Upto : 14 Oct-24

Deviation
HR Slitter (CRM) Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 36,900 14,122 82.01%
Yield % 98.18% 98.61% 0.43% - 197 197
Scrap t/t -0.019 -0.014 -0.004 - -155 -155
Arising t/t 0.000 0.000 0.000 - - -
Yield Total Rs/t - 42 42
Power Kwh/t 3.75 2.57 1.18 - 6 6
Stores & Spares Rs/t 10 10 -
Outsourced Manpower Rs/t 20 27 -7 -7
Total Cost Rs/t 44731 44690 - 41 41

Deviation
Acid Regeneration Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 4,023 1,810 96.40%
Fresh Acid t/KL 0.200 0.097 0.10 - 232 232
Waste Acid KL/KL 0.900 0.891 0.01 - - -
Iron Oxide t/KL -0.100 -0.106 0.01 - 24 24
Power Kwh/t 90.00 82.95 7.05 - 35 35
Utility Power Kwh/t 4.00 5.26 -1.26 - -6 -6
Coke Oven Gas gcal/t 0.00 0.00 0.00 - - -
LPG kg/kl 90.0 90.5 -0.55 - -33 -33
Water m3/t 12.05 12.05 0.00 - - -
Compressed Air m3/t 9.61 9.61 0.00 - - -
Stores & Spares Rs/t 485 485 - - -
Outsourced Manpower Rs/t 50 52 - -2 -2
Total Cost Rs/t 6924 6674 - 251 251

Deviation
HR Pickled-Wider Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 73,781 34,121 99.10%
Yield % 99.40% 99.51% 0.11% 7 49 55
Scrap t/t -0.001 -0.001 0.000 - -13 -13
Arising t/t 0.000 0.000 0.000 - - -
Pickling Loss t/t -0.005 -0.004 -0.001 0 - 0
Yield Total Rs/t 7 36 42
Power Kwh/t 5.15 5.75 -0.60 - -3 -3
Utility Power Kwh/t 1.00 1.22 -0.22 - -1 -1
Steam t/t 0.12 0.12 0.00 - - -
Regenerated Acid kl/t 0.05 0.05 0.00 13 -10 3
Compressed Air m3/t 30.68 30.68 0.00 -
Stores & Spares Rs/t 56 56 -
Outsourced Manpower Rs/t 46 46 -0 -0
Total Cost Rs/t 45397 45356 20 21 41
 Upto : 14 Oct-24
Deviation
HR Pickled-Narrow Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 6,853 2,955 92.41%
Yield % 99.20% 99.27% 0.07% -7 31 24
Scrap t/t -0.003 -0.001 -0.002 - -66 -66
Arising t/t 0.000 0.000 0.000 - - -
Pickling Loss t/t -0.005 -0.006 0.001 0 - 0
Yield Total Rs/t -7 -35 -42
Power Kwh/t 9.00 8.29 0.71 - 4 4
Utility Power Kwh/t 1.00 1.29 -0.29 - -1 -1
Steam t/t 0.12 0.12 0.00 - - -
Regenerated Acid kl/t 0.04 0.05 -0.01 13 -84 -71
Compressed Air m3/t 30.68 30.68 0.00 - - -
Stores & Spares Rs/t 26 26 - - -
Outsourced Manpower Rs/t 118 127 - -10 -10
Total Cost Rs/t 45553 45673 6 -126 -120

Deviation
CRFH-Wider Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 72,748 32,861 96.80%
R/R % 0.00% 0.00% 0.00%
Yield % 98.60% 98.70% 0.10% 42 48 89
Scrap t/t -0.014 -0.013 -0.001 - -37 -37
Arising t/t 0.000 0.000 0.000 - - -
Yield Total Rs/t 42 11 52
Power Kwh/t 98.00 93.10 4.90 - 25 25
Utility Power Kwh/t 14.00 17.76 -3.76 - -19 -19
Steam t/t 0.08 0.08 0.00 - - -
Water m3/t 0.21 0.21 0.00 - - -
Compressed Air m3/t 147.72 147.72 0.00 - - -
Roll Cost Rs/t 100 100 - - -
Stores & Spares Rs/t 219 219 - - -
Outsourced Manpower Rs/t 320 331 - -11 -11
Total Cost Rs/t 46842 46794 42 6 48

Deviation
CRFH-Narrow Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 5,766 3,127 116.22%
Yield % 98.51% 98.49% -0.02% -122 -10 -132
Scrap t/t -0.015 -0.015 0.000 - 7 7
Arising t/t 0.000 0.000 0.000 - - -
Yield Total Rs/t -122 -2 -124
Power Kwh/t 84.00 75.66 8.34 - 42 42
Utility Power Kwh/t 10.50 15.23 -4.73 - -24 -24
Steam t/t 0.08 0.08 0.00 - - -
Water m3/t 1.44 1.44 0.00 - - -
Compressed Air m3/t 167.60 167.60 0.00 - - -
Roll Cost Rs/t 75 75 - - -
Stores & Spares Rs/t 236 236 - - -
Outsourced Manpower Rs/t 421 362 - 59 59
Total Cost Rs/t 47057 47104 -122 75 -47
 Upto : 14 Oct-24
Deviation
CRFH-Trimmer Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 51,234 21,650 90.55%
Yield % 95.00% 94.34% -0.66% 50 -345 -294
Scrap t/t -0.053 -0.060 0.007 - 257 257
Arising t/t 0.000 0.000 0.000 - - -
Yield Total Rs/t 50 -87 -37
Power Kwh/t 1.90 2.00 -0.10 - -0 0
Stores & Spares Rs/t 13 13 - - 0
Outsourced Manpower Rs/t 39 43 - -4 -4
Total Cost Rs/t 47526 47568 50 -92 -41

Deviation
CRCA-Wider Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 17,500 7,261 88.91%
Yield % 93.00% 91.36% -1.64% 52 -905 -853
Scrap t/t -0.075 -0.088 0.013 - 442 442
Arising t/t 0.000 -0.007 0.007 - 312 312
Yield Total Rs/t 52 -151 -99
Power Kwh/t 178.00 188.55 -10.55 - -53 -53
Utility Power Kwh/t 11.50 15.45 -3.95 - -20 -20
Steam t/t 0.01 0.01 0.00 - - -
Nitrogen m3/t 2.06 2.06 0.00 - - -
Hydrogen m3/t 2.00 2.25 -0.25 - -8 -8
Water m3/t 0.59 0.59 0.00 - - -
Compressed Air m3/t 77.31 77.31 0.00 - - -
Stores & Spares Rs/t 152 152 - - -
Outsourced Manpower Rs/t 346 389 - -43 -43
Total Cost Rs/t 49290 49513 52 -275 -223

Deviation
CRCA-Narrow Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Production ton 5,477 2,596 101.56%
Yield % 95.00% 95.74% 0.74% -49 382 333
Scrap t/t -0.053 -0.045 -0.01 - -281 -281
Arising t/t 0.000 0.000 0.00 - - -
Yield Total Rs/t -49 101 51
Power Kwh/t 158.00 162.36 -4.36 - -22 -22
Utility Power Kwh/t 9.50 10.19 -0.69 - -3 -3
Steam t/t 0.00 0.00 0.00 - - -
Nitrogen m3/t 2.89 2.89 0.00 - - -
Hydrogen m3/t 2.00 2.25 -0.25 - -8 -8
Water m3/t 0.91 0.91 0.00 - - -
Compressed Air m3/t 35.29 35.29 0.00 - - -
Stores & Spares Rs/t 21 21 - - -
Outsourced Manpower Rs/t 359 353 - 5 5
Total Cost Rs/t 49017 48994 -49 73 23
 Upto : 14 Oct-24
Deviation
Galvanised-Non-Ox Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Size(Width) 0.00 1133.11
Thick_Input 0.727 0.782
Thick_Output 0.780 0.790
GSM 87.00 81.56
Zn Kg/t 15.75 16.30
Net Coating
Should be (Calculated) Kg/t 14.87
Variance Kg/t -1.43

Production ton 14,211 6,313 95.20%

Yield % 98.20% 98.27% 0.07% -42 35 -7
Scrap Kg/t -18.33 -6.65 -11.68 - -409 -409
Arising Kg/t 0.00 -10.95 10.95 - 493 493
Yield Total Rs/t -42 119 77
Coating (Net of Wt. Gain) kg/t 14.74 16.30 -1.57 -328 -328
Power Kwh/t 85.00 80.61 4.39 - 22 22
Utility Power Kwh/t 9.25 11.32 -2.07 - -10 -10
Steam t/t 0.13 0.13 0.00 - - -
Nitrogen m3/t 25.60 25.60 0.00 - - -
Hydrogen m3/t 2.40 2.79 -0.39 - -12 -12
LPG kg/t 14.72 13.82 0.90 - 55 55
Water m3/t 0.49 0.49 0.00 - - -
Compressed Air m3/t 53.04 53.04 0.00 - - -
Stores & Spares Rs/t 131 131 - - -
Outsourced Manpower Rs/t 348 366 - -18 -18
Total Cost Rs/t 52750 52964 -42 -173 -215

Deviation
Galvanised-Flux Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Size(Width) 0.00 1179.13
Thick_Input 0.207 0.204
Thick_Output 0.250 0.215
GSM 90.00 88.10
Zn Kg/t 54.41 55.92
Net Coating
Should be (Calculated) Kg/t 61.62
Variance Kg/t 5.70
Production ton 3,500 1,917 117.35%
Yield % 97.00% 98.14% 1.14% -42 570 528
Scrap Kg/t -30.93 -18.93 -12.00 - -420 -420
Arising Kg/t 0.00 0.00 0.00 - - -
Yield Total Rs/t -42 150 108
Coating (Net of Wt. Gain) kg/t 62.83 55.92 6.91 669 669
Power Kwh/t 72.00 58.48 13.52 - 68 68
Utility Power Kwh/t 2.80 2.53 0.27 - 1 1
Steam t/t 0.14 0.14 0.00 - -2 -2
Oxygen m3/t 0.01 0.01 0.00 - -0 -0
Blast Furnace Gas gcal/t 0.02 0.00 0.01 - 11 11
Coke Oven Gas gcal/t 0.06 0.01 0.05 - 41 41
LPG kg/t 0.00 0.00 0.00 - - -
Water m3/t 0.95 0.97 -0.02 - -0 -0
Compressed Air m3/t 27.61 28.07 -0.45 - -0 -0
Stores & Spares Rs/t 516 524 - -8 -8
Outsourced Manpower Rs/t 207 177 - 31 31
Total Cost Rs/t 60968 60050 -42 960 918
 Upto : 14 Oct-24

Deviation
Galvalume Coil Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Size(Width) 0.00 1093.20
Thick_Input 0.339 0.304
Thick_Output 0.366 0.312
GSM 73.08 69.82
Zn Kg/t 31.81 31.60
Net Coating
Should be (Calculated) Kg/t 32.80
Variance Kg/t 1.21

Production ton 25,899 11,565 95.68%

Yield % 98.87% 98.55% -0.32% -42 -157 -198
Scrap Kg/t -11.43 -8.60 -2.83 - -99 -99
Arising Kg/t 0.00 -6.12 6.12 - 276 276
Yield Total Rs/t -42 20 -22
Coating (Net of Wt. Gain) kg/t 33.05 30.92 2.13 451 451
Power Kwh/t 148.00 152.60 -4.60 - -23 -23
Utility Power Kwh/t 15.00 20.60 -5.60 - -28 -28
Steam t/t 0.14 0.14 0.00 - - -
Nitrogen m3/t 16.12 16.12 0.00 - - -
Hydrogen m3/t 5.80 4.19 1.61 - 51 51
LPG kg/t 13.54 11.27 2.27 - 138 138
Water m3/t 0.17 0.17 0.00 - - -
Compressed Air m3/t 75 75 0.00 - - -
Stores & Spares Rs/t 495 495 - - -
Outsourced Manpower Rs/t 47 49 - -2 -2
Total Cost Rs/t 56302 55736 -42 608 566

Deviation
Color Coated- Galvalume Uom Plan Actual Usage External Var Internal Var Cost Rs/t
Size(Width) 0.00 1213.48
Thick_Output 0.417 0.394
Coating (micron) 35.92 22.76

Production ton 18,000 7,704 91.71%

Yield % 99.00% 98.98% -0.02% - -14 -14
Scrap Kg/t -10.10 -8.13 -1.97 - -69 -69
Arising Kg/t 0.00 -2.22 2.22 - 100 100
Yield Total Rs/t - 17 17
Paint kg/t 10.17 8.86 1.31 437 437
Guard Film kg/t 5.61 4.98 0.63 - 96 96
Power Kwh/t 57.00 56.01 0.99 - 5 5
Utility Power Kwh/t 5.00 6.19 -1.19 - -6 -6
Steam t/t 0.04 0.04 0.00 - -0 -0
Blast Furnace Gas gcal/t 0.03 0.03 0.00 - 2 2
Coke Oven Gas gcal/t 0.33 0.26 0.07 - 61 61
LPG kg/t 5.04 4.67 0.37 - 22 22
Water m3/t 0.14 0.14 0.00 - -0 -0
Compressed Air m3/t 32 32 -0.04 - -0 -0
Stores & Spares Rs/t 466 466 0.00 - - -
Outsourced Manpower Rs/t 364 397 -32.91 - -33 -33
Total Cost Rs/t 61029 60427 - 602 602