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TOPIC 1: INTRODUCTION TO OPERATIONS applied in industry, commerce,
RESEARCH government, the military, education,
health - in fact in virtually any area What is Operations Research/ Management of human activity. Sciences? 8. Operations Research (OR) is the study of how to form mathematical 1. The focus of the Operations Research models of complex engineering and is on applications of mathematics management problems and how to and logic in research and decision- analyze them to gain insight about making on operations, as well as possible solutions. - Ronald L. Rardin, problem solving in all types of public Optimization in Operations Research, and private organization business, prenticeHall, Inc., 1998 industry, government and state enterprises to bring about optimal The Origins of Operations Research outcomes in organizational operations. 1. The World War II 2. “Scientific approach to decision - Prof Volacket formed the 1st OR making that involves the operations team consisting of physiologist, for organized systems. O.R. is mathematician, etc. concerned with optimal decision - Found out the most effective making in and modeling of allocations of limited resources. deterministic and probabilistic 2. Industrial Revolution systems that originate from real life,” - Development of OR – Hillier & Lieberman, Introduction to - Replace man to machine Operations Research, 7th Ed., 3. Computer Revolution HoldenDay, 1996 - Arithmetic calculator 3. “Operations Research is the application of scientific methods to GEORGE B. DANTZIG decision problems. It has found wide - 1947 use and acceptance in all areas of - Linear Programming business, government and industry.” - Simplex method – Saul L. Gass, College of Business & Management, University of Maryland, 1979. 4. “The use of analytic methods adapted from mathematics for solving operational and business problems” – Computer Dictionary, Charles J. Sippl and Charles P. Sippl, Howard W. Sams & Co., Inc., Indianapolis, 1978. 5. “A scientific method of providing executive department with a quantitative basis for decisions making operations under their control.” – Morse & Kimball, Methods of Operations Research, Columbia University Press for office of Naval Research, 1943 (9th printing, 1963). Characteristics of Operations Research 6. “A branch of applied mathematics wherein the application is to the Operation Research is the application of decision-making process,” – Donald scientific methods, techniques and tools to Gross, Department of Operations problems involving the operations of a system Research, The George Washington so as to provide those in control of the system University, 1979. with optimum solutions to the problems. The 7. Operations research employs significant features of operation research are mathematical models to suggest how as below: best to operate and coordinate the activities within an organization. The 1. OR is a system approach tools of operations research are - An activity influences other activities in an organization 2. OR is an Inter-disciplinary team 3. FINANCIAL MANAGEMENT The approach financial manager can apply OR - The team should consist of method for diverse skills Apply cash flow analysis for 3. OR increases creative ability of the capital budgeting decision maker Formulate credit policies, 4. OR is Scientific approach evaluate credit risks - Formalized process of reasoning Determine optimum 5. OR is Objectivistic approach replacement strategies. - Finds solution to the problem Frame claim and complaint 6. Digital computer procedures. 7. Quantitative solution Frame policies regarding capital 8. OR is a continuing process structure. 9. Optimizing Nature Long range capital requirement. 10. Human judgment Investments portfolio. Dividend policies. Scope of Operations Research 4. PERSONAL MANAGEMENT The personal manager can apply OR II.IN INDUSTRY method for Forecasting the manpower Applications of operations research in the requirement, framing of area of management recruitment policies, assignment 1. Production Management: The of jobs to machines or workers production manager can apply OR etc. methods for Selection of suitable personnel The remunerative policy with due consideration for age, with regard to time and education skills training etc. piece rate. Determination of optimum Determination of optimum number of persons for each product mix. service centre. Production, scheduling and The promotional policies. sequencing the production Mixes of age and skills. run by allocation of 5. PURCHASE DEPARTMENT The machines. purchased department can apply OR Work study operation method for including time study. Determining the quantity and Selecting plant location and timing of purchase of raw design of the sites. materials, machinery etc. Distribution policy Bidding policies. Loading and unloading Rules for buying and supplies facility for road under varying pries. transportation. Equipment replacement policies. Maintenance crew sizes Determination of quantities and 2. MARKETING MANAGEMENT The timing of purchases. marketing manager can apply OR 6. RESEARCH AND DEVELOPMENT method for DEPARTMENT The research and Product selection, timing and development department can apply formulation of competitive OR method for strategies. Determining the areas for Marketing research. research and development. Distribution strategies. Scheduling and control of R and Sales forecasting. D projects. Sales promotion. Resource allocation and crashing Selection of advertising media in projects. and terms of cost and time Project selection. factor Reliability and alternative To find optimum number of design. Salesmen. 7. MANUFACTURING DEPARTMENT The manufacturing department can apply OR method for: Inventory control information system to collect the necessary Projection marketing balance. data. Production scheduling Production smoothing. Formulate a mathematical model: Build a 8. ORGANIZATION BEHAVIOUR mathematical model for abstracting the DEPARTMENT The OB department essence of the subject of inquiry, showing can apply OR method for interrelationships, and facilitating analysis. Personnel selection and Developing algorithm: Develop a planning. (computer-based) procedure for deriving Scheduling of training programs. solutions to the problem from this model or Skills balancing. using one of a number of readily available Recruitment of Employees. software packages. Samuel Eilon: "optimizing 9. ACCOUNTING DEPARTMENT The is the science of the ultimate; satisfying is the accounting department can apply OR art of the feasible." method for Cash flow and fund flow Test the model: The early version of a large planning. mathematical model inevitably contains many Credit policy analysis. flaws. e.g. some interrelationships have not Planning of delinquent account been incorporated into the model, some strategy. parameters have not been estimated correctly.
Application of the model: If the model is to
10. TECHNIQUES AND GENERAL be used repeatedly, then it is necessary to MANAGEMENT The Techniques & install a well-documented system for applying General Management can apply OR the model as prescribed by management. method for Decision support systems and Implementation: The success of the MIS; implementation phase depends a great deal forecasting. upon the support of both top management Organizational design and and operating management. control Projection management, OR Techniques strategic planning. A brief account of some of the important O.R Chapter 2: Overview of the Operations techniques is given below: - Research Modeling Approach 1. Allocation models: Involves the allocation of resources to activities in such a manner that some measure of effectiveness is optimized. Solution through linear and nonlinear programming techniques. 2. Sequencing: Placing item in certain sequence or order for service. 3. Waiting or Queuing theory: Interruptions can occur due to many reasons. This cause waiting line problem. Waiting line theory aims in minimizing the cost of both servicing and waiting. 4. Inventory model: Regarding the Define the problem of interest: Determine holding or storing the resources. the appropriate objectives, constraints, 5. Competitive Strategy model: interrelationships between the area to be These are models which arise when studied and other areas of the organization, two or more people are competing. possible alternative courses of action, time Game models are used to determine limits for making a decision, . . . the optimum strategy in a Gathering relevant data: e.g. installing a competitive situation. new computer-based management 6. Decision theory: Concerned with making decisions under the conditions of certainty, risk and minimize the total production and uncertainty. inventory cost. 7. Network analysis: determination of 2. 2. A financial analyst must select an an optimum sequence of performing investment portfolio from a variety of certain operations concerning some stock and bond investment jobs to minimize overall time and alternatives. He would like to money. establish the portfolio that 8. Simulation: Technique of testing a maximizes the return on investment. model which resembles a real-life 3. A marketing manager wants to situation. Imitate an operation before determine how best to allocate a actually performing it. fixed advertising budget among 9. Replacement theory: Concerned alternative advertising media such with situation that arise when some as radio, TV, newspaper, and items need replacement because the magazines. The goal is to maximize same may be deteriorated. The advertising effectiveness. model concerned with prediction of 4. A company has warehouses in a replacement cost and determination number of locations throughout the of the most economic replacement country. For a set of customer policy. demands for its products, the company would like to determine LINEAR PROGRAMMING how much each warehouse should ship to each customer so that the total transportation costs are minimized.
Constructing Linear Programming
Models
1. Objective Function. There must be
an objective (or goal or target) the firm or organization wants to achieve. 2. Restrictions and Decisions. There must be alternative courses of action Linear programming is a mathematical or decisions, one of which will technique that enables a decision maker to achieve the objective. arrive at the optimal solution to problems 3. Linear Objective Function and involving the allocation of scarce resources. Linear Constraints. We must be able to express the decision problem Typically, many economic and technical incorporating the objective and problems involve maximization or restrictions on the decisions using minimization of a certain objective subject to only linear equations and linear some restrictions. inequalities. During World War II US army began to - Explicit Constraints – stated formulate certain linear optimization on the problem problems. Their solutions were called plans or - Implicit Constraints – Non programs. Today important application areas negativity rule of the decision include airline crew scheduling, shipping or variable. telecommunication networks, oil refining and Three basic steps in constructing a blending, and stock and bond portfolio linear programing model: selection. Step I Identify the unknown variables to be Typical Applications of Linear determined (decision variables) and represent Programming them in terms of algebraic symbols. ( x₁, x₂, 1. A manufacturer wants to develop a x₃, x₄) production schedule and inventory Step II Identify all the restrictions or policy that will satisfy sales demand constraints in the problem and express them in future periods and same time as linear equations or inequalities which are linear functions of the unknown variables. (explicit and implicit)
Step III Identify the objective or criterion and
represent it as a linear function of the 2. You’re on a special diet and know that your decision variables, which is to be maximized daily requirement of five nutrients is at least or minimized. (Maximize Profit Z or Minimize 60 milligrams of vitamin C, at least 1,000 Cost Z) milligrams of calcium, at least 18 milligrams of iron, at least 20 milligrams of niacin, and at Example 1 Product-Mix Problem least 360 milligrams of magnesium. You have two supplements to choose from: Vega Vita The Handy-Dandy Company wishes to and Happy Health. Vega Vita costs 20 cents schedule the production of a kitchen per tablet, and Happy Health costs 30 cents appliance which requires two resources – per tablet. Vega Vita contains 20 milligrams of labor and material. The company is vitamin C, 500 milligrams of calcium, 9 considering three different models of this milligrams of iron, 2 milligrams of niacin, and appliance and its engineering department has 60 milligrams of magnesium. Happy Health furnished the following data: contains 30 milligrams of vitamin C, 250 milligrams of calcium, 2 milligrams of iron, 10 Resources milligrams of niacin, and 90 milligrams of required to Product/ Resources magnesium. Formulate a linear programming produce 1 Model Available model to determine how many of each tablets unit should you take each day to meet your A B C minimum requirements while spending the Labour 7 3 6 150 least amount of money (hrs/unit) Materials 4 4 5 200 Daily (lbs./unit) Vega Happy Requireme Profit Vita Health 4 2 3 nt ($/unit) Vitamin C 20mg 30mg 60mg Calcium 500mg 250mg 1000mg The supply of raw materials is restricted to Iron 9mg 2mg 18mg 200 pounds per day. The daily availability of Niacin 2mg 10mg 20mg manpower is 150 hours. Formulate a linear Magnesiu 60mg 90mg 360mg programming model to determine the daily m Cost 0.20 0.30 production rate of the various models of appliances in order to maximize the total profit. 3. A company plans to make 3 models (A, B, and C) of their main product next month. Production capacity is limited to 100 total - each model takes the same about of production time. A supplier problem results in only 1,000 gallons being available next month. Each Model A requires 5 gallons of paint, each Model B requires 7 gallons and each Model C requires 10 gallons. Marketing wants the following mix: exactly 20 Model A's; at least 5 Model B's; and no more than 2 Model C's for every Model B produced. The firm wants to select that product mix to maximize profit contribution. Here are the numbers that go into profit contribution:
Product Profit A Php 4,000 B Php 5,200 C Php 3,000