SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.

JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 1 of 8 REV. A

REPAIR PROCEDURE FOR GALVANIZED STEEL

CONTRACT NO.: 6600050464 (IK) BI/JO NO.: 240812

CONSTRUCTION CONTRACTOR: SNAMPROGETTI ENGINEERING & CONTRACTING CO.LTD
1 Approved 3: Rejected
CONTRACTOR review
:
result by 2 Approved with comments 4: Not Applicable
:
Department Date Name Designation Signature

Technical Discipline 1 2 3 4
Field Engineering Dept. 1 2 3 4
HSE Dept. 1 2 3 4
QA/QC Dept. 1 2 3 4
1 Approved 4: Not Applicable
2 Approved with comments 5: Revise & Re-submit
COMPANY 3 Rejected
review result by Date Name Signature
1 2 3 4 5

C IFA 25/09/2024 IFA Name Name Name

M. SHUEB ALAM ATEF SHAHZAD JAWAD ALI

Designation
QA/QC PROJECT
QC SUPERVISOR
MANAGER MANAGER

REV Status Date Revision Issued By Checked By Approved by

Memo
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 2 of 8 REV. A

Amendments and Revisions

Revision Date Pages Description CONTRACTOR Rep.

C
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 3 of 8 REV. A

Table of Contents
1. PURPOSE 4

2. SCOPE OF WORK 4

3. REFERENCE 4

4. TERMS & DEFINITIONS 4

5. RESPONSIBILITIES 5

6. GENERAL SAFETY REQUIREMENTS (SAES-H-102) 6

7. MATERIAL STORAGE REQUIERMENT 6

8. WEATHER CONDITION 6

9. COATING REPAIR PROCEDURE 7

10. TOUCH UP APPLICATION 7

11. ATTACHMENT 8
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 4 of 8 REV. A

1.0 PURPOSE
The purpose of this document appears to outline the Coating Repair activities for galvanized Seel,
highlight quality control procedures that will be applied to Jafurah Upstream Pipeline & Well Tie-In
Project. Coating shall be executed in compliance with all related Saudi Aramco Engineering Standards
(SAES), Procedures and IFC drawings.

2.0 SCOPE OF WORK

The scope of this document describes the Galvanized coating repair requirements for the following
Facilitates that will be carried out at worksites Installation.

Galvanized Structure , Fence Pipe Etc.

3.0 REFERENCE
The below-mentioned documents shall be considered as a part of this document.
Unless otherwise stated, the below listed documents shall be applied. In case of any conflict with Saudi
Aramco Standards, the most stringent standard shall be applied.
Project standard cut-off is 31 May 2019.

Document Number Document Title

Company Documents

SAEP- 316 Performance Qualification of Coating Personnel

SAES-H-001 Coating Selection and Application Requirements for Industrial
Plants and Equipment
SAES-H-002 Internal and External Coatings for Steel Pipelines and Piping
SAES-H-002V Approved Saudi Aramco Data Sheets for Pipeline and Piping
Coatings
SAES-H-102 Safety Requirements for Coating Applications
G.I 2.100 Work Permit System
G.I 150.100 Hazardous Materials Communication (Hazcom) Program
G.I-0006-021 Safety Requirements for Abrasive Blast Cleaning.
G.I 430.001 Waste Management
G.I.2.100 Saudi Aramco Work permit system
G.I.6.000 Incident Notification, Reporting, and investigation
SACSM Vol. I & II Saudi Aramco Construction Safety Manual
SATIP-H-002-11 Renovation & Repair Coating for Submerged Services (APCS-113C)

4.0 TERMS & DEFINITIONS

COMPANY Saudi Arabian Oil Company

CONTRACTOR Snamprogetti Engineering & Contracting Co. Ltd.

SACSM Saudi Aramco Construction Safety Manual

SAES Saudi Aramco Engineering Standard

 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 5 of 8 REV. A

SATIP Saudi Aramco Typical Inspection Plan

SAIC Saudi Aramco Inspection Checklist

RFI Request for Inspection

5.0 RESPONSIBILITIES
Construction Department Perform the work as per the requirements of Contract Documents, IFC
Drawings, Saudi Aramco Standards, SATIP, SAIC and Project Quality Plan.

Assign the appropriate and approved personnel for the coating activity
Painting Crew Supervisor
and monitor their performance in terms of productivity and Quality;
coordinate guidelines with the QC inspector for proper quality
performance; ensure the implementation of approved methodology
stipulated through this and any construction method statement;
implement the corrective action when there is any violation found and
the corrective action request initiated.

Perform all Inspections as per approved SATIP to verify the requirements

QC Coating Inspector
as per specification and Aramco Standards; prepare Inspection Reports;
issue non-conformance report when procedure or Company quality
requirement is violated and coordinate for appropriate corrective action;
Discuss with QC Supervisor on this compliance and implement preventive
action measures at construction site.

Coordinate the Inspection activities and verify the QC report for

QC Supervisor
completion and sign the document; closely monitor the construction
activities through the implemented procedures and assigned QC
inspectors; guide QC inspectors for effective way of quality system
implementation by preventive action reports; discuss with Project Quality
Manager for continuous improvement with regards to site quality system
implementation.
Safety Officer Implement Aramco and contractor safety requirements.
Inspect workplace, site condition, ensure a safe working
environment.
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 6 of 8 REV. A

6.0 GENERAL SAFETY REQUIREMENTS (SAES-H-102)

All applicable safety requirements on SAES-H-102 “Safety Requirement for Coating Application” shall
be followed.
The type of abrasive to be used shall be determined by the degree of cleanliness and surface profile
requirements as specified in the APCS. Silica Sand as abrasive material is prohibited in Saudi Aramco
as per GI-0006.021 requirements.
All workers must wear the required personal protective equipment.
Ensure anchor spools to be coated is properly supported and secured prior to start of coating Lifting
and rigging of anchor spools shall be handled by certified rigger and operator only.
Equipment to be used shall be properly grounded if required. Grounding wire shall be AWG-4 or
larger.
Ensure all hoses connections are provided with safety whip line.
Ensure that adequate number of fire extinguishers is available at the site all times. Solvent shall not
be used for personal cleaning or washing.
Material Safety Data Sheet (MSDS) of paints and solvents shall be made available at the worksite for
reference.
The blasting nozzle shall be equipped with a dead-man switch.
Ensure that work permit shall be obtained and available at site prior to start and during the coating
activities as appropriate.

7.0 MATERIAL STORAGE REQUIERMENT

Coating material containers are marked and labeled .
1. Manufacturer’s Name
2. Product Identification
3. Shelf life or expiry date
4. Date of manufacture
5. Batch Number
6. Paint containers are free of damage and show no sign of leakage
7. Paints exceeding shelf life are removed from the stock.

8.0 WEATHER CONDITION

 Painting shall not be applied when wind is strong enough to blow sand, salt spray or other foreign matter onto
the surface being painted.
 Painting shall not be applied if the substrate temperature is less than 10 C or limit given in the Saudi Aramco
data sheet
 Relative humidity should be less than 90%
 Surface temperature is less than 3 C above the dew point.
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 7 of 8 REV. A

9.0 COATING REPAIR PROCEDURE

 Remove any oil, grease with a suitable degreaser as required at site.
 Hand and power tools are used to clean and to remove dust, contamination, rust on guardrail.
 Solvent cleaning SSPC-SP1 is applied to achieve rust free surface before touch up application.
 For areas less than 0.1m2, grind to rough metal surface using power tools or spot blast to bare steel.
 Feather the edge of coating at least 25mm beyond bare metal.
 For areas greater than 0.1m2, Blast clean to obtain the specified surface preparation.
 Apply coating by brush for areas less then 0.1m2 and by spray for areas greater than 0.1m2 to the original
specification.

10.0 TOUCH UP APPLICATION

 Approved Protective Coating System as per SAES-H-001& SAES-H-101V (APCS-1C Primer only) applied with
Brush.
 Two component materials Base and curing agent shall be mixed together with ratio as per manufacturer data
sheet.
 Thinner added as per Manufacturer Data Sheet (SAES-H-101V) for touch up with brush application.
 Aramco approved applicator shall do the coating repair.
 Coating interval is followed as per manufacturer recommendation.
 As per SAES-H-001 Section 7 Coating System Selection, Claus H. Galvanized Steel which is Stated that Use
APCS-1C primer only to touch up and repair galvanizing that will not be coated with another system.
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 8 of 8 REV. A

11.0 ATTACHMENT
ASTM-A780
APCS-1C

Interzinc 52 AkzoNobel

Carbozinc 858 Carboline

Hempadur Zinc 17360 Hempel

Barrier 77 Jotun

Zinc Clad IV Organic Zinc Rich Epoxy Primer Sherwin Williams

SigmaZinc 102HS Sigma