DEPARTAMENTO

Departamento: INGENIERÍA
PETROAMAZONAS S.A.
Código No: B080-ECU-60-SP-010
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

PETROAMAZONAS

Departamento: Facilidades, Ingeniería y Construcciones

Documento: Standard Specification for PLC Panel
Código del Documento: B080-ECU-60-SP-010-C

Historial de Revisiones

Próxima Elaborado Revisado Aprobado

Revisión: Fecha:
Revisión: por: por: por:
Ag. G. Acosta C. C.
Rev. A
2008 Valdivieso Valdivieso
Dic. C. C.
Rev. B C. Galli
2008 Valdivieso Valdivieso
Dic. C. C.
Rev. C C. Galli
2008 Valdivieso Valdivieso

Control de Distribución
Ubicación del Documento: Controlada No Controlada
Departamento de Facilidades y X
Construcciones
Contratista X

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

TABLE OF CONTENTS

1 SCOPE
2 STANDARDS
3 REQUIREMENTS
4 DESIGN
5 TEST
6 PREPARATION FOR SHIPMENT
7 SHIPPING

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

1. SCOPE
This document set the minimum requirements for design, manufacture, configuration, integration and
test of Control Systems.

2. STANDARDS
ANSI/NFPA 70: AMERICAN NATIONAL ELECTRICAL CODE
ANSI C37.90-1978: Surge Withstand
A.P.I. RP 550-5: Section 5, Controllers and Control Systems.
IEC 65A: Functional Safety of Programmable Electronic Systems (Generic
Aspects) & Software for computers in the Application of Industrial
Safety Systems.
IEEE 1100: Grounding.
ISA SP50. 1-82: Compatibility of analog signals for Electronic Industrial Systems
Process Instruments.
ISO 9001: Quality Management and Quality Assurance Standards.
NEMA 250: Enclosure Standard.
NFPA 75: Protection of Electronic Equipment

- IEC Standards:

IEC 60529 Protection Degrees provided by enclosures (IP Code or NEMA)

60204 Electrical Equipment for Industrial Machines

60950 Apply for main-powered or battery-powered ITE, including electrical

business equipment and associated equipment

1131-3 Programming languages and defines two graphical and two textual PLC
programming language standards
Functional safety of electrical/electronic/programmable electronic safety-
61508
related systems
Functional Safety – Safety Instrumented Systems for the process industry
61511
field.

65A Functional Safety of Programmable Electronic Systems

- American Standards:

UL 508ª Short Circuit Current Ratings of Industrial Control Panels

1950 Supply is space-efficient option for PCI systems

94 Defines different categories or degrees for several insulator materials.

1565 Wire Positioning Devices

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

3. REQUIREMENTS

3.1. ENCLOSURE - CONSTRUCTION AND APPLICATIONS

Enclosures should be designed to protect electrical and electronic circuits, components and
instruments in a typical industrial environment. The type of enclosure will depend on the location.
• Enclosures should be NEMA 12 for closed rooms inside ambience
controlled environments. It will protect the circuits against dust, dirt, oil,
dripping water as well as corrosive environments.
• Enclosures should be NEMA 4x for outside environments.
• All the enclosures must be delivered wit proper certificates and standards
applicable to the industry. When it is applicable, these enclosures can be
made from national manufacturer.

For Class 1 Div 2 the entrance of cables to the enclosure should have a seal system that prevent the
entrance of gas present in the atmosphere inside the panels or cables routed to the enclosure.

Firewall cable seals should be TMCX and for rigid pipe (horizontal or vertical) should be RGS.

For construction of control enclosures the following requirements are considered:

• Back panels, should be 3 inches (height and width) less than the size of
the enclosure.
• Symmetrical Rail 35 mm x 7,5 mm 3.28’ (1 m) long. Zinc-Plated, Yellow
Chromated Steel.
• Wiring Ducts rounds must be smooth and edges must not abrade wiring
or irritate hands
• Enclosures must meet UL Standard requirements 1565 for Positioning
Devices
• Interior Light, with micro Switch will turn on or off the lights automatically
when the door opens or closes, respectively.

Patch panels will have screwed doors and hinges.

The assembly of the panel will be on the floor with expansion bolts.
All the internal fittings and accessories should be preferably mounted on DIN.

The box will have optimal assembly equipment and internal accessories distribution in order to prevent
interference (physical, electrical) and to provide easy maintenance. It should also provide facilities to
remove the devices and accessories for their replacement and/or maintenance with minimum effort and
maximum security without affecting or dismantle the devices according to the distribution standard of
Petroamazonas (See attached Plans Annex 1).

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

3.2. ELECTRICAL SUPPLY

The electrical power supply must provide the following features:

• It must be 120V AC. 60Hz through a power backup from an uninterrupted

power supply (UPS) It will feed a main double pole breaker which ability
shall concern to installed loads, installed spare and the internal increase
on the enclosure, besides an 10% extra.
• Terminal blocks should be for 120V AC as well as for 24V DC
distribution Terminal blocks must have cavity porta-fuse within the
terminal body for active line, and step for passive line.
• For the entry line active or passive protection against transients should
be used.
• 24Vdc power supply must be redundant and must be installed inside the
enclosure.
• All the fed devices should be placed in the top of the back plane in the
case of PLC, and in the case of the RIO should be placed on the left side
of the back plane.
• All control electronics must be 24VDC.

3.3. GROUND CONNECTION

Electronic circuits and metal cabinets must be connected independent of the grounding system for
each case and will be connected to the main system grounding in a single point.

Panels should have two grounding bars:

• Electrical and grounded enclosures. PLC chassis, power supply, outlets

and lamps will be connected to the electrical grounding bar.
• Instrumentation Grounding: Instruments, ground terminal block I/O
groups, will be mounted on the isolated DIN rail with isolated electrical
terminals and will be connected to the instrumentation grounding bar.
.
The overview of the project must consider all the requirements necessary to connect the instruments
grounding with the location electrical circuit ground according to applicable standards to ensure
stable conditions for operation of instruments.

3.4. TERMINAL BLOCKS

Terminal blocks should have the following features:

For Distribution AC/DC:

• Terminal blocks type fuse with indication of the active line.

• AC Voltage Rating: 100…300V AC
• DC Voltage Rating: 10…57V AC/DC
• Maximum Current: 15 A
• Wire Range (Rated Cross Section): 0.5…4 mm2

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

• Fuse Size (Not Supplied): 5 x 20 mm

• Terminal blocks, step type, for passive line.
• Maximum Current: 24 A
• Wire Range (Rated Cross Section): 2.5 mm2

For I/O Modules:

• Three-Level terminal block with feed-through circuit, hinged-arm fuse

circuit, and ground point.
• The group of terminal blocks corresponding to each I/O module must be
properly secured with their respective brakes and identified by a group
marker.
• Voltage Rating: 500V AC/DC
• Maximum Current: 6.3 A
• Wire Range (Rated Cross Section): 0.5…4 mm2
• Fuse Size (Not Supplied): 5 x 20 mm.

3.5. IDENTIFICATION

3.5.1. Panel nameplates must be provided and mounted according to the attached
nameplate schedule drawing.

The connection boxes for instruments and control systems must be identified according to
Petroamazonas standards:

PLC – ID NN

PLC: PLC

ID: Platform location.

Skid Number: Alpha-Numeric code describing the closest equipment to the panel.

NN: Numeric code that indicates the succession of the box and is related to the skid number.

The boxes will be identified using one (1) black phenolic plate with white letters, fixed with screws at the
top of the box. The plate will be screwed with stainless steel 304 screws with the same tag as indicated in
the data sheet or reference drawing Stuck plates are not permitted.

Dimensions of the plates will be 120mm wide x 40mm high x 2.5mm thick with 20 mm high letters with
strokes of 1 mm thick.

The manufacturer ID of the boxes must be placed in the rear of the front cover, the identification will
contain the following information:

- Manufacture name
- Purchase number
- Manufacture year

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19
- Serial number
- Panel Model and sub-panel

3.6. PANEL WIRING

Inside the enclosure , each cable of the internal wiring should have a heat-shrink mark and should
have the name of the terminal where the cable is connected to, it will be printed the name of terminal
block or the name of the equipment.

The cable terminals should be of ferrule type, which means that the cable is introduced in the
terminal's tube and the next cable terminal is riveted inside.

The panel wiring shall have the following features:

• Type: TFFN (Flexible Soft Copper Conductor).

• Isolation: PVC isolation and protected with a Nylon sheath.
• Operation Temperature: 90ºC in dry conditions and 75ºC in wet
conditions.
• Sizes: 16AWG (AC/DC source) and 18AWG (digital and analogical
signal).
• Colors: black, white, red, blue, green, yellow, orange, gray, and brown.

The electrical connection should be according to the next table:

ITEM COLOR ITEM COLOR

DO (NO
AC (L) BLACK POLARIZADO) BROWN
AC (N) WHITE AI BLUE
ORANGE
DC (+) RED AO YELLOW
ORANGE
DC (-) WHITE BARRERAS ORANGE
DI ORANGE GND GREEN

• The panel wiring shall be named in two parts: initial part / final part.

Exp: TB-AI-1(4) / S1C0(2)

TB-AI-1(1): Terminal Block Identification

AI-1: I/O Module, site of Slot
(4): Terminal Number.
S1: Slot 1
C0: Canal 0.
(2): Connection Point.

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

3.7. REDUNDANCY
The control system should include different redundancy levels that will ensure adequate levels of
availability according to the needs of the location.

These systems require additional hardware. The types of redundancy are:

• Media for Control networks (1:1 back-up).

• Power supplies (1:1 back-up).
• Processor rating 2oo2D, SIL2(only when the customer requires)

3.8. POWER SUPPLIES

There should be 2 types of power supplies, one for instrumentation and another for the chassis.
They should be redundant respectively (1:1 back-up).

3.8.1. Instrumentation power supplies

The mounting position has to fulfill the requirements for fireproof case according to UL1950, IEC/EN
60950 or other appropriate National Standard. The relevant UL regulations or equivalent local
regulations must be observed during installation.

The power supplies must be designed for DIN rail TS35 mounting and for 115 or 230VAC, 50/60Hz
operation (selectable with input voltage selector switch 115/230VAC) single phase systems.

The output voltage must be 24VDC potential-free (floating), and must have protection against short
circuit and open circuit conditions.

Also, it should have enough free coiling space.

• 10°C to 60°C operation without derating.

• Indefinite short circuit, overvoltage and overheating protection.
• Powers high in rush loads without shutdown or fold back.
• Broad range of product to fit almost any application. 2.5A – 40A.
• Highly efficient >90% switching technology.

3.8.2. Chassis Power Supplies

Power supplies must provide 24VDC power directly to the chassis backplane. It is advisable to use
redundant power supplies for assure the energy back up.

Redundant Power Supply should consider:

• Power Supply Input Voltage: 120/220 VAC

• Input Power Max: 115W
• Input Frequency: 47…..63Hz
• Mounting Location: Panel Mounted

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

Redundant Chassis Power Supplies Requires:

• Two redundant power supplies.

• One chassis adapter module.
• Two power supply cables connected to the chassis adapter module (0.91
m (3 ft) length).
• User-supplied wires to connect power supplies to the input modules, as
needed.

3.9. PROGRAMMABLE LOGIC CONTROLLER (PLC)

The PLC must provide optimal solutions for several types of control. Must carry out sequential and
process control types, including various tools, such as the advanced diagnostic and programming
symbolic, PID tunning.

Also must provide a single integrated-control architecture for discrete, drives, motion, process, and
safety control. PLC must offer the benefits of the Common Industrial Protocol (CIP) to communicate
via EtherNet/IP, Control Networks, and other networks.

Must fulfill the following certifications:

UL Listed or UL Listed to Canadian safety standards.

CSA Class 1, Division 2 Hazardous Location Certification

All the control system components must be approved and the certificated for use in SIL 2
applications, according to IEC standards 61508 and AK4 applications in accordance with DIN
V19250.

3.9.1. Chassis
• The Control system is a modular system that requires a I/O chassis,
allowing any module into any slot.
• The backplane must provide high-speed communication path between
modules, and must pass messages between each controller module.
• The chassis must be designed for horizontal-only back-panel mounting. It
should use slot filler modules to fill empty slots.
3.9.2. Controllers
The controller can be placed in any slot of a I/O chassis and multiple controllers can be installed in
the same chassis. Multiple controllers in the same chassis communicate with each other over the
backplane (just as controllers can communicate over networks) but operate independently.
Controllers must monitor and control I/O across the backplane, as well as over I/O links. Controllers
must be able to communicate with computers or other processors across RS-232, DeviceNet, DH+,
Control Network, and EtherNet/IP networks.

For controller system, consider:

• Must meet SIL 2 minimum prior confirmation of Petroamazonas.

• Available User Memory: 1.5MB, 2MB

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

• I/O Memory: 478 kb

• Power Dissipation Max: 3.5W
• Thermal Dissipation Max: 11.9BTU/hr

3.9.3. Network Communication

All data processed in the controller (PLC), would be reflected in the central facility, which will
establish communication networks.

• Ethernet network is the communication media from/to the Panel of

Communications.
• Control Network is the communication media from/to PLC to/from RIO.
• Modbus is the communication media from/to the VSD and any special
equipment
• HART protocol is the communication protocol for field instruments.

3.9.3.1. EtherNet/IP network

The EtherNet/IP network must be open industrial-networking standard type and should be able to
support implicit and explicit messaging, commercial use, off-the-shelf Ethernet equipment and
physical media. The EtherNet/IP network must provide excellent drive and I/O control performance
besides HMI information processing and commercial technologies.

The Ethernet module must support these features:

• Plant management (material handling)

• Configuration, data collection, and control over a single, high speed
network
• Time-critical applications with unestablished schedule
• Data sent regularly
• Internet/Intranet connection
• Communication Rate: 10/100 Mbps.
• Each module supports a maximum of 64 TCP/IP and 128 Logix (I/O and
information). connections
• Max. Power Dissipation: 3.65 W
• Certifications: UL, CSA (Class I, Division 2, Group A, B, C, D), CE, FM,
C-Tick

3.9.3.2. Control Network

The Control network must permit intelligent, high-speed control devices to share the information
required for supervisory control, work-cell coordination, operator interface, remote device
configuration, programming and troubleshooting.

The Control network must be deterministic, repeatable transfers of all critical mission control data in
addition to supporting transfers of non-time-critical data. I/O updates and controller-to-controller
interlocking always take precedence over program uploads and downloads and messaging.

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

• High-speed transfer of time-critical data between controllers and I/O

devices
• Deterministic and repeatable data delivery
• Media redundancy
• Controller redundancy
• Intrinsic safety
• Redundant controller systems
• Communication Rate: 5 Mbps standalone and redundant controller
systems redundant media
• 40...48 (any combination of scheduled and unscheduled) connections.
• RG-6 (coaxial cable shield high flex cable) or FO monomodo 6H with ST
connectors. LC
• Power Dissipation, Max: 5.14 W

Redundant Control Network media requires:

• Control Network modules

• Two identical links

3.9.3.3. Communications Modbus

There must be communication Modbus modules that allow the interface between the controller and
compatible devices with Modbus protocol. These compatible devices include not only PLC’s Modicon
(all of which bear the protocol Modbus) but also a wide types of terminal devices.
The module should work as a gateway between the network Modbus and the controller. The data
must be transferred asynchronously from the processor in the actions of the Modbus network. The
module must use registers of up to 5000 words for the data exchange between the processor and
the Modbus network.

Features that should be considered:

• Support for the stockpiling and transfer for up to 5000 records to and
from the processor data files.
• Use of the module memory, which is completely user-definable.
• Two port to emulate any combination of devices Modbus Teachers
and/or Slave.
• Parameters configurable such as: Protocol, Rat-Baud, Parity, Bits of
Data, Stop Bits, Timing RTS On y Off, minimum delay response,
Using Line Modem CTS, Map Device.
• Loads Current: 800 ma @ 5V
• Operation Temperature: 0 to 60 Deg C (32 to 140 Deg F)
• Storage Temperature : -40 to 85 Deg C (-40 to 185 Def F)
• Relative Humidity: 5-95% (w/o condensation)
• Modbus Connector: Connector RJ45

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

3.9.4. I/O MODULES

The modules should ensure "common mode ratio rejection" of 60dB to 60 Hz or more and a "normal
mode ratio rejection" of 30 dB or more to 60 Hz.

All the circuitry of the I/O subsystem should be protected against overloads so that no harm occur to
them or degradation of the system in general.

All the I/O circuit modules should be designed in order to ensure that an incidental connection in
normal mode to up to 300 VAC/DC for an indefinite period, do not cause damage if any module I/O
has not been connected to the load.

The configuration software must be able to automatically recognize the type of I/O module (analog,
digital or serial) once connected.

The digital outputs should have protection for the commutation of inductive loads. All modules of
departure should have the following options configurable for safe mode fails:

• “Drive to zero output” (4 mA for analog output, without energy for digital
output).
• Maintain the last good value for analog output and “hold” for a digital
output.

These safety actions should be taken in the case of processor arrested (halt processor) or
communication interruption between the controller and the module of I/O.

The digital I/O modules must support these features.

• Range of voltage interface capabilities

• Isolated and non-isolated module types
• Point-level output fault states
• Direct-connect or rack-optimized communication
• Field-side diagnostics on selected modules

The analog I/O modules support these features.

• On-board data alarming

• Engineering units
• Real-time channel sampling
• IEEE 32-bit floating point or 16-bit integer data formats
• HART protocol

Removable Terminal Blocks (RTB)

• Provide a flexible interconnection between Terminal block wiring and I/O

modules. The RTB should be plugged into the front of the module. The
type of module determines the RTB type necessary. Regarding screw-
clamp or spring-clamp RTBs.
• Use the standard housing on the front of the wiring arm for (18 AWG)
wiring.

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19
• Use the extended housing on the front of the wiring arm is for 2.5 mm2
(14 AWG) wiring.

3.9.4.1. Analog Input Modules

The system must bear the analog inputs listed below:

• 4-20 mA DC
• 4-20 mA DC with Hart protocol
• 1-5 VDC
• Thermocouples type B, E, J, K, N, R, S, y T.
• RTD 100 Ω Platinum according to IEC 60751.

The modules should ensure the following values:

• “Repeatability” + 0.05% of the “span”.

• “Accuracy” + 0.25% of the “span”.

The noise level generated in the input signal will be lower than the minimum resolution of the
measure. The modules should provide the power to the field instruments with a resistance of 600Ω.

The analog input modules should have a set option for a system of voting 2oo2D. The analog to
digital conversion should be at least 12 bits.

3.9.4.2. Digital Input Modules

The system should be able to withstand the following types of digital inputs:

• Dry Contact
• Dry Contact with end resistance.

The modules of digital input should have the set option for a system of voting 2oo2D.

3.9.4.3. Analog Output Modules

The system should be able to handle 4-20 mA analog instrument signals .These modules should
ensure the following:

• “Repeatability”: + 0.1% of “span”.

• “Accuracy”: + 0.25% of “span”.

The analog output modules should have the option to set for a system of voting 2oo2D. The
digital/analog conversion must be at least 12 bits.

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19
3.9.4.4. Digital Output Modules
The system must include the following types:

• On/Off
• Momentary with configurable Pulse width
• Type: transistor of 24 VDC
• Isolated

• Polarized contact 24 VDC

• Polarized contact 120 VAC
• Current per output channel 500mA Max.

In the case that engines require to manage big current levels there should be installed relays of
interposition which must be specified by the engineering.

The discrete output modules should have the option to set for a system of voting 2oo2D.

3.10. MONITORING SYSTEM

The system must have local monitor system which controls and displays information graphically,
allowing operators to quickly understand the status of their application.

• Multi-vendor communication
• Trending
• Expressions
• Data logging
• Animation

The operators interface devices must have the following features:

• Graphic color-display modules with keypad, touch screen, or keypad and

touch screen support
• Analog resistive touch screen
• Ethernet and serial communications
• Modular communication interface for easy add-on capability
• Memory expansion modules for field upgrades to 256 MB RAM and 512
MB
• Power input, ac (85…264V ac).
• USB ports provide connections for keyboard, mouse, and printer
• Field replaceable bezels
• Temperature, operating: 0…55 °C (32…131 °F)
• Relative humidity: 5…95% without condensation
• Enclosure Ratings: NEMA Type 12, 13, 4X (Indoor use only), IP54, IP65
• Display size, diagonal: 15 in.

The location of the monitoring system can be changed, according to dispositions of

PETROAMAZONAS.

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

4. DESIGN
The design of the PLC Panel depends on the number of wells it controls and according to the location,
this panel will reach all the ESD signals and all the signals of the instruments around.

The signals entering the PLC Panel from each well must be the following:

9 XI-VSD-(Number of line in Manifold): Status of the VSD for the production

well.
9 PSH-(Number of line in Manifold): High Pressure in manifold line for the
production well. (ESD).
9 PSL-(Number of line in Manifold): Low Pressure in manifold line for the
production well. (ESD)
9 XP-VSD-(Number of line in Manifold): Permissive for starting the VSD
that controls the pump for the respective production well.
9 XP-VSD-(Number of line in Manifold)-A: Low pressure Permissive to
starting the VSD that controls the pump for the respective production
well.
9 XP-SPA-(Number of line in Manifold): Permissive for SPA modules for
the respective production well.
9 TSH-(Number of line in Manifold): High temperature in transformer SDT.
9 LSH-(Number of line in Manifold): High level in transformer SDT.
9 PSH-(Number of line in Manifold): High Pressure in transformer SDT.
9 LF-VSD-(Number of line in Manifold): Load shedding for each production
well.

Additionally signals ESD is considered the following:

9 PB-XXXX0-: Emergency Shutdown, located in the control room.

9 PB-XXXX1-: Emergency Shutdown, located in the VSD area.
9 PB-XX500-: Emergency Shutdown, located in the pig launcher.
9 PSL-XXX-1: Fuse Loop in the Production Manifold.
9 PSL-XXXC-2: Fuse Loop in the pig launcher.
9 PSL-XX500: Low Pressure in the pig launcher.
9 PSH-XX500: High Pressure in the pig launcher.
9 PSL-XX800: Low Pressure instrument air compressor

Additionally instruments signals that are near to the PLC are as follows:

9 XI-GEN-01: Status generator 1.

9 XI-GEN-02: Status generator 2.
9 XI-GEN-03: Status generator 3.
9 XI-SGear-01: Status Switch Gear 1.
9 XI-SGear-02: Status Switch Gear 2.
9 XI-SGear-03: Status Switch Gear 3.
9 XI-PS-XXX: Status Redundant Power Supply Sola.
9 XI-PS-PLC-XXX: Status Redundant Power Supply Allen Bradley.
9 XI-UPS: UPS Fail, Battery Low, Alarm, bypass.
9 Drain Sump Pump: Status (XI), Auto, Lock out Switch, Overload,
Permissive XP.

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19
9 Water Well Pump A: Status (XI), Auto, Lock out Switch, Overload,
Permissive XP.
9 Water Well Pump B: Status (XI), Auto, Lock out Switch, Overload,
Permissive XP.
9 Utility Water Pump: Status (XI), Auto, Lock out Switch, Overload,
Permissive XP.
9 LIT-XX900: Diesel Tank level.

Consider this in order to size the chassis:

• Processor
• Communications (Ethernet Network, Control Network, Modbus Network).
• I/O Modules, depending on I / O signals required

I/O Modules Distribution:

• Communication, there is no rule for the location; however it is advisable

to place it in the first slots.
• Input Digital Module: followed by the communication modules
• Input Analog Module: followed by Input Digital modules
• Output Analog Module: followed by Input Analog modules.
• Output Digital Module: Not polarized followed by the last Analog modules.
Polarized, Finals Slots of the chassis

For every I/O module there is a proper terminal block group affixed with the identification according to the
slot location.

The terminal blocks for I/O modules should be of Three-Level terminal block type with feed-through circuit
type with hinged-arm fuse circuit, and ground point.

AC / DC distribution system consist of Fuse Terminal to the active line (Line, or Positive) and terminal
step to the passive line.

All internal and external equipment are properly identified with tags printed by computer in plastic or metal
as the case may be, all the tips are wired properly and identified with the number of circuit by placing
labels printed via laser.

In order to communicate the controller with the monitoring system, it must have an Ethernet switch with
Ethernet cable that must be 4-pair UTP CAT5e type and meet T568B standards.

5. TEST
Electronic controllers including all the elements (hardware and software) should be tested under real
operation conditions, this include the Factory Acceptance Tests (FAT) and on-site acceptance testing
(SAT). The supplier must provide fifteen (15) days in advance, all the test protocols for review and
approval

The test equipment must simulate the maximum operation conditions of the process. Test protocols
should detail the procedures and parameters, including the simulation of the process.

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

6. PREPARATION FOR SHIPMENT

"Preparation for Shipment" should be in accordance with vendor's standards for export. The vendor
must be the solely responsible for the adequacy of the "Preparation for Shipment" provisions related to

the cables and to provide them to the destination in "ex-works" condition when handled by
commercial carriers.

7. SHIPPING
Shipping instructions should be as per the purchase order.

Anex 1

Drawings of internal and external distribution

ABREVIATIONS TO CONSIDER IN NAME THE SIGNALS

XS STATUS
XA ALARM

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.
 DEPARTAMENTO
Departamento: INGENIERÍA PIL S.A.
PIL AUTOMATION S.A.
Código No: B080-ECU-60-SP-010-C
Standard Specification for Revisión: C
PLC Panel No Páginas: 19

La información del presente documento es propiedad exclusiva del PETROAMAZONAS y no deberá ser usada para otros propósitos distintos a los especificados.