Borehole Thermal Analysis For A Closed Loop Vertical U-Tube DX Ground Heat Exchanger
Borehole Thermal Analysis For A Closed Loop Vertical U-Tube DX Ground Heat Exchanger
Borehole Thermal Analysis for a Closed Loop Vertical U-Tube DX Ground Heat Exchanger
Ali H. Tarrad
https://doi.org/10.18280/mmep.080402 ABSTRACT
Received: 6 September 2020 The borehole geometry configuration and its sizing represent great challenges to the
Accepted: 24 February 2021 thermal equipment designer in the field of geothermal energy source. The present work
represents a piece in that direction to avoid elaborate mathematical and computation
Keywords: schemes constraints for the preliminary design of the U-tube ground heat exchanger
borehole thermal resistance, sizing a U-Tube, operates under a steady-state condition. A correlation was built for the prediction of the
equivalent diameter, geothermal energy source, borehole thermal resistance. The U-tube diameter, leg spacing, borehole diameter, and
R-410A the offset configuration with respect to the center of the borehole were introduced in the
present correlation. An equivalent tube formula and borehole configuration were
postulated to possess the same grout volume as the original loop. A variety of
geometrical configurations were tested at different U-tube and borehole sizes. The
predicted total thermal resistance of the borehole was implemented into the thermal
design of the (DX) ground condenser to sizing the borehole U-tube heat exchanger. A
hypothetical cooling unit of (1) ton of refrigeration that circulates R410A refrigerant
was chosen for the verification of the present model outcomes. The predicted thermal
resistance revealed an excellent agreement with other previously published work in this
category.
501
postulated a value of √2 for the equivalency coefficient 𝛽 for of the borehole. The expression for the case of average
two buried horizontal pipes in direct contact. A scatter for the configuration was formulated as:
experimental data of the coefficient value was reported by Mei
and Baxter [12], it was ranged between 1.0 and 1.662 with a 1
𝑅𝑓 =
mean value of 1.28. This value was smaller than the √2 𝐷𝐵 −0.6052 (8)
17.44 𝑘𝑔 ( )
calculated by Claesson [11] and that stated as 1.84 by Fischer 𝑑𝑜
and Stickford Jr [13]. Gu and O’Neal [14] utilized a steady-
state heat transfer simulation based on the cylindrical source This expression didn’t show any response to the U-tube legs
model to produce a correlation for the grout resistance for a spacing variation between the two extreme cases, close
vertical U-tube ground heat exchanger in the form: together and along the outer wall of the borehole. Hence it
reveals constant grout thermal resistance for normal operation
of the U-tube ground heat exchanger regardless of the U-tube
𝐷𝐵 𝑑𝑜 legs spacing.
𝑙𝑛 ( )
𝑑𝑜 √ 𝑆𝑝 (2) In the present work, a model was suggested to predict the
𝑅𝑓= borehole thermal resistance for a U-tube ground-coupled heat
2 𝜋 𝑘𝑔 pump. A hypothetical 1 ton of refrigeration heat pump was
postulated for thermal assessment of the borehole that
This form of equation reveals that the equivalent diameter accommodates a single vertical U-tube. A direct exchange
was expressed as: (DX) geothermal heat pump was utilized, in which R410A
refrigerant is circulated through the copper tubing placed in
𝑑𝑒 = √𝑆𝑝 𝑑𝑜 (3) the ground.
where 𝜋 𝜋
{𝐷𝐵 2 − 2 𝑑𝑜 2 } 𝐿 = {𝐷𝐵 2 − 𝑑𝑒 2 } 𝐿 (9)
4 4
𝐷𝐵 2 + 𝑑𝑜 2 − 𝑆𝑝 2
𝑥= (7) Solving this equation yields to:
2 𝐷𝐵 𝑑𝑜
502
the offset position was achieved by keeping the offset shoulder 𝑑
ln( 𝑜 )
defined by the following relation as a constant: 𝑅𝑝 =
1
+
𝑑𝑖
(17)
𝜋 𝑑𝑖 ℎ 2 𝜋 𝑘𝑝
𝐷𝐵 −𝑆𝑝 −𝑑𝑜
𝑦𝑜 = = 𝑐𝑜𝑛𝑠𝑡. (11) The unsteady analytical model presented by Garbai and
2
Méhes [21] expressed the ground thermal resistance as follow:
This imposed condition was to ensure that the equivalent
tube has a geometrical representation as close as possible to 𝑅𝐵
𝑅𝑆 =
the original loop configuration. The offset distance of the 1 𝛾 (18)
2 𝑘𝑠 { − }
equivalent diameter then calculated from: ln 𝐹𝑂 − 2 𝛾 [𝑙𝑛(4 𝐹𝑂 − 2 𝛾)]2
𝑙𝑝,𝑒 =
1
(𝐷𝐵 − 2 𝑦𝑜 − 𝑑𝑒 ) (12) In which the parameter γ represents the Euler number and
2 equal to 0.57. Applying Eq. (18) for a ground thermal
conductivity of 2.42 W/m.K, they obtained the ground thermal
In which the equivalent tube offset distance lp,e obeys the resistance under the unsteady condition as shown in Table 1.
following condition:
Table 1. Unsteady ground thermal resistance changes with
𝑑𝑜 − 𝑟𝑒 ≤ 𝑙𝑝,𝑒 ≤ 𝑟𝐵 − 𝑟𝑒 (13) time
The offset distance of the equivalent tube is corresponding Ground Thermal Resistance
to (lp,e=do-re) when the U-tube legs are touching each other. Elapsed Time
(m. K/W)
The extreme case of the offset distance corresponds to (lp,e=rB- 10 Second 0.008
re) for the condition when the U-tube legs are touching the 1 hr 0.012
borehole wall. 1 day 0.022
Tarrad [19] found that the available one-dimensional 1 month 0.033
correlations well predicted the borehole thermal resistance of 1 year 0.053
a 3-dimensional borehole model with an accuracy margin of 10 years 0.06
5-18%. Hence, a one-dimensional heat transfer process
between the fluid inside the tube and soil may be justified for They concluded that a steady-state operation was attained
preliminary borehole thermal analysis. The thermal resistance after 1 year operation of a vertical U-tube ground heat
of an offset tube inside a cylindrical geometry with a length to exchanger. A value of 0.053 m.°C/W for ground thermal
be much bigger than the radius of the tube can be inferred with resistance was calculated for the steady-state conditions at a
the help of the shape factor cited in Holman [20] as: ground thermal conductivity of 2.42 W/m.K. Therefore, the
total thermal resistance per unit length is estimated by:
1
𝑅𝑓 = (14)
𝑆𝑓,𝑒 𝑘𝑔 𝐷𝐵 2 + 𝑑𝑒 2 − 4 𝑙𝑝 2
cosh−1 { }
2 𝐷𝐵 𝑑𝑒 (19)
2𝜋𝐿 𝑅𝑡 = + 𝑅𝑝 + +𝑅𝑆
𝑆𝑓,𝑒 = 𝐷 2 + 𝑑𝑒 2 −4 𝑙𝑝,𝑒 2 2 𝜋 𝑘𝑔
cosh−1 { 𝐵 }
(15)
2 𝐷𝐵 𝑑𝑒
Eq. (14) possesses the same tube loop and grout volumes, 3. A HYPOTHETICAL UNIT DESIGN
the mass flow rate of fluid inside the U-tube, and the same
borehole geometry. Further, the same temperature conditions The model was utilized to estimate the U-tubing required to
around the borehole will be kept constant as the original build a ground DX heat exchanger for 3.5 kW cooling load.
borehole geometry. This expression reveals that the grout Figure 2 depicts a layout of a heat pump to provide chilled
thermal resistance shows a declination as the distance of U- water for cooling purposes with the following operating
tube legs increases. It approaches a minimum for given conditions:
operating conditions and borehole configuration as the tubes • A useful superheat degree in evaporators of 3℃ and
are accommodated at the borehole wall where maximum heat subcool degree of 2℃ in condensers. Unuseful
absorption or dissipation would be expected. The heat superheat in piping at the suction line was assumed
conduction mode is the predominant factor in the thermal to be 1℃.
process of the borehole/soil combination. The grout layer that • A suction gas heat exchanger was utilized with a
covers the tubes will be minimal when these tubes are situated thermal efficiency of 30% to subcool the condensate
close to the borehole wall and thus minimize the thermal and heat the gas at the compressor suction.
resistance. • Evaporation temperature was set at -10℃ and a
pressure of 5.72 bar.
2.2 Ground and tube resistances • Condensing temperature and pressure were 30℃ and
18.76 bar respectively.
The equivalent diameter possesses the same convection
• The compressor is operating at 70% and 80%
resistance of the fluid flowing inside the original tube and its
isentropic and volumetric efficiencies respectively
conduction resistance through the tube wall. Hence, the
with 10% heat loss.
borehole thermal resistance is expressed as:
• A 3.5 kW to be extracted from a space throughout the
circulation of chilled water at 7℃ with a temperature
𝑅𝐵 = 𝑅𝑓 + 𝑅𝑝 (16)
rise of 5℃ in fan coils installed at the required points.
503
• Rejected load to the ground by the copper tubing of thermodynamics for the evaporator, condenser, expansion
the condenser was estimated in the range of 4.4 kW device, and compressor. The energy loss from the evaporator
with COP of 3.57 for cooling. was assumed to be negligible for excellent thermal insulation.
The evaporator load is represented by:
The p-h diagram of this system is shown in Figure 2b where
the refrigerant is circulated through the on-ground and 𝑄̇𝑒𝑣𝑎𝑝 = 𝑚̇𝑟𝑒𝑓 (ℎ1 − ℎ6 ) (20)
underground parts with specified operating conditions.
The refrigerant enters the condenser as superheated gas; the
superheat value depends on the refrigerant type and operating
conditions. Thermodynamics yields the following relation:
Geo. do (mm) DB (mm) Sp/do (----) Sp (mm) Gref (kg/m2 s) de (mm) AU-tube (m2/m)
G1 9.525 65 3.3 31.43 371.43 13.47 0.0599
G2 12.7 75 2-4.5 25.4-57.2 199.27 17.96 0.0798
The mass flux density and fluid flow velocity were 3.3 Heat transfer coefficient
calculated from:
Huang et al. [24] has reported data for condensation of R-
𝐺𝑟𝑒𝑓 =
𝑚̇𝑟𝑒𝑓
(24) 410A/oil mixture at tube diameter of 5mm. The tests were
𝐴𝑐,𝑖 conducted at a mass flux density range of 200 to 600 kg/m2 s
and heat flux in the range of 4-19 kW/m2. The results showed
𝐺𝑟𝑒𝑓
𝑉𝑟𝑒𝑓 = (25) that for condensation at 40℃, the heat transfer coefficient of
𝜌𝑟𝑒𝑓
pure R-410A was ranged between 2.4 to 4.6 kW/m 2 ℃
measured for vapor quality range between 0.2 and 0.9
Eq. (25) could be used for both liquid and vapor phases with respectively. Kim and Shin [25] studied the condensation of
the utilization of the proper fluid density. R-410A in a 9.52mm outside diameter copper tube at a heat
504
flux of 11 kW/m2. The tests were conducted at condensation
temperature of 45°C, mass flux velocity of 273 to 287 kg/m 2
s, and vapor quality of 0.1–0.9. The data presented a range
between 2 and 3 kW/m2 ℃ for the heat transfer coefficient
depending on vapor quality. For the present work assessment,
a value of 3 kW/m2 ℃ was chosen for the condensation heat
transfer coefficient of R-410A.
505
increasing of DB/do, the thermal resistance exhibited an diameter results in the embedding of the tubes in a thicker
increase and vice versa. This is because decreasing the tube grout layer and hence higher thermal resistance.
506
the lowest corresponding value, Figures 3, 4. The predicted
values of depths were higher than those of [18] by 24-33% and
27-29% [15, 17] respectively, Table 4. The present work has
also shown higher borehole depths than those of the [18]
model by the range of 6-14%. The other correlations predicted
a variety of U-tube lengths and were bounded by Tarrad [17]
and Remund [18] predicted numerical values. The present
correlation showed closer magnitudes of the U-tube length to
those of Gu and O'Neal [14] and Tarrad [16] ones. The
predicted depths by the present work were within the range of
(a) G2, total U-tube length for ∆𝑇𝑚 =20℃ ±3% when compared with Gu and O'Neal [14] and were lower
than those of Tarrad [16] by 1-6%. Whereas the predicted
design values of Tarrad [17] were closer to those obtained by
the model [15]. It should be pointed out that the size of the
vapor phase side for condensers is usually designed to have a
larger tube leg diameter than that of the liquid phase. This is
to secure a proper velocity of the refrigerant through the U-
tube ground heat exchanger. But the present work can give a
proper tool for the preliminary design of the ground heat
exchanger.
Table 5. Borehole size and thermal resistances at kg=0.78 W/m.K, Sp/do of 3.3 and ΔTm =20℃
The tube length or the borehole depth of the ground heat dimension selection of a ground heat exchanger and a
exchanger represents a great challenge to the designer. This is compromise is approached with installation and operation
due to the many factors that have an inevitable impact on the costs.
heat transfer rate between the fluid that is flowing inside the
tube and ground conditions. Raising the discharge pressure of
the compressor increases the saturation temperature of the 5. CONCLUSION
refrigerant which increases the temperature difference
between the fluid and ground. Simultaneously, such action A model was built to predict the borehole thermal resistance
will increase the heat load to be dissipated through the U-tube by replacing the U-tube with an equivalent tube positioned in
ground heat exchanger. Improving the grout thermal an offset orientation with respect to the borehole center. The
conductivity minimizes the need for long tubes. Further, the thermal resistance correlation possessed all of the geometrical
tube size has its effect on the tube length as well, smaller tubes parameters of the original U-tube/borehole configuration. The
create a higher obstruction to heat flow than those of big sizes results showed that increasing of Sp/DB at fixed DB/do reduces
and hence the length of the tube. The U-tube leg spacing the borehole thermal resistance and hence the depth of
should also be taken into consideration when sizing the borehole for a specified heat load. The present work
borehole. Hence, optimization should be considered for the predictions were higher than those of [18] by 4-5% and 11-
507
15% for G2 and G1 configurations at geometry ratio of 3.3 [10] Chen, S., Mao, J., Han, X., Li, C., Liu, L. (2016).
respectively. Gu and O’Neal [14] predicted higher total Numerical analysis of the factors influencing a vertical
thermal resistance than those of the present work by 2-4% for u-tube ground heat exchanger. Sustainability, 8(9): 882.
G2 and it was lower than the present work by 2-3% for G1 https://doi.org/10.3390/su8090882
configuration. [11] Claesson, J. (1983). Heat extraction from the ground by
The predicted depths by the present work fell in the range horizontal pipes: a mathematical analysis. Document D1,
of ±3% when compared with that of [14] for configuration G2 Swedish Council for Building Research, Stockholm.
at Sp/do of 3.3. The work provides a good contribution to solve [12] Mei, V.C., Baxter, V.D. (1986). Performance of a
the design problem of the U-tube ground heat exchanger for ground-coupled heat pump with multiple dissimilar U-
preliminary sizing under steady-state operation. tube coils in series. ASHRAE Transactions, 92(2A): 30-
42.
[13] Fischer, R.D., Stickford Jr, G.H. (1984). Technical and
ACKNOWLEDGMENT economic feasibility of horizontal, multiple shallow-well,
and deep-well ground coupling for residential heat pump
The author expresses his sincere thanks to the applications. Final Report Battelle Columbus Labs.
administration of PAUSE program in France and the [14] Gu, Y., O'Neal, D.L. (1998). Development of an
University of Lorraine for their valuable support to complete equivalent diameter expression for vertical U-tubes used
this work. in ground-coupled heat pumps. Transactions-American
Society of Heating Refrigerating and air Conditioning
Engineers, 104: 347-355.
REFERENCES [15] Bose, J.E., Parker, J.D., McQuiston, F.C. (1985),
Design/Data manual for closed-loop ground-coupled
[1] Liao, Q., Zhou, C., Cui, W., Jen, T.C. (2012). Effective heat pump systems; American Society of Heating,
borehole thermal resistance of a single U-tube ground Refrigeration and Air Conditioning Engineers
heat exchanger. Numerical Heat Transfer, Part A: (ASHRAE).
Applications, 62(3): 197-210. [16] Tarrad, A.H. (2020). A perspective model for borehole
https://doi.org/10.1080/10407782.2012.691061 thermal resistance prediction of a vertical U-tube in
[2] Sharqawy, M.H., Mokheimer, E.M., Badr, H.M. (2009). geothermal heat source. Athens Journal of Technology
Effective pipe-to-borehole thermal resistance for vertical and Engineering, 7(2): 73-92.
ground heat exchangers. Geothermics, 38(2): 271-277. https://doi.org/10.30958/ajte.7-2-1
https://doi.org/10.1016/j.geothermics.2009.02.001 [17] Tarrad, A.H. (2019). A borehole thermal resistance
[3] Haq, H.M., Martinkauppi, B.J., Hiltunen, E. (2017). correlation for a single vertical DX U-tube in geothermal
Analysis of ground heat exchanger for a ground source energy application. American Journal of Environmental
heat pump: A study of an existing system to find optimal Science and Engineering, 3(4): 75-83.
borehole length to enhance the coefficient of https://doi.org/10.11648/j.ajese.20190304.12
performance. WSEAS Transactions on Heat and Mass [18] Remund, C.P. (1999). Borehole thermal resistance:
Transfer, 12(2017): 38-47. laboratory and field studies. ASHRAE Transactions, 105:
[4] Florides, A.G., Christodoulides, P., Pouloupatis, P., 439-445.
(2012). An analysis of heat flow through a borehole heat [19] Tarrad A.H. (2021). A 3-Dimensional numerical thermal
exchanger validated model. Applied Energy, 92: 523-533. analysis for the configuration effect of a single and
http://dx.doi.org/10.1016/j.apenergy.2011.11.064 double U-Tube on the borehole performance.
[5] Muraya, N.K. (1994). Numerical modeling of the Proceedings of the ASME 2021 15th International
transient thermal interference of vertical U-tube heat Conference on Energy Sustainability ES2021, Paper No:
exchangers. Doctoral dissertation, Texas A&M ES2021-60659. https://doi.org/10.1115/ES2021-60659
University. [20] Holman, J.P, (2010), Heat Transfer, 10th edition,
[6] Rottmayer, S.P., Beckman, W.A., Mitchell, J.W. (1997). Published by McGraw-Hill. Chapter, 3: 83-86.
Simulation of a single vertical U-tube ground heat [21] Garbai, L., Méhes, S. (2008). Heat capacity of vertical
exchanger in an infinite medium (No. CONF-970668-). ground heat exchangers with single U-tube installation in
American Society of Heating, Refrigerating and Air- the function of time. WSEAS Transactions on Heat and
Conditioning Engineers, Inc., Atlanta, GA, United States. Mass Transfer, 3(3): 177-186.
[7] Zeng, H., Diao, N., Fang, Z. (2003). Heat transfer [22] Tarrad, A.H. (2019). The utilization of renewable energy
analysis of boreholes in vertical ground heat exchangers. source and environment friendly refrigerants in cooling
International Journal of Heat and Mass Transfer, 46(23): mode. Sustainable Energy, 7(1): 6-14.
4467-4481. https://doi.org/10.1016/S0017- https://doi.org/10.12691/rse-7-1-2
9310(03)00270-9 [23] Technical University of Denmark (DTU). (2001).
[8] Al-Khoury, R., Bonnier, P.G., Brinkgreve, R.B.J. (2005). CoolPack Software: A Collection of Simulation Tools
Efficient finite element formulation for geothermal for Refrigeration, Denmark.
heating systems. Part I: Steady state. International [24] Huang, X., Ding, G., Hu, H., Zhu, Y., Gao, Y., Deng, B.
Journal for Numerical Methods in Engineering, 63(7): (2010). Condensation heat transfer characteristics of
988-1013. https://doi.org/10.1002/nme.1313 R410A–oil mixture in 5 mm and 4 mm outside diameter
[9] Koenig, A.A. (2015). Thermal resistance of borehole horizontal microfin tubes. Experimental Thermal and
heat exchangers composed of multiple loops and custom Fluid Science, 34(7): 845-856.
shapes. Geothermal Energy, 3(1): 1-14. https://doi.org/10.1016/j.expthermflusci.2010.01.013
https://doi.org/10.1186/s40517-015-0029-1 [25] Kim, M.H., Shin, J.S. (2005). Condensation heat transfer
508
of R22 and R410A in horizontal smooth and microfin Sf Geometry shape factor (m)
tubes. International Journal of Refrigeration, 28(6): 949- Sp U-tube leg spacing (m)
957. https://doi.org/10.1016/j.ijrefrig.2005.01.017 ΔT Temperature difference (K)
[26] Sagia, Z., Stegou, A., Rakopoulos, C. (2012). Borehole V Fluid flow velocity (m/s)
resistance and heat conduction around vertical ground x Parameter defined by eq. (7)
heat exchangers. The Open Chemical Engineering yo Distance between the borehole wall and
Journal, 6: 32-40. tube (m)
http://dx.doi.org/10.2174/1874123101206010032
[27] Shonder, J.A., Beck, J.V. (1998). Determining effective Subscriptions
soil formation thermal properties from field data using a
parameter estimation technique. ASHRAE Transactions, B Borehole
105: 458-466. c Cross-sectional
cond Condenser
e Equivalent
NOMENCLATURE f Filling, grout
m Mean temperature difference between
Parameter Definition filling and ground
A Surface area (m2) g Grout
COP Coefficient of Performance i Inside
d Tube diameter (m) o Outside
D Diameter (m) p Pipe
FO Fourier number ref Refrigerant
G Mass flux density (kg/m2 s) s Surface
GSHP Ground source heat pump S Soil
H Depth (m) t total
k Thermal conductivity (W/m.K)
lp Offset tube distance (m) Greek letters
L Length (m)
𝑚̇ Mass flow rate (kg/s) 𝛽 Coefficient defined in Eq. (1)
𝑄̇ Heat transfer rate (kW) 𝛾 Euler number
r Radius (m) ρ Density (kg/m3)
R Thermal resistance (m.K/W)
509