 LW #10, SS 2
10 H-72398 PPHMS #8-32 X 1/2" SS 2

PAGE 52
DUAL ADJUSTABLE HANDLE BARS

8 8
8
8
5
5

6
6
4 6 6
4
7
7

7 7

3 2 1 3

PAGE 53
DUAL ADJUSTABLE HANDLE BARS

1 170-1291 ADJUSTABLE HANDLE BAR, RIGHT 1

2 170-1290 ADJUSTABLE HANDLE BAR, LEFT 1
3 190-1390 END CAP 2
4 7-228 SWITCH MOUNT PLATE 2
5 7-229 PUSH BUTTON SWITCH 2
6 H-108 HEAT SHRINK 4
7 H-71059 LW #10, SS 4
8 H-72523 RPH #8-32 X 1/2" SS 4

PAGE 54
 CONTROL PANEL - BRUSH DRIVE
34
34 19 15
4

19 5 3

20

36
36
24
10 1
24
24
2

27 10
27

11 24 29
12 8 9
30
26 33

25 29

18 6
8 30
7 33
22 14
22 21 17 31

16
23
35
35

13

28
32

PAGE 55
CONTROL PANEL - BRUSH DRIVE

Item Part Number Part Description Optional P/N Optional Description Options Qty
1 170-2001 CONTROL PANEL COVER 1
2 170-2011 CONTROL PANEL BOX, HD 1
3 170-2013 MINI MAG HD CONTROL PANEL STICKER 1
4 190-4852 BRUSH PRESSURE GAUGE, 40 AMP 1
5 190-4855 BATTERY METER 1
6 190-8370 FUSE RESETTABLE 25 AMP 1
7 190-9609 FUSE, RESETTABLE, 40 AMP 1
8 200-1011 SWITCHBOARD INSULATOR 2
9 253-7280 EXPLOSION WARNING PLATE 1
10 253-9491 HOOK 2
11 290-234 KEY SWITCH OPTIONAL 1
12 290-234A KEY SET (REPLACE) OPTIONAL 1
13 4-101 SERIAL NUMBER PLATE 1
14 4-259 CONNECTOR, RED 50, HOUSING ONLY 1
15 5-234 SWITCH, ROCKER, DPDT, ON/ON 1
16 5-728 DETERGENT WARNING PLATE 1
17 5-892 TOGGLE, ON-OFF SPST OPTIONAL 1
18 7-837 FUSE RESETTABLE 2 AMP 1
19 8-231 SWITCH, ON-OFF ROCKER SPST 2
20 904 Sub #904 HANDLE BAR 170-1290 ADJ. HANDLE BAR - LEFT 1
170-1291 ADJ. HANDLE BAR - RIGHT
21 H-01199 PROTECTIVE BOOT, TOGGLE SWITCH, (BLUE) OPTIONAL 1
22 H-0708887 DOME PLUG 1/2", BLK OPTIONAL 2
23 H-1032HCN HCN #10-32 1
24 H-70001 HCS 1/4"-20 X 1/2 SS" 4
25 H-70856 NYLOK #8-32 SS 1
26 H-70888 HOLE PLUG 3/4" OPTIONAL 1
27 H-70925 KN 1/4-20 S/S 2
28 H-71009 FW #10 SS 4
29 H-71013 FNW 1/4" X 5/8" SS 2
30 H-71063 LW 1/4" SS 2
31 H-72418 PPH #8-32 X 1" S/S 1
32 H-72565 RPH #10-32 X 3/4" SS 4
33 H-73753 BHSCS 1/4 - 20 X 5/8" SS 2
34 H-74396 CB 1/4"- 20 X 1-3/4" SS 2
35 H-9307K74 GROMMET, 1" ID X 1-3/4" OD BUNA-N 2
36 H-NJ04C JNYL 1/4" - 20 SS 2
NOTE: SEE PAGES 53 & 54 FOR PARTS BREAKDOWN OF ADJUSTABLE HANDLE BARS.

PAGE 56
CONTROL PANEL - BRUSH DRIVE
6
6

8
3

10

10

8
12
8 4
7
2
7

7 12
8
12
2 7
11
4
11

12

11
12
11

PAGE 57
CONTROL PANEL - BRUSH DRIVE

Item Part Number Part Description Qty

1 170-2011 CONTROL PANEL BOX, HD 1
2 190-8283 RELAY, 24V, 50 AMP 2
3 253-2020 BRACKET, LIMIT SWITCH 1
4 290-2815 CIR. BREAKER - 15A, 24V 2
5 5-223 LIMIT SWITCH 1
6 H-70854 NYLOK #4-40 SS 2
7 H-70923 KN #10-32 SS 4
8 H-70925 KN 1/4-20 S/S 5
9 H-71004 FW 1/8" X 5/16" SS 2
10 H-72493 RPH #4-40 X 1" 2
11 H-72563 RPH #10-32 X 1/2" SS 4
12 H-74417 CB 1/4"- 20 X .5" SS 5

PAGE 58
CONTROL PANEL - BRUSH DRIVE

3
6

8
6 8
12

11

10 11

9
7
13
5
1 4

PAGE 59
CONTROL PANEL - BRUSH DRIVE

Item Part Number Part Description Qty

1 170-2011 CONTROL PANEL BOX, HD 1
2 170-7100 SQUEEGEE LIFT LEVER 1
3 21-7101 LIFT KNOB 1
4 253-2700 SPACER, 1-1/4" LG 4
5 H-70860 NYLOK 1/4"- 20 SS 1
6 H-70861 NYLOK 5/16" - 18 SS 2
7 H-71013 FNW 1/4" X 5/8" SS 4
8 H-71215 FNW 5/16" X 1-1/2" SS 2
9 H-73758 BHSCS 1/4 - 20 X 1-3/4" SS 4
10 H-74419 CB 1/4"- 20 X .75" SS 1
11 H-74429 CB 5/16"- 18 X 3/4" SS 2
12 H-78015 FW 5/16" X 3/4" SS 1
13 H-NJ04C JNYL 1/4" - 20 SS 1

PAGE 60
CONTROL PANEL - TRACTION DRIVE

8
22
13
17
18
15 19 9

2 5

20 19
18

5 23

32 28 32 6
32 28 28
1 28 32
23
23
6 10
24
27
24
11
27
12 10

25

7 26
21

16
14
3

30 29
31 31

PAGE 61
CONTROL PANEL - TRACTION DRIVE

Item Part Number Part Description Options Qty

1 170-1290 ADJUSTABLE HANDLE BAR, LEFT 1
2 170-1291 ADJUSTABLE HANDLE BAR, RIGHT 1
3 170-2012 CONTROL PANEL BOX, TRACTION 1
4 170-2014 MINI MAG TD CONTROL PANEL STICKER 1
5 190-1390 END CAP 2
6 21-2203 GROMMET, RUBBER 3/16 ID X 13/32 OD X 3/32 TH. 2
7 21-2230 MICRO SWITCH Optional 1
8 21-4510 SOLUTION CONTROL KNOB, BLUE 1
9 21-4520 SPEED CONTROL KNOB, RED 1
10 253-9491 HOOK 2
11 290-234 KEY SWITCH 1
12 290-234A KEY SET (REPLACE) 1
13 290-2891 LCD SCREEN 1
14 4-259 CONNECTOR, RED 50, HOUSING ONLY 1
15 5-234 SWITCH, ROCKER, DPDT, ON/ON 1
16 5-892 TOGGLE, ON-OFF SPST Optional 1
17 7-229 PUSH BUTTON SWITCH 1
18 7-283 SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) 2
19 7-292 5K POTENTIOMETER 2
20 H-01196 PROTECTIVE BOOT, TOGGLE SWITCH, (RED) 1
21 H-01199 PROTECTIVE BOOT, TOGGLE SWITCH, (BLUE) Optional 1
22 H-01200 PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) 1
23 H-0172526 CB 5/16"- 18 X 5/8" SS 4
24 H-70001 HCS 1/4"-20 X 1/2 SS" 2
25 H-70854 NYLOK #4-40 SS 2
26 H-70856 NYLOK #8-32 SS 2
27 H-70925 KN 1/4-20 S/S 2
28 H-71065 LW 5/16" SS 4
29 H-72418 PPH #8-32 X 1" S/S 2
30 H-72489 RPH #4-40 X 3/4" 2
31 H-9307K74 GROMMET, 1" ID X 1-3/4" OD BUNA-N 2
32 H-NJ05C JNYL 5/16"- 18 SS 4

PAGE 62
CONTROL PANEL - TRACTION DRIVE

19 15
11 11
1
14 2
14
8
6 10
4
12 3
15
19
16 20

13
19 15 12
10

12 10
5
17
12
9
18
7
12 12

12 12 18

19 5
15 17
18
10 18

PAGE 63
CONTROL PANEL - TRACTION DRIVE

Item Part Number Part Description Qty

1 170-2001 CONTROL PANEL COVER 1
2 170-2012 CONTROL PANEL BOX, TRACTION 1
3 253-2020 BRACKET, LIMIT SWITCH 1
4 253-7280 EXPLOSION WARNING PLATE 1
5 290-2815 CIR. BREAKER - 15A, 24V 2
6 290-2899 COMPUTER CONTROL V3 1
7 4-101 SERIAL NUMBER PLATE 1
8 5-223 LIMIT SWITCH 1
9 5-728 DETERGENT WARNING PLATE 1
10 H-1032HCN HCN #10-32 4
11 H-70854 NYLOK #4-40 SS 2
12 H-70923 KN #10-32 SS 8
13 H-70925 KN 1/4-20 S/S 1
14 H-71004 FW 1/8" X 5/16" SS 2
15 H-71009 FW #10 SS 4
16 H-72493 RPH #4-40 X 1" 2
17 H-72522 CB #10-32 X 1-1/4" SS 2
18 H-72563 RPH #10-32 X 1/2" SS 4
19 H-72565 RPH #10-32 X 3/4" SS 4
20 H-74417 CB 1/4"- 20 X .5" SS 1

PAGE 64
CONTROL PANEL - TRACTION DRIVE

3
6

6 8 8
12

11

10

2 11

5
9
7

13

1 4

PAGE 65
CONTROL PANEL - TRACTION DRIVE

Item Part Number Part Description Qty

1 170-2012 CONTROL PANEL BOX, TRACTION 1
2 170-7100 SQUEEGEE LIFT LEVER 1
3 21-7101 LIFT KNOB 1
4 253-2700 SPACER, 1-1/4" LG 4
5 H-70710 HN 1/4"- 20 SS 1
6 H-70861 NYLOK 5/16" - 18 SS 2
7 H-71013 FNW 1/4" X 5/8" SS 4
8 H-71215 FNW 5/16" X 1-1/2" SS 2
9 H-73758 BHSCS 1/4 - 20 X 1-3/4" SS 4
10 H-74419 CB 1/4"- 20 X .75" SS 1
11 H-74429 CB 5/16"- 18 X 3/4" SS 2
12 H-78015 FW 5/16" X 3/4" SS 1
13 H-NJ04C JNYL 1/4" - 20 SS 1

PAGE 66
 32 INCH SQUEEGEE ASSEMBLY
18
14 17 17
12
2
22 21
22 9
12 1
P/N 5-760 (SET OF 2)
10 26 20 21
8
20 20 16
20
15 19
20 23

20

20

24
25
11
13
13
USE RED LOCKTITE
20 11 ON STUD INTO
SQUEEGEE BODY
25
5
24
3 7
4
6
P/N 23-7180
COMPLETE ASSEMBLY

P/N 23-7181H
SET OF SQUEEGEE MTG. HARDWARE

PAGE 67
32 INCH SQUEEGEE ASSEMBLY

Item Part No. Part Description Qty

1 21-7220 SQUEEGEE TRAIL MOUNTS 2
2 21-7570 BACK UP WHEEL (GREY) 2
3 22-754GT 32" REAR SQUEEGEE BLADE, GUM, 1/8" TH. 1
4 22-755GT 32" FRONT SQUEEGEE BLADE, GUM , 1/8" TH. 1
5 23-7160 SQUEEGEE BAND, REAR 1
6 23-7170 SQUEEGEE BAND, FRONT 1
7 23-7181 32" SQUEEGEE BODY 1
8 290-5786 STAR KNOB, 3/8-16 THREAD 2
9 5-760B 4" SIDE WHEEL (GREY) 3
10 5-846 STANDOFF, 1.03" 2
11 H-00249 PPH #10-32 X 2 1/4" SS 2
12 H-00283 FW 1/4" NYLON 4
13 H-00288 PPH #10-32 X 2 1/2" SS 2
14 H-0172248 HCS 1/4"- 20 X 1.625" SS 2
15 H-1579312 STUD 3/8"- 16 X 2 3/8" SS 2
16 H-33371 5/16" ID SHAFT COLLAR 2
17 H-70003 HCS 1/4"- 20 X 3/4" SS 4
18 H-70065 HCS 5/16"- 18 X 3" SS 2
19 H-70711 HN 5/16"- 18 SS 2
20 H-70908 WINGNUT 10-32 SS 8
21 H-71015 FW 5/16" X 3/4" SAE SS 4
22 H-71063 LW 1/4" SS 6
23 H-71065 LW 5/16" SS 2
24 H-72555 PPH #10-32 X 1 3/4" SS 2
25 H-72556 PPH #10-32 X 2" SS 2
26 H-NJ04C JNYL 1/4" - 20 SS 2

PAGE 68
 35" SQUEEGEE ASSEMBLY

P/N 5-760 (SET OF 2) 25 21 17 23

22
2
25 16 15 1 3
24 15
2
15
4
15 18 20 5
6
15
7
15

15 8
26
9
19
10 USE RED LOCKTITE
10 ON STUD INTO
SQUEEGEE BODY
9

26
15
14
13 8
12

11
P/N 25-7180
COMPLETE ASSEMBLY

P/N 25-7181H
SET OF SQUEEGEE MTG. HARDWARE

PAGE 69
35" SQUEEGEE ASSEMBLY

Item Part No. Part Description Qty

1 H-70065 HCS 5/16"- 18 X 3" SS 2
2 H-71015 FW 5/16" X 3/4" SAE SS 4
3 5-760B 4" SIDE WHEEL (GREY) 2
4 H-33371 5/16" ID SHAFT COLLAR 2
5 H-70711 HN 5/16"- 18 SS 2
6 H-71065 LW 5/16" SS 2
7 25-7170 SQUEEGEE BAND, FRONT 1
8 H-72555 PPH #10-32 X 1 3/4" SS 2
9 H-00249 PPH #10-32 X 2 1/4" SS 2
10 H-00288 PPH #10-32 X 2 1/2" SS 2
11 25-755GT 35" FRONT SQUEEGEE BLADE, GUM, 1/8" TH. 1
12 25-7181 35" SQUEEGEE BODY 1
13 25-754GT 35" REAR SQUEEGEE BLADE, GUM, 1/8" TH. 1
14 25-7160 SQUEEGEE BAND, REAR 1
15 H-70908 WINGNUT 10-32 SS 8
16 H-71063 LW 1/4" SS 6
17 H-70003 HCS 1/4"- 20 X 3/4" SS 4
18 5-846 STANDOFF, 1.03" 2
19 H-1579312 STUD 3/8"- 16 X 2 3/8" SS 2
20 290-5786 STAR KNOB, 3/8-16 THREAD 2
21 21-7220 SQUEEGEE TRAIL MOUNTS 2
22 21-7570 BACK UP WHEEL (GREY) 2
23 H-0172248 HCS 1/4"- 20 X 1.625" SS 2
24 H-NJ04C JNYL 1/4" - 20 SS 2
25 H-00283 FW 1/4" NYLON 4
26 H-72556 PPH #10-32 X 2" SS 2

PAGE 70
SCRUB DECK WHEEL ASS'Y

1
7

5
6

3
8 2

PAGE 71
SCRUB DECK WHEEL ASS'Y

Item Part Number Part Description Qty

1 190-1030 DECK WHEEL PIVOT BRACKET 1
2 190-1035 DECK WHEEL PIVOT SUPPORT 1
3 190-3020 4.0" WHEEL (RED) 1
4 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 2
5 H-15675 CLEVIS PIN, 3/8" X 2-1/2" 1
6 H-70112 HCS 3/8"- 16 X 2-1/4" SS 1
7 H-NJ06C JNYL 3/8- 16 SS 1
8 H-RUE14 3/8" RUE RING COTTER 1

PAGE 72
 17 INCH DISK DECK - BRUSH DRIVE
ATTACH ALL LIFT
55 ARMS TO FRAME.

56 21
54 16
12
4

35
33
6 32 19
48
7
41
24
3 29
31 31
15 34
14 9 23
51 17
43 5 18
12
21 10 30 44
49
36 28 22 53

49
2

43
46 51 14 52 39

51 14 8 40
37
ATTACH ALL LIFT
13
ARMS TO DECK. 40 37
22 38 45 42 49
27 37
20
26

11 50

47
34
36

PAGE 73 25
17 INCH DISK DECK - BRUSH DRIVE
Item Part Number Part Description Qty
1 120 SUB #120 17 INCH SHROUD ASSEMBLY 1
2 170-1125 DISK DECK PLATFORM, 17" 1
3 170-1167 DISK DECK CURTAIN, 17" 1
4 170-1175 DISK DECK CURTAIN BAND, 17" 1
5 170-1601 1/2" ID X 2-3/4" LG WIRE REINF. CLEAR TUBE 1
6 170-1602 1/2" ID X 14" LG WIRE REINF. CLEAR TUBE 1
7 170-1607 1/2" ID X 3" LG WIRE REINF. CLEAR TUBE 1
8 170-9586 LATERAL ARM 1
9 190-4500 ADJUSTABLE SOLUTION FLOW VALVE, WITH 1/4" NPTF 1
10 21-2211 SPACER 1/2 OD X 1/4" 2
11 21-5000 BRUSH DRIVER 1
12 21-7205 PALM GRIP KNOB, 3/8-24 3
13 21-7600 SIDE WHEEL (GREY) 2
14 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 8
15 5-124 LATERAL ARM 2
16 5-222 MOTOR 1 HP X 200 RPM 1
17 5-447 1/2 NPT X 1/2" BARB ELBOW 1
18 5-913 INLINE FILTER 1
19 570 SCRUB DECK WHEEL ASSEMBLY 1
20 H-00222 FW 3/4 X 1 1/8 X 3/32 SS 1
21 H-0171004 JNYL 3/8- 24 SS 3
22 H-07005 1/2" NPT LOCKNUT 2
23 H-111 SPRING, 1/2" ID X 2-1/2" LG 1
24 H-4796 BALL VALVE, 1/4" 1
25 H-70055 HCS 5/16"- 18 X 1" SS 1
26 H-70105 HCS 3/8"- 16 X 1" SS 4
27 H-70146 HCS 3/8"- 24 X 2" SS 2
28 H-70711 HN 5/16"- 18 SS 2
29 H-70730 HN 1/4"- 28 SS 1
30 H-70860 NYLOK 1/4"- 20 SS 1
31 H-70861 NYLOK 5/16" - 18 SS 6
32 H-70923 KN #10-32 SS 2
33 H-70925 KN 1/4-20 S/S 5
34 H-71015 FW 5/16" X 3/4" SAE SS 5
35 H-71017 FW 3/8" X 7/8" SS 1
36 H-71065 LW 5/16" SS 3
37 H-71067 LW 3/8" SS 7
38 H-72534 PPH #10-32 X 3/4" S/S 2
39 H-73780 BHSCS 5/16-18 X 1 2
40 H-74417 CB 1/4"- 20 X .5" SS 3
41 H-74418 CB 1/4"- 20 X 5/8" S/S 5
42 H-74429 CB 5/16"- 18 X 3/4" SS 2
43 H-74430 CB 5/16"- 18 X 1" SS 6
44 H-74432 CB 5/16"- 18 X 1-1/2" SS 2
45 H-92865A227 HCS 3/8"- 24 X 3.5" SS 1
46 H-96546 SPRING, 5.0" LG X 1/2" OD X .073 WIRE 2
47 H-99001 FW 3/8" SS 1
48 H-NJ04C JNYL 1/4" - 20 SS 2
49 H-NJ05C JNYL 5/16"- 18 SS 6
50 INCL. W/MOTOR 1/4" X 1" KEY 1
51 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 8
52 M-92825A201 .325" ID X 3/4" OD X 1/2" LDPE SPACER 2
53 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 1
54 H-70861 NYLOK 5/16" - 18 SS 3
55 H-71015 FW 5/16" X 3/4" SAE SS 3
56 H-74430 CB 5/16"- 18 X 1" SS 4

PAGE 74
 17 INCH DISK DECK - TRACTION DRIVE
ATTACH ALL LIFT
51
ARMS TO FRAME.
52

16
50

31
7 30
44
19
39
8
4 27
29
29
17 32 2
15 11 18
47
40 6 13 29
21 10
45 28
33 26 22 41
49
45
3

40
42 47 15 48 36

47 15 9 38

ATTACH ALL LIFT 37 14

ARMS TO DECK. 38 34
22 35 45
25
34
20
24

12 46

43
32
33
23
PAGE 75
17 INCH DISK DECK - TRACTION DRIVE

Item Part Number Part Description Qty

1 120 SUB #120 17 INCH SHROUD ASSEMBLY 1
2 170-1030 DISK DECK COVER PLATE 1
3 170-1125 DISK DECK PLATFORM, 17" 1
4 170-1167 DISK DECK CURTAIN, 17" 1
5 170-1175 DISK DECK CURTAIN BAND, 17" 1
6 170-1601 1/2" ID X 2-3/4" LG WIRE REINF. CLEAR TUBE 1
7 170-1602 1/2" ID X 14" LG WIRE REINF. CLEAR TUBE 1
8 170-1617 1/2" ID X 5-3/4" LG WIRE REINF. CLEAR TUBE 1
9 170-9586 LATERAL ARM 1
10 21-2211 SPACER 1/2 OD X 1/4" 2
11 21-4500 ADJUSTABLE SOLUTION FLOW VALVE 1
12 21-5000 BRUSH DRIVER 1
13 21-7205 PALM GRIP KNOB, 3/8-24 2
14 21-7600 SIDE WHEEL (GREY) 2
15 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 8
16 290-2222 MOTOR, 24V, 1 HP X 265 RPM 1
17 5-124 LATERAL ARM 2
18 5-447 1/2 NPT X 1/2" BARB ELBOW 1
19 5-913 INLINE FILTER 1
20 H-00222 FW 3/4 X 1 1/8 X 3/32 SS 1
21 H-0171004 JNYL 3/8- 24 SS 2
22 H-07005 1/2" NPT LOCKNUT 2
23 H-70055 HCS 5/16"- 18 X 1" SS 1
24 H-70105 HCS 3/8"- 16 X 1" SS 4
25 H-70146 HCS 3/8"- 24 X 2" SS 2
26 H-70711 HN 5/16"- 18 SS 2
27 H-70730 HN 1/4"- 28 SS 1
28 H-70860 NYLOK 1/4"- 20 SS 1
29 H-70861 NYLOK 5/16" - 18 SS 6
30 H-70923 KN #10-32 SS 2
31 H-70925 KN 1/4-20 S/S 5
32 H-71015 FW 5/16" X 3/4" SAE SS 5
33 H-71065 LW 5/16" SS 3
34 H-71067 LW 3/8" SS 6
35 H-72534 PPH #10-32 X 3/4" S/S 2
36 H-73780 BHSCS 5/16-18 X 1 2
37 H-744?? CB 5/16"- 18 X 1/2" SS 2
38 H-74417 CB 1/4"- 20 X .5" SS 3
39 H-74418 CB 1/4"- 20 X 5/8" S/S 5
40 H-74430 CB 5/16"- 18 X 1" SS 6
41 H-74432 CB 5/16"- 18 X 1-1/2" SS 2
42 H-96546 SPRING, 5.0" LG X 1/2" OD X .073 WIRE 2
43 H-99001 FW 3/8" SS 1
44 H-NJ04C JNYL 1/4" - 20 SS 2
45 H-NJ05C JNYL 5/16"- 18 SS 6
46 INCL. W/MOTOR 1/4" X 1" KEY 1
47 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 8
48 M-92825A201 .325" ID X 3/4" OD X 1/2" LDPE SPACER 2
49 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 1
50 H-70861 NYLOK 5/16" - 18 SS 3
51 H-71015 FW 5/16" X 3/4" SAE SS 3
52 H-74430 CB 5/16"- 18 X 1" SS 4

PAGE 76
 20 INCH DISK DECK - BRUSH DRIVE

ATTACH ALL LIFT

ARMS TO FRAME.
55 56
4 16 21
54
12

35
3 7
33
32 19

29 48 24
5
42 14 51
9 31
23
17
15 14 18
49 46 51 6
36 21 30
28 12 10 53 40

8 22 49

44

31 34 39
52
14
51
44

ATTACH ALL LIFT

ARMS TO DECK. 2 27 37
13
41 38 43
37 49
41
22 26

20 45

1
11

50

47

34
36
25
PAGE 77
20 INCH DISK DECK - BRUSH DRIVE
Item Part Number Part Description Qty
1 121 SUB #121 20 INCH SHROUD ASSEMBLY 1
2 170-1120 DISK DECK PLATFORM, 20" 1
3 170-1166 DISK DECK CURTAIN, 20" 1
4 170-1170 DISK CURTAIN BAND, 20" 1
5 170-1600 1/2" ID X 4-1/2" LG WIRE REINF. CLEAR TUBE 1
6 170-1601 1/2" ID X 2-3/4" LG WIRE REINF. CLEAR TUBE 1
7 170-1602 1/2" ID X 14" LG WIRE REINF. CLEAR TUBE 1
8 170-9586 LATERAL ARM 1
9 190-4500 ADJUSTABLE SOLUTION FLOW VALVE, WITH 1/4" NPTF 1
10 21-2211 SPACER 1/2 OD X 1/4" 2
11 21-5000 BRUSH DRIVER 1
12 21-7205 PALM GRIP KNOB, 3/8-24 3
13 21-7600 SIDE WHEEL (GREY) 2
14 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 8
15 5-124 LATERAL ARM 2
16 5-222 MOTOR 1 HP X 200 RPM 1
17 5-447 1/2 NPT X 1/2" BARB ELBOW 1
18 5-913 INLINE FILTER 1
19 570 SCRUB DECK WHEEL ASSEMBLY 1
20 H-00222 FW 3/4 X 1 1/8 X 3/32 SS 1
21 H-0171004 JNYL 3/8- 24 SS 3
22 H-07005 1/2" NPT LOCKNUT 2
23 H-111 SPRING, 1/2" ID X 2-1/2" LG 1
24 H-4796 BALL VALVE, 1/4" 1
25 H-70055 HCS 5/16"- 18 X 1" SS 1
26 H-70105 HCS 3/8"- 16 X 1" SS 4
27 H-70146 HCS 3/8"- 24 X 2" SS 2
28 H-70711 HN 5/16"- 18 SS 2
29 H-70730 HN 1/4"- 28 SS 1
30 H-70860 NYLOK 1/4"- 20 SS 1
31 H-70861 NYLOK 5/16" - 18 SS 6
32 H-70923 KN #10-32 SS 2
33 H-70925 KN 1/4-20 S/S 5
34 H-71015 FW 5/16" X 3/4" SAE SS 5
35 H-71017 FW 3/8" X 7/8" SS 1
36 H-71065 LW 5/16" SS 3
37 H-71067 LW 3/8" SS 7
38 H-72534 PPH #10-32 X 3/4" S/S 2
39 H-73780 BHSCS 5/16-18 X 1 2
40 H-74401 CB 5/16"- 18 X 1-3/4" SS 2
41 H-74417 CB 1/4"- 20 X .5" SS 3
42 H-74419 CB 1/4"- 20 X .75" SS 5
43 H-74429 CB 5/16"- 18 X 3/4" SS 2
44 H-74430 CB 5/16"- 18 X 1" SS 6
45 H-92865A227 HCS 3/8"- 24 X 3.5" SS 1
46 H-96546 SPRING, 5.0" LG X 1/2" OD X .073 WIRE 2
47 H-99001 FW 3/8" SS 1
48 H-NJ04C JNYL 1/4" - 20 SS 2
49 H-NJ05C JNYL 5/16"- 18 SS 6
50 INCL. W/MOTOR 1/4" X 1" KEY 1
51 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 8
52 M-92825A201 .325" ID X 3/4" OD X 1/2" LDPE SPACER 2
53 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 1
54 H-70861 NYLOK 5/16" - 18 SS 3
55 H-71015 FW 5/16" X 3/4" SAE SS 3
56 H-74430 CB 5/16"- 18 X 1" SS 4

PAGE 78
 20 INCH DISK DECK - TRACTION DRIVE

ATTACH ALL LIFT

ARMS TO FRAME.
51
52 5 16
50

7
31
30

27 44
4 8
40 15 47
11 19
2
15 18 29
17 47
45 42 6
33 21
26 13 10 28
49 38
9
22 45

41
36
29 32 48
15 47
41

ATTACH ALL LIFT 3 25

ARMS TO DECK. 34
14
39 35 37
34 45
39
22 24

20

1
12

46

43

32
33
23
PAGE 79
20 INCH DISK DECK - TRACTION DRIVE

Item Part Number Part Description Qty

1 121 SUB #121 20 INCH SHROUD ASSEMBLY 1
2 170-1030 DISK DECK COVER PLATE 1
3 170-1120 DISK DECK PLATFORM, 20" 1
4 170-1166 DISK DECK CURTAIN, 20" 1
5 170-1170 DISK CURTAIN BAND, 20" 1
6 170-1601 1/2" ID X 2-3/4" LG WIRE REINF. CLEAR TUBE 1
7 170-1602 1/2" ID X 14" LG WIRE REINF. CLEAR TUBE 1
8 170-1618 1/2" ID X 7-1/4" LG WIRE REINF. CLEAR TUBE 1
9 170-9586 LATERAL ARM 1
10 21-2211 SPACER 1/2 OD X 1/4" 2
11 21-4500 ADJUSTABLE SOLUTION FLOW VALVE 1
12 21-5000 BRUSH DRIVER 1
13 21-7205 PALM GRIP KNOB, 3/8-24 2
14 21-7600 SIDE WHEEL (GREY) 2
15 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 8
16 290-2222 MOTOR, 24V, 1 HP X 265 RPM 1
17 5-124 LATERAL ARM 2
18 5-447 1/2 NPT X 1/2" BARB ELBOW 1
19 5-913 INLINE FILTER 1
20 H-00222 FW 3/4 X 1 1/8 X 3/32 SS 1
21 H-0171004 JNYL 3/8- 24 SS 2
22 H-07005 1/2" NPT LOCKNUT 2
23 H-70055 HCS 5/16"- 18 X 1" SS 1
24 H-70105 HCS 3/8"- 16 X 1" SS 4
25 H-70146 HCS 3/8"- 24 X 2" SS 2
26 H-70711 HN 5/16"- 18 SS 2
27 H-70730 HN 1/4"- 28 SS 1
28 H-70860 NYLOK 1/4"- 20 SS 1
29 H-70861 NYLOK 5/16" - 18 SS 6
30 H-70923 KN #10-32 SS 2
31 H-70925 KN 1/4-20 S/S 5
32 H-71015 FW 5/16" X 3/4" SAE SS 5
33 H-71065 LW 5/16" SS 3
34 H-71067 LW 3/8" SS 7
35 H-72534 PPH #10-32 X 3/4" S/S 2
36 H-73780 BHSCS 5/16-18 X 1 2
37 H-744?? CB 5/16"- 18 X 1/2" SS 2
38 H-74401 CB 5/16"- 18 X 1-3/4" SS 2
39 H-74417 CB 1/4"- 20 X .5" SS 3
40 H-74419 CB 1/4"- 20 X .75" SS 5
41 H-74430 CB 5/16"- 18 X 1" SS 6
42 H-96546 SPRING, 5.0" LG X 1/2" OD X .073 WIRE 2
43 H-99001 FW 3/8" SS 1
44 H-NJ04C JNYL 1/4" - 20 SS 2
45 H-NJ05C JNYL 5/16"- 18 SS 6
46 INCL. W/MOTOR 1/4" X 1" KEY 1
47 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 8
48 M-92825A201 .325" ID X 3/4" OD X 1/2" LDPE SPACER 2
49 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 1
50 H-70861 NYLOK 5/16" - 18 SS 3
51 H-71015 FW 5/16" X 3/4" SAE SS 3
52 H-74430 CB 5/16"- 18 X 1" SS 4

PAGE 80
 23 INCH DISK DECK - BRUSH DRIVE
48 49 ATTACH ALL LIFT
ARMS TO FRAME.

47 2
15

43

12
31
5 33
31
18
22 29 42
25 3
8

9
7 24
32 30 4 17
13 14
45 16 30
39
30 21 10
46
30
23
12
1

13
45

6
45 13
38
28
ATTACH ALL LIFT
35
ARMS TO DECK. 38 37
35
36
23 38
40
27
20

11
19
44
41
32
34
PAGE 81 26
23 INCH DISK DECK - BRUSH DRIVE
Item Part Number Part Description Qty
1 170-1160 DISK DECK PLATFORM, 23" 1
2 170-1165 CURTAIN BAND, 23" 1
3 170-1600 1/2" ID X 4-1/2" LG WIRE REINF. CLEAR TUBE 1
4 170-1601 1/2" ID X 2-3/4" LG WIRE REINF. CLEAR TUBE 1
5 170-1602 1/2" ID X 14" LG WIRE REINF. CLEAR TUBE 1
6 170-9586 LATERAL ARM 1
7 190-1115 20" LIFT BRACKET 2
8 190-1176 23" DECK CURTAIN, REAR 1
9 190-4500 ADJUSTABLE SOLUTION FLOW VALVE, WITH 1/4" NPTF 1
10 21-2211 SPACER 1/2 OD X 1/4" 2
11 21-5000 BRUSH DRIVER 1
12 21-7205 PALM GRIP KNOB, 3/8-24 3
13 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 8
14 5-124 LATERAL ARM 2
15 5-222 MOTOR 1 HP X 200 RPM 1
16 5-447 1/2 NPT X 1/2" BARB ELBOW 1
17 5-913 INLINE FILTER 1
18 570 SCRUB DECK WHEEL ASSEMBLY 1
19 573 23 INCH SHROUD ASSEMBLY 1
20 H-00222 FW 3/4 X 1 1/8 X 3/32 SS 1
21 H-0171004 JNYL 3/8- 24 SS 2
22 H-0172519 CB #10-32 X 5/8" SS 6
23 H-07005 1/2" NPT LOCKNUT 2
24 H-111 SPRING, 1/2" ID X 2-1/2" LG 1
25 H-4796 BALL VALVE, 1/4" 1
26 H-70055 HCS 5/16"- 18 X 1" SS 1
27 H-70105 HCS 3/8"- 16 X 1" SS 4
28 H-70136 HCS 3/8"- 24 X 2 1/4" SS 2
29 H-70710 HN 1/4"- 20 SS 1
30 H-70861 NYLOK 5/16" - 18 SS 13
31 H-70923 KN #10-32 SS 8
32 H-71015 FW 5/16" X 3/4" SAE SS 5
33 H-71017 FW 3/8" X 7/8" SS 1
34 H-71065 LW 5/16" SS 1
35 H-71067 LW 3/8" SS 7
36 H-72534 PPH #10-32 X 3/4" S/S 2
37 H-74417 CB 1/4"- 20 X .5" SS 2
38 H-74429 CB 5/16"- 18 X 3/4" SS 9
39 H-74430 CB 5/16"- 18 X 1" SS 4
40 H-92865A227 HCS 3/8"- 24 X 3.5" SS 1
41 H-99001 FW 3/8" SS 1
42 H-NJ04C JNYL 1/4" - 20 SS 2
43 H-NJ05C JNYL 5/16"- 18 SS 1
44 INCL. W/MOTOR 1/4" X 1" KEY 1
45 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 8
46 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 1
47 H-70861 NYLOK 5/16" - 18 SS 1
48 H-71015 FW 5/16" X 3/4" SAE SS 1
49 H-74430 CB 5/16"- 18 X 1" SS 2

PAGE 82
 23 INCH DISK DECK - TRACTION DRIVE
43 44 ATTACH ALL LIFT
ARMS TO FRAME.

42
3
14

28

28

38 5
21 26
6
9 27
1
8 10
29 27 4
13 15 17
40
16 27
36 27
20 41
27
22
12
2

13

7
13
33
25
ATTACH ALL LIFT 35
ARMS TO DECK. 34
31
32
22 35
24
19

11
18
39
37
29
30
PAGE 83 23
23 INCH DISK DECK - TRACTION DRIVE

Item Part Number Part Description Qty

1 170-1030 DISK DECK COVER PLATE 1
2 170-1160 DISK DECK PLATFORM, 23" 1
3 170-1165 CURTAIN BAND, 23" 1
4 170-1601 1/2" ID X 2-3/4" LG WIRE REINF. CLEAR TUBE 1
5 170-1602 1/2" ID X 14" LG WIRE REINF. CLEAR TUBE 1
6 170-1620 1/2 ID X 6-3/4" LG WIRE REINF. CLEAR TUBE 1
7 170-9586 LATERAL ARM 1
8 190-1115 20" LIFT BRACKET 2
9 190-1176 23" DECK CURTAIN, REAR 1
10 21-4500 ADJUSTABLE SOLUTION FLOW VALVE 1
11 21-5000 BRUSH DRIVER 1
12 21-7205 PALM GRIP KNOB, 3/8-24 2
13 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 8
14 290-2222 MOTOR, 24V, 1 HP X 265 RPM 1
15 5-124 LATERAL ARM 2
16 5-447 1/2 NPT X 1/2" BARB ELBOW 1
17 5-913 INLINE FILTER 1
18 573 23 INCH SHROUD ASSEMBLY 1
19 H-00222 FW 3/4 X 1 1/8 X 3/32 SS 1
20 H-0171004 JNYL 3/8- 24 SS 2
21 H-0172519 CB #10-32 X 5/8" SS 6
22 H-07005 1/2" NPT LOCKNUT 2
23 H-70055 HCS 5/16"- 18 X 1" SS 1
24 H-70105 HCS 3/8"- 16 X 1" SS 4
25 H-70136 HCS 3/8"- 24 X 2 1/4" SS 2
26 H-70730 HN 1/4"- 28 SS 1
27 H-70861 NYLOK 5/16" - 18 SS 13
28 H-70923 KN #10-32 SS 8
29 H-71015 FW 5/16" X 3/4" SAE SS 5
30 H-71065 LW 5/16" SS 1
31 H-71067 LW 3/8" SS 6
32 H-72534 PPH #10-32 X 3/4" S/S 2
33 H-744?? CB 5/16"- 18 X 1/2" SS 2
34 H-74417 CB 1/4"- 20 X .5" SS 2
35 H-74429 CB 5/16"- 18 X 3/4" SS 7
36 H-74430 CB 5/16"- 18 X 1" SS 4
37 H-99001 FW 3/8" SS 1
38 H-NJ04C JNYL 1/4" - 20 SS 2
39 INCL. W/MOTOR 1/4" X 1" KEY 1
40 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 8
41 M-9434T27 3/4" DIA 1 HOLE TUBE STRAP 1
42 H-70861 NYLOK 5/16" - 18 SS 1
43 H-71015 FW 5/16" X 3/4" SAE SS 1
44 H-74430 CB 5/16"- 18 X 1" SS 2

PAGE 84
26 INCH DISK DECK - TRACTION DRIVE
2

10
4
24

5 17
30 33
6
22 16

11
3
7 15
6
9
1 16 19
19
ATTACH ALL LIFT
ARMS TO DECK.

23
26
14 28
35 13
31 25 21
19 19
30
18
29

13
35 12

34
32
26
27

35 20
13 8
37
36

38

ATTACH ALL LIFT

ARMS TO FRAME.

PAGE 85
26 INCH DISK DECK - TRACTION DRIVE
Item Part Number Part Description Qty
1 170-1150 DISK DECK PLATFORM, 26" 1
2 170-1155 CURTAIN BAND, 26" 1
3 170-1168 DISK DECK CURTAIN, 26" 1
4 170-1602 1/2" ID X 14" LG WIRE REINF. CLEAR TUBE 1
5 170-1605 1/2" ID X 2" LG WIRE REINF. CLEAR TUBE 1
6 170-1606 1/2" ID X 2-1/2" LG WIRE REINF. CLEAR TUBE 2
7 170-1609 1/2" ID X 5-1/2" LG WIRE REINF. CLEAR TUBE 1
8 170-9586 LATERAL ARM 1
9 21-2211 SPACER 1/2 OD X 1/4" 2
10 21-2500 MOTOR 3/4 HP X 270 RPM 2
11 21-4500 ADJUSTABLE SOLUTION FLOW VALVE 1
12 21-5000 BRUSH DRIVER 2
13 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 8
14 5-124 LATERAL ARM 2
15 5-446 1/2 " PLASTIC BARB TEE 1
16 5-447 1/2 NPT X 1/2" BARB ELBOW 2
17 5-913 INLINE FILTER 1
18 H-00222 FW 3/4 X 1 1/8 X 3/32 SS 2
19 H-07005 1/2" NPT LOCKNUT 4
20 H-70055 HCS 5/16"- 18 X 1" SS 2
21 H-70105 HCS 3/8"- 16 X 1" SS 8
22 H-70730 HN 1/4"- 28 SS 1
23 H-70861 NYLOK 5/16" - 18 SS 4
24 H-70923 KN #10-32 SS 2
25 H-70925 KN 1/4-20 S/S 5
26 H-71015 FW 5/16" X 3/4" SAE SS 6
27 H-71065 LW 5/16" SS 2
28 H-71067 LW 3/8" SS 8
29 H-72534 PPH #10-32 X 3/4" S/S 2
30 H-74417 CB 1/4"- 20 X .5" SS 7
31 H-74430 CB 5/16"- 18 X 1" SS 4
32 H-99001 FW 3/8" SS 2
33 H-NJ04C JNYL 1/4" - 20 SS 2
34 INCL. W/MOTOR 1/4" X 1" KEY 2
35 M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE 8
36 H-74430 CB 5/16"- 18 X 1" SS 2
37 H-71015 FW 5/16" X 3/4" SAE SS 3
38 H-70861 NYLOK 5/16" - 18 SS 4

PAGE 86
 17 INCH SHROUD ASSEMBLY

5 2

Item Part Number Part Description Qty

1 170-0016 SHROUD CURTAIN, 17" 1
2 170-1140 DISK DECK SHROUD, 17" 1
3 H-71013 FNW 1/4" X 5/8" SS 5
4 H-73753 BHSCS 1/4 - 20 X 5/8" SS 5
5 H-NJ04C JNYL 1/4" - 20 SS 5

PAGE 87
20 INCH SHROUD ASSEMBLY

5
3

Item Part Number Part Description Qty

1 170-0015 SHROUD CURTAIN, 20" 1
2 170-1141 DISK DECK SHROUD, 20" 1
3 H-71013 FNW 1/4" X 5/8" SS 5
4 H-73753 BHSCS 1/4 - 20 X 5/8" SS 5
5 H-NJ04C JNYL 1/4" - 20 SS 5

PAGE 88
23 INCH SHROUD ASSEMBLY

PAGE 89
23 INCH SHROUD ASSEMBLY

Item Part Number Part Description Qty

1 170-0015 SHROUD CURTAIN, 20" 1
2 190-1105 23" FRONT SHROUD 1
3 190-3030 4.0" WHEEL (GRAY) 2
4 H-73753 BHSCS 1/4 - 20 X 5/8" SS 5
5 H-74433 CB 5/16"- 18 X 2" SS 2
6 H-99001 FW 3/8" SS 2
7 H-NJ04C JNYL 1/4" - 20 SS 5
8 H-NJ05C JNYL 5/16"- 18 SS 2

PAGE 90
 20" DISK JAWS
15 14
19
21
19 14 24 15
13
8
22
16
12
7

17
14 6

23
11
20

9
1

5
2

4
3
5

18
17
10
25

28
27
29
30

31

32 26

PAGE 91
 20" DISK JAWS

Item Part Number Part Description Qty

1 170-1200 JAW WELDMENT RIGHT, 20" 1
2 170-1205 CURTAIN, JAW 20" 1
3 170-1215 BAND, JAW CURTAIN, 20" 1
4 21-1126 ROLLER BRACKET 1
5 21-1127 ROLLER 2
6 253-1160 JAW HINGE, INNER 1
7 253-1350 JAW LOCK 1
8 4-124 LATCH 1
9 H-13327 HB 5/8"- 11 X 7.0" 1
10 H-37038 JNYL 5/8"- 11 1
11 H-70711 HN 5/16"- 18 SS 2
12 H-70856 NYLOK #8-32 SS 2
13 H-70860 NYLOK 1/4"- 20 SS 1
14 H-70861 NYLOK 5/16" - 18 SS 5
15 H-70925 KN 1/4-20 S/S 10
16 H-72398 PPH #8-32 X 1/2" S/S 2
17 H-74417 CB 1/4"- 20 X .5" SS 8
18 H-74419 CB 1/4"- 20 X .75" SS 4
19 H-74430 CB 5/16"- 18 X 1" SS 3
20 H-74631 5/16-18 X 2 1/4" SS U BOLT 1
21 H-79041 SHCS 1/4-20 X 1/2 SS 1
22 H-NJ04C JNYL 1/4" - 20 SS 2
23 H-RUE22 1/2" RUE RING COTTER 1
24 H-ZCP234 1/2" X 2 5/8" CLEVIS PIN 1
25 170-1210 JAW WELDMENT LEFT, 20" 1
26 21-4060 6" LANYARD 1
27 4-124 * N/S/S CLIP, LATCH 1
28 H-70856 NYLOK #8-32 SS 1
29 H-70858 NYLOK #10-32 SS 1
30 H-72398 PPH #8-32 X 1/2" S/S 1
31 H-72515 PPH #10-32 X 1/2" S/S 1
32 H-ZCP142 DET RING PIN, 3/8" X 1" 1

PAGE 92
 24
26" DISK JAWS
17
19
14 7
6
13 13 22

21 8
14 12
16
19

13
23 15
1 22
11
20

2
31 5

18
3 4
26
18
32
4

10
25

27

28

LEFT JAW, 30
SAME PARTS AS RIGHT JAW EXCEPT
WHAT'S BALLOONED.
29

PAGE 93
 26" DISK JAWS

Item Part Number Part Description Qty

1 170-1300 JAW WELDMENT RIGHT, 20" 1
2 170-1320 CURTAIN, JAW 26" 1
3 170-1330 BAND, JAW 1
4 21-1127 ROLLER 2
5 22-1126 ROLLER BRACKET 1
6 253-1160 JAW HINGE, INNER 1
7 253-1350 JAW LOCK 1
8 4-124 LATCH 1
9 H-13327 HB 5/8"- 11 X 7.0" 1
10 H-37038 JNYL 5/8"- 11 1
11 H-70711 HN 5/16"- 18 SS 2
12 H-70856 NYLOK #8-32 SS 2
13 H-70861 NYLOK 5/16" - 18 SS 5
14 H-70925 KN 1/4-20 S/S 11
15 H-71013 FNW 1/4" X 5/8" SS 2
16 H-72398 PPH #8-32 X 1/2" S/S 2
17 H-74417 CB 1/4"- 20 X .5" SS 2
18 H-74418 CB 1/4"- 20 X 5/8" S/S 11
19 H-74430 CB 5/16"- 18 X 1" SS 3
20 H-74631 5/16-18 X 2 1/4" SS U BOLT 1
21 H-79041 SHCS 1/4-20 X 1/2 SS 1
22 H-NJ04C JNYL 1/4" - 20 SS 3
23 H-RUE22 1/2" RUE RING COTTER 1
24 H-ZCP234 1/2" X 2 5/8" CLEVIS PIN 1
25 170-1310 JAW WELDMENT LEFT, 26" 1
26 21-4060 6" LANYARD 1
27 4-124 * N/S/S CLIP, LATCH 1
28 H-70856 NYLOK #8-32 SS 2
29 H-70858 NYLOK #10-32 SS 1
30 H-72398 PPH #8-32 X 1/2" S/S 2
31 H-72515 PPH #10-32 X 1/2" S/S 1
32 H-ZCP142 DET RING PIN, 3/8" X 1" 1

PAGE 94
CYLINDRICAL DOOR ASSEMBLY

7
11

3 8
2
1 9
8

12

4
5
10

PAGE 95
CYLINDRICAL DOOR ASSEMBLY

Item Part Number Part Description Qty

1 1-305 BEARING HOUSING 1
2 253-8241 IDLER BEARING 1
3 253-8370 CYLINDRICAL BRUSH IDLER 1
4 253-9010 CYLINDRICAL WIPER 1
5 253-9015 WIPER BAND 1
6 253-9022 DRIVE COVER 1
7 5-130 DOOR LATCH 1
8 H-25382 SETSCREW, KCP, 1/4"-20 X 1/2" 2
9 H-72682 FHP #10-32 X 1/2" SS 4
10 H-74419 CB 1/4"- 20 X .75" SS 3
11 H-K1432 3/16" X 1/2" KEY 1
12 H-NJ04C JNYL 1/4" - 20 SS 3

PAGE 96
 LEFT & RIGHT TOWER ROLLER

LEFT TOWER ROLLER RIGHT TOWER ROLLER

3
3

1 1

2
2

1 1
1 1

4
4

PAGE 97
LEFT & RIGHT TOWER ROLLER

LEFT TOWER ROLLER

Item Part Number Part Description Qty
1 21-1127 ROLLER 3
2 253-1128 ROLLER BRACKET 1
3 H-11333 HB 5/8"- 11 X 10" 1
4 H-37038 JNYL 5/8"- 11 1

RIGHT TOWER ROLLER

Item Part Number Part Description Qty
1 21-1127 ROLLER 3
2 253-1128 ROLLER BRACKET 1
3 H-11333 HB 5/8"- 11 X 10" 1
4 H-37038 JNYL 5/8"- 11 1

PAGE 98
 CYLINDRICAL DECK ASSEMBLY
17
22 26
18 4
10 16

17

DETAIL B 16
16
27
9

1
23 6
15
3
16
2

DETAIL C 19
DETAIL A
14
20
8

62

12

24
C
21 24
7

23 27 11
25

21
13
B A
PAGE 99
CYLINDRICAL DECK ASSEMBLY

Item Part Number Part Description Qty

1 1-305 BEARING HOUSING 2
2 253-211 MOTOR, 24V, 3/4 HP, 350 RPM 2
3 253-8215 TIMING SPROCKET 32 TOOTH 2
4 253-8225 TIMING SPROCKET 68 TOOTH 2
5 253-8230 565-5M-25 HI-PERFORMANCE PD PLUS BELT 2
6 253-8240 DRIVE BEARING 2
7 253-9000 CYLINDRICAL BRUSHHEAD, 24" 1
8 253-9002 MOTOR ADJ BRACKET 2
9 253-9003 QUICK DISCONNECT BRACKET 1
10 5-837 BROOM DRIVER 2
11 7-420B 1/4-20 X 3/4" W/KNOB 2
12 710 SUB #710 CYLINDRICAL DOOR 1
13 711 SUB #711 LEFT TOWER ROLLER 1
14 712 SUB #712 RIGHT TOWER ROLLER 1
15 H-01125 3/16" X 1" KEY 2
16 H-25379 SETSCREW, KCP, 1/4"-20 X 1/4" 8
17 H-25382 SETSCREW, KCP, 1/4"-20 X 1/2" 4
18 H-70141 HCS 3/8"-24 X 3/4" SS 4
19 H-70142 HCS 3/8"- 24 X 1" S/S 2
20 H-70732 HN 3/8"- 24 SS 2
21 H-70861 NYLOK 5/16" - 18 SS 6
22 H-71017 FW 3/8" X 7/8" SS 8
23 H-74417 CB 1/4"- 20 X .5" SS 2
24 H-74429 CB 5/16"- 18 X 3/4" SS 6
25 H-79041 SHCS 1/4-20 X 1/2 SS 4
26 H-90895 WASHER, SERRATED BELLEVILLE, 3/8", S/S 8
27 H-NJ04C JNYL 1/4" - 20 SS 2
NOTE: SEE COMMON WEAR PARTS PAGE FOR BRUSH SELECTION.
NOTE: SEE PAGE'S 95-96 FOR PART'S BREAKDOWN OF CYLINDRICAL DOOR ASSEMBLY.
NOTE: SEE PAGE'S 97-98 FOR PART'S BREAKDOWN OF TOWER ROLLER ASSEMBLIE'S.

PAGE 100
CYLINDRICAL DECK ASSEMBLY

11 8 8

1
4

7
5
2

10 9

10

9 2

PAGE 101
CYLINDRICAL DECK ASSEMBLY

Item Part Number Part Description Qty

1 170-1615 1/2" ID X 16" LG WIRE REINF. CLEAR TUBE 1
2 21-2211 SPACER 1/2 OD X 1/4" 2
3 21-4500 ADJUSTABLE SOLUTION FLOW VALVE 1
4 253-1606 1/2" ID X 2-3/4" LG WIRE REINF. CLEAR TUBE 1
5 253-1607 1/2" ID X 12-1/4" LG WIRE REINF. CLEAR TUBE 1
6 253-9000 CYLINDRICAL BRUSHHEAD, 24" 1
7 5-913 INLINE FILTER 1
8 H-70923 KN #10-32 SS 2
9 H-72565 RPH #10-32 X 3/4" SS 2
10 H-74417 CB 1/4"- 20 X .5" SS 2
11 H-NJ04C JNYL 1/4" - 20 SS 1
NOTE: SEE COMMON WEAR PARTS PAGE FOR BRUSH SELECTION.

PAGE 102
 CYLINDRICAL DECK ASSEMBLY
7
13
19
3
9
16
15
15
23

14

5 11
11
12
20
16 9 14
11 1

22 21

18

6
10 4
17
18

2
26
27

ATTACH ALL LIFT 24

ARMS TO FRAME.

25

25

PAGE 103
CYLINDRICAL DECK ASSEMBLY

Item Part Number Part Description Qty

1 170-9003 CYLINDRICAL LIFTING BRACKET 1
2 170-9060 24" HOPPER 1
3 170-9070 CYLINDRICAL LIFTING BRACKET, LEFT, 24" 1
4 170-9071 CYLINDRICAL LIFTING BRACKET, RIGHT, 24" 1
5 170-9590 LATERAL ARM 1
6 22-8320 HOPPER RAIL 1
7 253-8440 ADJUSTABLE LATERAL ARM 2
8 253-9000 CYLINDRICAL BRUSHHEAD, 24" 1
9 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 4
10 H-0172526 CB 5/16"- 18 X 5/8" SS 4
11 H-25335 3/8" ID, 1/2" OD, 3/8" LG, 3/32" HEAD, FLANGE BEARING 4
12 H-70107 HCS 3/8"- 16 X 1-1/4" SS 2
13 H-70109 HCS 3/8"- 16 X 1-1/2" SS 2
14 H-70861 NYLOK 5/16" - 18 SS 4
15 H-70862 NYLOK 3/8"-16 SS 4
16 H-71017 FW 3/8" X 7/8" SS 4
17 H-72684 FHP 10-32 X 3/4" SS 5
18 H-74429 CB 5/16"- 18 X 3/4" SS 6
19 H-98025 FW 3/8" GRADE 8 2
20 H-NJ05C JNYL 5/16"- 18 SS 4
21 H-RUE14 3/8" RUE RING COTTER 1
22 H-ZCP176 CLEVIS PIN 3/8" x 3.00" 1
23 M-98126A739 SHIM, 1/2" ID X 3/4" OD X 1/16" THICK, S/S 2
24 H-70861 NYLOK 5/16" - 18 SS 2
25 H-74431 CB 5/16"- 18 X 1-1/4" SS 4
26 H-98025 FW 3/8" GRADE 8 2
27 H-NJ05C JNYL 5/16"- 18 SS 2
NOTE: SEE COMMON WEAR PARTS PAGE FOR BRUSH SELECTION.
NOTE: SEE PAGE'S 99-100 FOR PART'S BREAKDOWN OF HOPPER ASSEMBLY.

PAGE 104
SPRAYJET OPTION #170-10

15

13
8

14

9
5
12
5
10

11 6
4 11
2
1
7

PAGE 105
 SPRAYJET OPTION #170-10

Item Part Number Part Description Comments Qty

1 170-1610 1/2" ID X 8-/12" LG. WIRE REINF. CLEAR TUBE 1
2 170-1611 1/2" ID X 2-1/2" LG. WIRE REINF. CLEAR TUBE 1
3 170-1612 1/2" ID X 11" LG. WIRE REINF. CLEAR TUBE Disk Machine's Only 1
4 170-1616 1/2" ID X 17" LG. WIRE REINF. CLEAR TUBE Cylindrical Machine's Only 1
5 21-1601 1/2" BARBED ELBOW (PLASTIC) 2
6 253-8960 GARDEN HOSE, 10' LG 1
7 5-446 1/2 " PLASTIC BARB TEE 1
8 5-891 PUMP, WATER JET 1
9 5-895 SPRAY NOZZLE 1
10 H-0491686 .625 ID X 1.125 OD RUBBER WASHER 1
11 H-62005 HOSE CLAMP 5/8"- 1-1/2" SS 2
12 H-70858 NYLOK #10-32 SS 4
13 H-70923 KN #10-32 SS 4
14 H-71010 FW 3/16 x 11/16 OD SS 4
15 H-72522 CB #10-32 X 1-1/4" SS 4

PAGE 106
 VAC WAND KIT
(OPTIONAL)

P/N 21-11
COMPLETE ASSEMBLY
4

Page 107
 VAC WAND KIT
(OPTIONAL)

Item Part Number Part Description Qty

1 21-4072 HOSE CUFF, 1 1/2" 1
2 290-7212 1-1/2" - 2" HOSE CUFF 1
3 5-883 HOSE, VACUUM, 1-1/2" X 15', W/CUFFS 1
4 5-889 VACUUM NOZZLE 1
5 7-884 COUPLER, S/S 1
6 7-887 TWO PIECE CHROME VAC WAND 1

Page 108
 BATTERY PACKS *BRUSH DRIVE BATTERY PACK SHOWN*

(2) 12-V BATTERY

WIRING DIAGRAM

Item Brush Drive Brush Drive Traction Drive Traction Drive Brush & Brush & Traction Drive Qty
P/N - Standard Description - Standard P/N - Standard, Description - Standard, Traction Drive Optional Description
Brush Drive P/N Brush Drive Description Optional P/N
Optional Optional
1 170-1900 WIRE HARNESS, 1
COMPLETE
2 170-2110 BATTERY, 12 V, 115 AH 170-2111 BATTERY, 12V, 155 AH 190-2271 BATTERY, 12V, 115 AH 1
AGM M.F.
3 190-0000 BATTERY TRAY 1

NOTE: ALL MACHINES USE THE SAME BATTERY TRAY & WIRE HARNESS.

PAGE 109
PAGE 110
OPTIONAL - ELECTRIC SQUEEGEE LIFT

6
4

2
5

PAGE 111
OPTIONAL - ELECTRIC SQUEEGEE LIFT

Item Part Number Part Description Qty

1 253-1099 AUTO SQUEEGEE LIFT BRACKET 1
2 253-2240 2" STROKE 24V ACTUATOR 450 LB LOAD 1
3 H-70861 NYLOK 5/16" - 18 SS 2
4 H-74429 CB 5/16"- 18 X 3/4" SS 2
5 H-RUE22 1/2" RUE RING COTTER 1
6 H-ZCP228 CLEVIS PIN, 1/2" OD X 2" LG 1

PAGE 112