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Brochure Nordplant Modular Plant Solutions 4592-02-22 en AGG Lores

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0% found this document useful (0 votes)
93 views16 pages

Brochure Nordplant Modular Plant Solutions 4592-02-22 en AGG Lores

Uploaded by

yash.tarle9
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Modular plant solutions

Nordplant™
The fastway to full
production
The fast and easy way to
build a complete plant
Metso Outotec NordplantTM solutions for aggregates crushing and Quality
screening are built using pre-designed modules, which allow quick Each solution is carefully
delivery and easy assembly to get your plant up and running in the selected to meet your needs
for production, reliability, and
time you want. Whether you are building a complete, totally new plant
aggregates quality.
or upgrading your existing plant, NordplantTM solutions provide high
efficiency and industrial performance for quick return on investment.
Safety
Metso Outotec ensures that
safety and maintenance follow
best practices and that the plant
complies with local regulations
and standards.

Reliability
Every NordplantTM solution is
based on proven, world-class
Metso Outotec equipment
and technology.

3
How to get your first ready
to run crushing plant?
NordplantTM is the perfect solution when you
1 Design

need fast delivery and guaranteed performance.

- 13 complete ready
made plants 2 Pre-shipment

7
- Performance
guaranteed
Use - Pre-assembly and
structure quality control
- Performance guaranteed - Electrical cabinet
- Metso Outotec genuine parts inspection and testing
& service support

Project
management

Metso Outotec - Delivered in standard


is by your side at containers or trucks

3
every stage
- Detailed shipping
schedule and packing lists
Delivery
Life cycle
- Supervision by services
experts
- On site training for
customer’s technicians

6 Start-up and
training - Supervision by experts
- Civil works guidelines
- Detailed documentation
- Complete electrical and
- Supervision by automation packages
Metso Outotec
experts

4 Installation

4
5 Testing and
commissioning
Everything
you need
With Metso Outotec, you get everything you need from one supplier. The standard,
pre-engineered components make installation simple, fast and easy.

We offer 13 standard plant variations and layouts to select from to meet your
needs. Each NordplantTM delivery includes equipment, machines and conveyors;
all steel works, electrical cabinets and accessories; and services including planning,
shipping, installation and commissioning supervision. The delivery may include

30-40%
optional spares and service availability.

The right
configuration for
your project
faster delivery and NordplantTM solutions are always specified together with the customer to ensure

commissioning
they meet their needs. A selection of modules and layouts is available for
primary, secondary, tertiary and quaternary crushing and screening. Designed
for versatility, the NordplantTM modular range is scalable to fit your present and
future production needs.

Cost-effective
performance
NordplantTM solutions are competitively priced and have lower project costs
because less engineering and planning is required. You also save over the
lifecycle of the plant thanks to the reliability of Metso Outotec crushers and
screens, and the durable and well-designed steel structures.

Warranty
Every NordplantTM solution has a full Metso Outotec warranty.
5
Complete plants –
Quality
The options you need High quality aggregates shape
possible through selective
circuits and tertiary shaper.
Complete NordplantTM solutions are a good option when you need a
plant for aggregates production on greenfield sites.
Process flexibility
Metso Outotec offers thirteen pre-designed and ready-to-run Nordplant complete solutions with capacities up to 400 tph
for quick production start-up. On-site setup for immediate
production and adaptation to
Whether you are looking for two or three crushing stages plant, there’s a NordplantTM configuration for your needs. These
complete solutions give you optimized process performance and controlled budget and quick delivery time for the best your quickly evolving market.
return on your investment.

Every NordplantTM solution has a full Metso Outotec warranty.

Easy maintenance
Available space between
the machines for great
accessibility and easier
maintenance.

Centralized control
Electrical and automation
package included with
centralized plant control.
Metso Outotec quality
By choosing Metso Outotec you get reliable, field- proven technology. Our equipment is famous for its long lifecycle so you can be
sure that your investment will retain its value. We have more than 150 years of expertise and leadership in crushing and screening,
and with a service network that reaches around the world, you can rely on us for expert services, dedicated support and high-
quality wears and spares.
7
Select your complete
Nordplant™ solution
To get started with your Nordplant solution, answer the
questions on the left and choose your solution.
Nordplant 10.1
Complete Plant with intermediate stockpile

What type of From low to abrasive rock – 2 or 3 crushing stages


STEP 1 rock are you Max feed size (mm) 400 560 700 700 610 560 700 700 610
processing?
Max feed size (in) 16" 22" 28" 28" 24" 22" 28" 28" 24"
How many
different
end products
STEP 2 No. end products size fractions 4 4 4 4 4 4 4 4 4
do you
need to
produce?
Feed capacity (mtph) 80 100 150 170 220 240 220 240 220 240 200 240 280 320 280 320 280 320
What is your
planned Feed capacity (stph) 88 110 165 187 243 265 243 265 243 265 220 265 309 353 309 353 309 353
STEP 3
production End product capacity mtph (0-25 mm) 65 70 130 140 190 200 190 200 190 200 160 180 240 260 240 260 240 260
capacity ?
End product capacity stph (0-1") 72 77 143 154 209 220 209 220 209 220 176 198 265 287 265 287 265 287
How
consistent
STEP 4 does your End product shape • • • • • •• •• •• ••
end product
need to be?

Nordplant™ model 1 8 10 10.1 10.2 14 2 2.1 2.2

3 crushing stages 3 crushing stages 3 crushing stages 3 crushing stages


Application 2 crushing stages 2 crushing stages 2 crushing stages 2 crushing stages 2 crushing stages with mixed with mixed with mixed with mixed
products products products products
Configuration

Your TKF 8-32-2V, TKF11-42-2V, TK11-42-2V, VF561-2V, VF544-2V, TKF11-42-2V, TK11-42-2V, VF561-2V, VF544-2V,
Nordplant Primary crushing module Nordberg C80 Nordberg C106 Nordberg C120 TK13-20-3V, Nordberg C116 Nordberg C106 Nordberg C120 TK13-20-3V, Nordberg C116
solution Nordberg C120 Nordberg C120
Secondary & tertiary crushing Nordberg HP100 Nordberg HP200 Nordberg HP300 Nordberg HP300 Nordberg HP300 Nordberg HP200, Nordberg HP300, Nordberg HP300, Nordberg HP300,
modules Nordberg HP100 Nordberg HP200 Nordberg HP200 Nordberg HP200

Screening modules CVB1540-4M CVB1845-4M CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M
8
What type of Low to slightly abrasive rock – 2 crushing stages
STEP 1 rock are you Max feed size (mm) 560 700 700 610
processing?
Max feed size (in) 22" 28" 28" 24"
How many
different
end products
STEP 2 No. end products size fractions 4 4 4 4
do you
need to
produce?
Feed capacity (mtph) 180 230 250 320 250 320 250 320
What is your
planned Feed capacity (stph) 198 254 276 353 276 353 276 353
STEP 3
production End product capacity mtph (0-25 mm) 160 195 210 250 210 250 210 250
capacity ?
End product capacity stph (0-1") 176 215 231 276 231 276 231 276
How
consistent
STEP 4 does your End product shape •• •• •• ••
end product
need to be?

Nordplant™ model 3 4 4.1 4.2

Application 2 crushing stages 2 crushing stages 2 crushing stages 2 crushing stages Nordplant 5
Complete Plant for High quality shape
Configuration

Your TKF11-42-2V, TK11-42-2V, VF561-2V, VF544-2V,


Nordplant primary crushing module Nordberg C106 Nordberg C120 TK13-20-3V, Nordberg C116
solution Nordberg C120
Secondary & tertiary crushing Nordberg NP13 Nordberg NP13 Nordberg NP13 Nordberg NP13
modules

Screening modules CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M

What type of Low to very abrasive rock for end products with precise shape – 3 crushing stages
STEP 1 rock are you Max feed size (mm) 560 610 700 610 610 700 700 700 610 700
processing?
Max feed size (in) 22" 24" 28" 24" 24" 28" 28" 28" 24" 28"
How many
different
end products
STEP 2 No. end products size fractions 5 5 5 5 5 5 5 5 5 5
do you
need to
produce?
Feed capacity (mtph) 170 200 170 200 260 310 260 310 260 310 320 390 240 320 240 320 240 320 310 380
What is your
planned Feed capacity (stph) 187 220 187 220 287 342 287 342 287 342 353 430 265 353 265 353 265 353 342 419
STEP 3
production End product capacity mtph (0-25 mm) 150 170 150 170 220 250 220 250 220 250 280 320 210 250 210 250 210 250 270 310
capacity ?
End product capacity stph (0-1") 165 187 165 187 243 276 243 276 243 276 309 353 231 276 231 276 231 276 298 342
How
consistent
STEP 4 does your End product shape ••• ••• ••• ••• ••• ••• •••• •••• •••• ••••
end product
need to be?

Nordplant™ model 11 12.2 5 5.1 5.2 13.1 6 6.1 6.2 7.1

3 crushing stages 3 crushing stages 3 crushing stages 3 crushing stages 3 crushing stages 3 crushing stages 3 crushing stages 3 crushing stages 3 crushing stages 3 crushing stages
with selective with selective with selective with selective
Application with selective with selective with selective with selective with selective with selective circuit and tertiary circuit and tertiary circuit and tertiary circuit and tertiary
circuit circuit circuit circuit circuit circuit shaper shaper shaper shaper
Configuration

Your TKF11-42-2V, VF544-2V, TKF11-42-2V, VF561-2V, VF544-2V, VF561-2V, TK11-42-2V, VF561-2V, VF544-2V, VF561-2V,
Nordplant Primary crushing module Nordberg C106 Nordberg C116 Nordberg C120 TK13-20-3V, Nordberg C116 TK13-20-3V, Nordberg C120 TK13-20-3V, Nordberg C116 TK13-20-3V,
solution Nordberg C116 Nordberg C120 Nordberg C120 Nordberg C120
Secondary & tertiary crushing 2 x Nordberg 2 x Nordberg 2 x Nordberg 2 x Nordberg 2 x Nordberg 2 x Nordberg Nordberg HP300, Nordberg HP300, Nordberg HP300 , Nordberg HP4,
modules HP200 HP200 HP300 HP300 HP300 HP4 Barmac 7150 Barmac 7150 Barmac 7150 Barmac 9100

Screening modules 2 x CVB1845-4M 2 x CVB1845-4M CVB1845-4M, CVB1845-4M, CVB1845-4M, 2 x CVB2060-4M CVB1845-4M, CVB1845-4M, CVB1845-4M, 2 x CVB2060-4M
CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M 9
Select your
Nordplant™
configuration Rock breaker

and options Inspection platform for jawcrusher

Single lateral walkways and


metallic covers for conveyors
Operator cabin
for primary unit
Primary stockpile
Metal detector and
magnetic plate
Abrasion resistant
steel liners HB400

Skid mounted structure

Steelworks galvanization

10
Nordplant™ Compact Metso Outotec offers seven
crushing and screening solution pre-designed and ready-to-run
Nordplant Compact solutions
Expand and upgrade your plant suitable to:
Upgrade or expand your existing installation using
Metso Outotec Compact crushing andscreening
Metso Outotec designed the Nordplant Compact
range to provide flexible and ready to run crushing
• Increase aggregates production
solutions. and screening solutions that can be adapted capacity and/or quality in existing
according to your production requirements. plant, by adding a new line
NordplantTM Compact are standardized, optimized
and designed solutions including one crusher, one Choose from our catalogue of standard
• Re-crush and valorize coarse unsold
screens and conveyors to produce from 2 to 4 configurations to build or upgrade your installation fractions
aggregates fraction. and limit engineering costs • Produce additional fractions, when
Every solution is pre-designed, which allows quick Metso Outotec will deliver your crushing and
needed, based on seasons or end
delivery and easy assembly to get your plant and screening Compact plant with everything required customers’ needs
your process operational in the minimum time. to get your process up and running. This includes
delivery, steelwork, assembly, and installation, as well
as the associated services to optimize your
process application.

11
Select your complete
Nordplant™ Compact solution
Metso Outotec offers seven pre-designed and ready-to-run NordplantTM Compact solutions
Choose from our catalogue of standard configurations to build or upgrade your installation.
Low to abrasive rock

Nordpland™ COMPACT model 20C 21C 21.1C 22C 22.1C 23C 23.1C

Application 1 crushing stages, secondary 1 crushing stages, secondary 1 crushing stages, secondary 1 crushing stages, secondary 1 crushing stages, secondary 1 crushing stage, secondary 1 crushing stages, secondary
or tertiary crushing or tertiary crushing or tertiary crushing or tertiary crushing or tertiary crushing or tertiary crushing or tertiary crushing

20 mc 20 mc 35 mc 20 mc 35 mc 20 mc 35 mc
Feed hopper Loading width 3.5 m Loading width 3.5 m Loading width 4.5 m Loading width 3.5 m Loading width 4.5 m Loading width 3.5 m Loading width 4.5 m
Feeder 650 x 1,000 Feeder 800 x 1,250 Feeder 1,000 x 1,500 Feeder 1,000 x 1,500 Feeder 1,000 x 1,500 Feeder 800 x 1,250 Feeder 1,000 x 1,500

Crushing modules Nordberg® HP100 Nordberg® HP200 Nordberg® HP200 Nordberg® HP300 Nordberg® HP300 Barmac® 7150 Barmac® 7150

Screening modules CVB1540-4M CVB1845-4M CVB1845-4M CVB2060-4M CVB2060-4M CVB2060-4M CVB2060-4M

No. end products size fractions 2–4 2–4 2–4 2–4 2–4 2–4 2–4

Metso Outotec will deliver your crushing and screening Compact plant with everything required to
get your process up and running. This includes delivery, steelwork, assembly, and installation, as well
as the associated services to optimize your process application.

12
Build your
Nordplant™ anywhere
NordplantTM solutions can be shipped
anywhere in the world in containers or
on metallic skids for quick delivery and
easy site placement.
NordplantTM structures and conveyors are optimized, and packed and
shipped in standard containers. Some structures are welded as one
piece for fast erection and placement on site.

Metso Outotec conducts quality control checks on structures before


units leave the workshop.

Every bolt, nut and detail are reviewed for fast site erection and
operation. In addition, Metso Outotec provides the expertise, design,
and equipment to get your operation performing as quickly as possible.

NordplantTM structures
and conveyors are
optimized, packed and
shipped in standard
containers.

13
Customer cases

“ “
We chose this module because we wanted to We chose this installation to increase our
improve the quality of the gravel. We have been production but also to have a better quality
using it for more than five months and we are very of gravel. we·re satisfied as the plant has
satisfied with the performance which is excellent. performed well since installation. Thank you
Thank you for the good delivery service you had set for respecting the delivery deadlines and
up so that we could receive the crusher as soon as also for accompanying us throughout this
possible. Your professionalism has appealed to us a project. We hope that this partnership will
lot, so we wish you a very good continuation. always be beneficial for our two companies.

Mr. Salif, Sow Plant manager, about the new Mr. Abdel Halim Gara, Kidira Plant manager,
crushing line in Mansadala site about the new full NordplantTM 5.1

Customer cases
• Nordplant™ - to create a new
infrastructure in Senegal - Metso
Outotec (mogroup.com)
• Groupe Bathily invested in new
quarrying opportunities through
customer financing - Metso Outotec
(mogroup.com)
Metso Outotec is a frontrunner in sustainable technologies, end-to-end solutions
and services for the aggregates, minerals processing and metals refining industries
globally. By improving our customers’ energy and water efficiency, increasing
their productivity, and reducing environmental risks with our product and
process expertise, we are the partner for positive change.

© 2022 Metso Outotec. All trademarks and registered trademarks are the property of their respective owners. 4592-02-22-EN-AGG
Metso Outotec, Töölönlahdenkatu 2, 00100, Helsinki, Finland
tel. +358 20 484 100
mogroup.com

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