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Care of Stainless Steel

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14 views7 pages

Care of Stainless Steel

Uploaded by

Abstruse Ron
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CARE OF STAINLESS STEEL REV.

ATHENA3A™
FABRIC DYEING MACHINE

CARE OF STAINLESS STEEL

1
CARE OF STAINLESS STEEL

Contents
1. CARE OF STAINLESS STEEL 3
1.1. ABOUT STAINLESS STEEL 3
1.2. GENERAL INSTRUCTIONS 3
1.3. CHEMICALS NOT PERMITTED 3
1.4. PASSIVATION OF STAINLESS STEEL 4
1.5. INTERNAL MACHINE CLEANING 4
REMOVE PRECIPITATE CHEMICALS. 5
REMOVE PES OLIGOMERS 6
CLEANING OF DRY SALT SYSTEM 6
1.6. EXTERNAL MACHINE CLEANING 7
GREASES, BURNED OILS AT 130°C 7
DRIED AND BAKED DYES ARISEN FROM DYEING PROCESSES PERFORMED AT 130°C 7
GLUED DUST AND FLUFFS 7
1.7. REMOVING CORROSION 7

2
CARE OF STAINLESS STEEL

1. CARE OF STAINLESS STEEL


1.1. ABOUT STAINLESS STEEL
Stainless steel is widely used in the textile and other processing industries. It has good
resistance against corrosive processing environments, such as those generally found in
dyeing and finishing sectors.

It is widely believed that stainless steel cannot corrode or rust. However, even the
highest quality stainless steel of the type used in the manufacture of Sclavos dyeing
machinery, can corrode under certain conditions.

1.2. GENERAL INSTRUCTIONS


Caution!
It is important to mention that critical parameters such as factory conditions, different
operating conditions, human factors etc., can be responsible for the creation of
corrosion. Therefore, careful control is required and the following pre-cautions must
be taken in order to ensure safe working conditions.

1. Do not use water with Chloride-ions (Cl-).


2. Do not use Sodium Chlorite (NaClO2), Sodium Hypochlorite (NaOCl), Hydrochloric
Acid (HCl), Sodium Chloride (NaCl) at temperature above 80C, the use of Cycloclean
operation should be activated during every batch so residuals are removed from
internal surface of machine.
3. Never leave the fabric standing in the machine for extended periods.
4. Never leave the machine filled with water for periods longer than 2 days.
5. Once per week follow the boil out procedure for protection from chemicals
deposition.
6. Always keep the machine surfaces clean.
7. Regular control and examination of the machine surfaces.
8. Stainless steel parts should not come in contact with rusty pipelines or other rusty
objects.

1.3. CHEMICALS NOT PERMITTED


Under certain conditions the presence of chemicals, as listed below, can lead to severe
corrosion of stainless steel.

The following chemicals should not be used:

Sodium Chlorite (NaClO2): Produces Chlorine Dioxide1 (ClO2-) during processing and it
is extremely aggressive to stainless steel.

Sodium Chloride (NaCl): Sodium Chloride must not be used during processing at
temperatures above 80C.
The use of Sodium Sulphate, Glauber’s salt (Na2SO4) is, therefore, recommended.

1
Chlorine dioxide (ClO2 -). Yellow, explosive gas. Strong oxidising agent, which gives HClO2 and
HClO3.

3
CARE OF STAINLESS STEEL

 Hydrochloric Acid (HCl): Hydrochloric acid is extremely aggressive at any


concentration. The use of Hydrochloric acid at high temperatures is extremely
corrosive.

 Chloride ions (Cl-) present in the cooling and process water may also cause
corrosion.

 Sodium Hypochlorite2 (NaOCl): Sodium Hypochlorite is frequently used as a


bleaching agent. However, it can cause severe corrosion if it is not applied in
alkaline bath.
The use of Sodium Hypochlorite should be generally avoided. Caution must be paid to
the following points:
1. Must be used under alkaline conditions, pH = 7.5 to 9 at temperature not
higher than 30C.
2. The use of acid during the washing or neutralising process is strictly forbidden.
3. The application of Sodium Hypochlorite should be followed by an anti chlorine
treatment using Sodium sulphite3.
4. The machine should be thoroughly rinsed with fresh water, preferably using
Cycloclean.

1.4. PASSIVATION OF STAINLESS STEEL


Passivation of stainless steel reinforces the build up of the chromium oxidising film
and thus increases the materials’ resistance to corrosion.
Depending on the use of the machine, the vessel requires re-Passivation from time to
time.
Before pacifying the vessel, please contact Sclavos customer service Department.

 For Passivation in localised areas, the use of Oxalic Acid (C2H2O4) can be applied
either by brushing or in spray form. The treatment must be ended with thorough
rinsing.

1.5. INTERNAL MACHINE CLEANING


Internal corrosion may be created due to chemical build up in the machine.
We strongly recommend using Cycloclean for 3-5 min during the final rinsing stages of
the process at 60oC-70oC. In this way, the internal surfaces of the machine are kept
clean from chemicals and lint build up. In addition to that, the potential corrosion at
the top of the machine is reduced. In case of final rinsing steps after soaping off, kindly
refer to the example of figure 3. It is important to point out that at the end of each
process, the Cycloclean function must be included.

2
Sodium Hypochlorite (NaOCl). Formed (with NaCl) from Cl2 plus cold NaOH solution. Forms
hydrates.
3
Sodium sulphite (Bisulphite), Na2SO3. Formed from SO2 and NaOH solution readily oxidised to
Na2SO4 by air. Forms hydrates.

4
CARE OF STAINLESS STEEL

REMOVE PRECIPITATE CHEMICALS.


In order to eliminate the possibility of chemical precipitation, we recommend that the
procedure described below, should be followed at least once a week.
Cleaning is even more effective if fabric is used during the process (150-200m/port). In
this way, internal parts of the machine, such as “Twin Soft Flow” System and J-box are
cleaned effectively.

Process recipe
1-2 ml/l washing agent
2-4 g/l Soda Ash

 Fill the machine up to LR 1:10 (according to the max. loading capacity). Set the
pump speed to the maximum (100%).
 Raise the temperature to 50°C. Add the chemicals.
 Raise the temperature to 85°C.
 Run for 30 min at 85°C. Start Cycloclean for 3 min.
 Drain the bath.
 Refill with water, heat up to 60°C and circulate for 5 min.
 Start Cycloclean for 3 min.
 Drain the bath.
 Refill with cold water and circulate for 5 min. Start Cycloclean for 3 min.
 Run for 3 min, check pH. Rinse the internal parts of the machine thoroughly. Check
the pH to be neutral.
 Drain

We strongly recommend the use of Cycloclean in order to clean all the internal
surfaces of the machine. The big advantage of Cycloclean is that we do not need large
quantities of water and therefore the cleaning of the machine is performed at reduced
costs.
Temperature (°C)

Cycloclean

30min
85°C
Cycloclean

5 min

4°C/min
Cycloclean

Chemicals
Check pH
Fill
5 min

Fill

Time (mins)

Fig3. Remove Precipitated chemicals.

5
CARE OF STAINLESS STEEL

REMOVE PES OLIGOMERS


The procedure described below must be repeated every 10-15 days, depending on the
depth of shade and the quality of polyester (in case polyester fabrics are processed).
Cleaning is even more effective if fabric is used during the process (150-200m/port). In
this way, internal parts of the machine, such as “Twin Soft Flow” System and J-box are
cleaned effectively.
Process recipe
0.5-1 ml/l washing agent with sequestering properties
1-2 g/l cleaning agent for machinery
0.5-1 g/l sequestering agent
6-8 ml/l Caustic soda 38°Be
3-5 g/l Hydrosulphite
X ml/l agent for the removal of oligomers (if required).

 Fill the machine up to LR 1:10 (according to the max. loading capacity).


 Set the pump speed to the maximum (100%).
 Raise the temperature to 50°C. Add the auxiliaries.
 Raise the temperature to 130°C in 20-25 min.
 Circulate the bath for 60 min at 130°C.
 Cool to 95°C with 4°C /min.
 Aquachron to 60°C with 3°C/min and flow 180Lt/min/chamber.
 Drain the bath.
 Refill to the initial level.
 Raise the temperature to 80°C and run for 5 min.
 Start Cycloclean for 10 min at 80°C.
 Aquachron to 60°C with 3°C/min and flow 180Lt/min/chamber.
 Drain the bath.
 Refill with cold water. Circulate the bath for 5 min. Start Cycloclean for 3 min.
 Check the bath pH. It should be neutral.
 Drain.

In case the machine is heavily contaminated with dyestuff and chemical residues, then
a further addition of 2g/l cleaning agent for machinery is recommended (see dotted
part of the diagram). This should be done after the first cooling at 80°C. Run for 15
min, drain and rinse thoroughly to neutralise.

We strongly recommend using Cycloclean in order to clean all the internal surfaces of
the machine.

CLEANING OF DRY SALT SYSTEM


Similarly the salt pump should be cleaned during the process using the available
“Clean pump” function.

6
CARE OF STAINLESS STEEL

1.6. EXTERNAL MACHINE CLEANING

GREASES, BURNED OILS AT 130°C


The use of White spirit (common name in the market) or ether must be used.
Wet a piece of fabric with white spirit or ether and brush it onto the machine’s surface
where the problem is located.
Allow to stand for 10-15 minutes, Rinse off with cold water with a wash detergent.

DRIED AND BAKED DYES ARISEN FROM DYEING PROCESSES PERFORMED AT 130°C
Create a solid mixture 50% Soda ash + 50% Sodium Hydrosulphite
Use a wet wad or piece of fabric and apply the mixture by rubbing onto the dirty area
till color disappears
Allow to stand for 10-15 minutes
Rinse it with cold water and wash detergent

GLUED DUST AND FLUFFS


Use a wash detergent, Water under pressure and wash the parts of the machine until
all the dust and fluffs will be removed.

1.7. REMOVING CORROSION


Small external areas of light rust can be removed by polishing with Scotch-Brite
synthetic abrasive pad.
Small, localised areas of deeper corrosion, sometimes caused by scratches from
ferrous objects, should be removed by using a “pickling” paste. In such cases, clean the
specific surface thoroughly to remove fats, oils, fingerprints or any other kind of
existing dirt. Afterwards, apply the “pickling” paste. The pickling duration depends on
the kind of the product. Rinse well with water and use stainless steel brush wherever
is necessary.
Areas with red or brown “staining” can be removed by using solution of oxalic acid
(C2H2O4). The treatment must be ended with thorough rinsing.

IMPORTANT SAFETY WARNING – RISK OF INJURY PERSONS USING THE ABOVE


DESCRIBED CHEMICALS OR ANY OTHER CHEMICAL MUST TAKE THE PROPER
SAFETY PRECAUTIONS ACCORDING TO EACH CHEMICAL SAFETY DATASHEET
REQUIREMENTS (LIKE SAFETY GLOVES, EYEGLASSES, E.T.C.).

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