Jsen 2017 2756921
Jsen 2017 2756921
Abstract— Low-power electronic applications are normally in the surroundings such as solar, thermal, etc., energy har-
powered by batteries, which have to deal with stringent lifetime vesting from vibrations by MEMS energy harvesters has been
and size constraints. To enhance operational autonomy, energy gaining increasingly more attention due to high power density,
harvesting from ambient vibration by microelectromechanical
systems (MEMS) has been identified as a vivid solution to ease of energy trapping, and ubiquity in the environment [1].
this universal problem. This paper proposes an automated The vibrations may be harvested from wind flow [2], water
design and optimization methodology with minimum human stream [3], blood pressure [4], or road traffic [5]. To con-
efforts for MEMS-based piezoelectric energy harvesters. The vert vibrations to electricity, electromagnetic-, electrostatic-,
analytic equations for estimating the harvested voltage by the bistable-, and piezoelectric-based techniques have been
unimorph piezoelectric energy harvesters are presented with their
accuracy validated by using the finite element method (FEM) proposed as feasible solutions to MEMS or portable vibration
simulation and prototype measurement. Thanks to their high energy harvesters. Since the functionality of the electromag-
accuracy, we use these analytic equations as fitness functions of netic generators is based on magnetic field strength, a big
genetic algorithm (GA), an evolutionary computation method for permanent magnet, which may unfortunately degrade device
optimization problems by mimicking biological evolution. Our portability degree [6], is normally required to achieve high
experimental results show that the GA is capable of optimizing
multiple physical parameters of piezoelectric energy harvesters energy conversion efficiency. The electrostatic-based technique
to considerably enhance the output voltage. This harvesting effi- can offer a highly compact energy harvester. However, for
ciency improvement is also desirably coupled with physical size polarization of capacitor’s plates, utilizing a high external bias
reduction as preferred for the MEMS design process. To demon- voltage [7] or electret material [8] seems to be necessary,
strate capability of the proposed optimization method, we have which virtually prevents them from forming standalone energy
also included a commercial optimization product (i.e., COMSOL
optimization module) in our comparison study. The experiments harvesters. Moreover, by using the bistable-based technique
show that our proposed GA-based optimization methodology normally for energy scavenging systems with macro dimen-
offers higher effectiveness in the magnitude improvement of sions [9], special packaging has to be sought to leverage both
harvested voltage along with less runtime compared with the piezoelectric effect and electromagnetic field strength simulta-
other optimization approaches. Furthermore, the effects of neously. In contrast, the piezoelectric-based technique, thanks
geometry optimization on mechanical and electrical properties
(e.g., resonant frequency, stiffness, and internal impedance) are to the piezoelectric material deposition compatibility with
also studied and an effective solution to producing maximum micromachining process and the independence from external
power from unimorph piezoelectric harvesters is proposed. voltage supply, has attracted more attention in building up
Index Terms— MEMS piezoelectric, energy harvesters, opti- MEMS-based vibration energy harvesters [10], [11].
mization, genetic algorithm, mechanical and electrical properties. In the recent decade, several approaches to improve energy
conversion efficiency for the MEMS piezoelectric energy
I. I NTRODUCTION harvesters have been presented. Gao et al. [12] proposed a new
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NABAVI AND ZHANG: DESIGN AND OPTIMIZATION OF PIEZOELECTRIC MEMS VIBRATION ENERGY HARVESTERS BASED ON GA 7373
oscillator around the piezoelectric cantilever tip in order to The contributions of this work include the following:
enhance the harvested voltage magnitude. The comparison • We validate the accuracy of the analytic model for
between the proposed device and the conventional piezoelec- MEMS-based unimorph piezoelectric energy harvesters
tric energy harvesters shows that the harvested voltage was with FEM simulation and prototype measurement;
enlarged by a factor of 2.8 at the magnetic oscillator speed • We propose a GA-based automated design optimiza-
of 2 m/s (i.e., meters/second). tion methodology with minimum human efforts for
However, all the techniques above are solely based on the MEMS-based unimorph piezoelectric energy harvester
designers’ experience and skills in making a wise decision, design;
which means they have to spend a considerable amount • We also investigate and analyze various effects of phys-
of time to gain optimum design. To address this difficulty, ical parameter changes on the mechanical and electrical
Sunithamani et al. [16] proposed an optimization method by properties of the MEMS energy harvesters.
using variant-mesh analysis, which aims to run numerous sim- The paper is organized as follows. The analytic equations
ulations to investigate the effect of harvester geometry changes for estimating the generated voltage from the unimorph piezo-
on its performance. Furthermore, in a recent study [17], electric energy harvesters is presented in Section II. Section III
analyzing geometric parameters by incrementing the harvester discusses our GA-based optimization methodology with a
aspects to produce a correlation matrix was presented as focus on how to enlarge the harvested voltage by changing the
a solution to MEMS piezoelectric harvester optimization. MEMS piezoelectric dimensions. The experimental results are
However, requiring a large amount of time to complete finite reported and analyzed in Section IV. Eventually the conclusion
element method (FEM) simulations as well as acute human is made in Section V.
observation makes these methods less efficient for optimizing a
number of physical parameters of MEMS piezoelectric energy II. A NALYTIC M ODELLING OF U NIMORPH
harvesters. Thus, a proper design automation technique is P IEZOELECTRIC E NERGY H ARVESTERS
essential for the MEMS piezoelectric harvester designers to The piezoelectric materials, which are used to fabricate
be liberated from the conventional laborious trial-and-error sensors and actuators [23], have crystal structure. By applying
effort. Therefore, in this paper we are motivated to utilize mechanical force on the surface, the structure changes to
some design automation techniques to address this pressing generate electrical voltage. This unique property makes them
challenge during the design process of the MEMS piezoelec- useful for converting mechanical vibration to electrical power,
tric energy harvesters. and vice versa for mechanical deformation if an external
In the literature various approaches for optimization electrical power is applied. Since kinetic energy of vibration
of MEMS structures have been presented [18]. provides periodic deformation on the piezoelectric structure,
Tabatabaei et al. [19] proposed an Artificial Immune System an AC electrical voltage can be collected from its surface.
(AIS) method for piezoelectric energy harvester shape In order to collect electrical voltage from the piezoelectric
optimization. However, this method offers an energy harvester film, two different configurations for electrode deposition
with unusual shape that cannot be readily fabricated (i.e., capacitor-style and interdigitated-style) can be uti-
with regular MEMS fabrication technologies. Moreover, lized [24]. In this study, due to our manufacturing restriction,
the proposed AIS optimization approach is less efficient we can only deposit capacitor–style electrodes in our MEMS
in comparison with the other optimization methods [20]. unimorph piezoelectric energy harvesters. Thus, according to
Kim et al. [21] presented a Computational Experiments (CE) the IEEE standard on piezoelectricity with the special con-
method for design automation, by which a prototyped device sideration of our electrode deposition, the generated voltage
was first tested and then the FEM simulation parameters by piezoelectric materials is proportional to the observed
were corrected upon the obtained experimental results. stress on their structure with the following conversion rela-
After performing this calibration, the objective function for tionship (1) [25]:
maximizing the harvested voltage at low frequency was
utilized in the process of tuning the piezoelectric cantilever V = g31tp σp , (1)
dimensions. Since this proposed method needs prototyping- where V is the generated voltage, g31 is the piezoelectric
based calibration, fabricating energy harvesters two times coefficient with an assumption of dominant stress in the
make it somehow impractical. On the other side, Genetic in-plane direction and zero stress in the out-of-plane direction,
Algorithm (GA), an evolutionary optimization approach, t p is the piezoelectric film thickness, and σ p is the applied
was used to enhance the magnitude of the voltage harvested stress on the piezoelectric material. Since stress can lead to
from traffic roads [22]. However, the proposed objective strain inside the material, their general conversion can be
function in this study is dependent on natural properties of expressed by the following when the object is restricted to
the piezoelectric materials (e.g., piezoelectric coefficient, move only in one direction (i.e., the in-plane direction):
internal capacitance of piezoelectric, etc.), which designers
σp
cannot modify during fabrication process. Thus, considering εp = , (2)
a fitness function with optimizable variables but without a Yp
need of prototyping-calibration is highly demanded. where ε p is the observed strain inside the piezoelectric mate-
To overcome these aforementioned challenges, we propose rial, and Y p denotes the Young’s modulus of the piezoelectric
a new design automation method based on GA in this paper. material. Since the prevalent rectangular-shaped piezoelectric
7374 IEEE SENSORS JOURNAL, VOL. 17, NO. 22, NOVEMBER 15, 2017
TABLE II
U N -O PTIMIZED AND O PTIMIZED F IVE P HYSICAL A SPECTS OF THE MEMS P IEZOELECTRIC V IBRATION E NERGY H ARVESTERS
BY COMSOL O PTIMIZATION M ODULE AND GA W ITH D IFFERENT P OPULATION S IZES
TABLE III
U N -O PTIMIZED AND O PTIMIZED T HREE P HYSICAL A SPECTS OF THE MEMS P IEZOELECTRIC V IBRATION E NERGY H ARVESTERS
BY COMSOL O PTIMIZATION M ODULE AND GA W ITH D IFFERENT P OPULATION S IZES
Fig. 8. Internal impedance of (a) Un_OPTF, (b) Com_OPTF, (c) OPTF1 and (d) OPTF2 piezoelectric MEMS harvesters.
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7382 IEEE SENSORS JOURNAL, VOL. 17, NO. 22, NOVEMBER 15, 2017
Seyedfakhreddin (Koorosh) Nabavi was born Lihong Zhang (M’06) received the Ph.D. degree
in Hamedan, Iran, in 1991. He received the in electrical engineering from the Otto von
B.Sc. (Hons.) degree in biomedical engineering Guericke University of Magdeburg, Magdeburg,
(bioelectric) from the Sahand University of Technol- Germany, in 2002. He was a Post-Doctoral Research
ogy, Tabriz, Iran, in 2013, and the M.Sc. degree in Associate with Concordia University, Montreal, QC,
electrical and electronic engineering from Ozyegin Canada, Dalhousie University, Halifax, NS, Canada,
University, Istanbul, Turkey, in 2015. He is currently and the University of Washington, Seattle, WA,
pursuing the Ph.D. degree with the Department USA. He is currently an Associate Professor with the
of Electrical and Computer Engineering, Memor- Department of Electrical and Computer Engineer-
ial University of Newfoundland, St. John’s, NL, ing, Faculty of Engineering and Applied Science,
Canada. Memorial University of Newfoundland, St. John’s,
His research interests include design and modeling of piezoelectric MEMS NL, Canada. His current research interests include very large-scale integration
transducers for portable and biomedical applications. computer-aided design, mixed-signal integrated system/circuit design, micro-
electromechanical systems design and design automation, wireless sensor
networks, microfluidics and biosensors, and microprocessor-based instrumen-
tation for ocean and biomedical applications.