INDIVIRAINING SESSION

INSTRUMENTATION, PROCESS CONTROL AND

SCHEDULE
AUTOMATION SYSTEM DESIGN AND
(IC&A) TRAINING
C
O
U
R
S
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WE BRIDGE SKILL GAP BETWEEN ACADEMIC LEARNING AND THE OIL AND GAS INDUSTRY
DEMAND
 E

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IIHT Complex Opposite Jephthah College KM 5 East-West Road Port Harcourt, Rivers State

www.authorenergy.com, [email protected], +234-8153584665, +234-8109654793

 OIL & GAS INSTRUMENTATION PROCESS CONTROL & AUTOMATION SYSTEM
DESIGN

ABOUT THE COURSE

This course offers a comprehensive overview and practical approach to instrumentation, control, and automation (IC&A) design principles. It is tailored for individuals
who seek practical insights into the IC&A field or wish to communicate effectively with IC&A professionals. Designed to equip attendees with the necessary
knowledge to transition into the IC&A field, it is suitable for both technical and supervisory personnel.

Participants are presumed to have a background or aspiration to work in settings where they can apply the knowledge gained. The course emphasizes practical
application and integration into upstream and midstream oil and gas facilities, moving beyond theoretical concepts. It covers essential topics such as selection,
installation, and commissioning of industrial instrumentation and control systems, as well as understanding the rationale behind design decisions and compliance with
industry regulations for new systems.

NOTE: Software and design course are listed separately with different costs

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CONTENT

The course is taught using a combination of teaching strategies, facilitated discussions, and hands-on exercises using “real world” project examples related to facilities
design. The exercises include activities that will provide each participant with a visual application of the principles and practices discussed throughout the course

WHO SHOULD ATTEND

This course is design for engineers, experienced Oil and Gas field Technicians and system operator’s managers, Fresh B.eng /Btech/HND graduates with Mechanical,
Electrical, Systems and Computer engineering back ground. Training shall be limited to 12 participants only.

COURSE OBJECTIVES

The attendees will learn about:

➢ Basics of I&C, including different control functions, types of control loops, and continuous vs. discrete control
➢ Identification and symbols used in I&C.
➢ Different types of field instrumentation, their principles of operation, their advantages and disadvantages and the application of the different types of sensors
for flow, level, pressure and temperature measurements. Requirements for control rooms and the design of control panels.
➢ Concepts and implementation of alarm and trip systems. Different types of computer-based control systems, including PLCs and DCSs, as well as basic
requirements for good operator interface. Documentation required for I&C for front-end engineering and detail design.
➢ Requirements for a successful installation, instrument checkout and controller tuning

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 COURSE CONTENT OIL & GAS INSTRUMENTATION CONTROL & AUTOMATION DESIGN

NUMBER OF COST PER PARTICIPANT

S/N COURSE PARTICIPANT

1 Oil & Gas 10 N 150,000

Instrumentation Process
Control & Automation
System Design

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GENERAL MODULE 1: Over View Of the Oil and Gas Industry

➢ Upstream & downstream

➢ Offshore oil and gas facilities overview
INSTRUMENT MODULES 1:

Introduction to Instrumentation, Control and Automation Engineering

➢ The project FUNNEL

- Conceptual Engineering
- Front End Engineering Design
- Detailed Engineering Design
- Documentation
➢ International Codes & Standards, Specifications, Recommended Practices, Publications, Bulletins & Technical Reports
➢ Instrumentation Symbology
- Instrument identification
- Standards used for instrumentation symbols
- P & ID symbols
- Instrumentation legend
- Instrument tag numbering and letter codes
- Instruments line representation
➢ Understanding P&ID (PEFS)
- Standards for PEFS
- PEFS Legend Sheet
- PEFS Development
➢ Typical oil industry pipe
- sizes and ratings
INSTRUMENT MODULES 2
Introduction to Process Measurement
➢ Pressure Measurement
➢ Level Measurement
➢ Temperature Measurement
➢ Flow Measurement
- Types, selection, specification and sizing
- meter vendors
➢ Control Valves
- Types, selection, specification and sizing
- Types of actuators

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 - Control valves vendors
➢ Basic Control Concepts
- Pneumatic system
- Electronics system
- Open loop
- Closed loop
- Control types
- Feedback
- feed-forward
- cascade and ratio control
- instrument tuning

INSTRUMENT MODULES 3
Generating IC&A and Process Interface drawings
➢ Understanding Process Control and Instrumentation interface with Mechanical Piping
➢ IC&A and Piping interface drawings
➢ Level Indicator Hook-up Details
➢ Flow meter Installation Details
➢ Pressure Indicator Hook-up details
➢ Pressure Temperature Indicator Hook-up
➢ Pressure Level Switch Installation Details
➢ Pressure LIC/LV Installation Details
➢ Pressure PC/PCV Installation Details
➢ Pressure PSH/PSL/PI Installation Details
➢ Pressure Shutdown Valve Installation Details
➢ Pressure Chart Recorder - Mounting Detail

INSTRUMENT MODULES 4
Understanding PLC & IL
➢ PLC Block diagram of typical PLC
➢ PLC processor module - memory organization
➢ Input and output section - module types
➢ Digital Input / Output Systems
➢ Analog Input / Output Systems
➢ Fundamentals of PLC Programming.
➢ Relevance of PLC in IC&A design works for oil & gas industry.
➢ programming languages of the PLC in line with IEC- 61131-3

INSTRUMENT MODULES 5

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HMI, SCADA & DCS SYSTEMS

➢ Understanding the DCS initiatives

➢ Introduction to DCS
➢ Introduction to communications for DCS and SCADA
➢ Design & layout
➢ Alarm system management and Distributed control system reporting
➢ Comparing DCS to traditional single-loop, central computer, PLC, PAC, PC, and SCADA architectures, along with fiber-optic, wireless, multiple field buses,
Safety systems and security issues

Field Instrumentation
- Application of field instruments
- Selection of the instruments for process control based on their principles
➢ Location plans or layouts in instrumentation
➢ Instrument Loop diagrams
➢ Loop Diagrams from the P&IDs
➢ instrument wiring
➢ Instrument cable layout
➢ Instrument tubing and Tray layout e.g. using Equipment layout drawing
➢ Generating instrumentation data base (instrument index)

INSTRUMENT MODULES 7

Safety Instrumented System

➢ Safety loop
- Sensor
- Logic solver
- Final control element
➢ Generating cause and effect matrix
➢ Safety Instrumented Function Classification

MODULE 8:
ISO, HAZOPS, RELIABILITY CENTERED MAINTENANCE, SPARE PARTS ANALYSIS, TESTING AND PANEL DESIGN
➢ ISO 9001:2000 in depth
➢ HAZOP analysis
➢ Reliability centered maintenance analysis
➢ Acceptance Testing (FAT and SAT)

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AUTOCAD P&ID AUTODESK CERTIFIED [OPTIONAL]

OBJECTIVES

The primary objective of this course is for students to learn the basic commands necessary for creating professional piping and instrumentation diagrams using
AutoCAD P&ID software.

After completing this course, students will be able to:

➢ Navigate the AutoCAD P&ID user interface.

➢ Use the fundamental features of AutoCAD P&ID.
➢ Create equipment/Route pipe/Insert in-line components
➢ Tag lines and valves
➢ Generate line list, Valve list, Tie in list etc
➢ Extract data from drawings into reports formatted to match users’ standards.

A CERTIFICATE OF COMPLETION WILL BE ISSUED DIRECTLY FROM AUTODESK

DAY 1
➢ Creating a new drawing
➢ Creating Project folders and sub-folders
➢ Adding Equipment
➢ Modify an existing P&ID symbol
➢ Adding Nozzles

EXERCISE: Create a new P&ID Drawing: Equipment and Nozzles

DAY 2

➢ Piping
➢ Creating Lines
➢ Annotating lines & inserting valves
➢ Adding General instruments and Adding Inline instrument
➢ Annotate your P&ID
EXERCISE: Place lines and inline components: Instruments and instrument lines.

DAY 3

➢ Editing Techniques
➢ Applying corners to lines

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 ➢ Linking lines and basic lines editing
➢ Substitute symbols
➢ Using the data manager
➢ Drawing, Project and Report Data
➢ Exporting and importing project Data
EXERCISE: modify the layout of your P&ID : Use data manager to review, Export and import data

DAY 4
Creating a custom P&ID symbols
Adding and connecting off-page connectors
Validating project and drawings
Creating Equipment Annotation styles

Exercise: Add and leverage off page connectors : Convert and create symbols solve validation issues

DAY 5

➢ Locating Drawings
➢ Adding project categories
➢ Adding Drawing properties
➢ Inserting property Data

EXERCISE: Manage a P&ID project

DAY6
➢ About project reports
➢ Generating reports using report creator
Exercise: Generating reports

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 EXPECTED COMPETENCIESW TO BE DEVELOPED AT THE END OF THE TRAINING
Design Capabilities in Oil and Gas Piping System

TRAINING EXPERIENCE WITH THE FOLLOWING DESIGN CAPABILITIES IN INSTRUMENTATION CONTROL AND AUTOMATION

❖ Interpretation of P&IDs to generate Instrument Drawings.

❖ Generation of Instrument hook up detailed drawings.
❖ Generation of Instrument equipment installation details.
❖ Generation of instrument Specification/datasheet for vendor procurement.
❖ Preparation Site Visit checklist for offshore and onshore projects.
❖ Tagging of instruments on P&ID
❖ Knowledge of DCS, PLCs, F&GS and SIS
❖ Generation of Instrument hook up detailed drawings
❖ Generation of SDV Panel Block diagram
❖ Generation of Control Panel Tie –in Schematics
❖ Generation of Pilot Rack installation detail
❖ Generation of Fusible Loop Layout
❖ Generation of loop drawings
❖ Selection and Sizing of Control valves
❖ Selection and sizing of flow meters
❖ Generation of instrument Specification/datasheet for enquiry and procurement from vendors
❖ Preparation Site Visit checklist for offshore and onshore projects
❖ Development of Site sketches, preparation of site visit report
❖ Development of on-site sketches to As-built Drawings
❖ Preparation of instrument List
❖ Generation of Instrument MTO
❖ Preparation of Instrumentation and Control system installation/Construction workscope
❖ Generation of Cause-and-Effect Matrix
❖ Generation of Instrument Cable, Tubing and Tray layout
❖ Conversant with International Codes and Standards such as API , ANSI, NFPA, ISA, IEEE, IEC, NEMA and ISO alongside Company
specifications for MOBIL (MPN Specs) and SPDC Nigeria.(DEP).
❖
AutoCad P&ID SOFTWARE APPLICATION COMPETENCIES
Modelling processes and Development of process P&IDs using ©AutoCAD P&ID software

❖ Preparation of Piping and Instrumentation Diagram for green field projects.

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 ❖ Preparation of Demolition and Modification Drawings for existing facilities using ©AutoCAD P&ID software.
❖ Conceptualize/reviews plant modification, check data design basis for new projects, review process flow diagram (PFD), P&IDs, datasheets,
e.t.c
❖ Preparation of line list using ©AutoCAD P&ID software.
❖ Preparation of master valve list using ©AutoCAD P&ID software.
❖ Preparation of Tie-in list using ©AutoCAD P&ID software.
❖ Preparation of Instrumentation list using ©AutoCAD P&ID software.
❖ Preparation of site visit checklist and Site Visit report,
❖ CADDing of on-site sketches to process As-built Drawings using ©AutoCAD P&ID software.
❖ Conversant with International Codes and Standards such as API, ASME, and ISO.

Option A Option B

Training Location Author Energy Training Centre, Port Harcourt, Lagos, Abuja Training hall provided by Clients

Training mode Instructor -led

Training Structure Teaching method applied; include 50% Lectures 30% Group work and Practical exercise 15% Video and software
(Where necessary), 5% test and Quiz

Training Materials All training materials to be provided by AEL. Training Manuals, writing materials; Soft copy of study materials

Refreshment Refreshment can only be provided by AEL when the training holds in its designated facility. Refreshment to be provided by clients when the
training holds in its facility.

Souvenir Souvenir is provided by AEL upon completion of training for corporate training

Cost Cost is provided upon request and selection of needed module

Training Duration 6 Saturdays Duration could be adjusted to suit clients need

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 FEATURES & FACILITIES
All courses are practical and based upon real projects
Training Manuals, writing materials will be provided
Soft copy of study materials
Curriculum Update and made available to prospective employers within and outside Nigeria
Career consulting & guidance
Audio and Video tutorials available
After completing of this course candidate is fully skilled for working as Instrument Design engineer in in the Oil and Gas Industry

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IIHT Complex Opposite Jephthah College KM 5, East-West .Road, Port Harcourt, Rivers State
www.authorenergy.com, [email protected], [email protected] +234-8153584665
PAYMENT DETAILS

Please Make Payments to:

BANK NAME: TITAN TRUST BANK
ADDRESS: PLOT 1680 SANUSI FAFUNWA STREET,V/I LAGOS
ACCOUNT NAME: AUTHOR ENERGY LIMITED
ACCOUNT NO. 0000042759
BRANCH SORT CODE: 102150010

THE SUCCESS OF EVERY ORGANIZATION

DEPENDS ON THE COMPETENCE OF ITS
PERSONNEL

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IIHT Complex Opposite Jephthah College KM 5, East-West .Road, Port Harcourt, Rivers State
www.authorenergy.com, [email protected], [email protected] +234-8153584665