Textile Physics I
Textile Physics I
Fibre Structure
Fibre
By Textile Institute fibre is defined as units of matter characterized by flexibility, fineness and a high ratio
of length to thickness (1000:1). For textile fibres a sufficient high temperature stability and a certain
minimum strength and extensibility required. Elastic upto breaking extension 5-50%. Since glasses and
crystalline solid are less extensive whereas rubber are much more extensible. Cellulose, proteins and
variety of synthetic fibres are partly oriented, partly crystalline linear polymers.
If a substance exposed to x-rays, gives sharp and well defined, x-ray diffraction patterns then the
substance is called crystalline substance and this property is called crystallinity. Maximum crystallinity is
possible if the polymer is annealed just at its melting temperature for sufficient long time. Crystallinity is
expressed as degree of crystallinity as below,
𝐶−𝐶𝑎𝑚
Degree of crystallinity = 𝐶
𝑐𝑟 −𝐶𝑎𝑚
here,
C- refraction Index,
Amorphousness
If a substance exposed to x-rays, gives diffused and broad x-ray diffraction patterns, then the substance is
called amorphous substance and the property is called amorphousness.
Orientation
The molecular orientation of fibre is the alignment of long chain molecules relative to the fibre axis.
When the molecules of a material are highly oriented they are parallel to each other and parallel to the
axis of fibre. There is no 100% crystalline or 100% amorphous material.
Requirements of fibre formation
The peaks occur where the frequency of the electromagnetic waves corresponds with the natural
frequency of vibration between two atoms in the material. If these are associated with electric dipole then
the vibration of electric field set up the vibration and energy is absorbed from the radiation.
The wave no. at which absorption takes place depends primarily on the nature of the two atoms and of the
bond between the, =NH, =CO,ΞC-CΞ,=C=C=, -OH, ΞC-O-, ΞC-X, -R-CHO, -COOR, ΞC-NH2 etc.
Electron microscopy
Electrons are particles that can act as if they were waves with a wavelength of
order of 0.005nm; and furthermore they can be focused since their path [rays]
can be bent by electric and magnetic fields in the same way that light rays are
bent by lenses. It is therefore possible to form an image by an electron
microscope with a limit of resolution that is far smaller than is possible with an
optical microscope.
Why?
- Allows a sample to be examined at far higher magnification and lateral resolution than is
possible with light microscopy
- Large depth of field/whole surface remaining in focus at a time
- Huge range of contrast
The electron microscope illustrated schematically in the following figure is exactly analogous to the
optical microscope. The rays from an electron source are condensed on the specimen and then focused by
electric or magnetic fields acting as lenses to give a magnetic image on a fluorescent screen or
photographic plate.
Difficulties
Uses
Types
1. Scanning electron microscope [detector mounted on the same side of the sample]
2. Transmission electron microscope [ detector mounted on behind the sample]
Tensile/Mechanical properties
http://textilelearner.blogspot.com/2011/07/tensile-properties-of-textile-material.html
CRL method: The function of applied force is to extent the specimen until it eventually breaks down. Here
the loading causes the elongation.
By adding constant rate of water flow in a container which is attached with the jaw J2 may increase the
load gradually. Thus constant rate of flow gives
constant rate of loading.
CRT method: a specimen is clamped between the upper jaw and lower jaw. J1 is
attached to a steel tape which run over a small pulley of radius r. J2 is given a
constant rate of traverse in a downward direction, using screw mechanism. The
small pulley is pulled round and swings the pendulum P from its vertical
position.
Let mass of pendulum P = M and centre of gravity at a distance R from the pivot
of the small pulley. Ө be the angle at any instant of the pendulum has moved
through.
Now, for a inextensible and no action of dynamic force the moments about the
pivot of the small pulley-
F.r = Mg.x = MgTsin Ө => F = Ksin Ө, if K=Mg.R/r
Hence, F ∞ sin Ө. Thus the tension in the specimen is proportion to the sine of
the angle through which the pendulum has been swing.
Inclined plane principle ( CRL):
Flexural properties
1. The flexural properties of fibres influence the behavior of bulked-yarn filaments and the drape
and handle of fabrics.
2. In crease-recovery from bending is important factor.
3. Bending plays a vital role in the arrangement of fibres in a yarn.
4. Bending strength is very important in wear of fabrics.
Shape factor
Shape factor is the quantity which determines the shape of a material. Different values factor determines
different shape of a material as below-
Durability of textile fibres means the service time of the fibres that means how long time the fibres will
give service. When shock of energy is frequently treated on the fibres, they do not break initially. But, a
succession of repeated shocks can lead up stress-strain curve to the breaking point.
The total energy required to break the fibres is equal to work of rupture of that fibre, so, the durability of
the fibre can be expressed in terms of the no. of shocks N.
So, we can say from the above, if work of rupture W is higher or energy of applied shock w is less then
the no. of shocks N will be higher for breaking the fibre and durability or life time of that fibre will be
higher.
Flexural Rigidity
Flexural rigidity is the stiffness of a fibre in bending. It is defined as the couple required to bend the fibre
to unit curvature.Flexural rigidity is a measure of stiffness associated with handle. It is determined by a
test showing a close relationship between this values and the personal judgment of stiffness.
The specific flexural rigidity is equal to the ratio of flexural rigidity of a fibre and the square of linear
density.
𝐹𝑙𝑒𝑥𝑢𝑟𝑎𝑙 𝑅𝑖𝑔𝑖𝑑𝑖𝑡𝑦 1 ɳE
Specific flexural rigidity = 𝐿𝑖𝑛𝑒𝑎𝑟 𝑑𝑒𝑛𝑠𝑖𝑡𝑦 2
= 4𝜋
× 𝜌
Bending Recovery
Recovery from a given curvature is called bending recovery. Nylon, polyester show complete recovery
for a small curvature.
The properties shown by the fibres due to the friction when the fibres come in different process is called
frictional properties.
1. Friction generates temperature and static electricity is produced due to temperature. Dust, dirt etc
are attracted by that electricity and material becomes dirty and loses its quality.
2. For more friction, neps are generated on the fibres.
3. Due to excessive friction, yarn breakage occurs, so that yarn quality must be deteriorated.
4. The surface of textile material becomes hairy for protruding fibres due to irregularity of frictional
surface.
5. Friction warns out different machine parts during processing so that production cost becomes
high.
6. In sewing process fabrics, sewing thread or needles are damaged due to excessive friction.
1. Composition of the material: composition of the material affects the frictional force. For glass
fibres there is lower frictional force, but higher frictional force is generated for PVC fibres.
2. State of the surface of the material:if the surface of the material is rough, there must be higher
frictional force but lower frictional force will be available due to smoothness of the surface of the
material.
3. Pressure: if pressure between the surface be high then the frictional force will be high.
4. Relative humidity: frictional force will be lower due to higher relative humidity.
5. Are of contact: for more are of contact less frictional force will be available.
6. Oil contact:oil contact minimize the frictional force.
7. Sliding speed: more speed of sliding causes more frictional force/intensity.
Capstan method
T2/T1 = eµθ => log (T2/T1) = µθ =>µ = 1/π .log (T 2/T1) where, θ=1800=π
From this equation we get, the determination of co-efficient of friction from static capstan method.
In this method, over some guides, yarn move continuously. Here, incoming tension is T 1, where outgoing
/ leaving tension is T 2, and angle of contact be θ.
T2/T1 = eµθ => log (T2/T1) = µθ =>µ = 1/π .log (T 2/T1) where, θ=1800=π
Linberg and Gralen introduced a method where two fibres are twisted together for
the measurement of inter fibre friction. If the difference between the tension
applied to the opposite ends of each fibre is increased, the fibre will finally slip
over one another.
T2/T1 = eµθ => log (T2/T1) = µθ =>µ = 1/θ .log (T2/T1) where, θ=πnB; n-no. of
turns in twist, B- angle between the fibres axis of the twisted element.
Effects of lubricants on frictional force
On frictional force, there is a good effect of lubricant. A good lubricant acts by forming monolayer on the
surface and preventing the adhesion of the two surfaces at a point of contact. It reduced the frictional
force between two surfaced at a certain level. For metal, lubricants may reduce the co-efficient of friction
from 1.0 to 0.05.
On the other hand, lubricant has comparatively little effect on fibres and usually reduce the value of µ
between0.2 to 0.7.
A scoured cotton on steel gives µ=0.7 where as raw cotton with 5% oil and wax givesµ= 0.25. but,
lubricated scoured cotton on steel gives the value of µ=0.14 to 0.35
Again, the viscosity of the lubricant has a good effect on friction. If it increases, frictional force also
increases.
1. By processing with lubricant and softener: in jute spinning emulsion is used as lubricant material
which reduce the frictional intensity.
2. By chemical treatment: by using acid or alkali, frictional intensity can be minimized. Sharpness
of wool scale can be reduced by chemical treatment.
3. By finishing treatment: by mechanical and chemical finishing treatment, frictional intensity also
can be minimized. Mechanical finishing like ironing and calendaring and chemical finishing like
treatment with resin reduces surface irregularity and removes crease of the fabrics.
Swelling
Swelling
When a fibre absorbs water, there is change found in its dimensions. This is called swelling. Swelling is
occurred in length-wise and width-wise. It is expressed in terms of increase of the diameter, area, length
or volume. It related with dye absorption.
Importance/Effect of swelling
SA SD SL SV
Cotton/jute 40 20 0.1 -
Wool 25 14.8 - 37
Silk 19 16.5 16 30
Types of swelling
Swelling Recovery
Or, ΔV = (A+ΔA)(L+ΔL)-AL
ΔV (A+ ΔA)(L+ ΔL)−AL 𝐴𝐿+AΔL+LΔA+ΔAΔL−AL 𝐴ΔL 𝐿ΔA ΔAΔL ΔL
Now, volume swelling, SV= 𝑉 = AL
= 𝐴𝐿
= 𝐴𝐿
+ 𝐴𝐿
+ 𝐴𝐿
= 𝐿
+
ΔA ΔAΔL
+ = SL+SA+SLSA
𝐴 𝐴𝐿
𝜋𝐷 2
We know, A =πr2 = π(D/2)2 = 4
𝐷+ΔD 2 𝜋
Similarly, cross-sectional area of fibre due to swelling, A+ΔA = π( ) = (D2+ 2DΔD+ΔD2)
2 4
𝜋𝐷ΔD 𝜋ΔD2
So, ΔA = +
2 4
𝜋𝐷ΔD 𝜋ΔD2
+ 𝜋𝐷ΔD 4 𝜋ΔD2 4 2ΔD ΔD2
2 4
Now, SA = 𝜋𝐷2
= . + . = + = 2SD + SD2
2 𝜋𝐷 2 4 𝜋𝐷 2 𝐷 𝐷2
4
𝑟
1+𝑚 1+
V + ΔV = 𝜌𝑠
= 𝜌𝑠
100
Now, here, 𝜌0 = density when dry, 𝜌𝑠 = density when swollen, m =mass of water absorbed. r= regain %.
𝑟
1+
( 100 )− 1
∆𝑉 𝜌𝑠 𝜌0 𝜌0 𝑟
Hence, Sv = = 1 = (1 + )− 1
𝑉 𝜌𝑠 100
𝜌0
Thus the volume swelling may be found from measurements of density and regain.
Thermal Properties
For simple solid materials, the thermal properties consist of the thermal conductivity, specific heat and its
variation with temperature, the co-efficient of thermal expression, the melting point and the latent heat of
melting. All cannot be studied as it depends much more on the air entrapped within Textile Material than
on the fibre conductivity. Dimensional change due to reversible swelling on moisture absorption>
Dimensional change due to reversible thermal expansion.
The temperature below which a polymer is hard and above which it is soft, is called glass transition
temperature. In this temperature the polymer changes from the glassy state to the rubbery state. It is
denoted by Tg.If Tg is less than room temperature the material is soft. And if the Tg is more than room
temperature the material is brittle.
Melting point
The temperature at which a polymer becomes melt or starts to melt is called melting point. At melting
point, fibre loses its density and strength and changes to viscous liquid. Cellulose and protein fibres
decompose before melting. It is denoted by Tm.When values of free energy, F in crystalline state and
molten states are same. At this temperature fibres loses its identity and contracts to molten globule.
ΔF = ΔU- TmΔS =0 hence, Tm = ΔU/ΔS.
Irreversible thermal contraction can cause shrinkage, thermal transition cause molecular change,
mechanical and other properties and heat setting.
Relative Humidity
At the same temperature the ratio of actual vapor pressure in the atmosphere to the saturated vapor
pressure expressed as percentage is called relative humidity.
𝐴𝑐𝑡𝑢𝑎𝑙 𝑣𝑎𝑝𝑜𝑟 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒
Relative Humidity =𝑠𝑎𝑡𝑢𝑟𝑎𝑡𝑒𝑑 𝑣𝑎𝑝𝑜𝑟 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 x 100 % [at the same temperature]
Standard Atmosphere
An atmosphere which has relative humidity of 65% and temperature 200C is called standard atmosphere.
In tropical and sub-tropical countries an alternative standard temperature of 27 0C is used.
Moisture Content
Amount of moisture present in the material is called its moisture content and expressed as percentage.
𝑊
MC% = x 100 % ; W = weight of water, M = weight of material
𝑊+𝑀
Moisture Regain
Amount of water absorbed by the oven dried material when exposed to air and expressed as percentage.
𝑊
MR% = 𝑀 x 100 %; W = weight of water, M = weight of the material.
- When a fibre comes in moisture, it absorbs water and changes its dimensions along its
length and width.
- This property improves the absorption of dyes and chemicals.
- Improves fastness of dyed materials and changes elastic properties of fibres.
- Due to change of dimensional stability of fabrics for moisture the pores of closely
interlaced woven fabrics will be completely blocked. As a result it will be water proof.
Factors of flammability
1. Chemical structure: higher for H-bond and covalent bond. Cationic bond- low flammability.
2. Crystallinity: Crystallinity↑-Flammability↓ and Amorphous↑ - flammability↑
3. Rigidity: Rigidity↑-Flammability↓,
Optical Properties
Refractive Index
Refractive Index is defined as the ratio of velocity of light in a vacuum to the velocity of light in a
material.
𝑆𝑖𝑛𝑒 𝑜𝑓 𝑎𝑛𝑔𝑙𝑒 𝑜𝑓 𝑖𝑛𝑐𝑖𝑑𝑒𝑛𝑐𝑒 𝑠𝑖𝑛𝑖
Refractive Index = 𝑆𝑖𝑛𝑒 𝑜𝑓 𝑎𝑛𝑔𝑙𝑒 𝑜𝑓 𝑟𝑒𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛 =𝑠𝑖𝑛𝑟 ; i=angle of incidence, r=angle
of refraction.
Birefringence
When a beam of light falls on a textile fibre, it spits up into two refracted beam.
One polarized parallel to fibre axis and other polarized perpendicular to fibre axis.
The difference between the refractive index for light polarized parallel and
perpendicular to fibre axis is called birefringence of that fibre.
Birefringence Value = nll – nL, n-refractive index for light polarized II or L to the
fibre axis.
Measurement of birefringence
It can be done directly by determining the retardation or difference in optical path length. Since the
optical path length equals the product of the refractive index and the thickness of the specimen through
which the light passes. So, optical path retardation = Birefringence x thickness
(𝑁 + 𝛿𝑁)𝜆 = (𝑛𝑙𝑙 − 𝑛𝐿 )𝑡
(𝑁+𝛿𝑁)𝜆
𝑛𝑙𝑙 − 𝑛𝐿 =
𝑡
Where,(𝑁 + 𝛿𝑁) = total no. of wave length, 𝜆= wave length , t = thickness, n-refractive index for light
polarized II or L to the fibre axis.
Dichroism
The variation in the absorption of radiation by a colored fibre with the direction of polarization of the
light is called dichroism. It may result in the differences of the depth of shape or even in the actual color.
Requirement of dichroism