25/06/2013 E.

C
prepared by :- Nigusse Belayneh

batch:- 002
15 KV DOF REPORT
Total Fineshed Product = 4735 DOF
number of On hand/ Not To
No. Bill of material CODE Defect Total To Use Remarek
to use Use

1 upper end fitting 1 4735 15 0 4750

2 center end fitting 2 4735 15 0 4750
3 rod 3 4735 15 0 4750
4 lower end fitting 4 4735 15 0 4750
5 silicon rubber(Shade) 5 2793.65 Kg
1 L-shape connector 6 4735 0 199 4735
2 Hook 7 4735 0 88 4735
3 Bolt 8 4735 0 0 4735
4 Nut 9 4735 0 784 4735
5 Spring Fuse Connector 10 4735 0 29 4735
1 U-shape Connector 11 4735 0 23 4735
2 Lower Fuse cut out holding 12 4735 0 18 4735
3 Bolt 13 4735 0 0 4735
4 Nut 14 4735 0 784 4735
1 cut out 15 4735 0 5 4735

1 L-Shape for Mouting Bracket 16 4735 0 40 4735

2 I - Shape For Mounting Bracket 17 4735 0 27 4735

3 Bolt for Mouting Bracket 18 9470 0 54 9470

1 Carton 19 2,367
 ALPHAPOWER
Energy is life >>>

Product Type Production Processe No.

1
15 KV Lightening Arrestor Internal Assemblying 2
3
1
2
15 KV Lightening Arrestor Upper Assemblying 3
4
5
6
1
Lower Assemblying 2
15 KV Lightening Arrestor 3
4
1
15 KV Lightening Arrestor Mouting Bracket 2
3
15 KV Lightening Arrestor Packaging 1

CONCULUSION:- Total Fineshed Product = 4738 PCS 15 KV Ligh

 Date:-
prepared by :- Nigusse Belayneh

batch:- 002
15 KV Lightening Arrestor Report
Total Fineshed Product

Bill of material CODE number of to use Defect On hand/ Not To Use

Rod 1 4738 1 0
Thread Bolt 2 9476 7 12
silicon rubber(Shade) 3
Upper Metal Cup 4 4738 0 4
Nut 5 9476 0 4
Flat Washer 6 4738 0 124
Spring Washer 7 4738 0 11
Flat Wire Holding Connector 8 4738 0 10
Insulation Cup 9 4738 2 8
Lower Metal Cup 10 4738 0 3
Nut 11 9476 0 4
Black Wire Holding Connector 12 4724 3 0
White Mounting Bracket 13 4722 0 0
L-Shape for Mouting Bracket 14 4738 0 0
I - Shape For Mounting Bracket 15 4738 0 0
Bolt for Mouting Bracket 16 9476 0 0
Carton 17 4738 0 0

al Fineshed Product = 4738 PCS 15 KV Lightening Arrestor

 26/06/2013 E.C
d by :- Nigusse Belayneh

2 9

= 4738 L.A 4
1

Total Remarek

4739
9495
1652.3775 Kg
4742
9480
4862 3
4749
4748
4748
4741 10
9480
4727 -14
4722 -16
13
4738
4738
9476
4738
11

12
5
6

15

16

14
የምርትዓይነት…15 KV Dropout Fuse

ተ.ቁ. የግብዓት ዓይነት መለኪያ ብዛት የግብዓት/ ምርት ጥመርታ

1 Silicone Rubber Kg 2627.925

0.555
2 Fuse Holder Pcs 4735 1
3 Fuse Element Pcs 4735 1

4 Eyebolt connector Set 9470 2

5 Fiber glass core Set 4735 1

Upper Metallic 4735 1
6 Set
fitting
Lower Metallic
7 Set 4735 1
fitting
8 Mounting bracket Set 4735 1

9 Alcohol Lit 10

10 Chemloc Lit 2

11 Carton Pcs 2367 2

የምርትዓይነት…33 KV Dropout Fuse

ተ.ቁ. የግብዓት ዓይነት መለኪያ ብዛት የግብዓት/ ምርት ጥመርታ

1 Silicone Rubber Kg
2 Fuse Holder Pcs
3 Fuse Element Pcs
4 Eyebolt connector Set
5 Fiber glass core Set
6 Metallic fitting Set
7 Mounting bracket Set
8 Alcohol Lit
9 Chemloc Lit
Batch :- 00002
4735 pc of DOF fineshed product

%
የብክነት መጠን አስተያየት

calculated by average /
165.725 6.306306306306 wastage is from exhauste
mold holding
0
0

0 for upper and lower to use

15
0
0
0
it is considering batch
production and in mixing
15 kv L.A & DOF
production process
cosidering

it is considering batch
production and in mixing
15 kv L.A & DOF
production process
cosidering

የብክነት መጠን አስተያየት

የምርትዓይነት…15 KV Lighting Arrester (Surge Arrester)
የግብዓት/ ምርት
ተ.ቁ. የግብዓት ዓይነት መለኪያ ብዛት
ጥመርታ

1 Silicone Rubber Kg 1659.780625 0.3503125

Metal Oxide Arrestor 4738 1

2 Pcs
(Disc)
Aluminum end
3 electrodes (ground Pcs 9476 2
electrodes)
Stainless Steel top 9476 2
4 Pcs
and lower cup
5 Line Terminal Pcs 4738 1
6 Insulated Hunger Pcs 4738 1
7 Nut Pcs 18952 4
8 Flat Washer Pcs 4738 1
9 Spring Washer Pcs 4738 1
Flat Wire Holding 4738 1
10 Pcs
Connector
Black Wire Holding 4738 1
11 Pcs
Connector

12 Alcohol Lit 10

13 Chemloc lit 2

14 Carton Pcs 4738 1

የምርትዓይነት…33 KV Lighting Arrester (Surge Arrester)

የግብዓት/ ምርት
ተ.ቁ. የግብዓት ዓይነት መለኪያ ብዛት
ጥመርታ
1 Silicone Rubber Kg
Metal Oxide Arrestor
2 Pcs
(Disc)
 Aluminum end
3 electrodes (ground Pcs
electrodes)
Stainless Steel top
4 Pcs
cup
5 Line Terminal Pcs
6 Insulated Hunger Pcs
7 Alcohol Lit
8 Chemloc Lit
Batch :- 00002
4738 pc of L.A fineshed product

የብክነት
አስተያየት
መጠን
calculated by average / wastage is
84.395625
from exhauste mold holding

0
0
2
0
0
0
0

it is considering batch production

and in mixing 15 kv L.A & DOF
production process cosidering

it is considering batch production

and in mixing 15 kv L.A & DOF
production process cosidering

የብክነት
አስተያየት
መጠን