Site Master File Template
Site Master File Template
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Company Site Master File
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OF
COMPANY NAME
According to EudraLex; The Rules Governing Medicinal Products in the European Union; Volume 4; Good
Manufacturing Practice; Medicinal Products for Human and Veterinary Use; Explanatory Notes on the
preparation of a Site Master File: https://health.ec.europa.eu/system/files/2016-
11/2011_site_master_file_en_0.pdf.
And according to the Pharmaceutical Inspection Convention: PE 008-4; 1 Annex; 1 January 2011;
Explanatory Notes for Pharmaceutical Manufacturers on the Preparation of a Site Master File:
https://picscheme.org/docview/3463.
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REVISION HISTORY.
Version no. Prepared by Date of Preparation Changes compared to previous version
01 Name of author dd/mm/yyyy First version
xxxxxxx
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4.1 Premises............................................................................................................................................13
4.1.1 Brief description of heating, ventilation and air conditioning (HVAC) systems.......................13
4.1.2 Brief description of water systems.............................................................................................13
4.1.3. Brief description of other relevant utilities, such as steam, compressed air, nitrogen, etc........13
4.2 Equipment........................................................................................................................................14
4.2.1 Listing of major production and control laboratory equipment with critical pieces of equipm.14
4.2.2 Cleaning and sanitation..............................................................................................................14
4.2.3 GMP critical computerised systems...........................................................................................14
5. DOCUMENTATION.............................................................................................................................15
5.1 Description of documentation system (i.e. electronic, manual)...................................................15
5.2 When documents and records are stored or archived off-site (incl. PV)...................................15
6. PRODUCTION......................................................................................................................................16
6.1. Type of products..............................................................................................................................16
6.2 Process validation............................................................................................................................16
6.2.1 Brief description of general policy for process validation.........................................................16
6.2.2 Policy for reprocessing or reworking.........................................................................................16
6.3 Material management and warehousing.......................................................................................16
6.3.1 Arrangements for the handling of starting materials, packaging materials, bulk and etc..........16
6.3.2 Arrangements for the handling of rejected materials and products...........................................17
7. QUALITY CONTROL (QC)................................................................................................................18
7.1 QC control and analytical tests......................................................................................................18
7.2 QC records.......................................................................................................................................18
7.3 Revision of formulation and documents........................................................................................18
8. DISTRIBUTION, COMPLAINTS, PRODUCT DEFECTS AND RECALLS................................19
8.1 Distribution (to the part under the responsibility of the manufacturer)...................................19
8.1.1 Types (wholesale licence holders, manufacturing licence holders, etc) and locations of etc....19
8.1.2 Description of the system used to verify that each customer / recipient is legally entitled etc. 19
8.1.3 Brief description of the system to ensure appropriate environmental conditions during trans..19
8.1.4 Arrangements for product distribution and methods by which product traceability is maint....19
8.1.5 Measures taken to prevent manufacturers’ products to fall in the illegal supply chain.............19
8.2 Complaints, product defects and recalls.......................................................................................19
8.2.1 Complaints.................................................................................................................................19
8.2.2 Product defects...........................................................................................................................19
8.2.3 Product Recalls...........................................................................................................................19
9. SELF INSPECTIONS............................................................................................................................20
APPENDICES................................................................................................................................................21
Appendix 1 Copy of valid manufacturing authorisation...................................................................21
Appendix 2 List of dosage forms manufactured.................................................................................22
Company name Confidential page 4 of 28
Version: xx
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For details see Site Master File of Name of the Contract Manufacturer.
* A D-U-N-S reference is required for Site Master Files submitted to EU/EEA authorities for
manufacturing sites located outside of the EU/EEA.
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1.2.2 Brief description of manufacture, import, export, distribution and other activities.
Describe here the actions of the MAH/Manufacturer regarding the above items.
1.2.3 Type of products currently manufactured on-site (list in Appendix 2) where not covered by Appendix
1 or EudraGMP entry.
Describe the kind of products which are not covered by the authorisation certificate in appendix 1.
1.2.4 List of GMP(HACCP/ISO etc) inspections of the site within the last 5 years.
Inspection date Competent Authority Number Main remarks
If, in addition to the GMP medicines, e.g. nutritional supplements are produced, please describe the
work carried out here; if only medicines are produced, the text "Not applicable" is sufficient.
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2.1.1 Brief description of the quality management systems run by the company.
You can take e.g. the text below:
The policy consists of implementing the objectives regarding quality in all divisions and on all levels
to obtain maximal involvement of all employees. These objectives generally mean that Name of the
MAH operates fully in accordance with Good Manufacturing Practices (GMP) and with HACCP
(based on Codex Alimentarius and Guideline 93/43/EEG) guidelines.
2.1.2 Responsibilities related to the maintaining of quality system including senior management.
For example, the texts below can be used, or (partly) changed:
The responsibilities of the QA manager’s and possible assistants are:
Authorization of specifications for starting materials, packaging components and finished
products.
Dispatch of the complaints together with QP.
Check the maintenance, premises and equipment of the production department.
Changing formulations in consultation with general manager, QP and production manager.
Organizing validation of production methods, and writes the validation report.
The responsibilities of Qualified Person are:
Before certifying a batch prior to release the QP doing so should ensure, with reference to the
guidance, that at least the following requirements have been met:
The batch and its manufacture comply with the provisions of the marketing authorisation
(Registration file) (including the authorisation required for importations were relevant).
Manufacture has been carried out in accordance with GMP or, in case of a batch imported
from a third country, in accordance with GMP standards at least equivalent to EC GMP.
The principal manufacturing and testing processes have been validated; account has been
taken of the actual production conditions and manufacturing records.
Any deviations or planned changes in production or quality control have been authorised by
persons responsible in accordance with a defined system. Any changes requiring variation to
the marketing or manufacturing authorisation have been notified to and authorised by the
relevant authority.
All necessary checks and tests have been performed, including any additional sampling,
inspection, tests or checks initiated because of deviations or planned changes.
All necessary production and quality control documentation has been completed and
endorsed by the staff authorised to do so.
All audits have been carried out as required by the quality assurance system.
The QP should in addition take into account any other factors of which he is aware which are
relevant to the quality of the batch.
2.1.3 Information of activities for which the site is accredited and certified, including dates and contents of
accreditations, names of accrediting bodies.
See Appendix 2
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2.2.1 Detailed description of qualification requirements (education and work experience) of the Authorised
Person(s) / Qualified Person(s) responsible for batch certification and releasing procedures.
The Authorised Person / Qualified Person (QP) is xxxxxx and is responsible for batch certification
and releasing procedures.
Educational background:
Xxxxxxx
Courses:
Occupational experience:
2.2.3 Role of Authorised Person/Qualified Person in quarantine and release of finished products.
Finished pharmaceutical products are quarantined, e.g. waiting for the next production or packaging
step, or waiting for analytical results. Batch release takes only place after approval and signing of the
batch release document by the QP. (or QA in case of food-supplements)
2.2.4 The arrangements between Authorised Persons/Qualified Persons when several Persons are involved.
Not applicable.
Or in case of more QP’s you can use the following text:
All xx QP’s are qualified and registered at the Authorities.
The first QP is xxxxx; with possible a short explanation.
The second QP is xxxx; also, with a short explanation.
Etc.
2.2.5 Statement on whether the control strategy employs Process Analytical Technology (PAT).
In case of the use of data loggers, use the following text:
Environmental control for temperature and humidity is collected out by data-loggers. These loggers
are periodically read on the computer.
Weighing prints are attached to the production documents.
Analytical data like spectra and chromatograms are collected digital and can be used for calculations.
In case no information is digital collected, use the following text:
No manufacturing or analytical information is digital collected.
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2.3.1 A brief summary of the establishment/knowledge of supply chain and the external audit program.
All manufacturers of Active Pharmaceutical Ingredients (API's), excipients and packaging materials
intend for Registered Pharmaceutical Products should be sufficient be certificated (GMP).
Manufacturers are audited according to the regulations.
Or in case of the manufacturing of food-supplements:
Suppliers of starting materials and packaging materials are qualified and periodically assessed with
regard to their quality.
2.3.2 Brief description of the qualification system of contractors, manufacturers of API’s and other critical
materials suppliers.
A questionnaire, containing a checklist, is sent to the suppliers concerning quality, liability and
certificates. The questionnaire has to be signed and returned to the “Name of the Applicant”.
Certificates of the supplier (like GMP, ISO, HACCP etc.) are collected in the supplier’s file. Non-
certificated suppliers will be audited or rejected. Approved suppliers are reported on a list.
2.3.3 Measures taken to ensure that products manufactured are compliant with TSE guidelines.
The API’s of the Registered Pharmaceutical Products are ensured through the DMF (or ASMF) and
audits. For all other API’s, not intend for registered Pharmaceutical Products, and all excipients,
produced from animal sources, a TSE statement from the manufacturer is required.
2.3.4 Measures adopted where counterfeit/falsified products, bulk products, API’s or excipients are
suspected or identified.
All ingredients (API’s and excipients are tested for identity. Ingredients from new unknown
manufacturers are tested more extended.
2.3.5 Use of outside scientific, analytical or other technical assistance in relation to manufacture and
analysis.
In case Name of the Applicant is not able to perform analytical testing on raw materials or end
products, external laboratories will be used to perform these tests.
2.3.7 Brief overview of the responsibility sharing between the contract giver and acceptor.
The contract acceptors are laboratories which have to be authorized by the Competent Authorities.
The contract giver is supplied with full details of the method to be used.
2.4 Quality Risk Management (QRM).
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Risk control measures: Risk control measures include decision making to reduce and / or accept the
risk. The purpose of risk control is to reduce the risk to an acceptable level. The amount of effort
used for risk control should be proportional to the significance of the risk.
2.4.2 Scope and focus of QRM including brief description of any activities which are performed.
Critical parameters, steps and quality attributes are identified and controlled in each product specific
process. Decisions of managing risks in manufacturing are based on scientific knowledge, experience
and understanding of the process. Good Manufacturing Practice principles as contained in the SOP’s
ensure that identified risks are reduced to acceptable levels.
2.5 Product Quality Reviews.
At the end of the year complaints, change controls and other quality related subjects are discussed
within the company and for as far as needed changes will be made.
Methodologies of Product Quality Reviews for pharmaceutical products include:
• Quality of starting and packaging materials.
• In-process controls and finished product results.
• Deviations, nonconformance, out of specification (OOS) results and batch rejections.
• Changes to processes or analytical methods.
• Changes to Marketing Authorisations.
• Stability testing and review of retention samples.
• Returns, complaints and results.
• Adverse events.
• Process and equipment validation results.
• Supplier and contractor audits.
• Technical / Quality Agreements with suppliers and contractors.
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3. PERSONNEL.
3.1 Organisational chart.
The organizational structure of the “Name of the Applicant” is shown in Appendix 5.
Tasks and responsibilities of the various positions are detailed in job descriptions below:
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4.1.1 Brief description of heating, ventilation and air conditioning (HVAC) systems.
For example:
Specification of the air supply: Production cabins have 15 Pa under-pressure versus the hallway. The
air refresh rate is at least 20 times per hour. The air is recirculated for 90% and 10% fresh air is
added. The temperature and relative humidity are controlled in the range of not more than 25 oC and
between 30 to 75% RH.
4.1.3. Brief description of other relevant utilities, such as steam, compressed air, nitrogen, etc.
Not applicable.
Or describe these special utilities.
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4.2 Equipment.
4.2.1 Listing of major production and control laboratory equipment with critical pieces of equipment.
See Appendix 8.
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5. DOCUMENTATION.
5.1 Description of documentation system (i.e. electronic, manual).
The documentation is located on the company’s server, and regularly backed up.
The main documents are
Manual or Quality Handbook; Describes the general activities concerning the quality.
SOP’s; Standard Operation Procedures, with concerning forms.
Batch records; Describes the detailed production information of the product.
Certificates of Analysis; Describes the analytical results of the starting materials or finished
product.
Product Dossier; Describes information of collegiate or magistral manufactured products.
Registration Dossier; ECTD format application to obtain official marketing authorisation.
5.2 When documents and records are stored or archived off-site (incl. pharmacovigilance data).
Describe name, address and contact information here of the extern stored documentation.
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6. PRODUCTION.
6.1. Type of products.
Type of products manufactured including:
- list of dosage forms of both human and veterinary products which are manufactured on the
site. See Appendix 2.
- list of dosage forms of investigational medicinal products (IMP) manufactured for any
clinical trials on the site, and when different from the commercial manufacturing,
information of production areas and personnel. E.g. “Not Applicable”.
Toxic or hazardous substances handled (e.g. with high pharmacological activity and/or with
sensitising properties); e.g. Highly toxic substances are stored in a locked cabinet; the key is kept
by head warehouse. Toxic or hazardous substances (e.g. with high pharmacological activity
and/or with sensitising properties) are handled with care gloves and breath protection according
to production protocols.
Product types manufactured in a dedicated facility or on a campaign basis, if applicable; e.g.
describe these conditions or use the text “Not Applicable”
Process Analytical Technology (PAT) applications, if applicable: general statement of the
relevant technology, and associated computerized systems; ; e.g. describe these PAT
applications or use the text “Not Applicable”.
6.2 Process validation.
6.3.1 Arrangements for the handling of starting materials, packaging materials, bulk and finished products
including sampling, quarantine, release and storage.
e.g. All starting materials will be placed in quarantine after receipt. Documentation accompanying
the shipment will be reviewed and stored afterwards by the warehouse employee. Upon receipt, all
incoming goods are immediately identified by the supplier’s batch number. QC samples of the
starting materials and finished products are stored in the reference sample archive. Certificates of
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analyses (CoA’s) of the starting materials and of the finished products are compared with the
specifications and approved through the signature by the qualified person for release. Starting
materials, packaging materials, bulk and finished products will be stored in a closed warehouse
waiting for use or transport.
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8.1.1 Types (wholesale licence holders, manufacturing licence holders, etc) and locations (EU/EEA, USA,
etc) of the companies to which the products are shipped from the site.
All distribution activities of the company are in compliance with the "Guidelines of 5 November
2013 on Good Distribution Practice of medicinal products for human use" (https://eur-
lex.europa.eu/LexUriServ/LexUriServ.do?uri=OJ:C:2013:343:0001:0014:EN:PDF).
E.g. In most cases, the finished product is shipped to authorized wholesalers, and from there on to
retailers such as pharmacies and drugstores.
8.1.2 Description of the system used to verify that each customer / recipient is legally entitled to receive
medicinal products from the manufacturer.
E.g. Customers / recipients like wholesalers should send their valid GDP certificate to the QA of the
company. OTC products may send to drugstores while other medicines may only send to pharmacies.
8.1.3 Brief description of the system to ensure appropriate environmental conditions during transit, e.g.
temperature monitoring/ control.
Describe here whether the product is cooled during transport and whether temperature and humidity
are monitored during transport.
8.1.4 Arrangements for product distribution and methods by which product traceability is maintained.
E.g. Transport documents with reporting the product-name and batch-number ensures the
traceability.
8.1.5 Measures taken to prevent manufacturers’ products to fall in the illegal supply chain.
E,g, Pharmaceutical products are only transported by trusted transporters to authorised
customers/recipients.
8.2 Complaints, product defects and recalls.
8.2.1 Complaints.
After receiving the complaint, the QA manager classifies and investigates the complaints, clinical
related complaints are immediately sent to the QPPV, quality complaints are discussed with the
production manager. QA manager and Production manager are responsible resolving the quality
complaints. The QA manager responses to the person from which the complaint came. Complaint
records are kept for ten years by QA.
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9. SELF INSPECTIONS.
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APPENDICES
Appendix 1 Copy of valid manufacturing authorisation.
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Contract Pharmacovigilance
Name of the PV company or name of the QPPV.
Street name of the MAH
Postal code and city name
Country
Telephone No.
Fax No.
Website
Email
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Place a schematic drawing of the water purification system here or place the text "Not Applicable".
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