ENG

www.blmgroup.com

LS5
Maintenance
SERIAL NUMBER: CUSTOMER:
LP021900022 BLM USA


The contents of this manual cannot be used, copied or transmitted without the explicit written
consent of ADIGE-SYS.

ADIGE-SYS reserves the right to make changes to the machine described in this manual without
prior notice.

Translation of the original instructions.

V 01_2018

Address your requests for technical assistance on your premises or clarifications concerning
technical aspects of this manual to:

ADIGE-SYS
Viale Venezia 84B
38056 Levico Terme (TN) - Italy
tel +39 0461 729300 - fax +39 0461 720214
e-mail: [email protected]
www.blmgroup.com

PRINTED IN ITALY - 2019

Copyright by ADIGE-SYS 10-2019

LS5 MAINTENANCE
 

CONTENTS

INTRODUCTION..........................................................................................1-1
1.1. The manual......................................................................................................................... 1-1

1.1.1. Attachments............................................................................................................. 1-1

1.1.2. Symbols.................................................................................................................... 1-2

MAINTENANCE SCHEDULE.......................................................................2-1
2.1. Remarks on the chapter..................................................................................................... 2-2

2.1.1. Figures..................................................................................................................... 2-2

2.1.2. Reference documents.............................................................................................. 2-2
2.1.3. Frequency................................................................................................................ 2-2

2.2. Preliminary maintenance conditions................................................................................... 2-3

2.2.1. General warnings..................................................................................................... 2-3

2.2.2. Pneumatic system discharge procedure.................................................................. 2-5

2.3. Lubricants........................................................................................................................... 2-8

2.4. Routine maintenance interventions.................................................................................. 2-12

2.4.1. Frequency overview............................................................................................... 2-12

RECOMMENDED SPARE PARTS..............................................................3-1

3.1. Introduction......................................................................................................................... 3-1

3.2. Machining unit electrical system......................................................................................... 3-2

3.2.1. Fuses........................................................................................................................ 3-2

3.2.2. Other electrical panel components........................................................................... 3-3
3.2.3. Button contacts and lamps....................................................................................... 3-4
3.2.4. Limit switches........................................................................................................... 3-5

LS5 MAINTENANCE I


3.2.5. Encoder.................................................................................................................... 3-6

3.2.6. Encoder cables......................................................................................................... 3-7
3.2.7. Sensors and photocells............................................................................................ 3-8

3.3. Hydraulic - pneumatic - gas - water system........................................................................ 3-9

3.3.1. Hydraulic and pneumatic.......................................................................................... 3-9

3.4. Focusing head.................................................................................................................. 3-10

3.5. Nozzles............................................................................................................................. 3-11

3.6. Mechanical components................................................................................................... 3-13

II LS5 MAINTENANCE
 

LIST OF FIGURES

Figure 2-1. Safety sign............................................................................................................... 2-5

Figure 2-1. Safety sign............................................................................................................... 2-5

Figure 2-2. Pneumatic cabinet................................................................................................... 2-7

Figure 2-3. Lubrication points.................................................................................................. 2-11

Figure 2-4. Maintenance operations (operator)....................................................................... 2-13

Figure 2-5. Maintenance operations (maintenance technician)............................................... 2-15

Figure 2-6. Maintenance operations (Service)......................................................................... 2-17

LS5 MAINTENANCE I


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II LS5 MAINTENANCE
 

LIST OF TABLES

Table 1-1. Symbols.................................................................................................................... 1-2

Table 2-1. Employed lubricant correspondence table............................................................... 2-9

Table 2-2. Fluids and lubricants............................................................................................... 2-10

Table 2-3. Maintenance operations (operator)........................................................................ 2-13

Table 2-4. Maintenance operations (maintenance technician)................................................ 2-15

Table 2-5. Maintenance operations (Service).......................................................................... 2-18

LS5 MAINTENANCE I


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II LS5 MAINTENANCE
 INTRODUCTION

Chapter 1

$$SST$$1$$

INTRODUCTION

This chapter contains general notes on the manual.

1.1. The manual

Recipients of this manual are the users (operators and maintenance technicians) of the
LS5 made by ADIGE-SYS. This contains all the routine operations of the machine.

This manual is an integral part of the machine.

All the documentation (manual and attachments) must be accessible to all machine
operators and maintenance personnel.

In addition to the general safety instructions contained in this document, users must
observe the specific safety requirements shown in the use and maintenance manual of
the machine and in the document of the products used.

ADIGE-SYS reserves the right to ask for payment for the provision of additional
copies and to subject such provision to acceptance of particular clauses related to
legitimate protection of intellectual property, patents and exclusive and functional
identity of the product and/or parts thereof.

1.1.1. Attachments

The machine document set includes:

• "Description and use"

• "General safety instructions"

• "Site preparation and installation"

LS5 MAINTENANCE 1-1

INTRODUCTION

1.1.2. Symbols

The symbols and their meaning are described in the following table.

Table 1-1. Symbols

SYMBOL MEANING NOTES

Hazard Risk of even fatal injury for operators.

Operation requiring particular care to avoid injury

Warning
to the operator.

Notes Useful information on the topic.

Useful information which is not directly referred to

Additional
the description of a function or to the development
information
of a procedure.

Operation requiring particular care to avoid

Risk of damage.
damage to the machine.

Operation which requires the use of dedicated

Special tool
tools.

This symbol indicates that a visual inspection is

Visual inspection
required.

Reference Cross reference to a paragraph/chapter

to paragraph containing more information on the treated topic.

1-2 LS5 MAINTENANCE

 MAINTENANCE SCHEDULE

Chapter 2

MAINTENANCE SCHEDULE

The purpose of this maintenance schedule is to guide and help maintenance personnel
during interventions on the machine to ensure a high level of machine efficiency.

The maintenance plan is a collection of maintenance procedures required for the machine
organised in form of cards.

Users must have read and understood the information contained in this manual
and in the "General safety instructions" manual.

LS5 MAINTENANCE 2-1

MAINTENANCE SCHEDULE

2.1. Remarks on the chapter

The following paragraphs contain notes on this chapter.

2.1.1. Figures

The plan drawings of the machine, the mechanical unit diagrams and the overview
figures are provided by way of example only.

The drawings may be out of scale.

2.1.2. Reference documents

Refer with care to the drawings, catalogues and technical data provided with the machine
documentation for complementary removal, repair and spare parts inspection.

2.1.3. Frequency

The time frequency shown in the service tables refer to the working times of the machine.

These are reference values determined on the basis of the experience of ADIGE-SYS.

It is important to observe the machine during the working cycle in specific process
conditions carefully and adapt the frequency according to the acquired experience.

The frequency of each maintenance procedure can be changed by accounting for

machine downtime. The frequency refers to actual machine operation.

Some factors which condition frequencies are:

• Working environment (temperature in the building, humidity and pollution of the

air, etc.)

• Required processing precision

• Machined material.

2-2 LS5 MAINTENANCE

 MAINTENANCE SCHEDULE

2.2. Preliminary maintenance conditions

2.2.1. General warnings

Observe the following precautions carefully before starting maintenance operations:

• Maximum machine reliability and minimisation of maintenance costs are the result
of a planned maintenance and inspection schedule, carefully followed for the entire
working life of the machine. Respect the maintenance operation frequency and
time the interventions as required according to the production cycle of the machine.

• Check lubrication system efficiency very carefully because insufficient or faulty

lubrication can cause severe, costly damage.

• You are recommended to contact ADIGE-SYS if repairs of a certain importance

are required. Skilled personnel with technological and methodological experience
of the factory can be contacted every day and is able to promptly intervene on the
system.

Before starting maintenance operations, cut off and lock all power supplies and
lock the machine in safety conditions. Place the specific warning "MAINTENANCE
IN PROGRESS - DO NOT POWER UP" near the circuit breaker. Before resuming
service, check the entire system in accordance with start-up procedures. Failure
to respect these precautions can cause severe injury to personnel.

• The key for opening/closing the cabinet doors must be kept by specialised
personnel only.

• Before starting troubleshooting and maintenance operations, remove dirt from the
machine by means of a vacuum cleaner and appropriate solvents. Do not use jets
of compressed air which could accumulate dirt.

LS5 MAINTENANCE 2-3

MAINTENANCE SCHEDULE

Wear suitable gloves and protective goggles before starting cleaning operations
on the machine.

• Make sure the warning indicating work in progress is applied before starting
cleaning operations.

Before starting cleaning operations, cut off and lock all power supplies and lock
the station in safety conditions. Place the specific warning "MAINTENANCE IN
PROGRESS - DO NOT POWER UP" near the circuit breaker.

• Clean resilient dirt with clean, soft, lint-free cloths or very soft bristle brushes. Use
a suitable grease remover for dirt which is hard and difficult to remove with dry rags
and brushes.

Keep solvents away from naked flames during use. Ensure adequate ventilation.
Disrespect of these precautions can cause injury to personnel.

• Check correct number/sheet correspondence on fixed and mobile parts after

maintenance operations requiring disconnection.

Run a few manual test cycles after maintenance to ensure correct performance of
movements.

The operator must proceed with the utmost care if parts to be removed can fall
into the collection duct underneath or in other difficult to reach positions during
maintenance.

Release the residual pressure from the accumulators before performing

interventions near pneumatically driven parts.

2-4 LS5 MAINTENANCE

 MAINTENANCE SCHEDULE

2.2.2. Pneumatic system discharge procedure

Pneumatically controlled parts are installed on the machine. Pressure in the pneumatic
circuit is maintained also if the machine is stopped and secured (master switch off and
air feed closed).

Pressure must be correctly reduced to ambient pressure before maintenance operations

on the pneumatic system, and particularly on flexible tubes and other pressurised
components.

Pressure may be present in some components with the machine in emergency

stop mode or master switch off. The safety sign are however present.

Some pressurised components can be relieved simply by depressurising the pneumatic

system. Pressure is maintained in other components, even when the pneumatic system
is empty (using three position valves with closed centre). In this case, the device can be
depressurised to ambient temperature by directly loosening one of the pneumatic fittings
on the device itself.

The parts for which it is sufficient to depressurise the pneumatic system, i.e. the devices
with open centre pneumatic valves, are shown below:

• Table clamping device during processing

• Table clamping device during loading

The following safety plate will be affixed to them:

19LT0000

Figure 2-1. Safety sign

LS5 MAINTENANCE 2-5

MAINTENANCE SCHEDULE

The parts requiring the pneumatic system and the residual pressure inside to be released,
i.e. the devices with closed centre pneumatic valves, are shown below:

• Rear guard cylinder.

The following safety plate will be affixed to them:

19LT0001

Figure 2-1. Safety sign

The following safety plate will be affixed to them:

1. Close the pneumatic connection shutter positioned in the pneumatic cabinet.

2. Depressurise the system by opening the discharge valve and check on the
pressure gauge that the system has been depressurised.

2-6 LS5 MAINTENANCE

 MAINTENANCE SCHEDULE

14AS0227

Figure 2-2. Pneumatic cabinet

1. Air supply shutter 3. Pressure gauge

2. Dumping valve

LS5 MAINTENANCE 2-7

MAINTENANCE SCHEDULE

2.3. Lubricants

Follow the indications provided on lubricants in the General safety instructions paragraph.

The following figure shows the location of the lubrication points on the machine.

The table associated to the figure shows the type of operation and refers to the paragraph
in which the procedure is described.

Table 2-2. Fluids and lubricants

2-8 LS5 MAINTENANCE

 Table 2-1. Employed lubricant correspondence table
LS5 MAINTENANCE

NLGI
ISO/UNI APPLICATION
DEGREE CASTROL ESSO MOBIL ENI SHELL KLUBER TAMOIL VANGUARD
SYMBOLS FIELD
(ISO2137)

MAGNAGLIDE D 68 MOBIL VACTRA OIL TONNA T 68

G 68 - Guides FEBIS K 68 EXIDIA HG 68 LAMORA D 68 TAMWAY OIL 68 STOL 68
MAGNA BD 68/BDX68 N. 2 TONNA S 68

Moderately loaded MAGNA 32 TELLUS S 32

CKB 32 - NUTO 32 MOBIL DTE OIL LIGHT ACER 32 CRUCOLAN 32 INDUSTRIAL OIL32 KOMOL SR 32
gears PERFECTO T 32 TELLUS 32

Moderately loaded MAGNA 68 MOBIL DTE OIL TELLUS S 68

CKB 68 - NUTO 68 ACER 68 CRUCOLAN 68 INDUSTRIAL OIL 68 KOMOL SR 68
gears PERFECTO T 68 HEAVY TELLUS 68

MOBIL GEAR XMP 150

CKC 150 KLÜBEROIL GEM CARTER EP LUBRICANT
- Very loaded gears ALPHA SP 150 SPARTAN EP 150 MOBIL GEAR 600 BLASIA 150 OMALA 150 GEARING EP 150
CKD 150 1-150 150
XP 150

CKC 220 KLÜBEROIL GEM CARTER EP LUBRICANT

- Very loaded gears ALPHA SP 220 SPARTAN EP 220 MOBIL GEAR XMP 220 BLASIA 220 OMALA 220 GEARING EP 220
CKD 220 1-220 220

CKC 320 OMALA 320 KLÜBEROIL GEM CARTER EP LUBRICANT

- Very loaded gears ALPHA SP 320 SPARTAN EP 320 MOBIL GEAR XMP 320 BLASIA 320 GEARING EP 320
CKD 320 TIVELA S 320 1-320 320

CKC 460 Very loaded gears - - MOBIL GEAR XMP 460 - - - - -

CENTOPLEX 2
- ALVANIA R 2 CENTOPLEX 2 EP TAMLITH GREASE 2 LIKO 2
XBCEA 2 Multifunctional grease SPHEEROL EPL 2 BEACON 2 MOBILUX EP2 PGX 2
2 ALVANIA EP 2 ISOFLEX TOPAS TAMLITH GREASE 2 EP LIPLEX EP 2
NCA 52

MOBIL VELOCITE
Spindle bearings,
FD 10 - HYSPIN AWS 10 SPINESSO 10 OIL E ACER MV 10 MORLINA 10 CRUCOLAN 10 TAMSPINDLE OIL 10 KOMOL SR/V 10
bearings in general
MOBIL DTE 21

MOBIL VELOCITE
Spindle bearings, TAMSPINDLE OIL 22
FD 22 - HYSPIN AWS 22 SPINESSO 22 OIL D OSO 15 TELLUS 22 CRUCOLAN 22 KOMOL SR/V 22
bearings in general TAMHYDRO 22
MOBIL DTE 22

MAINTENANCE SCHEDULE
MOBIL DTE EXCEL 32 TELLUS 32 HYDRAULIC OIL 32
HM 32 - Hydrostatic systems HYSPIN AWS 32 NUTO H 32 CIS 32 LAMORA 32 HYDRAULIC 32
MOBIL DTE 24 HYDRAULIC 32 TAMHYDRO OIL 32

HYSPIN AWS 46 MOBIL DTE EXCEL 46 TELLUS 46 HYDRAULIC OIL 46

HM 46 - Hydrostatic systems NUTO H 46 CIS 46 KLÜBEROIL GEM 1-46 HYDRAULIC 46
VARIO HDX MOBIL DTE 25 HYDRAULIC 46 TAMHYDRO OIL 46

Rack lubrication SURETT FLUID MOBILTAC S/L CARDIUM GRAFLOSCON A-G1

- - GRIPPA 33S - - -
grease SERIES SERIES COMPOUND ULTRA
2-9
 Table 2-2. Fluids and lubricants
2-10

MAINTENANCE SCHEDULE
SYMBOLS
Quantity of
UNI 7164:200 Unit to be filled or Intervention
Ref. fig. Lubricant code Type of lubricant lubricant Operation
0 ISO 12925- lubricated frequency
(litres)
1
A grease (with grease
1, 2 - Vanguard Liplex EP2 Lift shaft supports As required 400 Top-up
nipple)
Molyguard SED-
3 - Control unit with tank Oil As required 400 check
LUBE
LS5 MAINTENANCE
 MAINTENANCE SCHEDULE

The components not listed in table above are lubricated with long-life grease or
provided with self-lubricating devices.

3 2

19LT0047

Figure 2-3. Lubrication points

LS5 MAINTENANCE 2-11

MAINTENANCE SCHEDULE

2.4. Routine maintenance interventions

2.4.1. Frequency overview

The “Scheduled Maintenance” section on the interface software lists the various
maintenance items, their periodicity in hours and time since last maintenance operation;
some items also have a brief online help; the online help shows the detailed procedure
for most of the maintenance operations.

The following are the routine maintenance operations required for proper machine care.

The tables list operations by order of completion in hours and are classified by operator,
mechanical, electrical and hydraulic maintenance personnel responsibility; they also
specify references to figures for identifying action areas and the paragraph related to the
procedure, should this be detailed in further paragraphs.

2-12 LS5 MAINTENANCE

 MAINTENANCE SCHEDULE

2-4-5-6

3 19LT0048

Figure 2-4. Maintenance operations (operator)

Table 2-3. Maintenance operations (operator)

Ref. Time
Family Frequency Counter Description State
Figure (min.)

- E 50 h2 3 How to calibrate the capacitance sensor 0

- I 16 h2 3 Check nozzle state 0

- I 24 h2 3 Manual inspection of nozzle centring 1

1 P 8 h3 5 Scrap collection box check and/or emptying 0

- P 50 h1 15 General cleaning of sheet metal production cycle residues 0

- IM 50 h2 2 Ceramic check and replacement, if necessary 0

LS5 MAINTENANCE 2-13

MAINTENANCE SCHEDULE

Ref. Time
Family Frequency Counter Description State
Figure (min.)

2 IM 2000 h2 25 Check state and cleanness of protective window 0

- I 50 h1 10 Check window and protective skirt integrity 1

3 P 100 h1 10 Empty fume extractor box 0

4 I 100 h2 2 Crossjet nozzle condition inspection and cleaning 0

5 I 100 h2 2 Inspect wires and head tube conditions 0

- P 50 h3 10 Clean pallet changer rail 0

- I 500 h3 10 Grid height inspection 0

6 IM 2000 h2 10 Window holder box seals check and replacement 0

Check emergency buttons, guard limit switches,

- I 300 h1 10 1
photocells

- I 300 h1 5 Check warning light integrity 1

- I 2000 h1 10 Check integrity of protection panels 1

- M 2000 h1 5 Protective window cleaning and/or replacement 0

Family Machine State

P = Clean 0 = Stopped
I = Inspect 1 = Working
L = Lubricate
M = Mechanical
E = Electric
F = Fluidic
T = Technological

Counters:
h1 = hours of operation of the machine (drives-motors activated);
h2 = hours of work of the machine in automatic cycle (total);
h3 = hours of work of the machine in automatic cycle - sheet mode;
h4 = hours of work of the machine in automatic cycle - tube mode;
cycles = number of working cycles performed
m = total distance covered
rev = total number of complete revolutions.

2-14 LS5 MAINTENANCE

 MAINTENANCE SCHEDULE

2 1

3 19LT0049

Figure 2-5. Maintenance operations (maintenance technician)

Table 2-4. Maintenance operations (maintenance technician)

Ref. Time
Family Frequency Counter Description State
Figure (min.)

1 - 300 h2 15 Clean radiator filters 0

- - 1000 h2 - Clean inside electric cabinet 0

- - 500 h1 - Check pneumatic and gas tube fitting tightness 0

2 - 2000 h1 5 Check compressed air settings 1

- - 2000 h1 3 Power measurement 1

LS5 MAINTENANCE 2-15

MAINTENANCE SCHEDULE

Ref. Time
Family Frequency Counter Description State
Figure (min.)

- - 2000 h1 - Check grounding and insulation to ground 1

- - 2000 h1 3 Check machine anchoring and levelling system tightness 0

- - 4000 h2 5 Check coolant water level and/or change 0

3 - 8000 h1 - Replace fume aspirator filter 0

Family Machine State

P = Clean 0 = Stopped
I = Inspect 1 = Working
L = Lubricate
M = Mechanical
E = Electric
F = Fluidic
T = Technological

Counters:
h1 = hours of operation of the machine (drives-motors activated);
h2 = hours of work of the machine in automatic cycle (total);
h3 = hours of work of the machine in automatic cycle - sheet mode;
h4 = hours of work of the machine in automatic cycle - tube mode;
cycles = number of working cycles performed
m = total distance covered
rev = total number of complete revolutions.

2-16 LS5 MAINTENANCE

 MAINTENANCE SCHEDULE

2 1

3 19LT0049

Figure 2-6. Maintenance operations (Service)

LS5 MAINTENANCE 2-17

MAINTENANCE SCHEDULE

Table 2-5. Maintenance operations (Service)

Ref. Time
Family Frequency Counter Description State
Figure (min.)

- - 2000 h2 - Machine/laser routine maintenance 0

1 - 4000 h1 - NCU buffer battery replacement 0

Family Machine State

P = Clean 0 = Stopped
I = Inspect 1 = Working
L = Lubricate
M = Mechanical
E = Electric
F = Fluidic
T = Technological

Counters:
h1 = hours of operation of the machine (drives-motors activated);
h2 = hours of work of the machine in automatic cycle (total);
h3 = hours of work of the machine in automatic cycle - sheet mode;
h4 = hours of work of the machine in automatic cycle - tube mode;
cycles = number of working cycles performed
m = total distance covered
rev = total number of complete revolutions.

2-18 LS5 MAINTENANCE

 RECOMMENDED SPARE PARTS

Chapter 3

RECOMMENDED SPARE PARTS

3.1. Introduction

This section illustrates the components which should be kept on stock to minimise
system downtime for maintenance, either for the physical characteristics of the cycle
during normal machine operation or because they are safety/protection devices.

LS5 MAINTENANCE 3-1

RECOMMENDED SPARE PARTS

3.2. Machining unit electrical system

3.2.1. Fuses

Adige-Sys
Qty. Description Manufacturer Type
code

2 FUSES WEBER 5x20 1A F 6518000001

8 FUSES WEBER 5x20 1A T 6518000006

2 FUSES LEGRAND LG 013394 10x38 0.5A-GL 6518000010

3 FUSES LEGRAND LG 014325 14x51 32A-AM 6518000025

3 FUSES LEGRAND LG014032 14x51 32A-CIL/GL 6518000032

3 FUSES LEGRAND LG014340 14x51 40A-CIL/GL 6518000039

2 FUSES LEGRAND LG 013320 10x38 20A-CIL/G 6518000043

3 FUSES LEGRAND LG013301 10x38 1A-gG 6518000051

2 FUSES LEGRAND LG013302 10x38 2A-gG 6518000052

2 FUSES LEGRAND LG013304 10x38 4A-gG 6518000054

3 FUSES LEGRAND LG013306 10x38 6A-gG 6518000056

2 FUSES LEGRAND LG013310 10x38 10A-gG 6518000060

2 FUSES WEBER 5X20 0.5A F 6518000500

3 FUSES WEBER 5x20 2A T 6518002000

3-2 LS5 MAINTENANCE

 RECOMMENDED SPARE PARTS

3.2.2. Other electrical panel components

Adige-Sys
Qty. Description Manufacturer Type
code

1 CONTACTOR SIEMENS SPA 3RT2016-1BB41 6100005000

2 CONTACTOR SIEMENS SPA 3RT2024-1BB40 6100005001

2 CONTACTOR SIEMENS SPA 3RT2016-1BB42 6100005002

2 AUXILIARY RELAY SIEMENS SPA 3RH2122-1BB40 6100005022

2 AUXILIARY RELAY 230VAC SIEMENS SPA 3RH2122-1AP00 6100005023

2 AUXILIARY RELAY SIEMENS SPA 3RH2140-1BB40 6100005040

1 TELEINVERTER SIEMENS SPA 3RA2316-8XB30-1BB4 6100005100

1 18 KW CONTACTOR SIEMENS SPA 3RT2028-1BB40 6100005118

1 15 KW CONTACTOR SIEMENS SPA 3RT2027-1BB40 6100005122

CONTACTRON TELEINV PHOENIX

1 PH2900414 6100005161
3~THERM.2A SAFETY CONTACT

TRANSF. 20VA 400-440-480 S1

1 CORA TM 0644413 6190000026
230

TRANSF. 1600VA MURR

1 CODE 86152 6197000160
IN:208..550VAC OUT:2X115VAC ELEKTRONIK

POWER SUPPLY
1 SIEMENS SPA 6EP1437 3BA10 6503000213
3AC400V/24VDC 40A

1 SITOP UPS1600 24V/40A SIEMENS SPA 6EP4137-3AB00-0AY0 6503000235

UPS1100 BACK-UP BATTERY

1 SIEMENS SPA 6EP4135-0GB00-0AY0 6503000237
12AH

1 SAFETY DEVICE 24VACDC TECNELSYSTEM ESD3-08 6503001013

1 SIGUARD SAFETY MODULE SIEMENS SPA 3TK2822-1CB30 6503001014

LS5 MAINTENANCE 3-3

RECOMMENDED SPARE PARTS

Adige-Sys
Qty. Description Manufacturer Type
code

1 SITOP 3AC400V-24V/20A SIEMENS SPA 6EP1436 1SH01 6503200063

SOLID STATE RELAY 100MA

1 RS COMPONENTS 720-3984 6504000613
48VDC

RELAY 24VDC 6A PHOENIX

1 PH2961105 6527000019
ENGAGEMENT 28X5 ONLY CONTACT

CLAMP RELAY 24VDC 1 CONT. PHOENIX

1 PH2900299 6527000020
SWITCH CONTACT

GUIDED CONTACTS RELAY PHOENIX

1 PH2963970 6527000040
5NO+2NC 24VUC CONTACT

3.2.3. Button contacts and lamps

Adige-Sys
Qty. Description Manufacturer Type
code

SPARE PART FOR LAMP 230V

1 OSRAM OSDULUX55W/21-8 6080000035
55W IP67

1 FLUOR. LIGHT 230V 55W IP67 WESTELECTRIC WE123595010 6080000031

2 FLUOR. LIGHT 230V 36W IP67 WESTELECTRIC WE123335010 6080000042

GREEN LED 24VAC/DC G/ ELETTRONICA

1 90001000 6503000017
CHROME B.R.B. SR

1 EMERGENCY STOP BUTTON PIZZATO E2 AC-DXBX1002 6727004010

3-4 LS5 MAINTENANCE

 RECOMMENDED SPARE PARTS

3.2.4. Limit switches

Adige-Sys
Qty. Description Manufacturer Type
code

1 REED SENSOR FOR CYLINDER CAMOZZI SPA CST-220 2MT 5777000150

1 REED SENSOR FOR CYLINDER CAMOZZI SPA CST-220 5MT 5777000151

2 MAGNETIC SENSOR CAMOZZI SPA CST-250-N 5777000250

1 REED SENSOR PNEUMAX SPA 1580.HAP 5777000564

SCHNEIDER
1 LIMIT SWITCH XCKM115 6081000000
ELECTRIC SPA

SCHNEIDER
1 LIMIT SWITCH XCKM121 6082000000
ELECTRIC SPA

LIMIT SWITCH BODY NC+NO SCHNEIDER

2 ZCM21L08R12 6083000050
CON.M12 ELECTRIC

LIMIT SWITCH BODY NC+NO 3 SCHNEIDER

2 ZCT21G11 3ING PG11 6083000055
IN PG11 ELECTRIC

LIMIT SWITCH HEAD SCHNEIDER

1 ZCE28 6083000060
LEVER+WHEEL ELECTRIC

SCHNEIDER
1 LIMIT SWITCH HEAD WHISKER ZCE06 6083000063
ELECTRIC

SCHNEIDER
1 LIMIT SWITCH LEVER+WHEEL ZCY15 6083000064
ELECTRIC

LIMIT SWITCH HEAD RET. SCHNEIDER

1 ZCE01 6083000071
CENTRE ELECTRIC

INDUCTIVE LIMIT SWITCH M18

1 BALLUFF BES M18MI-PSC80B-S04K 6084000007
8MM NO

LS5 MAINTENANCE 3-5

RECOMMENDED SPARE PARTS

Adige-Sys
Qty. Description Manufacturer Type
code

INDUCTIVE LIMIT SWITCH M18

2 BALLUFF BES M18MI-PSC50B-S04K 6084000011
5MM NO

SQUARE INDUCTIVE LIMIT

1 BALLUFF BES517132M7H 6084000012
SWITCH 40MM 1L+1R

INDUCTIVE LIMIT SWITCH M18

2 BALLUFF BES M18MI-POC50B-S04K 6084000033
5MM NC

INDUCTIVE LIMIT SWITCH M18

1 BALLUFF BES M18MG-PSC16F-S04K 6084000048
16MM NC

SCHNEIDER
1 LEVER LIMIT SWITCH CON.M12 XCMA115T300 6084000070
ELECTRIC SPA

SCHNEIDER
1 ACTUATING LEVER HEAD ZCE28 6084000202
ELECTRIC SPA

ELEM CABLE ONLY 1NC/1NO SCHNEIDER

1 ZCMC21L3 6084000213
3M ELECTRIC SPA

SCHNEIDER
1 MICRO BODY NC+NO ZCMD21 6084000221
ELECTRIC SPA

3.2.5. Encoder

Adige-Sys
Qty. Description Manufacturer Type
code

1 LINEAR TRANSDUCER NOVOTECHNIK LWG450 6503000450

ENCODER 2500 PULSES PER

1 SIEMENS SPA 6FX2001 3GC50 6503200038
REV

1 INCR. ENCODER ELTRA S.R.L. EH38B500S8/24P6X3PR15 6506300095

MULTI REV PROFIBUS LIKA ELECTRONIC

1 AM58S12/4096PB-6-C2 6506300114
ENCODER SRL

PROFIBUS COVER FOR LIKA LIKA ELECTRONIC

1 PB COVER PROFIBUS DP 6506300116
ENCODER SRL

SINGLE REV PROFIBUS LIKA ELECTRONIC

1 ASC5912/PB-15 6506300124
ENCODER SRL

3-6 LS5 MAINTENANCE

 RECOMMENDED SPARE PARTS

3.2.6. Encoder cables

Adige-Sys
Qty. Description Manufacturer Type
code

EXTERNAL ENCODER
1 SIEMENS SPA 6FX8002-2CB54-1BC0 6503000877
EXTENSION 12 M

EXTERNAL ENCODER
1 SIEMENS SPA 6FX8002-2CB54-1AK0 6503000879
EXTENSION 9 M

1 SINAMICS JOINT CLIQ IP67-IP67 SIEMENS SPA 6SL3 066-2DA00-0AB0 6503210402

SINAMICS TRASD.INCREM.
1 SIEMENS SPA 6SL3055-0AA00-5EA0 6503210404
SME20

CABLE IP67/IP67 DRIVE-CLIQ

1 SIEMENS SPA 6FX8002-2DC20-1AD0 6503210423
3M P.M.

CABLE IP67/IP67 DRIVE-CLIQ

1 SIEMENS SPA 6FX8002-2DC20-1AH0 6503210427
7M P.M.

CABLE IP67/IP67 DRIVE-CLIQ

1 SIEMENS SPA 6FX8002-2DC20-1BC0 6503210432
12M P.M.

CABLE IP67/IP67 DRIVE-CLIQ

1 SIEMENS SPA 6FX8002-2DC20-1BF0 6503210435
15M P.M.

CABLE DRIVE-CLIQ 7M MOBILE

1 SIEMENS SPA 6FX8002-2DC10-1AH0 6503210457
INSTALLATION

CABLE DRIVE-CLIQ 10M

1 SIEMENS SPA 6FX8002-2DC10-1BA0 6503210460
MOBILE INSTALLATION

CABLE DRIVE-CLIQ 12M

1 SIEMENS SPA 6FX8002-2DC10-1BC0 6503210462
MOBILE INSTALLATION

CABLE DRIVE-CLIQ 15M

1 SIEMENS SPA 6FX8002-2DC10-1BF0 6503210465
MOBILE INSTALLATION

CABLE DRIVE-CLIQ 16M

1 SIEMENS SPA 6FX8002-2DC10-1BG0 6503210466
MOBILE INSTALLATION

CABLE DRIVE-CLIQ 19M

1 SIEMENS SPA 6FX8002-2DC10-1BK0 6503210469
MOBILE INSTALLATION

LS5 MAINTENANCE 3-7

RECOMMENDED SPARE PARTS

3.2.7. Sensors and photocells

Adige-Sys
Qty. Description Manufacturer Type
code

1 ZE GATEWAY PB-CAN III PRECITEC GMBH P9004-540-00002 6505000155

PHOTOCELL EMIT.REC.D18 MM
1 SICK SPA VS/VE18-4P3740 6550000028
CON.M12

1 DIRECT FEELER PHOTOCELL SICK WTB140-P430 6550000040

LEUZE
1 REC.GRID 2R. 50M MLD520-R2L MLD520-R2L 6550000097
ELECTRONIC SRL

TRANSM.GRID 2R. 50M MLD500- LEUZE

1 MLD500-T2L 6550000098
T2L ELECTRONIC SRL

SICK OPTIC
1 CONTRAST FEELER NTL 6 B18 NTL6-B10-S01 6550000133
ELECTRONIC

OPTICAL FIBRE FOR NTL 6 SICK OPTIC

1 LM15-1500 6550000137
(L=1500) ELECTRONIC

1 PROCUTTER I/O BOARD PRECITEC GMBH P0595-62407 6930003552

1 CABLE PROCUTTER 20M PRECITEC GMBH P0660-185-20000 6930003557

1 ADJUST BOX EG 8041 C PRECITEC GMBH P8041-68521 6930003558

1 FLOW SWITCH KOBOLD DSS-1111HR0R15 7023000010

FLOW SWITCH 1-10 BAR 1/8"

1 CAMOZZI PM-11-NA 7023000014
GAS

1 KOBOLD FLOW SWITCH KOBOLD SWK-1140 1.7-4.0 L/MIN 7023001140

PROPORTIONING SV 3/8" 7MM

1 DIWAL SRL FD7B25AM-AY 7214000048
25BAR

1 CABLE PRECITEC 20 M ADIGE-SYS 9535901820

3-8 LS5 MAINTENANCE

 RECOMMENDED SPARE PARTS

3.3. Hydraulic - pneumatic - gas - water system

3.3.1. Hydraulic and pneumatic

Adige-Sys
Qty. Description Manufacturer Type
code

1 SOLENOID CAMOZZI A73 24VDC 7015000052

1 SOLENOID VALVE CAMOZZI 5/2 WAYS 1/8 7015000000

1 SOLENOID VALVE CAMOZZI 5/3 WAYS 1/8 7015000061

1 SOLENOID VALVE CAMOZZI 5/3 WAYS 1/8 C/C 7015000064

1 SOLENOID CONNECTOR FINDIS M1 TS2 TG1 7015000058

NETWORK WATER FILTER

1 STULZ 50MICRON 3/4" 6930000179
CARTRIDGE

1 D.I. WATER FILTER CARTRIDGE STULZ 50MICRON 3/4" 6930000161

1 WATER FILTER CARTRIDGE 7194020054

COALESCENT N2 FILTER
1 DIWAL F12FST 7194000408
CARTRIDGE

GAS CUT-OFF SOLENOID

1 DIWAL MLS-PV2B40ADY 24VDC 7214000032
VALVE 2/2 N.C. O2/N2

1 HYDRAULIC SOLENOID VALVE REXROTH 4WE 6 J6X/EG24N9K4 S021 7115007018

1 HYDRAULIC SOLENOID VALVE REXROTH 4WE 6 E6X/EG24N9K4 S021 7115008021

LS5 MAINTENANCE 3-9

RECOMMENDED SPARE PARTS

3.4. Focusing head

Adige-Sys
Qty. Description Manufacturer Type
code

1 PROCUTTER ceramic insert Adige-Sys 6930003224

1 Protective glass PRECITEC P0589-360-0001 6930003333

ZO MOCAP (set of protective

1 PRECITEC PBVM0-042-878KF 6930003271
sheets)

1 Cleaning sticks, 100 pcs 6910010025

1 Tissues 25 pcs 6930001011

Window holder box lower seal

1 PRECITEC P 0595 - 59131 6930003554
(axial gasket)

3-10 LS5 MAINTENANCE

 RECOMMENDED SPARE PARTS

3.5. Nozzles

Adige-Sys
Qty. Description Manufacturer Type
code

3 Double nozzle 1 mm Adige-Sys 6930250810

3 Double nozzle 1.2 mm Adige-Sys 6930250811

3 Double nozzle 1.5 mm Adige-Sys 6930250812

3 Double nozzle 1.8 mm Adige-Sys 6930250813

3 Double nozzle 2 mm Adige-Sys 6930250814

3 Double nozzle 2.5 mm Adige-Sys 6930250816

3 Double nozzle 3 mm Adige-Sys 6930250817

3 Double nozzle 3.5 mm Adige-Sys 6930250818

3 Double nozzle NCB 7.0 mm Adige-Sys 6930250819

3 Standard nozzle 1 mm Adige-Sys 6930250800

3 Standard nozzle 1.2 mm Adige-Sys 6930250801

3 Standard nozzle 1.5 mm Adige-Sys 6930250802

3 Standard nozzle 1.8 mm Adige-Sys 6930250803

3 Standard nozzle 2 mm Adige-Sys 6930250804

3 Standard nozzle 2.3 mm Adige-Sys 6930250805

3 Standard nozzle 2.5 mm Adige-Sys 6930250806

3 Standard nozzle 3 mm Adige-Sys 6930250807

3 Standard nozzle 3.5 mm Adige-Sys 6930250808

LS5 MAINTENANCE 3-11

RECOMMENDED SPARE PARTS

Adige-Sys
Qty. Description Manufacturer Type
code

3 Standard nozzle 4 mm Adige-Sys 6930250809

3 NCB nozzle 1.5 mm Adige-Sys 6930250820

3 NCB nozzle 1.8 mm Adige-Sys 6930250821

3 NCB nozzle 2.0 mm Adige-Sys 6930250822

3 NCB nozzle 2.3 mm Adige-Sys 6930250823

3 NCB nozzle 2.5 mm Adige-Sys 6930250824

3 NCB nozzle 3.0 mm Adige-Sys 6930250825

3 NCB nozzle 3.5 mm Adige-Sys 6930250826

3 NCB nozzle 4.0 mm Adige-Sys 6930250827

3 NCB nozzle 5.0 mm Adige-Sys 6930250841

3 ACB double nozzle 2.5 mm Adige-Sys 6930250840

3 ACB double nozzle 4.0 mm Adige-Sys 6930250839

3 SCB copper nozzle 1.5 mm Adige-Sys 6930250847

3 SCB copper nozzle 1.8 mm Adige-Sys 6930250848

3 SCB copper nozzle 2.0 mm Adige-Sys 6930250849

3 SCB copper nozzle 2.3 mm Adige-Sys 6930250850

3-12 LS5 MAINTENANCE

 RECOMMENDED SPARE PARTS

3.6. Mechanical components

Adige-Sys
Qty. Description Manufacturer Type
code

1 Nozzle cleaning brush Adige-Sys 9309972435

LS5 MAINTENANCE 3-13

RECOMMENDED SPARE PARTS

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3-14 LS5 MAINTENANCE

Blank page
 ADIGE-SYS S.p.A.
Viale Venezia, 84/b
38056 Levico Terme (TN) - Italy
tel +39 0461 729300
fax +39 0461 720214
e-mail: [email protected]

www.blmgroup.com