SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.

JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 1 of 8 REV. A

REPAIR PROCEDURE FOR GALVANIZED STEEL

CONTRACT NO.: 6600050464 (IK) BI/JO NO.: 240812

CONSTRUCTION CONTRACTOR: SNAMPROGETTI ENGINEERING & CONTRACTING CO.LTD
1 Approved 3: Rejected
CONTRACTOR review
:
result by 2 Approved with comments 4: Not Applicable
:
Department Date Name Designation Signature

Technical Discipline 1 2 3 4
Field Engineering Dept. 1 2 3 4
HSE Dept. 1 2 3 4
QA/QC Dept. 1 2 3 4
1 Approved 4: Not Applicable
2 Approved with comments 5: Revise & Re-submit
COMPANY 3 Rejected
review result by Date Name Signature
1 2 3 4 5

C IFA 25/09/2024 IFA Name Name Name

M. SHUEB ALAM ATEF SHAHZAD JAWAD ALI

Designation
QA/QC PROJECT
QC SUPERVISOR
MANAGER MANAGER

REV Status Date Revision Issued By Checked By Approved by

Memo
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 2 of 8 REV. A

Amendments and Revisions

Revision Date Pages Description CONTRACTOR Rep.

C
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 3 of 8 REV. A

Table of Contents
1. PURPOSE 4

2. SCOPE OF WORK 4

3. REFERENCE 4

4. TERMS & DEFINITIONS 4

5. RESPONSIBILITIES 5

6. GENERAL SAFETY REQUIREMENTS (SAES-H-102) 6

7. MATERIAL STORAGE REQUIERMENT 6

8. WEATHER CONDITION 6

9. COATING REPAIR PROCEDURE 7

10. TOUCH UP APPLICATION 7

11. ATTACHMENT 8
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 4 of 8 REV. A

1.0 PURPOSE
The purpose of this document appears to outline the Coating Repair activities for galvanized Seel,
highlight quality control procedures that will be applied to Jafurah Upstream Pipeline & Well Tie-In
Project. Coating shall be executed in compliance with all related Saudi Aramco Engineering Standards
(SAES), Procedures and IFC drawings.

2.0 SCOPE OF WORK

The scope of this document describes the Galvanized coating repair requirements for the following
Facilitates that will be carried out at worksites Installation.

Galvanized Structure , Fence Pipe Etc.

3.0 REFERENCE
The below-mentioned documents shall be considered as a part of this document.
Unless otherwise stated, the below listed documents shall be applied. In case of any conflict with Saudi
Aramco Standards, the most stringent standard shall be applied.
Project standard cut-off is 31 May 2019.

Document Number Document Title

Company Documents

SAEP- 316 Performance Qualification of Coating Personnel

SAES-H-001 Coating Selection and Application Requirements for Industrial
Plants and Equipment
SAES-H-002 Internal and External Coatings for Steel Pipelines and Piping
SAES-H-002V Approved Saudi Aramco Data Sheets for Pipeline and Piping
Coatings
SAES-H-102 Safety Requirements for Coating Applications
G.I 2.100 Work Permit System
G.I 150.100 Hazardous Materials Communication (Hazcom) Program
G.I-0006-021 Safety Requirements for Abrasive Blast Cleaning.
G.I 430.001 Waste Management
G.I.2.100 Saudi Aramco Work permit system
G.I.6.000 Incident Notification, Reporting, and investigation
SACSM Vol. I & II Saudi Aramco Construction Safety Manual
SATIP-H-002-11 Renovation & Repair Coating for Submerged Services (APCS-113C)

4.0 TERMS & DEFINITIONS

COMPANY Saudi Arabian Oil Company

CONTRACTOR Snamprogetti Engineering & Contracting Co. Ltd.

SACSM Saudi Aramco Construction Safety Manual

SAES Saudi Aramco Engineering Standard

 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 5 of 8 REV. A

SATIP Saudi Aramco Typical Inspection Plan

SAIC Saudi Aramco Inspection Checklist

RFI Request for Inspection

5.0 RESPONSIBILITIES
Construction Department Perform the work as per the requirements of Contract Documents, IFC
Drawings, Saudi Aramco Standards, SATIP, SAIC and Project Quality Plan.

Assign the appropriate and approved personnel for the coating activity
Painting Crew Supervisor
and monitor their performance in terms of productivity and Quality;
coordinate guidelines with the QC inspector for proper quality
performance; ensure the implementation of approved methodology
stipulated through this and any construction method statement;
implement the corrective action when there is any violation found and
the corrective action request initiated.

Perform all Inspections as per approved SATIP to verify the requirements

QC Coating Inspector
as per specification and Aramco Standards; prepare Inspection Reports;
issue non-conformance report when procedure or Company quality
requirement is violated and coordinate for appropriate corrective action;
Discuss with QC Supervisor on this compliance and implement preventive
action measures at construction site.

Coordinate the Inspection activities and verify the QC report for

QC Supervisor
completion and sign the document; closely monitor the construction
activities through the implemented procedures and assigned QC
inspectors; guide QC inspectors for effective way of quality system
implementation by preventive action reports; discuss with Project Quality
Manager for continuous improvement with regards to site quality system
implementation.
Safety Officer Implement Aramco and contractor safety requirements.
Inspect workplace, site condition, ensure a safe working
environment.
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 6 of 8 REV. A

6.0 GENERAL SAFETY REQUIREMENTS (SAES-H-102)

All applicable safety requirements on SAES-H-102 “Safety Requirement for Coating Application” shall
be followed.
The type of abrasive to be used shall be determined by the degree of cleanliness and surface profile
requirements as specified in the APCS. Silica Sand as abrasive material is prohibited in Saudi Aramco
as per GI-0006.021 requirements.
All workers must wear the required personal protective equipment.
Ensure anchor spools to be coated is properly supported and secured prior to start of coating Lifting
and rigging of anchor spools shall be handled by certified rigger and operator only.
Equipment to be used shall be properly grounded if required. Grounding wire shall be AWG-4 or
larger.
Ensure all hoses connections are provided with safety whip line.
Ensure that adequate number of fire extinguishers is available at the site all times. Solvent shall not
be used for personal cleaning or washing.
Material Safety Data Sheet (MSDS) of paints and solvents shall be made available at the worksite for
reference.
The blasting nozzle shall be equipped with a dead-man switch.
Ensure that work permit shall be obtained and available at site prior to start and during the coating
activities as appropriate.

7.0 MATERIAL STORAGE REQUIERMENT

Coating material containers are marked and labeled .
1. Manufacturer’s Name
2. Product Identification
3. Shelf life or expiry date
4. Date of manufacture
5. Batch Number
6. Paint containers are free of damage and show no sign of leakage
7. Paints exceeding shelf life are removed from the stock.

8.0 WEATHER CONDITION

 Painting shall not be applied when wind is strong enough to blow sand, salt spray or other foreign matter onto
the surface being painted.
 Painting shall not be applied if the substrate temperature is less than 10 C or limit given in the Saudi Aramco
data sheet
 Relative humidity should be less than 90%
 Surface temperature is less than 3 C above the dew point.
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 7 of 8 REV. A

9.0 COATING REPAIR PROCEDURE

 Remove any oil, grease with a suitable degreaser as required at site.
 Hand and power tools are used to clean and to remove dust, contamination, rust on guardrail.
 Solvent cleaning SSPC-SP1 is applied to achieve rust free surface before touch up application.
 For areas less than 0.1m2, grind to rough metal surface using power tools or spot blast to bare steel.
 Feather the edge of coating at least 25mm beyond bare metal.
 For areas greater than 0.1m2, Blast clean to obtain the specified surface preparation.
 Apply coating by brush for areas less then 0.1m2 and by spray for areas greater than 0.1m2 to the original
specification.

10.0 TOUCH UP APPLICATION

 Approved Protective Coating System as per SAES-H-001& SAES-H-101V (APCS-1C Primer only) applied with
Brush.
 Two component materials Base and curing agent shall be mixed together with ratio as per manufacturer data
sheet.
 Thinner added as per Manufacturer Data Sheet (SAES-H-101V) for touch up with brush application.
 Aramco approved applicator shall do the coating repair.
 Coating interval is followed as per manufacturer recommendation.
 As per SAES-H-001 Section 7 Coating System Selection, Claus H. Galvanized Steel which is Stated that Use
APCS-1C primer only to touch up and repair galvanizing that will not be coated with another system.
 SNAMPROGETTI ENGINEERING & CONTRACTING CO. LTD.
JAFURAH UPSTREAM PIPELINES AND WELLS TIE-IN PROJECT

REPAIR PROCEDURE FOR GALVANIZED

STEEL
BI-11-19034-4003
CONTRACTOR NO.6600050464 (IK) JOB No. 240812
BI-11-20034-4002
CUSTOMER: SAUDI ARAMCO OIL COMPANY DOC NO.
PLANT LOCATION: JAFURAH - KINGDOM OF SAUDI ARABIA Sh. 8 of 8 REV. A

11.0 ATTACHMENT
ASTM-A780
APCS-1C

Interzinc 52 AkzoNobel

Carbozinc 858 Carboline

Hempadur Zinc 17360 Hempel

Barrier 77 Jotun

Zinc Clad IV Organic Zinc Rich Epoxy Primer Sherwin Williams

SigmaZinc 102HS Sigma

Interzinc® 52
Epoxy Zinc-Rich
PRODUCT A two component, metallic zinc rich epoxy primer which complies with the composition and
DESCRIPTION performance requirements of SSPC Paint 20.

INTENDED USES As a high performance primer to give maximum protection as part of any anti-corrosive coating
system for aggressive environments including those found on offshore structures, petrochemical
facilities, pulp and paper plants, bridges and power plants.

Interzinc 52 has been designed to provide excellent corrosion resistance in both maintenance and
new construction situations.

PRACTICAL Colour Blue, Grey, Green

INFORMATION FOR
INTERZINC 52 Gloss Level Matt
Volume Solids 59% ± 2%

Typical Thickness 50-75 microns (2-3 mils) dry equivalent to

85-127 microns (3.4-5.1 mils) wet

Theoretical Coverage 7.87 m²/litre at 75 microns d.f.t and stated volume solids
315 sq.ft/US gallon at 3 mils d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray, Brush

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

5°C (41°F) 2 hours 10 hours 8 hours Extended¹

15°C (59°F) 90 minutes 6 hours 4 hours Extended¹
25°C (77°F) 75 minutes 4 hours 3 hours Extended¹
40°C (104°F) 45 minutes 2 hours 2 hours Extended¹
¹ See International Protective Coatings Definitions and Abbreviations
For curing at low temperatures an alternative curing agent is available. See Product Characteristics
for details.
Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International
Protective Coatings for further details.

REGULATORY DATA Flash Point (Typical) Part A 29°C (84°F); Part B 30°C (86°F); Mixed 29°C (84°F)

Product Weight 2.52 kg/l (21.0 lb/gal)

VOC 2.80 lb/gal (336 g/lt) EPA Method 24

152 g/kg EU Solvent Emissions Directive

(Council Directive 1999/13/EC)

360 g/lt Chinese National Standard GB23985

See Product Characteristics section for further details

Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:16/05/2017
Ref:2561
Interzinc® 52
Epoxy Zinc-Rich
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000.

Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. If oxidation has occurred between blasting and
application of Interzinc 52, the surface should be reblasted to the specified visual standard.

Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the appropriate
manner.

A surface profile of 40-75 microns (1.6-3.0 mils) is recommended.

Shop Primed Steelwork

Interzinc 52 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop primers.

If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products,
overall sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will
require complete removal by abrasive blast cleaning.

Weld seams and damaged areas should be cleaned to a minimum St3 (ISO 8501-1:2007) or SSPC-SP3.
Optimum performance will be achieved with blasting to Sa2½ (ISO 8501-1:2007) or SSPC-SP6; where this is
not practical, power tool preparation to SSPC-SP11 is recommended.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed it must be used within the
working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.

Mix Ratio 4 part(s) : 1 part(s) by volume

Working Pot Life 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
24 hours 12 hours 5 hours 2 hours

Airless Spray Recommended Tip Range 0.43-0.53 mm (17-21 thou)

Total output fluid pressure at spray tip not less than 176
kg/cm² (2503 p.s.i.)

Air Spray Recommended Gun DeVilbiss MBC or JGA

(Pressure Pot) Air Cap 704 or 765
Fluid Tip E

Brush Suitable - small areas only Typically 50-75 microns (2.0-3.0 mils) can be achieved

Roller Not recommended

Thinner International GTA220 Thinning is not normally required. Consult the local
(or International GTA415) representative for advice during application in extreme
conditions. Do not thin more than allowed by local
environmental legislation.
Cleaner International GTA822 (or International GTA415)

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA822. Once units of paint have been mixed they
should not be resealed and it is advised that after prolonged stoppages work
recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with International GTA822. It is good
working practice to periodically flush out spray equipment during the course of the
working day. Frequency of cleaning will depend upon amount sprayed, temperature
and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in accordance with
approrpriate regional regulations/legislation.

Page 2 of 4
Interzinc® 52
Epoxy Zinc-Rich
PRODUCT In order to ensure good anti-corrosive performance, it is important to achieve a minimum dry film
CHARACTERISTICS thickness of Interzinc 52 of 40 microns (1.5 mils). To achieve a uniform, coalesced, closed film at this dry
film thickness, it will be necessary to thin Interzinc 52 10% with International thinners. The film thickness
of Interzinc 52 applied must be compatible with the blast profile achieved during surface preparation. Low
film thickness should not be applied over coarse blast profiles.
Care should be excercised to avoid the application of dry film thicknesses in excess of 150 microns (6
mils). Care should be exercised to avoid over-application, which may result in cohesive film failure with
subsequent high builds, and to avoid dry spray which can lead to pinholing of subsequent coats. Over-
application will also result in slower curing and extended handling and overcoating times. Over-
application of Interzinc 52 will extend both the minimum overcoating periods and handling times, and may
be detrimental to long term overcoating properties.
When Interzinc 52 is allowed to weather before topcoating ensure all zinc salts are removed prior to paint
application and only topcoat with recommended materials.
Surface temperature must always be a minimum of 3°C (5°F) above dew point.
Interzinc 52 is not normally recommended for underwater use. Please consult International Protective
Coatings for details in this situation.
Interzinc 52 is suitable for the localised repair of damaged inorganic zinc primer - consult International
Protective Coatings for specific advice.
Low Temperature Curing
An alternative curing agent is available for applications at temperatures less than 5°C (41°F). When using
this alternative curing agent it should be noted that the VOC will increase to 384 g/l (EPA Method 24) and
the Part B flash point is 24ºC (79ºF).
Interzinc 52 is capable of curing at temperatures below 0°C (32°F). However, this product should not be
applied at temperatures below 0°C (32°F) where there is a possibility of ice formation on the substrate.
Minimum overcoating interval
with recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum Pot Life
-5°C (23°F) 3 hours 31 hours 31 hours Extended* 18 hours
0°C (32°F) 2.5 hours 16 hours 16 hours Extended* 18 hours
5°C (41°F) 30 minutes 4 hours 4 hours Extended* 18 hours
15°C (59°F) 20 minutes 3.5 hours 3.5 hours Extended* 8 hours
25°C (77°F) 15 minutes 3 hours 3 hours Extended* 2.5 hours
Touch dry times shown above are actual drying times due to chemical cure, rather than physical set due
to solidification of the coating film at temperatures below 0°C (32°F)
* See International Protective Coatings Definitions & Abbreviations
For further details regarding cure times and overcoatability, please contact International Protective
Coatings.
This product has the following specification approvals:
• Steel Structures Painting Council - SSPC Paint 20
On consultation with International Protective Coatings this product is compatible with alternative
application methods such as flow coating.
Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

SYSTEMS Interzinc 52 is designed for application to correctly prepared steel. However, it is also possible to apply
COMPATIBILITY over approved prefabrication primers. Further details of these can be obtained from International
Protective Coatings. Recommended topcoats are:
Intercure 200 InterH2O 401
Intercure 420 Interseal 670HS
Interfine 629HS Interthane 990
Intergard 251 Interzone 1000
Intergard 269 Interzone 505
Intergard 475HS Interzone 954
Intergard 740
For other suitable topcoats, consult International Protective Coatings.

Page 3 of 4
 Interzinc® 52
Epoxy Zinc-Rich
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
INFORMATION can be found in the following documents available at www.international-pc.com:
et
ail
T • Definitions & Abbreviations
o
p • Surface Preparation

• Paint Application

• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
10 litre 8 litre 10 litre 2 litre 2.5 litre
3 US gal 2.4 US gal 3.5 US gal 0.6 US gal 1 US gal

For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B
(TYPICAL) 10 litre 24.5 kg 2.1 kg
3 US gal 63.3 lb 5.3 lb

STORAGE Shelf Life 12 months minimum at 25°C (77°F). Subject to re-inspection thereafter. Store
in dry, shaded conditions away from sources of heat and ignition.

Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Issue date: 16/05/2017

Copyright © AkzoNobel, 16/05/2017.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com

Page 4 of 4
 Carbozinc 858
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Two-components zinc filled, cross-linked epoxy primer.

Carbozinc 858 is a high solid, organic zinc epoxy primer designed for corrosion protection of
Description structural steel in salt and weathering environments. The paint is easy to apply and protects steel
galvanically. Provides tough and abrasion resistant film.

• Outstanding application properties

• Protects steel galvanically
• Cures at low temperatures down to 2°C
• Cured film is tough and abrasion resistant
• Widely used within petrochemical-, offshore shipping- and other heavy industries in severe
Features environments with appropriate topcoat
• No induction time
• Standard SSPC-Paint N° 20 Type II Level 1
• Prequalified in accordance with NORSOK M-501, Rev.6 System 1.
• N.B. an applied film of 90 microns DFT of Carbozinc 858 achieved accredited test
certification for NORSOK M-501, Rev 4 System 1.

Bluish grey
Color
Green

Finish Flat

Wet Film Thickness 80 - 230 µm per coat.

Dry Film Thickness 50 - 150 microns (1.95 - 5.9 mils) per coat

By volume: 65 ± 2%
Solid(s) Content
Zinc content in dry film: 85±1%

13 m²/l at 50 µm
Theoretical Coverage
4,3 m²/l at 150 µm
Rates
Allow for loss in mixing and application.

Continuous: 150°C (302°F)

Dry Temp. Resistance
Non-Continuous: 200°C (392°F)

Limitations Not recommended for direct exposure to strong acids and alkalies.

Topcoats May be topcoated with epoxy, polyurethane or others as recommended by Carboline.

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Surface must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other
General
contaminants that could interfere with adhesion of the coating.

Surface preparation to be minimum St 3 (ISO 8501-1). Alternatively, ultra high pressure water
Steel
jetting to Nace No. 7 min. C Vis WJ-2 M Max. flash rust.

MIXING & THINNING

Mixing Power mix separately, then add part B to Part A and power mix well. DO NOT MIX PARTIAL KITS.

Thinning Normally not required. May be thinned up to 10 % with Carboline Thinner #2.

October 2024 8454 Page 1 of 3

Carbozinc 858
PRODUCT DATA SHEET

MIXING & THINNING

Ratio 3 : 1 (A to B) by volume

Pot Life 4 hours at 24°C and longer at lower temperatures.

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

Pump ratio: 30:1 (min.)

GPM Output: 3.0 (min.)
Material Hose: 3/8" I.D. (min.)
Tip Size: 0.017-0.021"
Airless Spray
Output PSI: 2000-2200 (140-160 kg/cm²)
Filter Size: 60 mesh

Teflon packings are recommended and available from the pump manufacturer

Brush & Roller Recommended for touch up, stripe coating and hard-to-reach areas
(General)

Brush Recommended using a soft bristle brush.

Roller Generally not recommended for priming purposes

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum 4°C (39°F) 2°C (36°F) 2°C (36°F) 0%
Maximum 30°C (86°F) 50°C (122°F) 45°C (113°F) 95%

CURING SCHEDULE
Surface Temp. Dry to Handle or Recoat Final Cure
2°C (36°F) 8 Hours 10 Days
10°C (50°F) 5 Hours 5 Days
24°C (75°F) 2 Hours 3 Days
32°C (90°F) 1 Hour 2 Days

CLEANUP & SAFETY

Use Carboline Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with
Cleanup
local applicable regulations.

Read and follow all caution statements on this product data sheet and on the MSDS for this
Safety product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear
protective clothing, gloves and use protective cream on face, hands and all exposed areas.

When used in enclosed areas, thorough air circulation must be used during and after application
Ventilation until the coating is cured. The ventilation system should be capable of preventing the solvent vapor
concentration from reaching the lower explosion limit for the solvents used.

October 2024 8454 Page 2 of 3

 Carbozinc 858
PRODUCT DATA SHEET

CLEANUP & SAFETY

This product contains flammable solvents. Keep away from sparks and open flames. All electrical
equipment and installations should be made and grounded in accordance with applicable
Caution
regulations. In areas where explosion hazards exist, workmen should be required to use non-
ferrous tools and wear conductive and non-sparking shoes.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A: 9 months (24°C)
Shelf Life
Part B: 2 years (24°C)

Storage Temperature & 5° - 45°C

Humidity 0 - 95% relative humidity

Component A: 9°C
Flash Point (Setaflash) Component B: 3°C
Th#2: -5°C

Storage Store indoors.

Part A: 7,5 litres

Packaging
Part B: 2,5 litres Thinner 2: 20 litres

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

October 2024 8454 Page 3 of 3

Product Data
HEMPADUR ZINC 17360

17360 : BASE 17369: CURING AGENT 97040

Description: HEMPADUR ZINC 17360 is a two-component, zinc rich epoxy primer. It cures to a hard wearing and
highly weather-resistant coating. Offers cathodic protection of local mechanical damage.
Recommended use: As a "V.O.C.-compliant", versatile, long-term primer on steel for epoxy, vinyl and acrylic coating
systems in medium to severely corrosive environments.
In complience with SSPC-Paint 20, type 2, level 2 and ISO 12944-5.
Service temperature: Maximum, dry exposure only: 160°C/320°F
Certificates/Approvals:
Complies with EU Directive 2004/42/EC: subcategory j.
Availability: Part of Group Assortment. Local availability subject to confirmation.
PHYSICAL CONSTANTS:
Shade nos/Colours: 19830 / Reddish grey
Finish: Flat
Volume solids, %: 65 ± 1
Theoretical spreading rate: 13 m2/l [521.3 sq.ft./US gallon] - 50 micron/2 mils
Flash point: 24 °C [75.2 °F]
Specific gravity: 2.8 kg/litre [23.1 lbs/US gallon]
Surface-dry: 15 minute(s) 20°C/68°F
Through-dry: 1.5 hour(s) 20°C/68°F
Fully cured: 7 day(s) 20°C/68°F
VOC content: 310 g/l [2.6 lbs/US gallon]
Shelf life: 1 year for BASE and 3 years (25°C/77°F) for CURING AGENT from time of production.

- The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version, mixed product: 17360
Mixing ratio: BASE 17369: CURING AGENT 97040
4 : 1 by volume
Application method: Airless spray / Air spray / Brush
Thinner (max.vol.): 08450 (5%) / 08450 (15%) / 08450 (5%) see REMARKS overleaf
Pot life: 2 hour(s) 20°C/68°F
Nozzle orifice: 0.017 - 0.021 "
Nozzle pressure: 150 bar [2175 psi]
(Airless spray data are indicative and subject to adjustment)
Cleaning of tools: HEMPEL'S TOOL CLEANER 99610
Indicated film thickness, dry: 50 micron [2 mils] see REMARKS overleaf
Indicated film thickness, wet: 75 micron [3 mils]
Overcoat interval, min: see REMARKS overleaf
Overcoat interval, max: see REMARKS overleaf
-
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.
-
-
-
-
-
-
-
-
-
-
-

Date of issue: March 2016 Page: 1/2

Product Data
HEMPADUR ZINC 17360

SURFACE PREPARATION: Remove oil and grease etc. thoroughly with suitable detergent. Remove salts and other contaminants
by high pressure fresh water cleaning.
Abrasive blasting to Sa 2½ (ISO 8501-1:2007), SSPC-SP 10/ NACE No. 2, with a sharp-edged surface
profile corresponding to Rugotest No. 3, BN10a-b, Keane-Tator Comparator, 3.0 G/S, 2-3 S, or ISO
Comparator, Medium (G).
APPLICATION CONDITIONS: Use only where application and curing can proceed at temperatures above: -10°C/14°F. The
temperature of the surface must also be above these limits. The temperature of paint itself should be
15°C/59°F or above. Apply only on a dry and clean surface with a temperature above the dew point to
avoid condensation.
In confined spaces provide adequate ventilation during application and drying.
SUBSEQUENT COAT: According to specification.
REMARKS: Note: If used as anticorrosive protection under insulation of high temperature equipment it is very
important that NO moisture can penetrate during slow-down periods. This is to avoid the risk of "wet
corrosion" when the temperature rises.
VOC - EU Directive 2004/42/EC:
Not available.
Product As supplied 15 vol. % thinning Limit phase II, 2010
1736019830 310 g/l 392 g/l 500 g/l
For VOC of other shades, please refer to Safety Data Sheet.
Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive to
mechanical damage and chemical exposure at elevated temperatures is also reflected in this product.
Stirring: Before mixing with the curing agent stir the base thoroughly in order to redisperse any possible settling
after storage. After mixing it is equally important to maintain stirring to keep the wet paint as a
homogeneous mixture.
This is specifically important in case of a high level of thinning and/or long break in application, where
the risk of settlement of zinc particles is the highest.
Film thicknesses/thinning: May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and overcoating interval. Normal range dry is:
40-80 micron/1.6-3.2 mils. Thicknesses down to 15 micron/0.6 mils (extra thinning) and up to 80
micron/3.2 mils may be possible. This will alter spreading rate and may influence amount of thinning
necessary, drying time, and recoating interval.
(The dry film thickness range does not take into account the correction factors for rough surfaces as
listed in ISO 19840).
Overcoating: Overcoating intervals related to later conditions of exposure: If the maximum overcoating interval is
exceeded, roughening of the surface is necessary to ensure intercoat adhesion.
Before overcoating after exposure in contaminated environment, clean the surface thoroughly with high
pressure fresh water hosing and allow drying.

A specification supersedes any guideline overcoat intervals indicated in the table.

Environment Atmospheric, medium
Surface temperature: -10°C (14°F) 0°C (32°F) 20°C (68°F)
Min Max Min Max Min Max
HEMPADUR 18 h Ext.* 9h Ext.* 2h Ext.*
HEMPATEX 18 h 72 h 9h 36 h 2h 8h
NR = Not Recommended, Ext. = Extended, m = minute(s), h = hour(s), d = day(s)

Overcoating note: *Depending on actual local conditions, the long maximum overcoating intervals may vary.
Contact HEMPEL for more information.
A completely clean surface is mandatory to ensure intercoat adhesion, especially at long overcoating
intervals. Any dirt, oil, grease, and other foreign matter must be removed with suitable detergent
followed by (high pressure) fresh water cleaning. Salts to be removed by fresh water hosing. In addition,
scrubbing with a stiff brush may be necessary to remove zinc corrosion products (white rust). If the
maximum overcoating interval is exceeded, roughening of the surface is necessary to ensure intercoat
adhesion.
Note: HEMPADUR ZINC 17360 For professional use only.
ISSUED BY: HEMPEL A/S 1736019830
X Move PDS Disclaimer to Second page
This Product Data Sheet supersedes those previously issued.
For explanations, definitions and scope, see “Explanatory Notes” available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet
represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions
of any intended use of the Products herein must be determined exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed
in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said
GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise.
Product data are subject to change without notice and become void five years from the date of issue.

Date of issue: March 2016 Page: 2/2

 Technical Data Sheet

Approved 402;2522 1,2 2522 zinc epoxy ^(ValidationDate) 1

Barrier 77

Product description
This is a two component polyamide cured zinc rich epoxy coating. It is a high zinc dust containing product. It
conforms to the compositional requirements of SSPC paint 20, level 2. It provides very good corrosion protection
as part of a complete coating system. To be used as primer in atmospheric environments. Suitable for carbon
steel, repair of inorganic zinc silicate coating and damaged galvanised steel substrates. This product complies
with ASTM D520 type II zinc dust.

Typical use
Protective:
Suitable for structural steel and piping exposed in corrosivity categories up to C5 (ISO 12944-2). Recommended
for offshore environments, refineries, power plants, bridges, buildings, mining equipment and general structural
steel. Designed as a primer in coating systems where extended durability is required.
Other

Colours
grey

Product data
Property Test/Standard Description

Solids by volume ISO 3233 53 ± 2 %

Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 25 °C
Density calculated 2.2 kg/l

Region Regulation Test Standard VOC Value

US CARB(SCM)2020 / SCAQMD rule 1113 Calculated 469 g/l

Hong Kong Air Pollution Control (VOC) Regulation Calculated 469 g/l
EU European Paint Directive 2004/42/CE Calculated 469 g/l
EU IED Industrial Emission Directive 2010/75/EU Calculated 469 g/l
Korea Korea Clean Air Conservation Act KS M ISO 11890-1 426 g/l
China GB 30981-2020 Limit of harmful GB/T 23985-2009 8.3 443 g/l
substances of industrial protective coatings

The provided data is typical for factory produced products, subject to slight variation depending on colour.
Gloss description: According to Jotun Performance Coatings' definition.

Date of issue: 8 April 2024 Page: 1/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Barrier 77

Film thickness per coat

Typical recommended specification range

Dry film thickness 25 - 75 μm

Wet film thickness 45 - 140 μm
Theoretical spreading rate 21.2 - 7.1 m²/l

Surface preparation

Surface preparation summary table

Surface preparation

Substrate Minimum Recommended

Carbon steel St 3 (ISO 8501-1) Sa 2½ (ISO 8501-1)

Shop primed steel Clean, dry and undamaged approved Sweep blasted or alternatively blasted
shop primer (ISO 12944-4 5.4) to Sa 2 (ISO 8501-1) of at least 70 %
of the surface.

Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.

Application
Application methods
The product can be applied by

Spray: Use airless spray.

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.

Product mixing ratio (by volume)

Barrier 77 Comp A 3 part(s)

Barrier/Barrier 77 Comp B 1 part(s)

Date of issue: 8 April 2024 Page: 2/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Barrier 77

Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17

Guiding data for airless spray

Nozzle tip (inch/1000): 15-21
Pressure at nozzle (minimum): 150 bar/2100 psi

Drying and Curing time

Substrate temperature 5 °C 10 °C 23 °C 40 °C

Surface (touch) dry 50 min 20 min 10 min 4 min

Walk-on-dry 3h 2h 1.5 h 40 min
Dry to over coat, minimum 3h 2h 1.5 h 40 min
Dried/cured for service 10 d 7d 5d 2d

For maximum overcoating intervals, refer to the Application Guide (AG) for this product.

Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.

Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.

Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.

Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.

Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.

Induction time and Pot life

Paint temperature 23 °C

Pot life 24 h

Heat resistance
Temperature
Continuous Peak

Dry, atmospheric 120 °C 140 °C

Peak temperature duration max. 1 hour.

Date of issue: 8 April 2024 Page: 3/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Barrier 77

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.

Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.

Previous coat: inorganic zinc shop primer

Subsequent coat: epoxy, epoxy mastic, polyurethane

Packaging (typical)
Volume Size of containers
(litres) (litres)

Barrier 77 Comp A 6.75 10

Barrier/Barrier 77 Comp B 2.25 3

The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.

Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, shaded, cool,
well-ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed.
Handle with care.

Shelf life at 23 °C
Barrier 77 Comp A 24 month(s)
Barrier/Barrier 77 Comp B 24 month(s)

In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.

Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.

Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.

Date of issue: 8 April 2024 Page: 4/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Technical Data Sheet
Barrier 77

Colour variation
When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations
from batch to batch. Such products and epoxy based products used as a finish coat may chalk when exposed to
sunlight and weathering.

Colour and gloss retention on topcoats/finish coats may vary depending on type of colour, exposure
environment such as temperature, UV intensity etc., application quality and generic type of paint. Contact your
local Jotun office for further information.

Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.

Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.

If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

Date of issue: 8 April 2024 Page: 5/5

This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
 Protective & Marine Coatings
PRODUCT DATA SHEET

ZINC CLAD® IV (85)

ORGANIC ZINC RICH COATING

Revised: March 19, 2019

PRODUCT DESCRIPTION
ZINC CLAD IV (85) is a two-component, polyamide epoxy, zinc-rich coating. It contains 85% by weight of zinc dust pigment in the dried film.
• Coating self-heals to resume protection if damaged
• Provides cathodic/sacrificial

INTENDED USES
• For use over properly prepared blasted steel
• Areas exposed to fresh and salt water
• Areas exposed to brackish water
• Areas exposed to chemical fumes
• Topcoating is recommended for maximum protection
• Not recommended for immersion service
PRODUCT DATA
Finish: Flat Average Drying Times @ 5.0 mils wet (125 microns):
Colors: Gray-Green 40°F (4.5°C) 77°F (25°C) 110°F (43°C)
50% RH
Volume Solids: 68% ± 2%, ASTM D2697, mixed
Touch: 45 minutes 30 minutes 15 minutes
VOC (mixed): <340 g/L; 2.8 lb/gal, unreduced Handle: 1.5 hours 1 hour 45 minutes
<340 g/L; 2.8 lb/gal, reduced 5%
Recoat*:
Mix Ratio: 2 components, premeasured; 8:1 minimum: 6 hours 4 hours 2 hours
2.25 gallons (8.5L) total maximum**: none none none
Typical Thickness: Cure: 10 days 10 days 7-10 days
Pot Life: 8 hours 6 hours 4 hours
Recommended Spreading Rate per coat:
Minimum Maximum Sweat-in-time: 1 hour 30 minutes 15 minutes
*NOTE: Film must be free of solvent, hard and firm. When rubbed with
Wet mils (microns) 5.0 (125) 8.0 (200) the face of a coin or knife the film should polish but not flake or chip.
Dry mils (microns) 3.0 (75) 5.0 (125) **Maximum Recoat: Unlimited. Must have a clean, dry surface for
~Coverage sq ft/gal (m2/L) 218 (5.4) 363 (8.9) topcoating."Loose" chalk or salts must be removed in accordance with
Theoretical coverage sq ft/gal good painting practice.
(m2/L) @ 1 mil / 25 microns dft 1090 (26.8)
Drying time is temperature, humidity, and film thickness dependent.
NOTE: Brush or roll application may require multiple coats to
achieve maximum film thickness and uniformity of appearance.

Shelf Life: 18 months, unopened

Store indoors at 40°F (4.5°C) to 100°F (38°C).
Flash Point: 80°F (27°C), PMCC, mixed
Reducer/Clean Up:
Above 80°F (27°C): M.E.K.
Below 80°F (27°C): Reducer #58 or M.E.K.

Weight: 26.45 ± 0.2 lb/gal ; 3.17 Kg/L, mixed

SURFACE PREPARATION
Surface must be clean, dry, and in sound condition. Remove all oil, dust, grease, dirt, loose rust, and other foreign
material to ensure adequate adhesion.

Zinc rich coatings require direct contact between the zinc pigment in the coating and the metal substrate for optimum performance.

Minimum recommended surface preparation:

Iron & Steel: Atmospheric: SSPC-SP6/NACE 3/ ISO8501-1:2007 Sa 2, 2 mil (50 micron) profile

Note: If blast cleaning with steel media is used, an appropriate amount of steel grit may be incorporated into the work mix to render
a dense, angular 1.5-3.0 mil (38-75 micron) surface profile.

Ref: 1202-1 www.sherwin-williams.com/protective Page 1 of 2

 Protective & Marine Coatings
PRODUCT DATA SHEET

ZINC CLAD® IV (85)

ORGANIC ZINC RICH COATING

APPLICATION APPLICATION CONDITIONS

Airless Spray Temperature (air, surface, material):
(use Teflon packings and continuous agitation) 40°F (4.5°C) minimum, 120°F (49°C)
Pressure.........................2000-2300 psi (138-158 bar) maximum
Hose...............................3/8" ID (9.5 mm) At least 5°F (2.8°C) above dew point
Tip ...................................019" (0.48 mm)
Reduction .......................As needed, up to 10% by volume Relative humidity: 85% maximum

Conventional Spray APPROVALS

(continuous agitation required)
Gun ................................Binks 95 • Meets SSPC-Paint 20 Type II, Organic, Level 1
Fluid Nozzle ...................68 • Meets Class A requirements for Slip Coefficient and Creep
Air Nozzle.......................68P Resistance, .49
Atomization Pressure .....50 psi (3.4 bar)
Fluid Pressure ................10-20 psi (0.7-1.4 bar)
Reduction .......................As needed, up to 10% by volume ADDITIONAL NOTES
Mixing Instructions: Mix contents of each component thoroughly
Keep pressure pot at level of applicator to avoid blocking of fluid with a low speed power agitator. Make certain no pigment remains
line due to weight of material. Blow back coating in fluid line at on the bottom of the can. Then combine 8 parts by volume of Part
intermittent shutdowns, but continue agitation at pressure pot. U with 1 part by volume of Part V. Thoroughly agitate the mixture
with power agitation. After mixing, pour through a 30-60 mesh
Brush screen. Allow the material to sweat-in as indicated. Re-stir before
Brush..............................For touch-up only (reduction not using. If reducer solvent is used, add only after both components
recommended) have been thoroughly mixed, after sweat-in. Continuous agitation
of mixture during application is required, otherwise zinc dust will
If specific application equipment is not listed above, equivalent quickly settle out.
equipment may be substituted.
Do not tint.
RECOMMENDED SYSTEMS
Dry Film Thickness / ct. Mils (Microns)

Steel, Organic Zinc/Epoxy

1 Ct. Zinc Clad IV (85) 3.0-5.0 (75-125)
1-2 Cts. Macropoxy 646 5.0-10.0 (125-250)

Steel, Organic Zinc/Epoxy/Urethane

1 Ct. Zinc Clad IV (85) 3.0-5.0 (75-125)
1-2 Cts. Macropoxy 646 5.0-10.0 (125-250)
1 Ct. Acrolon 7300 2.0-4.0 (50-100)

Steel, Organic Zinc/Epoxy/Urethane

1 Ct. Zinc Clad IV (85) 3.0-5.0 (75-125)
1 Ct. Macropoxy 267 5.0 (125)
1 Ct. Acrolon 7300 2.0-4.0 (50-100)

Steel, Organic Zinc/Polysiloxane

1 Ct. Zinc Clad IV (85) 3.0-5.0 (75-125)
1-2 Cts. Sher-Loxane 800 2.0-4.0 (50-100)

HEALTH AND SAFETY

The systems listed above are representative of the product's use,
other systems may be appropriate. Refer to the SDS sheet before use.

WARRANTY Published technical data and instructions are subject to change without notice. Contact
your Sherwin-Williams representative for additional technical data and instructions.
The Sherwin-Williams Company warrants our products to be free of manufacturing
defects in accord with applicable Sherwin-Williams quality control procedures. Liability
for products proven defective, if any, is limited to replacement of the defective product DISCLAIMER
or the refund of the purchase price paid for the defective product as determined by The information and recommendations set forth in this Product Data Sheet are based
Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS upon tests conducted by or on behalf of The Sherwin-Williams Company. Such informa-
MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED, STATUTORY, BY tion and recommendations set forth herein are subject to change and pertain to the
OPERATION OF LAW OR OTHERWISE, INCLUDING MERCHANTABILITY AND product offered at the time of publication. Consult your Sherwin-Williams representative
FITNESS FOR A PARTICULAR PURPOSE. to obtain the most recent Product Data Sheet.

Ref: 1202-1 www.sherwin-williams.com/protective Page 2 of 2

 New Guard Coatings Group
A global reputation to protect.

You have acquired this data sheet from the New Guard Coatings Group.

All information listed is correct at the time of print.

[email protected]

+44 1937 586311

Global Head Office: New Guard Coatings Ltd, Sandbeck Way, Wetherby, Leeds, LS22 7DN
PRODUCT DATA SHEET July 11, 2018 (Revision of April 18, 2018)

SIGMAZINC™ 102 HS

DESCRIPTION
Two-component, high solids polyamide cured zinc rich epoxy primer

PRINCIPAL CHARACTERISTICS
• Very good primer for systems with high solids epoxy buildcoats
• Can also be used as a system primer for various other paint systems
• Good anticorrosive properties
• Quick-drying, can be overcoated after a short interval
• Complies with SSPC-Paint 20

COLOR AND GLOSS LEVEL

• Gray, redbrown
• Flat

BASIC DATA AT 20°C (68°F)

Data for mixed product

Number of components Two

Mass density 2.4 kg/l (20.0 lb/US gal)

Volume solids 66 ± 2%

VOC (Supplied) Directive 1999/13/EC, SED: max. 120.0 g/kg

max. 286.0 g/l (approx. 2.4 lb/US gal)
Recommended dry film thickness 60 - 150 µm (2.4 - 6.0 mils) depending on system

Theoretical spreading rate 11.0 m²/l for 60 µm (441 ft²/US gal for 2.4 mils)

Dry to touch 2 hours

Overcoating Interval Minimum: 6 hours

Maximum: 3 months
Full cure after 7 days

Shelf life Base: at least 24 months when stored cool and dry
Hardener: at least 24 months when stored cool and dry

Notes:
- See ADDITIONAL DATA – Spreading rate and film thickness
- See ADDITIONAL DATA – Overcoating intervals
- See ADDITIONAL DATA – Curing time

RECOMMENDED SUBSTRATE CONDITIONS AND TEMPERATURES

Immersion exposure
• Steel; shot blast cleaned to ISO-Sa2½, blasting profile 40 – 70 µm (1.6 – 2.8 mils)
• Steel with approved zinc silicate shop primer; sweep blasted to SPSS-Ss

Ref. 7702 Page 1/5

PRODUCT DATA SHEET July 11, 2018 (Revision of April 18, 2018)

SIGMAZINC™ 102 HS

Atmospheric exposure conditions

• Steel; blast cleaned to ISO-Sa2½, blasting profile 40 – 70 µm (1.6 – 2.8 mils)
• Steel with approved zinc silicate shop primer; sweep blasted to SPSS-Ss or power tool cleaned to SPSS-Pt3

Substrate temperature and application conditions

• Substrate temperature during application and curing should be above 5°C (41°F)
• Substrate temperature during application and curing should be at least 3°C (5°F) above dew point

INSTRUCTIONS FOR USE

Mixing ratio by volume: base to hardener 80:20 (4:1)
• The temperature of the mixed base and hardener should preferably be above 15°C (59°F), otherwise extra thinner may be
required to obtain application viscosity
• Adding too much thinner results in reduced sag resistance and slower cure
• Thinner should be added after mixing the components

Induction time
None

Pot life
8 hours at 20°C (68°F)

Air spray

Recommended thinner
THINNER 91-92

Volume of thinner
5 - 15%, depending on required thickness and application conditions

Nozzle orifice
1.8 – 2.2 mm (approx. 0.070 – 0.087 in)

Nozzle pressure
0.3 - 0.6 MPa (approx. 3 - 6 bar; 44 - 87 p.s.i.)

Ref. 7702 Page 2/5

PRODUCT DATA SHEET July 11, 2018 (Revision of April 18, 2018)

SIGMAZINC™ 102 HS

Airless spray

Recommended thinner
THINNER 91-92

Volume of thinner
0 - 10%, depending on required thickness and application conditions

Nozzle orifice
Approx. 0.43 – 0.48 mm (0.017 – 0.019 in)

Nozzle pressure
15.0 MPa (approx. 150 bar; 2176 p.s.i.)

Brush/roller

Recommended thinner
THINNER 91-92

Volume of thinner
0 – 10%

Cleaning solvent
THINNER 90-53

ADDITIONAL DATA

Spreading rate and film thickness

DFT Theoretical spreading rate

60 µm (2.4 mils) 11.0 m²/l (441 ft²/US gal)

75 µm (3.0 mils) 8.8 m²/l (353 ft²/US gal)
100 µm (4.0 mils) 6.6 m²/l (265 ft²/US gal)
150 µm (6.0 mils) 4.4 m²/l (176 ft²/US gal)

Ref. 7702 Page 3/5

PRODUCT DATA SHEET July 11, 2018 (Revision of April 18, 2018)

SIGMAZINC™ 102 HS

Overcoating interval for DFT up to 100 µm (4.0 mils)

Overcoating with... Interval 10°C (50°F) 20°C (68°F) 30°C (86°F) 40°C (104°F)

subsequent coating Minimum 10 hours 6 hours 4 hours 3 hours

Maximum 3 months 3 months 3 months 3 months

Notes:
- Zinc rich primers can form zinc salts on the surface; preferably they should not be weathered for long periods before overcoating
- An interval of several months can be allowed under clean interior exposure conditions
- In industrial or marine conditions or if a long recoat interval is required, it is recommended to apply a suitable sealer direct after the
minimum recoating interval
- Before overcoating any visible surface contamination must be removed by high-pressure water cleaning, sand washing, sweep
blasting or mechanical cleaning

Curing time for DFT up to 100 µm (4.0 mils)

Substrate temperature Dry to touch Dry to handle Full cure

10°C (50°F) 5 hours 6 hours 20 days

15°C (59°F) 3 hours 4 hours 10 days
20°C (68°F) 2 hours 3 hours 7 days
30°C (86°F) 1 hour 1.5 hours 5 days

Notes:
- SIGMAZINC 102 HS can be applied at temperatures between 5°C (41°F) and 10°C (50°F), but the curing rate will be very slow
- For such applications alternative zinc rich primers are recommended: SIGMAZINC 19 or SIGMAFAST 302
- Adequate ventilation must be maintained during application and curing (please refer to INFORMATION SHEETS 1433 and 1434)

SAFETY PRECAUTIONS
• For paint and recommended thinners see INFORMATION SHEETS 1430, 1431 and relevant Material Safety Data Sheets
• This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact
between the wet paint and exposed skin or eyes

WORLDWIDE AVAILABILITY
It is always the aim of PPG Protective and Marine Coatings to supply the same product on a worldwide basis. However, slight
modification of the product is sometimes necessary to comply with local or national rules/circumstances. Under these
circumstances an alternative product data sheet is used.

Ref. 7702 Page 4/5

PRODUCT DATA SHEET July 11, 2018 (Revision of April 18, 2018)

SIGMAZINC™ 102 HS

REFERENCES
• CONVERSION TABLES INFORMATION SHEET 1410
• EXPLANATION TO PRODUCT DATA SHEETS INFORMATION SHEET 1411
• SAFETY IN CONFINED SPACES AND HEALTH SAFETY, EXPLOSION HAZARD – INFORMATION SHEET 1431
TOXIC HAZARD
• SAFE WORKING IN CONFINED SPACES INFORMATION SHEET 1433
• DIRECTIVES FOR VENTILATION PRACTICE INFORMATION SHEET 1434
• CLEANING OF STEEL AND REMOVAL OF RUST INFORMATION SHEET 1490
• SPECIFICATION FOR MINERAL ABRASIVES INFORMATION SHEET 1491
• RELATIVE HUMIDITY – SUBSTRATE TEMPERATURE – AIR TEMPERATURE INFORMATION SHEET 1650

WARRANTY
PPG warrants (i) its title to the product, (ii) that the quality of the product conforms to PPG’s specifications for such product in effect at the time of manufacture and (iii) that the product shall be delivered free of the
rightful claim of any third person for infringement of any U.S. patent covering the product. THESE ARE THE ONLY WARRANTIES THAT PPG MAKES AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, UNDER
STATUTE OR ARISING OTHERWISE IN LAW, FROM A COURSE OF DEALING OR USAGE OF TRADE, INCLUDING WITHOUT LIMITATION, ANY OTHER WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE,
ARE DISCLAIMED BY PPG. Any claim under this warranty must be made by Buyer to PPG in writing within five (5) days of Buyer’s discovery of the claimed defect, but in no event later than the expiration of the
applicable shelf life of the product, or one year from the date of the delivery of the product to the Buyer, whichever is earlier. Buyer’s failure to notify PPG of such non-conformance as required herein shall bar
Buyer from recovery under this warranty.

LIMITATIONS OF LIABILITY
IN NO EVENT WILL PPG BE LIABLE UNDER ANY THEORY OF RECOVERY (WHETHER BASED ON NEGLIGENCE OF ANY KIND, STRICT LIABILITY OR TORT) FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES IN ANY WAY RELATED TO, ARISING FROM, OR RESULTING FROM ANY USE MADE OF THE PRODUCT. The information in this sheet is intended for guidance only and is based upon
laboratory tests that PPG believes to be reliable. PPG may modify the information contained herein at any time as a result of practical experience and continuous product development. All recommendations or
suggestions relating to the use of the PPG product, whether in technical documentation, or in response to a specific inquiry, or otherwise, are based on data, which to the best of PPG’s knowledge, is reliable. The
product and related information is designed for users having the requisite knowledge and industrial skills in the industry and it is the end-user’s responsibility to determine the suitability of the product for its own
particular use and it shall be deemed that Buyer has done so, as its sole discretion and risk. PPG has no control over either the quality or condition of the substrate, or the many factors affecting the use and
application of the product. Therefore, PPG does not accept any liability arising from any loss, injury or damage resulting from such use or the contents of this information (unless there are written agreements
stating otherwise). Variations in the application environment, changes in procedures of use, or extrapolation of data may cause unsatisfactory results. This sheet supersedes all previous versions and it is the
Buyer’s responsibility to ensure that this information is current prior to using the product. Current sheets for all PPG Protective & Marine Coatings Products are maintained at www.ppgpmc.com. The English text of
this sheet shall prevail over any translation thereof.

The PPG logo, and all other PPG marks are property of the PPG group of companies. All other third-party marks are property of their respective owners.

Ref. 7702 Page 5/5