KRM PLAZA,NO 2,HARRINGTON ROAD, CHETPET, CHENNAI-600031, INDIA

DHL SUPPLY CHAIN INDIA PRIVATE LIMITED,

KUTHAMBAKKAM
COLD ROOM HANDING OVER DOCUMENT
&
USER OPERATIONAL MANUAL
 KRM PLAZA,NO 2,HARRINGTON ROAD, CHETPET, CHENNAI-600031, INDIA

CONTENTS:
 Handing over report
 User Manual, Do's & Don't, Inspection & Routine Maintenance, Trouble
Shooting.
 Cold room controller Operating Instructions.
 Test certificates
 As build Drawings
 DQ , IQ , OQ Documents
 SOP Documents
 Competency certificate
 Escalation Matrix
KRM Plaza, nd Floor, No. 2, 2, Harrington Rd, Chetpet, Chennai, Tamil Nadu 600031

Date : 14.12.2023

TO,
DHL Supply Chain India Pvt. Ltd.
Survey No.389,400/2A,400/2C,
Kuthambakkam Village,
Poonamallee, Thiruvallur Distt.,
Chennai - 600 124.

Your P.O :IND10003053 Dated: 09-Jun-2023

Handing Over Report:

Supply & Installation LSHC Set-up, MCS2

Dear Sir,

We have commissioned Stagging, Embecta & Bigger room machines. The refrigeration units of Stagging,
Embecta & Bigger Room are working in good performance. We hereby hand over the rooms to you for
further storing of Products.

Warranty : Starts on 14.12.2023 & Up to : 13.12.2024

Thanking you and assuring you of our best services at all times, We remain

Very Truly Yours.

For Blue Star Limited For DHL SUPPLY CHAIN INDIA PRIVATE LIMITED

(RAVEENRAJ B)
Asst.Manager – Planning & Installation
Cold Storage Division
Basics
What is a Cold Room?
A Cold Room is a room in the shape of a cubic box, made with prefabricated
PUF insulated panels or with brick and mortar with insulation done at site,
maintaining desired inside temperature and humidity for the preservation of
the product stored inside.

3
Typical Cold Room Layout

4
Main Components of a Cold Room

(A) EVAPORATOR (B) CONDENSING UNIT

DX COIL COMPRESSOR
FAN CONDENSER COIL
MOTOR CONDENSER FAN WITH MOTOR
CONTROLS

(C) PUF PANELS (D) REFRIGERANT PIPING &

CONTROLS

5
Nomenclature

Unit RU REFRIGERATION UNIT

TYPE A A=AIRCOOLED
W=WATER COOLED

TEMPERATURE H H=HIGH
M=MEDIUM
L=LOW

CAPACITY 003 003=3000 BTUH

006=6000 BTUH
090=9000 BTUH
010=10000 BTUH
012=12000 BTUH
015=15000 BTUH
018=18000 BTUH
020=20000 BTUH
024=24000 BTUH
025=25000 BTUH
030=30000 BTUH
035=35000 BTUH
040=40000 BTUH
060=60000 BTUH
065=65000 BTUH
080=80000 BTUH

CIRCUITS 1 1=ONE CIRCUIT

2=TWO CIRCUITS

REFRIGERANT 2 2=R22
4=R404

COMPRESSOR MAKE KP KP=KIRLOSKAR PISTON TYPE

DP=DANFOSS PISTON TYPE
BP=BITZER PISTON TYPE
CS=COPLAND SCROLL TYPE

6
Operation

Blue Star Cold Rooms are designed for easy operation.

The operating sequence of the unit and all safety controls are
interlocked for smooth operation.

Before you start the unit...

Before starting the unit please ensure that:

1. The incoming electric supply is as under:

220 volts + 10% AC Supply for Single Phase Equipment
415 volts + 10% AC Supply for Three Phase Equipment
Cycles - 50 Hz

2. Switch on the power supply of the Cold Room at the MCB.

3. Set temperature at Controller.

4. Check free operation of evaporator fan and condenser fan.

5. Monitor the drop of temperature at the temperature indicator installed near

the door.

7
Do's & Don'ts

Keep door closed when not in use.

Ensure proper electrical supply (as mentioned on page 7)

Mop up the floor for cleaning.

Call Blue Star for service.

Always remember to clean the condenser when dirty or as per

maintenance schedule.

Remove plastic film from Cold Room panels.

unit.

Do not block the air inlet & outlet sides of the outdoor units.

11
Inspection & Routine Maintenance

Regular Inspection

Regular inspection of the cooling unit and outdoor unit reduces failure and
assures continuous operation.

Regular inspection must be carried out as follows:

Item Period Inspection procedures

General Quarterly 1. Check & tighten electrical connections.

compressor 2. If crankcase heater is provided,
check touch the compressor body to verify that
it is warm.
3. Inspect vibration isolation rubber for
wear.
4. Check compressor current.
5. Check abnormal noise.

Condensing Quarterly 1. Check & tighten electrical connections.

Units/ 2. Check all wiring and insulators.
Evaporators 3. Check contactors for proper operation
check and for worn out contact points.
4. Check all fan motors. Tighten motor
mount bolts/nuts and tighten fan set
screws.
5. Clean the condenser coil surface.
6. Check the refrigerant pressure in the
system.
7. Check the operation of all control. Make
certain all safety controls are operating
properly.
8. Clean the evaporator coil surface.
9. Clean the drain pan and check it and
drain line for proper drainage.
10. Check and tighten all flare connections.
11. Check for any abnormal noise.

12
Troubleshooting

Diagnosing Faults

Faults and complaints in Cold Room systems can be broadly classified under
two areas. The most important step in troubleshooting is to diagnose the fault.

A. The Electrical Circuit

Malfunctions in the electrical circuit are generally due to low or high voltage or
due to loose connections or carbonising of contact points.

B. The Refrigeration Circuit

Improper temperature usually indicates poor performance of the refrigeration
circuit. Reasons may be low/high gas in system, non-condensable gases and
lower efficiency of the compressor and choking of condensor / evaporator coils
and dehydrators.

Evaporator Troubleshooting Chart

Symptoms Possible causes Possible corrective steps

Fan(s) will not 1. Main switch open. 1. Close switch.
operate 2. Blown fuses. 2. Replace fuses. Check for short
circuits or overload conditions.
3. Defective motor. 3. Replace motor.

Room 1. Leakage of air into 1. Check and rectify.

temperature cold room
too high. 2. Room thermostat set 2. Adjust thermostat.
too high.
3. System low on refrigerant. 3. Add refrigerant.
4. Low efficiency of 4. Check and replace.
compressor.
5. Condensor coil dirty. 5. Clean the coil.
6. Excessive product load. 6. Reduce as per design.
7. Excessive opening of door. 7. Reduce to bare minimum.
8. Temperature controller 8. Check and replace.

Ice 1. Thermostat defective 1. Repair or replace.

Accumulation 2. Too much moisture entry 2. Seal leakages and reduce door
from outside. opening.
3. Drain choked. 3. Clean the drain.
4. Less refrigerant 4. Check leak and top up.

Water 1. Unit not pitched properly. 1. Check and adjust.

accumulation 2. Drain line blocked. 2. Clean drain line.
in drain pan

13
Condensing Unit Troubleshooting Chart

Symptoms Possible causes Possible corrective steps

Compressor 1. Main switch open. 1. Close switch.
not running 2. Fuse blown. 2. Check electrical circuit and
motor winding for shorts or
grounds.
Investigate possible overloading.
Replace fuse after fault is
corrected.
3. Thermal overloads trip. 3. Overloads are automatically
reset, check unit closely when
unit comes back on line.
4. Defective contactor or coil. 4. Repair or replace.
5. System shut down by 5. Determine type and cause(s)
safety devices of shutdown and correct it
before resetting safety switch.
6. No cooling required. 6. None. Wait until calls for cooling.
7. Electrical trouble with 7. Check motor for open windings,
motor. short-circuit or burn out.
8. Loose wiring. 8. Check all wire junctions.
Tighten all terminal screws.
9. Phase loss monitor 9. Rectify
not operating.

Compressor 1. Improper piping support on 1. Relocate, add or remove

noisy or suction or liquid line. hangers.
vibrating 2. Worn compressor. 2. Replace.

High 1. Non-condensables in 1. Remove the non-

discharge system condensables.
pressure 2. System overcharged with 2. Remove excess refrigerant.
refrigerant.
3. Discharge shutoff valve 3. Open valve.
partially closed.
4. Fan not running. 4. Check electrical circuit.
5. Dirty condenser coil. 5. Clean.

Low discharge 1. Suction shutoff valve 1. Open valve.

pressure partially closed.
2. Insufficient refrigerant 2. Check for leaks. Repair and
in system add charge
3. Low suction pressure. 3. See corrective steps for low
suction pressure

High suction 1. Excessive load. 1. Reduce load to additional

pressure equipment.
2. Expansion valve 2. Check remote bulb.
overfeeding. Regulate superheat.

14
Symptoms Possible causes Possible corrective steps
Low suction 1. Lack of refrigerant 1. Check for leaks. Repair and
pressure add charge.
2. Evaporator dirty or load 2. Clean
3. Clogged liquid line filter 3. Replace cartridge(s)
drier.
4. Clogged suction line or 4. Clean strainers.
compressor suction gas
strainers.
5. Condensing temperature 5. Check means for regulating
too low. condensing temperature.

Compressor 1. Lack of refrigerant 1. Check for leaks and repair.

loses oil Add refrigerant.
2. Excessive compression 2. Replace compressor.
ring blow by.
3. Refrigerant flood back 3. Maintain proper superheat at
compressor.
4. Improper piping or traps 4. Correct piping.

15
Wiring Diagrams

17
18
19
20
21
 Index Index

Pg. Pg.
PARAMETER DESCRIPTION PARAMETER DESCRIPTION
No. No.
Introduction 4 QFD To set quick freeze duration. 15
Get to Know Your Controller 5 CND6 To set condenser on delay time. 15
Items Included. 5
CND7 To set condenser status at hot gas 15
Key Introduction 6 defrost.
Fault Messages. 7
L1 To set Evaporator Fan stop temperature. 16
LED Indication. 8
L2 To set Evaporator Restart Delay. 16
Parameter List. 9
L3 To set Evaporator Fan status at 16
SET POINT To set the cut-out point of the controller. 9 compressor off.
QFS To set the quick freeze set point. 9 L4 To set Evaporator Fan differential. 16
EXIT End of set mode 9 L5 To set Evaporator probe calibration. 17
To set other parameter 9 L7 To set Evaporator Fan status at Door 17
P2 To set allowable high temperature limit. 10 open condition.
P3 To set allowable low temperature limit. 10 L8 To set Evap Fan status during defrost. 17
P4 To set the differential for compressor 10 BUZ To enable / disable buzzer. 17
restart. AL This parameter is used to set power on 18
P5 To set probe calibration. 11 delay for alarm.
P6 To set time delay between relay restart 11 C-UL Under load limit for compressor current. 18
time.
C-OL Over load limit for compressor current. 18
P7 To set duration of defrost. 12
C2 Current sensing delay. 19
P8 To set defrost frequency. 12
D0 To enable or Disable HP sensing. 19
P9 To set power on defrost delay. 12
P10 To set type of defrost. 13 D1 To enable or disable LP sensing. 19
D2 Fault sensing logic. 20
P11 To set drip time for defrost. 13
D3 To set LP sensing delay. 20
P12 To set type of computation for defrost time. 13
D4 To set reset mode for HP fault. 20
P13 To set defrost stop temperature. 14
E1 To set Compressor Relay status on
DI-D To select AUX or compressor thermal Probe Failure. 21
trip digital I/P 14
TON To set On cycle at room probe fail. 21
OPS To Enable / Disable Oil Pressure Switch
(OPS) I/P. 14 TOFF To set Off cycle at room probe fail. 21

01 CRC-2052 CRC-2052 02
 Index Introduction
The CRC-2052 is single set point cold room controller. The
Pg. Sub-Zero CRC-2052 is aesthetically superior versions of
PARAMETER DESCRIPTION
No.
their predecessors.
E7 To set Display at defrosting. 21
E8 Defrost duration during Coil probe failure. 22
LD To set time delay to switch off the light . 22 Features:
PDN To activate Solenoid Valve relay. 22 The controller controls the defrost in the system based on
PW To change password. 22 either an electrical heater where the compressor is stopped, or
CRH To view Compressor run Hours. 23 at cycle inversion using warm gas where the compressor
CCRH Clear Compressor Run Hours. 23
keeps on working.
ID To set Unit ID. 23
There are safety features which include shutting down the
LP To activate Keypad Lock. 23 system incase of a fault from a pressure control or similar
PO To enable/disable Power Switch. 23-24 device.
PDIS To set display at power OFF mode. 24
FS To restore default settings of the 24 A series of “safety controls” (delay at start-up, minimum disable
controller. time, minimum time between activation) protects the
EP End of programming. 24 compressors from close starts. In case of probe error or
Technical Data 25 temperature alarm, the instrument signals the event through
Suggested Wiring Diagram
acoustic signal and by closing the relay contact. By pressing
26
the mute key, the buzzer is silenced.
Wall Mount Dimensions 27 A number of parameters are displayed alphanumerically to set
Instruction Manual for LVM VMRC-10/3 28-35 up the instrument for each specific function.
Caution & Warranty 36-37 Computer Connectivity over RS485 and Remote
monitoring(Optional).

Single Operation Quick Freeze Mode(Press QF Key for 2 sec),

set system in quick freeze mode which is time based for that
period new set point will be lower than running set point and
system will try to achieve that set point, after time period over
set point will be normal set point.

03 CRC-2052 CRC-2052 04
 Get to Know Your Controller Key Introduction
Used to enter in manual defrost and to stop defrost if defrosting
is ON.

Used to increment/scroll in Program Mode.

When not in any mode if this key is pressed for 2 secs controller will
PROBE
enter in display Probe mode where Evap temperature can be
viewed.

Used to come mute the buzzer/Alarm & to exit any mode.

Fault Log

Used to enter in fault log mode.

PROBE

Used to switch OFF/ON the controller.

Used to enter in quick freeze mode.

Used to decrement/scroll in Program mode.

PRG Used to enter into the program mode.

Used to enter into the Set mode. Also used as enter key if controller
is in Set mode/program mode.

PRG
Used to enter in display Amp. mode where compressor current can
be viewed.
Amp

Used to switch OFF/ON the light.

Items included

NO. ITEMS QTY

1. CONTROLLER 1

2. NTC SENSOR 5 METER 2

3. CATALOGUE 1

4. 8 X 38 SCREW WITH RAWL PLUG 4

05 CRC-2052 CRC-2052 06
 Fault Messages : LED Indication

High temperature alarm for Room means, room temperature is Messages Mode Discription
Ht
equal or above the set value of P2 parameter.
On Comp. Relay On.
Low temperature alarm for Room means, room temperature is Off Comp. Relay Off.
Lt
equal or below the set value of P3 parameter. Flashing Comp. Relay Timedelay.
Room temperature fail means, Room sensor not connected or
PP On Cond. Relay On.
out of range. C Off Cond. Relay Off.
E-PP Evaporator temperature fail means, Evaporator sensor not On Evap. Relay On.
connected or out of range. Off Evap. Relay Off.
E
DO Door Input Fault. Flashing Evap. Relay Timedelay.
On Defrost Relay On.
SPPR SPPR Fault. Off Defrost Relay Off.
Flashing Defrost Relay Timedelay.
C-OL Compressor over load fault.
On LSV Relay On.
Off LSV Relay Off.
C-UL Compressor under load fault. On Alarm Relay On.
Off Alarm Relay Off.
HP HP fault. Flashing Controller is in drip time.

LP LP fault. On Controller is in quick freeze mode.

Off Controller is not in quick freeze mode.
AUX/CTH Auxiliary fault / Compressor Thermal Fault .
Off Power Off.
On Power On.
OPS Oil Pressure Switch Fault.
On Light Relay On.
Off Light Relay Off.
On R-phase present.
R
Off R-phase absent.
On Y-phase present.
Y
Off Y-phase absent.
On B-phase present.
B
Off B-phase absent.
Controller is in emergency stop mode.
Emergency On
Controller is not in emergency stop
Stop Off
mode.

07 CRC-2052 CRC-2052 08
Min: MINIMUM Max : MAXIMUM Description of parameters and functions.
Fact. Set : FACTORY SETTING(DEFAULT)
Sr. Parameter Parameter setting method
Description of parameters and functions. No.
Sr. Parameter Parameter setting method 01 P2 Function : To set allowable high
No. Parameter temperature limit.
To set other parameter To change P2 parameter, Use UP/DOWN key to set desired value.
press the set key. Once set at a particular value, this will not
Press & hold SET key for Display will show ‘SET’ and scroll the allow the set point to go above this
2 seconds description of the parameter. value and below P3 setting.
Range
To go to other parameters,
Min Max Fact. Set Example : Setting this parameter
use up / down keys. at 30.00C will not allow the set point to go
SP+0.5ºC 50.0ºC 50.0ºC above 30.00C also if the temperature
01 SP To set the cut-out point of the controller.
reaches 30.00C, the display will show HT
To change Set Point parameter, Display will change to set value. HT (High Temperature). The alarm will be
(Message on Display) ON. But at power on till the AL delay is
press the set key. The set point value can now be changed
by using the UP/DOWN key. After desired over controller will not generate HT Alarm.
Range value, press the SET key & you will see “--
” which confirms that the set point has 02 P3 Function : To set allowable low
Min Max Fact. Set been stored in memory. Parameter temperature limit.
QFS P2-0.5ºC -20.0ºC To change P3 parameter, Use UP/DOWN key to set desired value.
press the set key. Once set at a particular value, this will not
QFS To set the quick freeze set point. allow the set point to go below this value
02 Range
and above P2 setting.
To change QFS parameter, Use UP/DOWN keys to set desired value. Min Max Fact. Set
press the set key. Example : Setting this parameter at
-50.0ºC SP-0.5ºC -50.0ºC -30.00C will not allow the set point to go
If controller is in quick freeze mode then
Range compressor will cut in/ cut out as per this below -30.00C also if the temperature
reaches -30.00C, the display will show LT
Min Max
set point till the quick freeze duration is
Fact. Set over. LT (Low Temperature). The alarm will be ON.
(Message on Display)
-50.0ºC SP -25.0ºC
SP : Set Point. 03 P4 Function : To set the differential for
Parameter compressor restart.
03 EXIT End of set mode To change P4 parameter, Use UP/DOWN keys to set desired value.
press the set key.
To set other parameter Example(Cooling Mode) : If the set point
Range
is set at 10.00C and differential is set at
Press & hold PRG key for Display will show ‘P2’ and scroll the Min Max Fact. Set 2.00C, then when the system reaches
2 seconds description of the parameter. 10.00C, the comp. relay will cutout. Since
To go to other parameters, use up / down 0.5ºC 20.0ºC 2.0ºC
the differential is 2.00C, the comp. Relay
PRG keys. will cutin at 12.00C
(10.00C + 2.00C).

09 CRC-2052 CRC-2052 10
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.
P5 Function : To set probe calibration. P7 Function : To set duration of defrost.
04 06
Parameter Parameter
To change P5 parameter, Use UP/DOWN keys to set desired value. To change the P7 Parameter Use UP/DOWN keys to set desired value.
press the set key. In time it may be possible that the display parameter, press the set key.
may be offset by a degree or so. This is maximum amount of time allowed
Range To compensate for this error, you may Range for defrost. If set to 0, there will be no
defrost cycle.
Min Max Fact. Set need to add or minus the degrees Min Max Fact. Set
required to achieve the correct
-10.0ºC 10.0ºC 0.0ºC temperature. Example : If P7 is set to 15 Mins and P8
0 Min 99 Min 30 Min
Example : The temperature on the parameter is set to 1 Hr. then after every 1
display is 28.0OC, whereas the actual Hr defrosting will take place for 15 mins.
temperature is 30.0OC. You will need to set
this parameter to 2.0OC, which means that
once out of the programming parameter, 07 P8 Function : To set defrost frequency.
the display will show the temperature Parameter
30.0OC (28.0OC + 2.0OC). To change the P8 Parameter Use UP/DOWN keys to set desired value.
parameter, press the set key. This is the amount of time between two
Range defrost cycles.
05 P6 Function : To set time delay between
Parameter relay restart time. Min Max Fact. Set Example : same as P7 parameter.
To change P6 parameter, Use UP/DOWN keys to set desired value.
1 Hr 31 Hrs 6 Hr
press the set key. This parameter is used to protect the fan
from restarting in a short period of time
Range and can be set between 0 to 20 minutes. P9 Function : To set power on defrost delay.
08
Min Max Fact. Set Parameter
Example : If this parameter is set at 3
1 Min 20 Min 3 Min To change the P9 Parameter Use UP/DOWN keys to set desired value.
minutes, the compressor will cut off at the
parameter, press the set key. This is the amount of time at power on
set temperature, but will not restart for a
minimum of 3 minutes, even if the Range after which defrosting will take place
differential is achieved earlier. This once.
parameter is good to protect the life of the Min Max Fact. Set
compressor when there are power 0 Min 99 Min 0 Min Example : If P9 parameter is 30 mins
fluctuations and the compressor is then at power after 30 mins defrosting will
switched off and on within a few seconds. take place once.

11 12
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.
09 P10 Function : To set type of defrost. P13 Function : To set defrost stop
12
Parameter Parameter temperature
To change the P10 Parameter Use UP/DOWN keys to set desired value. To change the P13 Parameter Use UP/DOWN keys to set desired value.
parameter, press the set key. parameter, press the set key.
HTR : Heater defrost where compressor If coil/Evap temperature is reached upto
is OFF. this temperature defrost will stop.
Range Range
HTG : Hot Gas defrost where compressor
Min Max Fact. Set is ON. Min Max Fact. Set Example : If this parameter is set to
7.0ºC,then if defrosting is in progress then
HTR HTG HTR -50.0ºC 50.0ºC 4.0ºC when temperature reaches 7.0ºC, the
defrost process will stop.
10 P11 Function : To set drip time for defrost.
Parameter
13 DI-D Function : To select AUX or
To change the P11 Parameter Use UP/DOWN keys to set desired value. Parameter compressor thermal trip digital I/P
parameter, press the set key. During this period Compressor, To change the DI Parameter Use UP/DOWN keys to set desired
Range Evaporator Fan, LSV relay and Heater parameter, press the set key. value.
will stay off so that the defrost water can
Min Max Fact. Set drain out. Range If Selected as “AUX” then at fault it will
0 Min 30 Min 1 Min Min Max Fact. Set display "AUX” on display.

P12 Function : To set type of computation AUX CTH CTH If Selected as “CTH” then at fault it will
11 display “CTH”.
Parameter for defrost time..
To change the P9 Parameter Use UP/DOWN keys to set desired value.
parameter, press the set key. REAL = Total of real time.
14 OPS Function : To Enable / Disable OPS I/P.
Range Example : This means that the time Parameter
calculation for defrost frequency will be
Min Max Fact. Set for the total hours the unit has been To change the OPS Parameter Use UP/DOWN keys to set desired
parameter, press the set key. value.
REAL CRH REAL running.
CRH - Sum of total compressor Range
operating times. This means that for time ENB : OPS I/P is enabled.
calculation, the unit will add the total time Min Max Fact. Set DIS : OPS I/P is disabled.
the compressor has been in an ON mode. DIS ENB ENB
It keeps a record of the hours worked +/-½
Hour incase of a power failure.

Example : If Defrost frequency is set to

6hrs. and 3.45 hrs have passed after unit
has started and power fails, then defrost
cycle will stat after 3½ hours when power
resumes.

13 CRC-2052 CRC-2052 14
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.

15 QFD Function : To set quick freeze duration. 18 L1 Function : To set Evaporator Fan stop
Parameter Parameter temperature.
To change the QFD Parameter, Use UP/DOWN keys to set desired value. To change the L1 parameter, Use UP/DOWN keys to set desired value.
press the set key. press the set key.
This is the maximum amount of time This setting is used to limit the Max.
Range allowed for Quick Freeze. If set to “0”, Range temperature beyond which the Evap.Fan
Min Max Fact. Set there will be no quick freeze. Min Max Fact. Set will cut off.
0 Hr 12 Hrs 2 Hr Example : If QFS is set to -20.0 C, and -50.0ºC 50.0ºC 2.0ºC Example : If this parameter is set to
quick freeze duration is set to 1 hr ,then 2.0ºC, then Evap. Fan will cut off at 2.0ºC.
when it is in quick freeze mode, then the
Comp. will work on -20.0C set point for 19 L2 Function : To set Evaporator Restart
1hr. Parameter Delay.

CND6 Function : To set condenser on delay To change the L2 parameter, Use UP/DOWN keys to set desired value.
16 press the set key.
Parameter timings.
Example : If this is set at 3 minutes, Evap.
To change the CND6 Use UP/DOWN keys to set desired value. Range Fan relay will cut off at the set by Evap.
parameter, press the set key.
Min Max Fact. Set Fan Stop TC. Parameter but the Fan will
When Compressor delay over Condenser not come on for a minimum of 3 minutes
Range
Fan will come ON first, after cond. On 0 Min 20 Min 1 Min even if it’s differential is achieved earlier.
Min Max Fact. Set delay over Comp will come ON.
0 Sec 30 Sec 15 Sec 20 L3 Function : To set Evaporator Fan status
Parameter at compressor off.
CND7 Function : To set condenser status at To change the L3 parameter, Use UP/DOWN keys to set desired value.
17 press the set key.
Parameter hot gas defrost.
OFF : Evaporator Fan will be Off at
To change the CND7 Use UP/DOWN keys to set desired value. Range
compressor OFF.
parameter, press the set key. Min Max Fact. Set ON : Evaporator Fan will be On at
This function is used to decide the compressor OFF.
Range condenser status when hot gas defrost is OFF ON ON
Min Max Fact. Set on. This parameter is not applicable for L4 Function : To set Evaporator Fan
Heater defrost. 21
OFF ON OFF At hot gas defrost, Parameter differential.
OFF : Condenser will be OFF To change the L4 parameter, Use UP/DOWN keys to set desired value.
ON : Condenser will be ON press the set key.
Example : If Evaporator Fan Stop Tc
Range parameter is set to 2.0ºC, and if EVAP
Min Max Fact. Set DIFFERENTIAL parameter is set to
2.0ºC,then Evap. Fan will cut off at 2.0ºC
0.5ºC 20.0ºC 2.0ºC and restart only at 0.0ºC.
(2.0ºC-2.0ºC = 0.0ºC).
15 CRC-2052 CRC-2052 16
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.
L5 Function : To set Evaporator probe 26 AL Function : This parameter is used to set
22
Parameter calibration. Parameter power on delay for alarm.
To change the L5 parameter, Use UP/DOWN keys to set desired value. To change the AL Parameter Use UP/DOWN keys to set desired value.
press the set key. parameter, press the set key.
Example : If you set this parameter to 20,
In time it may be possible that the display Range
Range once the power is switched on, the alarm
may be offset by a degree or so. To
Min Max Fact. Set will not activate for 20 minutes after the
Min Max Fact. Set compensate for this error, you may need power is switched on. This
to add or minus the degrees required to 0 Min 99 Min 30 Min is most useful to avoid the nuisance
-10.0ºC 10.0ºC 0.0ºC achieve the correct temperature. Setting
alarms when the ambients are high when
value is from -10ºC to + 10ºC.
the machine is switched on after a
L7 Function : To set Compressor- long time.
23
Parameter Evaporator Fan status at Door open C-UL Function : Under load limit for
condition. 27
Parameter compressor current.
To change the L7 parameter, Use UP/DOWN keys to set desired value.
To change the C-UL parameter, Use UP/DOWN keys to set desired value.
press the set key.
press the set key.
At Door Open,
Range Example : If C-UL= 1.0A and compressor
NORM : Normal. Range current is less than 1.0A then and exists till
Min Max Fact. Set FAN : Evaporator Fan Off.
COMP : Compressor Off. Min Max Fact. Set C2 current sensing delay then it is
NORM F-C NORM F-C registered as UL fault. Compressor will
: Compressor and Evaporator Fan
0.0A (C-OL 1.0A get OFF on this fault. If after 3 retries
Off.
-1.0)A within 1 Hour current drawn is still less
24 L8 Function : To set Evaporator Fan than 1.0Amp the controller will trip the
Parameter status during defrost. compressor on fault and activate
To change the L8 Parameter Use UP/DOWN keys to set desired value. respective alarm relay. Also display will
parameter, press the set key. flash ‘C-UL’. Controller will go in manual
OFF : Evaporator Fan Off during reset mode.
Range defrost.
Min Max Fact. Set ON : Evaporator Fan On during 28 C-OL Function : Over load limit for
defrost. Parameter compressor current.
OFF ON OFF
To change the C-OL parameter, Use UP/DOWN keys to set desired value.
BUZ Function : To enable / disable buzzer. press the set key.
25 Example : If C-OL= 10 A and compressor
Parameter Range
To change the BUZ parameter, Use UP/DOWN keys to set desired value. current is greater than 10 A then and exist
press the set key. Min Max Fact. Set till C2 current sensing delay then C-OL
Example: fault exists and flash on display.
Range ENB : Buzzer enabled. (C-UL 18.0A 10.0A Compressor will be tripped on this fault.
+1.0) A
Min Max Fact. Set DIS : Buzzer disabled.
DIS ENB ENB

17 CRC-2052 CRC-2052 18
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.

29 C2 Function : Current sensing delay. 32 D2 Function : Fault sensing logic.

Parameter Parameter
To change the C2 parameter, Use UP/DOWN keys to set desired value. To change D2 parameter, Use UP/DOWN keys to set desired value.
press the set key. press the set key.
Range Example : If C2 = 5 sec then, any current 0V : 0V at HP/LP/AUX input will be
fault will be valid only when it exists for Range sensed as fault and trip the
Min Max Fact. Set more than 5 sec. Min Max Fact. Set compressor.
230V : 230V at HP/LP/AUX input will be
5 Sec 60 Sec 5 Sec 0V 230V 0V sensed as fault and trip the
compressor.
30 D0 Function : To enable or Disable HP
Parameter sensing. 33 D3 Function : To set LP sensing delay.
To change the D0 parameter, Use UP/DOWN keys to set desired value. Parameter
press the set key. To change D3 parameter, Use UP/DOWN keys to set desired value.
Example :
Range press the set key.
If this parameter is set to
Range Example : If this parameter is set to 5
Min Max Fact. Set ENB : HP sensing is enabled.
DIS : HP sensing is disabled. sec,then LP fault will be sensed only when
DIS ENB ENB Setting this parameter to disable will Min Max Fact.
Fact. Set
Set it present continuously for 5 Secs.
ignore HP fault for compressor. If this 0 Sec 180 Sec 30 Sec
parameter is set to Enable then controller will
detect HP trip.
34 D4 Function : To set reset mode for HP fault.
D1 Function : To enable or disable LP Parameter
31
Parameter sensing. To change D4 parameter, Use UP/DOWN keys to set desired
To change D1 Use UP/DOWN keys to set desired value. press the set key. value.
parameter, press the set key. Range
Example: MAN : Manual Mode.
Range
If this parameter is set to Min Max Fact. Set AUTO : Auto mode.
Fact. Set
Min Max Fact. Set ENB : LP sensing is enabled. MAN AUTO AUTO If this parameter set to “MAN” mode HP
DIS : LP sensing is disabled.
DIS ENB ENB fault will be cleared only after pressing
Setting this parameter to disable will reset key for 2 seconds.
ignore LP fault for compressor. If this
If this parameter is set to “AUTO” mode
parameter is set to Enable then controller will
detect LP trip. HP fault will be cleared automatically
when it is healthy.

19 CRC-2052 CRC-2052 20
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.
E1 Function : To set Compressor Relay E8 Function : Defrost duration during Coil
35 39
Parameter status on Probe Failure. Parameter probe failure.
To change E8 parameter, Use UP/DOWN keys to set desired value.
To change E1 parameter, Use UP/DOWN keys to set desired press the SET key.
press the set key. value. Example: If this is set to 10 min, then
Range
Range When set to manual defrost for 10 min will take place
ON : Relay will stay ON. Min Max Fact.
Fact. Set
Set during Coil probe fail.
Min Max Fact.
Fact. Set
Set CYC : Relay performs a duty cycle of
1 Min 10 Min 5 Min
ON OFF CYC as per TON & TOFF .
OFF : Relay will stay OFF.
40 LD Function : To set time delay to switch
TON Parameter off the light .
36 Function : To set On cycle at room
Parameter probe fail. To change LD parameter, Use UP/DOWN keys to set desired value.
press the SET key.
To change TON parameter, Use UP/DOWN keys to set desired value. This parameter is used set the time delay
press the set key. Range
At room probe fail condition when E1 to automatically switch off the light. If LD is
Range Min Max Fact.
Fact. Set
Set set to 0 then this parameter is disabled.
parameter is selected as 'CYC' then the
Min Max Fact. on cycle is specified by Ton parameter. 0 Min 30 Min 7 Min Example : If this parameter is set to 7 mins
Fact. Set
Set then, when light is switched on after 7 mins
1 Min 30 Min 10 Min it will be switch off automatically.

41 PDN Function : To activate Solenoid Valve

37 TOFF Function : To set Off cycle at room Parameter
Parameter probe fail. relay.
To change PDN parameter, Use UP/DOWN keys to set desired value.
To change TON parameter, Use UP/DOWN keys to set desired press the set key.
press the set key. value.
Range DIS : SV relay will not activate.
Range At room probe fail condition when E1 ENB : SV relay will get activated and
parameter is selected as 'CYC' then the Min Max Fact. Set will cut out and cut-in according
Min Max Fact. Set Off cycle is specified by Ton parameter. Fact. Set
Fact. Set to set temperature.
DIS ENB DIS
1 Min 30 Min 4 Min
42 PW Function : To change password.
E7 Function : To set Display at defrosting. Parameter
38
Parameter
To change the PW parameter, Use UP/DOWN key to change the
To change E7 parameter, Use UP/DOWN keys to set desired press the set key. password.
press the SET key. value.
Range Range User can enter into program mode
TEMP : At defrosting temperature only if correct password is entered. If the
Min Max Fact. Set
Fact. Set will be dispalyed. Min Max Fact.
Fact. Set
Set password is wrong it will show ‘INVALID
DEFR : At Defrosting 'Defrost ON' PASSWORD’.
TEMP DEFR TEMP 0 9999 0
will scroll.

21 CRC-2052 CRC-2052 22
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.
CRH Function : To view Compressor run Range DIS : Disable power switch
43
Parameter Hours. ENB : Enables power switch
Min Max Fact.
Fact. Set
Set Controller has power switch, which if
It will display compressor run hours. It's a
read only parameter. DIS ENB DIS enable puts controller in active or stand by
state.
44 CCRH Function : Clear Compressor Run If press for 2 seconds controller will go in
Hours. stand by mode, display will be as per
Range If this parameter is set to ‘YES’ “PDIS” parameter.
compressor run hours (CRH) are cleared. To again switch to ACTIVE WORKING
Min Max Fact.
Fact. Set
Set MODE, press power switch again for 2
NO YES NO seconds. All leds and display will flash and
enter into NORMAL WORKING MODE.
45 ID Function : To set Unit ID.
Parameter 23 PDIS Function : To set display at power OFF
48
Parameter mode.
To change Unit ID This parameter is used to set the Unit ID
parameter, press the SET key. of the device. To change PDIS parameter, Use UP/DOWN keys to set desired value.
press the SET key.
Range At power OFF mode power OFF LED
Range
Min Max Fact. will glow & display will be as below,
Fact. Set
Set Min Max Fact.
Fact. Set
Set
1 240 - LED : Display Will be Blank.
LED TEMP LED
OFF : Display will show OFF.
46 LP Function : To activate Keypad Lock. TEMP : Display will show Temperature.
Parameter
To change Keypad Lock This parameter can lock the keypad so 23 FS Function : To restore default settings of
49
parameter, press the set key. that tempering is not possible by by- Parameter the controller.
standers. To change FS parameter, Use UP/DOWN keys to set desired value.
Range press the SET key.
NO : deactivates keypad lock. When set to YES all parameters are
Min Max Fact.
Fact. Set
Set YES : activates keypad lock. Range
programmed to factory values.
NO YES NO Min Max Fact.
Fact. Set
Set Useful to debug setting related problems.
On activation, all the parameters can only
be viewed, but not modified. NO YES NO
If the keypad is locked “LOCK” message
will be displayed.. 50 EP Function: To exit programming.
Parameter
23 PO Function : To enable/disable Power
47 To exit programming Once the set key is pressed, the controller
Parameter Switch.
parameter, press the SET key. goes into the normal mode and displays
To change PO parameter, Use UP/DOWN keys to get desired the Room Temperature and all settings
press the SET key. value & press SET key to confirm. are recorded.

23 CRC-2052 CRC-2052 24
 Technical Data
Housing : ABS Plastic.
Dimensions : 400 x 300 x 135 mm
Mounting : Wall mounting.
Connection : Spring clamp terminal block.
4 sq. mm wire.
Display : 4 Digit, 1” Dot matrix Display and 14 LEDs for
indication.
Data Storage : Non-Volatile EEPROM Memory.
Power Input (Options) : 415Vac +/-10%, 50-60Hz.
3Phase Supply with Neutral
0 0
Operating Temp : 5 C to 50 C(non-condensing).
0 0
Storage temp : -20 C to 70 C(non-condensing).
Output :
Compressor Relay : 5A/230vac
Defrost Relay : 5A/230vac
Evap. Relay : 5A/230vac
Condenser Relay : 10A/230vac
Light Relay : 5A/230vac
Alarm Relay : 5A/230vac
LSV Relay : 10A/230vac

Sensors :
1) Temperature sensor:
Sensor Type : NTC Thermistor.
0
Resolution : 0.1 C.
Accuracy : +/-10C.
Probe Tolerance at 250C : +/-0.30C.
Room & Evap Temperature :
Range : -50.00C to 50.00C

Analog I/p:
Compressor current (R,Y,B)
Resolution : 0.1Amp.
Accuracy : +/-1 Amp.

Digital Inputs:
HP, LP, Auxiliary / CTH(Compressor Thermal) , Oil Pressure Switch(OPS),
Door, SPPR, R-Ph, Y-Ph, B- Ph.

Buzzer : Internal

RS485 Connectivity : Modbus RTU Protocol

Baud Rate : 9600
Device ID : 1 (By Default)

25 CRC-2052
26
 Wall Mount Dimensions

TOP
393.2mm

22.5mm
320mm

298mm

254mm

110mm
100mm

BOTTOM

27
 Instruction Manual Introduction
LVM (Line Voltage Monitor) Three Phase VMRC-10/3 VMRC-10/3 is three phase Line voltage monitor (LVM) used to protect device
from Single Phasing, voltage unbalance, phase reversal and under/over
voltage. It shows real time voltages between phase and neutral.
Index
There is an Output of alarm relay is given to the controller as SPPR input.
Pg. Features are easily understood by examples in the instruction below.
PARAMETER DESCRIPTION
No.

Introduction 30
Get to know your Controller. 30
To set program mode. 31 Get to Know Your Controller
To set Reference Voltage. 31
To set Overvoltage Limits. 31
To set Undervoltage Limits. 32
To set Un Balance Value. 32
To set Time Delay. 32
To set fault recover delay. 33 R Y B N
15 17 19 18 21
To set Calibration of Voltage. 33
To set Calibration of Voltage. 33

249
To set Calibration of Voltage. 34
To set Display mode. 34
To Restore factory defaults. 34
End programming. 35
Technical Data. 36
Front View & Connection Diagram. 36
RELAY
NO C NC
7 8 9

28 VMRC-10/3 VMRC-10/3 29
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.
To set other parameter 03 Function : To set Undervoltage Limits.
Parameter
Press & hold PRG key for Display will show ‘rEF’ and scroll the To change the uV parameter, Use UP/DOWN keys to set desired value.
2 seconds description of the parameter. press the set key. If the a/c voltages goes below this
limit will trip respective a/c on
To go to other parameters, Range undervoltage(”Uv”) fault.
use up / down keys.
Min Max Fact. Set
Function : To set Reference voltage. Example : Under voltage is calculated
01 5V 75V 20V depending on Reference voltage - Uv
Parameter
value. i.e Uv Set Point = Ref - Uv , When
To change the rEF Parameter, Use UP/DOWN keys to set desired value. controller trip on Uv Fault it will recover
press the set key. Base reference voltage to calculate under when input voltage above (Ref – (Uv /2).
voltage and over voltage values.
Range
04 Function : To set Un Balance value.
Min Max Fact. Set Parameter
Min and Max value will change
381V 415V 415V according to display type for settings. To change the unb parameter, Use UP/DOWN keys to set desired
press the set key. value.
Example : If dsP is L-L then Min= 381V,
Max= 415V. Range Unbalance fault raised when voltage
Function : To set Overvoltage Limits. Min Max Fact. Set difference between any of two phases
02 goes above Unb value and recovers when
Parameter 10V 120V 60V the difference is less than (UNB/2).
To change the oV parameter, Use UP/DOWN keys to set desired
press the set key. value. Function : To set time delay.
05
If the a/c voltages goes above this Parameter
Range limit will trip respective a/c on
To change the ttd parameter, Use UP/DOWN keys to set desired
Min Max Fact. Set Overvoltage(”Ov”) fault. press the set key. value.
5V 75V 35V Example : Over voltage is calculated
Range Time delay provided to avoid false
depending on Reference voltage + Ov
value. i.e, Ov Set Point = Ref + Ov , When Min Max Fact. Set triggering, when any fault last more than
controller trip on Ov Fault it will recover TTD value then only fault is raised and this
when input voltage fall below (Ref - (Ov 0Sec 60Sec 10Sec fault is applicable to Under voltage, Over
/2). voltage and Unbalance fault.(i.e., In case
of Phase Loss or Phase sequence fault
alarm will come immediately).

30 VMRC-10/3 VMRC-10/3 31
 Description of parameters and functions. Description of parameters and functions.
Sr. Parameter Parameter setting method Sr. Parameter Parameter setting method
No. No.
06 Function : To set fault recover delay. 09 Function : To set calibration of voltage
Parameter Parameter for r-b or b-n phase.
To change the tdr parameter, Use UP/DOWN keys to set desired To change the Crb parameter, Use UP/DOWN keys to set desired
press the set key. value. press the set key. value.

Range Time delay provided to add delay in fault Range This parameter provided to calibration
Min Max Fact. Set recover time, to avoid sudden fault Min Max Fact. Set voltage reading.
triggering and reset.
0Sec 240Sec 10Sec -15V 15V 0V When dsP is L-L then it sets calibration for
r-b.
Function : To set calibration of voltage When dsP is L-n then it sets calibration for
07 b-n.
Parameter for r-y or r-n phase.
To change the CrY Parameter, Use UP/DOWN keys to set desired
press the set key. value. 10 Function : To set view display mode.
Parameter
Range This parameter provided to calibration To change the dsP parameter, Use UP/DOWN keys to set desired
Min Max Fact. Set voltage reading. press the set key. value.

-15V 15V 0V When dsP is L-L then it sets calibration for Range There are two type of display output, Line
r-y. Min Max Fact. Set to Line Voltage (L-L) and Line to Neutral
When dsP is L-n then it sets calibration for (L-n), Depending on this parameter REF
r-n. L-L L-n L-L parameter also changes.

08 Function : To set calibration of voltage Function : To restore the default settings

Parameter for y-b or y-n phase. 11
of the controller.
To change the Cyb parameter, Use UP/DOWN keys to set desired To change the FS parameter, Use UP/DOWN keys to set desired
press the set key. value. press the set key. value.
Range When set to 1, all parameters are
This parameter provided to calibration Range programmed to factory values.
Min Max Fact. Set voltage reading. Min Max Fact. Set
-15V 15V 0V nO YES nO
When dsP is L-L then it sets calibration for
y-b.
When dsP is L-n then it sets calibration for
y-n.

32 VMRC-10/3 VMRC-10/3 33
 Description of parameters and functions. Technical Data
Sr. Parameter Parameter setting method
No. Main Functions : Voltage Monitoring.
Phase Sequence Monitoring.
12 Function :To end programming. Phase Loss and Phase Unbalance detection.
Parameter Uv and Ov Detection.
To change the end parameter, Once the set key is pressed, the controller Settable Uv and Ov Parameter.
press the set key. goes into the normal mode and displays Dimensions : Front : 70mm X 45mm,
the voltage readings. Depth : 72.3 mm
Input : R, Y, B Phases and Neutral Input.
Output : Alarm Relay : 5A Resistive.

Application :Voltage and phase sequence monitoring and controlling.

Under voltage and Over voltage detection.

General Specification :
Input Voltage Range from 100VAC to 265VAC.
Mounting : Din rail mounting.
Connections : Screw terminals : < 2.5sqmm one wire/terminal only.

Front View & Connetion Diagram for

Three Phase Voltage Monitor (VMRC- 10/3)

OV UV SPPR

VMRC-10/3
PRG
HLD SET

R Y B N
15 17 19 18 21

1 2 3 7 8 9

NO C NC
RELAY

34 VMRC-10/3 VMRC-10/3 35
 Controller Notice
Controller should be installed in a place protected by vibration, water and The information in this document is subject to change in order to improve
corrosive gasses and where ambient temperature does not exceed the values reliability, design or function without prior notice and does not represent a
specified in the technical data. commitment on the part of the company. In no event will the company be liable
for direct, indirect, special, incidental or consequential damage arising out of
Probe the use or inability to use the product or documentation, even if advised of the
possibility of such damages. No part of this manual may be reproduced or
To give a correct reading, the probe must be installed in a place protected from
transmitted in any form or by any means without the prior written permission of
thermal influences, which may affect the temperature to be controlled.
the company.

Caution
WIRING : The probe and its corresponding wires should never be installed
Disclaimer
in a conduit next to control or power supply lines. The electrical wiring This manual & its contents remain the sole property of A.S.Controls Pvt.Ltd.,
should be done as shown in the diagram. The power supply circuit should India and shall not be reproduced or distributed without authorization. Although
be connected to a protection switch. great care has been taken in the preparations of this document, the company
WARNING : Improper wiring may cause irreparable damage and personal or its vendors in no event will be liable for direct, indirect, special, incidental or
injury. Kindly ensure that wiring is done by qualified personnel only. consequential damage arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages. No part of
Maintenance : Cleaning : Clean the surface of the controller with a soft this manual may be reproduced or transmitted in any form or by any means
moist cloth. Do not use abrasive detergents, petrol, alcohol or solvents. without the prior written permission of the company. A.S.Controls Pvt.Ltd.
reserves the right to make and changes or improvements without prior notice.

Warranty
This product is warranted against defects in materials and workmanship for a
period of one year from the date of purchase. During the warranty period,
product determined by us to be defective in form or function will be repaired or,
at our option, replaced at no charge. This warranty does not apply if the product
has been damaged by accident, abuse, and misuse or as a result of service or
modification other than by the company. This warranty is in lieu of any other
warranty expressed or implied. In no event shall the company be held liable for
incidental or consequential damages, such as lost revenue or lost business
opportunity arising from the purchase of this product.

36 CRC-2052 CRC-2052 37
OUR OTHER PRODUCTS

INDIA
Cold Room Controller
Chiller Controller
Two Compressors Controller
Heating Controller
Humidity Controller
Pressure Controller
R

Ball Valves
Globe Valves
Hand Valves
Flow Switches
Solenoid Valves
04 / 23.08.13
 13350 NOTE:
7320
1. ALL DIMENSIONS ARE IN MILLIMETRES UNLESS
13350
1230 1230 1230 1230
OTHERWISE MENTIONED.
13975

1148
548

548

548

548
5650 LEGENDS:

825
D - 900 X 2100 MM D - 900 X 2100 MM

1500

1500
EMERGENCY
DOOR 1945 1945 1945

675
ADD -2

375
100 mm THK WALL PANEL (LAMINATION INSIDE PPGI-OUTSIDE PPGI)

525

525

525
EMERGENCY DOOR-1

5875

80 mm THK WALL PANEL (LAMINATION INSIDE PPGI-OUTSIDE PPGI)

A
A
A
A

A
@
80 mm THK CEILING PANEL (LAMINATION INSIDE PPGI-OUTSIDE PPGI)

20650 100 mm THK CEILING PANEL (LAMINATION INSIDE PPGI-OUTSIDE PPGI)

RD - HSD ROILING HSD DOOR 3000 X 5000 MM

A
A
A
A

A
@
DS - HSD DOCK SHELTER 2650 X 2900 MM

GS -D GLASS DOOR 2650 X 2900 MM

D SWING DOOR 900 X 2100 MM

A
A
A
A

A
@

SD SLIDING DOOR 1500 X 4500 MM

Week 1- Installation- From mezzine area- stage 1

Week 2 to 3 - Installation - Stage 3

A
A
A
A

A
@

Week 4- Installation- Stagging area - Stage 2

A
A
A
A

A
@

2235

A
A
A
A

A
@

8410

2610/1310 C/C
2700/1400 Clear

200
988 210
200
1000
800kg 288

100
2000 800kg

Clear Height : 9000

Last Unit
Upright :6212
Height
Height :8012
:7200

A
Max Level
312
2000 100
800kg

2212
ELEVATION-A/AH

1800

A
@ @

COMMON

A
A
A
A

A
@

AREA Aircon 2235

EMBECTA ROOM 2200 2200
Clear Clear

Room ( +15 to 2250 2400 2250 2400 1000

2335

+25)

3700
280
100 mm PP/PP wall panel - 9mtr Ht

68080

68080

68080
66380

6709
6791
37070

1945
525

14300

12815

3000

6791
3359

8700

13150
1235
03 11-12-23 As build drawings RAVEEN RAMESH
Charging room 02 23-06-23 Issue For Approval RAVEEN RAMESH

1435

2010
635
Issue For Approval
7230
100mm W/P- 5.08 mtr Ht

18-05-23 RAVEEN
4495

01 RAMESH

00 25-04-23 Issue For Approval GOPAL MAHIPAL

Rev Date Revision Details Drawn By. Chkd By.
23630
10550

PROJECT: DHL-MCS1-WAREHOUSE KUTHAMBAKKAM

13750
1500

2760
SLIDING DOOR
2000 X 2400 MM
ROLLING HSD DOOR-8 ROLLING HSD DOOR-7 ROLLING HSD DOOR-6 ROLLING HSD DOOR-5 ROLLING HSD DOOR-4 ROLLING HSD DOOR-3 ROLLING HSD DOOR-2 ROLLING HSD DOOR-1
635 VIEW GLASS 13
920

3000 X 4400 MM D-08 3000 X 4400 MM 3000 X 5000 MM D-07 3000 X 5000 MM D-ADD 3000 X 5000 MM 3000 X 5000 MM D-06 D-05 3000 X 5000 MM 3000 X 5000 MM D-04
1500 X 1000 MM

D - 900 X 2100 MM D - 900 X 2100 MM

Office :
1435

D - 900 X 2100 MM D - 900 X 2100 MM D - 900 X 2100 MM

80mm PP/PP Wall Panel 4.98Mtr 1507 D - 1200 X 2100 MM

34100 48143
D-03
Canteen
20870
1500
Blue Star Limited,No.2,
D1,2&3 -
KRM Plaza,
5240

750 X 2100 MM
635 EL-02
TRAP DOOR

ANTE ROOM COMMON PASSAGE

1839

1839
1500

1839

Harrington Road,
4400

2
D-02

Chetpet,
1435

On Ceiling panel
630
Dock leveler 3 560
Dock leveler not available Dock leveler 8 Dock leveler not available 960
Dock leveler 6 Dock leveler 5 Dock leveler 2 Dock leveler 3 1360 Dock leveler 1 960 EL-03
EL-03
3250
D-01 Chennai-600 031
EL-02 DS-11 DS-10 DS-09 DS-08 DS-07 DS-06 DS-05 DS-04

898
905

905

905
DS-12 80mm PP/PP Wall Panel 4.98Mtr
DS-03 DS-02 GSD-01

DS-01 DRAWING TITLE:

300
EL-01
DOCK SHELTER -HSD
3150 X 5000 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOCK SHELTER -HSD
2650 X 2900 MM
DOOR
EL-01 COLD ROOM PLAN & ELEVATION LAYOUT
Steps
DS-12 DS-11 DS-10 DS-09 DS-08 DS-07 DS-06 DS-05 DS-04 2650 X 2900 MM

Ramp
DRAWING NO:
107380 BSL/23-24/001
DRAWN BY CHECKED BY APPROVED BY SCALE REVISION
RAVEEN RAMESH RAMESH N.T.S R2
 DESIGN QUALIFICATION OF PAGE 1 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

DESIGN QUALIFICATION OF

COLD ROOM
 DESIGN QUALIFICATION OF PAGE 2 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Table of Content

Sr. No. Title Page No.

1 DQ Approval 3

2 Abbreviations 4

3 Preamble 5

4 Objective 5

5 Scope 5

6 Refrigeration Principle 5

7 Technical Specifications 7

8 Safety Features 12

9 Control Logic 12

10 Annexure 13

11 Deviation 13

12 Conclusion 13
 DESIGN QUALIFICATION OF PAGE 3 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

1. DQ Approval

This design qualification document is reviewed and approved by the undersigned.

M/s. Blue Star Limited

Department Name Signature Date

Planning &
Prepared by B RAVEENRAJ 04.12.23
Execution

Reviewed by Area Manager V RAMESH 04.12.23

M/S. DHL Supply Chain India Private Limited

Department Name Signature Date

Reviewed by User Dept

Engineering &
Reviewed by
Maintenance
Quality
Approved by
Assurance
 DESIGN QUALIFICATION OF PAGE 4 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

2. Abbreviations

PPGI : Pre Painted Galvanized Iron

RHS : Right Hand Side
DBT : Dry Bulb Temperature
WBT : Wet Bulb Temperature

TR : Ton of Refrigeration

Hrs : Hours

HP : High Pressure

LP : Low Pressure

Amp : Ampere

Psig : Gauge pressure in pounds/Square inch

BTU : British Thermal Unit

HT : High Temperature

LT : Low Temperature
 DESIGN QUALIFICATION OF PAGE 5 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

3. Preamble:

This design qualification document pertains to the Cold Room designed for our esteemed
client M/s. DHL Supply Chain India Private Limited. The cold room shall be used to Pharma
products Storage.

4. Objective:

To design the cold room as per the user requirement specification to store the Pharma
products Storage at +15 to +25 ºC.

The design parameter includes both the ambient condition of surroundings of the building
and material load, which shall be kept inside the cold room.

5. Scope:

This design qualification document is applicable to Cold room in order to store Pharma
products Storage between +15 to +25 ºC.

6. Refrigeration Principle

Refrigeration is the process of maintaining the desired low temperature in the space by
removing heat continuously from the space and rejecting the same to the atmosphere. There are
many types of refrigeration system viz. Vapour Absorption, Vapour Compression, Steam Jet and so
on. However, the vapour compression refrigeration system is the most commonly used system in
Walk-in-coolers and freezers.

The important components of a vapour compression system are compressor, condenser,

expansion valve and evaporator. The working medium used in the system is called refrigerant.
Refrigerants have low boiling points and exist as gas at standard ambient conditions. The
refrigerant changes its phase from vapour to liquid and vice versa as it flows through the various
components of the system.
 DESIGN QUALIFICATION OF PAGE 6 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

The refrigerant is mostly in liquid state at the inlet of the evaporator and gradually
becomes vapour as it flows through the evaporator by absorbing heat from the space to be cooled
and will be totally vapour at the outlet of the evaporator. The low pressure and low temperature
gaseous refrigerant goes to the compressor, where gaseous refrigerant is compressed to the
condensing pressure. During compression the gaseous refrigerant temperature also rises along
with the pressure. The high temperature and high pressure refrigerant gas then flows to the
condenser wherein the sum of heat absorbed in the evaporator, motor winding heat and heat of
compression are removed by cooling medium either air or water. The refrigerant in the condenser
changes its phase from gas to liquid the high-pressure liquid then flows through the expansion
valve wherein the temperature of the refrigerant drops due to drop in pressure. The refrigeration
finally enters the evaporator then completing the cycle.
 DESIGN QUALIFICATION OF PAGE 7 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

7. Technical Specifications:

7.1 Technical Specifications for Cold room with Ante Room

Sr. No. Item Specification

1 Client M/s. DHL Supply Chain India Private Limited

Room 1-
13350mm (W) x 68080 (D) x 9000mm (H)
2 Room Size in Meter Internal
Room 2-
20650mm (W) x 68080 (D) x 9000mm (H)

3 Desired Room Temperature & RH +15 to +25 ºC

Maximum temperature of external
4 environment 38 oC
(Surroundings of Building)
7 Product to be Stored & Quantity Pharma products Storage

Prefabricated Construction

Type of insulation

 Panel MOC PIR Panels with Pre-Painted Galvanized Iron

Lamination on both side

 Type of insulation PIR

 Density of panels 40 ± 2 Kg/m3

8
 Thickness of insulation Wall: 100 mm & Ceiling:80mm.

 Type of panel Self Standing

 Wall lamination Pre-Painted Galvanized Iron Inside & Outside

 Ceiling lamination Pre-Painted Galvanized Iron Inside & Outside

 Floor lamination
 DESIGN QUALIFICATION OF PAGE 8 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Sr. No. Item Specification

Type of door High speed Door-8 Nos / Sliding Door- 1 Nos/

/Passage care door-9/Emergency door- 2 Nos

Lamination for door Pre - Painted Galvanized Iron Inside & Outside

Size of door clear opening HSD 3 M X 5 M - 6 Nos

HSD 3 M X 4.4 M - 3 Nos
9
Sliding door- 2 X 2.4 Mtr - 1 Nos
Passage care door- 0.9 M x 2.1 M - 9 Nos.
Emergency door- 0.9 M x 2.1 M - 2 Nos.

Type of mounting Wall panel mounting

No. of doors 21 Nos

10 Lighting Lux level NLT 200 to 250

11 Incoming Power Supply For system 415 Volt AC, 3 Phase, 50 Hz with Neutral

7.2 Technical Specifications of Refrigeration System

Sr. No. Particulars Units Specification

o
1 Out door design condition(Maximum) C 38 oC
o
2 Indoor design condition C&% +15 to +25 ºC

3 Type of duty operation Hrs 24

8.5TR - 4 Nos & 11 TR- 3
4 Units cooling capacity/each BTU/Hr.
Nos
5 Location of installation NA Indoor room

6 Pull down time Hrs 24 hrs

7 Product to be stored NA Pharma products Storage

o
8 Product incoming temperature C 15 ºC

9 High Alarm / Low Alarm NA

Cold room - 4 Working
10 No of Refrigeration systems No
Stagging room- 3 Working
 DESIGN QUALIFICATION OF PAGE 9 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

7.3 Technical Data of Compressor

Sr.No. Compressor Unit Specification

1 Make NA Emerson

2 No. of compressor/unit Nos. 1 No

Cold room - 4 Working
3 Total No. Compressors for Room Nos.
Stagging room- 3 Working
4 Refrigerant NA R410A
o
5 Sat. Evaporator temp C 5 oC
o
6 Sat. condenser temp C 48 oC
Total cooling capacity of unit at
8.5TR - 4 Nos & 11 TR- 3
7 indoor / outdoor condition / Each BTU/Hr.
Nos
Circuit
Power consumption at indoor / Cold room 1- 11KW / unit
8 KW
outdoor Stagging room- 15KW/unit
9 Compressor motor voltage VAC 415 +/- 5%
10 Compressor frequency Hz 50
11 Compressor motor phase NA Three Phase

12 HP cut out / cut in pressure Psig 500

13 LP cut out / cut in pressure Psig 35

 DESIGN QUALIFICATION OF PAGE 10 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

7.4 Technical Data of Condensing unit

Sr. No. Condenser Unit Specification

1 Make NA Emerson
Coldroom- DSA1021R3-OA/ Air-Cooled
2 Model / Type NA Stagging room- DSA1321R3-OA
/ Air-Cooled
3 No. of evaporator per unit Nos. 1 No

4 Tube Material NA Copper

5 Fin Material / Size NA Aluminum / 14 FPI

o
6 Air In C 38
o
7 Air out C 48
Cold room - 4 Working
8 No. of condensers. Nos.
Stagging room- 3 Working

7.5 Technical Data For Evaporator Unit

Sr. No. Evaporator coil Unit Specification

Cold room- BLUECOLD/BLC 455 M.2
Stagging room- Bluestar/DSA1321R3-
1 Make / Model NA
IA

2 No. of evaporator per unit Nos. 1 No

3 Rows deep Nos. 4R

4 Tube material NA Copper

5 Fin Material NA Aluminum

6 No. Fins Per Inch 6

Cold room - 4 Working
7 No. of Evaporators in the room Nos.
Stagging room- 3 Working
 DESIGN QUALIFICATION OF PAGE 11 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

7.6 Technical Data of Evaporator Fan

Sr. No. Evaporator fan Specification

1 Type AXIAL
2 Discharge type FREE
3 No. Fans / unit 2

7.7 Technical Data For Condenser Fan

Sr. No. Condenser fan Specification

1 Type AXIAL
2 Discharge type FREE
3 No. Fans / unit 1

7.8. Digital Temperature Indicator with Controller

1 Quantity 01
2 Model CRC-2052
3 Make Subzero
4 Purpose Local Display of Freezer room temperature
5 Range (sensor) -45oC to 35oC
6 Resolution 0.1oC
7 Accuracy + 1 oC
 DESIGN QUALIFICATION OF PAGE 12 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

8. Safety features

Sr. No. Description Details

1 Door lock Yes

2 Safety Hooter (Emergency) Yes

3 Safety door opener (Emergency) Yes

4 HP, LP Trip Available

9. Control logic

The control logic for the refrigeration system for efficient working of system is as per follows:

 The evaporator fan is interconnected with the compressor. First the evaporator fan starts, if the HP/LP
switch, thermostat and oil pressure switch are all found healthy then only compressor will start. This is
to protect the compressor. In case, if any of these are not working, the compressor will not start.

 The compressor is interconnected with temperature controller. The sensor linked with temperature
controller sense the return air temp in room, if the temp is below the set parameter the compressor
will off and vise – versa.

 The thermostatic expansion valve is provided in between condenser and near evaporator unit. The
need of expansion valve is to regulate the flow of refrigerant as per load in room. The probe
connected to valve is mounted just after the evaporator, it sense the refrigerant required as per the
requirement the valve regulate.

 For safety of compressor the High pressure and Low pressure switch is provided in condenser unit. If
the discharge pressure is high the compressor will trip and if the suction pressure is low, the
compressor will trip automatically.

 For the safety of compressor oil pressure switch is provided in the system. If the oil pressure is not up
to the mark then the compressor will not start.
 DESIGN QUALIFICATION OF PAGE 13 OF 13
COLD ROOM

DOCUMENT NO: 001/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

10. Annexure

Sr. No. Description Annexure Number

1 Final Floor Room Plan
2 Electrical Circuit Diagram

11. Deviations

__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

12. Conclusion

__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

END OF THE DOCUMENT

 INSTALLATION QUALIFICATION OF PAGE 1 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

INSTALLATION QUALIFICATION OF

COLD ROOM
 INSTALLATION QUALIFICATION OF PAGE 2 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Table of Contents

Sr.No. Contents Page No.

NA Cover Page 1

NA Table Of Contents 2

1. IQ Pre approval 3

2. Objective & Scope 4

3. Responsibility 4

4. Deviations and failures 5

5. Records and Certificates 5

6. Documents 5

7. Work completion criteria 5

8. Component check list 6

9. Installation checklist 11

10. Deviation 14

11. Conclusion 14

12. IQ Report Approval 15

 INSTALLATION QUALIFICATION OF PAGE 3 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

1. IQ Pre approval

This installation qualification protocol is reviewed and approved by the undersigned

M/s. Blue Star Limited

Department Name Signature Date

Planning &
Prepared by B RAVEENRAJ 04.12.23
Execution

Reviewed by Area Manager V RAMESH 04.12.23

M/S. DHL Supply Chain India Private Limited

Department Name Signature Date

Reviewed by User Dept

Engineering &
Reviewed by
Maintenance

Approved by Quality Assurance

 INSTALLATION QUALIFICATION OF PAGE 4 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

2. Objective & Scope

To provide the documented evidences that the proper installation of Cold room.

To install the cold room at designated place as mentioned in DQ.

Objective
(Document No -001/ DHL/CHN/2023-24)
To check all parts of cold room are as per predefined specification.

The installation qualification document includes protocol cum report and is

Scope
applicable for Cold room to be installed in DHL- Kuthambakkam.

3. Responsibility

Blue Star Limited

To prepare IQ document and submit qualification document to DHL for approval.

To install the Cold room as per approved designed specification and at designated place.

To record the observation along with DHL during execution of the installation qualification.

To submit installation qualification report to DHL for approval.

Quality Assurance

To review & approve qualification protocol.

To witness execution of installation qualification activities Remarks Blue Star Engineers

To review and approve qualification report.

Engineering:
 INSTALLATION QUALIFICATION OF PAGE 5 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

To review the qualification protocol.

To verify installation qualification activities Remarks Blue Star

To provide utilities and supportive services for qualification.

To check the calibration status of critical controlling instruments.

To review the qualification report.

Production

To review the qualification protocol.

To provide supportive services for qualification.
To review the qualification report.

4. Deviations and Failures

All the deviation if occurred during qualification shall be observed in the report.

5. Records and Certificates

The supporting reports shall be attached to the document and records shall be observed.

6. Documents

The qualification documents shall be handed over to client.

7. Work Completion Criteria

Successful execution of installation qualification and completion of the qualification reports.

8. Component Checklist
 INSTALLATION QUALIFICATION OF PAGE 6 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Sr. No. Item Required Observation Remarks

Room 1-
13350mm (W) x 68080 (D) x
9000mm (H)
Room size in
1
meter Room 2-
20650mm (W) x 68080 (D) x
9000mm (H)

2 Prefabricated Construction

Panel MOC PPGI

Type of
PIR
insulation.
Cold room-Wall: 100 mm &
Ceiling:80mm.
Thickness of
insulation Stagging room- Wall & ceiling:
80mm

Type of panel Self Standing

Wall Pre-Painted Galvanized Iron
lamination Inside & Outside

Ceiling Pre-Painted Galvanized Iron

lamination Inside & Outside
Floor 4mm PU Flooring
lamination
Remarks:

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
Name,signature and date Name,signature and date
 INSTALLATION QUALIFICATION OF PAGE 7 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Sr. Remarks
Item Required Observation
No.
High speed Door-8 Nos / Sliding
3 Type of door Door- 1 Nos/ /Passage care door-
9/Emergency door- 2 Nos

Lamination of Pre-Painted Galvanized Iron Inside

4
door & Outside

HSD 3 M X 5 M - 6 Nos
HSD 3 M X 4.4 M - 3 Nos
Sliding door- 2 X 2.4 Mtr - 1 Nos
Size of door
5
clear opening Passage care door- 0.9 M x 2.1 M
- 9 Nos.
Emergency door- 0.9 M x 2.1 M -
2 Nos.
Type of
6 WALL
mounting
7 No. of doors 21

8 Lighting 50 nos Light Fitting

Incoming 415 Volt AC / 3 Phase, 50 Hz with
9
Power Supply N and Earthing
Remarks:

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
 INSTALLATION QUALIFICATION OF PAGE 8 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Name,signature and date Name,signature and date

Sr. No. Item Required Observation Remarks

10 Compressor

Make Emerson

Type Hermetic-Scroll
No. of Cold room - 4 Working
compressors Stagging room- 3 Working
Refrigerant R410A
Total cooling
capacity/each 8.5TR - 4 Nos & 11 TR- 3 Nos
Circuit
Compressor
415+/-5%
motor voltage
Compressor
50 Hz
frequency
Control Panel Microprocessor based controller
Coldroom- DSA1021R3-OA/ Air-
Compressor Cooled
model no Stagging room- DSA1321R3-OA
/ Air-Cooled
11 Condenser

Type Air Cooled

Make Blue Star

Coldroom- DSA1021R3-OA/ Air-
Cooled
Model
Stagging room- DSA1321R3-OA
/ Air-Cooled
No. of
Cold room - 4 Working
condenser
Stagging room- 3 Working
units
Remarks:
 INSTALLATION QUALIFICATION OF PAGE 9 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
Name,signature and date Name,signature and date

Sr. No. Item Required Observation Remarks

12 Evaporator coil
Cold room- BLUECOLD/BLC 455
M.2
Make / Model Stagging room-
Bluestar/DSA1321R3-IA

Tube/Fin
Copper / Aluminum
Materials
No. of Cold room - 4 Working
Evaporators Stagging room- 3 Working
No. Fins 6 per Inch

13 Electrical Data
Compressor
25A , TP, 415VAC
Contactor
MCB main 40Amp

14 HP / LP Switch

Type Auto
LP : 0 to 35 Psig
Range
HP : 0 to 400 Psig
Remarks:
 INSTALLATION QUALIFICATION OF PAGE 10 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
Name, signature and date Name, signature and date

Sr. No. Item Required Observation Remarks

15 Temperature Indicator cum Controller

Make SUBZERO

Quantity Cold room- 04

Model CRC2052- 4nos

Temperature
-45oC to 35oC
Sensor Range
Resolution 0.1 oC

Accuracy + 1 oC

16 Temperature sensor
Quantity/Unit 04
Type NTC

Accuracy + 1 °C

Range -45oC to 35oC

17 Evaporator Fan Features

Type Axial
Discharge
Free
Type
No. Fans / unit 02
Remarks:

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
 INSTALLATION QUALIFICATION OF PAGE 11 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Name,signature and date Name,signature and date

Sr. Remarks
Item Required Observation
No.
18 Condenser Fan Features

Type Axial
Discharge
Free
Type
No. Fans / unit Cold room-02
Remarks:

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
Name,signature and date Name,signature and date
 INSTALLATION QUALIFICATION OF PAGE 12 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Sr. Remarks
Item Required Observation
No.
22 Safety Features

Door lock Yes

Type Safety
Hooter Yes
(Emergency)
Safety door
opener Yes
(Emergency)
Alarm Audio &
Yes
visible
HP, LP Trip Yes

Remarks:

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
Name,signature and date Name,signature and date
 INSTALLATION QUALIFICATION OF PAGE 13 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

9. Installation Checklist

9.1 Check for Cold room Installation

Sr. Observation
Requirement Remarks
No. Complies
The floor area shall be free from all
1
dust and debris.
Wall panels are then erected starting
with the corner wall panel and
2
successive panels are then assembled
by locking
Silicon sealant shall then applied on
3 the ceiling and wall panel joints to
ensure sealing.
The inside room corners [wall to wall]
4 and [wall to ceiling] are then fixed
with PP / PP angles.
Remarks:

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
Name,signature and date Name,signature and date
 INSTALLATION QUALIFICATION OF PAGE 14 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

9.2 Checks for refrigeration system and electrical works

Sr. Observation
Requirement Remarks
No. Complies
The condensing unit shall be located
1
outside, plat form.
The evaporator unit shall be
2 suspended on the ceiling of the cold
room.
The inter connecting refrigeration
piping shall be carried out with
suitable diameter copper pipes as
3
described below:
Suction Line - 1- 1/8"
Liquid Line - 1/2”
The suction line piping shall be
4 insulated (16mm) for the better
performance of the cold room
The piping shall be supported /
5
clamped on proper supports.
Remarks:

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
Name,signature and date Name,signature and date
 INSTALLATION QUALIFICATION OF PAGE 15 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

Sr. Observation Remarks

Requirement
No. Complies
PVC pipe shall be used for drainage of
6
evaporator condensate
7 Inter connecting control wiring shall be then done for the following:
a. Cabling from control panel located
in the condensing unit, to run the
evaporator unit fans.
b. Cabling for operating the
temperature indicator and
controllers.

c. Cabling for operating the light

through control switch.
d. Cabling for operating the Hooter
through control switch.
e. Sensor cabling from the
sensor located at the back of the
evaporator units to the temperature
indicator cum controller.

Verify that all the electrical

8 connections have been done
according as per wiring diagram

Remarks:

Reviewed by (DHL Supply Chain India Private

Checked by (Blue Star Limited)
Limited)
Name,signature and date Name,signature and date
 INSTALLATION QUALIFICATION OF PAGE 16 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

10. Deviation Observed (if any)

____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________

11. Conclusion:

_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
___________________________________________________________
 INSTALLATION QUALIFICATION OF PAGE 17 OF 17
COLD ROOM

DOCUMENT NO: 002/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENTNAME: COLD ROOM
Private Limited

12. IQ Report approval

This Installation qualification document is reviewed and approved by the undersigned

M/s. Blue Star Limited

Department Name Signature Date

Planning &
Prepared by B RAVEENRAJ 04.12.23
Execution

Reviewed
Area Manager V RAMESH 04.12.23
by

M/S. DHL Supply Chain India Private Limited

Department Name Signature Date

Reviewed by User Dept

Engineering &
Reviewed by
Maintenance

Approved by Quality Assurance

END OF THE DOCUMENT

 OPERATIONAL QUALIFICATION OF PAGE 1 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

OPERATIONAL QUALIFICATION OF

COLD ROOM
 OPERATIONAL QUALIFICATION OF PAGE 2 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

Table of Contents

Sr. No. Contents Page

1. OQ Pre approval 3

2. Objective & Scope 4

3. Responsibility 5

4. Start Up of Refrigeration system 6

5. Safety Checks 8

6. Temperature Mapping Procedures 9

7. Results 14

8. Records and Certificates 14

9. Documents 14

10. Work completion Criteria 14

11. Annexure 14

12. Deviation Observed 14

13. Conclusion 15

14. OQ Approval 16
 OPERATIONAL QUALIFICATION OF PAGE 3 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

1. OQ Pre approval

This operational qualification protocol is reviewed and approved by the undersigned

M/s. Blue Star Limited

Department Name Signature Date

Planning &
Prepared by B RAVEENRAJ 04.12.23
Execution

Reviewed by Area Manager V RAMESH 04.12.23

M/S. DHL Supply Chain India Private Limited

Department Name Signature Date

Reviewed by User Dept

Engineering &
Reviewed by
Maintenance

Approved by Quality Assurance

 OPERATIONAL QUALIFICATION OF PAGE 4 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

2. Objective & Scope:

To provide the documented evidences that the Cold room is operational

within the anticipated operating requirement.
Objective :
To ensure that the operation and operational qualification is performed as
per this document and meets all the criteria as defined in this document.

This qualification protocol cum report is applicable to Cold room-1

Scope : installed in M/s.DHL Supply Chain India Private Limited facility to be used
for storage of Pharma products between +15 Deg C to +25 Deg C.
 OPERATIONAL QUALIFICATION OF PAGE 5 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

3. Responsibility

Blue Star Ltd:

To prepare operational qualification document.

To execute OQ test and note the observation obtained during OQ.

To submit OQ report to DHL for approval.

Quality Assurance:

To review & approve OQ document.

To witness execution of operation qualification activities performed by Blue Star Ltd.

To review and approve OQ report.

Engineering:

To review OQ document

To verify operation qualification activities performed by Blue Star Ltd

To provide necessary utilities and supportive services during OQ activity.

To review OQ report.

Production:

To review OQ document

To witness execution of operation qualification activities performed by Blue Star Ltd

To review OQ report.
 OPERATIONAL QUALIFICATION OF PAGE 6 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

4. Start Up of Refrigeration Systems

Performed By
Sr. No Test Acceptance Criteria Observation (signature and
date)
Charge the refrigerant up
Charge the to 5 PSIG to equalizing
1
refrigerant pressure throughout the
system
Check the health of the
Check the control
2 control fuse provided in
fuse.
the control panel board.
The compressor
Check the
connection should be
3 connection for
removed at the time of
compressors I & II
idle charging.
Check the contactors
provided in the control
Check the
4 panels and ensure those
contactors
are healthy and properly
working.
Check the Ensure that the rotation of
5 evaporator and the fans is in the correct
condenser fans directions.
Reconnect the compressor
Start the terminals and start the
6 compressor systems. Note the Ampere
of the compressor at
starting and running.
7 Refrigerant Slowly charge the
charging refrigerant and monitor
the variation of pressure
in the gauges. Continue
the charging until the
recommended
discharge/suction pressure
achieved.
The unit will run along with
the compressor until the
8 Run the unit set point in the
temperature controller is
achieved.
Check the vibration The vibration / noise in
9 and noise of the the system to be checked
systems.
 OPERATIONAL QUALIFICATION OF PAGE 7 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

Performed By
Sr. No Test Acceptance Criteria Observation (signature and
date)
Check the sweating in the
return/ suction line. If not
Check the sweating
10 sweating, top up the
in the return line
refrigerant a little.

Check the door warm

Check the door
11 conditions all four sides.
heater
Set the temperature
Set the
12 temperature controller with required
controller set point and differentials.

Remarks:

Checked by (Blue Star) Reviewed by (Anthem Personnel)

Name, signature and date Name, signature and date
 OPERATIONAL QUALIFICATION OF PAGE 8 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

5. Safety Checks

Performed By
Sr. No Parameters Acceptance Criteria Observation (signature and
date)
Safety
1 Hooter fixed
Hooter
Enter into the Cold room.
Ask somebody to close the
Door Closing
door from outside. Door
2 system
should be opened from
inside.
Close the liquid line valve. :
3 HP Trip
HP switch should trip.

Close the Suction side

4 LP Trip Valve. LP switch should
trip.

Open the condenser fan

Condensing cover and check the all
5
checkup
connections are correct.

Remarks:

Checked by (Blue Star) Reviewed by (Anthem Personnel)

Name, signature and date Name, signature and date
 OPERATIONAL QUALIFICATION OF PAGE 9 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

6. TEMPERATURE MAPPING PROCEDURES:

Pre checks:
Objective: This is to ensure that all the requirements are met before starting the activity.
Procedure:
1. Ensure that there is no disturbance in power supply and the equipment under study is in working
condition.
2. Ensure the calibration of the inbuilt temperature sensors and the temperature controller are done
before the start validation activity or are within valid calibration period.
3. Ensure the all data logger (Fourtec) is in calibrated state.

Procedure for carrying out temperature mapping:

Objective: To verify that temperature is distributed uniformly throughout the cold room. Temperature
mapping of cold room in empty conditions is carried out to ensure that there is uniform distribution of
temperature (+15°C to +25°C) across the cold room chamber.

Procedure:
 Calibrated Temperature sensors are placed as per the table provided (Refer Annexure-01).
 Set the data logging interval in data logger as 5 Min.

6.1. Empty chamber temperature study:

Purpose: To verify that Temperature in the empty cold room is uniformly distributed for a period of 24
hours.

Procedure:

 Make sure that the cold room is turned ON.

 Calibrated Temperature sensors are placed in the cold room as per the table provided.
 Switch ON the DATA logger.
 Set the data logging interval/Sampling interval in data logger as 5 Min.
 Start the Temperature mapping activity once all the probes achieve the temperature desired
Temperature limit of +15°C to +25°C.
 Continue the mapping activity for a period of 24 hours.
 Analyze the data for any temperature excursions.
 Acceptance Criteria: +15°C to +25° C
 Set Temperature: +20°C
 OPERATIONAL QUALIFICATION OF PAGE 10 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

Empty chamber Temperature study Observations:

Temperature Range +15 to +25 °C

Mapping Start time and Date
Mapping End time and Date
Total time for mapping 24 Hours
Probe Number Min Temp (⁰C) Max temp (⁰C)
T1
T2
T3
T4
T5
T6
T7
T8
T9
T10
T11
T12
T13
T14
T15
Average Temperature

6.2. Loaded chamber temperature study:

Purpose: To verify that Temperature in the loaded cold room is uniformly distributed for a period of 24
hours.

Procedure:

 Make sure that the cold room is turned ON.

 Load the cold room with maximum of 80% of the designated load.
 Calibrated Temperature sensors are placed in the cold room as per the table provided.
 Switch ON the DATA logger.
 Set the data logging interval/Sampling interval in data logger as 5 Min.
 Start the Temperature mapping activity once all the probes achieve the temperature desired
Temperature limit of +15°C to +25°C.
 Continue the mapping activity for a period of 24 hours.
 Analyze the data for any temperature excursions.
 OPERATIONAL QUALIFICATION OF PAGE 11 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

 Acceptance Criteria: +15°C to +25° C

 Set Temperature: +20°C

Loaded chamber Temperature Study Observations:

Temperature Range +15 to +25 °C

Mapping Start time and Date
Mapping End time and Date
Total time for mapping 24 Hours
Probe Number Min Temp (⁰C) Max temp (⁰C)
T1
T2
T3
T4
T5
T6
T7
T8
T9
T10
T11
T12
T13
T14
T15
Average Temperature
 OPERATIONAL QUALIFICATION OF PAGE 12 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

6.3. Power failure and recovery study:

Purpose: To verify the cold room is capable of recovery to the acceptable limit after the power failure
and find out the recovery time.

Procedure:
 Power failure study is done after the completion of temperature mapping study of refrigerator/cold
room.
 Ensure that the refrigerator/cold room chamber is in loaded condition.
 Switch off the power supply for a period of 10 minutes or up to one sensor goes out of range
whichever is earlier.
 Log the temperature in the data logger for every 30 sec during the power failure period.
 Switch on the power supply after 10 minutes or after the first sensor goes out of range whichever is
earlier.
 Monitor the temperature until all the sensors at various locations achieves the temperature within the
acceptance range (+15 °C to +25 °C).
 Analyze the temperature data to evaluate the performance of equipment during the power failure
period and find out the recovery time.
Set Temperature: +20°C

Acceptance Criteria : The Recovery time for all the sensors should be documented in the
report.
Observations:

Date of power failure

Mapping Start time
Power switch off time
Time at which 1st probe out of range
Power switch on time
Time taken for all probes to reach acceptance
range
Total recovery time
Mapping End Time
Total Hrs Mapping
 OPERATIONAL QUALIFICATION OF PAGE 13 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

6.4. Door opening and recovery study:

Purpose: To verify the cold room is capable of recovery to the acceptable limit after keeping the door of
the cold room open / close and find out the recovery time.

Procedure:
 Door opening study is done after the temperature mapping study for refrigerator/cold room.
 Ensure that the refrigerator/cold room chamber is in loaded condition.
 Open the cold room/refrigerator door for a period of 10 minutes or up to one sensor goes out of range
whichever is earlier.
 Log the temperature in the data logger for every 30 Sec, during the door opening study period.
 Close the door after 10 minutes or after the first sensor goes out of range whichever is earlier.
 Monitor the temperature until all the sensors at various locations achieves the temperature within the
acceptance range (+15 °C to +25 °C).
 Analyze the temperature data and find out the recovery time. Time taken by cold room/refrigerator to
achieve temperature of acceptance range (+15 °C to +25 °C) at all sensor locations.
 Record the details of the study in the report.
Set Temperature: + 20°C
Acceptance Criteria: The Recovery time for all the sensors should be documented in the
report.
Observations:

Date of open door

Mapping Start time
Door open time
Time at which 1st probe out of range
Door closed time
Time taken for all probes to reach set range
Total recovery time
Mapping End Time
Total Hours Mapping
 OPERATIONAL QUALIFICATION OF PAGE 14 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

7. Results

Cold room temperature observation shall be verified through Data Logger for the refrigeration
system.
8. Records and Certificates

The supporting reports shall be attached to the document and records shall be observed.

9. Documents

The qualification documents shall be handed over to client.

10. Work Completion Criteria

Successful execution of operation qualification and completion of the qualification reports.

11. Annexure

Sr. No. Description Annexure Number

01 Probe Location drawing
02 Calibration certificates
03 Qualification reports

12. Deviation Observed (if any)

 OPERATIONAL QUALIFICATION OF PAGE 15 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

13. Conclusion
 OPERATIONAL QUALIFICATION OF PAGE 16 OF 16
Cold ROOM

DOCUMENT NO: 003/ DHL/CHN/2023-24

BLUE STAR LIMITED DHL Supply
Chain India
EQUIPMENT NAME: COLD ROOM
Private Limited

14. OQ Report Approval

This operational qualification protocol is reviewed and approved by the undersigned

M/s. Blue Star Limited

Department Name Signature Date

Planning &
Prepared by B RAVEENRAJ
Execution

Reviewed by Area Manager V RAMESH

M/S. DHL Supply Chain India Private Limited

Department Name Signature Date

Reviewed by User Dept

Engineering &
Reviewed by
Maintenance

Approved by Quality Assurance

END OF THE DOCUMENT

 KRM PLAZA,NO 2,HARRINGTON ROAD, CHETPET, CHENNAI-600031, INDIA

STANDARD OPERATION PROCEDURE(SOP):

COLD ROOM:

1. Switch on the respective MCB of the cold room

2. Set the Temperature of the cold room by using the ‘SET” button. Normally this will be +18 Deg c
and no need to change every time.
3. Once the power supply is ‘ON”, the controller starts blinking and will take 3 minutes(delay time) to
start .
4. The indoor will get switched ‘ON” and the compressor will get switched on depending upon the
temperature inside the cold room.
5. When the temperature inside the cold room reaches +18 Deg c, the compressor will get switched off
& indoor unit fan will run continuously, once the temperature reaches above + 20 deg c, the
compressor will get switched off. This process will continues.
6. Never open the door for a long time to prevent moist air infiltration inside the cold room
7. The cold room is also fixed with a emergency door opener, where you can just open the door from
inside by rotating the hand wheel inside even when the door is locked.

The setting of the controllers should not be changed. There is no user friendly parts for service. Always
contact Blue star service team for service.

Page 1 of 1
KRM Plaza, nd Floor, No. 2, 2, Harrington Rd, Chetpet, Chennai, Tamil Nadu 600031

Date: 11.12.2023

CERTIFICATE OF COMPETENCY

This certificate is presented to Mr. B. RAVEENRAJ has met the requirement of PUF PANEL ROOM
CONSTRUCTION by satisfactorily demonstrating compliance with relevant technical standards.

Certified By

Ramesh Venkatasamy
Area Manager - Cold Storages
Commercial Refrigeration Business Group

For Blue Star Ltd

 KRM PLAZA,NO 2,HARRINGTON ROAD, CHETPET, CHENNAI-600031, INDIA

ESCALATION MATRIX:

The service call has to be logged through Toll Free number or by Blue star customer

service App, so that automatically email & SMS will be sent to respective Service in

charge & Dealer.

After Handing over a unique number is created by Blue star called I-Base number. This

number has to be given at all times for logging a service call, by which site address &

Refrigeration units details are already stored.

1. Service call can be logged through our Blue star customer care App, which can be

downloaded from Google Play .

2. Service call can be logged through our Toll Free: no:1800 2091 177, 1860 2666

666.

3. Blue Star service in charge : Mr. Sivasangeeth-09962205914

4. You can also send mails to [email protected], but service call

has to be logged

Page 1 of 1