Hydraulic Mining Shovels

Cat® 6060/6060FS

08. Attachment Functions - FS

Germany, Dortmund 2015

RH Joystick Service Training

Boom Down
(Float)

Bucket Bucket
Curl Close Curl Open

Boom
(Power)
Horn Down
Boom Up

Spare Truck
Counter

2
 LH Joystick Service Training

Stick Out

Swing Swing
Left Right

Stick
(Power)
In Spare

Stick In

Clam Spare
Open/Close

3
Pedals Service Training

4
Main Pump Assembly Service Training

P8

P7
P6
P5

P4

P3
P2

P1

5
 Travel Supply: P1/P7 and P2/P8 (P3/5 and P4/6 Attachment) Service Training

Tank return lines P3/P5 – direct routing to attachment

Tank return lines

P4/P6- direct routing to attachment

P1/P7- routing to travel function (RH)

P2/P8 - routing to travel function (LH)

6
Rotary Joint and Main Valves (side views) Service Training

*The High pressure routing from Pump 3/5 and 4/6 leads direct to the attachment functions

*The High pressure routing from Pump 1/7 and 2/8 leads direct via Rotary Joint to the travel functions

7
Main Control Valves (Triple – Spool Valve) Service Training

Secondary- and
Anti Cavitation
Valves

Main
Valve
Spool

Load
Check
Valves

8
Attachment Main Valves Service Training

9
 Attachment ------- Valve ----- Spool ---- Control

Attach-
ment
Valve-
Spool
Control

Tank
Lines
FS – Attachment – Proportional Valve Control Blocks

Tank Line

Attach-
ment
Valve- 35 bar Servo
Spool Pressure delivery
Service Training

Control
10
Functions - Proportional Valve Banks - Attachment - FS - Version Service Training

-2Y36 Valveblock Pre Heating

-2Y2 Bucket Cylinder out (Bucket fill)
-2Y5 Boom Cylinder out (Boom up)

-2Y36

-2Y10
-2Y8 Stick Cylinder out (Stick out)

-2Y2

-2Y5
-2Y8
-2Y10 Clam Cylinder out (Clam close)

Tank Return

Tank Return
-2Y37 Valveblock Pre Heating
Stick Float Valve Tank Return (no electrical signal)

-2Y37
-2Y7 Stick Cylinder in- Float (Stick float)

-2Y7

-2Y4
-2Y4 Boom Cylinder in- Float (Boom float)
Boom Float Valve Tank Return (no electrical signal)

-2Y38 Valveblock Pre Heating

-2Y6 Stick Cylinder In (Stick power in)
-2Y38

-2Y6
-2Y3

-2Y2
-2Y9
-2Y3 Boom Cylinder in (Boom power down)
-2Y2 Bucket Cylinder out (Bucket fill)
-2Y9 Clam Cylinder in (Clam open)

Tank 35 bar

11
Proportional Valve Banks - installation Service Training

12
Proportional Valve Banks - Routing Servo- Control Hoses Service Training

13
Main Valves on FS Attachment – Description and Legend Service Training

188/1 188/2

14
Main Valves – Front View with Servo- Control Hoses Service Training

15
Main Valves – Rear View with Servo- Control Hoses Service Training

16
Main Valves - side view – with HP- Hose- and Pipe-routing Service Training

17
Main Valves - side view – with HP- Hose- and Pipe-routing Service Training

18
Main Valve - installation with detailed HP- Pipe-routing Service Training

19
Main Valve installation – with full HP- Hose- and Pipe-routing Service Training

20
Main Valve installation - with full HP- Hose- and Pipe-routing Service Training

Top - view

21
Main Valve installation – with full HP- Hose- and Pipe-routing Service Training

Side view - LH

Side view - RH

22
Condition: Boom Up Service Training

23
Condition: Boom Down (Floating) Service Training

24
Example: Float Valve - Condition Service Training

Boom 182 / 2

164/ 1
160

Servo Pressure lines 35bar

High Pressure lines

Tank lines

Boom 182 / 1

25
Attachment: Boom Up - Condition Service Training

Tank- Line
HP- Lines = Servo- Pressure Lines – 35 bar

Routing to Spool- Block 161 / 1+2

160 /1 P4 / P6

182/2

164

boom 182/1

P2 / P8

HP - Line
Routing to Spool- Block 160 / 2
26
Condition: Boom Power Down Service Training

27
Secondary Relief Valves Service Training

28
Secondary Relief Valves with Anti Cavitation Function Service Training

Valve short before opening Valve open due to high pressure Anti cavitation function

29
More Information? Service Training

Please find more Information

in the Technical Handbook!

Chapter 8.5.4: Attachment Functions

30