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KTU MTech Machine Design Syllabus

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KTU MTech Machine Design Syllabus

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KERALA

TECHNOLOGICAL
UNIVERSITY
Master of Technology

Curriculum, Syllabus and Course Plan

Cluster : Trivandrum

Branch : Mechanical Engineering

Stream : Machine Design

Year : 2015

No. of Credits : 67
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SEMESTER 1

End Semester
Examination Slot

Course Number
Examination

Internal Marks
Name L-T-P

Duration

Credits
(hours)
Marks
Special Functions, Partial Differential
A 01MA6011 Equations And Tensors 3-0-0 40 60 3 3

B 01ME6101 Advanced Theory of Vibration 3-1-0 40 60 3 4


Finite Element Method
C 01ME6103 3-1-0 40 60 3 4
Continuum Mechanics 60 3 3
D 01ME6105 3-0-0 40

E 01ME6107 Industrial Tribology 3-0-0 40 60 3 3


01ME6999 Research Methodology 0-2-0 100 2
01ME6191 Seminar-I 0-0-2 50 2
01ME6193 Machine Dynamics Lab 0-0-2 50 1
TOTAL 15-4-4 400 300 - 22

TOTAL CONTACT HOURS : 23


TOTAL CREDITS : 22

1
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SEMESTER 2

End Semester
Examination Slot

Course Number Examination

Internal Marks
Name L-T-P

Duration

Credits
(hours)
Marks
Advanced Theory of Mechanisms
A 01ME6102 3-1-0 40 60 3 4
Design of Pressure Vessels and Piping 60 3 3
B 01ME6104 3-0-0 40
Experimental Stress Analysis 60 3 3
C 01ME6106 3-0-0 40
Elective –I 60 3 3
D 3-0-0 40
Elective-II 60 3 3
E 3-0-0 40
Mini Project
01ME6192 0-0-4 100 2
Modelling & Analysis Lab
01ME6194 0-0-2 50 1

TOTAL 15-1-6 350 300 - 19

TOTAL CONTACT HOURS : 22


TOTAL CREDITS : 19

Elective I
01ME6112 Design of Power Transmission Elements
01ME6114 Design & Analysis of Composite Structures
01ME6116 Advanced Computer Graphics
01ME6118 Condition Monitoring & Maintenance Engineering

Elective II

01ME6122 Optimization Techniques for Engineering


01ME6124 Acoustics and Noise Control
01ME6126 Advanced Finite Element Methods
01ME6128 Robotics

2
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SEMESTER 3

End Semester
Examination Slot

Course Number Examination

Internal Marks
Name L-T-P

Duration

Credits
(hours)
Marks
A Elective III 3-0-0 40 60 3 3
B Elective IV 3-0-0 40 60 3 3

01ME7191 Seminar II 0-0-2 50 2

01ME7193 Project (Phase 1) 0-0-12 100 6

TOTAL 6-0-14 230 120 - 14

TOTAL CONTACT HOURS : 20


TOTAL CREDITS : 14

Elective III
01ME7111 Advanced Numerical Methods
01ME7113 Advanced Non Destructive Evaluation
01ME7115 Advanced Design Synthesis
01ME7117 Mechatronics System Design
01ME7119 Computational Plasticity

Elective IV
01ME7121 Fracture Mechanics
01ME7123 Mechanical Behaviour of Materials
01ME7125 Computational Methods in Design & Manufacturing
01ME7127 Advanced Vehicle Dynamics
01ME7129 Control System

3
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SEMESTER 4

End Semester
Examination Slot

Course Number

Examination

Internal Marks
Name L-T-P

Duration
(hours)
Marks

Credit
01ME7194 Project (Phase 2) 0-0-23 70 30 12

TOTAL 0-0-23 70 30 - 12

TOTAL CONTACT HOURS : 23


TOTAL CREDITS : 12

TOTAL NUMBER OF CREDITS: 67

4
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SEMESTER - I
Syllabus and Course Plan

5
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Special Functions, Partial
Differential Equations And
01MA6011 3-0-0 3 2015
Tensors

Course Objectives

To introduce basic concepts of tensors and its applications to Continuum Mechanics and to familiarize with
methods of solution of special functions and its application to Engineering problems. To equip with
different methods of numerical solution of partial differential equations and to familiarize with integral
equations, its formation and applications.

Syllabus

Vector calculus-Green‘s theorem-Stoke‘s Theorem and divergence Theorem-tensor calculus—eigen vectors


of tensors-integral equations-transform method-partial differential equations-D-Alembert‘s method-
canonical form-pde in polar coordinates-special functions-Bessel and Legendre functions-Numerical
solution of partial differential equations.

Expected Outcome
At the end of the course the students will:
The student will be able to(1) Apply the concepts of tensors to solve engineering problems(2) develop
numerical procedures to solve Design problems in terms of methods of Partial Differential Equations.
(3)know and use advanced developments in special functions, tensor calculus, methods of solution of
Partial differential equations in applications

References

1. Advanced Engineering Mathematics – Erwin Kreyzig

2. Vector, Tensors and Basic Equations of Fluid Mechanics – Rutherford Aris (Dover Publications)

3. Schaum‗s outline of Tensor Calculus – David Kay (Schaum‗s outline series)

4. Applications of Tensor Analysis – A. J. McConnell (Dover Books on Mathematics, 2011)

5. Introduction to Tensor Calculus and Continuum Mechanics – John Henry Heinbockel, Trafford

Publishing 20016.Integral equations-Santhiswaroop-Krishna Prakash media

7. Higher Engineering Mathematics - Dr. B. S. Grewal – Khanna Publishers

8. Introduction to Partial Differential Equations – K. SankaraRao – Prentice Hall of India.

6
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

An introduction to vector calculus -gradient, divergence, curl


3
I 15
Green„s theorem, Divergence theorem, Stokes theorem
4

Dyads- Polyads, Nonions, forms of a Dyadic, dual vectors and tensors


3
II
Tensor Calculus, Egen values and Eigen vectors of Tensors 15
3
FIRST INTERNAL EXAM
Formation of Volterra and Fredholm integral equations,
2

III Solution of integral of second kind by transform methods, Convolution 15


2
type, Method of Successive approximation and Iterative method
Solution of partial differential equations using Laplace Transform
2
Method.
Classification of PDE-Parabolic, elliptic and hyperbolic equations.
D„Alembert„s method of solution-reduction to Canonical form 4
IV 15
Green functions, Laplace equation in polar co-ordinates - Solution and
application 3

SECOND INTERNAL EXAM


Beta, Gamma functions, Bessel functions-recurrence relation, generating
functions 4
V 20
Legendre„s equations and Legendre„s Polynomials – recurrence relation
4
and orthogonality property
Numerical solutions of PDE: – Elliptic PDE – derivations of finite
difference approximations – iterative method – solution of Poisson
equation.. 4
VI 20
Numerical solutions of parabolic PDE – Schmidt method, Durfort –
Fankel method, implicit method, Crank- Nicolson method. Numerical 4
solution of Hyperbolic PDE – finite difference method
END SEMESTER EXAM

7
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Advanced Theory of
01ME6101 3-1-0 4 2015
Vibration

Course Objectives

After completion of the course, the student should understand the concepts of dynamic systems
and the importance of vibration in engineering system design. The course aim to teach students the
basic principles underlying the vibration of mechanical and structural systems. The students shall
be prepared to demonstrate an understanding of linear vibration theory and the basic formulations
for n degree-of-freedom and continuous systems and they can determine and apply the
appropriate solution method to calculate the response of the system. The course provides the basis
for the vibration analysis of structural components in mechanical, aerospace, and civil engineering.

Syllabus

Analysis of un-damped, damped, free and forced SDOF systems, Transients – non periodic
excitation of Single DOF systems. Two degree of freedom systems -dynamic vibration absorbers
and damped vibration absorbers. Multi-degree freedom system- Matrix formulation. Lagrange‗s
equation –Matrix Iteration. Vibration of continuous system. Approximate numerical methods-
Holzer procedure for lumped masses.

Expected Outcome
At the end of the course the students will:
At the end of the course the students will:
 Write and solve the differential equations of motion of a mechanical system to determine
the natural frequencies and response to free vibrations and to external periodic forces.
 Understand the various damping models and their effects on system behavior.
 Understand the matrix methods and other numerical approaches to solve for the vibration
characteristics.

References
1. Leonard Meirovitch – Elements of Vibration Analysis, McGraw Hill

2. Thomson W.T , Theory of Vibration with Applications., Prentice Hall India.

3. Rao V and J Srinivas, Mechanical Vibrations, PHI Learning Pvt. Ltd.

4. S.S Rao, Mechanical Vibrations, Pearson Education India

5. B. Balachandran , Edward B. Magrab, Vibrations , Thomson Brooks/Cole-www.brookscoole.com

8
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

% of Marks in End-
Hours Allotted

Examination
Semester
Module

Contents

Oscillatory motion – Periodic motion- Analysis of un-damped, damped ,


free vibration- Logarithmic decrement –Introduction to harmonically
4
excited vibrations.-Numerical problems
I 15
Forced Vibration-magnification factor – Rotating and revolving unbalance
– Base excitation – transmissibility – Vibration isolation-Structural
4
damping- Numerical problems

Transients – non periodic excitation of Single DOF systems –


Impulseexcitation- Convolution Integral – Laplace Transform- Shock
response spectrum 5
II
15
Two degree of freedom systems – normal modes and natural frequencies –
Principal co-ordinates –co-ordinate coupling - dynamic vibration absorbers 3
– Vibration Damper- Numerical problems
FIRST INTERNAL EXAM
Introduction to multi-degree freedom system- Matrix formulation-
Influence coefficients- Flexibility and stiffness-Orthogonality of Eigen 4
III vectors 15
Lagrange„s equation – Generalized co-ordinates- Virtual work –
Derivation of Lagrange„s equation- Mode summation 5

Eigen Value problem-– Eigen value and Eigen vectors. frequency mode
shape -Modal analysis. 4
IV 15
Matrix Iteration – Stodola – and Sweeping methods- Cholesky
Decomposition. – Jacobi diagonalisation- Numerical problems 3

SECOND INTERNAL EXAM


Vibration of continuous system-Transverse vibration of strings-
Longitudinal vibration of Rods- Numerical problems 6
V 20
Torsional vibration of Rods- Euler Equation for beams- Numerical
6
problems

9
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Approximate numerical methods- Dunkerley‟s method - Rayleigh method


– Rayleigh –Ritz method 8

VI 20
Holzer procedure for lumped masses-. Introduction to Transfer matrices.-
MATLAB program for torsional systems 4

END SEMESTER EXAM

10
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME6103 Finite Element Method 3-1-0 4 2015

Course Objectives

 Basic understanding of FEA. Preprocessing, solution and post processing


 Discretization of solution domain into a finite element mesh
 Assembly of element equations and boundary condition
 Solution for nodal unknowns and derived quantities over each element
 Finite element mesh refinement and convergence.
 Implementation and application of FEM in 1-D, 2-D and 3D static and dynamic structural analysis
and heat conduction

Syllabus

Matrix algebra in FEM, Methods of solution of simultaneous equations, Basic concepts of FEM, Virtual
work and variational methods, Introduction to the Stiffness (Displacement) Method, Spring, Bar elements
and torsion element, Development of truss equations (Stiffness matrix, load vectors). Development of
Euler beam equations, Frame and grid equations, Transformation of coordinates.Interpolation functions
for general element formulation. Patch test, different type of refinements (h, p and r). Development of the
Plane Stress and Plane Strain Stiffness Equations, Practical Considerations in Modeling, Interpreting
Results and Examples of Plane Stress/Strain Analysis, Numerical integration, Full and reduced
integration. Development of the CST, Linear-Strain Triangle Equations, Method of weighted residuals
(Galerkin), Boundary conditions (Neumann, Dirichlet and Robin), Plate Bending Element. Axisymmetric
Elements, Natural coordinates systems, Isoparametric Formulation, Three-Dimensional Stress Analysis,
Lagrange and Serendipity Elements. Heat Transfer, Thermal Stress, Structural Dynamics, Evaluation of
eigen values and eigen vectors, Transient analysis: Euler‘s method, Central difference technique, Rigid
body modes.
Expected Outcome
At the end of the course the students will:
· Understand the fundamental ideas of the FEM like meshing, solution and post processing
· Know the behavior and usage of each type of elements covered in this course
· Be able to prepare a suitable FE model for structural mechanical analysis problems
· Be able interpret and evaluate the quality of the results
· Be aware of the limitations of the FEM to avoid GIGO (Garbage In Garbage Out)
· Gain an insight into programming FE
Efficient and effective use of commercial FE software like ANSYS, NASTRAN, ABAQUS

References

1. Finite element procedures K. J. Bathe, PHI


2. The Finite element methods in engineering, S S Rao
3. Introduction to finite elements in engineering, T. R.Chandrupatla and Ashok D. Belegundu , PHI
4. Elementary Finite Elements Method, Desai C. S.

11
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

5. The Finite Element Method, Zienkiewicz O. C.


6. Applied finite element analysis, Larry J.Segerlind
7. Finite Element Method, R. D. Cook
8. Finite Element Method, C.S. Krishnamurthy
9. Basics of F E M- Solid Mechanics, Heat transfer and Fluid mechanics, Dubuque I A and W C Brown.

Text Books:

1. Fundamentals of FEM by David V Hutton, Mc Graw Hill

2. A First Course in the Finite Element Method Fifth Edition - Daryl L. Logan - Thomson

3. An introduction to the Finite Element Method, 3rdEdn. Reddy J. N.

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Matrix algebra in FEM, Methods of solution of simultaneous equations,


Basic concepts of FEM, Virtual work and variational methods, 4
I 15
Introduction to the Stiffness (Displacement) Method, Spring, Bar
elements and torsion element, Development of truss equations (Stiffness 4
matrix, load vectors)
Development of Euler beam equations, Frame and grid equations,
Transformation of coordinates. 4
II
Interpolation functions for general element formulation. Patch test, 15
different type of refinements (h, p and r) 4

FIRST INTERNAL EXAM


Development of the Plane Stress and Plane Strain Stiffness Equations
4
III 15
Practical Considerations in Modelling, Interpreting Results and Examples
4
of Plane Stress/Strain Analysis
Development of the CST, Linear-Strain Triangle Equations,
4
IV 15
Method of weighted residuals (Galerkin), Boundary conditions
(Neumann, Dirichlet and Robin), Plate Bending Element 4

SECOND INTERNAL EXAM

12
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Axisymmetric Elements, Natural coordinates systems, Isoparametric


Formulation 4
V 20
Numerical integration, Full and reduced integration 4
Three-Dimensional Stress Analysis, Lagrange and Serendipity Elements 4
Structural Dynamics, Mass matrix computation, Evaluation of eigen
values and eigen vectors, Modal space, 4

Transient analysis: Euler‟s method, Central difference technique, Critical


VI 20
time step, Rigid body modes. 4

Newton Raphson method for solving nonlinear differential equations... 4


END SEMESTER EXAM

13
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME6105 Continuum Mechanics 3-0-0 3 2015

Course Objectives

Develop a systematic and in-depth understanding of the principles of continuum mechanics.

Syllabus

Introduction to continuum theory, mathematical preliminaries and concept of tensor, Traction and stress.
Kinematics and strain, Balance laws, Constitutive relations, Linearized plane elasticity problems,
Applications in Fluid Mechanics and Viscoelasticity.
Expected Outcome
At the end of the course the students will:
 Have a comprehensive, systematic and integrated knowledge of the principles of continuum
mechanics
 Be conversant with physical laws and analytical tools such as tensor calculus required to formulate
and solve continuum problems
 Have an in-depth understanding of the common principles which underlie the disciplines of solid
mechanics and fluid mechanics – hitherto considered mostly separate.
Be equipped to pursue further specialized areas of study such as aeroelasticity, nonlinear mechanics,
biomechanics etc which are essentially based on continuum mechanics

References
1. G. Thomas Mase, George E. Mase.. Ronald E. Smelser. Continuum mechanics for engineers 3rd ed
CRC Press
2. Lawrence E. Malvern. Introduction to the Mechanics of a Continuous Medium – Prentice Hall
3. J.H. Heinbockel, Introduction to Tensor Calculus and Continuum Mechanics – Open Source
4. W. Michael Lai, David Ribin, Erhard Kaempl, Introduction to Continuum Mechanics 4th Ed.,
Butterworth- Heinemann
5. J. N. Reddy, An Introduction to Continuum Mechanics with applications - Cambridge University
Press
6. Y. C. Fung, A First Course in Continuum Mechanics for Physical and Biological Engineers and
scientists - Prentice Hall
7. Han-Chin W, Continuum mechanics and plasticity - CRC Press
8. Sudhakar Nair, Introduction to Continuum Mechanics – Cambridge University press
9. Morton E. Gurtin, An introduction to continuum mechanics, Academic Press
10. S.P. Timoshenko, J.N. Goodier, Theory of Elasticity, 3rd Edition, McGraw Hill Publishing

14
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Introduction to continuum mechanics – concept of continua in solid- and


fluid mechanics – evolution, relevance and scope of the subject.
Mathematical preliminaries - Index notation, Einstein‟s summation 3
convention, Kronecker delta and Levi-Civita symbols, Matrix algebra,
Cayley Hamilton theorem

Concept of tensor - Vector space- Inner product space- Cartesian basis-


I Tensor as a linear transformation- Vector as a first order tensor- Second 15
order tensor expressed as a dyad- Dyadic product- Components of a
tensor- Coordinate transformation of vectors and tensors- Principal
values, trace and invariants- Orthogonal and isotropic tensors- 3
Symmetric and anti symmetric tensors- Spherical and deviatoric tensors
Algebra and calculus of tensors - Dot and cross products, scalar triple
product, tensor product, inverse, contraction - Gradient, divergence and
curl of vector and tensor fields - Gauss‟ divergence and Stokes‟ theorems

Traction and stress - Surface tractions in reference and current


configurations; Cauchy and first Piola-Kirchoff stress tensors; Cauchy
stress components along orthonormal basis vectors; Components of 3
Cauchy stress vector on any plane;.

II
15
Principal stress components; Principal planes; Principal coordinate
system; Normal and shear stresses; Spherical and deviatoric stresses; 4
Octahedral stress; Stress transformation; Mohr‟s circle for 3D and 2D
stresses

FIRST INTERNAL EXAM

Kinematics and strain - Continuum body; Reference and current


III configurations; Lagrangian and Eulerian descriptions of motion; Material 15
3
and spatial derivatives; Displacement, velocity and acceleration fields
Extension of a line element; Deformation gradient tensor; Displacement
gradient tensor; Nanson‟s formula

15
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Polar decomposition theorem; Right and left Cauchy Green tensors;


Infinitesimal deformation theory; Linearized strain; Infinitesimal
rotation; Rate of deformation gradient, velocity gradient and spin
tensors; Determinant of deformation gradient Geometric interpretation of 4
small deformation theory; Strain transformation; Principal strains; Saint
Venant strain compatibility equations

Balance Laws - Reynold‟s transportation theorem; Localization theorem;


Deformation of a volume element; Lagrangian and Eulerian forms of 3
equation for mass balance
IV 15
Continuity equation; Balance of linear momentum equation; Equilibrium
equations; Balance of angular momentum; Symmetry of stress tensor; 3
Law of conservation of energy; Principle of virtual work

SECOND INTERNAL EXAM

Constitutive relations - Invariance of constitutive equations; Material


frame indifference; Linear elasticity; Material symmetry; Independent 4
constants in the 4th order elasticity tensor for anisotropic, monoclinic,
orthotropic and transversely isotropic materials;
V 20

Generalized Hooke‟s law for isotropic materials in indicial and matrix


forms; Lame‟s constants, Young‟s modulus , Poisson‟s ratio and Bulk
4
modulus, Beltrami-Michell compatibility equations; Navier‟s equations.
2D formulation of field equations; Airy‟s stress function; Biharmonic
equation
Uni axial tension and pure bending of a beam; End loaded cantilever;
Polar coordinates; Axisymmetric formulation; Lame‟s thick cylinder
problem; Quarter circle cantilevered beam with radial load; Uni axially
loaded large plate with a small circular hole. Torsion formulation; 4
Torsion of a solid elliptical shaft; Torsion of a cylinder with equilateral
triangular section
VI 20

Application to fluid mechanics - Hydrostatic law; Newtonian viscous


fluid; Navier-Stokes equation for incompressible fluids; Vorticity tensor;
Irrotational flow; Potential flow; Euler‟s and Bernoulli‟s equations of 4
motion, Application to Viscoelasticity - Linear Viscoelastic theory - One
dimensional simple shear state - Kelvin and Maxwell models for
viscoelastic materials
END SEMESTER EXAM

16
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME6107 Industrial Tribology 3-0-0 3 2015

Course Objectives

Develop the essential knowledge both practical and theoretical in the field of tribology.

Syllabus

Introduction to Tribology , Friction, Wear, Fundamentals of viscous flow and Reynolds equation, Theory
of hydrodynamic bearings, Theory of Hydrostatic and Rolling element bearings

Expected Outcome

At the end of the course the students will:


 Have a comprehensive, systematic and integrated knowledge of the principles of friction, wear and
lubrication.
 Have a critical and coherent understanding of the methods used to combat friction and wear-
related problems.
 Have the ability to identify, analyze and address industrial friction and wear-related problems.
Understand the selection and design procedures of hydrodynamic, hydrostatic and antifriction bearings.

References

Text Books :

1. Radzimovsky: Theory of lubrication of bearings, The Donald Press Company, London.


2. Fuller D.D: Theory and practice of lubrication for Engineers – John Willey& Sons, Inc.
3. I.M.Hutchings: Tribology-University of Cambridge
4. Gwidon.W.Stachowiak and Andrew.W.Batchelor-Engineering Tribology-Butterworth Heinemann
Publishers
5. Bharat Bhusan: Introduction to Tribology- John Wiley & Sons, Inc.
6. Khonsari and Booser: Applied Tribology: Bearing Design and Lubrication, Wiley.
7. SushilkumarSrivastva: Tribology in Industries, S Chand Publishing.
8. BC Majumdar: Introduction to Tribology of Bearing, S Chand Publishing.
9. A. D. Sarkar: Friction and Wear, Pergamon.
10. Principles of Lubrication – A Cameron, Longman‘s Green Co. Ltd.

Reference books :

1. O‘Conner and Boyd : Standard Hand Book of Lubrication Engineering McGraw Hill
2. Mahadevan, Design Data Hand Book
3. Duncan Dowson, History of Tribology, Second Edition, Professional Engineering
Publishing, 1997.

17
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Introduction to tribology- Origins and significance of


Micro/Nanotribology – tribological parameters like friction, wear and
lubrication. Nature of surfaces-Physico-chemical characteristics of 4
surface layers- Analysis of surface roughness- Measurement of surface
roughness- Measurement of real area of contact.
I 15
Surface force apparatus (SFA) studies- Description of an SFA- Static,
Dynamic and Shear properties of molecularly thin liquid films-
Description of Atomic force microscope (AFM) and Friction force
Microscope (FFM)-Friction and adhesion-Atomic scale friction- 3
Microscale friction - Nanoscale wear - Microscale scratching -
Microscale wear.

Friction: Types of friction-dry-boundary and fluid-laws of friction and


friction theories-Tomlinson hypothesis, Bowden and Tabor theory- 3

II Friction of metals, ceramic materials and polymers-Variables in friction


15
– Surface cleanliness – effect of pressure, velocity, temperature, 3
vibration etc.

FIRST INTERNAL EXAM

Wear – Classification – Running in wear-theories of wear- stages of


wear- Types of wear mechanisms- adhesive and abrasive wear- factors
affecting wear. Types of particles present in wear debris. 3

III 15
Wear of materials. Tests and Instrumentation in Tribology. Sliding
friction and wear abrasion test, rolling contact and fatigue test, solid 3
particle and erosion test, Corrosion test.

Lubrication: Role of lubrication- Lubricants-selection of lubricants-


Importance of viscosity and methods for measuring viscosity-
fundamentals of viscous flow- flow through capillary tube – flow 4
IV 15
between parallel pates -radial flow between parallel circular plates

Flow between parallel pates -radial flow between parallel circular plates, 3

18
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Squeeze film lubrication –Reynolds‟s equation.

SECOND INTERNAL EXAM

Bearings- classification and applications- Selection of bearings.


. 2

Hydrodynamic bearings: Journal bearings eccentricity-pressure


distribution – attitude angle, load carrying capacity, Petroff‟s equation –
V 20
friction and power loss-ideal and real bearings – leakage factors- 3
sommerfield number and design charts

Oil flow and heat dissipation in bearings- Analysis of hydro thrust


bearings – Fixed and pivoted shoe bearings. 3

Hydrostatic bearings: Analysis of oil pads-hydrostatic step bearings-


hydrostatic thrust bearing with shoes- 2

Role of restrictors- bearing materials and lubricants.


2
VI 20
Rolling element bearings: Types - static and dynamic capacities-bearing
life – Stribeck‟s equation- cyclic loading 2

Selection of bearings– lubrication,mounting of bearings.


2

END SEMESTER EXAM

19
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME6999 Research Methodology 0-2-0 2 2015

Course Objectives
1. To prepare the student to do the M. Tech project work with a research bias.
2. To formulate a viable research question.
3. To develop skill in the critical analysis of research articles and reports.
4. To analyze the benefits and drawbacks of different methodologies.
5. To understand how to write a technical paper based on research findings.

Syllabus

Introduction to Research Methodology-Types of research- Ethical issues- Copy right-royalty-


Intellectual property rights and patent law-Copyleft- Openacess-
Analysis of sample research papers to understand various aspects of research methodology:
Defining and formulating the research problem-Literature review-Development of working
hypothesis-Research design and methods- Data Collection and analysis- Technical writing- Project
work on a simple research problem
Approach
Course focuses on students' application of the course content to their unique research interests. The
various topics will be addressed through hands on sessions.

Expected Outcome
Upon successful completion of this course, students will be able to
1. Understand research concepts in terms of identifying the research problem
2. Propose possible solutions based on research
3. Write a technical paper based on the findings.
4. Get a good exposure to a domain of interest.
5. Get a good domain and experience to pursue future research activities.

References
1. C. R. Kothari, Research Methodology, New Age International, 2004
2. Panneerselvam, Research Methodology, Prentice Hall of India, New Delhi, 2012.
3. J. W. Bames, Statistical Analysis for Engineers and Scientists, Tata McGraw-Hill, New York.
4. Donald Cooper, Business Research Methods, Tata McGraw-Hill, New Delhi.
5. Leedy P. D., Practical Research: Planning and Design, McMillan Publishing Co.
6. Day R. A., How to Write and Publish a Scientific Paper, Cambridge University Press, 1989.
7. Manna, Chakraborti, Values and Ethics in Business Profession, Prentice Hall of India, New
Delhi, 2012.
8. Sople, Managing Intellectual Property: The Strategic Imperative, Prentice Hall ofIndia, New
Delhi, 2012.

20
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Introduction to Research Methodology: Motivation towards research -


Types of research: Find examples from literature.

Professional ethics in research - Ethical issues-ethical committees. Copy


I right - royalty - Intellectual property rights and patent law - Copyleft-
5
Openacess -Reproduction of published material - Plagiarism - Citation
and acknowledgement.

Impact factor. Identifying major conferences and important


journals in the concerned area. Collection of at least 4 papers in the
area.

Defining and formulating the research problem - Literature Survey-


Analyze the chosen papers and understand how the authors have
II
undertaken literature review, identified the research gaps, arrived at 4
their objectives, formulated their problem and developed a hypothesis.

FIRST ASSESSMENT

Research design and methods: Analyze the chosen papers to


III understand formulation of research methods and analytical and No end
4
experimental methods used. Study of how different it is from semester
previous works. written
examinatio
n
IV Data Collection and analysis. Analyze the chosen papers and study the
5
methods of data collection used. - Data Processing and Analysis
strategies used – Study the tools used for analyzing the data.
SECOND ASSESSMENT

21
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Technical writing - Structure and components, contents of a typical


technical paper, difference between abstract and conclusion, layout,
V
illustrations and tables, bibliography, referencing and footnotes- use of 5
tools like Latex.

VI Identification of a simple research problem – Literature survey-


5
Research design- Methodology –paper writing based on a hypothetical
result.
END SEMESTER ASSESSMENT

22
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME6191 SEMINAR I 0-0-2 2 2015

Course Objectives
To make students
1. Identify the current topics in the specific stream.
2. Collect the recent publications related to the identified topics.
3. Do a detailed study of a selected topic based on current journals, published papers
and books.
4. Present a seminar on the selected topic on which a detailed study has been done.
5. Improve the writing and presentation skills.

Approach

Students shall make a presentation for 20-25 minutes based on the detailed study of
the topic and submit a report based on the study.

Expected Outcome

Upon successful completion of the seminar, the student should be able to


1. Get good exposure in the current topics in the specific stream.
2. Improve the writing and presentation skills.
3. Explore domains of interest so as to pursue the course project.

23
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

01ME6193 L-T-P : 0-0-2


Machine Dynamics Lab Credits : 1
SL. Experiment Main equipments required
NO
1 Study of vibrations of a box stationed on Motor , Box, Springs, Variator, Tachometer ,
flexible springs. etc
2 Study of absorber system and its tuning for a Motor , Tuned damper , Variator, Auxiliary
fixed beam. mass Tachometer , etc.

3 Study of free and forced vibration using Speed controller, motor, disc, tachometer,
universal vibration machine spring, damper, drum. Etc.
4 Estimation of damping of beam specimen for Beam specimen of Steel, Viscoelastic material
different damping treatments for attachments, Accelerometer, Charge
amplifier, Oscilloscope
5 To find the natural frequencies and mode Vibration exciter, Arbitrary function generator,
shapes of a free-free beam experimentally and free-free beam, Oscilloscope, Amplifier, laser
verify the same analytically displacement meter
6 Noise mapping of a machine using sound Sound Intensity probe and FFT analyzer
intensity probe

7 To verify the inverse square law for sound Frequency generator, speaker and sound level
meter
8 Study of various function of Sound Level Integrating Sound level Meter, Calibrator etc.
Meter and use it for field measurements

9 To get the transmission loss of any panel eg. Sound Level meter, Signal generator, amplifier,
door speaker.
10 To study the sound of musical instruments Musical Instruments (Tabla, guitar),
microphone, amplifier, FFT Analyzer
11 Determination of natural frequencies and mode laser displacement meter/Accelerometer,
shapes of a free-free plate. Oscilloscope, Exciter, plate, Labview sound
and vibration tool kit

12 Use of Laser Doppler Vibrometer for scanning laser Doppler vibrometer


measurement of complex structures

13 Determination of Young‟s modulus and shear UntrasonicPulser-receiver, Transducers,


modulus of the given specimens using Computer, DAC.
ultrasonic longitudinal and shear velocities.

24
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

14 Micro structural examination of the given Polishing Machine, Optical Microscope


specimens using optical metallography and the
determination of grain size

15 Determination of mechanical properties of Computerized Universal Testing machine


material ( Yield Strength, Tensile Strength,
Elastic modulus) of the given specimen
16 Determination of the hardness of the given Micro Hardness Tester, Polishing Machine
specimen.

25
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SEMESTER - II
Syllabus and Course Plan

26
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Advanced Theory of 3-1-0 4 2015
01ME6102
Mechanisms

Course Objectives

To impart adequate knowledge in the field of kinematic analysis, synthesis and design of
mechanisms and Dynamic analysis.

Syllabus
Planar Kinematics of Rigid Bodies
Curvature Theory
Four-bar coupler-point curves
Cams
Synthesis of mechanisms
Dynamics

Expected Outcome
At the end of the course the students will:
 Have a comprehensive knowledge for the analysis of velocity and acceleration in
mechanisms.
 Have the ability to synthesize and design mechanisms for specific motions and other
applications.
 Have the ability to design cams and analyze its dynamic effects.
 Have the ability to analyze the dynamics of moving members in the machinery and design
appropriately.

References
Text Books:
1. Dynamics in Engineering Practice- Dara W Childs (CRC Press)
2. Theory of Machines and Mechanisms- Joseph Edward Shigley (Mc Graw Hill)
3. Vector Mechanics for Engineers: Statics and Dynamics- Beer and Johnston (McGraw Hill)
4. Engineering Mechanics- Irving H Shames (Prentice Hall of India)
5. Kinematic Synthesis of linkages-Richard S Hartenberg and Jacques Denavit(Mc Graw Hill)
6. Kinematics and Linkage Design-Allen S Hall Jr,Prentice Hall
7. Cam Design Handbook-Harold A Rothbart. (McGraw Hill)
Reference books :

1. Kinematics and Dynamics of plane motion-Hirchorn J(Mc Graw Hill)


2. Kinematic Analysis and Synthesis of Mechanisms-MallikA.K, Amithabha Ghosh and
Gunter Dittrich(CRC Press)
3. Advanced Mechanism Design: Analysis and Synthesis,George N Sandor and Arthur G
Erdman. Prentice Hall.

27
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Planar Kinematics of Rigid Bodies: Velocity and acceleration


relationships for two points in a rigid link -Vector approach, two-
4
coordinate system approach for velocity and acceleration, applied to
I planar mechanisms: 15
Slider-crank mechanisms, four bar linkages. Graphical approach to
velocity and acceleration in mechanisms. Brief introduction to complex
4
mechanisms.

Curvature Theory: Instantaneous centre or Pole, centrode or polode,


polode curvature, collineation axis, radius of curvature. 5
II The Euler-Savary equation, the inflection circle, Hartmans construction, 15
Bobillier constructions, the cubic of stationary curvature. Design based 3
on the above
FIRST INTERNAL EXAM
Four-bar coupler-point curves; Equation of coupler curves, circle of
4
III foci, multiple points, imaginary points, asymptote. 15
Singular foci, double points and symmetry, cusp, crunode, symmetry.
4
The Roberts-Chebychev Theorem and cognate linkages.
Cams:Polydyne cams: Cam Dynamics: Acceleration and Jerk. Analysis
of eccentric cam, effect of sliding friction, Analysis of disc cam with 5
IV reciprocating roller follower. 15
Analysis of elastic cam systems, follower response: Phase-plane method,
Johnson„s numerical analysis .Position error, Jump and cross-over shock, 3
unbalance, spring surge and wind-up. Cam force analysis.
SECOND INTERNAL EXAM
Synthesis of mechanisms: The four-bar linkage, Two and Three
6
position design.
V 20
Design of slider crank and double lever mechanisms for specified input
crank motion and output crank motion, Determination of minimum 6
Transmission angle.
Dynamics: Plane motion of rigid bodies using the principle of impulse
and momentum. Kinetics of rigid bodies in three dimensions:- Angular
VI momentum of a rigid body in three dimensions. Application of the 20
8
principle of impulse and momentum to the three-dimensional motion of a
rigid body Kinetic energy of a rigid body in three dimensions.

28
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Motion of a rigid body in three dimensions. Euler„s equation of motion.


Motion of a rigid body about a fixed axis. Motion of gyroscope: Eulerian
4
angles Steady precession of a gyroscope. Motion of an axi-symmetrical
body under no force.
END SEMESTER EXAM

29
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Design of pressure vessels and 3-0-0 3 2015
01ME6104
piping

Course Objectives

To gain knowledge of pressure vessel design, designing of piping and piping systems, and using of design
codes in design.

Syllabus

Terminology of Pressure Vessels- Stresses in pressure vessels


Stresses in Thick walled cylinders & Built up cylinders
Design of Tall Cylindrical Self Supporting process column
Reinforcement theory
Buckling of Pressure Vessels
Design of Piping

Expected Outcome
At the end of the course the students will:

 Students will understand how the theory is used in actual design of pressure vessels
 At the end of the course students will know the usage of design codes

References
Design Data Book is to be permitted in the University examination.
(P S G Data book by Faculty of Mechanical Engineering, P S G,
Design Data Handbook for Mechanical Engineering in SI and Metric Units by K. Mahadevan, K. Balaveera
Reddy
Standard Pressure Vessel Design Data Handbook ref. ASME ISI IBR)

Text Books :
1. John F. Harvey, „Theory and Design of Pressure Vessels‟ CBS Publisher and Distributors
2. Brownell, L. E., and Young, E. H., Process Equipment Design, John Wiley and Sons
3. SomnathChathopadhyay, Pressure Vessels Design and practice, C. R. C Press

Reference books :

1. Henry H. Bender, „Pressure Vessels Design hand book‟


2. ASME Pressure Vessel Codes Section VIII, 2006
3. Dennis Moss Pressure Vessel Design Manual Gulf publishing, 2003

30
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Pressure vessel – Terminology – Types of loads – Types of pressure-


Stresses in pressure vessels – Dilation of pressure vessels – Membrane 3
I stress analysis of vessel shell components 15
Cylindrical shells, spherical shells, conical head, elliptical head –
Discontinuity stresses in pressure vessels - Thermal stresses 3

Stresses in thick walled cylinders – Lame‟s equation - Shrinkfit stresses


in Built up cylinders, autofrettage of thick cylinders – 4
II
Thermal stresses and its significance 15
3

FIRST INTERNAL EXAM


Design of vessels ; Design of tall cylindrical vessels
3
III 15
supports for short vessels –Support for horizontal vessels
3
Design for wind load – design for seismic load and vibration–
4
IV 15
Theory of reinforcement – use of codes
3

SECOND INTERNAL EXAM


Buckling – buckling phenomenon – Elastic buckling of cylinders under
4
V external pressure 20
Stiffeners - buckling under combined compressive pressure and external
4
load– use of codes
Piping – Pipe specification – Pipe classification – Piping elements –
3

VI Piping layout and piping stress Analysis – Flexibility Analysis – Use of 20


codes
(Practice of software such as CAESAR,CAEPIE, PVELITE etc. Not 5
included in examination)
END SEMESTER EXAM

31
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Experimental Stress 3-0-0 3 2015
01ME6106 Analysis

Course Objectives

The course imparts to the studenrs, the basic aspects of theory of elasticity and stress-strain relationship
as well as experimental stress analysis that includes the most versatile techniques like photoelasticity,
strain gauges and non destructive test (NDT) methods.

Syllabus
Overview of stress analysis
Strain measurement
Instrumentation
Photo elasticity
Brittle coatings
Non destructive testing (NDT) methods

Expected Outcome
On completion of the course, the students will be able to understand:

 the different types of strain gauges and related instrumentation


 photoelastic techniques of stress analysis
 the concepts of brittle coatings
 the different NDT methods

References
Text Books :

1. J. W. Dally and W. F. Riley, Experimental Stress Analysis - McGraw Hill, 1991


2. L.S. Srinath, M.R. Raghavan, K. Lingaiah, G. Gargesa, B. Pant, and K. Ramachandra,
Experimental Stress Analysis, Tata Mc Graw Hill, 1984.
3. A. Mubin, Experimental Stress Analysis, Khanna Publishers, 2003.
4. Sadhu Singh, Experimental Stress Analysis, Khanna Publishers, 1996.
5. Jayamangal Prasad, C. G. Krishnadas Nair, Non-Destructive Test And Evaluation Of Materials,
Tata McGraw-Hill, 2008

Reference books :

1. M. Hetenyi, Handbook of Experimental Stress Analysis, John Wiley & Sons Inc, New York,
1950

32
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

2. R.C.Dove and P.H.Adams, Experimental Stress Analysis and Motion Measurement, Macmillan
Publishing Company, 1964
3. C.C. Perry and H.R. Lissener, Strain Gauge Primer, McGraw Hill, 2nd Ed., 1962.
4. W.J. McGonnagle-Non-destructive Testing-Mc Graw Hill, 1961.
5. Davis Joseph R. (ed.), .American Society for Metals Handbook- Volume 17, Non-destructive
Evaluation and Quality Control, ASM International Materials Park, Ohio.

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Overview of stress analysis : Theory of Elasticity, Plane stress and plane


strain conditions, compatibility conditions, problem using plane stress 3
I and plane strain conditions, three-dimensional stress strain relations. 15
Principal stresses and strains. Mohr„s circle-measurement of strains and
stresses. Stress analysis – Analytical, Numerical and Experimental 3
approaches.
Strain measurement : Strain gauges and Stress gauges. Mechanical,
Optical and Electrical gauges- construction and applications. 2
Variable resistance strain gauges, Gauge characteristics, Gauge
sensitivity, static and dynamic strains- reduction of strain gauge data-
II 3
compensation-strain measurement over long period at high and low 15
temperature.
Strain rosettes- Rectangular rosette, Delta rosette. Residual stresses:
Beneficial and harmful effects – Principle of residual stress 2
measurement-methods only. Moire Method of Strain Analysis
FIRST INTERNAL EXAM
Instrumentation : Strain Circuits, Potentiometer Circuits ,Range and
sensitivity, The Wheatstone Bridge , Sensitivity, Galvanometer, 3
III Transient response 15
Oscillograph, Cathode Ray Oscilloscope, Transducers- Displacement,
3
Force, Pressure, Velocity, Acceleration
Photoelasticity : The Polariscope, stress optic law, Photo elastic model
materials, Polariscope arrangements – Plane polariscope and Circular 4
IV polariscope, 15
Dark Field and Light field, Isochromatics and Isoclinics, Jones Calculus,
Partial fringe value and compensation techniques. Introduction to three 3
dimensional photoelasticity, Use of photo elastic coatings.

SECOND INTERNAL EXAM

33
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Brittle coatings : Coating stresses, Failure theories, Brittle coating crack


4
patterns produced by direct loading, refrigeration, load release,
V 20
Crack detection, Types of coatings, Steps in brittle coating tests, Coating
selection, Surface preparation. 4

Non destructive testing (NDT) methods : Types –dye penetrate methods,


Radiography-X-ray and Gamma ray-X-ray fluoroscopy- 5
VI 20
Penetrameter-Magnetic particle method. Introduction to lasers in NDT –
3
Ultrasonic flaw detection
END SEMESTER EXAM

34
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Design of power Transmission
01ME6112 3-0-0 3 2015
Elements

Course Objectives

To gain knowledge of industrial design and analysis of power transmission elements. To understand the
standard procedure available for design of power transmission elements and to learn to use standard data and
catalogues.

Syllabus

Design of transmission systems for flexible elements, Design of clutches and brakes, Design of
shafts, Spur gears and helical gears, Bevel and worm gears, Design of gear boxes

Expected Outcome
On completion of the course, the students will be able to understand:
the different types of power transmission elements
design power transmission systems

Design Data Book is to be permitted in the University examination.


(P S G Data book by Faculty of Mechjanical Engineering, P S G,
Design Data Handbook for Mechanical Engineering in SI and Metric UnitsbyK. Mahadevan, K.
Balaveera Reddy
Machine Design Data Book by V. B. Bhandari)

Text Books :
1. ShigleyJ.E and Mischke C. R., ―Mechanical Engineering Design‖, Sixth Edition,
Tata McGraw-Hill , 2003.
2. V. B. Bhandari, ―Design of Machine Elements‖, Tata Mc Graw Hill, 2002.
3. Sadhu Singh, Mechanical Machine Design, S. K. Kataria& Sons, 2013.

Reference books :

1. Braking of road vehicles-Newcom and Spurr


2. Design of Machine elements-Vol II-Nieman
3. Design of Machine elements-Reshtov
4. Design of Machine elements-Dobrovolkshy
5. Ground Vehicles- Wong

35
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Selection of V belts and pulleys, selection of Flat belts and pulleys


Selection of Wire ropes and pulleys, 3
I 15
Selection of Transmission chains and Sprockets. Design of pulleys and
sprockets. 4

Design of plate clutches, axial clutches, cone clutches, internal


expanding rim clutches. 3
II Brakes, internal and external shoe brakes disk brakes-self actuating 15
brakes fixed, link and sliding anchor drum brakes. 3

FIRST INTERNAL EXAM

Shafts: Design of shafts subjected to twisting moment, bending moment,


combined twisting and bending moments 3
III 15
Design of shafts subjected to fluctuating loads, design of shafts based on
rigidity. 3

Gear Terminology, Speed ratios and number of teeth, Force analysis,


Tooth stresses, Dynamic effects, Fatigue strength, Factor of safety,
Gear materials, Module and Face width-power rating calculations based 4

IV on strength and wear considerations, 15


Parallel axis Helical Gears, Pressure angle in the normal and transverse
plane- Equivalent number of teeth-forces and stresses. Estimating the 3
size of the helical gears.

SECOND INTERNAL EXAM

Straight bevel gear: Tooth terminology, tooth forces and stresses,


equivalent number of teeth. Estimating the dimensions of pair of straight
4
bevel gears.
V 20
Worm Gear: Merits and demerits- terminology. Thermal capacity,
materials-forces and stresses, efficiency, estimating the size of the worm 4
gear pair.
VI Geometric progression, Standard step ratio, Ray diagram, Structural 4 20

36
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

diagram, kinematics layout

Design of sliding mesh gear box, Constant mesh gear box. Synthesis of
multi speed gear boxes. 4

END SEMESTER EXAM

37
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Design & Analysis of
01ME6114 3-0-0 3 2015
Composite Structures

Course Objectives

Course Objectives:

 To gain knowledge of Different types of engineering materials, anisotropy, orthotropic and


composite materials.
 To gain knowledge of composites, types, applications, manufacturing and mechanics of composite
structures.
 To gain knowledge of stress analysis and failure analysis of composites.
 To gain knowledge of basic design principles of composite structures.

Syllabus

Design Classifications of Composites, Micro mechanics, Macro mechanics of laminates, Analysis based on
classical laminate theory, Failure theory of laminated composites, Testing of composite materials

Expected Outcome
 Students will understand how to select a composite material a suitable manufacturing method for
the required application.
 At the end of the course students will know how to design a composite product and will be able to
understand the failure mechanisms and testing methods of composite structures.

References

Design Data Book is to be permitted in the University examination.


(P S G Data book by Faculty of Mechjanical Engineering, P S G,
Design Data Handbook for Mechanical Engineering in SI and Metric UnitsbyK. Mahadevan, K. Balaveera
Reddy
Machine Design Data Book by V. B. Bhandari)

REFERENCES :
1. Stephen W.Tsai and H. Thomas Hahn, ‗Introduction to Composite Material‖ , Technomic
Publishing Company, Inc. Lancaster, 1980.
2. J. N. Reddy and A.V. Krishna Moorty, ―Composite Structures, Testing, Analysis and Design
Narosa Publishing House, New Delhi., 1992.

Text Books :

1. R. M. Jones,- Mechanics of Composite Material, McGraw Hill Publishing.

38
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

2. S.S. W. Tsai, Composites Design, Think Composites, 1986.


3. B. D. Agrawal and L.J. Brountman, Analysis and Performance of Fiber Composite, Willey New
York, 1980.
4. Geoff Eckold, Design and Manufacture of Composite Structures, Wood –Heed, Publishing
Limited, Cambridge, England, 1994.

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Basic Definitions and classification of composites, Basic definitions,


3
Various types of composites, Basic constituent materials in composites ,
I 15
Composite Manufacturing Processes, PMC„s, MMC„s, CMC„s and
carbon-carbon composites 3

Micromechanical behavior of a lamina- volume and mass fractions,


density and void content , 3
II
Evaluation of elastic moduli, ultimate strengths of a unidirectional 15
lamina, thermal expansion coefficients, moisture expansion coefficients. 4

FIRST INTERNAL EXAM

Macro mechanical behavior of a lamina- Hooke„s law for different types


of materials, Hooke„s law for a two dimensional unidirectional lamina,
Hooke„s law for a two dimensional angle lamina, engineering constants
for an angle lamina,. 3

III 15
invariant form of stiffness and compliance matrices for an angle lamina,
strength failure theories of an angle lamina - determination of laminate
mechanical properties 4

Macro mechanical analysis of a laminate- laminates code, stress-strain


relations for a laminate, 3
IV 15
In-plane and flexural modulus of a laminate, hydrothermal effects in
laminate. 3

39
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SECOND INTERNAL EXAM

Failure, analysis and design of laminates - first and last ply failure
approaches Design of laminated based on strength and stiffness. 4

V 20
Stress analysis of laminated beams. Long-term environmental effects,
interlinear stresses, impact resistance, fracture resistance and fatigue 4
resistance.

Machining of composite structures..


4
VI 20
Mechanical Testing of composites 4
END SEMESTER EXAM

40
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Advanced Computer
01ME6116 3-0-0 3 2015
Graphics

Course Objectives

Objective of the programme is to make students to familiarize the mathematical concepts of advanced
computer graphics techniques. It is also aimed to make students to write simple programs and simulations
using C++ programming or any software tools like MATLAB

Syllabus

Introduction Computer Graphics, Input, output devices, Interactive model, Geometric transformation –I,
Geometric transformation -II, Clipping, Hidden surface removal, Interactive Mesh displays- projection
matrices, 3-D modeling – Space curves

Expected Outcome
Each student will become expert in writing programs for simulating engineering concepts. They also will
become expert in using MATLAB for their Thesis. This will further boost their aptitude in developing
graphics for research and visualizing techniques useful for industry needs

References

1. Mathematical elements of Computer Graphics-Rogers


2. Procedural element of computer Graphics-Rogers
3. Computer Graphics for Engineers- Vera B. Anand
4. Introduction to MATLAB-RadraPrathap
5. ―Computer Graphics – A Programming Approach-Steven Harrington , McGraw Hill Publication.
6. Edward Angel: Interactive Computer Graphics A Top-Down Approach with OpenGL, 5th Edition,
Pearson Education, 2008.

COURSE PLAN
Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Introduction to Computer Graphics; Input output devices; Clients and 15


3
Servers; Display Lists; Display Lists and Modeling;

41
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Programming Event Driven Input; Menus; Picking; A simple CAD


program; Building Interactive Models; Animating Interactive Programs; 3

Geometric Transformations Scalars, Points, and Vectors; Three-


dimensional Primitives; Coordinate Systems and Frames; 4
II
Modeling a Colored Cube; Affine Transformations; Rotation, 15
Translation and Scaling; 3

FIRST INTERNAL EXAM

Geometric Objects and Transformations; Transformation in


Homogeneous Coordinates; Concatenation of Transformations;
4

III 15

OpenGL Transformation Matrices; Interfaces to three dimensional


applications; 3

Clipping; Line-segment clipping; Polygon clipping; Clipping of other


primitives; Clipping in three dimensions; 3
IV 15
I Rasterization; Bresenham‟s algorithm; Polygon Rasterization; Hidden-
surface removal; Antialiasing; 3

SECOND INTERNAL EXAM

Interactive Mesh Displays; Parallel-projection matrices;


4
V 20
Perspective-projection matrices; Projections and Shadows. 4
3D modeling techniques (Wire frame, solid modeling and surface
modeling). C++ programming or Matlab coding to represent simple 3D 4
VI geometric models.
20
Mathematical formulation of space curves.(Cubic spline, and Bezier
curves) C++ programming or Matlab coding to generate space curves. 4

END SEMESTER EXAM

42
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Condition Monitoring &
01ME6118 3-0-0 3 2015
Maintenance Engineering

Course Objectives

 To introduce Various predictive maintenance techniques


 To familiarize the Destructive and Nondestructive testing techniques
 Analysis and remedial of condition monitoring and maintenance of various machinery in
plants.

Syllabus

Introduction to Machine Condition Monitoring and Condition Based Maintenance, Fundamentals


of Machinery Vibration and Rotor dynamics, Vibration & Noise Monitoring, Digital Signal
Processing & Instrumentation, Condition monitoring Techniques, Machine Tool Condition
Monitoring

Expected Outcome
 Students must be able to apply predictive maintenance techniques.
 Students must be able to handle the maintenance of industrial machinery in plants.

References

1. Kinsler and frey – Fundamentals of Acoustics


2. Berenek, L. L. – Noise and Vibration Control
3. Grad – Industrial noise and vibration
4. Harris, C. K. – Handbook of Noise Control
5. Petrusowicz and Longmore – Noise and Vibration control for industrialists
6. Thumann and Miller- Secrets of noise control
7. R. D. Ford – Introduction to Acoustics
8. Douglas P. Reynolds – Engineering Principles of Acoustics

43
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Introduction to condition monitoring and fault diagnosis –Machinery


3
failure-
I 15
Type and cause – Frequency of failure- Bath-tub curve- Basic
Maintenance strategies 3

Characteristics of Vibrating systems- Vibration of continuous systems-


Mode shape and operational deflection shapes- 4
II
Experimental modal analysis-Simple rotor disc systems and critical 15
speed-Condition monitoring of large rotor systems 3

FIRST INTERNAL EXAM

Vibration monitoring- Misalignment and eccentricity detection- Bearing


fault- Gear fault-Cavitations induced vibration in fluid machines -
4

III 15

Noise measurement : Decibel scale – relationship between pressure,


intensity and power – Noise source 3

Introduction- Classification of signals-Frequency domain- Signal


Analysis-Fourier series-Discrete Fourier Transforms – Fundamentals of 3
IV FFT,. 15
Auto power spectrum – Frequency Response Spectrum – Basic
Measuring Equipments for Vibration, Force, Rotational speed 3

SECOND INTERNAL EXAM

Introduction- Radiography- Ultrasound Testing- Thermography-


4
V 20
Wear Debris Analysis- Eddy current Testing – Acoustic Emission- 4

44
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Introduction- Case studies of condition monitoring in Process &


4
Manufacturing industry.
VI 20
Bend Pulley Failure Analysis, Vibration measurement on a multi-stage
gearbox drive set. 4

END SEMESTER EXAM

45
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Optimization Technique for 3-0-0 3 2015
01ME6122
Engineering

Course Objectives

 Formulate the given problem in a mathematical format which is acceptable to an optimization


algorithm.
 Understand the techniques and applications of engineering optimization.
 Choose the appropriate optimization method that is more efficient to the problem at hand.

Syllabus

Introduction to Optimization
Classical Optimization Techniques, Review of Linear Programming Problems
Linear Programming (LP), Non-Linear Programming (NLP)
Unconstrained Optimization
Non-Linear Programming (NLP): Constrained Optimization
Geometric programming; Dynamic programming; Integer programming; Goal programming. Stochastic
programming

Expected Outcome

 Appreciate the application of optimization problems in varied disciplines.


Model a real-world decision problem as an optimization problem.
Perform a critical evaluation and interpretation of analysis and optimization results.

References

1. H.A. Taha, Operations Research: An Introduction, Pearson Education


2. S.S. Rao, Engineering Optimization: Theory and Practice, New Age International Publishers.
3. A.D. Belegundu, T.R. Chandrupatla, Optimization Concepts and Applications in Engineering, Pearson
Education.
4. H. M. Wagner, Principles of Operations Research, Prentice- Hall of India Pvt. Ltd.
5. Gross and Harris, Fundamentals of Queuing Theory, John Wiley & Sons
6. M.S. Bazaraa, J.J. Jarvis, H.D. Sherali, Linear Programming and Network Flows, John Wiley & Sons.
7. Kalyanmoy Deb, Optimization for Engineering Design: Algorithms and Examples, Prentice-Hall of
India Pvt. Ltd.

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Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Introduction to Optimization: Historical sketch; Engineering applications


of optimization; 4
15
Statement of an optimization problem; Classification of optimization
problems. 3

. Classical Optimization Techniques: Single variable optimization;


II Multivariable optimization with no constraints, with equality constraints
4
and with inequality constraints.
Review of Linear Programming Problems 15
2

FIRST INTERNAL EXAM


Linear Programming (LP): Decomposition principle; Sensitivity
analysis; Quadratic programming and LCP. Non-Linear Programming
(NLP): One-Dimensional Unconstrained Optimization – Single variable 3
optimization; Fibonacci method; Golden-section method; Polynomial
III 15
based methods.
Unconstrained Optimization – Necessary and sufficient conditions for
2
optimality;
The steepest descent method; The Conjugate gradient method; Newton„s
2
method; Quasi-Newton method; Secant method.
Linear Programming (LP): Decomposition principle; Sensitivity
analysis; Quadratic programming and LCP. Non-Linear Programming 3
IV (NLP) 15
One-Dimensional Unconstrained Optimization – Single variable
optimization; Fibonacci method; Golden-section method; Polynomial 3
based methods.
SECOND INTERNAL EXAM
Non-Linear Programming (NLP): Constrained Optimization – Problem
formulation; Necessary and sufficient conditions for optimality 4
V 20
;Rosen„s Gradient Projection Method; Zoutendijk„s method; Generalized
Reduced gradient method; Sequential QP; Penalty function based 4
methods.
Geometric programming; Dynamic programming; Integer programming; 4
VI 20
Goal programming. Stochastic programming 4
END SEMESTER EXAM

47
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME6124 Acoustics And Noise Control 3-0-0 3 2015

Course Objectives

 To gain knowledge of the principles of acoustics and noise control in various engineering
applications.

Basic Acoustic Principles


Acoustic transmission through different media
Noise measurement
Environmental Noise Control
Acoustic materials – Theory of acoustic filters and mufflers
Principles of Noise Control in machinery – in an Auditorium

Expected Outcome

On completion of the course, the students will be able to understand:


The basic principles of acoustics, noise control and the design of acoustical elements such as
filters, mufflers, resonators etc and the noise control applications in the area of machinery,
auditorium design etc

Text Books :
1. Kinsler and frey – Fundamentals of Acoustics
2. Berenek, L. L. – Noise and Vibration Control
3. Grad – Industrial noise and vibration

Reference books :

1. Harris, C. K. – Handbook of Noise Control


2. Petrusowicz and Longmore – Noise and Vibration control for industrialists
3. Thumann and Miller- Secrets of noise control
4. R. D. Ford – Introduction to Acoustics
5. Douglas P. Reynolds – Engineering Principles of Acoustics

48
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Introduction to Optimization: Historical sketch; Engineering applications of


optimization; 2

Introduction – Basic acoustic principles- acoustic terminology and 15


definitions – Plane wave- harmonic solution. 3

Velocity of sound in inviscid fluids – relationship between wavelength-


particle velocity, acceleration – Energy density – acoustic intensity – 2
reference standards
Transmission through one, two and three media – Transmission through
II pipes – branched and unbranched – resonators – Transmission loss-
3
reflection at plane surface
spherical waves – radiation – simple source – hemispherical source- 15
radiating piston – pressure intensity distribution – Beam width and 3
directivity index – sound absorbing materials
FIRST INTERNAL EXAM
Noise measurement : Decibel scale – relationship between pressure,
intensity and power – sound level meter, noise analyzer and graphic level 4
III
recorder –
Measurement in anechoic and reverberation chambers - Standing waves-
3
standing wave apparatus.
Environmental noise control : Human reaction to sound – definitions of
speech interference level, perceived noise level, phon and soneetc, 4
IV hearing loss
principles of noise control, control at source, during transmission and at
receiver- protection of receiver 2

SECOND INTERNAL EXAM


Acoustic insulation – acoustic materials – acoustic filter and mufflers –
plenum chamber – noise criteria and standards – noise and number index 4
V guide lines for designing quieter equipments- 20
Methods of controlling noise using baffles, coverings, perforations etc.
transmission through structures – control - vibration damping and other 5
methods
Principles of noise control in machinery such as pumps, rotating
4
VI machines, reciprocating machines etc
20
Introduction sound design requirements of an auditorium 3
END SEMESTER EXAM

49
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Advanced Finite Element 3-0-0 3 2015
01ME6126
Method

Course Objectives

The objective in this course is to summarize modern and effective finite element procedures for
the nonlinear analysis of static and dynamic problems. The modeling of geometric and material
nonlinear problems is discussed. Students will learn advanced topics and techniques in finite
element methods and how to implement and apply these techniques to solve nonlinear systems of
ordinary and partial differential equations.How particular continuum and structural (beam, plate
and shell) elements can be formulated, integrated and used to solve elastic problems.
Numerical difficulties, such as shear locking, inherent in some elements and how to
overcome them.
The fundamental concepts of using FEA to model buckling of structures.
The fundamental concepts of the theory of plasticity.
How different plasticity models can be used to approximate the behaviour of different
materials.
The fundamental concepts of geometric nonlinearity.

Syllabus

Introduction to Nonlinear Analysis, nonlinear differential equations.


Total Lagrangian and updated Lagrangian formulation for Incremental General Nonlinear Analysis
from the principles of continuum mechanics.
Updated and Total Lagrangian Formulation.
Formulation of Finite Element Matrices for Beam and Plate elements.
Linearization and Directional derivatives. Solution of Nonlinear Dynamic Response,Solution of the
Nonlinear Finite Element Equations in Static Analysis

Expected Outcome

The student may be able to model nonlinear problems with


 Static and dynamic problems with Geometric and material nonlinearities
 Be aware of the limitations of the nonlinear FEM to avoid GIGO (Garbage In Garbage Out)
 Gain an insight into programming nonlinear FE using MATLAB, C++ etc.
 Efficient and effective use of commercial FE software like ANSYS, NASTRAN, ABAQUS and
to understand the solution control options like load step, substep, time step, restart, stability of
solution at bifurcation etc.

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Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Reference books :

1. Finite element procedures K. J. Bathe, PHI.


2. An Introduction to Nonlinear Finite Element Analysis, J.N Reddy, Oxford University Press, 2005.
3. Nonlinear Finite elements for continua and structures, Ted Belytschko, Wiley 2001.
4. Continuum Mechanics and plasticity, Han Chin Wu, CRC,2001.
5. An introduction to continuum mechanics with applications, J.N Reddy, Cambridge university Press,
2008.
6. Nonlinear Finite Element Analysis of Solids and Structures: Volume 1 essentials - M.A. Crisfield,
Wiley.
7. Nonlinear Finite Element Analysis of Solids and Structures: Volume 2 Advanced Topics - M.A.
Crisfield, Wiley.
8. Introduction to Nonlinear Finite Element Analysis, , Nam-Ho Kim,Spinger
9. Advanced Topics in Finite Element Analysis of Structures: With Mathematica and MATLAB
Computations, M. Asghar Bhatti, Wiley
10. Nonlinear Finite Element Methods, Peter Wriggers, Springer
11. Structural Analysis with the Finite Element Method. Linear Statics Volume 2: Beams, Plates and Shells,
Eugenio Oñate, Springer.

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Introduction to Nonlinear Analysis, nonlinear differential equations, 3

15
Basic Considerations in Nonlinear Analysis Lagrangian Continuum 3
Mechanics Variables for General Nonlinear Analysis, Virtual work
principle and variational methods,
Continuum Mechanics Variables for General Nonlinear Analysis– 4
II TotalLagrangian formulation for Incremental General Nonlinear
Analysis from the principles of continuum mechanics.
Formulation of Finite Element Matrices from the principles of 3 15
continuum mechanics: Two-Noded Truss Element

FIRST INTERNAL EXAM


Updated Lagrangian formulation for Incremental General Nonlinear 3
Analysis from the principles of continuum mechanics.
III Formulation of Finite Element Matrices from the principles of 3
continuum mechanics: Two-Noded Truss ElementFormulation of the
Nonlinear Finite Element Equations.

51
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Two and Three-Dimensional Solid Elements; Plane Stress, Plane Strain, 4


and Axisymmetric Conditions, Constitutive relations
IV
Formulation of Finite Element Matrices for Beam and Plate elements, 3
Kirchhoff‟s and Mindlin‟s beam/plate theory, nodal coordinate system,
surface normal, transformation matrices.
SECOND INTERNAL EXAM
Linearization and Directional derivatives, Directional derivatives of 4
different strain measures.
V 20
Linearization of weak form in terms of second PiolaKirchoff stresses 4
and the Green Lagrange strains, Solution of Nonlinear Dynamic
Response,

Solution of the Nonlinear Finite Element Equations in Static Analysis, 4


Newton Raphson,
VI 20
Modified Newton Raphson, Secant method, Arc length method, Force 4
and displacement control, residual calculation, convergence criterion.

END SEMESTER EXAM

52
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME6128 Robotics 3-0-0 3 2015

Course Objectives

 To introduce the basic concepts, parts of robots and types of robots.


 To make the student familiar with the various drive systems for robot, sensors and their
applications in robots and programming of robots.
 To discuss about the various applications of robots, justification and implementation of robot

Syllabus

Introduction and classification of robots


Robot kinematics and dynamics
Robot drives and power transmission systems
Robot end effectors
Path planning & programming
Robot Language- Software- Industrial application

Expected Outcome

 At the end of the course the students will:


 The Student must be able to design automatic manufacturing cells with robotic control using
 The student could understand the principle behind robotic drive system, end effectors,
sensor, machine vision robot kinematics and programming.

References

1 Deb S. R. and Deb S., “Robotics Technology and Flexible Automation”, Tata McGraw Hill
Education Pvt. Ltd, 2010.
2. John J.Craig , “Introduction to Robotics”, Pearson, 2009.
3. Mikell P. Groover et. al., "Industrial Robots - Technology, Programming and Applications",
McGraw Hill, New York, 2008.
4. Richard D Klafter, Thomas A Chmielewski, Michael Negin, "Robotics Engineering – An
Integrated Approach", Eastern Economy Edition, Prentice Hall of India Pvt. Ltd., 2006.
5. Fu K S, Gonzalez R C, Lee C.S.G, "Robotics : Control, Sensing, Vision and Intelligence",
McGraw Hill, 1987

53
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Specifications of Robots- Classifications of robots – Work envelope


4
15
Flexible automation versus Robotic technology – Applications of Robots
3

ROBOT KINEMATICS AND DYNAMICS :Positions, Orientations and


II frames, Mappings: Changing descriptions from frame to frame,
4
Operators: Translations, Rotations and Transformations -
Transformation Arithmetic - D-H Representation - Forward and inverse 15
Kinematics Of Six Degree of Freedom Robot Arm – Robot Arm 2
dynamics
FIRST INTERNAL EXAM
ROBOT DRIVES AND POWER TRANSMISSION SYSTEMS: Robot
3
drive mechanisms, hydraulic – electric – servomotor- stepper motor
III Pneumatic drives, Mechanical transmission method - Gear transmission, 15
2
Belt drives, cables, Roller chains, Link - Rod systems
Rotary-to-Rotary motion conversion, Rotary-to-Linear motion
2
conversion, Rack and Pinion drives, Lead screws, Ball Bearing screws
ROBOT END EFFECTORS : Classification of End effectors – Tools as
end effectors. 3
IV 15
Drive system for grippers-Mechanicaladhesive-vacuum-magnetic-
grippers. Hooks&scoops. Gripper force analysis and gripper design. 3
Active and passive grippers.
SECOND INTERNAL EXAM
Drive system for grippers-Mechanical adhesive-vacuum-magnetic-
grippers. Hooks &scoops. 4
V 20
Gripper force analysis and gripper design. Active and passive grippers.
4
Robot languages -.computer control and Robot software
4
VI
20
Industrial Application of robots
4
END SEMESTER EXAM

54
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME6192 MINI PROJECT 0-0-4 2 2015

Course Objectives
To make students

Design and develop a system or application in the area of their specialization.

Approach

The student shall present two seminars and submit a report.The first seminar shall
highlight the topic, objectives, methodology, design and expected results. The
second seminar is the presentation of the work / hardwareimplementation.
Expected Outcome

Upon successful completion of the miniproject, the student should be able to


1. Identify and solve various problems associated with designing and implementing a
system or application.
2. Test the designed system or application.

55
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

01ME6194 L-T-P : 0-0-2


Modelling & Analysis Lab Credits : 1
SL. Experiment Main equipments/Software required
NO
1 3D Modelling of Universal Coupling Any Three Modelling Package

2 3D modeling of Clutch Assembly Any Three Modelling Package


3 3D Modelling of a 4 speed Gear box Any Three Modelling Package

4 Modal analysis of a beam – by using Accelerometers, oscilloscope, charge amplifier, impact


impact hammer, and by using shaker hammer, electrodynamic exciter, beam and its fixer etc.

5 Modal analysis of plate – by using Accelerometers, oscilloscope, charge amplifier, impact


impact hammer, and by using shaker hammer, electrodynamic exciter, plate and its fixer etc.

6 Modal analysis of beam by modeling in Any FEM Software package,


CAD software and exporting the same (ANSYS/NASTRAN/ABACUS/ADINA/COMSOL)
to finite element analysis software. Any 3D modeling CAD package
(Pro-E, Inventor, Solidworks, Catia)
7 Modal analysis of plate using to finite Any FEM Software package,
element analysis software. (ANSYS/NASTRAN/ABACUS/ADINA/COMSOL)
Any 3D modeling CAD package
(Pro-E, Inventor, Solidworks, Catia)
8 Modal analysis of beam using computer Software – MATLAB/FORTRAN/C++
program code
9 Modal analysis of plate using computer Software – MATLAB/FORTRAN/C++
program code

10 For a SDOF system measure the FRF Spring mass system, accelerometer, FFT analyzer, exciter,
and identify the mass, stiffness and
damping using the peak picking method
11 Material characterization of viscoelastic, Bi-axial testing machine
hyper elastic and biological membrane
material
12 Fatigue fracture study of composites Fatigue fracture testing machine

13 To get the spatial distribution of SPL of Signal generator, amplifier, speaker, sound level meter
a Noise Generator

14 To study the frequency distribution of a Signal generator, oscilloscope, speaker and microphone
signal generated and check the
frequency content of human voice and
compare it for two persons
15 To determine natural frequencies Accelerometers, oscilloscope, charge amplifier,
corresponding mode shapes of the disc electrodynamics exciter, disk etc.
and mode shapes

56
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SEMESTER - III
Syllabus and Course Plan

57
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Advanced Numerical 3-0-0 3 2015
01ME7111
Methods

Course Objectives

 To provide students with a solid foundation of the theory of Numerical Techniques thus
equipping them to solve mathematical models of engineering systems.
 To equip students with good scientific and mathematical principles to model and solve
engineering problems met with in engineering design so as to innovate or improve
existing designs in view of the purpose of improvement of standard of life.

Syllabus

Solution of algebraic and transcendental equations


Solution of simultaneous equations-Direct & indirect methods
Interpolation & Curve Fitting
Numerical Differentiation & Integration
Solution to ordinary Differential Equations
Solution to partial differential Equations- FEM

Expected Outcome
By the end of the course,
 Graduates will have received training in solving real-life engineering problems from
the study of theory and problem-solving skills practiced in the class-room.
 Graduates will have their minds developed to equip them in their career to
recognize problems faced by industry and society, and forge out viable solutions
there to.
 Graduates will demonstrate knowledge of professional and ethical responsibilities.
References:

1.Numerical methods for Scientific and Engineering Computation – Jain M.K.,


2. Elementary Numerical Analysis – Conte and Carl DeBoor
3. Introduction to Numerical Analysis – Gupta A and Bose S C
4. Introduction to Numerical Analysis – Hilderbrand FB
5. Introduction toNumerical Analysis – Fjorberg C E
6. An Introduction toNumerical Analysis – Kendall E Atkinson
7. Statistics – Murrey R Spiegel
8. Numerical Mathematical Analysis – James B. Scarborough
9. Applied Numerical Analysis – C F Gerald & P O Wheatley
10. Numerical algorithms – E V Krishnamurthy & S K Sen

58
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Solution of algebraic and transcendental equations- Review and


comparison of various iterative methods, convergence 4
15
Generalised Newton-Raphson method for multiple roots – Higher
3
order methods – Newton‗s method for non-linear systems.
Solution of simultaneous equations-Direct & indirect methods-
II Gauss elimination and Gauss Jordan methods – ill conditioning –
3
pivoting –
Jacobi, Gauss-Seidel and Relaxation methods-convergence-Eigen 15
value problems-Vector iteration method 3

FIRST INTERNAL EXAM


Interpolation & Curve Fitting-Newton‗s Divided difference,
Lagrange, Aitken, Hermite and Spline techniques – Inverse 4
interpolation -Double interpolation-Trigonometric interpolation.
III
Curve fitting – method of least squares – non-linear relationships
– Correlation and Regression – Linear Correlation – Measures of
3
correlation – Standard error of estimate – Coefficient of correlation
– Multiple linear regressions.
Numerical differentiation – Derivative using forward, backward
and central difference scheme, Maxima and minima of tabulated 4
IV functions.
Numerical integration-Newton-Cote‗s Integration formula-Gauss
quadrature- Simson rule, Double integration. Error estimates- 2

SECOND INTERNAL EXAM


Solution of ordinary differential equations-Single step & multi
step methods-stability of solution – 4
V 20
Simultaneous first order differential equations- higher order
different equations. Numerical solution of integral equations. 3

Partial differential equations – classification – Laplace equation,


ID wave equation, ID heat equation – Finite difference methods – 4
VI 20
Relaxation methods.
Stability and convergence of solution. FEM for ordinary
5
Differential equation and partial differential equations.
END SEMESTER EXAM

59
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Advanced Non-Destructive 3-0-0 3 2015
01ME7113
Evaluation

Course Objectives

The aim of the course is to familiarize the various nondestructive evaluation techniques
and the identification of technique suitable for particular requirement.
Introduction, surface NDT methods
Eddy current method
Thermography
Radiography
Ultrasonic NDT
Advance NDE methods

Expected Outcome

At the end of the course the students will:


 Understand various surface and volumetric non destructive evaluation techniques
and its sensitivity towards various types of defects
 Gain knowledge about various advanced NDE techniques
 Understand the principle of ultrasonic NDE and mechanics of elastic wave
propagation.
Text Books :
1. P.J. Shull,Nondestructive evaluation, theory techniques and application, Marcell
Decker Inc, New York 2002
2. D.E. Bray and R.K.Stanley, Nondestructive evaluation, a tool in design
manufacturing and service, CRC Press, 1996
3. Paul E. Mix,Introduction to nondestructive testing- a training guide, Wiley
International, USA, 2005
Reference books :
1. NDT Handbooks Volume 1-17, ASNT Press, OH USA
2. Charles J. Hellier,Handbook of nondestructive evaluation, Mc Graw Hill
3. Nondestructive evaluation and quality control, ASM Handbook, ASM International

60
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Introduction to nondestructive evaluation, Visual inspection,


Liquid Penetrant Testing – rinciples, types and properties of
4
liquid penetrants, developers, advantages and limitations of
various methods. 15
Testing Procedure, Interpretation of results. Magnetic Particle
Testing- Theory of magnetism, inspection materials Magnetisation
3
methods, Interpretation and evaluation of test indications,
Principles and methods of demagnetization, Residual magnetism.
Electro-Magnetic Methods - Maxell‘s Equations, Magnetic Flux
II Leakage. 3
Eddy Current, Low Frequency Eddy Current, Remote Field Eddy 15
Current, Pulsed Eddy Current. 3

FIRST INTERNAL EXAM


Principles of Thermography, Contact and non contact inspection
methods - Heat sensitive paints - Heat sensitive papers - thermally
4
quenched phosphors liquid crystals - techniques forapplying
III liquid crystals - calibration and sensitivity -
Other temperature sensitive coatings -non contact thermographic
inspection - Advantages and limitation -infrared radiation
3
andinfrared detectors, Instrumentations and methods,
applications.
Radiographic Methods - Principles of X-ray NDT, Equipment,
Calibration, Image Collection, Quantification, and Interpretation. 4
IV High power sources and high quality films.
Digital Radiography, Introduction to Tomography and
3
Laminography.
SECOND INTERNAL EXAM
Nature of sound waves, wave propagation - modes of sound
wave
generation - longitudinal waves, transverse waves, surface waves, 3
V lamb waves - Velocity, frequency and wavelength of ultrasonic 20
waves
Ultrasonic pressure, intensity and impedance - Attenuation of
ultrasonic waves - reflection, refraction and mode convection - 3
Snell‘s law

61
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

and critical angles - Fressnel and Faunhofer effects - ultrasonic


beam split.
Various methods of ultrasonic wave generation - Piezoelectric
effect, Piezo electric materials and their properties, contact testing
, Pulse echo method and through transmission method,
3
immersion testing, couplants - Data presentation A, B and C scan
displays

Formulation of elastic wave equation, Elastic wave propagation in


4
isotropic and anisotropic materials, Cristoffel equation.
VI Overview of advance ultrasonic techniques-Phased array 20
technique, Time of flight diffraction technique, Ultrasonic guided
4
waves, EMAT, laser ultrasonics, nonlinear ultrasonics, acoustic
emission technique.
END SEMESTER EXAM

62
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME7115 Advanced Design Synthesis 3-0-0 3 2015

Course Objectives

 To give an overview of the techniques used in Mechanical Engineering for the analysis and
synthesis of Mechanisms.
 To familiarize the graphical and analytical techniques commonly used in the synthesis of
mechanisms.
 To provide sufficient theoretical background to understand contemporary mechanism design
techniques.
 To develop skills for applying these theories in practice.
 Identify mechanisms by type of motion (Planar, Spatial etc.)
 Select the best type of mechanism for a specific application and apply the fundamental
synthesis technique to properly dimension the mechanism

Syllabus

Floating Link, Overlay method, Coupler curves


Inflection circle, Transmission angle.
Two point synthesis and Three point synthesis of Mechanisms.
Synthesis with Four accuracy points.
Synthesis using Displacement Equations.
Synthesis using Complex numbers, Spatial mechanisms

Expected Outcome

By the end of the course, the students will be able to


 Create and analyses a great number of types of mechanisms.
 Do Kinematic analysis of common mechanisms used in machinery.
 Apply the analysis and synthesis methods to design a mechanism.

References:
1. Kinematic synthesis of Linkages by Richard.S.Hartenberg, Jacques Denavit, McGraw Hill
book company.
2. Kinematics and linkage design by Allen.S.Hall. Prentice Hall of India, Ltd.
3. Theory of Mechanisms and Machines by Shigley, McGraw Hill International Edition.
4. Dynamics of Machinery by A.R.Holowenko.

63
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Floating Link, Special methods of Velocity and Acceleration Analysis


using auxiliary points. 4
15
Overlay method for conditioned crank mechanisms, coupler curves.
Roberts – chebyshev theorem 3

Inflection circle,Euler Savery equation, Hartman construction, Bobillier


II construction, 3
Synthesis using Optimum transmission angle 15
3

FIRST INTERNAL EXAM


Geometric methods of synthesis with three accuracy points:- poles of
four bar linkages, Relative poles of four bar linkages, Function
4
III generators, poles of slider crank mechanisms, Relative poles of slider
crank mechanisms, Rectilinear recorder mechanisms.
Synthesis of slider crank mechanism with three accuracy points.
3
Geometric methods of synthesis with four accuracy points:- pole
triangles, center point curves, Circle point curves, Construction of circle 4
IV points, Cardinal points, opposite poles, Pole quadrilaterals,
Function Generators, Synthesis of slider crank mechanism with four
accuracy points. 2

SECOND INTERNAL EXAM


Algebraic methods of synthesis using displacement equations: - Crank
and follower synthesis- three accuracy points, 4
V 20
Crank and follower synthesis- angular velocities and accelerations.
3

Rectilinear mechanisms, Algebraic methods of synthesis using complex


4
VI numbers.Spatial motion and spatial linkages
20
Types of spatial mechanisms, Single loop linkage and multiple loop
5
linkages. Simple mechanisms in Robots.
END SEMESTER EXAM

64
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME7117 Mechatronics System Design 3-0-0 3 2015

Course Objectives
To equip students with state of the art techniques and skills in the fields of automation and robotics.
There is a huge demand from industries for qualified professionals in the areas of automation.
MEMS is an emerging area where future developments are focused. Till now in India there was no
manpower shortage But in future we will lack youth employees to take tedious physical jobs. The
only answer is automation. So it is the need of the hour to make students aware of the latest trends in
sensors, actuators, pneumatic and hydraulic systems, PLC etc.
Syllabus

Introduction to mechatronics sensors and transducers


Automation system design
Modeling and simulation of mechatronics systems
Microprocessors & microcontrollers
Real time interfacing
Robotic vision and case studies

Expected Outcome
On successful completion of this course a student will be able to design and develop complicated
pneumatic and hydraulic circuits to automate various equipments. They will be capable to apply
their skills to develop new automatic machines. They will get a thorough knowledge about latest
cutting edge technologies like MEMS, Robotics etc. They will get knowledge about microprocessors
and microcontrollers which are an essential part of modern automatic devices . They will be capable
to interface various types of sensors and actuators with computers by using data acquisition cards.
Reference books :

1. W. Bolton, Mechatronics: Electronic Control Systems in Mechanical and Electrical Engineering,


Person Education Limited, New Delhi 2007.
2. HMT, Mechatronics, Tata McGraw-Hill Publishing Company Ltd., New Delhi 2004.
3. K.P. Ramachandran, G.K. Vijayaraghavan, M.S. Balasundaram. Mechatronics: Integrated Mechanical
Electronic Systems. Wiley India Pvt. Ltd., New Delhi 2008.
4. David G. Aldatore, Michael B. Histand, Introduction to Mechatronics and Measurement Systems,
McGraw-Hill Inc., USA 2003.
5. Vijay K. Varadan, K. J. Vinoy, S. Gopalakrishnan, Smart Material Systems and MEMS: Design and
Development Methodologies, John Wiley & Sons Ltd., England 2006.
6. Saeed B. Niku, Introduction to Robotics: Analysis, Systems, Applications, Person Education, Inc.,
New Delhi 2006.
7. Gordon M. Mair, Industrial Robotics, Prentice Hall International, UK 1998.
8. Devadas Shetty and Richard A Kolk, Mechatronics System Design, Cengage Learning India Pvt Ltd,
Delhi, 2012.

65
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Characteristics. Displacement and position sensors. Resolvers and


synchros. Velocity and motion sensors.. 3

Principle and types of force, temperature, vibration and acoustic 15


emission sensors. 2

ACTUATORS: Pneumatic, hydraulic and mechanical actuation systems


used for Mechatronics devices 2

AUTOMATION SYSTEM DESIGN: Design of fluid power circuits –


II cascade, KV-map and step counter method. PLC ladder logic diagram, 3
Programming of PLC, fringe condition modules, sizing of components in 15
pneumatic and hydraulic systems. Analysis of hydraulic circuits. 3

FIRST INTERNAL EXAM


Modeling And Simulation: Definition, key elements, mechatronics
approach for design process, modeling of engineering systems, modeling 4
III system with spring, damper and mass. 15
Modeling chamber filled with fluid, modeling pneumatic actuator.
Transfer functions, frequency response of systems, bode plot. software 3
and hardware in loop simulation.
Microprocessors & Microcontrollers: Microprocessors - introduction,
8085 architecture, types of memory, machine cycles and timing diagram, 4
IV addressing modes, instruction set, development of simple programs. 15
8051 microcontroller architecture, registers, addressing modes,
interrupts, port structure, timer blocks and applications- stepper motor 2
speed control.
SECOND INTERNAL EXAM
Real Time Interfacing: Introduction to data acquisition and control systems,
4
V overview of I/O process. 20
Virtual instrumentation, interfacing of various sensors and actuators with
PC, Condition monitoring, SCADA systems. 4

ROBOTIC VISION :Image acquisition: Vidicom and charge coupled


device (CCD) cameras. Image processing techniques: histogram 4
VI analysis, thresholding and connectivity method.
20
Case Studies Of Mechatronics Systems: Pick and place robot, Automatic
Bottle filling unit, Automobile engine management system. 4

END SEMESTER EXAM

66
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Computational Plasticity
01ME7119 3-0-0 3 2015

Course Objectives
At the end of this course, the students will
gain insight into the behavior of metals under loading and heating conditions,
be able to use elementary theory of plasticity to formulate bulk forming processes,
be able to master the basic formulations and their applications to sheet forming Processes,
be able to master and apply the basic theory of metal cutting,
have the basic knowledge about the cutting tools, cutting fluids and the cutting
parameters and how they affect the cutting performance,
be able to optimize metal cutting operations for the selected criteria
Syllabus

Elements of continuum mechanics and thermodynamics


The principle of virtual work. Displacement - based finite elements. Large strain formulation. The
mathematical theory of plasticity.Finite elements in small-strain plasticity problems. Application:
integration algorithm for the isotropically hardening vonMises model. Numerical examples with the
vonMises model - Further application: the von Mises model with nonlinear mixed hardening

Expected Outcome

 At the completion of the course, students will be able to…


Predict the changes in the mechanical behavior of materials due to thermo-mechanical processing based
finite element modeling.
Interpret and quantitatively determine elastoplastic behavior of metals.

References:
1. Eduardo de Souza Neto,DjordjePeric, David Owens, Computational methods for plasticity : theory
and applications - 2008 John Wiley & Sons Ltd
2. A. Anandarajah, Computational Methods in Elasticity and Plasticity – 2010 Springer
3. Han-Chin Wu, Continuum mechanics and plasticity - CRC Press
4. D R J Owen, E Hinton, Finite Elements in Plasticity Theory and Practice – 1980 Peneridge Press Ltd.
5. Jacob Lubliner, Plasticity theory – 2006
6. J. Chakrabarty, Theory of plasticity third edition – 2006 BH
7. D W A Rees, Basic engineering plasticity an introduction with engineering and manufacturing
applications - BH
8. Modeling of Metal Forming and machining processes by fem - Prakash M. Dixit, Uday S. Dixit
9. Introduction to Nonlinear Finite Element Analysis, , Nam-Ho Kim, Spinger

67
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Elements of continuum mechanics and thermodynamics – Kinematics of 4


deformation - Infinitesimal deformations - Forces. Stress Measures -
I 15
Fundamental laws of thermodynamics - Constitutive theory - Weak 3
equilibrium.
The principle of virtual work - The quasi-static initial boundary value 3
problem The finite element method in quasi-static nonlinear solid
mechanics - Displacement - based finite elements - Path-dependent
II
materials. 15
The incremental finite element procedure – Large strain formulation - 3
Unstable equilibrium. The arc-length method
FIRST INTERNAL EXAM
The mathematical theory of plasticity. 3
III 15
Overview of the program structure of FEM for plasticity 3
Phenomenological aspects - One-dimensional constitutive model 3
IV 15
General elastoplastic constitutive model - Classical yield criteria – Plastic 4
flow rules - Hardening laws
SECOND INTERNAL EXAM
Finite elements in small-strain plasticity problems – Preliminary 4
V implementation aspects 20
General numerical integration algorithm for elastoplastic constitutive 4
equations
Application: integration algorithm for the isotropically hardening vonMises 4
model - The consistent tangent modulus
VI 20
Numerical examples with the vonMises model - Further application: the 4
von Mises model with nonlinear mixed hardening

END SEMESTER EXAM

68
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME7121 Fracture Mechanics 3-0-0 3 2015

Course Objectives

The course helps the students to gain knowledge of fracture mechanics, to use fracture mechanics in the
actual design, know the behavior of existing cracks and ensure fail-safe design using materials with
existing cracks

Syllabus

Basic stress analysis and mechanical properties


Linear Elastic Fracture Mechanics (LEFM)
LEFM approach to crack-tip plasticity
Elastic-Plastic Fracture Mechanics (EPFM)
Fatigue crack growth
Fracture toughness testing

Expected Outcome
By the end of the course,
Students will understand how the theory of fracture mechanics is used in actual design. At the end of
the course students will know about how to ensure fail-safe design using materials with existing
cracks for different load conditions.
Text Books :

1. M. Janssen, J. Zuidema and R. J. H. Wanhill., Fracture Mechanics, Taylor & Francis, 2nd
ed., 2002.
2. D. Broek, Elementary Engineering Fracture Mechanics, Kluwer Academic Publishers,
Dordrecht, 1986.
3. T.L. Anderson , Fracture Mechanics Fundamentals and Applications , CRC PRESS, 3rd ed.,
2005
4. Prashant Kumar, Elements of Fracture Mechanics, Tata McGraw Hill, New Delhi, India,
2009.
5. K. R.Y. Simha, Fracture Mechanics for Modern Engineering Design, Universities Press
(India) Limited, 2001
Reference books :

1. E.E. Gdowan, Fracture Mechanism: An Introduction, Springer, 2005.


2. ASM Metal Hand Book, Vol 12, Fractography, ASMInt, 2004.
3. A.F. Liu, Mechanics and Mechanisms of Fracture: An Introduction, ASM, 2004.
4. G.Dieter, Mechanical Metallurgy,McGraw Hill, 3rd ed., 2013.

69
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Basic stress analysis and mechanical properties: Elasticity, General 3-D


relations, Plane stress and plane strain. 3
15
Mohr‟s circle-principal stresses, Yield in materials, Tresca and Von
Mises criteria, Ideal and actual strength of materials. Typical stress/strain 3
curves for different classes of materials.
Significance of fracture mechanics – Linear elastic fracture mechanics
II (LEFM)-Griffith energy balance approach - Irwin„s modification to the
Griffith theory - instability and R curve-Stress analysis of cracks- 4
fracture toughness - modes I, II & III - mixed mode problems-
Expressions for stresses and strains in the crack tip region - finite 15
specimen width - superposition of stress intensity factors (SIF) – SIF of
3
centre cracked plate, single edge notched plate, and embedded elliptical
cracks R-curve concept-thickness effect
FIRST INTERNAL EXAM
Crack tip plasticity: Irwin plastic zone size - Dugdale approach - shape
of plastic zone - state of stress in the crack tip region - influence of stress 4
III
state on fracture behavior-
Elastic plastic fracture mechanics (EPFM): Development of EPFM - J-
3
integral – Definition-Path independence-
Application to engineering problems-crack opening displacement (COD)
approach - COD design curve - relation between J and COD - tearing 3
IV modulus concept -.
Fatigue crack growth: Mechanisms of fracture and crack growth-
Description of fatigue crack growth using stress intensity factor 3

SECOND INTERNAL EXAM


Effects of stress ratio - crack closure - prediction of fatigue crack growth
under constant amplitude and variable amplitude loading 4
V 20
Fatigue Crack Initiation- - Basic Aspects of Dynamic Crack Growth-
Basic Principles of Crack Arrest -Fracture Mechanics Analysis of fast 4
fracture and Crack Arrest.
KIC test technique, various test specimens, load-displacement test, JIC
testing, Test methods to determine GIC and GIIC, 4
VI 20
Determination of CTOD/COD, Time-to-failure (TTF) tests - crack
growth rate testing - practical significance of sustained load fracture 4
testing
END SEMESTER EXAM

70
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Mechanical Behavior Of 3-0-0 3 2015
01ME7123
Materials

Course Objectives

The aim of the course is to provide information about the structure of crystalline materials,
imperfections in crystals and its implications in the strength of materials, elastic and plastic
behavior of crystalline materials to applied forces. In conjuction with the microstructural aspects of
the plasticity a clear idea about the dislocation theory, strengthening mechanisms and fracture
mechanics is attained. Basic information related to recovery, recrystallisation and grain growth and
its influence on mechanical properties is also obtained. An understanding about the mechanical
behavior of polymers, ceramics and composites is also achieved.
Syllabus
Structure and imperfections in crystals
Mechanical behaviour of metals
Strengthening mechanisms, recovery, recrystallisation and grain growth, Alloying
Fracture
Fatigue and creep
Mechanical behaviour of composites, polymers and ceramics. Advanced materials

Expected Outcome
At the end of the course the students will:
 Have a thorough understanding about the structure of crystalline solids and the various
imperfections in it.
 Attain an in-depth understanding about dislocation theory and the various strengthening
mechanisms.
 Achieve basic concepts of fracture mechanics and failure mechanisms like fatigue and creep.
 Gives information about the mechanical behavior of polymers, ceramics and composites.

Text Books :

1. MechancialBehaviour Materials by Marc Andre Meyers, K.K. Chawla,PHI


2. MechancialBehaviour Materials by Thomas H. Courtney, Waveland PrInc; 2 edition

Reference books :

1. Mechanical Metallurgy by GE Dieter; McGraw-Hill Book Co. Kogakusha Co. Ltd.


2. Fatigue of Metals by PG Forrest; Pergammon Press.
3. Material Science by Abdul Mubeen; Khanna Publishers

71
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Elements of crystal structure, Imperfections in crystals, dislocation


motion and dislocation theory. 3
15
Slip in crystalline solids, Deformation twinning and kink bands, Grain
boundaries and poly crystalline aggregates, Plasticity and the theoretical 3
strength of materials.
States of stress and strain, Elasticity: origins, isotropic materials,
II anisotropic material . 3
Stress-strain curves; plasticity; empirical relations for stress and strain,
criteria for necking, Yield Criteria, strength coefficient and strain 15
4
hardening exponent, Effect of strain rate and temperature on tensile
properties and torsion, Mechanical testing methods
FIRST INTERNAL EXAM
Strengthening mechanisms: solid solution, grain refinement, strain
hardening, precipitation hardening, Recovery, recrystallisation and grain
4
growth, Principles of Alloying - Solid solutions and intermediate phases
III
- Gibbs phase rule and equilibrium diagram -
Types of binary phase diagrams ,Isomorphous - Eutectic -Peritectic and
Peritectoid reactions, Iron-iron carbide equilibrium diagram, TTT 3
diagram, martensitic transformation
Ceramics, polymers and composites. Advances and modern materials 2
IV
Mechanical behavior of ceramics, Polymers and Composites. 3
SECOND INTERNAL EXAM
Types of fractures - Ductile and brittle fractures - features of fracture -
surface for ductile, brittle and mixed modes. 3
V 20
The history of failure of engineering structures and parts, high strain rate,
stress concentration and low temperature effects, impact tests and results, 4
transition temperature and factors affecting transition temperature.
Stress cycle, fatigue curve, fatigue fracture characteristics. Fatigue
testing and testing machines, determination of fatigue strength. Factors
4
affecting fatigue- size, surface, stress concentration, Creep, Creep curve,
VI Creep mechanisms, 20
Low temperature and high temperature creep theories, Fracture at
elevated temperature. Stress rupture, Deformation mechanism maps,
5
Material aspects of creep design, Creep resistance as related to material
properties and structure, Super plasticity
END SEMESTER EXAM

72
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Computational Methods in 3-0-0 3 2015
01ME7125
Design and Manufacturing

Course Objectives

The purpose of this course is to prepare the students for the professional practice of analysis of
mechanical engineering manufacturing and design through the application of engineering
fundamentals. The following are specific goals:
Appreciation of mechanical manufacturing as a continuous learning process involving tools such as
nonlinear FEM and the related iterative analysis.
Application of different stress and strain tensor for nonlinear analysis in the plastic deformation in
metal forming and metal cutting processes.

Syllabus

Metal Forming and Machining Processes


Index Notation and Summation Convention, Stress, Stress at a Point, Analysis of Stress at a Point,
Equation of Motion, Deformation, Linear Strain Tensor, Analysis of Strain at a Point, Compatibility
Conditions, Material Behavior, Elastic Stress-Strain Relations for Small
Deformations,Elastoplasticity ,viscoplasticity. Finite element method – general procedure, elements
and shape function, stiffness matrix, isoparametric simulations, assembly and solutions Basic
Considerations in Nonlinear Analysis,Linearization and Directional derivatives. Solution of the
Nonlinear Finite Element Equations in Static Analysis

Expected Outcome

A basic understanding of the principles of machine component design is an essential requirement for
mechanical engineers in an industrial environment.
Potential employers and graduate programs expect the students to have an ability to:
Apply knowledge of mathematics, science, and engineering.
Design a system, component, or process to meet desired needs.
Identify, formulate, and solve engineering problems.
Communicate effectively and educate themselves.
References:
1. Finite element procedures K. J. Bathe, PHI.
2. Modeling of Metal Forming and machining processes by fem - Prakash M. Dixit,Uday S. Dixit
3. An Introduction to Nonlinear Finite Element Analysis, J.N Reddy, Oxford University Press,
2005.
4. Nonlinear Finite elements for continua and structures, Ted Belytschko, Wiley 2001.
5. Continuum Mechanics and plasticity, Han Chin Wu, CRC,2001.
6. Introduction to Nonlinear Finite Element Analysis, , Nam-Ho Kim,Spinger
7. Advanced Topics in Finite Element Analysis of Structures: With Mathematica and MATLAB

73
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Metal Forming and Machining Processes – Introduction to Metal


Forming, Bulk Metal Forming, Sheet Metal Forming Processes, 3
Machining, Turning, Milling etc. 15
Index Notation and Summation Convention, Stress, Stress at a Point,
Analysis of Stress at a Point, Equation of Motion, 3
Deformation, Linear Strain Tensor, Analysis of Strain at a Point,
II 4
Compatibility Conditions, Material Behavior, Elastic Stress-Strain 15
Relations for Small Deformations, 3

FIRST INTERNAL EXAM


Elastoplasticity – yield criteria, incremental and deformation plasticity,
flow rule, viscoplasticity. 3
III 15
Finite element method – general procedure, elements and shape function,
stiffness matrix, isoparametric simulations, assembly and solutions. 3
Examples of applications in mechanical design.
Basic Considerations in Nonlinear Analysis, Lagrangian Continuum
Mechanics Variables for General Nonlinear Analysis, Virtual work- 3
IV Linearization and Directional derivatives, Directional derivatives of 15
different strain measures, 2
Linearization of weak form in terms of second PiolaKirchoff stresses
and the Green Lagrange strains principle and variational methods, 2
SECOND INTERNAL EXAM
Nonlinear analysis – Total and Updated Lagrangian formulations, 4

V
20%
geometric nonlinearity and material nonlinearity-formulations and 4
procedures for static analysis.

Solution of the Nonlinear Finite Element Equations in Static Analysis 4


VI
Newton Raphson, Modified Newton Raphson, Secant method, Arc 4 20%
length method,

END SEMESTER EXAM

74
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME7127 Advanced Vehicle Dynamics 3-0-0 3 2015

Course Objectives

Develop an essential knowledge aboutdynamic behavior and mathematical modeling and simulation
of vehicles.

Introduction to dynamics
Stability of Vehicles
Vehicle kinematics
Dynamic stability of vehicles
Tire dynamics and modeling
Driveline dynamics
Steering dynamics
Vehicle vibrations

Expected Outcome
At the end of the course the students will:
 Get knowledge of different parameters affect the static and dynamic behavior of vehicles.
Get knowledge of braking performance and analysis of automobiles.
Get knowledge of tire mechanics and modeling of tire system.
 Understand how to control the vibrations of the vehicle.
At the end of the course, students will know the behavior of the vehicle under different input
conditions and will be able to numerically model and analyze different subsystems of road vehicles.

Text Books :
1. Vehicle dynamics-Theory and applications - Reza.N.Jazar – Springer-2008
2. Fundamentals of Vehicle Dynamics - Gillespie T.D, SAE USA 1992.
3. Tire and Vehicle Dynamics - Ham B, Pacejka - SAE Publication - 2002

Reference books :
1. Vehicle Dynamics and Control,- Rajesh Rajamani Springer-2008
2. Mechanics of road vehicles, W. Steeds- Wildlife book Ltd, London, 1990
3. Steering, suspension and tyres-. J.G. Giles-, Wildlife books Ltd, London, 1968
4. Theory of ground vehicles TY. Wong-, Johnwiley and sons Inc, New York
5. Automobile mechanics N.K. Giri-, Khanna Publishers, Delhi, 1986
6. Wolf- Heinrich Hucho – Aerodynamics of road vehicles, SAE

75
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

COURSE PLAN

Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

I Introduction to dynamics Stability of Vehicles- load distribution weight


transfer during acceleration and braking, optimum braking, wheel 4
locking and vehicle skidding, antilock braking system. 15
Over steer, under steer, steady state cornering. Effect of braking, driving
torques on steering. Effect of camber, transient effects in cornering. 3
Directional stability of vehicles.
Vehicle kinematics Coordinate transformations, Euler angles, time
II derivative and coordinate frames, rigid body dynamics. 3
Dynamic stability of vehicles -Vehicle planar dynamics Longitudinal 15
vehicle dynamics-Lateral vehicle dynamics -Vehicle roll dynamics 3

FIRST INTERNAL EXAM


Tire dynamics and modeling -Tire and rim fundamentals, Tire
components, Tire coordinate frame and tire force systems, Tire
Stiffness-linear and non linear tire stiffness, hysteresis effect, Static tire 3
stresses Effective radius Rolling resistance.
III
Effect of speed on rolling resistance Effect of inflation pressure, load
camber angle and side slip angle on rolling resistance, Forces on the
tire-linear force, lateral force and camber force, Stresses and 4
deformation of a rolling tire Mathematical model of rolling tire- damping
structure and spring Structure.
Driveline dynamics- Basic engine dynamics - power, speed and torque
Characteristics. 4
IV
Driveline components -Gear box and clutch dynamics, gear box design 2
SECOND INTERNAL EXAM
Steering dynamics-Analysis of steering mechanisms, Steering of multi-
axle vehicles, vehicles with trailer. 4
V 20
Four wheel steering, optimization of steering mechanisms, Suspension
mechanisms- Suspension optimization 3

Vehicle vibrations Fundamentals of vibrations- single degree freedom


and multi degree freedom vibrations. 4
VI 20
Passenger comfort and vibrations Numerical modelling of vehicle
vibrations-Quarter car model Half car model, full car model 5

END SEMESTER EXAM

76
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


Control System
01ME7129 3-0-0 3 2015

Course Objectives

1 To introduce the elements of control system and their modeling using various Techniques.
2 To introduce methods for analyzing the time response, the frequency response and the stability
of systems
3 To introduce the state variable analysis method

Basic Elements of Control System –- Transfer function, - characteristics equation


Time response analysis P, PI, PD and PID Compensation, Analysis using MATLAB
Frequency Response– Nichol‘s Chart -.
Compensators - Analysis using MATLAB.
Stability, Routh-Hurwitz Criterion, Root Locus Technique, Analysis using MATLAB
State space representation of Continuous Time systems – State equations – Transfer function
from State Variable
State space representation for Discrete time systems. Sampled Data control systems – Sampling
Theorem

Expected Outcome

1 Perform time domain and frequency domain analysis of control systems required for
stability analysis.
2 Design the compensation technique that can be used to stabilize control systems.

COURSE PLAN
Hours Allotted

% of Marks in
End-Semester
Examination
Module

Contents

Basic Elements of Control System – Open loop and Closed loop systems -
Differential equation - Transfer function, 5
I 15
Translational and rotational mechanical systems - Block diagram reduction
Techniques - Signal flow graphMason's gain formula - characteristics equation 4

77
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Time response analysis - First Order Systems - Impulse and Step Response
analysis of second order systems - Steady state errors – P, PI, PD and PID
II
Compensation, Analysis using MATLAB 6 15

FIRST INTERNAL EXAM


Frequency Response - Bode Plot, Polar Plot, Nyquist Plot - Frequency Domain
specifications from the plots - Constant M and N Circles –. 5
III 15
Nichol‘s Chart - Use of Nichol‘s Chart in Control System Analysis. Series,
Parallel, series-parallel Compensators - Lead, Lag, and Lead Lag 4
Compensators, Analysis using MATLAB
Stability, Routh-Hurwitz Criterion, Root Locus Technique, Construction of
Root Locus, Stability, Dominant Poles, 4
IV 15
Application of Root Locus Diagram - Nyquist Stability Criterion - Relative
Stability, Analysis using MATLAB 4

SECOND INTERNAL EXAM


State space representation of Continuous Time systems – State equations
4
V 20
Transfer function from State Variable Representation – Solutions of the state
3
equations
Concepts of Controllability and Observability – State space representation for
4
Discrete time systems.
VI Sampled Data control systems – Sampling Theorem – Sampler & Hold – Open 20
loop & Closed loop sampled data systems 2

END SEMESTER EXAM

78
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME7191 SEMINAR II 0-0-2 2 2015

Course Objectives
To make students
1. Identify the current topics in the specific stream.
2. Collect the recent publications related to the identified topics.
3. Do a detailed study of a selected topic based on current journals, published papers
and books.
4. Present a seminar on the selected topic on which a detailed study has been done.
5. Improve the writing and presentation skills.

Approach

Students shall make a presentation for 20-25 minutes based on the detailed study of
the topic and submit a report based on the study.

Expected Outcome

Upon successful completion of the seminar, the student should be able to


1. Get good exposure in the current topics in the specific stream.
2. Improve the writing and presentation skills.
3. . Explore domains of interest so as to pursue the course project.

79
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME7193 PROJECT (PHASE 1) 0-0-12 6 2015

Course Objectives
To make students

1. Do an original and independent study on the area of specialization.


2. Explore in depth a subject of his/her own choice.
3. Start the preliminary background studies towards the project by conducting
literature survey in the relevant field.
4. Broadly identify the area of the project work, familiarize with the tools required for
the design and analysis of the project.
5. Plan the experimental platform, if any, required for project work.
Approach

The student has to present two seminars and submit an interim Project report. The
first seminar would highlight the topic, objectives, methodology and expected
results. The first seminar shall be conducted in the first half of this semester. The
second seminar is the presentation of the interim project report of the work
completed and scope of the work which has to be accomplished in the fourth
semester.
Expected Outcome

Upon successful completion of the project phase 1, the student should be able to
1. Identify the topic, objectives and methodology to carry out the project.
2. Finalize the project plan for their course project.

80
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

SEMESTER - IV
Syllabus and Course Plan

81
Kerala Technological University
Master of Technology – Curriculum, Syllabus & Course Plan

Course No. Course Name L-T-P Credits Year of Introduction


01ME7194 PROJECT (PHASE II) 0-0-23 12 2015

Course Objectives

To continue and complete the project work identified in project phase 1.

Approach

There shall be two seminars (a mid term evaluation on the progress of the work and
pre submission seminar to assess the quality and quantum of the work). At least one
technical paper has to be prepared for possible publication in journals / conferences
based on their project work.
Expected Outcome

Upon successful completion of the project phase II, the student should be able to
1. Get a good exposure to a domain of interest.
2. Get a good domain and experience to pursue future research activities.

82

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